+030_0562 r_1-0 humiFog RICAMBI.indd
Contents
1. El ES 45 o 50 Fig 1 c 52 or Y zi 47 49 Fig 1 d Version HD2 Version SL 46 43 4 Om 115 457 n TATE umm H a TO J o o 49 Fig Fig 1f 8 humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 1 4 Service spare parts Water filter kit Bottle of oil for the pump Liquid Teflon 93 94 95 Fig 1 f Fig 1 g Fig 1 h Valve kit for the pump Gasket kit for the pump 409 e c Fig 1 1 Fig 1j 1 5 Spare parts list 1 5 1 Spare parts for the pumps in versions HD2X0 and SLXX0 List of the water circuit and mechanical parts relating to the standard version of the pump with brass and stainless steel parts ref description UA060 UA180 UA250 350 UA500 see Fig no notes 1 Conductivity meter 0 5000 pS cm 13C153A005 La 2 Inlet press reg 0 10Bar 1309834AXX 3 Inlet pressure gauge 1309717AXX 4 Water filter case 1309500AXX 5 Water filter kit2. 511 0000 6 Water inlet LP switch 1309503AXX 7 Fill solenoid valve 00100 21 Contact CAREL 22 Contact CAREL 23 Recirculation valve Contact CAREL 24 Pressure relief valve 3 7Bar Contact CAREL 25 AISI 316 pump damper optional 1309513AXX 26 Pressure probe 1309510AXX HD versions only 27 Max pressure switch 90bar 1509517AXX 28 Min pressure switch 15bar 1509517AXX SU versions only 29 High pressure gauge 100bar 1509508AXX 30 NTC water temp probe IP68 NTCO30WPOO 31 Stainless steel thermal valve 55 C 1309549AXX humiFog ricambi spare parts 030220562 rel 1 0 0704 2006 9 Tab 1 1 5 2 Spare parts for the pumps in the stainless steel versions HD2X1 SLXX1 List of the water circuit and mechanical parts relating to the stainless steel pump with all the parts in contact with the water made from stainless steel ref description UA060 UA216 UA250 420 UA500 600 see Fig no notes 1 Conductivity meter 0 5000 uS cm 13C153A005 la 2 Inlet press reg 0 10 bar 1309844AXX 1309845AXX 1309846AXX 3 Inlet pressure gauge 1309720AXX 4 Water filter case 1309500AXX 5 Water
3. E qe HE ae ae 80 E xd Ca FE X Bb B DU OO O Fig 7 a Short hose kit 2 Kit of 2 short hoses L 2m Extension pipe kit L 1 5 D J T Ew Fig 7b Fig 7e Extension hose kit L 2m Extension pipe kit L 1 5 m a Eu ly Fig 7 d Fig ze 26 humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 7 2 Spare parts list for connection between humiFog and the distribution system and accessories 3 2 2 Spare parts list accessories Ref Description Code Notes 80 Short connection kit L 2 m UAKT100000 Hose and adapter 81 Long connection kit L 5 5 m UAKT200000 Two hoses one steel pipe and adapters 82 Extension pipe kit L 1 5 m UAKT300000 One stainless steel pipe and adapter 83 Extension hose kit L 2 m UAKT400000 Extension kit L 0 5 m UAKT500000 Extension kit L 1 m UAKT600000 Extension kit L 5 m UAKT700000 Extension kit L 10 m UAKT800000 Extension kit L 20 m UAKT900000 208 Extension pipe kit dia 10 L 5 m UAKT030000 One stainless steel pipe 208 Extension pipe kit dia 10 L 6 m UAKT060000 Two stainless steel pipes 208 Extension pipe kit dia 10 L 12 mFour stainless steel pipes UAKTO12000 208 Extension pipe kit dia 10 L 18 mSix stainless steel pipes UAKTO18000 209 Straight terminal for dia 10 pipe UAKTD00000 210 Straight M G1 4 terminal for dia 10 pipe UAKTD14000 211 Straight M G1 8 te
4. the two outlets available e individually closing the outlet that is not used with a M G1 8 plug together if this simplifies the water connections Remove the electrical connector Disconnect the pressurised water supply pipe Unscrew the valve from the fittings Unscrew the valve inlet connection Mo Unscrew the plug from the valve water outlet that is not used 24 humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 6 3 3 Replacing the NO drain valves at the end of the line 8 Remove the electrical connector 9 Disconnect the water drain pipe 10 Unscrew the drain pipe connection from the valve 11 Unscrew the valve and the nipple from the distribution manifold Fig 6 c 6 5 4 Replacing the NO drain valves between the pump and the distribution system 09 12 Remove the electrical connector TO NOZZLES 13 Disconnect the water drain pipe 14 Unscrew the drain pipe connection from the valve ya 0 15 Unscrew the valve and the nipple from the T s humiFog ricambi spare parts 030220562 rel 1 0 07 04 2006 25 7 SPARE PARTS BETWEEN HUMIFOG AND THE DISTRIBUTION SYSTEM 71 apare parts for connection between humiFog and the distribution system EN AN AN AN WE sl A 3
