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USER MANUAL

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1. 17 9 3 TOOLBOX WITH THIS SELECTION YOU ENTER THE SERVICE FUNCTIONS sn nnn nnn nsns nsns ss sensns sse nnns ener eren 17 9 4 FUNCTONS OVEA AmiEK EEM 17 9 4 1 FAULT MEMORY READING ccccccccececccceccececccceccececcececcececuececsececsenecsececseaecsececsuaucsuaesseucuanenecsuauenenecsuaueaenecsuaueunesseaucseneneusecseaececsecseececsecscaecessetecsenetsececsecetecaetsesenecesscsnaeeaes 17 9 4 1 1 PERMANENT ERRORS 0cceccececsececcececsececcececseceecececseneenececsesucgecetsesensenesausucueaecacsensesuneususucseaeususecseaeueusausesecacusseseneususeuseeusuceusesecsuceusesucsecetscauauenececseaseseceuseaneaecenscanesecesenaees 17 9 4 1 2 SPORADIG ERA O RO k 17 9 4 2 FAULT MEMORY DELETION ccccccccececceceececcececeececcececeececsecececcecseneceececsenececaecsesuaeeaesecseneeaenecseaecnececsenucuenecsesucnenenecsecsuaeuecsucaeaenecsecscseaensesecsenetecsecsececececseseaessetecseeseeeecseacs 17 9 4 3 ACTUATING UNIT TESTS c ccccccecececceccecscccceccececsccuccececsececenecsececuaesscuecsenececsucsenececsecsenunensesecsenensececseeuuuaenseuaueaetscsuaueaececsuaueenecsuecuunetscsucseaeuecsecseaececsecscseaecsesecseececaecseaeees 17 9 4 4 PARAMETER READING ccccccccecscceceececsecececcecscceceececucece
2. 12 5 2 5 2 BLUETOOTH STACK UNDER MICROSOFT WINDOWS 7 OPERATING SYSTEM cccccecccceccececccceccececcececcececsecsecececsecseececseeeuenececsecseaetecsecsucececsetscsuaecsecscseececcecseceaeeaeseeas 12 5 2 5 3 BLUETOOTH STACK UNDER MICROSOFT WINDOWS VISTA OPERATING SYSTEM cccscsececcececeececcececsececececsececsececsececsececsececseuseucecsuceceececscsenecesscseaesaesecseceseeaecseaeeas 13 5 2 5 4 WIDCOMM VERSION Ee 14 5 2 5 5 BLUESOLEIL VERSION 2 7 0 ccccccccccccceccccececceccecececcucececucaeceecececscucetscsecsenececsecseaececsececuenecseuscseaecsececseneueeaeuseuneeaesscseceeaececseneeececseeeueaetseecgenetecsecseaeuecsecseuececseuscseaesscecsecesecsess 15 5 3 INSTALLATION OF A NEWLY IDENTIFIED DEVICE HARDWARE CONNECTION TO USB PORT 15 6 STARTING THE DIAG4ZBIKE PROGRAM cccceccececcececcececceceecececsececcececsecseuucecseceuucecsececsececeececsuaeneecetsuauceenenseseneeaucecsuaeeaenecsuaesgecenscessuaenscsucseaenecseceusunetsetecauaetscsecsueneseess 15 6 1 DEMONSTRATION OF INITIAL SCREEN VEHICLE MAKE SELECTION cccccecceccececscceccececsccececececcecsececsccecsecececcecsenececeecsecececsesscsenecsececsececuececscsecseaecscseaueaeeecseaneaeeecs 16 7 CONTROLLING THE DIAG4BIKE APPLICATION 2 0 0 0 c cccccccceccccececcsccccecsccscecececuecececucecsecececsecseaececsecscaucecsecscsenecsececseneneeaecseenecaecscseneeececs
3. B LM USER MANUAL installation from CD SW version 11 4 and other Diag4bike 11 4 Select a bike manufacturer B 9 K 8 HOTLINE DIAGABIKE AT 531 5008 help diag4bike eu AT 531 5009 www diag4bike eu Changes oe ED ATAL spol s r o Ltd Lesn 47 390 01 T bor Horky Czech Republic BEBE Phone 420 381 410 100 Fax 420 381 253 043 ACTIA ATAL atal atal cz www atal cz www diag4bike eu d4b user manual en 114 doc Changes to this document reserved text and photos DIAG4BIKE User manual Content 2 1 INTRO DUG TION K 3 2 MINIMUM REQUIREMENTS FOR THE USED o0 occ cece cece ccccececcecsccececceceececcccececcecseaeceececseececaecseneaeeaececseneecenecseneesenecsenecsenenscuceeaececsecsuaenecsesecueaetscsesseececsecseaecessesscseaessesecseaes 3 3 STARTING THE INSTALLATION CD THE STARTING APPLICATION cc ccccccccccececccccccececcceececececeucececsecseaececseceeucecsetecseaecscuucseaenecsecsecucesececseaessusecseneceecetseseceeeesscanaeeass 3 4 DIAG4BIKE LICENSING AND 5 4 4 1 TEMPORARY KEY cccccsccececceceececsccececcececcececcecseeceeaecececeeaecscsuaeeaececseeceececsueegenececsecseneuecsec eaeuecseusesunetsauucseneuecuecseeuecsecsesece
4. Licence code form Enter your e mail address serial number of the Diag4bike VCI like 0100 12 and one or more software licence codes like 1628 8034 69B7 3AF6 in the form below 1 Valid e mail address to which the Permanent key will be sent 2 VCI communication interface serial number see chapter 5 2 4 6 3 One or more licence code s see chapter 4 2 pos 4 Fig 9 4 Confirmation of the data and sending of the form to ATAL Harley Davidson v11 x S N 0001 12 VCI serial number Licence code VCI serial number EX E mail address Licence code Licence code Licence code 4 Submit form Fig 10 Registration form The Permanent key is a unique number that was generated upon sending the completed registration form chapter 4 3 to company ATAL Tabor Czech Republic The sales department sends this Permanent key to the e mail address that was indicated in the registration form see pos 1 Fig 10 After receiving this e mail it is necessary to save the send file into the computer on which the program DIAG4BIKE is installed eventually on a portable media e g a Flash Disk to transfer it subsequently into the computer where DIAG4BIKE is installed The format of this key is shown in Fig 11 The key is associated with the configuration program through its file extension If DIAG4BIKE is not installed on the computer the yellow icon indicating the
5. CI configuration Connection USB COM2Z Serial number 0055 12 Fig 22 Information window with a request to carry out firmware Fig 23 Information window about the process of firmware update update VCI configuration assistant Information Congratulation Your VCI is properly configured and ready to use with Diagabike VOI configuration Connection USB COMZB Serial number 0055 12 Firmware up to date fy 41 09 f 4009 Fig 24 Information window about a positive result of firmware update Another possibility for the update is to use the Reset button pos 4 Fig 13 that starts inspection of parameter settings for the communication interface including the so called COM ports communication channels see chapter 5 2 4 5 Then the current firmware version in the communication interface is compared to the one in the new program version Based on this it is determined whether the firmware should be updated or not see Fig 22 In this case it is recommended to perform firmware update Firmware update starts after clicking on the Next button see Fig 23 The result is then also displayed in an information window see Fig 24 5 2 4 8 LANGUAGE SELECTION APPLICATION LANGUAGE After clicking on the button note 5 Fig 13 a dialogue window for language selection is displayed 5 2 4 9 SCREEN RESOLUTION SELECTION SCREEN OPTION After clicking on the button note 6 Fig 13 a
6. VEHICLE J Diag4bike 11 3 DEMO Select a bike manufacturer Tr AT ao A Fig 38 Demonstration of the initial screen after program start up description of control elements on the screen and explanation of symbols Button descriptions Fig 38 1 Selection menu The selection is made by clicking on the selected item or by selecting the item and confirming it with ENTER key 2 F1toF7Function keys counted from the left with the current menu In this case there is the information key of the current SW equipment of the tool 3 F1toF7Function keys counted from the left with the current menu In this case an information button appears offering to terminate the application 4 Return Undo key In the basic menu it finishes the program 5 Confirming key ENTER In this case it confirms the selection of Harley Davidson amp Buell 6 Cursor keys for the selection in the menu 7 Animated indication Establishing or active communication with the vehicle 7 CONTROLLING THE DIAG4BIKE APPLICATION The DIAG4BIKE application in all function modes is controlled by the mouse pointer and the left mouse button In case of touch screens it is controlled by touching the corresponding symbols with the control stylus or by sliding the stylus over the screen Controlling the appl
