IPC191 Manual
Contents
1. DB9ST DB9ST DB9ST DB9ST DB9ST DB9ST DB9ST Version 1 0 2 IPC191 V2 Manual Copyright 2007 IPCOMM GmbH All rights reserved 3 1 3 3 1 4 3 1 5 Subject to alterations IPCOMM GmbH Gundstra e 15 D 91056 Erlangen Model B Assembly Mainboard UART 1 UART 2 Model L Assembly Mainboard Model D Assembly Mainboard USART 1 Device ser ser2 ser3 ent en2 ser4 sero ser6 ser ser8 ser9 ser10 ser11 ser12 ser13 ser14 ser15 ser16 ser17 ser18 ser19 Device ser ser2 ser3 en en2 Device ser1 ser2 ser3 ent en2 ser4 VO port 3F8 2F8 3E8 PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI VO port 3F8 2F8 3E8 PCI PCI VO port 3F8 2F8 3E8 PCI PCI PCI 10 IRQ 4 3 5 PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI IRQ 4 3 5 PCI PCI IRQ PCI PCI PCI Label Connector IOIOI Chassis rear DB9ST IOIOI Chassis front DB9ST CPU Diagnose NOT Connected LAN1 RJ45 LAN2 RJ45 COM4 DB9ST COM5 DB9ST COM6 DB9ST COM 7 DB9ST COM8 DB9ST COM9 DB9ST COM10 DB9ST COM11 DB9ST COM4 DB9ST COM5 DB9ST COM6 DB9ST COM 7 DB9ST COM8 DB9ST COM9 DB9ST COM10 DB9ST COM11 DB9ST Label Connector IOIOI Chassis rear DB9ST IOIOI Chassis front DB9ST CPU Diagnose NOT Connected LAN1 RJ45 LAN2 RJ45 Label Connector IOIOI Chassi2. 2 2 CPU Module RS232 Interfaces The installed mainboard provides 3 serial interfaces However depending on the model these interfaces are completely or only partly available at the chassis COM 2 COM 3 do not possess an RI signal The signal level of the serial interfaces can be changed between 5 and 12 V by means of a jumper COM3 interface is reserved for internal purpose and can not be used This interface type is used for COM 1 p DB9 male connector INPUT DCD Data Carrier Detect INPUT RXD Receive Data OUTPUT TXD Transmit Data OUTPUT DTR Data Terminal Ready sf Grua 6 Input pSR DatasetReady e iNPut RI Ring Indicator Figure 3 Pin Assignment of DB9 Interface Computer COM This interface type is used for COM 2 COM 4 nn p DB9 male connector INPUT DCD Data Carrier Detect INPUT RXD Receive Data OUTPUT TXD Transmit Data OUTPUT DTR Data Terminal Ready 5 ono cme e jmeur sR Daa setReasy es Figure 4 Pin Assignment of DB9 Interface Computer COM2 COM4 Subject to alterations Version 1 0 2 IPCOMM GmbH 4 IPC191 V2 Manual Gundstra e 15 Copyright 2007 IRCOMM GmbH D 91056 Erlangen All rights reserved 2 2 3 Hardlock Dongle The hardlock dongle is a hardware protection for the software It must be attached onto the parallel interface Without hardlock dongle the software does not boot BERTI A i ii 1 Figure 5 Hardlock Dongle 2 2 4 8 Port RS232 Communication Board R
3. Industrial PC IPC191V2 General Operating Maintenance and Installation Manual Hardware Platform Protocol Converter OMM IPCOMM GmbH Gundstra e 15 ae D 91056 Erlangen Edition November 2007 Phone 49 9131 7677 47 Version 1 0 2 Fax 49 9131 7677 78 Internet http www ipcomm de Email info ipcomm de Wer DIN EN ISO 9001 2000 INTRODUC TION osas A aAa 1 HARDWARE DESCRIPTION nn ah 2 A ers A 2 22 HARDWARE COMPONENTS a an ae near 3 2 2 1 MANDO tae ota 3 22 2 CRU Module ASZ32 Mi een 4 2 2 3 HOCK TION OIG dai aos 5 2 2 4 8 Port RS232 Communication Board RS232 Interfaces for remote communication 5 2 2 09 EMEINELINICHACES daros 5 22 6 COMPARA rita 6 22 7 SOMOS EMO DAVIS esse T 6 228 OPOLE D os asin o ans a 7 22 9 OWE o UDPIY cerra O Git uaieecas 8 INTERFACE CONFIGURATION 42 A 9 geht MODO A A A A A A icine 9 MI ld 9 34 3 MOVE Bi A ieeee 10 3 14 MOE Neal 10 II A A A AO 10 TECHNICAL DATA aia a 11 ARPENDOS ai 12 1 Introduction All technical information descriptions and illustrations contained in this Operating Maintenance and Installation Manual remain our property and shall not be used otherwise than for operating this System nor shall they be copied reproduced or passed on to third parties or brought to their notice without our prior written consent The information represented in this manual is in keeping with current standards and is subject to later alterations This man
