USER MANUAL
Contents
1. 1 Rated Voltage 0 60 0 V 24 0 over under voltage Setting value is rated voltage s percentage return value default eer volage 57280 115 value default 60s can be set Setting value is rated voltage s A percentage return value default 90 07280 990 and delay value default 60s can be set Bus Setting ib 3PAW 128P3W 0 2 2P3W 3 1P2W 2 Volt Trans PT 0 1 0 0 Disable 1 Enable Switch Setting 1 Close Time 0 20 0 s 50 Pulse width of switch on When it is 0 means output constantly 2 Open Time 0 20 0 s 3 0 Pulse width of switch off Module Setting 1 Power On Mode 0 1 0 0 Manual mode 1 Auto mode 2 Module 12254 1 Controller s address during remote sensing 3 Stop Bit O 1 0 0 2 stop bits 1 1 stop bit 0 Simplified Chinese 1 English 4 Language 0 2 0 2 Others 5 Bacewerd 0 65535 00318 For entering advanced parameters setting Flexible Input Ports Flexible Input Port 1 1 Contents Setting 0 50 28 Remote OnLoad See form 3 0 Closed to active ACNE 051 gt 1 Open to active Flexible Input Port 2 1 Contents Setting 0 50 0 User defined See form 3 0 Closed to active ype 10 1 9 1 Open to active 3 Arming 0 2 2 0 From paralleling 1 Always 2 Never HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version2. nnmnnn 29 9 TYPICAL ABBLICANIMON 30 10 INSTAELATION en 31 IRE IMEEM Ac EE 32 12 FAULT FINDING Sk een len 33 rag mn m En Fon ecc HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 4 0f 33 HGM9580 BUS TIE BUS PARALLEL UNIT 1 OVERVIEW HGM9580 Bus Tie Bus Parallel Unit is designed for manual auto parallel system which composed by multi way bus and multi way bus It allows automatic parallel running function It fit with LCD display graphic display optional Chinese English and other languages interface and it is reliable and easy to use HGM9580 Bus Tie Bus Parallel Unit controls a bus breaker which can control the controller to synchronize the two ways buses via MSC CAN if the synchronization requirements have satisfied The powerful 32 bit Microprocessor contained within the unit allows for precision parameters measuring fixed value adjustment time setting and set value adjusting and etc Majority parameters can be configured from front panel and all parameters can be configured by USB interface or RS485 to adjust via PC It can be widely used in all types of automatic genset parallel system with compact structure simple connections and high reliability mL m mcm HGM9580 Bus Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 5 of 33 HGM9580 BUS TIE BUS PARALLEL
3. PENNE HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 3 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT CONTENTS 1 OVERVIEW ITEM 5 2 PERFORMANCE AND CHARACTERISTICS 6 3 SPECIFICATION ae ae 7 A OPERATION essen eu rut d 8 41 INDICATOR LIGHT ccescceccscecescesccsecccscecceeeceesseccesecerscescesesseses ba 8 Ar AU Mk Ns 9 43 JOD DISPLAY UM O 10 4 3 1 MAIN DISPLAY a A 10 4 3 2 USER MENU AND PARAMETERS SETTING MENU erts 10 44 AUTOOPERATION c a WE 13 45 MANUAL OPERATION Eu ud RA 14 5 en Ne ee Ne eee eben 15 51 WARNING ALARMS MP e 15 52 16 6 WIRING CONNECTION 17 7 SCOPES AND DEFINITIONS OF PROGRAMMABLE 20 7 1 CONTENTS AND SCOPES OF 20 7 2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT 24 721 DEFINED COMBINATION OUTPUT 26 7 3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GRAB Enn 27 8 TYRMBEIBDIAGBAM 9 _
4. HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 9 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 4 3LCD DISPLAY 4 3 1 MAIN DISPLAY Main screen show pages use d to scroll the pages and to scroll the screen Main Screen including as below Bus 1 voltage frequency active power reactive power Bus 2 voltage frequency active power reactive power Some status Status including as below Module status ATS status including as below Voltage difference frequency difference angle difference MSC status Alarm Display all alarm information warning alarm trip alarm Event log Make records about all events trip alarm power on events and Bus switch events and the real time when events occur Others including Time and Date input output ports status About including Issue time of software and hardware version product PD number 4 3 2 USER MENU AND PARAMETERS SETTING MENU Press key for more than 35 to enter into user manual Parameter After entering the correct password factory default password is 00318 you can enter parameter settings screen Language Selectable Chinese English and others default Espanol Parameter setting including as following Battery setting Bus settings Breaker settings Input port settings output port settings mn I ee eee m En Fan at ee Zehen mn HGM9580 Bus Tie Bus Parallel Unit ISSUE 2