7. The attached CD includes all the software necessary for using the DIAGABIKE amp system incl these user manual It is necessary to make oneself familiar with this document in order to set the basic parameters of communication between DIAG4BIKE and the computer 2 MINIMUM REQUIREMENTS FOR THE PC USED Windows XP SP3 Vista 7 e RAM 512 MB recommended 1GB or more HDD with free disc space of min 10 GB e A free USB port e Bluetooth depending on the communication interface used 3 STARTING THE INSTALLATION CD THE STARTING APPLICATION When you insert the CD into the drive in the PC NB see Fig 1 the so called Starting application see Fig 3 should start If this is not started the Autorun function is disabled not functional it is necessary to find the file Autorun exe on the CD and start the Starting application manually see Fig 2 lt AutoPlay 9 DVD RW drive Z d4b install Always do this for software Install or run program from your m d v CAPIO C General options k Open folder to view files 2X p using Windows Explorer View more AutoPlay options in Control Panel Fig 1 Starting the installation CD Fig 2 Manual start of the Starting application Diag4bike autorun mr Diag4bike autorun Read instructions Configure Read instructions Configure Fig 3 Example of a running Starting application full version Fig 4 Example of a running Starting appli
8. dialogue window for screen resolution selection is displayed 5 2 4 10 SELECT PRINTER After clicking on the button see 7 Fig 13 a dialogue window for printer selection is displayed The settings is used for all reports graphs etc it is independent on the windows settings Possibilities to select a Windows printer b internal PDF writer All documents are saved directly to PDF files which are in the user documents directory Diagdbike PDF A name always consist date and time of file creation Files are not deleted automatically It is on user 5 2 4 11 COMPANY NAME After clicking on the button see 8 Fig 13 a dialogue window for insert company name is displayed 5 2 4 12 INSERT USER S LOGO After clicking on the button see 9 Fig 13 a dialogue window for insert user s logo is displayed is printed in reports User s logo resolution omp jpeg png gif tiff will be corrected automatically 5 2 4 13 ANALOG MEASURING Measuring with an analog voltmeter is enabled not enabled by clicking on the corresponding button pos 10 Fig 13 d4b user manual en 114 doc ACTIA ATAL H DIAG4BIKE User manual The procedure of analog measuring itself specifically with a 2 channel graphical voltmeter Voltmeter Box intended for supplemental measurement is described in Chapter 9 5 2 5 2 4 14 MEASURES AND UNITS After clicking the button pos 11 Fig 13 measurement units and measures can be set 5
9. i 11410 rogram version Warning Language English EN number 0100 12 The application seems e use temporary key Configuration key You are advised to get your permanent key soon ion ze seat ic 2201 0 2011 BMM n 52011 KTM L Di iag4bike Connection USE COM4 16 Www diag4tbike mne MOON key in use s Expiry 7 20 12 9 18 AM e ua 7 13 12 9 09 71312 9 18 AM Fig 6 Notification of DIAG4BIKE that a Temporary key is used in Fig 7 Indication of validity of the Temporary key the application 4 2 THE LICENCE CODE AND HOW TO OBTAIN IT The Licence code is a unique number that was obtained with the purchase of DIAG4BIKE This number is located inside the plastic packaging blister together with the CD see Fig 8 Since this number is very important required to obtain the Permanent key it is necessary prior to removing the security seals see pos 1 Fig 8 to inspect these thoroughly for damage or any signs of manipulation d4b user manual en 114 doc DIAG4BIKE User manual AT 631 5049 21m tiles wa fun mm d Fig 8 Blister with the CD and the licence code After reading the Important notification see pos 2 Fig 8 removing the security seals see pos 1 Fig 8 and opening the folded sheet of paper the label with the Licence code is shown that is locat
10. the memory deletion has been successful or if there are still permanent errors which cannot be deleted from the memory Here we must note that some systems save the existing error only after a certain time of engine run The error which has already been removed is deleted in certain systems automatically after a specific number of engine start ups and warm ups 9 4 3 ACTUATING UNIT TESTS The control unit controls and influences the engine run and other relating components by means of actuating units Certain elements can be controlled with an assistance of the control unit without the need for a disassembly The advantage also lies in the fact you test the element with the inclusion of cabling and connector couplings on the vehicle The range of elements which can be tested in this way is determined by the capacity of the control unit of the applied system and of course by the vehicle outfit as well In principle the very test is performed in the following way the control unit gives the tested actuating unit the commands to act and simultaneously the element activity is monitored Then the result can be measured and displayed back directly by the control unit or in the co operation with a mechanic S he detects the actual element activity either by means of his her senses audible clapping when valves are opened or relays switched the jetting of fuel when the injection valve is switched and the like or with the use of measuring instruments When
11. 13 after having started up the program for VCI communication interface configuration see Chapter 5 2 3 This setting is permanent and does not change even after the program is restarted b Temporal After the DIAG4BIKE program has started clicking the button see pos 7 Fig 42 initiates the setting of analog measuring The procedure of setting is evident from the following series of figures Fig 42 to Fig 45 This temporal function is available only for the period of program operation By exiting the DIAG4BIKE program this function is turned off When the program is restarted again the setting is taken from the VCI configuration see Chapter 5 2 3 Diag4bike 11 3 DEMO B Select a bike manufacturer ACTIA avast I um ond Fig 42 Starting the analog measuring configuration Diag4bike 11 3 DEMO Change current settings Voltmeter enabled ACTIA ATAUTTI 5 14 12 10 58 AM Fig 44 By clicking the button at pos 3 the analog measuring function is enabled not enabled d4b user manual en 1 14 doc 9 Diag4bike 11 3 DEMO E Select a bike manufacturer More functions 5 14 12 10 58 AM Fig 43 Analog measuring configuration is started by clicking the configuration icon pos 1 and confirming it pos 2 Diag4bike 11 3 DEMO Change current settings Voltmeter enabled ACTIA ATAUTT 5 14 12 10 58 AM Fig 45 The change is co
