User Manual & Installation Instructions LB 40
Contents
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7. DRAIN VALVE LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 3 5 CHAMBER CHEMICAL ACID TREATMENT Electric Steam Generator should be cleaned regularly The following is the least amount of times recommended to clean out your chamber NORMAL WATER AREAS Should be done ONCE YEAR BAD WATER AREAS Should be done TWICE YEAR Chamber Treatment Instructions 1 Turn on generator allowing pressure to climb to 10 to 20 PSI on Pressure Gauge 15 and then shut off 2 Blow Down Open Manual Drain 19 slowly allowing HOT WATER and STEAM to blow out into the drain NOTE You may Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 3 Remove Safety Valve 18 WARNING There MUST be NO PRESSURE in the chamber when removing the Safety Valve 18 make sure the steam out and drain are open to assure chamber will remain depressurized Be cautious of escaping steam from chamber while Safety Valve 18 is removed 4 Close Manual Drain 19 and Steam Out 16 turn generator on until Sight Glass 10 shows that it is 1 2
8. 44 1 46 1 48 1 LB 60 167 144 151 157 101 87 3 90 6 92 8 66 2 69 2 72 2 52 9 55 3 57 7 4 4 ACTUAL POWER RATING CALCULATIONS Because the HEATER VOLTAGE RATINGS only come in 4 different voltages and there are so many different voltages in the field the TOTAL POWER RATING is only completely accurate if the VOLTAGE IN is exactly equal to the HEATER VOLTAGE RATING This means in most cases the TOTAL POWER RATING is not completely accurate The AMERAGE and INPUT VOLTAGE can be used to calculate the ACTUAL POWER RATING 20 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 4 4 ACTUAL POWER RATING CALCULATIONS Continued FORMULAS TO CALCULATE ACTUAL POWER RATINGS THREE PHASE SINGLE PHASE P IV J3 P 1 V DEFINITIONS Actual Power Rating I Amperage Vi Input Voltage ACTUAL POWER RATING CALCULATIONS KW Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LB 40 40 36 6 40 43 6 44 5 40 3 43 4 45 5 33 6 36 7 40 33 6 36 7 40 LB 50 50 45 7 50 54 4 55 6 50 4 54 3 56 9 42 45 9 50 42 45 9 50 LB 60 60 54 9 60 65 3 66 8 60 5 65 1 68 3 50 4 55 1 60 50 4 55 1 60 4 5 STEAM CAPACITY CALCULATIONS Steam Capacity Calcu
9. Should be done ONCE WEEK BAD WATER AREAS Should be done ONCE A DAY NOTE The best time to Blow Down your generator is after it has been running for some time while it is still hot 1 Place Toggle Switch 2 and Main Disconnect Box in OFF position and or unplug the machine Allow pressure to drop between 10 and 20 PSI Open Manual Drain 19 slowly allowing HOT WATER and STEAM to blow out into the drain cleaning out the generator NOTE Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC or outside 3 2 CLEANING WATER LEVEL PROBES Water Level Probes are the heart of your generator Almost all steam generator malfunctions are caused by dirty water level probes CLEANING your PROBES is by far the MOST IMPORTANT maintenance step to keep your generator running properly The following is the LEAST amount of times recommended to clean your probes NORMAL WATER AREAS Should be done TWICE A YEAR BAD WATER AREAS Should be done 3 4 TIMES A YEAR NOTE The best time to clean your probes is before you turn your generator on while it is still cool 1 Place Toggle Switch 2 and
10. WARNING There MUST be NO PRESSURE in the chamber when removing probes If you must change probes while chamber is HOT make sure the steam out and drain valves are open to assure chamber will remain depressurized DO NOT touch probes with your bare hands while HOT and be cautious of escaping steam from probe holes while probes are removed 3 3 CLEANING OR REPLACING HEATERS Heaters are located inside the control panel 1 below the insulation barrier bolted into the chamber If 3 5 Chamber Chemical Acid Treatments are not regularly done heaters must be taken out at least ONCE A YEAR cleaned with wire brush and reinstalled using a new gasket If you are replacing or cleaning your heater elements 1 Place Toggle Switch 2 and Main Disconnect Box in OFF position and or unplug 2 Make sure generator is cool and the Pressure Gauge 15 reads 0 PSI 3 Remove heater wires from heater s using a 3 8 Socket 4 Unbolt and remove heater s using a 1 1 16 Socket NOTE Heater s may be difficult to get out you may need to use some sort of pry bar to get them loose 5 Clean heater s with wire brush If replacing dispose of old heater s Reinstall heater s with new gasket s Attach heater wires assuring proper wiring Refer to Heater Wiring Schematics attached NOTE If you are replacing a heater because of a heater failure you must also clean the probes and clean out the chamber or you may have another heater failure w
11. FITTINGS until vertically aligned after GLASS GAUGE is in 5 Carefully raise GLASS GAUGE about 1 16 from bottom and slide lower RUBBER WASHER down until it makes contact with the BOTTOM GAUGE FITTING DO NOT allow GLASS GAUGE to remain in contact with any metal 6 Carefully slide upper RUBBER WASHER up as far as possible 7 Hand tighten both GLASS PACKING NUTS then tighten BOTTOM 1 2 turn more by wrench Tighten only enough to prevent GAUGE DRAIN VALVE leakage DO NOT OVER TIGHTEN If any leakage FITTING should occur tighten slightly a quarter turn at a time checking for leakage after each turn 8 Reinstall GUARD RODS 12 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 34 REPLACING GLASS GAUGE amp RUBBER WASHERS GLASS PACKINGS Continued The Sight Glass 10 gives the operator the ability to easily monitor the actual water level inside the chamber If the Sight Glass 10 gets clogged is no longer functional it can be very difficult to troubleshoot a problem 3 4 2 BRASS SIGHT GLASS SEISMIC GLASS GAUGE and GLASS PACKINGS MUST be replaced EVERY SIX MONTHS The Seismic Sight Glass is equipped with BALL CHECKS in each GAUGE FITTING INSTALLATION Only properly trained personnel should install and maintain water gauge glass and connections Remember to wear safety gloves and glasses during installation Before installing m
