VT-IPM2M User Manual
Contents
1. Heartbeat watchdog Settable timeout amp output action force off or freeze Ethernet Port s 10 100BaseTx auto detecting Connection RJ45 auto crossover Isolation 1500 Volts RMS 1 minute 60 Hz Message response time typical 5 mS Diagnostic LEDs Indicates speed and activity Protocols supported TCP IP ARP UDP ICMP DHCP Modbus TCP Sixnet and more Network port 1 shielded RJ45 connector Serial Ports 300 to 115 200 baud RS232 Port B RJ45 TD RD CTS RTS CD DTR DSR RI GND RS485 Port A Screws GND 485 485 termination 2 wire half duplex RS485 network Up to 32 full load stations RS485 distance Up to 0 5 miles 1 km Protocols master amp slave Sixnet amp Modbus RTU and ASCII Many others available in LINUX Diagnostic LEDs on each port Transmit Data TD amp Receive Data RD Flow Control Hardware software RTS party for radios and RS485 Discrete Inputs 12 Channels Guaranteed ON Voltage 9 VDC Maximum Voltage 30 VDC Guaranteed OFF 5 0 VDC amp 1 5mA DC Input Resistance 10K Ohms Input Current 24V 3 mA Filtered ON OFF delay 25ms 20Hz max counting Fast ON OFF delay 4 ms 100Hz max counting Count Rate 10khz on channel 1 see above for other rates Discrete Outputs 4 or 8 channels 10 30VDC Maximum Output per channel 1 Amp Maximum Output per module 8 Amps Max OFF state leakage 0 02. Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Section 4 Communication ports RS232 Port B Communications The VT IPM2M XXxX has two available port combinations depending on the model number See the chart below Product RS485 RS232 Ethernet Port A Port B Port VT IPM2M 113 H H y VT IPM2M 213 H H y An RJ45 female connector is provided for this port The pin outs follow the EIA TIA 561standard See Figure 4 3 A pre wired DB9F to RJ45F adapter is included with these units Use this adapter along with a RJ45 male to RJ45 male straight thru wired patch cable not included to make a connection between a com port on your PC DB9 male and Port B RJ45 female Refer to the Sixnet I O Tool Kit help for more wiring information When connecting a modem insert the colored wires of the RJ45 to DB9 male adapter into the appropriate sockets of the DB9 male connector according to the table below Then plug the adapter s DB9 male connector directly onto the DB9 RS232 port of a VT MODEM xxx Connect a straight through Ethernet cable between the Sixnet RJ45 port and the RJ45 to DB9 male modem adapter The RJ45 serial port connector bodies on Sixnet products are metallic and are connected to the Chassis GND terminal Therefore shielded cables may be used to provide further protection To prevent ground loops the cable shield should be tied to the metal connector body at one end of the ca
3. GND ge ppm i i 8 RTS out SCW 20 e000 000884986 EIA TIA 561 SCW 21 BFA 81011121314 15181718 SCW 22 T EEEE IoEN A A il ar iJ i ag ih iT E I Figure 4 3 Sixnet VersaTRAK IPm2m User Manual Page 13 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Section 5 Technical Specifications Technical Specifications Here are the technical specifications for the Versa TRAK IPm2m RTU Controller General Industrial PowerPC 32 bit data bus Compatibility with legacy Versa TRAK RTU Fully compatible with an assortment of on board I O Local I O on board 26 Operating system Embedded LINUX Unique station addresses unit Ids 16 000 Sixnet or 247 Modbus Dynamic memory RAM 32bit O wait states for Linux OS program storage and file system for program execution dynamic variables dynamic file 32 Megabytes system etc Program memory Flash 32 Megabytes Datalogging memory RAM Battery backed Rechargeable Lithium for datalogging and retained variables 512K bytes Battery backup time life 1 year 10 years Real time clock resolution 10 mS Real time clock accuracy 15 seconds per month T O expansion EtherTRAK RemoteTRAK Maximum distributed I O 256 physical I O Limited and changeable See VT MIPM XXX for upgrade M
4. for Sixnet UO Tool hardware Use the I O Tool Kit to configure I O features perform channel by channel Kit calibrations in meaningful engineering units and perform live diagnostics at each station Refer to the electronic help for details Here are some of the optional Feature Sets for the Sixnet I O Tool Kit SCS Scalable Control System features Includes importing tag exporting I O transfers and advanced load options The SCS option is required to develop ISaGRAF programs using the ISaGRAF Workbench Datalogging Includes Sixlog datalogging see below with host transfer and client transfer capability Open LINUX features Gain access to LINUX visible features in IPm controllers including