12. 2 5 CONFIGURATION OF BLUETOOTH COMMUNICATION INTERFACE Notification Prior to configuring the Bluetooth communication device this must be connected with the vehicle For correct function of the application with communication interface using wireless Bluetooth technology this connection must be configured correctly For this the required computer hardware support must be provided With many portable computers the hardware is installed internally for others an external device is necessary usually in the form of a USB adapter It is necessary to choose such a device which supports the Serial Port Profile SPP The specific procedure will depend upon the operating system in the computer and the software supporting the Bluetooth device in the computer the so called Bluetooth stack Generally it is necessary to let the PC find the device pair it correctly with the PC assign the serial channel service to it and identify the assigned communication port To carry out the pairing a password is required that is given for each communication interface by its serial number e g the password for serial number 0666 10 is 066610 i e six numbers without hyphen This general procedure is illustrated in the following based on several specific examples In case of any troubles proceed in line with the Operating Instructions for the device and the software in question 5 2 5 1 BLUETOOTH STACK UNDER MICROSOFT WINDOWS XP OPERATING SYSTEM SP 3 Bluet
13. 5 4 WIDCOMM VERSION 5 1 Using the Bluetooth icon in the notification area or through menu Start Programs open folder Bluetooth Places where we select the option Find Bluetooth Devices Program Explorer opens a folder where among the devices found also the required communication interface should be displayed and identified by the name DIAGA and the serial number Display the local menu using the right mouse button and select Pair Device to carry out the pairing use the serial number as the passkey in our case 066610 Double click the icon see figure at right to display the available services for this devices which is just the serial port profile ww 066610 EX Unknown Majort31 0 x Under Properties in the local menu the assigned serial port can be displayed COM1 the example shown By double Secure Connection clicking the icon the link can be established checked for functionality display the signal strength etc COM Port co M11 Bluetooth Serial Pork on DIAG4 066610 Stormo d4b user manual en 114 doc 142 DIAG4BIKE User manual 5 2 5 5 BLUESOLEIL VERSION 2 7 Corporation BlueSoleil Main Window File View My Bluetooth My Services Tools Help 5 Bd Sern 4 When the search for devices in vicinity is finished the main application panel displays also the communication interf
14. 7 5 1 INSTALLATION OF THE DIAG4BIKE PROGRAM ccceccececccceccecececceccececsecuecececseaueaececseauceaecseaucsenececsecsuaenecsetsuaunecsecscaunensececuuaensececseaeaeeaecsesecenaesscseceecececseceeaeaecseseseunenseas 7 5 2 CONFIGURATION OF THE DIAGABIKEG PROGRAM ccceccececccceccececcceccececsccucaececsecucaececsecueececsececsunececsucuenesecsecseeuececsesececsececsenecsesecseeuactecseneceeaecseseaueaetscseaseeuscseaneneaecs 7 5 2 1 DESCRIPTION OF CONFIGURATION SCREEN OF DIAG4BIKE 7 5 2 2 AUTOMATIC CONFIGURATION WITH VCI CONFIGURATION ASSISTANT cccccccceccececeeccecceeeceeececceeceaeecececeeeaeeceeecuecaueaaueseeeaeseaueceeeaeeeauececauessueceecaesseecueetaesseecuuecteeseceneeeaes 8 5 2 3 VCI MANUAL CONFIGURATION 2 c cccececceceecececcececcecsecececcecsecececcecseucecaececaeaeeececseaucaucecseaeesenetsuaucsuaececsucsuaenecsucseaenecseseusenecsusecseneuscuecseaeuecsessesecensesecseecsesecsececseaecseseaeeaeseees 8 5 2 4 DESCRIPTION OF THE CONFIGURATION OF THE DIAGABIKEG PROGRAM ccccccccececceccececscceccececcccecececseccenecececsecueaetscsucueaececsecseececsececsenecscsecseaessceecsececessesseseaessecscseacs 8 5 2 4 1 STARTING THE VC
15. Chapter 9 5 2 A When connection to the motorcycle is created diagnostics is started and communication is established the Voltmeter function can be selected see Fig 48 and Fig 46 Diag4bike 11 3 DEMO Diag4bike 11 3 DEMO i i ate ley Davidson amp Buell Engine management EFI Electronic Fuel Injection mod gee ley Davidson amp Buell Engine management EFI Electronic Fuel Injection mod rele Function Voltmeter Input A voltage Input B voltage 5 8 V ECU identification E Reading fault memory Ks Erasing fault memory Parameters X Actuators w Voltmeter ACTIA ara H IL IM 5 22 12 12 49 5 22 12 12 50 PM Fig 48 Example of voltmeter measuring with a running engine d4b user manual en 114 doc 20 DIAG4BIKE User manual C MEASURING WITH A VOLTMETER DURING DIAGNOSTICS The voltmeter can be used also for parameter measurements with a running engine Prerequisites for use are a connection of the voltmeter module to the VCI communication interface and switching on the analog measuring function see Chapter 9 5 2 A When connection to the motorcycle is created diagnostics is started and the measurement parameters are selected voltmeter values are already being displayed see Fig 49 Diag4bike 11 3 DEMO E o ley Davidson 8 Buell Engine management EFI Electronic Fuel I
16. I CONFIGURATION ASSISTANT cccccccccecceeeceeecececeeeceeceecuecsuccseecaeeaecesuecaeeseeesecaesaaueseecaeseaueseecaeeeauasecaueeaueceecsuecaeeseeecesaueceeeceeaesssueceecaeeeseeseeeaeeeneeeaees 8 5 2 4 2 INTERRUPTION OF THE VCI CONFIGURATION ASSISTANT c cccccccceeccecceceeeeececcececuecaueceeecueeauecsecuecaeeesecaeeaeeesuecaesaanesuecaeeeausseecaeecaeeseecauecausseecsuecaesseceseecaessueeseectesseeseeeaes 9 5 2 4 3 RESET OF THE VCI CONFIGURATION ASSISTANT cccccccceccecceececeececeeeecaeeceecauecaueceeecaecauecececaesaueceuecaeeaeecauecaeeaeeesuecaesaueesecaesaueeseecaeseaueseecaeecaueseecaueeaueseecsuseaeeseeesueeaeeseeeseeens 9 5 2 4 4 CONNECTION OF THE VCI COMMUNICATION INTERFACE ccccccececccceccececccceccececccceccececsececeececseaeusececscsensececscsuasenenecseaseaececsuecsenetecsecseaeuecsetseececsetscseaessececsecececeecseaeens 10 5 2 4 5 SETTING OF THE METHOD OF COMMUNICATION WITH THE PC COMMUNICATION INTERFACE 10 5 2 4 6 SERIAL NUMBER INPUT VGI SERIAL NUPBIBETI ram E tco ETEA EASE RERO E bu rna nib Da du uiua and 10 5 2 4 7 FIRMWARE UPDATE UPLOAD FIRMWARE TP 10 5 2 4 8 LANGUAGE SELECTION APPLICATION LANGUAGE carksudiebibededed biebsbabbabaaadabbisaddoubestenbinesedebidanerextnnbumebdaebeiesbobsbon
17. The patching panel is used for the actual measurement of the input and output signals of the specific elements or measuring their parameters The patching panel is connected to the measured elements by T pieces marked Deriv 9 5 2 VOLTMETER BOX TWO CHANNEL GRAPHICAL VOLTMETER The Voltmeter Module is an optional accessory unit for the DIAG4BIKE communication interface It is a 2 channel graphical voltmeter which can be used for independent measurement of DC voltages within a range of OV to 39V Fig 39 Two channel graphical voltmeter A TURNING THE ANALOG MEASURING ON OFF After the DIAG4BIKE program is started it is immediately seen in the button at pos 1 Fig 40 if the analog measuring function is available or not If the function is not enabled the button at pos 1 Fig 40 will be displayed in grey inactive If the function is enabled the button at pos 1 Fig 41 will be displayed in full colour active d4b user manual en 114 doc 8 ACTIA ATAL HH DIAG4BIKE User manual Diag4bike 11 3 DEMO Diag4bike 11 3 DEMO E Select a bike manufacturer Select a bike manufacturer 5 14 12 8 44 AM 5 14 12 8 43 AM Fig 40 Indication of unavailability of analog measuring Fig 41 Indication of availability of analog measuring The analog measuring function can be enabled with two methods a Permanent Enable disable the function by clicking the button see pos 10 Fig