4. S232 Interfaces for remote communication Each IPC191 can be equipped with up to two serial interface cards Be eno coma 6 ime ose ba serenos ATA Figure 6 Pin Assignment of DB9 interface Communication Board 2 2 5 Ethernet Interfaces The industrial PC features up to two Ethernet Interfaces generally The connection is set up via a 10 100 Mbps BaseT RJ45 interface Further Interfaces with 10 100 Mbps or 10 100 1000 Mbps BaseT are possible on request Subject to alterations Version 1 0 2 IPCOMM GmbH 5 IPC191 V2 Manual Gundstra e 15 Copyright 2007 IPCOMM GmbH D 91056 Erlangen All rights reserved 2 2 6 Figure 7 2 2 7 Subject to alterations IPCOMM GmbH Gundstra e 15 D 91056 Erlangen CompactFlash The CompactFlash card serves as a mass storage device i e for storing the operating system the applications and configuration data As a result the disadvantages involved with the use of a rotating harddisk are avoided thus improving the reliability of the system substantially since a CompactFlash has an MTBF of at least 4 000 000 hours The CompactFlash adapter is simply connected to the IDE bus of the CPU module and treated just like a hard disk Push to take CompactFlash out CompactFlash Adapter With the power supply switched off the CompactFlash card can simply be taken out or inserted enabling a quick change to different hardware CMOS Lithium Battery The onboard CMOS RAM stores sys
5. ble indications Passive Mode Standby Software has stopped Poe eee eRe ECU SOUS SUSUR CeCe cere reser reece reer rece reer rer re rece errr reer rere cre sre cree rr rec rer reser ere re reer re rer rere rrr reer errr secre eres reser rere rrr reer rece r rrr rer errr errr terres Figure amp CPU LED indications Subject to alterations Version 1 0 2 IPCOMM GmbH 7 IPC191 V2 Manual Gundstra e 15 Copyright 2007 IPCOMM GmbH D 91056 Erlangen All rights reserved 2 2 9 2 2 9 1 Figure 9 2 2 9 2 Figure 10 Subject to alterations IPCOMM GmbH Gundstra e 15 D 91056 Erlangen Power Supply Power supplies with different input voltages can be used in the IPC191 Please pay attention to the correct polarity and input voltage AC Power Supply By using AC voltages a specific power supply cable Fig 8 is supplied Please use this cable exclusively Power Cable DC Power Supply By using DC voltages only a male connector is supplied This connector has to be used By connecting the cable with the male connector the correct polarity must be kept The wire cross section must be at least 1 5 mm Connection for Earth Potential Power Supply Power Supply Input Input DC Power Cable Example not included in delivery Label for correct Power Voltage e g 24 V DC Power Connection socket Version 1 0 2 8 IPC191 V2 Manual Copyright 2007 IPCOMM GmbH All rights reserved Subject to alteration
6. l 10 30 V DC power supply other on request S N Model Voltage CompactFlash Card es Power LED DVD RW Drive Power Button CPU LED COM 2 Figure 1 Front view Industrial PC Port Subject to alterations Version 1 0 2 IPCOMM GmbH 2 IPC191 V2 Manual Gundstra e 15 Copyright 2007 IRCOMM GmbH D 91056 Erlangen All rights reserved On the figure 2 you can see the reverse side of our Industrial PC The pin assignments vary according to execution Overview of the different models is to be found under 3 Interface Configuration Main Power Monitor Supply input LAN LAN PCI2 Keyboard PCI 1 COM 1 e g COM 4 COM 11 8 Port DB 9 Male connector cable Optional DB25 Male Female Figure 2 Overview Interfaces 2 2 Hardware Components 2 2 1 Mainboard The Mini ITX Mainboard is an ultra compact x86 dual LAN platform with all the necessary interfaces Its heart consists of a fanless highly efficient embedded VIA Eden processor The mainboard provides one DIMM slot for DDR memory modules and supports up to 1GB system memory The following interfaces are provided by the CPU module e 2x RS232 Interface model specific e 2x RJ45 LAN Interface e Bi directional Parallel Port e EIDE Interface e VGA Interface e Keyboard Mouse Port Subject to alterations Version 1 0 2 IPCOMM GmbH 3 IPC191 V2 Manual Gundstra e 15 Copyright 2007 IRCOMM GmbH D 91056 Erlangen All rights reserved 2