file loading and advanced diagnostics A library of functions to access the Pm I O registers and other services is supplied with this enhanced license Sixlog memory in the unit Then Sixlog uploads the data files and saves them into ASCII format files that are easy to import into databases spreadsheets and other Windows applications Access the Sixlog functions from within the Sixnet I O Tool Kit ae Sixlog is datalogging software for Sixnet controllers and RTUs Data is logged into protected S The ISaGRAF Workbench allows you to write an IEC 61131 control program for a Sixnet 4421 ISaGRAF controller or RTU All six of the IEC 61131 languages are supported including Ladder Logic and Function Blocks Sixnet VersaTRAK IPm2m User Manual Page 4 L
5. measurements A single input terminal is provided for each measurement channel Care must be taken to externally provide a suitable instrumentation ground for these single ended input circuits Precision 100 ohm current shunts beneath the hinged access door in the wiring base pass current and maintain loop integrity even if the plug in logic module is removed Each analog channel has built in current protection circuitry such that each channel open circuits before any circuit damage will occur The VersaTRAK IPm2m model VT IPM2M 213 has two 4 20mA analog output channels providing 16 bits of resolution at each channel A single terminal is provided for each output channel Care must be taken to externally provide a suitable instrumentation ground for these output circuits Sixnet VersaTRAK IPm2m User Manual Page 9 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com l RS485 1 10 30 VDC PortA User Supplied RS232 Ethernet Fe ag Equivalent Analog ID 4 r Chassis RJ45 RJ45 4 20 mA Input Circuit l l S Port B 10 100 X AIN 19 20 21 22 23 100 OO OOO ohms Di Return Jumper 7 Fe ech E Select DC for sourcing default GND orDC for sinking J L J m Dl D I rt AI NC NC a DOOGODODGODGGOGOGOOO PPARs eA ee es ee e
6. the appropriate Sixnet user manual for PWR Status LED details Sixnet VersaTRAK IPm2m User Manual Page 3 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Configure Using the Sixnet I O Tool Kit Use the Sixnet I O Tool Kit to create a hardware configuration for each Sixnet station Refer to the electronic help in the I O Tool Kit for details Test the Hardware Use the Test I O window in the I O Tool Kit program to verify proper I O operation of all Sixnet stations Refer to the I O Tool Kit electronic help system Configure Your PC Software to Communicate with the Sixnet station s Refer to the documentation for your software If You Have Difficulty If you experience startup trouble refer to Section 6 in this document for some troubleshooting tips or go to www sixnet com If you still need assistance then please contact Sixnet Sixnet Sixnet supplies the mission oriented tools you need for every step of your project from the Software Tools initial specification through startup and years of trouble free operation Configuration information flows between Sixnet Windows saving you time you don t have to enter data multiple times and dramatically reducing data entry errors Refer to the electronic help in the Sixnet I O Tool Kit for complete details Sixnet The Sixnet I O Tool Kit is a configuration calibration and maintenance tool
7. upon the transmit receive wires may be required If bias resistors are not present the receive inputs on some RS485 devices may react to noise on the floating wires The bias resistors will force the transmit receive wires to a known non floating state when none of the RS485 devices are transmitting data Some RS485 devices have bias resistors built in and are enabled through DIP switch or jumper settings Make sure there is only one pair of bias resistors acting upon the network Note If your RS485 network is made up exclusively of Sixnet devices then these bias resistors are not necessary This port is a 10 100BaseTx auto detecting and auto crossover Ethernet port see Figure 4 2 for RJ45 Pin locations This means it will auto detect the speed and work with either a straight thru or cross wired Ethernet cable A standard shielded RJ45 connector is provided See the figures below for the pin outs This port has a fixed unique MAC address The IP address can be set with the Sixnet I O Tool Kit software Refer to the electronic help for details Sixnet VersaTRAK IPm2m User Manual Page 12 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com e Ethernet RJ45 10 100 Ethernet RJ45 Port B RJ45 i 1 RI DSR in 1 TX 2 DCD in 2 TX 3 DTR out 3 RX FRONT VIEW 14 GND 6 RX 5 RXD in RS485 Port A e TxD out RS485 Port A e i 7 CTS out SCW 19