5. 1 41 Water leaks 4 2 Cleaning 4 5 Replacement 5 SPARE PARTS FOR THE ROOM DISTRIBUTION SYSTEM 23 5 1 List of spare parts for the room distribution system 23 6 REPLACING AND CLEANING THE DISTRIBUTION SYSTEM COMPONENTS 24 6 1 Water leaks 6 2 Cleaning 6 5 Replacement 7 SPARE PARTS BETWEEN HUMIFOG AND THE DISTRIBUTION SYSTEM 26 71 Spare parts for connection between humiFog and the distribution system 26 72 Spare parts list for connection between humiFog and the distribution system and accesso A 27 humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 1 SPARE PARTS FOR THE CABINET How to identify the spare parts 1 identify the spare part in the following drawings and read the reference number 2 Identify the spare part code in the spare parts list from the reference number Important the spare parts list for the pump is divided into two sub lists one for the standard version o and one for the stainless steel version Contact your nearest CAREL representative for any components not listed in the following chapters 1 1 Spare parts for the pump inlet line humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 7 1 3 Spare parts for the electrical panel Version HD1 Cu 9 a
6. 4 158 16 17 PISTON PISTONE MODEL MODELLO SSE 1502 SSE 1505 SSE 1507 SSE 1509 KIT 215 40 41 42 E 43 44 11 DESCRIPTION DESCRIZIONE Testata pompa pistone 15 INOX Testata pompa pistone 18 INOX Vite M 8x65 UNI 5931 INOX Rosetta 8 Schnorr OR 0 17 13x2 62 Sede valvola SS Valvola Molla 0 9 4x14 8 SS Guida valvola OR 0 20 24x2 62 Tappo M 24x1 5x17 Gruppo valvola SS Vite M 6x10 UNI 5739 INOX Coperchio laterale carter INOX Distanziale con indicatore OR 0 55 56x3 53 Cuscinetto a sfere 6305 Anello radiale 18x26x6 Carter Tappo carico olio G 3 8 Guida pistone SS Biella OR 0 101 27x2 62 Coperchio posteriore Vite M 6x14 UNI 5931 INOX OR 0 10 82x1 78 Tappo G 1 4x9 INOX Spinotto 0 9x27 5 Rosetta 0 9x25x0 5 INOX Anello per OR OR 5 28x1 78 Pistone 0 15 Pistone Y 18 KIT 214 42 44 192 192 192 192 192 192 159 humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 14 19 di T PNE MODEL MODELLO SSE 1403 SS SSE 1413 KIT 216 40 41 42 43 44 A 0 02 gt o o 1411 KIT 204 42 44 Version Versione B For electric motors Per motori elettrici 50Hz B14 MEC 100 112 Rosetta 08 con collare INOX Dado M8 SS Piedino Optional Ros
7. AE 20 50 5024646AXX for versions UAXXXHD1X0 UAXXXSLXXO 95 Liquid Teflon for high pressure water fittings 100ml 5024612AXX 96 nlet outlet valve kit brass 1309611AXX for versions UAXXXHDXX0 UAXXXSLXXO 97 nlet outlet valve kit stainless steel 1509612AXX for versions UAXXXHDXX1 UAXXXSLXXI 98 Gasket kit for pump with dia 15 piston brass 1309613AXX for versions UA060 180 250HDXX0 UAO60 180 250SDXX0 99 Gasket kit for pump with dia 18 piston brass 1509614AXX for versions UA120 350 500HDXX0 UA120 350 500SLXX0 100 Gasket kit for pump with dia 15 piston stainless steel 1309615AXX for versions UA060 180 250HDXX0 UA060 180 250SLXX0 101 Gasket kit for pump with dia 18 piston stainless steel 1309616AXX for versions UA120 350 500HDXX1 UAT20 350 500SLXX1 Tab 1 h humiFog ricambi spare parts 030220562 rel 1 0 0704 2006 2 REPLACING THE COMPONENTS IN THE CABINET 2 1 Replacing the components in the pump inlet line Important e use liquid Teflon guaranteed for water pressure up to 100 bar to seal the water connections wait 5 hours for the Teflon to set 2 1 1 Water cartridges 1 Switch humiFog off Close the external water supply 2 3 Access the water circuit 4 Drain the filters open the valves on the bottom of the filter press the locking plugs at the top to completely drain the filters m Open the filters release the nut using t
