UK Diesel Cabinet Net Cleaner User Manual
Contents
1. USER AND MAINTENANCE MANUAL DIESEL CABINET NET CLEANER D Drive K 136 300 SD D Drive K 188 300 SD JD and D Drive K 240 280 SD JS a a A 14 01 15 Approved Eco 0000615 ams bate issa SSS User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 1 of 47 AKVAcRouP For a thorough introduction of Your AKVA product we ask that all users read this entire manual If questions occur contact us The information in this document is subject to change without notice and must not be construed as a commitment by AKVA group ASA AKVA group ASA assumes no responsibility for any errors that may appear in this document In no event shall AKVA group ASA be liable for incidental or consequential damages arising from use of this document or of the software and hardware described in this document We reserve all rights in this document and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden This document may also be read and downloaded from our website see www akvagroup com products user manuals 2015 AKVA group ASA NO User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 2 of 47 AKVAGRouP Table of contents 1 Sy C1 serene CEP Pree Ee eee rer rer er eer err err err Cer rcrrr ce ereerrrerrerererrrrce errr rer ec errr et cere c rrr 5 1 12. sssssss2usu2u222222222002u222022220 2 20 n 23 6 Emergency stop and restart s ssss 2 5 52222222222202220u222002u2uuu2uunnnnnnnnnnn 25 7 CONTFO panel alarifMiS ssssiicircnsnecssennniecivsanseesskeensinannnineeatieernsseeesniensennnens 26 8 Net Cl aner Frames iisiiiiicasvccavenetandennscasceaueudnnurcucvasecunssesicnneessewanevninnanven 27 9 THE MODINE cC ntrol UNE winivsscesicessiswesnnnsseaseesinenseanisesseaswersewatannsecsasetninuses 28 User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 3 of 47 AKVAGRouP 10 CIGANING ANG SlLOLAGS isscasiccnnsniensacawsiesssacseansnesaemenenacuuseseaverrmuerenmmensannens 29 10 1 After use before storage ccccccccecceccceeseceeceueeeeeecceeueeenseuueuereeneeuueereennnsggeenes 29 10 2 Inside cabinet cleaning c cece eee e cece eee cece ener eeeeccennneeesseannanneeeeeennnneeesseanaags 30 10 3 Cleaning the Net Cleaner Frame siscisvcicsisstiectenrevesetaviansresteviesiiastesinsereentins 31 11 MAINLGN ANGE sscncias ciecactin ce tiesen ewan teen eee dacewieendeeneseuwsenendudicensduenmeaminmioonmedenoes 32 Me OVER VICW OW aoe E E EEE E E 32 tE MOLON a E E E E E E E da ncons 32 Eis MOF IOS Ser E A 32 TA COIN oenen E E E E EE 34 11 5 Ventilating the diesel system sssssssnssesonsnsnssssnsnsnessunennnsnsnnnnnsennnenssrenenene 34 LEG WHC UID eai E A 35 HF GAP a E E a De aanen renee ananed 35 IES PSCC OVO eerren ETO E E E E EEEE 36 EEO Sead W ET rE E
3. considering both the installers and the equipment Before the first chapter is a table of contents The headlines works as links to their respective chapter in the pdf file Chapter 1 is the most important chapter of the manual Here are all safety precautions warnings and other safety information that ensures safe maintenance This of course assumes that all workers have read and understood the manuals contents Chapter 2 contains information on how AKVA work and instructs necessary procedures for before using the equipment Also this how to information is included in the introduction chapter Chapter 3 gives an overview over general net cleaners as well as specifications for the current cleaners Chapter 4 contains preparation instructions for before each use in chapter 5 are instructions for starting and stopping the diesel cabinet net cleaners Chapter 6 9 introduces the emergency stop the con trol panel alarms net cleaning frames and the mobile control unit Chapters 10 and 11 provide instructions for cleaning and maintenance including frequencies and chapter 12 contains tables and registration forms Three appendixes are found in the back of the manual Index with links to the rest of the manual in the pdf document a devi ation form for all deviations with the system and pages for notes about new and extra information are also in the back of the manual User and Maintenance manual Diesel Cabinet Net Cl