5. 1 0 Page 20 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT Active Actions 0 Warn 1 Trip 2 Indication 5 Active Delay Time from detecting active to confirm LCD display detailed contents when the 6 Description input Is active Flexible Input Port 3 1 Contents Setting 0 50 0 User defined See form 3 0 Closed to active 2 Typs pn 0 1 Open to active 3 Arming 0 2 2 0 From paralleling 1 Always 2 Never 4 Active Actions 0 2 2 0 Warn 1 Trip 2 Indication 5 Active Delay 0 20 0 5 2 0 Time from detecting active to confirm uM LCD display detailed contents when the Description input Is active Flexible Input Port 4 1 Contents Setting 0 50 13 Bus Closed See form 3 0 Closed to active Type a gt 1 Open to active Flexible Input Port 5 1 Contents Setting 0 50 0 User defined See form 3 0 Closed to active Aaiye Type vr 1 Open to active 3 Arming 0 2 2 0 From paralleling 1 Always 2 Never 4 Active Actions 0 2 2 0 Warn 1 2 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm LCD display detailed contents when the Description input Is active Flexible Input Port 6 1 Contents Setting 0 50 0 User defined See form 3 i 0 Closed to active pe ON 2 1 Open to active 3 Arming 0 2 2 0 From paralleling 1 Always 2 Never 4
6. point Aux 5mm 8 ux output 3 1 5mm ea 9 Reserved This is reserved terminals do not connect to wire 10 Aux input 1 domni Ground connected is active B 11 Aux input 2 1 0mm raund Ne Details see form 3 active B 12 Aux input 3 1 0mm Ground connected is active B HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 17 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 13 Aux input 4 active B 14 Aux input 5 1 0mm une canpected ue active B 15 Aux input 6 1 0mm Aronn connected active B 16 Input COM 17 18 Reserved This is reserved terminals do not connect to wire 19 Aux input 7 1 0mm he ee Details see form 3 active B 20 Normally close outputs rated 7A 21 Aux output 4 1 5mm Public points Details see form 2 22 Normally open outputs rated 7A 23 MSC1 CAN mur 24 MSC1 CAN H Impedance 1200 shielding wire is recommended gt 5 single end earthed 25 MSC1 CANL 0 5mm 26 MSC2 CAN 27 MSC2 CAN H 0 5mme N wire is recommended 28 MSC2 CANL 0 5mm 3 33 RS485 34 RS485 e wire is recommended 35 RS485 0 5mm 36 25mm gt close outputs 37 Aux output 5 25mm Normally open outputs ea Details s
7. 014 02 16 Version 1 0 Page 10 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT Module settings Synchronization settings Example u Form1 Use amp amp amp 2 io scroll settings Battery setting gt Open Delay Bus setting to enter settings form 2 to exit Breaker setting settings menu Input setting Output setting Module setting Synchronization setting Form 2 Use to scroll settings Battery setting gt Bus setting to enter settings to return to Breaker setting previous menu form 1 Input setting Output setting Module setting Synchronization setting psa gt Close Delay Form 3 Use 9w 3 to scroll settings Battery setting Open Delay to contirm settings form 4 to Bus setting Breaker setting return to previous menu form 1 Input setting Output setting Module setting Synchronization setting gt Close Delay Form 4 Press to enter settings Open Delay form 5 to return to previous menu form 6 HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 11 of 33 gt gt Open Delay Close Delay Open Delay HGM9580 BUS TIE BUS PARALLEL UNIT Form 5 Press to change cursor position EI are used for changing cursor value to confirm setting form 4 to exit setting form 4 Form 6 Use