8. C AC AM 1C 3C marrone bianco 1A 6A Power terminal block PE R S T PE 250 Vac PE 23 Fig 2 5 15 Check the correct earthing of the shield on the control 51 SC and power cables U V W 16 Replace the cover on the terminal 17 Close the electrical section 18 Switch humiFog on humiFog ricambi spare parts 030220562 rel 1 0 0704 2006 17 2 4 Chart illustrating the brass pum 11 12 13 14 15 18 17 10 19 OC 0 m gt 0 1 Fili TR Ta TS 4B 4T db 45 63 SERIES OTTONE MODEL MODELLO MODEL MODELLO EL 2007 EL 2009 EL 2002 EL 2007 EL 2009 EL 1411 EL 1413 EL 1403 EH 1413 EH 1416 EH 1413 EH 1416 EH 2009 EH2011 EH 2009 EH 2011 Positions 40 41 Included Version Versione B Posizioni incluse For electric motors Per motori elettrici 50Hz B14 MEC 100 112 DESCRIPTION DESCRIZIONE Testata pompa pistone 15 Testata pompa pistone 18 Vite M 8x65 UNI 5931 tropicalizzata Rosetta 08 Schnorr OR 0 17 13x2 62 KIT 123 Sede valvola KIT 123 Valvola KIT 123 Molla 0 9 4x14 8 KIT 123 Guida valvola KIT 123 OR 0 20 24x2 62 KIT 124 Tappo M 24x1 5x17 KIT 124 Gruppo valvola KIT 123 Vite M 6x10 uni 5739 zincata Coperchio carter Distanziale con indicatore OR 0 55 56 3 53 Cuscinetto a sfere 6305 Anello radiale 18x26x6 KIT 159 Carter Tappo carico olio G 3 8 Guida pistone Rosetta 8 con collar
9. Important from this moment on water may be released from the pipes O 3 Remove the temperature probe 4 Remove the connectors from the pressure probe and the maximum pressure switch 5 Unscrew the pump support from the cabinet 6 Remove the motor and the pump from the cabinet 7 Remove the screws between the pump and the motor and remove the pump 8 Unscrew the motor from the plate Important do not lose the plug between the motor and the pump o Now the motor can be replaced continue for the pump 9 Remove all the required components in the sequence shown 10 Remove the recirculation valve in the sequence shown Now the pump can be replaced 11 Replace all the components in the reverse order 12 Open the external water supply 13 Fill the filters with water see point 8 Fig 2 a 14 Close the water circuit 15 Switch humiFog on humiFog ricambi spare parts 030220562 rel 1 0 0704 2006 OO z e QUe a G Ge8 Fig 2 1 humiFog ricambi spare parts 030220562 rel 1 0 0704 2006 LLL DA L 6 LN SS les IE 2 3 Replacing the electrical components in the cabinet 1 Switch humiFog off Close the external water supply Open the line disconnecting switch Access the electrical section Transformer Fuses and fuse
10. am produced is used to humidify environments or ndustrial processes using special distributors The quality of the water used affects the process of evaporation and as a result the appliance may be supplied with untreated water as long as this is drinkable demineralised see Characteristics of he supply water The evaporated water is automatically replaced using a filling valve This appliance has been designed exclusively to directly humidify rooms or ducts using a distribution system as long as the installation use and maintenance operations are carried out according to the nstructions contained in this manual and on the labels applied internally and externally The conditions of the environment the fuel and the power supply voltage must comply with the speci fied values All other uses and modifications made to the device that are not authorised by the manufacturer are considered incorrect iability for injury or damage caused by the incorrect use of the device lies exclusively with the user Please note that the machine is connected to the gas mains contains powered electrical devices and hot surfaces service and or maintenance operations must be performed by specialist and qualified personnel who are aware of the necessary precautions and are capable of performing the operations correctly and in accordance with the safety standards and legislation in force with specific reference to 1 Italian law 1083 71 Safety