4. Change oil clean sieve 500 sf S First time after 50h Oo o da P T Check oil Check oil 1 a Check oil cooler change sink anode Feeding pump Service interval _ leaning oo o T S aai Battery if installed Service interval Task Hours Day Week Monts Year Comments leaning o o S de d S User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 38 of 47 AKVAGRouP How to use the maintenance forms Before commencing any work Make copies of all forms before filling anything in and collect all plans in the location maintenance folder Fill in week number in the daily maintenance form Fill inn month in the weekly maintenance form This is important in order maintain regular and correct maintenance When a task is performed sign the correct box under correct day or week and in the correct task row Maintenance that is performed more seldom than once a week gt must be registered in the maintenance form in chapter 13 4 Registration for further maintenance Mark the last copy with a post it or something similar to make sure to never run out of copies User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 39 of 47 12 1 Daily maintenance Make copies of this form before filling anything in Fill in correct week numbers Signature in correct box after the task is performed checkmotorot T T T f K
5. Oil for motor 10W 40 Amount of oil in motor 20L Oil for pump SAE 220 Amount of oil in pump 7L Oil for gear SAE 30 Amount of oil in gear 9L K 136 300 SD or 14L other Use dipsticks to make sure that the oil amounts are correct 11 2 Motor External cleaning once a week Oil check every day Oil change First time after 25h use thereafter every 250h Change oil filter First time after 25h use thereafter every 250h Air filter change oil after 250h check oil every day 11 3 Motor filters 11 3 1 Diesel filter Open the filter cup check filter for impurities and change if it is clogged User and Maintenance manual Diesel Cabinet Net Cleaner Document no DCi0000685 Page 32 of 47 AKVAGRouP 11 3 2 Oil filter Use filter forceps to remove the motor oil filter Place the forceps around the filter cup turn to the left and release the filter Take out the old one clean the holder with a clean cloth and put in the new filter Replace the filter cup and fasten it using hand power 11 3 3 Air filter This filter has its own indicator placed on top of the motor when it turns red it needs to be replaced Procedure 1 Release the cover by loosening the clamps 2 Take the filter out 3 Check for filth and replace filter if clogged User and Maintenance manual Diesel Cabinet Net Cleaner Document no DCi0000685 Page 33 of 47 AKVAGRouP 11 4 Coolant The coolant must be changed every
6. E E 36 TLIO Netcleaning Mames sneriirerrnn Arnen AEE N EA 36 if Pa E E ern te 37 12 Maintenance plans and fOrMS sssssssuss2ss2 2 s s2usuuuununnuununnnnnnnnnnnnnnennnnn 38 tel Dai WSC ANCO a A T 40 122 Weekly Maintenance avistecatsdininanseescbannversnedaiiawestats a A 41 122 FECU MAMEA grene EE E torent er ede tases wade 42 12 4 Registration of further MAINTENANCE cece eee e cece cece e ee eeeeeeeeeeeeeeeeeeeeeeeeeeeaas 42 Appendix A INGO siiiiecstneecniststscatendimesstrnisassnererewsnienneessininiedssennrenseateeeunnennnnaneN 44 Appendix B Deviation form s s s s 2s22sussuuousuunuunuunuunnnnnnnnnnnnnnnnnnnn 46 Appendix C Notes 47 User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 4 of 47 1 Safety 1 1 Safety symbols A A gt AKVAGRouP Safety for the users of our equipment is top focus when AKVA group ASA develop new products and product manuals We therefore strongly recommend that everyone that use the equipment all that perform any type of repairs service or other maintenance to the product and all that work in areas where the product is installed read this entire manual and at least this Safety chapter This recommendation is based on both personnel safety as well as a desire to keep the products in order and avoid damages risked if the safety instructions are not followed The following safety symbols are used in this manual