8. 014 02 16 Version 1 0 Page 8 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 4 2 PUSHBUTTONS Alarm Reset Alarm Reset If alarm occurs pressing the button can reset this alarm Manual Mode Press this key and controller enters in Manual mode c gt c 5 Press this key and controller enters in Auto mode Alarm Mute 4 Mute Alarming sound off amp i i not lam Lemp ry Lamp test Press this key can test the lamp is normal or not lamp test Close Can control bus to switch on in Manual mode Open Can control bus to switch off in Manual mode Up Increase 1 Screen scroll 2 Up cursor and increase value in setting menu 1 Screen scroll 2 2 Down cursor and decrease value in setting menu Left 1 Screen scroll 2 Left move cursor in setting menu Riaht 1 Screen scroll 9 2 Right move cursor in setting menu 1 Pressing and holding for more than 3 seconds enters D Set Confirm parameter setting menu 2 In settings menu confirms the set value Exit 1 Return to main menu 2 Return to previous menu in setting menu WARNING Default password is 00318 user can change it in case of others change advanced parameters setting Please clearly remember the password after changing If you forget it please contact Smartgen services and send all PD information in the controller page of ABOUT to us
9. 42 to scroll settings to enter settings form 4 to retufn to previous menu form 1 HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 12 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 4 4 AUTO OPERATION Auto mode is selected by pressing the button a LED besides the button will illuminate to confirm the operation 1 When remote start input is active a If either of the two buses is deactivate then bus close signal will be initiated and the bus will be paralleled with the other bus b If both of Bus 1 and Bus 2 are active the controller will adjust frequency and voltage to synchronize bus with bus when synchronism requirements has been achieved bus close signal will be initiated and the bus will be paralleled with the other bus 2 When remote start input is deactivate then bus open relay activate and the bus split from the other bus AA Note The bus voltage is regarded as active if it has exceeded the dead bus voltage the dead bus voltage is configurable otherwise it is regarded as deactivate PENNE HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 13 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 4 5MANUAL OPERATION Manual mode is selected by pressing the button a LED besides the button will illuminate to confirm the operation 1 Press e button If either of the two buses is deactivate then bus close signal will be initiated and the bus will be paralleled with the o
10. Active Actions 0 2 2 0 Warn 1 Trip 2 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm e LCD display detailed contents when the Description input Is active Flexible Input Port 7 1 Contents Setting 0 50 0 User defined See form 3 0 Closed to active ACNE Type orn 1 Open to active 0 From paralleling i Ang 7 1 Always 2 Never 4 Active Actions 0 2 2 0 Warn 1 Trip 2 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm LCD display detailed contents when the 6 Description input Is active HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 21 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT Flexible Output Ports Flexible Output Port 1 1 Contents Setting 0 239 44 Bus 1 OK See Form 2 0 Normally open neve Type 0 i 1 Normally close Flexible Output Port 2 1 Contents Setting 0 239 48 Common Alarm See Form 2 0 Normally open Reve pe p 1 Normally close Flexible Output Port 3 1 Contents Setting 0 239 46 Bus 2 OK See form 2 0 Normally open ou i 1 Normally close Flexible Output Port 4 1 Contents Setting 0 239 47 Synchronizing See form 2 0 Normally open ype ou 1 Normally close Flexible Output Port 5 1 Contents Setting 0 239 30 Open Bus Output See form 2 0 Normally open DENEN Lait Y 1 Normal
11. Smartgen HGM9580 Bus Tie Bus Parallel Unit USER MANUAL SmartGen Smartgen Technology fx 58 RT Chinese trademark Smartgen Smartgen make your generator smart Smartgen Technology Co Ltd No 28 Jinsuo Road Zhengzhou city Henan Province P R China Tel 86 371 67988888 67981888 86 371 67991553 6799295 1 86 371 67981000 overseas Fax 0086 371 67992952 Web http www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Smartgen Technology reserves the right to change the contents of this document without prior notice English trademark Version history Date Version Contents 2014 02 16 1 0 Original release HGM9580 BUS TIE BUS PARALLEL UNIT This manual is suitable for HGM9580 bus tie bus parallel unit only Clarification of notation used within this publication SIGN INSTRUCTION ho Highlights an essential element of a procedure to ensure correctness T Indicates a procedure or practice which if not strictly observed could result in CAUTION damage or destruction of equipment Indicates a procedure or practice which could result in injury to personnel ARNING loss of life if not followed correctly