11. c 11 Connect the water inlet pipe 12 Open the external water valve 13 Fill the filters with water see point 8 Fig 2 a 14 Close the water circuit 15 Switch humiFog on Fig 2 d Fig 2 e humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 15 2 2 Replacing the motor and pump components 2 2 1 Changing the oil in the pump 1 Switch humiFog off 2 Close the external water supply 3 Accessthe water circuit 4 Remove the top and bottom plugs 5 Change the oil Drain the oil and close the bottom oil plug Dispose of the oil according to local legislation Fill with ISO 68 SAE 20 W 30 W oil to the level shown to fill correctly use 350 ml of oil lose the top oil plug again 6 Close the water circuit 7 Switch humiFog on 2 2 2 Motor pump and related components This chapter provides explanations on how to replace the motor the pump and all the external compo nents directly relating to these To replace the parts inside the pump such as valves and gaskets please see pump manual 1 Repeat points from 1 to 6 as described in paragraph 2 2 1 2 Remove the power cable from the motor noting which terminals the cables are connected to
12. carrier Relays Main switch Fan 5 Replace with extreme care 6 Respectthe electrical connections Version Version o i PTA e 3 o Yo es o o d 4 e 4 o o fal o DODO Fs DO 9 ojojojo ojo O O mm p wan p o o o o o Fig 2n Fig 2n Version SL Fig 2 0 16 humiFog ricambi spare parts 030220562 rel 1 0 07 04 2006 I O board 7 Replace with extreme care 8 Observe the correct electrical connections Controller Flat cable 9 Replace with extreme care Fig 2 q Inverter 10 Remove the cover on the terminal 11 Disconnect the cables 12 Unscrew the inverter with extreme care 13 Replace with a new inverter Fig 2 r 14 Reconnect the cables Control terminal block MA MB MC 51152 55 s4 ss 5 5 FR F
13. e Dado M 8 INOX Piedino Optional Rosetta 8 UNI1751 Optional Vite M 8x16 UNI 5739 zincata Optional Anello di fondo 15 KIT 162 166 Anello di fondo O 18 KIT 163 167 OR 0 28 3x1 78 KIT 166 167 Anello di tenuta 15 L P seal KIT 160 166 Anello di tenuta 18 L P seal KIT 161 167 Anello intermedio 15 KIT 164 166 Anello intermedio 18 KIT 165 167 Anello di tenuta 15 seal KIT 160 166 Anello di tenuta 18 seal KIT 161 167 Tappo G 3 8x13 Tappo G 1 2x10 Rosetta 0 17 5x23x1 5 Rosetta 0 21 5x27x1 5 Spia livello olio 0 26 58x3 53 Anello di fermo albero Biella OR 0 101 27x2 62 Coperchio posteriore Vite M 6x14 UNI 5931 zincata OR 0 10 82x1 78 Tappo G 1 4 x9 Spinotto 0 9x27 5 Rosetta 0 9x25x0 5 Anello per OR OR 5 28x1 78 Pistone 0 15 Pistone Y 18 00 00 00200 NN 240001010000 30 Albero EL1403 EL2002 Albero EH2009 Albero EH2011 Albero EL2007 EL1411 EH1413 Albero EL2009 EL1413 EH1416 Boccola a rullini Vite M 8x25 UNI 5739 zincata Flangia per motore elettrico Anello radiale 45x62x8 Rosetta 0 6 Schnorr Vite M 6x30 UNI 5931 zincata 0 0 0 humiFog ricambi spare parts 030220562 rel 1 0 07 04 2006 2 5 Chart illustrating the stainless steel pump KIT N Positions Include d Posizioni KIT 192 KIT 159 17 12 13 1