7. s 3 3 1 1 3 1 2 IPCOMM GmbH Gundstra e 15 D 91056 Erlangen Interface Configuration The following tables represent the configuration of the individual interfaces of miscellaneous models The setting is carried out either in the BIOS or via jumpers on the appropriate card depending on the unit The allocation diagram of the link can be found in the documentation of the component Model A Assembly Mainboard UART 1 Model C Assembly Mainboard Ethernet 10 100 BaseT UART 1 Device ser ser2 ser3 en en2 ser4 sero ser6 ser ser8 ser9 ser10 ser11 Device ser1 ser2 ser3 ent en2 en3 ser4 sero ser6 ser ser8 ser9 ser10 ser11 VO port 3F8 2F8 3E8 PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI VO port 3F8 2F8 3E8 PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI IRQ PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI IRQ PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI PCI Label IOIOI Chassis rear IOIOI Chassis front CPU Diagnose LAN1 LAN2 COM4 COMS5 COM6 COM7 COM8 COM9 COM10 COM11 Label IOIOI Chassis rear IOIOI Chassis front CPU Diagnose LAN 1 LAN2 LAN3 COM4 COMS5 COM6 COM7 COM8 COM9 COM10 COM11 Connector DB9ST DB9ST NOT Connected RJ45 RJ45 DB9ST DB9ST DB9ST DB9ST DB9ST DB9ST DB9ST DB9ST Connector DB9ST DB9ST NOT Connected RJ45 RJ45 RJ45 DB9ST
8. s rear DB9ST IOIOI Chassis front DB9ST CPU Diagnose NOT Connected LAN1 RJ45 LAN2 RJ45 COM4 DB25ST Version 1 0 2 IPC 191 V2 Manual Copyright 2007 IPCOMM GmbH All rights reserved 4 Chassis Power Supply Mainboard Serial Cards Mass Storage Video General Operating Environment Subject to alterations IPCOMM GmbH Gundstra e 15 D 91056 Erlangen Technical Data 19 rack mount chassis 1U Dual PCI riser card Excellent air flow for maximum heat dissipation Fanless 90 264 V AC 127 373 V DC autorange optional 24 V DC further voltages on request Power consumption max 50 W depending on the used type CE TUV certified VIA Eden processor 600 MHz CPU Max 1 GB DDR RAM EIDE hard disk and flash disk drive interface Digital I O Interface 2 x high speed serial ports Bi directional parallel port Real time clock calendar 2x RJ45 10 100BaseT LAN interface onboard Up to sixteen serial RS232 ports DB9 male connectors optional DB25 Male Female 50 bps to 921 6Kbps transmission speed 16KV ESD Protection Rugged CompactFlash Industrial Grade Removable flash card No Moving Parts 64 MB max 4 GB supported Vibration 15 G peak to peak max Shock 1000 G max MTBF 2 4 000 000 hours Standard VGA graphic adapter All components are CE certified Height 1 U Dimension W x H x D 19 x 1 75 x 15 482 6 mm x 44 45 mm x 381 mm Weight 5 80 kg Operating Tempera
9. tem configuration data and has an onboard battery power supply The long life Lithium battery has normally a lifetime of at least 5 years If the CMOS battery is empty and the CMOS information has been deleted the CMOS RAM is programmed by the BIOS with default settings The converter can be operated faultlessly even if the CMOS RAM is not provided by the battery After the battery has been changed only time and date must be input For opening the case 3 screws on the top must be removed The battery holder is soldered in the Mainboard and well visible Attention Open frame power supplies are used Because of this the process should be carried out only by experienced electronic engineers The device must be completely disconnected from any power supply Before opening please push the power button without electricity supply several times to eliminate residual voltages of the power supply Battery replacement must be carried out by qualified specialists CAUTION Incorrect replacement might cause the danger of explosion Replace the battery exclusively by the same type 3 V DC CR2032 Used batteries are to be disposed absolutely in accordance with the manufacturer s instructions Please pay attention to the correct polarity Version 1 0 2 6 IPC191 V2 Manual Copyright 2007 IPCOMM GmbH All rights reserved 2 2 8 CPU LED The CPU LED shows the states of conversion software and operating system Following figure shows all possi