12. T OUTPUT2 OUTPUT3 44434241 37 38 36 45 464748 OUTPUT6 OUTPUTS LT 2 11 1 15 1 222120 232425 26 27 28 AUX AUX Ltd s ouTPUT7OUTPUT8 2 gt gt gt 5 5 OUTPUT4 9 4 lH si z z z z z z 244 ER x xx x x 3 2 z 3 2 MSC1 MSC2 RS485 232 eT HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 29 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 9 TYPICAL APPLICATION Genset 1 Genset 1 Switch Close Switch Q n Close Q HGM9510 HGM9580 HGM9510 Genset 2 Genset 2 Switch Switch Close Close HGM9510 HGM9510 Genset 3 Genset 3 Q Switch Close HGM9510 Q Switch Close HGM9510 Gensetn Genset m ER Switch Switch Close Close HGM9510 HGM9510 MSC1 Two Cores With Parallel Screen MSC2 Two Cores With Parallel Screen PENNE HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 30 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 10 INSTALLATION Controller is panel built in design it is fixed by clips when installed The controllers overall dimensions and cutout dimensions for panel please refers to as following Cutout 214mm 2mm 158mm 160mm 35mm 212mm 1 b 266mm 1 Battery Voltage Input HGM9580 controller can suit for widely r
13. UNIT 2 PERFORMANCE AND CHARACTERISTICS With ARM based 32 bit SCM high integration of hardware and more reliable gt 480x272 TFT LCD with backlight multilingual interface including English Chinese or other languages which can be chosen at the site making commissioning convenient for factory personnel Improved LCD wear resistance and scratch resistance due to hard screen acrylic gt Silicon panel and pushbuttons for better operation in high low temperature environment gt RS485 communication port enables remote control measuring remote communication via ModBus protocol Suitable for 3 phase 4 wire 3 phase 3 wire single phase 2 wire and 2 phase 3 wire systems with voltage 120 240V and frequency 50 60Hz gt Collects and shows 3 phase voltage and frequency of Bus 1 B s 2 Bus 1 Bus 2 Line voltage Uab Ubc and Uca Line voltage Uab Ubc and Uca Phase voltage Ua Ub and Uc Phase voltage Ua Ub and Uc Phase sequence Phase sequence Frequency Hz Frequency Hz Synchronization parameters Voltage Difference Between Bus 1 and Bus 2 Frequency Difference Between Bus 1 and Bus 2 Phase Difference Between Bus 1 and Bus 2 gt All output ports are relay output gt Parameter can be modified and stored in internal EEPROM memory and cannot be lost even in case of power outage most of them can be adjusted using front panel of the controller and all of th
14. ably condition output S3 is active inactive close when active disconnect when inactive When input port 1 active or input port 2 active if input port 3 is active Defined combination output is outputting If input port 3 inactive Defined combination output is not outputting When input port 1 inactive and input port 2 inactive whatever input port 3 is active or not Defined combination output is not outputting PENNE HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 26 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 7 3DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GRAND B Form 3 No Type Description Including following functions Indication indicate only not warning or shutdown Warning warn only 0 Users Configured Trip alarm generator unloads but not shutdown Never input inactive Always input is active all the time From paralleling detect when the genset is parallel running 1 Reserved 2 Alarm Mute Can prohibit Audible Alarm output when input is active 3 Reset Alarm Can reset trip alarm when input is active 4 Reserved 5 Lamp All LED indicators are illuminating when input is active All buttons in panel is inactive except 6 Panel Lock there is in the right of first row in LCD when input is active 7 12 Reserved 13 Aux Bus Closed Connect bus loading switch s Aux Po