18. VCI CONFIGURATION ASSISTANT In case that the VCI configuration is ended prematurely e g by turning off the computer the operator is notified at its restart that the original configuration was not completed Vehicle diagnostics shall not be allowed until the VCI configuration is orderly completed 5 24 3 RESET OF THE VCI CONFIGURATION ASSISTANT In case of a request for a new configuration e g after replacement of VCI verification of firmware update status etc the Reset button is to be utilized pos 4 Fig 13 which performs the function of searching for changes in VCI configuration and of completing all necessary data d4b user manual en 114 doc 9 111 DIAG4BIKE User manual 5 2 4 4 CONNECTION OF THE VCI COMMUNICATION INTERFACE Bl ATA After connecting the K2 USB connector VCI with the USB connector PC NTB the LCD D1turns on indicating the connection of power supply as well as the communication with the PC NTB itself by blinking green red Note The D2 LCD blue indicates communication via Bluetooth Fig 20 Description and connection of the VCI communication interface 5 2 4 5 SETTING OF THE METHOD OF COMMUNICATION WITH THE PC COMMUNICATION INTERFACE It is recommended to use the Reset button that provides for searching for necessary data and automatically carries out all settings After clicking on the button note 1 Fig 13 another menu is d
19. ace identified by name DIAG4 and its serial number 0666 10 in the attached figure Open the local menu using the right mouse button and select Pair device to carry out the pairing Input the passkey 066610 and a corresponding red mark is displayed next to the icon see figure at right Bluetooth FAX Service Service Discovery Finished PAMIP 0 0 0 0 4 Now the device must be configured in such a way that it Quick Connect always connects correctly as a serial port based on Assign remote devices Far automatic connections when Windows application needs applications the parts Pot DeviceName DeviceAddress Assign This is done by selecting the Tools option from the main mmm menu then Configuration and Quick connect Using 007 80 99 0306 Remove the Assign button the required device is then assigned to Ex one of the serial ports with SPP service The result is then a COM13 SPF situation similar to the following figure see figure at right COM14 DUN The application shall use a virtual serial port COM8 for the communication A check can be carried out by directly establishing the link to the communication interface COM15 FAA Cancel When any installation of programs from the DIAG4BIKE family is successfully completed and any USB device from ATAL is connected to USB ports of the PC information about newly f
20. caeseeseaecsececseecaesecsuecsececseseaueaeuscsuaueececseaneneaecsnanees 4 4 2 THE LICENCE CODE AND HOW TO OBTAIN IT oo ccccccececccccccececccccccecsccccuccecscaccuececscucueaececsecueaenecsecueenecseceeaeaetsesecseneuecuecseeuecsecsenececsecseseaetsesecseaecsececseceauececseneaueaesscseaueaenecseas 4 4 3 REGISTRATION OF THE DIAGABIKEG 5 4 4 THE PERMANENT KEY HOW TO OBTAIN IT AND ENTER IT INTO THE PROGRAM 6 4 4 1 BY CLICKING ON THE PREVIOUSLY SAVED FILE 2 0 0 0 ccc ccceccccccccccccececccceccececcceccececuececececseaecuececscnecueneuscucuenececsecsuaenecsusucnececscuucseaeuecuecseececuecsesececsetscseaecsesecsenecucaecseaeaueaeuseas 6 4 4 2 USING THE CONFIGURATION PROGRAM cccscecceccecececceccececscceccececsccecececsececsenecsccecseneuecsecsenececsecsesececsecscseceuuenecseaeuaececseecueaecseensenetscsenseneuecseaseeaecseaseneuesseanceeaecscsecseaeuecsees 6 5 INSTALLATION CONFIGURATION AND CONTROL OF rne rsen nsn rne rsen ese rise rre irre tese irse tese trrse rint esse sr senis
21. cation limited version r Installation instructions Select language version of the document ba 88 Fig 5 Available language versions of the Basic instructions d4b user manual en 114 doc 3 DIAG4BIKE User manual Description for Fig 3 or Fig 4 1 Clicking on the icon pos 1 starts the installation proces of DIAG4BIKE see chapter 5 1 2 Clicking on the icon pos 2 shows the menu with a selection of available language versions see Fig 5 of the user manual Basic instructions e tis recommended to read through this manual DIAGABIKEQ installation and configuration procedure is described here display these manuals presence of a program for reading files in PDF format is necessary In case that the Starting application detects an absence of such program it prompts for the installation of Adobe Reader 3 Clicking on the icon pos starts the Configuration of DIAG4BIKE see chapter 5 2 Note In case that the Starting application detects that DIAG4BIKE is not installed this application will not be available see Fig 4 4 DIAG4BIKE LICENSING AND REGISTRATION 43 TEMPORARY KEY The Temporary key serves to bridge over the period of time before the user registers see chapter 4 3 the purchased product DIAG4BIKE and receives the Permanent key see chapter 4 4 During this time the user can use the fu
22. cation device and clicking the Next button the wizard proceeds to request input of the Pairing Code see Fig 32 d4b user manual en 114 doc 4 DIAG4BIKE User manual DIAG 066610 Properties POP PCI ENT General Services This Bluetooth device offers the following services To use a service select the check box Enter the pairing code for the device Serial port SPP Bluetooth Serial Port COM6 This will verify that you are pairing with the correct device 066610 The code is either displayed on your device or in the information that came with the device If you prefer to create your own pairing code enter it here 4 066610 What if I can t find the device pairing code qoo Fig 32 Pairing code request window Fig 33 Assigned interface port window When this is entered and the Next button is clicked the wizard proceeds to display the pairing result If the pairing fails it is necessary to repeat the procedure from the beginning by searching for devices A successful pairing is identified by a notification on the screen The assigned communication port can be displayed by selecting Control Panel Hardware and Sound Bluetooth Devices then by pressing the right mouse button with mouse pointer over the corresponding device and clicking the Properties command and then the tab Services see Fig 33 5 2
23. ck the condition of the battery before performing service functions In case the capacity of the battery is low let it charge or replace it before proceeding Prior to performing service functions always connect a battery charger that is able to fully cover the consumption of the motorcycle s electrical installation after switching on the ignition circuit When performing individual service functions always follow and perform all displayed instructions Non compliance to any of the above stated instructions can result in damage to the motorcycle or to a deterioration of its operational reliability By expressing the following agreement confirm that have thoroughly read the above stated items and that accept full responsibility for the compliance to the same 9 4 FUNCTIONS OVERVIEW 9 4 1 FAULT MEMORY READING Fault memory reading takes place after selecting this function from the activity menu Most of the systems divide the errors into various types In case of older units we distinguish the following types of errors 9 4 1 1 PERMANENT ERRORS those present in the vehicle at the moment of reading 9 4 1 2 SPORADIC ERRORS errors which are already removed with the information on the cause of their occurrence no longer refreshed 9 4 2 FAULT MEMORY DELETION Fault memory deletion occurs automatically after the function is selected from the activity menu When it is finished a result is announced that is whether