12. Main Disconnect Box in OFF position and or unplug the machine Make sure generator is cool and the Pressure Gauge 15 reads 0 PSI Locate the blue box on top of generator and remove cover plate exposing the Water Level Probes 5 4 Use 5 16 Socket to remove wires from probes Use 13 16 Spark Plug Socket to remove probes from chamber 10 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 3 2 CLEANING WATER LEVEL PROBES Continued 6 Clean probes to remove rust and scaling NOTE To clean probes you may use wire wheel wire brush steal wool or Scotch Brite Wire wheel works the best You may also want to try some sort of chemical like CLR remover or LIME A WAY 7 Reinstall probes assuring each probe s length is assigned to its proper letter 8 Reconnect wires to probes assuring each color is also assigned to its proper letter NOTE DO NOT make wires too tight Just tighten enough to make contact Over tightening can cause probe plugs to pull apart over time 9 Reinstall cover plate Water Level Probe Specifications Letter Assignment on Chamber A B C D G Water Level Probe Length 15 15 3 8 13 15 3 8 Wire Color Assignment RED Not Used BLACK GREEN Assignment on Dual Function Board LLCO Not Used H G NOTE The B Probe is not used It is a spare probe that can be cut and used to replace any one of the other probes
13. S19 A009 dINVOE 9 Hd S gt 2O18 ISN4 9 dNV0E WESOET Z SYOLOVLNOD dINV0S 290 2 S gt OO18 WNIWYAL dV OOT T Lived AO Ob HdE MOV HdE A009 0SS ELECTRO STEAM GENERATOR CORPORATION TERMS AND CONDITIONS OF SALE EXCLUSIVE AND ENTIRE The following Standard Terms and Conditions are intended by the parties to govern all the purchases of equipment parts or service from Seller and together with the specifications provided or embodied herewith represent the entire understanding of the parties without exception All other terms and conditions are specifically rejected and by proceeding with the transaction in any manner both Seller and Buyer agree that these Standard Terms and Conditions shall control The price charged by Seller is based on these Standard Terms and Conditions DOMESTIC TERMS TERMS Net 30 days A late payment in the form of interest at the rate of 2 per month or a service charge of like amount will be levied on all late payments the type of charge being consistent with the applicable local law Invoices will be submitted when the equipment part service is supplied Attention to these terms will eliminate delays in starting up any equipment or providing further service or parts NOTE Terms pending credit approval INTERNATIONAL TERMS TERMS Advanced payment wire transfer credit card or cash in advance
14. The Suction Strainer B at the end of the detergent hose should be placed in the Solution Bucket 25 Chemicals should be mixed in the bucket in proportions as recommended by chemical supplier Solution Mixer Optional 3 Steam flow is obtained by pressing on the Lever Handle D located directly in front of the handle A mixture of steam and detergent is obtained by regulating the small Detergent Valve H while operating the Lever Handle D SHUT DOWN 4 To shut off generator place Toggle Switch 2 and Main Disconnect Box in OFF position and or unplug the machine Pressure will drop naturally as the generator cools or generator may be drained manually through Manual Drain 19 See Manual Blow Down 3 1 WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 9 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 3 CLEANING amp MAINTENANCE The following cleaning procedures are HIGHLY RECOMMENDED in order to keep your Steam Generator in the best operating condition at all times 31 MANUAL BLOW DOWN A Manual Blow Down is an easy way to GREATLY extend the life of your Steam Generator The following is the LEAST amount of times recommended to blow down your generator NORMAL WATER AREAS
15. 0 Water Valve Body 505600 Street Elbow 1 4 519000 Nipple 1 4 x Close 506000 Elbow 1 4 505900 Nipple 1 4 x 6 506300 Vacuum Breaker 440121 Eductor Assembly 440100 Eductor Body Only 440101 Suction Stub Only 690015 Metering Tip Kit 5057 A Discharge Tube Assembly Phone 513 271 8800 5058 9A Suction Tube Assembly 505809 Tubing 1 2 x 9 Fax 513 271 0160 250006 Ceramic Weight www hydrosystemsco com 10076301 Foot Valve Viton 250700 Foot Valve amp Weight 5043 A Float amp Chain Assembly 5 of 29 507200 Bead Chain Only LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 1 2 INSTALLATION INSTRUCTIONS SOLUTION MIXER OPTIONAL Continued NOTE Refer to HydroMinder Model 511 Parts Diagram on previous page for interpretation of numbered amp lettered items For interpretation of numbered items with refer to Parts Legend Drawing attached For better understanding of installation of Solution Mixer refer to drawing on next page 1 A4 Red Hose should be enclosed to attach the incoming water connection to the Solution Mixer Attach tee end of hose to Water Inlet 6 2 Remove the 2 Screws 6k holding U Clamp 61 and reverse U Clamp 61 to where Thumbscrews 6m are on outside of Solution Bucket 25 This allows