15. ange of battery voltage DC 8 35 V Negative of battery must be connected with the engine shell The diameter of wire which from power supply to battery must be over 2 5mm If floating charge configured please firstly connect output wires of charger to battery s positive and negative directly then connect wires from battery s positive and negative to controller s positive and negative input ports in order to prevent charge disturbing the controller s normal working 2 Output And Expand Relays Acaution All outputs of controller are relay contact output type If need to expand the relays please add freewheel diode to both ends of expand relay s coils when coils of relay has DC current or add resistance capacitance return circuit when coils of relay has AC current in order to prevent disturbance to controller or others equipment 3 Withstand Voltage Test CAUTION When controller had been installed in control panel if need the high voltage test please disconnect controllers all terminal connections in order to prevent high voltage into controller and damage it ne 2 ee nenn HGM9580 Bus Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 31 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 11 USB Users can set the controllers parameters and monitor the controller s status via the test software which provided by Smartgen company The connection way between PC and controller as following an Lena a Le 2 22 2a n
16. cts a bus 1 phase rotation error it will Sequence Wrong initiate a trip alarm 6 Bus 2 Phase When the controller detects bus 2 phase rotation error it will Sequence Wrong initiate a trip alarm 7 MSC ID Error When the controller detects the same ID on the MSC Bus it will initiate a trip alarm When the controller detects that the genset has already closed but 8 Volt Bus Error Pw there is no voltage on bus it will initiate a trip alarm HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 16 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 6 WIRING CONNECTION HGM9580 controller s rear as following AAAA 52 VOLTAGE 12 1 Bust VOLTAGE 2 wu N 41 42 43 44 2 ofo o o ol Description of terminal connection NO Functions pups Remark 1 DC input B 2 5mm Connected with negative of starter battery Connected with positive of starter battery If wire 2 DC input B 2 5mm length is over 30m better to double wires in parallel Max 20A fuse is recommended 3 COM Output 7 8 2 5mm Connected with 4 Aux output 7 1 5mm B is supplied by 3 point rated 16 5 Aux output 8 1 5mm B is supplied by 3 point rated 16 is supplied by 2 point Aux 1 5mm 6 ux output 1 5mm ated 7 Aux output 2 1 5mm 51 15 Supp ee Oy s Details see form 2 rated 7A B is supplied by 2
17. ee form 2 38 2 5mm Public points of relay Normally open outputs 2 ve Aux output 6 eem rated 7A 40 2 5mm Public points of relay 41 Bus 2 A phase voltage imm Connected to A phase of Bus 2 2A fuse is sensing input recommended 42 Bus 2 B phase voltage Connected to B phase of Bus 2 2A fuse is sensing input recommended 43 Bus 2 C phase voltage iome Connected to C phase of Bus 2 2A fuse is sensing input recommended 44 Bus 2 N wire input 1 0mm Connected to N wire of Bus 2 45 Bus 1 A phase voltage Connected to of Bus 1 2A fuse is sensing input recommended 46 Bus 1 B phase voltage To Connected to B phase of Bus 1 2A fuse is sensing input recommended HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 18 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 47 Bus 1 C phase voltage imm Connected to C phase of Bus 1 2A fuse is sensing input zum recommended 48 Bus 1 N wire input 1 0mm Connected to N wire of Bus 1 A NOTE USB ports in controller rear panel are configurable parameter ports user can directly program controller via PC HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 19 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 7 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 7 1 CONTENTS AND SCOPES OF PARAMETERS Form Battery Setting Standard for gt checking battery