24. ckiaccdiiebss 11 5 2 4 9 SCREEN RESOLUTION SELECTION SCREEN OPTION ivosccciecsceasaneteveienersandndadagbencdacducsednancnachsbtesstindadadsiiasnanokenbhasnauateusueusenivenitsnanduandedieswhanblaandudadaduasbuenovesticusamesantoteustensanantvene 11 5 2 4 10 SELECT PRINTER a 11 5 2 4 11 COMPANY NAME c c ccccccccececcececcececcececcecscceceececseeceecececseceeaesecnuaeeaucecseneeuaecseaucuaecscucuunenecsucseaucecsensuaenetscsucsenenscuecseaenscsesseenecsesscsenecsececseaeuautecseeusececsuauauenessesuceeaesecseaneneness 11 5 2 4 12 INSERT USER S LOGO 2c cece cc cccccsccsccececsececcececsececcececsececsececsececueceseacecseneueececsenececcausesucucaeceugeceeuucecseuenececseeegecenscsucseaececsesseaecacsesseececseuecsecessctecsececececsesececsessesecessesecsecesaeeecs 11 524137 ANALOG VIE AS URN CINNRRERME 11 5 2 4 14 MEASURES AND UNITS 20 0 ccc ccc ccc ccc ccecceccccececcecccececencececececeecececsecseaececsecseunecsenscsenensececsuaeneececseaenenaenscsuneeececsuaessunetsuuseaesecsucsunesecsucaeaeaecsensegececsesecseaesecnecsececessesscauaeeseneseeass 12 5 2 5 CONFIGURATION OF BLUETOOTH COMMUNICATION INTERFACE 2 ccccccececcececcececccceccecsccececcececsececaececseccenececsuaeeneuecscsecseneuecsecueneuecseuueneaessesecseaesecsecseneaecsecsceeaessesscseees 12 5 2 5 1 BLUETOOTH STACK UNDER MICROSOFT WINDOWS XP OPERATING SYSTEM SP 3
25. d the same goes for coolant temperature automatic transmission control lever status air conditioning status and the like In addition to these relative conditions the measured values can go beyond the predetermined tolerances 9 5 ADDITIONAL MEASUREMENT 9 5 1 PARALLEL DIAGNOSTICS It is a set of cables and a patching panel The patching panel can be connected between the ECU and the wiring harness of the motorcycle so that full functionality of the system is preserved All of the ECU connector pins are synoptically arranged on the patching panel and it is possible to measure their voltage waveforms and thus examine the function of the sensors and actuators When the connector is disconnected from the control unit it is possible to quickly and reliably check the motorcycle wiring harness with respect to breakages and leakage current between conductors or leakage to the frame Parallel diagnostics is designed for measuring input and output signals on the electronic control unit ECU that is typically used in vehicles for controlling the engine functions It can be however also used for measuring on other ECUs installed in vehicles The measurements can be executed on a system in operation e g a running engine Parallel diagnostics is further designed for measuring parameters of the elements connected to the ECU by a wiring harness The actual measuring is conducted by the oscilloscope cable connected to the patching panel sockets by adapters
26. e We recommend using a passkey that is 8 to 15 digits long The longer the passkey the more secure it will be To close this wizard click Finish ERE meom EJ Fig 26 Bluetooth pairing window Fig 27 Assigned ports window In the final window the designations of assigned serial ports are displayed select the number of the outgoing communication port in the configuration application see Fig 27 5 2 5 2 BLUETOOTH STACK UNDER MICROSOFT WINDOWS 7 OPERATING SYSTEM Notification Applies for displaying the Control Panel in the Main Control Panel mode Bluetooth devices can be added and configured through standard services of Windows 7 operating system by selecting the item Control Panel Hardware and Sound Devices and Printers Add Bluetooth Device d4b user manual en 114 doc 12 HEN ACTIA ATAL DIAG4BIKE User manual The next window displays the Bluetooth devices found while the communication device is identified by an icon see Fig 28 DIAG4 066610 Fig 28 Communication interface icon After selecting the figure icon of the communication device and clicking the Next button the wizard proceeds to request selection of the pairing type Select Let me choose my own passkey to display a window requesting the input of the passkey to carry out the pairing to the device see Fig 29 DIAG4 066610 Properties Services Bluetooth D Adda device This Bluet
27. eaeeecetseneesecesscsecueesecsecseaeaecseseeas 16 8 PROGRAM TERMINATION 2 2ccsceccececceccccecececcecececceceececececeecetecsecsenececsetseaunecsecsceaensetecsenecuececseaeceececsesenecaecsesuaeenenscsuaesaunecseaeesenecsuaeegeaesscsecsenenscsuteeececsecsuseaetsetecseaesscsessnacs 16 8 1 USING THE RETURN KEY uuu ccc ccccceccccsececsccececcececccceccececceceececsecuceecececsecesucecseneeaucecseesuenecseucnuaecscsucueaenecsucseauaessucecsunecsuuucseneneccecseenecsesseseaecsesecseaensesecseaecseaecsesucuecesscsuaueesecsees 16 8 2 USING THE FUNGTION KEY eee Eno xen eo o eva Ev vue Voce odeur ve Ca eae nee ve oet Cava va E eee edv e o v Er e da Ee v eret Du e E e i a ve ee E bue Cove t va ve e vau da Dv eor De vo Ve ve gor o eee ora pa ve Ua ended uve 16 9 FUNCTIONS USED IN THE DIAGNOSIS ccccccccccccecsccececcececcecsecececcecseececcecueeaecsecscnenecsesecseaeuuececseecueaecsesuauenesecsenseaeaesseaecsenecscsecseaeuecsecseaececseceuseaecsetecseaeueceecseaeaececscseaeees 16 9 1 E O TR 16 9 2 AUTOMATIC SEARCH OF CONTROL
28. ececsunuceeaececsecenaucecsuaesaucecsenusuenenseucuuaesecsucsuaenecsuusuaenecsenscsunenscsecseaeneccecseseuecsecseseaensesecsenensesecseenseaecsesecueaesscsuaeecesensees 17 9 5 NDIDI REONT N N a 18 9 5 1 PARAL RU DIRGNOS 18 9 5 2 VOLTMETER BOX TWO CHANNEL GRAPHICAL VOLTMETER ccceccececcececcececcececcececsececcececsececcucecsececsucecsececseaeueececsueceuaessesuceeaesseseneeucecseaesseaetseseseeaesscsesueaesecsesneeaecs 18 A TURNING THE ANALOG MEASURING ON OPFF ccceccececcececcececcececcececsececucecsetecsececsececsececuececsucecuececsenuaueaensesenecaucecseaunsenecsuaucuenecscsecsunenscsucsuaenecsetecseneusesecseesecsesseseaecsesscas 18 B MEASURING WITH A VOLTMETER WITHOUT DIAGNOSTICS 1 ccccccccccecceccececccceccececsccuccececsecscececscecsenececsecseaecucsetsuaececsecscuececsececseneusececsecenecuetscseceeesecseceeneaecseaeeneaeuseas 20 MEASURING WITH VOLTMETER DURING DIAGNOSTICS ccccccccsccceccececcceccecececcsccececsecsenececseaucececscucenecscsecseneuecsecseececsececueneceececseeusctecseneceececscseaecaesecseneeaeaecseaeens 21 10 WARRANTY AND LIABILITY 0 0 ccccccececcccccececcecccecececcnececececaeaececsecuuaececseuecaucetscuaegunenecsecseaececuecseenensecsesececsenscseaecaececseecueaecsesunseaesecseaueaenecsuueaecetsesuenenetscsecauaesecsseseeness 21 d4b user manual en 114 doc a DIAG4BIKE User manual 1 INTRODUCTION
29. ed in one more security layer see Fig 9 By pulling the tag in the direction of the arrow see pos 3 Fig 9 remove the last security layer under which the Licence code itself is located see pos 4 Fig 9 This code is to be inserted in the registration form see chapter 4 3 into the field under pos 3 Fig 10 Fig 9 Licence code 4 3 REGISTRATION OF THE DIAG4BIKE8 PROGRAM It is not a condition for the registration of DIAG4BIKE that the computer on which the DIAG4BIKE program itself is installed and to which the VCI communication interface is attached is connected to the Internet Registration can be carried out from any device with access to the Internet and to an e mail account The reason is that the Permanent key will be sent to an e mail address see chapter 4 4 Upon entering the address www diag4bike eu register indicated after opening the program DIAG4BIKE when using the Temporary key into the Internet browser the registration form is shown see Fig 10 It is necessary to fill in all required data and thereafter to send the form to company ATAL T bor Czech Republic Based on the completion and submission of this form the sales department of company ATAL sends on work days 7 AM to 4 PM CET the Permanent key to the e mail address indicated see chapter 4 4 d4b user manual en 1 14 doc 5 DIAG4BIKE User manual HARLEY DAVIDSON