16. CH FURTHER IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT IN THE EVENT ANY REMEDY HEREUNDER 15 DETERMINED TO HAVE FAILED ITS ESSENTIAL PURPOSE ALL OTHER LIMITATIONS OF LIABILITY AND EXCLUSION OF DAMAGES SET FORTH HEREIN SHALL REMAIN IN FULL FORCE AND EFFECT ALL SUCH PROVISIONS SHALL SURVIVE THE TERMINATION OF THIS AGREEMENT NO ACTION REGARDLESS OF FORM ARISING OUT OF THE TRANSACTIONS OF THIS AGREEMENT MAY BE BROUGHT BY BUYERMORE THAN ONE YEAR AFTER THE CAUSE OF ACTION HAS ACCRUED WARRANTY Seller warrants that the equipment service software repair or parts supplied shall conform to the description In the event that any part or parts excepting expendable items such as but not limited to coil liners thermocouples refractories and other similar consumable items that fail due to defects in material or workmanship within the first twelve 12 months of startup of equipment or eighteen 18 months after shipment whichever occurs first or in the case of service repairs or parts within twelve 12 months of supplying such service repair part Seller shall at its option repair replace EXW Ex works such defective part or parts If the equipment service repair or part included software Seller warrants for a period of twelve 12 months of startup or eighteen 18 months after shipment whichever occurs first that the software supplied or serviced will meet its published functional specifications Should software fail to meet the
17. G D and A probes indicating the heaters are safely submerged At this time the contactor s will engage supplying power to the heaters causing steam pressure to accumulate The chamber will continue to fill with water until 1 second after the water makes contact with the C probe causing the Water Solenoid 7 and Pump 8 to turn off If the contactor s still have not engaged at this time you may need to press the Safety Reset 13 If your generator is required to have a Manual Low Water Reset ML WR 3 it must be pushed it at this time to engage the contactor s 6 Once generator is full of water release the Lever Handle D on the Steam Gun Steam pressure will continue to rise until is reaches 85 PSI At this time the pressure control labeled Control will cause the contactor s to disengage The pressure will drop approximately 5 8 PSI until the Control causes the contactor s to reengage causing the pressure to rise again The contactor s will continue to cycle on and off during operation NOTE Just because generator is up to pressure does not necessarily mean it is up to temperature When first starting generator before using the gun for operation you should use the gun to exhaust pressure allowing the heaters to remain on longer thus increasing the temperature inside the chamber and increasing its ability to recover from loss of steam WARNING Steam hose and gun will always be hot whil
18. GE CALCULATIONS sssessesesesererrsrserrscrrsrsrersrerererereeresesrereeeeeereeeeeeeeee 20 4 4 ACTUAL POWER RATING CALCULATIONS a aaa 21 4 5 STEAM CAPACITY CALCULATIONS ou 21 5 DRAWINGS amp WIRING SCHEMATICS 22 28 51 PARTS LEGENDS EE 22 23 5 1 1 LB 40 60 CLEANER PORTABLE 22 5 1 2 HEAVY DUTY GUN au gea ad q Gedeelt 23 5 2 INSTALLATION DATA SHEET 24 5 3 CONTROL WIRING SCHEMATIC 25 5 4 HEATER WIRING SCHEMATICS 26 28 5 4 1 LB 40 80KW THREE PHASE 208 240V 26 5 4 2 LB 40 60KW THREE PHASE 380 425V 27 5 4 3 40 60KW THREE PHASE 440 600V 28 6 TERMS amp CONDITIONS 29 3 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 1 INSTALLATION INSTRUCTIONS LITTLE GIANT LG SERIES Cleaner Portable The Electro Steam Generator design consists essentially of a high pressure chamber filled with water that is heated by one or more submerged resistance type electric heating elements Automatic controls are provided to maintain the pre set operating pressure and water level Safety features include auto
19. NG and NUMBER OF HEATERS are used to calculate the TOTAL POWER RATING Since the HEATER POWER RATINGS are in Kilowatts they must be multiplied by 1000 to convert them to Watts HS DEFINITIONS Total Power Rating Pu Heater Power Rating Number of Heaters MODEL UNIT LB 40 LB 50 LB 60 Heater Power Rating Watts 20 000 25 000 30 000 X Number of Heaters 2 2 2 Total Power Rating Watts 40 000 50 000 60 000 19 of 29 LB 40 C thru LB 60 C Portable User Manual 4 3 AMPERAGE CALCULATIONS The INPUT VOLTAGE PHASE TOTAL POWER RATING and HEATER VOLTAGE RATING are used to calculate the amperage NOTE 380 425V heaters are not usually rated for 380 425V They are usually 208 240V heaters that have been re stamped 380 425V and jumpered in series Electro Steam Generator Corp FORMULAS TO CALCULATE 3 PHASE AMPERAGE 208 240V amp 440 600V 380 415V using 208 240V heaters 72 ONS L 3 DEFINITIONS I Amperage Total Power Rating Vi Vu Input Voltage Heater Voltage Rating THREE PHASE AMP DRAW CALCULATIONS AMPS Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LB 40 111 96 100 105 67 6 58 2 60 4 61 8 44 1 46 1 48 1 35 3 36 9 38 5 LB 50 139 120 126 131 84 5 72 8 75 5 77 3 55 1 57 6 60 1
20. SUPPLY CONDUCTORS RATED FOR COPPER WIRE ONLY AROUND UNIT NOT TO LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp TABLE OF CONTENTS 1 INSTALLATION INSTRUCTIONS 4 7 11 STEAM GENERATOR CLEANER PORTABLE 4 1 2 SOLUTION MIXER OPTIONAL 5 7 2 OPERATION amp SEQUENCE OF EVENTS 8 9 3 CLEANING amp MAINTENANCE 10 18 31 MANUAL BLOW DOWN sas o sa a A S aa 10 3 2 CLEANING WATER LEVEL PROBES 10 11 3 3 CLEANING OR REPLACING HEATERS na 11 3 4 REPLACING GLASS GAUGE AND RUBBER WASHERS 12 13 3 4 1 BRASS SIGHT GLASS STANDARD 12 3 4 1 BRASS SIGHT GLASS SEISMIC 13 3 5 CHAMBER CLEANING amp CHEMICAL TREATMENT 14 15 3 6 PRESSURE CONTROL DATA SHEET a 16 3 7 SETTING THE PRESSURE CONTROLS 17 18 4 CALCULATIONS amp DATA SHEETS 19 21 4 1 HEATER POWER amp VOLTAGE RATINGS 19 4 2 TOTAL POWER RATING CALCULATIONS 19 4 3 AMPERA