14. e G18 nipple 14 Unscrew the 1 8 nipple from the valve body direct connector 15 Unscrew the adapter for hose E Fig 4 d Hose 16 Unscrew the parts marked 17 Install the new hose Fig 4 e Horizontal manifold 18 Solenoid valve remove the coil 19 Unscrew all the parts marked 20 Remove the bolts marked D 21 Unscrew the NC solenoid valve direct connectors with the G18 nipple 22 Remove the 90 degree elbow connector for draining the NO solenoid valve 25 Unscrew the M F G1 4 elbow 22 humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 5 SPARE PARTS FOR THE ROOM DISTRIBUTION SYSTEM 5 1 List of spare parts for the room distribution system ref description code notes 73 M Gi 8 plug 1309633AXX 74 Atomising nozzle MTP1 2 7 I h UAKMTP1000 78 1 8 NPT plug 1309639AXX 79 Atomising nozzle MTPO 1 45 l h 0000 200 Central drain solenoid valve kit UAKCD00000 201 Drain solenoid valve kit for manifold UAKVALOOO0 202 Capacity control solenoid valve kit UAKVALNCOO 206 Manifold with 4 holes for nozzles step 600 UAKCAFP600 4 holes on one side 207 Manifold with 7 holes for nozzles step 300 UAKC7FP300 4 3 holes on two sides Tab 5 a Long hose kit L 2 m 1 5 m 2 m A 4 hol
15. es B 7 holes humiFog ricambi spare parts 030220562 rel 1 0 07 04 2006 23 6 REPLACING AND CLEANING THE DISTRIBUTION SYSTEM COMPONENTS Before performing the following operations make sure humiFog is off and the supply water valve is closed Water may be released when disconnecting the various components in the water circuit 6 1 Water leaks A Repair all the connections without o rings or rubber washers using liquid Teflon B If necessary replace the components as described in paragraph 5 4 2 6 2 Cleaning _ _ _ _ AM h 3 3 A3A3 3 Remove the components to be cleaned Remove any components not made from stainless steel for example nozzle o rings Soak the stainless steel parts in a solution of water and vinegar for 12 hours use 4 5 water and 1 5 vinegar Rinse with water For particularly resistant scale use pure vinegar for 12 hours 6 Replace the components in the reverse order NN n 6 3 Replacement 1 Switch humiFog off 2 Close the external water supply valve 6 3 1 Replacing the nozzles and plugs Important remember the positions of the nozzles A and the plugs B Replace with extreme care a Fig 6 a 6 3 2 Replacing the NC on off valves Important the on off valves are normally closed solenoid valves the valve body has three F G1 8 connections see the figure on the side OO Remember that the water inlet is the hole in the centre while the two side holes are
16. etta 8 UNI1751 Optional Vite M 8x16 UNI 5739 zincata Optional Anello di fondo O 15 INOX Anello di fondo Y 18 INOX OR 0 28 3x1 78 Anello di tenuta 15 L P seal Anello di tenuta 18 L P seal Anello intermedio 15 INOX Anello intermedio 18 INOX Anello di tenuta 15 seal Anello di tenuta 18 seal Tappo G 3 8x13 INOX Tappo G 1 2x10 INOX Spia livello olio OR 0 26 58x3 53 Anello di fermo albero Albero SSE 1502 SSE1403 Albero SSE 1505 Albero SSE 1411 SSE1507 Albero SSE 1413 SSE 1509 Boccola a rullini Vite M 8x25 UNI 5739 zincata Flangia per motore elettrico Anello radiale 0 45x62x8 Vite M 6x30 UNI 5931 INOX 63 SS SERIES INOX SSE 1403 SSE 1411 SSE 1413 SSE 1502 SSE 1505 SSE 1507 SSE 1509 KIT 215 KIT 216 KIT 215 216 KIT 214 215 KIT 204 216 KIT 215 KIT 216 KIT 214 215 KIT 204 216 0 00 2 2 00 00 02 3 SPARE PARTS FOR THE RACK Eb m PPM SO Fig 3 a Fig 3 c 3 1 List of parts in the duct distribution system ref description code notes 60 frame top side 14C585A1 00 to 15 dependi
17. filter kit 5 UAKFW0000 6 Water inlet LP switch 1309654AXX 7 Fill solenoid valve KITVC00100 Motor Contact CAREL Lb Pump Contact CAREL Recirculation valve Contact CAREL Pressure relief valve 5 7 bar Contact CAREL Pump damper optional 1309513AXX Pressure probe 1309510AXX HD versions only Max pressure switch 90 bar 1309517AXX Min pressure switch 15 bar 1309517AXX SU versions only High pressure gauge 100 bar 1509508AXX NTC water temp probe IP68 050 00 Stainless steel thermal valve 55 1309551AXX Tab 1 b 1 5 3 Electrical spare parts For versions HD2XX ref description UA060 UA180 UA250 