30. ication is intuitive and it uses established practices of the Windows operating system 8 PROGRAM TERMINATION The program can be terminated by clicking the icon 2 see Fig 38 pos 4 until the confirming dialogue box informing about the application termination comes up This button can be replaced by clicking the ESC key on the right hand side of your keyboard USING THE When this function key B appears you can terminate the application by clicking it and then confirming the dialogue box 9 FUNCTIONS USED IN THE DIAGNOSIS Searching and identifying of all embedded control units and reading fault memory Generating a diagnostic report report printing d4b user manual en 114 doc 16 HEN DIAG4BIKE User manual 9 2 AUTOMATIC SEARCH OF CONTROL UNITS 9 3 TOOLBOX WITH THIS SELECTION YOU ENTER THE SERVICE FUNCTIONS In Toolbox are all service functions which is possible to perform on the motorcycle You have to agree with next items before performing the service functions The use of service functions requires knowledge of the instructions from motorcycle s manufacturer for their usage Usage of service functions is described in the service and or diagnostics instructions manuals from the motorcycle s manufacturer To perform service functions successfully it is necessary to ensure stable and adequate power supply to the motorcycle s electrical installation Always che
31. isplayed where the communication channel for the communication between DIAG4BIKE and the computer can be set 5 2 4 6 SERIAL NUMBER INPUT VCI SERIAL NUMBER To enable your diagnostic device to work configuration of the communication interface with the vehicle must be carried out Therefore you must make sure that the communication interface is configured prior to the first use After clicking on the button note 2 Fig 13 a new window is displayed where the communication interface serial number is to be entered see Fig 21 e g 80 Note e This number is unique for each device and cannot be changed e his must correspond with the label physically attached to the interface see Fig 21 as well as with the released number on the CD which is entered at the point of burning on the CD based on the purchased license is carried out by sales department e f a program update is carried out this dialogue window does not appear Necessary data are known from the previous installation e f you replace the communication interface make sure to carry out its configuration again e fanincorrect serial number is entered that does not comply with the requirements an error message is displayed Vehicle communication interface VCI Serial number ORES lt a OK Cancel Install new key ACTIA ATA BN a Fig 21 Dialogue window for entering the co
32. ll version of program DIAG4BIKE Depending on the payment of a specific version of the SW and upon submitting the VCI serial number see Fig 21 and the licence code see chapter 4 2 the sales department at ATAL generates the Permanent key see chapter 4 4 which will be delivered electronically to the user After inserting this key into the program DIAG4BIKE see chapter 4 4 all time limitations in the system are removed and at the same time the SW version that the user had bought is activated The operator is notified about the presence of the Temporary key by a notification see Fig 6 immediately after the start of DIAG4BIKE Further it is recommended to the user to request timely the Permanent key At the same time the address see pos 1 Fig 6 to register the program see chapter 4 3 and to obtain the Permanent key is indicated Information about the validity of the Temporary key see pos 2 Fig 7 can be obtained by clicking on the Info icon see pos 1 Fig 7 Important notification If the registration is not carried out timely and if the validity of the Temporary key expires the program operator is notified about this condition by a corresponding text e g pos 2 Fig 7 Moreover the program will be blocked for further use for motorbike diagnostics until registration is carried out Diag4bike 11 4 Diag4bike 11 4 E e Select a bike manufacturer Program information _
33. mes an independent application However without carrying out a correct configuration of the VCI communication interface entering the serial number and the licence code will not enable carrying out motorcycle diagnostics Has the configuration not been carried out or has it been prematurely terminated in the past each time the program DIAGABIKEQ is run the operator is notified correspondingly 5 2 1 DESCRIPTION OF CONFIGURATION SCREEN OF DIAG4BIKE The basic screen for the setting of basic parameters is shown in Fig 13 Diagdbike configuration Application options wu 800 EDD in pixels HP C Laseiet 4550DN PCLE Startup preferences Analog measurement not enabled Measures and units metric Vehicle communication interface VE use Serial number EN Upload firmware Up to date v 47 13 009 User information Atal Lesni 47 Tabor Logo stored ACTIA ATAL T1 Vehicle communication interface v ET Application options Computer connection default Upload firmware up to date default User information Startup preferences nat defined Analog measurement not enabled Fig 14 Configuration screen of the DIAG4BIKE program display of current values Button descriptions Fig 13 d4b user manual en 114 doc DIAG4BIKE User manual Section A 1 Settings of the communication with PC
34. mmunication interface serial number and its location on the label 5 2 47 FIRMWARE UPDATE UPLOAD FIRMWARE The firmware update is dependent on the program version update This can be obtained from the supplied CD or by downloading it from the Internet If the control software so called firmware information received from manufacturer must be updated click on the Upload firmware button pos 3 Fig 13 and follow the update wizard on the screen d4b user manual en 114 doc 10 DIAG4BIKE User manual In this case the VCI Configuration Assistant does not look for so called COM ports communication channels but jumps directly into the firmware update section where it searches for necessary data The result is then displayed in an information window see Fig 22 In this case it is recommended to perform firmware update Firmware update starts after clicking on the Next button see Fig 23 The result is then also displayed in an information window see Fig 24 VCI configuration assistant VCI configuration assistant Information Firmware upload Firmware in your VCI needs to be updated Update of your VCI Firmware is in progress This may take a couple of Connect the VCI to your computer using the enclosed USB cable Do seconds nat unplug Ehe vCI during the operation and do mot interrupt it Do nat unplug the VCI during the operation and do not interrupt it Press Next to continue
35. n wizard displayed on the PC screen Installation of newly recognized hardware HW is described in chapter 5 3 5 1 INSTALLATION OF THE DIAG4BIKE PROGRAM e The DIAG4BIKE program cannot be installed under Windows 9x Me operating systems If you install the program in a computer with Windows 2000 XP SP3 Vista 7 operating system you must have administrator rights Insert the CD into the computer CD drive If the CD does not start the setup automatically start program diag4bikeSetup exe which you find on the CD The installation itself is intuitive guided by an installation wizard displayed on the PC screen The installation can take up to several minutes and is finished only after clicking the Finish button 5 2 CONFIGURATION OF THE DIAG4BIKE PROGRAM For correct function of the DIAG4BIKE program the VCI Vehicle communication interface communication interface must be configured correctly Since version SW 11 1 configuration of the DIAG4BIKE is carried out only through a USB cable without the need to connect it to a motorcycle Thanks to this the user can configure the equipment or update its firmware in the office at a desk where Internet connection is available and then the user can start directly with the diagnostics of the vehicle Since version SW 11 4 automatic starting of the VCI configuration assistant after the installation of DIAG4BIKE was cancelled Through this the VCI configuration assistant beco