21. Solution Mixer to fit more vertical and Magnet Yoke 5g moves more freely 3 Attach Solution Mixer on side of Solution Bucket 25 opposite the Steam Out 16 Tighten Thumbscrews 6m 4 Attach Discharge Tube Assembly 16 to bottom of Eductor Body Only 14s Push tight on flange 5 Remove Metering Tip 15 of your choice from enclosed packet and hand screw into Suction Stub Only 14t Green tip is suggested for initial start up The Solution Mixer should be titrated at end of gun or wand with valve fully open by chemical supplier Larger or smaller Metering Tips 15 may be required to achieve proper working concentration NOTE For better understanding of metering tip selection refer to section Metering Tip Selection in the HydroMinder Model 511 Manual enclosed with Solution Mixer 6 Attach Tubing 1 2 x 9 17u to Suction Stub Only 14t Push tight on flange 7 Place Viton Foot Valve 17w into solution supply 8 Thread Bead Chain Only 18x through loop on Magnetic Yoke 5g Pull Bead Chain 18x close so that Float amp Chain Assembly 18 is suspended in Solution Bucket 25 If not suspended Solution Bucket 25 will never fill 9 Attach the other end of the 4 Red Hose to the Hose Swivel 2 10 Verify that the Ball Valve 3 is completely open 11 Solution Mixer is now ready for use 6 of 29 Electro Steam Generator Corp User Manual LB 40 C thru LB 60 C Portable INSTALLA
22. TION INSTRUCTIONS SOLUTION MIXER OPTIONAL Continued 1 2 S LJINI YALVM MAN 7 Ke dO ACIS 3LISOddO NO a ZY N EA H A31NI 5 5 9 qALVM A31NI YALVM SYOLVYANAD uNOLLDANNOD YALVM ONINOONI OL Y3XIW NOLLNIOS 30 LAINI YALVM LOANNOD O1LdASN ASOH N Ld TNI YALVM LOANNOD OL Q3S ISOH H I 7 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 2 OPERATION amp SEQUENCE OF EVENTS IMPORTANT READ INSTALLATION INSTRUCTIONS OPERATING START UP 1 Turn on water supply from the source to the generator 2 all valves on generator except for the Manual Drain 19 3 Place Main Disconnect Box in ON position and or Plug In 4 Hold in the Lever Handle D on the Steam Gun 5 Place toggle Switch 2 in ON position The Water Solenoid 7 and Pump 8 will engage and the chamber will begin to fill with water As the water level rises it will make contact with the
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24. User Manual amp Installation Instructions LB 40 60 Cleaner Portable IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING All steam boilers are built in accordance with ASME miniature boiler code NOTE It is the responsibility of the installer to conform to any state or local codes If further inspection following modification by installer is required under state or local codes that is the responsibility of the local installer gt lt Siau Qe Electro www electrosteam com rev 01052010 WARNING The following labels have been placed on this boiler for YOUR SAFETY Failure to observe these instructions could lead to PROPERTY DAMAGE SEVERE INJURY or even DEATH CAUTION HOT HIGH VOLTAGE AUTHORIZED PERSONNEL ONLY ALTO VOLTAJE SOLAMENTE PERSONAL AUTORIZADO CAUTION THROW OFF MAIN POWER SWITCH BEFORE WORKING ON ELECTRICAL CABINET MANUAL WAS SHIPPED WITH THIS BOILER IT IS IMPORTANT THAT YOU READ UNDERSTAND AND OPERATE THIS STEAM GENERATOR IN ACCOR DANCE WITH THE OPERATING INSTRUCTIONS CONTAINED IN THE MANUAL IF FOR ANY REASON YOU DO NOT HAVE A MANUAL CALL ELECRTO STEAM AT 800 634 8177 REPLACE GLASS EVERY SIX MONTHS RETIGHTEN SIGHT GLASS BEFORE USE FOR A MINIMUM OF 90 C UL 834 EXCEED 105 F PAR 4416 CAUTION USE ELECTRICAL TERMINALS ARE SUITABLE AMBIENT TEMPERATURE
25. ake sure all parts are free of chips and debris 1 Uninstall GUARD RODS GLASS GAUGE and GLASS PACKINGS You may need to rotate one of the GAUGE FITTINGS to remove GLASS GAUGE 2 Slip anew GLASS PACKINGS on the new GLASS GAUGE about an inch from the bottom 3 Now slip the following items through the top of GLASS GAUGE in the following order PACKING GLAND facing down e GLASS PACKING NUT facing down GLASS PACKING NUT facing up PACKING GLAND facing up GLASS PACKINGS inch down from top PACKING WASHER 4 Gently insert GLASS GAUGE into GAUGE FITTINGS You may need to rotate GAUGE FITTINGS until vertically aligned after GLASS GAUGE is in PACKING WASHER GLASS PACKING NUT NEG TOP GAUGE FITTING eme GLAND vs PACKING 5 Carefully raise GLASS GAUGE about 1 16 from bottom and slide lower GLASS PACKINGS down until it makes contact with the BOTTOM GAUGE FITTING DO NOT allow GLASS GAUGE to remain in contact with any metal 6 Carefully slide upper GLASS PACKINGS up as far as possible 7 Hand tighten both GLASS PACKING NUTS then tighten 1 2 turn more by wrench Tighten only enough to prevent leakage DO NOT OVER TIGHTEN If any leakage should occur tighten slightly a quarter turn at a time checking for leakage after each turn 8 Reinstall GUARD RODS 13 of 29 FITTING
26. by Seller to Purchaser THE FOREGOING STATES SELLER S ENTIRE LIABILITY FOR CLAIMS OR PATENT INFRINGEMENT Seller shall have no liability whatsoever if the claim of infringement arises out of Seller s compliance with Purchaser s specifications Seller shall have no liability whatsoever if a claim of infringement is based upon the Purchaser s use of the equipment as part of a patented combination where the other elements of the combination are not supplied by Seller or in the practice of a patented process Where the specifications process design are supplied by Purchaser then Buyer agrees to indemnify Seller in like manner PROPRIETARY RIGHTS Unless otherwise stated herein all design manufacturing processes manufacturing information vendor sources know how equipment tooling or other hardware software or information collectively referred to as resources acquired or utilized by the Seller to produce the finished goods and any intellectual property rights including but not limited to patents copyrights and trade secrets related in any way to the resources are and shall hereinafter remain the exclusive property of the Seller regardless of whether such resources are created solely by the Seller or by Buyer s collaboration with the Seller for example where Seller utilizes Buyer s specifications to create resources and the Buyer shall acquire or receive no rights or title therein or thereto as a result of this purchase whether or not the ord