10. tting up your equipment e Follow all cautions and instructions marked on the equipment e Ensure that the voltage and frequency of your power source match the voltage and frequency inscribed on the equipment s electrical rating label e Never push objects of any kind through openings in the equipment Dangerous voltages may be present Conductive foreign objects could produce a short circuit that could cause fire electric shock or damage to your equipment Subject to alterations Version 1 0 2 IPCOMM GmbH 1 IPC191 V2 Manual Gundstra e 15 Copyright 2007 IRCOMM GmbH D 91056 Erlangen All rights reserved 2 Hardware Description 2 1 General As hardware platform for the protocol converter a 19 industrial PC is used This solution offers a high degree on flexibility performance and reliability Mounting and intensive tests of the industrial PC are done in our company Before and after a 48 hour Burn in Test each device must run through a complete function test All components are cooled passively Only if critical system temperatures have been reached two independent housing fans are switched on automatically Important for the selection of our components are particularly items like quality availability and a high durability The industrial PC consists of a 19 chassis 1U with an integrated Dual PCI riser card for inserting the appropriate cards The mains power supply is 90 264 V AC 127 373 V DC autorange optiona
11. ture 0 C to 45 C Storage Temperature 0 C to 60 C Relative Humidity non condensing 5 to 90 Assembled by IRCOMM GmbH Germany 11 IPC191 V2 Manual Copyright 2007 IPCOMM GmbH All rights reserved 5 Appendix Subject to alterations Version 1 0 2 IPCOMM GmbH 12 IPC191 V2 Manual Gundstra e 15 Copyright 2007 IPCOMM GmbH D 91056 Erlangen All rights reserved 483 Elo 432 Hardlock 24 BU Dongle Fr so Subject to change without prior notice Date Nome Ieper et hea Dstes _ tee MEL To Checked 1IPC191 19 ls spore Standard 456 42 IPCOMM GmbH V 1 0 1 Repl for Replaced through
12. ual contains important instructions referring to safe installation commissioning operation and maintenance Read this manual carefully before starting up the protocol converter and observe the instructions In order to comply with the guidelines for electro magnetic compatibility in industrial PCs or other variants only CE certified components are used in compliance with project specific requirements It is to be noted that the Protocol Converter IPC191 has not been protected against lightning and the operator should if desired take appropriate protective precautions All trademarks and brand names contained in this user manual are for identification purposes only and can be owned by their respective holders Finally we want to draw your attention to the fact that any warranties with respect to delivered goods will be invalid in the event that e Operation servicing and maintenance are not carried out accurately according to the instructions repairs are not carried out by our personnel or without our prior written consent e Commissioning is not carried out by our personnel or we have not given our approval for the commissioning or the commissioning is carried out by untrained personnel e The unit is used inadequately incorrectly negligently or inappropriately or for a purpose other than that originally intended e The serial number is removed from the product For your protection observe the following safety precautions when se
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