36. nfirmed by clicking the button at pos 4 ACTIA DIAG4BIKE User manual The setting result is indicated through the button at pos 1 Fig 40 or Fig 41 B MEASURING WITH A VOLTMETER WITHOUT DIAGNOSTICS When the analog measuring is enabled see Chapter 9 5 2 A then after clicking the button at pos 1 Fig 41 the measuring itself is started see Fig 46 In this case the voltmeter measures voltages in two channels A B against the ground Diag4bike 11 3 DEMO Voltmeter InputA voltage Input B voltage By clicking the button at pos 6 the currently displayed values can be printed out using the default printer preconfigured in accordance with Chapter 5 2 4 10 After clicking the button 8 another screen with buttons appears see Fig 47 Differential measurement on off on off pos 1 Switching of voltmeter channels see Fig 39 a Channel A against ground red black H Channel B against ground blue black b Channel A against Channel B red blue Show hide graph Show hide graph pos 2 Graphical measurement display On Off pos 3 Saving the current view as PDF document Lay Save as PDF document Fig 47 Voltmeter function buttons The voltmeter can be used also for measurements with a running engine Prerequisites for use are a connection of the voltmeter module to the communication interface and switching on the analog measuring See
37. njection mod gee Function ECU identification E Reading fault memory Ks Erasing fault memory Parameters X Actuators Voltmeter ACTIA ATAUTI 5 22 12 12 52 PM Diag4bike 11 3 DEMO ley Davidson amp Buell Engine management EFI Electronic Fuel Injection mod reg Base parameters Spark Advance Rear cylinder llKnock sensor 1 circuit llKnock sensor 2 circuit llacceleration Enrichment llDeceleration Enleanment llvolumetric Efficiency Front cylinder Volumetric Efficiency Rear cylinder llEngine Run time llEngine run llVehicle theft deterrent system active llvehicle tipped Analog value Y llanalog value B 5 22 12 12 52 Fig 49 Example of voltmeter measuring in case of parameter measurement 10 WARRANTY AND LIABILITY Warranty conditions are subject to legal regulations of the country of purchase of the DIAG4BIKE system one year warranty is provided as standard The manufacturer is not liable for damages occurred through the use of the DIAG4BIKE system As warranty certificate the purchase receipt eventually a warranty certificate issued by the device manufacturer is acceptable d4b user manual en 1 14 doc 21
38. ooth device offers the following services To use a service select the check box Enter the pairing code for the device Bluetooth Services Serial port SPP Bluetooth Serial Port COM6 This will verify that you are connecting to the correct device o 066610 code 15 either displayed on your evice or in the information that ame with the device DIAG 066610 Cancel Fig 29 Pairing code request window Fig 30 Assigned interface port window A successful pairing is identified by a notification on the screen The assigned communication port can be displayed by selecting Control Panel Hardware and Sound Devices and Printers then by pressing the right mouse button with mouse pointer over the corresponding device and clicking the Properties command and then the tab Services see Fig 30 5 2 5 3 gt BLUETOOTH STACK UNDER MICROSOFT WINDOWS VISTA OPERATING SYSTEM Notification Applies for displaying the Control Panel in the Main Control Panel mode Bluetooth devices can be added and configured through standard services of Windows Vista operating system by selecting the item Control Panel Hardware and Sound Bluetooth Devices Add Wireless Device The next window displays the Bluetooth devices found while the communication device is identified by an icon see Fig 31 i DIAG4 066610 Huetooth Fig 31 Communication interface icon After selecting the figure icon of the communi
39. ooth devices can be added and configured through standard services of Windows XP operating system by selecting the item Bluetooth devices under the Control Panel Start Control Panel After clicking the Add button a wizard for adding a new device is displayed When the search for available devices is completed the communication interface is identified by an icon see Fig 25 DIA 4 066610 M New device Fig 25 Available devices icon The next step is to select highlight this icon and continue by clicking the Next button Select the option Let me choose my own passkey within the window asking for pairing options to carry out the pairing see Fig 26 Add Bluetooth Device Wizard Add Bluetooth Device Wizard Do you need a passkey to add your device Completing the Add Bluetooth Device Wizard The Bluetooth device was successfully connected to your To answer this question refer to the Bluetooth section of the documentation that came with computer Your computer and the device can communicate your device If the documentation specifies a passkey use that one whenever they are near each other These are the COM serial ports assigned to your device Choose a passkey for me Outgoing COM port COM3 Use the passkey found in the documentation Incoming COM port Let me choose my own passkey 066610 Don t use a passkey D should always use a passkey unless your device does not support on
40. ound hardware HW shall be displayed shortly in the form of so called Info bubbles see Fig 34 Note The language used within the wizard is based on the Windows system language variant When the added device is successfully installed the last information bubble informing about this status is displayed see Fig 35 i Found New Hardware 12 Found New Hardware USB Human Interface Device Your new hardware is installed and ready to use Fig 34 Example of an Information bubble about finding a new device Fig 35 Information bubble about a successfully added device Windows XP Windows XP 6 STARTING THE DIAG4BIKE PROGRAM With a successful installation of the program a new program group named DIAGABIKE is created see Fig 36 eventually the icon DIAGABIKE is added to a group created previously by another program and it is created on the screen desktop display see Fig 37 J diag4bike t gt lt 4 N aR diagdbike Configuration BEND Motobike diagnostics Fig 36 Program group DIAG4BIKE Start Programs for starting Fig 37 DIAG4BIKE application icon on screen desktop the application The program can be started by clicking the DIAG4BIKEicon on the screen desktop see Fig 37 eventually the DIAG4BIKE item from program group Start Programs see Fig 36 d4b user manual en 1 14 doc 15 DIAG4BIKE User manual