18. elay Output 5 7A AC250V volts free output Flexible Relay Output 6 7A AC250V volts free output Flexible Relay Output 7 16A DC28V power supply output Flexible Relay Output 8 16A DC28V power supply output Case Dimensions 266mm x 182mm x 45mm Panel Cutout 214mm x 160mm Working Conditions Temperature 25 70 C Humidity 20 93 RH Storage Conditions Temperature 25 70 C Protection Level IP55 Gasket Insulation Intensity Apply AC2 2kV voltage between high voltage terminal and low voltage terminal The leakage current is not more than 3mA within 1min Weight 0 95kg HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 7 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 4 OPERATION 4 1INDICATOR LIGHT SmartGen Alarm Warnning Running BUS 1 BUS2 Normal Normal Auto Manual Alarm Bus Breaker Mode Mode Mute Close ANOTE Selected light indicators description Warning indicator and Alarm indicator Warning Slow flashing Slow flashing Trip Alarm Off Fast flashing Running indicator It is light on when both of bus 1 and bus 2 are normal off when either of them is abnormal Bus 1 normal light It is light on when bus 1 is normal off when bus 1 is abnormal Bus 2 normal light It is light on when bus 2 is normal off when bus 2 is abnormal a mn nu EL nen HGM9580 Bus Tie Bus Parallel Unit ISSUE 2
19. em can be modified using PC via USB or RS485 ports gt Widely power supply range DC 8 35 V suitable to different starting battery voltage environment Event log real time clock function gt All parameters used digital adjustment instead of conventional analog modulation with normal potentiometer more reliability and stability P55 waterproofness level can be achieved with the help of rubber ring gasket between shell and control panel gt Metal fixing clips enable perfect in high temperature environment Modular design self extinguishing ABS plastic shell pluggable terminal built in mounting compact structure with easy installation Green ea nl zen ee eet DT eee n HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 6 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 3 SPECIFICATION Working Voltage DC8 OV to 35 OV continuous power supply Overall Consumption lt 4W Standby mode lt 2W AC Input 3 Phase 4 Wire 3 Phase 3 Wire Single Phase 2 Wire 2 Phase 3 Wire AC15V 6 AC620V AC15V 6 AC15V AC360V ph N ph ph ph N ph N Alternator Frequency 50Hz eoHz Flexible Relay Output 1 7A DC28V power supply output Flexible Relay Output 2 7A DC28V power supply output Flexible Relay Output 3 7A DC28V power supply output Flexible Relay Output 4 7A AC250V volts free output Flexible R
20. ere are 2 possible reasons a Communication line Reached between controllers disconnects which interrupts communication b Other parallel gen sets controllers have not been powered on 1 Battery Over Volt 2 Battery Under Volt 3 Bus Breaker Fail 4 Digital Input 5 Fail to sync et HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 15 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 5 2 TRIP ALARM On initiation of the trip condition the controller will de energize the Close Generator Output without stop the generator Trip alarm as following Descriplior 1 Digital Input When the digit input port is set as User Configured and the action select Trip it will initiate a trip alarm When the controller does not detect synchronization signal within 2 Fail to sync QNA peo the pre set synchronization time it will initiate a trip alarm When the controller detects that the bus breaker is failed it will 3 Bus Breaker Fail n initiate a trip alarm When the controller detects fewer modules on the MSC link than the minimum number configured in the unit it will initiate a trip 4 MSC Too Few Sets alarm There are 2 possible reasons a Communication line between the controllers disconnects which interrupts communication b Other parallel gen sets controllers have not been powered on 5 Bus 1 Phase When the controller dete