27. d Ayed Aue ul 251 100 IIeus OD 5 Jo y uP pue 5141 09 87 5 SYALVSH NOEZ MASZ 52001 Z 53504 GIS ID A009 dINV0S SVOET 9 MAOS HdE AO8E 5 MASZ 64001 Z 59504 GIS ID A009 dINV0S StOST 9 MAOS HdE p duums SYALWIH NOEZ MAOZ EZOOT 2 5 Sualy3H AOEZ MACE 62001 2 59504 SAY S19 dINV09 ZtOST 9 NDI09 HdE JOE 5 SHALVAH MACE 82001 Z SASNJ GIS TI dINV09 ZtOST 9 8 MAO09 HdE S gt OO18 35 4 dINV09 Z SYOLOVLNOD dINVS 690 Z 52078 WNIWYAL dV 002 t 90ST LANG LOCH MAO09 5354 SST dINVOr 9 ASTr 00b HdE AOE p duums SYALWIH MAOZ 22001 Z 53514 544 512 dINVOr 9 S gt 2O18 JASNA A009 dIV09 V9S0ET Z SYOLOVLNOD dWVSZ 690 Z 52078 WNIWYAL dV OOT T9OET 082 HdE 4O T 133HS 31725 BEVO ELOGO 0 4 OS 4902 OLVIN WIS SYALVAH
28. d then the CONTROL In order to set the SAFETY you must keep the CONTROL at a higher pressure setting than the SAFETY Once the SAFETY is set then you can lower the CONTROL to its correct setting To INCREASE the pressure setting when looking down on pressure control using your two index fingers turn the PRESSURE ADJUSTMENT DIAL CLOCKWISE BLACK INDICATOR LINE causing the BLACK INDICATOR LINE to move DOWN the scale PRESSURE ADJUSTMENT DIAL To DECREASE the pressure setting turn the dial COUNTER CLOCK WISE causing the Indicator line to move UP the scale To INCREASE pressure setting turn dial CLOCKWISE causing dial and indicator line to move DOWN SETTING INSTRUCTIONS 1 Open the pressure control covers as shown on previous page 4 2 Adjust the PRESSURE ADJUSTMENT DIAL on the SE CONTROL so that the BLACK INDICATOR LINE is CONTROL somewhere between 1 2 and 34 of the way down from the top span aY 2 3 Adjust the PRESSURE ADJUSTMENT DIAL on the SAFETY so that the BLACK INDICATOR LINE is somewhere between 4 and 2 of the way down from the top ao sa 4 Close the Steam Out 16 and turn on generator When the SE contactor s click on the pressure will rise If contactor s do not Somewhere ze click on right away you may need to press SAFETY RESET Between Continue
29. e generator is on even when gun is not is use 7 The generator is now fully operational and will produce steam until it is turned off 8 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 2 OPERATION amp SEQUENCE OF EVENTS Continued As steam is exhausted the water level will drop until 3 seconds after it breaks contact with the C probe At this time the Water Solenoid 7 and Pump 8 will engage and the chamber will again fill with water The chamber will continue filling until 1 second after the water makes contact with the C probe The Water Solenoid 7 and Pump 8 will continue to cycle on and off during operation NOTE If at anytime the Control fails and the pressure exceeds 85 PSI the Safety will cause the contactor s to disengage at 90 PSI and will not allow the contactor s to reengage until the Safety Reset 13 is manually pushed If this happens the Control needs to be set lower or must be replaced If the Control and Safety happen to fail and the pressure reaches 100 PSI the Safety Valve 18 will pop releasing the pressurized steam If this happens all three components may need to be replaced STEAM GUN OPERATION NOTE Refer to Steam Gun Parts Legend for interpretation of lettered items 1 The special Siphon Heavy Duty Steam Gun is equipped with Steam D and Detergent J Hoses with valves for steam and detergent control 2
30. ed when the Safety turns the heaters off It must be manually pushed to turn the heaters back on This lets the user know there was a problem If it is tripped the Control most likely failed PRESSURE ADJUSTING DIAL These dials adjust the set pressure at which each pressure control will turn the heaters off DIFFERENTIAL ADJUSTING DIAL This dial is only on the Control When the Control turns the heaters off the amount of pressure that is dropped before it turns the heaters back on the differential can be adjusted by this dial This dial should never have to be adjusted unless desired PRESSURE GAUGE This tells the user what pressure is in the chamber The pressure controls are set to this gauge 16 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 3 7 SETTING THE PRESSURE CONTROLS SETTING PRESSURE CONTROLS INSTUCTIONS WARNING The pressure controls must be set while all circuits are live TO AVOID ELECTRICAL SHOCK DO NOT TOUCH the wires or the terminals in which they connect while setting the pressure controls NOTES Setting the pressure controls greatly relies on your ability to tell whether the contactor s are turning the heaters on or off You should be able to hear the contactor s located inside the Control Box 1 click on and off Familiarize yourself with this sound The order in which the pressure controls must be set is the SAFETY an