8. 2 for connections Tighten the screw terminals to a maximum of 3 48 in lbs i Optional Auxiliary DC Power Input AC Line ___ Optional DG DC GND DC Power Line Auxiliary DC Power R Chassis DC GND _ Input Neutral DC Input DC Output S ofpe ann H DC IN Neutral ieee S DC GND L IDG GND Extra terminals Chassis GND m Chassis GND amp DC OUT HDC GND gt 2 for 4 20 loops 1990215333 748 Bye BROT OA 3 D n OUT HDC GND fields devices 28880 c 28000 MDC GND 1 and more f RM PS 024 Opt Auxiliary Up GND Power Input HDC GND 2 DIE Power 2 DC GND Dc G np Remote I O Power Supply Connections D O DC IN DC GND gt 4 20 i Da OUT 7 _ Input POWER DC OUT n LC ea lo we Figure 3 2 er Input HDC OUTA Device A PS 024 01 24 VDC Power Supply SIANET wade n usa W Line L HDC OUT D v SEH S5 Line H HDC OUTA D Discrete H a Neutral H HDC OUT gt m Sg Pa Jaaa es ee ore 2 S ode U fer out Da Lt ea o 12345678 9101121314 718 D assis ODC D 7 _ Input Zz DC Power for controllers DN Wiring Base RTUs I O and user loops RM PS 024 01F The RM P
9. 485 terminal designations you may need to connect to and to in some cases No damage will result if you connect incorrectly It is highly recommended that you tie the signal ground to an appropriate ground if available between all RS485 units Make sure to use a good quality communication cable with three conductors twisted is preferred plus a shield To prevent ground loops the shield should be connected to chassis ground on only one end of any cable run Note If you have existing wiring that has only two conductors and a shield you can use the shield to connect the signal grounds between stations This is not optimal especially for long cable runs but should work in most situations RS485 Termination The Versa TRAK IPm2m has RS485 termination components 150 ohm resistor and a 0 01 uF capacitor connected in series already inside for each RS485 port To terminate your RS485 network just tie the T terminal to the RS485 terminal Make sure to use the same type and size conductor as used already used for your RS485 connection It is recommended that both end stations of your RS485 network be terminated Avoid terminating more than two stations Refer to the RemoteTRAK I O User Manual on how to terminate a RemoteTRAK I O Module For 3 party devices please refer to their user manual for termination instructions Bias Resistors On a RS485 2 wire network a pair of bias resistors 1K ohm typically acting
10. 5 0 71 cm C 10 80 cm 19 20 21 22 23 24 25 em l I o D oo o oa Te 2 LU lee 0 28 3 23 8 20 cm 2 95 SIDE VIEW 7 49 cm FRONT VIEW ial 3 83 9 73 cm eee eee DIN i 23456 8 9 10 213 8 EN nabari B Leg We ee S Lang 4 47 1 80 EE E 4 13 457 cm 8 screw 12 07 cm 10 48 cm 1 38 3 5 cm Tvpical DIN EN50022 ypical not included wth units DIN Rail not shownto oan f Dimensions ip ater for reference only 30 0 76 cm See 06 2 7 ae VersaTRAK IPm2m RTU Dimensions Figure 2 2 Sixnet VersaTRAK IPm2m User Manual Page 7 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Section3 Power and I O Wiring Power The Sixnet VersaTRAK IPm2m RTU accepts 24 VDC power from a Sixnet power supply or Requirements from a user DC power source of 10 to 30 VDC The Sixnet ST PS 024 05N provides 24VDC SA The Sixnet RM PS 024 01F provides 24VDC 1A ST PS 024 05N The SixTRAK power supply operates on 88 132 and 176 to 264 VAC Refer to Figure 3 1 24VDC 5A for connections Tighten these screw terminals to a maximum of 3 48 in lbs DC Power Output J Ge ST PS 024 05N Voltage Adjust Power Connections Figure 3 1 ma NEL AC Power Input RM PS 024 01F The RM PS 024 01F operates on 85 264 VAC 47 63 Hz or 120 370 VDC Refer to Figure 24VDC 1A 3
11. 5 mA Minimum Load 1 mA Inrush current 5 Amps 100 ms surge Typical ON resistance 0 3 ohms Typical ON voltage 1A 0 3 VDC Analog Inputs 6 or 8 channels 4 20 mA A D resolution 16 bits 0 003 Full scale accuracy 0 1 20 C Span and offset temp coef 50 ppm per degree C Input impedance 100 Ohm Current protection Self resetting fuses DMRR differential mode rejection 66 dB at 50 60 Hz Analog Outputs Up to 2 channels 4 20mA D A resolution 16 bits less than 1uA Full Scale accuracy 0 02 Span and offset temp coef 50 ppm per C typical Max output settling time 5 ms to 05 Load resistance range 24 VDC supply 0 750 Ohms Short circuit protection Current limiting Sixnet VersaTRAK IPm2m User Manual Page 15 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com T O Tool Kit Windows Software Level 1 provided free with all systems Operating systems 95 98 ME NT 2000 and XP Minimum system requirements Pentium or equivalent 32 Mb RAM 100 Mb hard disk space Option 1 Basic Configuration calibration diagnostics and limited exporting of I O definitions Option 2 SCS Full importing and exporting of I O definitions peer to peer I O transfers and quick load feature Load A