41. presence of DIAGABIKEQ will be empty will not be displayed Fig 11 Example of the Permanent key format The installation of the Permanent key itself is simple 4 4 1 BY CLICKING ON THE PREVIOUSLY SAVED FILE Double click with the left mouse button on the sent file see Fig 11 that was previously saved e g on the monitor desktop from the received e mail message After double clicking on it the setup program starts which carries out complete installation automatically 4 4 2 USING THE CONFIGURATION PROGRAM Start the configuration program see Fig 15 After clicking the button at pos 2 Fig 13 and then the button at pos 1 Fig 12 the ordinary Windows menu for the selection of a previously saved file e g monitor desktop Flash Disk etc will be shown After highlighting and then confirming the corresponding file see Fig 11 everything will already install automatically Vehicle communication interface Serial number OK Cancel EH Install new key SE Fig 12 Button for entering the Permanent key d4b user manual en 1 14 doc sez DIAG4BIKE User manual If the entering of the Permanent key is carried out correctly the notification about the Temporary key see pos 2 Fig 7 disappears 5 INSTALLATION CONFIGURATION AND CONTROL OF DIAG4BIKE The installation is intuitive guided by an installatio
42. problems with the configuration e g incompliance of the series number obsolete firmware version etc In this case it is recommended to click on the Reset button pos 4 Fig 13 and everything gets updated automatically Note The Assistant corrects only items under Section A Fig 13 others remain unchanged 5 2 3 VCI MANUAL CONFIGURATION If you configure the program in a computer with Windows 2000 XP SP3 Vista 7 operating system you must have administrator rights The configuration program is started by clicking on diag4bike Configuration icon see Fig 15 diag4bike 9 diagibike 4 Configuration Fig 15 Program group diag4bike Start Programs diag4bike for running configuration utility 5 2 4 DESCRIPTION OF THE CONFIGURATION OF THE DIAG4BIKE PROGRAM 5 2 4 1 STARTING THE VCI CONFIGURATION ASSISTANT After the VCI configuration assistant program is started revision of all accessible information is carried out In case that information are not accessible or VCI is not connected to the computer an information window see Fig 16 is displayed with a request to connect the VCI communication interface to the computer see Fig 20 d4b user manual en 114 doc a 8 DIAG4BIKE User manual configuration assistant Information This assistant will help you to configure your VCI Connect Ehe VCI to your computer using
43. see chapter 5 2 4 5 recommended to use the Reset button 2 Serial number input see chapter 5 2 4 6 recommended to use the Reset button 3 Firmware update see chapter 5 2 4 7 recommended to use the Reset button 4 The Reset button performs the function of searching for changes in VCI configuration and of completing all necessary data see chapter 5 2 4 3 Section B 5 Language selection see chapter 5 2 4 8 6 Screen resolution selection see chapter 5 2 4 9 7 Select Printer see chapter 5 2 4 10 installed in Windows or internal storage to PDF Section C 8 Company name see chapter 5 2 4 11 9 Insert user s logo see chapter 5 2 4 12 The name and logo are used for all printed outputs of the program Section D 10 Analog measurement see chapter 5 2 4 13 11 Measures and units see chapter 5 2 4 14 12 Confirmation of changes and closing of the configuration window Configuration of Bluetooth communication interface see chap 5 2 5 5 2 2 AUTOMATIC CONFIGURATION WITH VCI CONFIGURATION ASSISTANT If you configure the program in a computer with Windows 2000 XP SP3 Vista 7 operating system you must have administrator rights This program is run automatically in two cases a If the configuration of the VCI device WAS NOT carried out mostly after the first installation of the program b In case that the VCI Configuration Assistant detects any
44. the enclosed USB cable Wait until the hardware is recognized and set up by the operating system This may take some time and your assistance may be required Press Next En continue Fig 16 Information window with a request to connect VCI communication interface to computer After the NEXT button see Fig 16 is pressed checking and configuration of the VCI eventually search for a requested device see Fig 17 is started If the VCI is not found see Fig 18 or a problem occurs e g loss of communication or power failure an information window is displayed e g Fig 19 After the fault is eliminated configuration will continue automatically VCI configuration assistant VCI configuration assistant VCI search on USB Diag4bike VCI not found USB Search for the VCI and its connection to your computer is in progress Check the USB connection of the VCI to your computer Allow enough Do not unplug the VCI during the operation and do not interrupt it time for the operating system to recognize and set up a new piece of hardware Fix the problem and search for the VCI will automatically continue Cancel Next Cancel Fig 17 The configuration assistant is searching for VCI Fig 18 VCI was not found eo The operation Failed Communication with cannot be established you wank to retry Fig 19 Example of information window with a specific warning 5 2 4 2 INTERRUPTION OF THE
45. the function of the actuating unit is correct we are sure the element and cabling are correct as well Failing which a search for the cause of failure must continue Most of the tests must be performed with a stopped engine some with an engine either stopped or running and with some the engine in run is necessary The vehicle should be at a standstill and se cured against spontaneous movement The device reacts to the control system responses and if necessary it draws operator s attention to the necessity of a pertinent intervention Generally the duration of the test is finite in some cases the test ends in reaction to the control unit response in other cases it can be interrupted either by pressing a return key or it is ended automatically after a certain period within approximately 30 s it depends on a specific test and system 9 4 4 PARAMETER READING This function allows for determining which information is sent to the control unit through the sensors in individual parts of the system or alternatively in what way the obtained information is interpreted in what state it is or what commands it gives to the actuating units that is to the efficient elements The quantity and kind of accessible parameters depend of course on the type of vehicle engine design outfit etc d4b user manual en 114 doc DIAG4BIKE User manual The parameter name as well as the value passed on by the control
46. unit are always displayed The directly measurable variables are stated in their own physical units that is for example accumulator voltage is stated in Volts injection period injection valve opening time in milliseconds and the like If it is possible to measure the stated value independently accumulator voltage by means of volt meter injection valve opening time by means of oscilloscope and so on you can detect the correct function of the actuating unit and the value transmission to the control unit by comparison Other variables are measured indirectly by means of conversion to electrical variables A value of this electrical variable is then displayed e g throttle position as a voltage at potentiometer sometimes simultaneously with conversion to the measured variable e g coolant temperature is stated directly in and as measured voltage at temperature sensor Other values are stated in relative units e g in steps range from 0 to 255 In such cases relations of the variables may not be obvious and when interpreting the result the manufacturer s information must be taken into consideration Another group of parameters are those which have only two possible values e g fuel valve relay is switched or released and the like In general when measuring parameters it is necessary to point out the fact that recommendations given by the manufacturer relate always to the specific relative conditions e g engine speed is predetermine

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