31. er provides for Seller s delivery of technical data drawings or other information to the Buyer in addition to the finished goods Unless Seller s prior written consent is given in no event shall the Buyer permit such data drawings or information to be 1 disclosed to any third party other than the Buyer s customer 2 used by the Buyer or the Buyer s customer for manufacture of like or similar goods 3 used for purposes of duplicating or reverse engineering Seller s proprietary designs or processes or 4 used by a party other than the Buyer or the Buyer s customer for any purpose LIMITATION OF LIABILITY SELLER S TOTAL AGGREGATE LIABILITY ARISING OUT OF OR IN CONNECTION WITH BUT NOT LIMITED TO ANY BREACH OF CONTRACT NEGLIGENCE TORT LIQUIDATED DAMAGES SPECIFIC PERFORMANCE TERMINATION CANCELLATION INCLUDING THE REPAYING OF THE CONTRACT PRICE OR PARTS THEREOF FUNDAMENTAL BREACH BREACH OF WARRANTIES MISREPRESENTATION NONPERFORMANCE NONPAYMENT OR ANY OTHER WHETHER BASED IN CONTRACT IN TORT IN EQUITY ON STATUE AT LAW OR OTHER THEORY OF LAW SHALL NOT EXCEED THE PAID CONTRACT PRICE THE BUYERACKNOWLEDGES THAT THE REMEDIES PROVIDED IN THIS CONTRACT ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES AVAILABLE TO THE BUYERAT LAW IN CONTRACT IN TORT IN STATUTE OR IN EQUITY OR IN ANY OTHER THEORY OF LAWS INSURANCE Buyer represents that they have a program of Insurance which adequately protects their interest and that of t
32. full and then shut off 5 Insert funnel into coupling where Safety Valve 18 used to be 6 Pour 1 Gallon of hydrochloric acid inhibited solution NON FOOD APPLICATIONS into funnel very slowly being careful of fumes and venting while pouring NOTE Solution can be obtained from any industrial chemical dealer FOR FOOD APPLICATIONS Use FDA approved chemicals 7 Remove funnel reinstall Safety Valve 18 and verify Steam Out 16 is closed let solution set in generator for 1 HOUR 8 Turn on generator allowing pressure to climb to 5 PSI on Pressure Gauge 15 and then shut off 14 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 3 5 CHAMBER CHEMICAL ACID TREATMENT Continued 9 Allow the pressure to drop to 0 PSI on Pressure Gauge 15 naturally DO NOT open Steam Out 16 or Manual Drain 19 until pressure is down 10 Remove Safety Valve 18 11 Reinsert funnel and fill generator completely to the top with clean water let stand for an additional 1 2 HOUR NOTE Turning on the generator will not completely fill it to the top Filling must be done manually through the safety valve coupling 12 Open Manual Drain 19 to drain generator 13 Close Manual Drain 19 refill generator completely to the top with clean water and open Manual Drain 19 to flush out generator completely 14 Reinstall Safety Valve 18 and close Manual Drain 19 15 Turn on ge
33. heir employees and agents including damage to plant property and equipment personal injury of any kind directly or indirectly related in any way to the equipment service repair or parts supplied by Seller Accordingly Buyer waives any claim against Seller for the foregoing and on behalf of its Insurance Company any right of subrogation in connection therewith U S EXPORT CONTROLS All items furnished by Seller to Buyer in connection herewith shall at all times be subject to the export control laws and regulations of the U S including but not limited to 10 CFR Part 810 and U S Export Administration Regulations Buyer agrees and give assurance that no items equipment materials service technical data technology software or other technical information or assistance furnished by Seller or any good or product resulting therefrom shall be exported or re exported by Buyer or its authorized transferees if any directly or indirectly unless in accordance with applicable U S export laws and regulations The aforesaid obligations shall survive any satisfaction expiration termination or discharge of any other contract obligations FREIGHT TERMS F O B Factory Unloading and transportation to job site are at the Buyers expense INSTALLATION No installation or job supervision charges are included RETURN OF MATERIAL No goods will be accepted for return without a return authorization number from the factory A 25 restocking fee is charged
34. icron cartridge filter should be installed in the water supply line STEAM OUTLET Connect the 1 4 Union Female End A on the Steam Hose I from the Steam Gun to the Steam Outlet 1 4 Union 16 SAFETY VALVE amp DRAIN Route Safety Valve 18 and Manual Drain 19 separately towards the floor 4 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 1 2 INSTALLATION INSTRUCTIONS SOLUTION MIXER HydroMinder Model 511 Parts Diagram List OPTIONAL KY Hydro Systems 3798 Round Bottom Road Cincinnati OH 45244 KEY comm 238100 70 0 S 14 t PART NO DESCRIPTION Strainer Washer 506500 Hose Swivel CO 502000 Ball Valve 1 4 360900 Nipple 1 4 10080500 Magnet Parts Kit Screw Washer Magnet Cover Magnet Cap Magnet Magnet Spring Magnet Yoke 5030 K Mounting Bracket Kit specify model 511 Z Bracket U Clamp Lock Washer Not Shown Screw Thumb Screw 665520 Valve Parts List Valve Guide Bonnet Armature Spring Armature Diaphram 52000
35. ified INPUT VOLTAGE Each heater comes in 3 different KW POWER Electro Steam Generator Corp 4 CALCULATIONS AND DATA SHEETS 4 1 HEATER POWER amp VOLTAGE RATINGS LB 40 60 Model units use 2 Heaters to meet the required K W POWER from the RATINGS and 4 different VOLTAGE RATINGS NOTE SINGLE PHASE is NOT usually OFFERED for 40K WA generators because of the extra cost to run and build with the higher amp draw requirements Although not offered in some special cases single phase 40K W generators can be made AVAILABLE HEATER RATINGS POWER RATINGS per MODEL KW VOLTAGES MODEL UNIT QUAN KW 20 208 230 480 600 LB 40 2 20 25 208 230 480 600 LB 50 2 25 30 208 230 480 600 LB 60 2 30 HEATER VOLTAGE RATINGS per INPUT VOLTAGE VOLTS Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LB 40 208 230 230 230 208 240 240 240 480 480 480 600 600 600 LB 50 208 230 230 230 208 230 230 230 480 480 480 600 600 600 LB 60 208 230 230 230 208 230 230 230 480 480 480 600 600 600 NOTE 380 425V heaters are not usually rated for 380 425V They are usually 208 240V heaters that have been re stamped 380 425V and jumpered in series 4 2 TOTAL POWER RATING CALCULATIONS The HEATER POWER RATI