12. S 024 01F allows you to connect auxiliary 24 VDC power from another RM PS Redundant Power 024 01F or other source to terminals 17 and 18 When auxiliary power is connected the RM PS 024 01F will source most of the power under normal operating conditions If the primary power fails then the auxiliary power will immediately take over Current To calculate the current requirements add the wattage required for the VT IPM2M and other modules in use Then divide the total wattage by the DC power source voltage Then add any current needed for user instrumentation loops Requirements Sixnet VersaTRAK IPm2m User Manual Page 8 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com DC Power Wiring Opn board UO Overview Discrete Inputs Discrete Outputs Analog Inputs Analog Outputs All Sixnet units and user instrumentation loops may be powered from a single DC source Refer to Figure 3 3 DC power connections to the VT IPM2M The user DC power source must be in the range of 10 to 30 volts The VT IPM2M comes with integrated discrete and analog I O on board Wiring for the available on board I O should be made based on the wiring diagram shown in Figure 3 3 A hardware summary for each of the available I O is described below Further details on the features available when using the on board I O can be found in the electronic help system in the Sixnet I O Too
13. Sixn e t USER MANUAL eoeee ee 1 System Port ETHERNET TU Contro oller VersaTRAK IPm2m 0 ess aA RTU EE PO Installation and Maintenance wees eEeRERERETR Leeesegeeg gang Contents at a Glance Section 1 Overview 3 Section 2 Assembly and Installation 6 Section 3 Power and I O Wiring 8 Section 4 Communications 11 Section 5 Technical Specifications 14 Section 6 Maintenance Information 17 Section 7 Service Information 18 This manual applies to the following Sixnet products VT IPm2m XXX D VersaTRAK IPm2m RTU Sixnet VersaTRAK IPm2m User Manual Page 1 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com PROTECTED TECHNOLOGY POLICY Sixnet protects your investment in Sixnet systems with long term planned technology and our unique Protected Technology Policy We will continue to support the specified capabilities of standard Sixnet products for at least five years We plan each product improvement and new feature to be upward compatible with existing designs and installations Our goals are to make each new software release bring new power to your Sixnet systems and have every existing feature applications program and data file continue to work We protect your investment even further with a liberal five year trade in policy Exchange standard products for upgraded versions of the same product to take advantage of new features an
14. ain support for Sixnet products call Sixnet and ask for Applications Engineering Our Suppo rt phone numbers are Phone 1 518 877 5173 Fax 1 518 877 8346 E mail support sixnet com Visit us on the Web www sixnet com Our mailing address Sixnet 331 Ushers Road Ballston Lake NY 12019 Sixnet VersaTRAK IPm2m User Manual Page 17 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Section 7 Warranty Information Service Information Service Information The warranty for Sixnet products is stated previously in this manual We sincerely hope that you never experience a problem with any Sixnet product If you do need service call Sixnet at 518 877 5173 and ask for Applications Engineering A trained specialist will help you to quickly determine the source of the problem Many problems are easily resolved with a single phone call If it is necessary to return a unit to us an RMA Return Material Authorization number will be given to you Sixnet tracks the flow of returned material with our RMA system to ensure speedy service You must include this RMA number on the outside of the box so that your return can be processed immediately The applications engineer you are speaking with will fill out an RMA request for you If the unit has a serial number we will not need detailed financial information Otherwise be sure to have your