21. int 14 Inhibit Bus Load Prohibit bus switch on when input is active 15 16 Reserved When input is active controller enters into Auto mode 17 Auto Mode Lock button is inactive When input is active controller won t work under Auto 18 Auto Mode Invalid mode key and simulate auto key input does not work 19 21 Reserved 22 Aux Instrument Mode All outputs are prohibited in this mode 23 27 Reserved In Auto mode when the input is active bus can be Remote Start MS 28 paralleled automatically when input is inactive bus On Load will split automatically 29 33 Reserved 34 Simulate Manual key An external button not self locking can be connected and pressed as simulate panel 35 Reserved HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 27 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT An external button not self locking can be connected 99 AMIO KOY and pressed as simulate panel 37 Reserved 38 Simulate Close Button An external button not self locking can be connected 39 Simulate Open Button and pressed as simulate panel 40 50 Reserved HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 28 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 8 TYPICAL DIAGRAM HGM9580 Typical Diagram SWITCH R Liss F pr E T sis p u N i I ux Tr AUX AUX AUX 1 OUTPU
22. ly close Flexible Output Port 6 1 Contents Setting 0 239 29 Close Bus Output See form 2 0 Normally open oy 3 1 Normally close Flexible Output Port 7 1 Contents Setting 0 239 0 Not Used See form 2 0 Normally open Actis Type RR d 1 Normally close Flexible Output Port 8 1 Contents Setting 0 239 0 Not Used See form 2 0 Normally open OD i 1 Normally close Sync Setting It is the ID mark of the MSC 1 MSC ID 0 31 1 communication internet All the MSC ID should be unique It is considered Bus no power when 2 Dead Bus Volt 10 50 V 30 Bus voltage is lower than dead Bus voltage Adjust bus frequency and enable it greater than the other bus frequency 3 Slip Frequency 0 1 00 Hz 0 10 When slip frequency is O If the frequency difference is greater than 0 1Hz then the frequency will be HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 22 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT synchronized If the frequency difference is smaller than 0 1Hz then the phase will be synchronized The voltage difference between bus 1 and bus 2 It is considered voltage synchronization when the voltage 4 voltage Diierenge difference between Bus 1 and Bus 2 is lower than synchronization voltage difference Positive Freq The frequency difference between bus 3 Difference 1 and bus 2 Itis considered f
23. m HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 32 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 12 FAULT FINDING Controller no response with power Shutdown Alarm in running Genset running while ATS not transfer RS485 communication 15 abnormal Check starting batteries Check controller connection wirings Check DC fuse Check related switch and its connections according to the information on LCD Check auxiliary input ports Check ATS Check the connections between ATS and controllers Check connections Check setting of COM port is correct or not Check RS485 s connections of A and B is reverse connect or not Check RS485 transfer module whether damage or not Check communication port of whether damage HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 33 of 33
24. on 0 Not Used 1 6 Reserved 7 Custom Combined 1 8 Custom Combined 2 m custom Details of function description please see the following 11 Custom Combined 5 12 Custom Combined 6 1317 Reserved Action when warning trips be connected 18 Audible Alarm annunciator externally When alarm mute configurable input port is active it can remove the alarm 1925 Reserved 26 Remote Control Output This port is controlled by communication PC 27 28 Reserved 29 Close Bus Output Control bus to take load 30 Open Bus Output Control bus to off load 31 43 Reserved 44 Bus 1 OK Action when bus 1 is normal 45 Reserved 46 Bus 2 OK Actiomwhen bus 2 is normal 47 Synchronizing Action when controller is synchronizing 48 Common Aam Action when genset common warning or common trips alarm 49 Reserved 50 Reserved 51 Common Trip Action when common trips alarm 52 Common Warn Action when common warning alarm 53 Reserved 54 Battery Over Voltage Action when battery s over voltage warning alarm 55 Battery Under Voltage Action when battery s low voltage warning alarm 56 68 Reserved 69 Digital Input 1 Active Action when input port 1 is active 70 Digital Input 2 Active Action when input port 2 is active 71 Digital Input 3 Active Action when input port 3 is active 72 Digital Input 4 Active Action when input port 4 is active 73 Digital Input 5 Active Action when input port 5 is active 74 Digital Input 6 Active Action when input port 6 is ac