UA300 UA500 replacement see 41 Controller with interface See tab 1f 26 42 Main switch UAKINTOOO0 26 43 Flat cable 59C486A005 26 d 44 board 610000000 26 d 45 Relays A and RNA 0100711AXX 26 d 46 VFD Contact CAREL 26 d 48 Fuse carrier 0606192AXX 26 d 49 Fan 1312545AXX 26 d 50 Rack valve relays 0102001AXX 26 d 53 Transformer A 100 VA 09C565A001 26 d 54 Transformer A 100 VA 0907694AXX 26 d VFD motor fuse F1 F2 0605324AXX 0605326AXX 0605327AXX 26 d Fuse for transformer A F3 F4 0605319AXX 26 d Fuse for transformer B F6 F7 0605321ALG 26 d Tab 1 For versions HD1XX ref description UA072 UA216 UA300 420 UA600 see Fig no notes 4l Controller with interface See Table 1 f 14 42 Main switch UAKINTOOO0 43 Flat cable 59C486A003 44 I O board URIO000000 45 Start relay 0100711AXX 46 VFD Contac
18. he tool for opening the filter supplied 6 Replace the cartridges see Fig important do not reverse them cartridge on the right e cartridge on the left 7 Close the filters 8 Fill the filters with water dose the valves on the bottom of the filter open the water supply valve external press the black plug located on the top of the 5 um filter to the right until water is released around the plug press the black plug located on the top of the 1 um filter to the left until water is released around the plug dry the water that has been released 9 Close the water circuit 10 Switch humiFog on 11 The cartridges are made from polypropylene these must be disposed of in compliance with local standar ds laws 2 1 Pump inlet line 1 Switch humiFog off Close the external water supply Access the water circuit Drain the filters see point 4 Fig 2 a Disconnect the water inlet pipe Disconnect the pipe between the inlet valve and the pump Remove the pump inlet line remove the screws and the inlet line from the cabinet Remove the damaged components and replace them seal the connections using liquid Teflon Fit the pump inlet line 10 Connect the pipe from the inlet valve to the pump B Fig 2
19. humiFog CAR EL ricambi spare parts Manuale d uso User manual SEE READ AND SAVE THESE INSTRUCTIONS Technology amp Evolution Warning L installazione del prodotto deve obbligatoriamente comprendere la connessione di messa a terra usando l apposito morsetto giallo verde in morsettiera Non utilizzare il neutro come connessione a terra The product must be installed with the earthconnected using the special yellow green terminal on the terminal block Do not use the neutral for the earth connection Le produit doit tre install avec la connexion terre branch e en utilisant la signalisation et les bornes sp cifiques jaune vert la mise la terre Ne pas utiliser le neutre comme mise la terre Das Produkt muss geerdet werden Verwenden Sie hierf r den gelb gr n Anschluss an der Klemmleiste Verwenden Sie nicht den Null Leiter f r die Erdung La instalaci n del producto debe obligatoriamente incluir la conexi n de la toma de tierra utilizando el borne amarillo verde del regletero No utilizar el neutro como conexi n a tierra IMPORTANT WARNINGS BEFORE INSTALLING OR HANDLING THE APPLIANCE PLEASE CAREFULLY READ AND FOLLOW THE INSTRUCTIONS AND SAFETY STANDARDS DESCRIBED IN THIS MANUAL AND ILLUSTRATED BY THE LABELS ON THE MACHINE This humidifier produces non pressurised steam by means of a heat exchanger powered by a gas burner mmersed in the water contained in the boiler The ste