15. ast Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Using Sixnet Below is a quick overview of using the Sixnet I O Tool Kit It is supplied on the Sixnet CD Windows Registration for Level 1 basic features is free of charge Software Note An expanded version of this page has been provided as electronic help To access it click on the Getting Started icon in the I O Tool Kit electronic help Basic Configuration Run the Sixnet I O Tool Kit program and create your panel layouts Then configure the operating parameters for each Sixnet component including channel tag names Assign virtual I O modules and I O transfers for any EtherTRAK or RemoteTRAK modules you wish to have the RTU poll Once you are satisfied with your configuration load your configuration to the RTU Save this information to a project file Using the Test I O function verify that you can read and write all your I O Note Set tag name restrictions in the Sixnet I O Tool Kit program before creating tag names to ensure compatibility when exporting them for usage in other Windows applications Your Sixnet components are now ready to exchange I O data with your Windows applications via DDE OPC or direct DLL calls Refer to the How to Access Sixnet I O From a Windows Application topic in the Sixnet I O Tool Kit help system If you will be running a Windows application then continue wit
16. aximum virtual I O registers 256 per I O type Limited and changeable See VT MIPM XXX for upgrade Datalogging support Yes Sixnet Sixlog Datalogging modes Trending alarm logging sequence of events event initiated client transfers and others LINUX capabilities Most Linux commands apply Programming High level C and others Number of applications allowed As many as there is memory for Available FREE source code Practically unlimited IEC 61131 PLCopen programming Yes Sixnet ISaGRAF Languages supported Ladder logic function chart function block instruction list structured text and flow chart Cycle time 10 mS minimum user settable Communication capabilities Master slave peer to peer report on exception store and forward and more Communication media supported Ethernet telemetry telephone dialup and leased line radio dumb and smart other wireless fiber optic short haul and more Sixnet VersaTRAK IPm2m User Manual Page 14 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Watchdogs and Monitors For run time diagnostics CPU watchdog CPU automatically resets if error is detected status LED flashes error code Communications watchdog Settable timeout and output action force off or freeze
17. ble only Typical Modem Adapter Wiring Sixnet RJ45F to DB9M Sixnet RJ45F Pin Adapter DB9 Male Connector Signal Name wire color Pin Signal Name 1 RI DSR in Blue 9 RI out 2 DCD in Orange 1 DCD out 3 DTR out Black 4 DTRin 4 GND Red 5 GND 5 RXDin Green 2 RXD out 6 TXD out Yellow 3 TXD in 7 CTS in Brown 8 CTS out 8 RTS out White 7 RTS in Typical PC Adapter Wiring Sixnet RJ45F to DB9F RJ45F Pin Adapter DB9 Female Connector Signal Name wire color Pin Signal Name 1 RI DSR in Blue 4 DTR out 2 DCD in Orange N C 3 DTR out Black 6 DSR in 4 GND Red 5 GND 5 RXD in Green 3 TXD out 6 TXD out Yellow 2 RXD in 7 CTS in Brown 7 RTS out 8 RTS out White 8 CTS in Page 11 Last Revised 6 15 2009 Sixnet Versa TRAK IPm2m User Manual Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Table 4 1 Pin Insertion side ofthe DBIM Pin Insertion side of the DBSF 54321 12345 9876 6789 Figure 4 1 Figure 4 2 RJ45 Connectors RS485 Port A Ethernet Port There is one RS485 port available on the unit See Figure 4 3 for location of this port The RS485 port establishes a 2 wire half duplex only connection to Sixnet s RemoteTRAK I O modules or other equipment Four terminals for signal GND 485 485 amp termination are provided for each available RS485 interface Generally you connect to and to between units However since there is no standard for RS
18. d performance improvements at any time for five years A prorated trade in allowance will be given for your existing equipment Sixnet protects your long term productivity with state of the art planned technology and continued support STATEMENT OF LIMITED WARRANTY Sixnet manufacturer of SixTRAK VersaTRAK RemoteTRAK and EtherTRAK products warrants to Buyer that products manufactured by Sixnet will be free from defects in material and workmanship Sixnet s obligation under this warranty will be limited to repairing or replacing at Sixnet s option the defective parts within 1 year of the date of installation or within 18 months of the date of shipment from the point of manufacture whichever is sooner Products may be returned by Buyer only after permission has been obtained from Sixnet Buyer will prepay all freight charges to return any products to the repair facility designated by Sixnet This limited warranty does not cover losses or damages that occur in shipment to or from Buyer or due to improper installation maintenance misuse neglect or any cause other than ordinary commercial or industrial applications This limited warranty is in lieu of all other warranties whether oral or written expressed or implied Sixnet s liability shall not exceed the price of the individual unit which is the basis of the claim In no event shall Sixnet be liable for any loss of profits loss of use of facilities or equipment or other indirect incidenta