25. requency synchronization when the frequency Negative Freq difference between bus 1 and bus 2 is p Difference estne 2 less than Positive Difference but more than Negative Difference Initial phase difference between bus 1 Phase Angle and bus 2 lt is considered Check 7 Diff 0 20 10 Phase Angle when the initial phase ifference aee difference is lower than synchronization phase difference 8 Fail to Sync Delay 5 0 300 0 5 60 0 When the controller detects no Sync signal during the preset delay it will send corresponding alarm signal 9 Fail to Sync Action 0 1 0 according to the action type Action Type 0 1 Trip 10 Sync Freq Gain 0 500 20 Adjust and control before paralleling 11 Sync Freq Stab 0 2000 20 Adjust and control before paralleling 12 Sync Volt Gain 0 500 20 Adjust and control before paralleling 13 Sync Volt Stab 0 2000 20 Adjust and control before paralleling 14 MSC Number 1 32 2 15 Too Few Modules 0 2 1 Action Type Action 0 No Action 1 Warn 2 Trip 0 500Kbit s 1 250Kbit s 1 pao Mic 2 125Kbit s 3 50Kbit s HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 23 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 7 2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS Form 2 No Type Descripti
26. ther bus If both of Bus 1 and Bus 2 are active the controller will adjust frequency and voltage to synchronize bus with bus when synchronism requirements has been achieved bus close signal will be initiated and the bus will be paralleled with the other bus 2 Press es button then bus open relay activates and the bus split from the other bus a nn u En Lt ee a ae HGM9580 Bus Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 14 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 5 PROTECTIONS 5 1 WARNING ALARMS Warnings are not shutdown alarms and do not affect the operation of the gen set Warning alarms does not lead to shutdown Warning alarms types are as follows When the controller detects that the battery voltage has exceeded the pre set value it will initiate a warning alarm When the controller detects that the battery voltage has fallen below the pre set value it will initiate a warning alarm When the controller detects that the bus close status is configured in the input port it will initiate a warning alarm When the digit input port is set as User Configured and the action select Warn it will initiate a warning alarm When the controller does not detect synchronization signal within the pre set synchronization time it will initiate a warning alarm When the controller detects fewer modules on the MSC link than the minimum number configured in the unit it will initiate a warning Min Sets Not alarm Th
27. tive 75 Digital Input 7 Active Action when input port 7 is active 76 230 Reserved 231 Manual Mode Action in Manual mode 232 Reserved HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 24 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 233 Auto Mode Action in Auto mode 234 Bus Load 235 239 Reserved HGM9580 Bus Tie Bus Parallel Unit ISSUE 2014 02 16 Version 1 0 Page 25 of 33 HGM9580 BUS TIE BUS PARALLEL UNIT 7 2 1 DEFINED COMBINATION OUTPUT Defined combination output is composed by 3 parts condition output S1 or S2 and condition output S3 S1 H _ 52 51 or 52 is TRUE while S3 is TRUE Defined combination output is outputting 51 and S2 are FALSE S3 is FALSE Defined combination output is not outputting 51 S2 S3 can be set as any contents except for defined combination output in the output setting NOTE parts of defined combination output 54 52553 couldn t include or recursively include themselves Example Contents of probably condition output S1 output port 1 is active Close when probably condition output S1 is active inactive close when active disconnect when inactive Contents of probably condition output S2 output port 2 is active Close when probably condition output S2 is active inactive close when active disconnect when inactive Contents of probably condition output S3 output port 3 is active Close when prob
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