20. ng on the length 61 frame bottom side 14C470A1 00 to 15 depending on the length 62 side shoulder 14C585A1 20 to 35 depending on the length 63 vertical manifold support bar 14C470A1 40 to 55 depending on the length 64 horizontal manifold 14C585A1 80 to 95 depending on the length 65 vertical manifold 14C585A1 60 to 75 depending on the length 66 M F G1 4 elbow connector 1309610AXX 67 G1 8 hose 14C531A097 68 90 degree water connector 14C470A096 69 stainless steel solenoid valve 24 V 50 HZ NC 1312079AXX 70 stainless steel solenoid valve 24 V 50 Hz NO 1312155AXX 71 kit of washers M6 bolts for complete rack assembly UAKVITIM6O 72 kit of 15 M3 screws for adjusting manifold angle UAKVITIM30 73 M G1 8 plug 1309633AXX 74 atomising nozzle 1 2 8 kg h marked 1 UAKMTP1000 75 atomising nozzle MTP2 4 0 kg h marked 2 UAKMTP2000 76 kit of 8 brackets UAKS000000 77 kit for vertical manifold assembly with screws and washers UAKMOR0000 78 M 1 8 NPT plug 1309639AXX 79 atomising nozzle MTP1 1 5 kg h_ marked 80 junction box Tab 3 a 20 humiFog ricambi spare parts 050220562 rel 1 0 07 04 2006 4 REPLACING AND CLEANING THE COMPONENTS IN THE RACK Important e use liquid Teflon guaranteed for water pressure up to 100 bar to seal the water connections wait 5 hours for the Teflon to set 4 1 Water leaks 1 Repair all the connections without o rings or rubber washer
21. nterface configured for UA350HD2XX UAHC510000 4 Controller with interface configured for UA500HD2XX UAHEO10000 4 Controller with interface configured for UA072HD1XX UAH7210000 4 Controller with interface configured for UA144HD1XX UAHA410000 4 Controller with interface configured for UA216HD1XX 110000 4 Controller with interface configured for UA300HD1XX UAHC010000 4 Controller with interface configured for UA420HD1XX UAHD210000 4 Controller with interface configured for UAG00HD1XX UAHF010000 4 Controller with interface configured for 06051 UAS6000000 4 Controller with interface configured for UAT20SLXXX UASA200000 4 Controller with interface configured for UA180SLXXX UASA800000 4 Controller with interface configured for UA250SLXXX UASB500000 4 Controller with interface configured for UA350SLXXX UASC500000 4 Controller with interface configured for UASOOSLXXX UASE000000 Tab 1 f to be configured by the user with the configuration software HUMISETOO0 Accessories ref description code notes Remote control English version TELUA0E000 Remote control Italian version TELUAOIO00 humiVisor Remote terminal with graphic display URTO0000000 Tab 1 8 humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 11 1 5 4 Service spare parts ref descritpion code notes 93 Water filter kit one filter one 5p filter 00000 94 Bottle of oil for the INTERPUMP pump S
22. ntroduced onto the market after 13 August 2005 and that it must be disposed of separately 5 in the event of illegal disposal of electrical and electronic waste the penalties are specified by local waste disposal legislation Warranty on materials 2 years from the date of production excluding the consumable parts such as the cylinder Certification the quality and safety of CAREL products are guaranteed by ISO 9001 certified design and production system as well as the T V 4 and ETL marks humiFog ricambi spare parts 030220562 rel 1 0 0704 2006 Content 1 SPARE PARTS FOR THE CABINET 7 1 1 Spare parts for the pump inlet line trt 7 12 Spare parts for the motor and 7 1 5 Spare parts for the electrical panel ttt 8 1 4 Setvice PES cette etd dc n 9 ISP DS SE chistes 9 2 REPLACING THE COMPONENTS IN THE CABINET 13 21 Replacing the components in the pump inlet line 13 2 2 Replacing the motor and pump componentts tts 14 2 5 Replacing the electrical components in the cabinet 24 Chart illustrating the brass 2 5 Chart illustrating the stainless steel pump ttn 3 SPARE PARTS FOR THE RACK 20 3 1 List of parts in the duct distribution system 20 4 REPLACING AND CLEANING THE COMPONENTS IN THE RACK 2
23. rminal for dia 10 pipe UAKTD18000 212 Female T for dia 10 pipe UAKTT00000 213 Female elbow for dia 10 pipe 00000 214 Female 1 8 elbow for dia 10 pipe UAKTG18000 215 Female X for dia 10 pipe UAKTX00000 Tab 3 b humiFog ricambi spare parts 050220562 rel 1 0 0704 2006 27