19. ed by this manual are designed for use in industrial control and data acquisition systems Refer to the SINET website www sixnet com and the individual data sheets for complete features and benefits This user manual covers the aspects of hardware installation and maintenance for the VT IPm2m For software features and capabilities please refer to the electronic help system in the Sixnet I O Tool Kit software A typical Sixnet station consists of an AC to DC power supply a Sixnet controller or RTU and I O modules The VT IPM2M can interface with I O modules via Ethernet EtherTRAK I O or RS485 RemoteTRAK or EtherTRAK I O Just about any combination of these components along with third party hardware and software can be used to make a system Getting Started Following these steps will make installation and start up easier with Sixnet Hardware Mount the Hardware If you purchased a TrakPak packaged system the complete enclosure is ready for installation on any flat surface If you purchased individual components refer to the following sections of this manual or other appropriate user manuals for information on installing them into an enclosure See Section 2 for further details Install Communication Wiring to UO Modules Make the necessary communication connections to any EtherTRAK I O RemoteTRAK I O or 3 party devices If you have a TrakPak packaged system many of these connections have already been done for you Otherwi
20. h the following steps Exporting I O Definitions optional requires the SCS feature set Some Windows applications such as ISaGRAF Citect and Intellution FIX can import Sixnet tag names If your Windows application supports this feature run the Sixnet I O Tool Kit and open your project file Export your tag names to a file using the appropriate format Note If you are exporting tag names for ISaGRAF Citect or Intellution you must create or already have a project to export tag data into Datalogging optional requires the Datalogging feature set If you will be logging data in the Sixnet RTU then create the appropriate datalog configuration s and load them into the unit Refer to the Sixlog topics in the Sixnet I O Tool Kit help system for details IEC 61131 Programming optional requires the SCS feature set If you are using the ISaGRAF JEC1131 programming software refer to the Sixnet ISaGRAF help system for detailed instructions a H s ee Ki E LINUX capabilities optional requires the Pm Advanced feature set If you are using the advanced LINUX IPm capabilities refer to the Sixnet I O Tool Kit help for detailed instructions Pm Advanced documentation and compilers are available for download from www sixnet com i gt Sixnet VersaTRAK IPm2m User Manual Page 5 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Section 2 Assembl
21. i re 7 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Equivalent Analog DC for 4 10 30 4 20 mA Output Circuit DI Sourcing Ji 1 VDC SEN she die sourcing or sinking DI ane DI Sinking EE Loop must set m D Do en NN m Jumper DODODODODGODODGDOGDOOO in base 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Loop ee ee a a Si DO Return pl E e e e e e e e DC F Equivalent DC Input Circuits VT IPm2m 113 12 DI 4 DO 8 Al l l GND Pt d l RS485 10 30 VDC Dey PortA User Supplied RS232 Ethernet 2 Ka l9 4 TI Chassis RJ45 RJ45 E SE IS y y yI Port B 10 100 Nees witch l l l l piReumumpes l LH Select DC for sourcing default L _ _orDC forsinking ___ J Dr D0 tr A AO M L Eiter GENEE Switch 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DC for 10 30 DI Sourcing VDC or sourci inking DI L d L J sourcing or SINKIN OO owerer Gr E i GE inking EE EE must set rn DI D0 Al A0 NC Equivalent DC Output Circuit Jumper GEELEN Pony l in base 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Des KZ DO Zeg Return p Q DC GND VT IPm2m 213 12 DI 4 DO 8 AI 2 AO L J VersaTRAK IPm2m diagram for power communication and on board I O wiring Figure 3 3 Sixnet VersaTRAK IPm2m User Manual Page 10 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e