36. ithin 48 hours 11 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 3 4 REPLACING GLASS GAUGE amp RUBBER WASHERS GLASS PACKINGS The Sight Glass 10 gives the operator the ability to easily monitor the actual water level inside the chamber If the Sight Glass 10 gets clogged or is no longer functional it can be very difficult to troubleshoot a problem 3 4 1 BRASS SIGHT GLASS STANDARD GLASS GAUGE and RUBBER WASHERS TOP GAUGE MUST be replaced EVERY SIX MONTHS FITTING BL wu INSTALLATION Only properly trained personnel should install and maintain water gauge glass and connections Remember to wear safety gloves and glasses during installation Before installing make sure all parts are free of chips and debris 1 Uninstall GUARD RODS GLASS GAUGE and RUBBER WASHERS You may need to rotate one of the GAUGE FITTINGS to remove GLASS GAUGE GLASS 2 Slip anew RUBBER WASHER on the new GLASS GUARD GAUGE GAUGE about an inch from the bottom ROD 3 Now slip the following items through the top of GLASS GAUGE in the following order GLASS e FRICTION WASHER PACKING FRICTION GLASS PACKING NUT facing down NUT Ja WASHER e GLASS PACKING NUT facing up FRICTION WASHER RUBBER WASHER inch down from top 4 Gently insert GLASS GAUGE into GAUGE FITTINGS WASHER You may need to rotate GAUGE
37. lations are based on the impossible feed water temperature of 2127 WARNING Anything above 140 F will cause damage to water solenoid and pump NET STEAM CAPACITY CALCULATIONS Feed Water Feed Water Feed Water See 140 90 100 80 60 F 75 of 212 F of 212 F of 212 F 138 0 LB hr 124 2 LB hr 110 4 LB hr 103 5 LB hr 62 6 Kg hr 56 3 Kg hr 50 1 Kg hr 47 0 Kg hr 173 0 LB hr 155 7 LB hr 138 4 LB hr 129 8 LB hr 78 5 Kg hr 70 6 Kg hr 62 8 Kg hr 58 9 Kg hr Hei 207 0 LB hr 186 3 LB hr 165 6 LB hr 155 3 LB hr 93 9 Kg hr 84 5 75 1 Kg hr 70 4 Kg hr 21 of 29 4O T 133HS 31971 90 000 090 31725 21 50 10 TVS YANVSAID 07 5070 YSHdOLSINHD 83405594 BEVO ELOGO gouen 0 4 bp OS 07 90 10 YJHdOLSIYHD 440 YOAN WISAN 09 07 87 BEER 0 09 07 87 1 SLYVd or Q ACIS 18 S VH VT Wl usos
38. matic low water cutoff manual low water reset optional dual pressure controls safety valve and visible water level gauge All of our generators are built in accordance with A S M E Miniature Boiler Code and are individually inspected and stamped by an Authorized National Board Insurance Inspector IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING NOTE For generator measurements refer to Installation Data Drawing attached For interpretation of numbered items refer to Parts Legend Drawing attached Ambient temperature around this unit must not exceed 105 F 1 1 INSTALLATION INSTRUCTIONS CLEANER PORTABLE Set STEAM GENERATOR on level floor and attach Solution Bucket 25 into the 2 predrilled holes on right side of generator CONNECTIONS Periodically check all plumbing and electrical connections for tightness this should also be done before initial start up ELECTRICAL This generator must be connected to a disconnect switch protected by fuses or a circuit breaker with the proper size wire by a licensed electrician in accordance with N E C and your local codes Voltage KW and Phase requirement are marked on the nameplate WATER SUPPLY Connect city water line to Y Strainer 6 Purity NOT to exceed 26 000 OHMS per CM Temperature Range 32 F 140 F 0 C 60 C Pressure Range 20PSI 150PSI CAUTION The Pump 8 requires clean tap water If the water is not free of foreign matter a 5 m
39. nerator allowing pressure to climb to 10 to 20 PSI on Pressure Gauge 15 and then shut off 16 Blow Down Open Manual Drain 19 slowly allowing HOT WATER and STEAM to blow out into the drain NOTE You may Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 17 Your generator is now ready for normal use and operation 15 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 3 6 PRESSURE CONTROL DATA SHEET CONRTOL PRESSURE l CONTROL RESET SAFETY PRESSURE PRESSURE CONTROL RESET GAUGE oy i ADJUSTING ADJUSTING ADJUSTMENT DIAL DIAL DIAL DEFINITIONS CONTROL PRESSURE CONTROL This pressure control should be the only one controlling the operating pressure of the generator SAFETY PRESSURE CONTROL This pressure control is only used if the Control fails It is always set higher than the Control if the operating pressure is passed The Safety will turn the heaters off SAFETY RESET This reset is tripp
40. on returns freight prepaid FORCE MAJEURE If the performance of any part of this contract by Seller is rendered commercially impracticable by reason of any strike fire flood accident or any other contingency the non occurrence of which was a basic assumption of this contract including war embargo government regulation or any unforeseen shutdown of major supply sources or other like causes beyond the control of Seller such as cannot be circumvented by reasonable diligence and without unusual expense Seller shall be excused from such performance in whole or in part to the extent that it is prevented and for as long a period of time as these conditions render Seller s performance commercially impractical LAW This Agreement shall be governed by the internal laws of the State of New Jersey USA and any claims arising hereunder shall be prosecuted in the US District Court having jurisdiction of causes arising in the District in which Seller is located CISG the Convention for the International Sale of Goods is expressly rejected