24. s using liquid Teflon 2 If necessary replace the components as described in the following paragraph 4 2 Cleaning remove the components to be cleaned remove any components not made from stainless steel for example nozzle o rings soak the stainless steel parts in a solution of water and vinegar for 12 hours use 4 5 water and 1 5 vinegar rinse with water for particularly resistant scale use pure vinegar for 12 hours 6 replace the components in the reverse order wN nas 4 3 Replacement 1 Switch humiFog off 2 Close the external water supply valve 3 Remove the connectors from the solenoid valve Nozzles and plugs O Important remember the positions of the nozzles plugs 4 Replace with extreme care Vertical manifolds O Important remember the angle of each manifold make sure the NO valve and direct connection remain intact Remove the hose Remove the coil from the NO solenoid valve Remove the screw marked PHO Remove the bolts marked D ko j a Remove the adapter E for connecting the hose 10 Unscrew the NO solenoid valve humiFog ricambi spare parts 030220562 rel 1 0 0704 2006 21 NC valves and direct connections 11 Solenoid valve remove the coil 12 Unscrew part H 13 Unscrew the NC solenoid valve direct connectors with th
25. standards relating to the use of gaseous fuel 2 Italian Law no 46 90 Safety standards relating to systems in buildings 3 Presidential Decree no 447 December 6 1991 Regulations to law no 46 dated March 5 1990 on safety relating to systems in buildings 4 Italian Law 10 91 Regulations to the national plan for energy savings and the development of renewable sources of energy Disconnect the machine from the mains power supply before accessing any internal parts The local safety standards in force must be applied in all cases ct Disposal of the parts of the humidifier The humidifier is made up of metallic and plastic parts In reference to European Community directive 2002 96 EC issued on 27 January 2003 and the related national legislation please note that 1 WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately 2 the public or private waste collection systems defined by local legislation must be used In addition the equipment can be returned to the distributor at the end of its working life when buying new equipment 3 the equipment may contain hazardous substances the improper use or incorrect disposal of such may have negative effects on human health and on the environment 4 the symbol crossed out wheeled bin shown on the product or on the packaging and on the instruc tion sheet indicates that the equipment has been i
26. t CAREL 47 Transformer 0907612AXX 48 Fuse carrier 0606192AXX 49 Fan 1312545AXX 50 Rack valve relays 0102001AXX 53 Transformer 100 VA 0203000AXX VFD motor fuse F1 F2 0605324AXX 0605326AXX 0605327AXX Transformer fuse F3 F4 0605320ALG Tab 1 d 10 humiFog ricambi spare parts 030220562 rel 1 0 0704 2006 For versions SLXXX ref description UA060 UA180 UA250 350 UA500 see Fig no notes 41 Controller with interface See Table 1 f Le 42 Main switch UAKINT3000 43 Flat cable 59C486A003 44 1 0 board URIO000000 45 Start relay 0100711 AXX 47 Transformer 0907612AXX 48 Fuse carrier 0606192AXX 49 Fan 1312545AXX 50 NC NO valve relays for distribution in the room 0102001 51 Motor protector 0402004AXX 0402005AXX 0402005AXX 52 Contactor 0203000AXX Transformer fuse F3 F4 0605320ALG Tab 1 e humiFog controllers ref description code 4 Controller with interface display for all humiFog models not configured UAHO010000 4 Controller with interface configured for UA060HD2XX UAH6010000 4 Controller with interface configured for UA120HD2XX UAHA210000 4 Controller with interface configured for UA180HD2XX UAHA810000 4 Controller with interface configured for UA250HD2XX UAHB510000 4 Controller with i
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