22. l Kit There are twelve discrete inputs in all models of the VT IPM2M These inputs may be wired for sourcing or sinking by selecting the proper DI return jumper position in the base An input count feature uses analog input registers to accumulate the positive transitions of each input Positive DC voltage must be applied to an input to indicate an ON condition All channels are referenced to a common return or supply which is connected to the negative side ground or positive side DC of the DC power source One wire from each sourcing field input should be bussed together and connected to terminal 17 DC One wire from each sinking field input should be bussed together and connected to terminal 18 DC GND Refer to the wiring diagram Figure 3 3 Set the DI return jumper inside the wiring base to match the wiring configuration of the inputs sinking or sourcing Depending on your model of the VT IPM2M there are either four or eight discrete outputs integrated into the unit The discrete output channels each provide up to 1 Amp DC to power motor contactors valves and other loads A single terminal is provided for each output channel All outputs are powered from the DC power terminal All channels are referenced to a common return which is connected to the negative side ground of the DC power source There are either six or eight 4 20mA analog inputs on your VT IPM2M These inputs provide 16 bits of resolution for precision analog
23. l or consequential damages INSTALLATION AND HAZARDOUS AREA WARNINGS These products should not be used to replace proper safety interlocking No software based device or any other solid state device should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety In particular Sixnet disclaims any responsibility for damages either direct or consequential that result from the use of this equipment in any application All power input and output I O wiring must be in accordance with Class I Division 2 wiring methods and in accordance with the authority having jurisdiction WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS DISCONNECT POWER BEFORE REPLACING OR WIRING MODULES WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS Note All information in this document applies to the VersaTRAK IPm2m RTU except where otherwise noted Refer to the electronic help system in the Sixnet I O Tool Kit software for detailed product specifications and configuration settings Sixnet VersaTRAK IPm2m User Manual Page 2 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com Section 1 Overview Introduction The products cover
24. ll Option 3 Datalogging Datalogging capability and datalog server Option 4 LINUX LINUX functionality and support Environmental DIN rail or flat panel mount Input voltage 10 30 VDC integrated switching supply External AC DC or DC DC supplies optional Input power 24 VDC unless otherwise noted 10 Note The power consumption variations mostly depend on the number of Ethernet and or serial connections VT IPm 2 4 W 100mA typical no communications Temperature 40 to 70 C 40 to 85 C storage Humidity 5 to 95 RH non condensing optional conformal coating Flammability UL 94V 0 materials Electrical Safety UL 508 CSA C22 2 14 EN61010 1 EC1010 CE EMI emissions FCC part 15 ICES 003 Class A EN55022 EN61326 1 CE EMC immunity EN61326 1 EN61000 4 2 3 4 6 CE Surge withstand IEEE 472 ANSI C37 90 EN61000 4 2 4 Vibration TEC68 2 6 Hazardous locations Class 1 Div 2 Groups A B C D UL 1604 CSA C22 2 213 Cenelec EN50021 Zone 2 Marine amp Offshore DNV Det Norske Veritas Packaging Lexan Packaging Mounting DIN rail EN50022 or direct to panel Size 4 75 L x 3 83 W x 4 13 H 12 07cm L x 9 73cm W x 10 48cm H Sixnet VersaTRAK IPm2m User Manual Page 16 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e supp
25. original purchase order number and date purchased available We suggest that you give us a repair purchase order number in case the repair is not covered under our warranty You will not be billed if the repair is covered under warranty Please supply us with as many details about the problem as you can The information you supply will be written on the RMA form and supplied to the repair department before your unit arrives This helps us to provide you with the best service in the fastest manner Normally repairs are completed in two days Sometimes difficult problems take a little longer to solve If you need a quicker turnaround ship the unit to us by air freight We give priority service to equipment that arrives by overnight delivery Many repairs received by mid morning typical overnight delivery can be finished the same day and returned immediately We apologize for any inconvenience that the need for repair may cause you We hope that our rapid service meets your needs If you have any suggestions to help us improve our service please give us a call We appreciate your ideas and will respond to them For Your Convenience Please fill in the following and keep this manual with your Sixnet system for future reference P O Date Purchased Purchased From Sixnet VersaTRAK IPm2m User Manual Page 18 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e suppor