41. or confirmed letter of credit TAXES No taxes of any kind are included All prices herein and or contracts shall be subject to increase without notice by the amount of present or future sales or excise tax levied or charged either by Federal State or any other assessing agency CHANGES Changes made after fabrication has begun shall be submitted in writing signed by Buyer Buyer agrees to pay the cost of any changes The specifications and prices are subject to change without notice CLAIMS Title passes to the Buyer upon delivery to the carrier unless otherwise indicated Safe delivery is the responsibility of the carrier Damaged merchandise if accepted should be noted on the delivery receipt and on the freight bill before acceptance of shipment Make claim promptly LOCAL CODES All steam boilers are built in accordance with ASME miniature boiler codes NOTE It is the responsibility of the installer to conform to any state or local codes If further inspection following modifications by the installer is required under state and local codes it is the responsibility of the local installer SEVERABLE AND INDEPENDENT PROVISION WITHOUT LIMITING THE FOREGOING IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT EACH AND EVERY PROVISION OF THIS AGREEMENT THAT PROVIDES FOR A LIMITATION OF LIABILITY DISCLAIMER OF WARRANTIES OR EXCLUSION OF DAMAGES IS INTENDED BY THE PARTIES TO BE SEVERABLE AND INDEPENDENT OF ANY OTHER PROVISION AND TO BE ENFORCED AS SU
42. specifications or be otherwise defective Seller shall promptly correct errors or non conformities If correction is not possible Seller shall replace defective software or at Seller s option refund the purchase price paid for such software The warranty obligations of Seller with respect to equipment not manufactured by Seller shall conform to and be limited to the warranty actually extended to Seller by its suppliers Notice of a claim for alleged defective equipment must be given within fifteen 15 days after Buyer learns of the defect The defective part or parts shall be returned to Seller freight prepaid unless otherwise directed by Seller This warranty shall be exclusive and in lieu of any other warranties and Seller makes no warranty of merchantability or warranties of any other kind express or implied including any implied warranty of fitness for a particular purpose which extend beyond the warranty as set forth above Seller s liability for any and all losses and damages to Buyer resulting from defective parts of equipment shall in no event exceed the cost of repair or replacement EXW of defective parts or equipment IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER PATENT INDEMNITY Seller agrees to indemnify Buyer against any proven claim and assessed liability for infringement of any United States patent arising from the manufacture or sale of any apparatus furnished
43. the SAFETY RESET until the contactor s click on and remain on The pressure should eventually begin to rise If it doesn t throttle the Steam Out 16 somewhere between closed and open until 1t does 7 Pay attention to what the pressure reads when the contactor s click off If the pressure stopped BELOW 90 PSI then INCREASE the pressure setting on the SAFETY If the pressure stopped ABOVE 90 PSI then DECREASE the pressure setting 8 Continue to watch the pressure go up and down while adjusting the SAFETY and pressing the SAFETY RESET until the pressure stops at 90 PSI 9 At this point the SAFETY should be set at 90 PSI and the CONTROL should be set somewhere above 90 PSI 10 Let the pressure drop below 85 PSI and then press the SAFETY RESET so that the contactor s click on DECREASE the pressure setting on the CONTROL until the contactor s click off 11 Repeat Step 10 until you no longer need to press the SAFETY RESET for the contactor s to click on 12 Continue to watch the pressure go up and down while adjusting the CONTROL until the pressure stops at 85 PSI 13 The Pressure Controls are now set NOTE If at anytime the SAFETY RESET needs to be pressed after the pressure controls are set either one of the controls are bad the SAFETY is set too low or the CONTROL is set too high 18 of 29 LB 40 C thru LB 60 C Portable User Manual customer s spec
44. to watch the Pressure Gauge 15 until you hear the contactor s click off This may take up to 20 minutes N WARNING DO NOT allow the pressure to reach 100 PSI the rating on the Safety Valve 18 If contactor s do not turn off before 95 PSI manually shut off generator open the Steam Out 16 and DECREASE the pressure setting on the SAFETY pressure control Repeat step 4 17 of 29 LB 40 C thru LB 60 C Portable User Manual Electro Steam Generator Corp 3 7 SETTING THE PRESSURE CONTROLS Continued 5 At this point the contactor s should be clicked off and you should be able to click them on and then off again by pressing the SAFETY RESET This is a way to test if the SAFETY is still controlling the pressure and not the CONTROL While setting the SAFETY and the contactor s are off if the SAFETY RESET does not cause the contactor s to click on and off again INCREASE the setting on the CONTROL WARNING DO NOT allow the pressure to exceed 100 PSI If contactor s do not turn off before 95 PSI manually shut off generator open Steam Out 16 and Pressure Control Settings DECREASE the pressure setting on the Control Safety SAFETY pressure control If you cannot get the SAFETY to control the 0 100 PSD S5 PSI 90 PSI pressure it may need to be replaced 6 Open the Steam Out 16 to exhaust some pressure Continue pressing
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