26. ort sixnet com Section 6 Maintenance Information Local Local diagnostics can be performed through any available port while the VT IPM2M is DIETO LORI responding to messages from the other port Diagnostic software such as the Sixnet I O Tool Kit can be used to display the status of the I O registers Refer to the software s help system for details Power and The PWR LED on the VT IPM2M indicates its operational and power status Status LED ON The VT IPM2M is operating properly OFF There is no power to the VT IPM2M or service is required Contact Sixnet technical support FAST BLINK This may occur when the VT IPM2M is being reset or firmware is to be downloaded from the T O Tool Kit software SLOW or PERODIC This indicates that the internal watchdog has detected a problem Try clearing the memory and BLINK reloading the project from the I O Tool Kit Controller or The VT IPM2M has nonvolatile battery free memory for storing configuration data from the RTU Memory UO Tool Kit utility They also have battery backed memory for storage of program variables and logged data The battery is a rechargeable lithium cell that is kept fresh by the power circuitry in the VT IPM2M The memory retention period for an unpowered VT IPM2M is at least 6 months at room temperature The retention time will be shorter at higher temperatures The life expectancy of the lithium battery is approximately 10 years or more Product To obt
27. se refer to the I O module manuals as needed to establish the correct physical connections with the VT IPM2M Connect Power and I O Wiring to On board I O and I O Modules Connect AC power to the Sixnet or user supplied power supply Make DC power connections from the power supply to the Sixnet components Make field wiring connections to the Sixnet I O modules and any peripheral equipment Refer to the VT IPM2M power wiring diagram Figure 3 3 for making the appropriate power and on board I O connections Install Communication Cabling The units covered by this manual come with communication accessories Snap the pre wired RJ45 to DB9 adapter to the RJ45 patch cord not supplied Connect this cable between one of the serial RS232 ports RJ45 connector on your RTU and a serial RS232 port DB9 connector on your PC More details about Ethernet RS232 and RS485 wiring are provided in Section 4 Fabricate and install RS232 and RS485 cables as needed to connect to other devices If you are using Ethernet units install the correct cabling and peripherals Refer to the documentation for your Ethernet communication devices for details Apply Power Power up the Sixnet components and related peripherals Observe the PWR LED on the RTU A solid ON indicates proper operation The Status LED on EtherTRAK and RemoteTRAK I O modules should be ON solid or blinking depending on whether I O Transfers have been configured in the RTU Refer to
28. t sixnet com
29. y and Installation Panel Most Sixnet components snap onto DIN rail strips fastened to a subpanel Figure 2 1 shows a Assembly sample panel with DIN rail strips and wire duct attached Recommended DIN rail spacing is 8 inches This spacing allows room for wire duct to be installed without obstructing field wiring installation The Sixnet components are typically installed against one another but space may be left between modules to accommodate other DIN rail mounted components such as terminal blocks and fuse holders End clamps are recommended to restrict side to side movement Figure 2 2 shows the physical dimensions of the VT IPM2M Sixnet components can be installed in any orientation and order on your panel I 8 0 Wire Duct 20 3 cm dr a 8 0 Wire Duct 2 20 3 cm 5 ei 33 0 83 8 cm p 8 0 Wire Duct 20 3 cm 6 5 Wire Duct 16 5 cm 27 0 68 6 cm Sample Layout For a 36 x 30 Enclosure Figure 2 1 Sixnet VersaTRAK IPm2m User Manual Page 6 Last Revised 6 15 2009 Sixnet Technology Park e 331 Ushers Road e Clifton Park NY 12065 USA e 1 518 877 5173 e support sixnet com 0 28 __ ss 42
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