7. E E S a ee a Ce a ee a a S I C S T a C a ee ee ee ee ee Cl a se ee ee ee ee check motor TTT Cc re se a a a C S S O S S S checkmotorot T T T f C a a S E S Ce ee ee ee ee ee ee ee creckmetorat TTT Te re ss a ee ee ee LL ee A OS A SS S checkmotorot T T T Check pump ot ET S a a S a es ee ee ee ee User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 40 of 47 AKVAGRouP 12 2 Weekly maintenance Make copies of this form before filling anything in Fill in correct week numbers Signature in correct box after the task is performed Clean the machinery outsides with fresh water Clean the machinery outsides with fresh water ff Clean the machinery outsides with fresh water Clean the machinery outsides with fresh water ff Clean the machinery outsides with fresh water Clean the machinery outsides with fresh water ff Clean the machinery outsides with fresh water Clean the machinery outsides with fresh water ff Clean the machinery outsides with fresh water Clean the machinery outsides with fresh water ff Clean the machinery outsides with fresh water Clean the machinery outsides with fresh water ff User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 41 of 47 AKVAGRouP 12 3 First time maintenance Parameter Checked Execution Execution by changed after date signature Oil change p
8. Seely 5 VIMO ONS gaarer vinaiatntces E EAEE AE 5 1 2 RECEIVING NEWEgUIDMEN E rearsnegsrnei nerina E Aaa 6 Lied Inspection before USC ss iinaccssevcstviinimnrnswnnd eins ceneenesanscanddonsweesd dexesanitianaenswert ends 7 1 4 GNT Sal Ce eE E E AEE EEEE 7 1 5 Personnel Safely riirriiironiritiririii ert ti iA a EE 8 1 6 EUDEN O ara EET EEEE AT tune 9 2 ENUFOGUCUON aranse a 11 2 1 Cona Ci Oa ON inire E NE A AEE E 13 2 2 How to use this manual sssssssssssssssnnssnsessnsnenssssnsnsnsnessssonnnsnenserennnenesrenne 14 3 Diforma lO eersann EAEE 15 3 1 MOGESl GSSCHIDUION riire A T T nen 16 3 2 Mair COMPONC ES siucicesenecosecusies canes E e E E 16 3 3 SPSCIICAUONS aan I A AA 17 3 3 Specifications Net Cleaner Frames sssssssssssnrrrnsnrsrrnnrrrnnrnrrnrnrrrrnnrrrnnrrernne 17 4 BETOS USE stesiicivecetaccantcdaccanscsounswestancednussateeoeobenareusiaueusenininaarapuninewnensess 18 4 1 Olt CHECK wtentsesdisenteusesntesaata suse anemes deenssnn E E A 18 4 2 COOL weer ncacanetneeveanivatsaunesuagtaesanarendae tose atanctes resaeenaatenssanieabieassacnecaess 21 4 3 SOV VAVE waeumesuiusesecee te ssn cimintateasanniaesecensnranenets tegen cateniapidaceuetenereues annie 21 4 4 MO OG cance nent cspansnasneaniaehanennncennenenensneeiesiaceqiaeransedaneamnanaeged E 22 4 5 SUCHOM OSS aera A A EE A A E E 22 4 6 Net Cleaning Frames ssssssssssssssssssnnnnsnsessnsnsnssssnsnsnsnesnannnnnenenserenenenesrenne 22 5 Starting and stopping the machinery
9. every six months User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 36 of 47 11 11 Battery A AKVAGRouP Battery level and poles checked every six months When the poles become dirty this may lead to quick discharging of the battery because of power leakages Clean battery poles are therefore important for optimized charge Before the cleaning remove the poles from the battery Use protection gloves and goggles to avoid being hurt by the very corrosive battery acid Use a steel brush to clean the poles Brush and clean the poles until they are shiny and clean Blow off any scrapings The negative pole may be harder to reach so use a a screw driver or something similar to scrape off filth and rust Blow at the poles to remove loose bits and to see that they are clean User and Maintenance manual Diesel Cabinet Net Cleaner Document no DCi0000685 Page 37 of 47 AKVAGRouP 12 Maintenance plans and registration Motor Service interval Cleaning Tt T T i Check motor oil Oooo Ta T T ee Change motor oil 500o Firsttime after 100h Change oilfilter 500 First time after 100h Change air filter 1 Control the indicator Change dieselfitter 500 J y Inspect coolant level 2 ff i Change coolant O5 Everyotheryear Service interval Check oil a oil Gear Service interval di Cleaning Joo o Toa o T
10. other year 1 Drain the coolant by opening the draining valve placed in the bottom of the radiator 2 Refill with fresh coolant 3 Check the coolant level after refill If the level is too low more coolant must be added 11 5 Ventilating the diesel system When air appears in the diesel system it needs to be ventilated out of the system Air can appear in the system after running out of diesel changing diesel filter any work is done with the system my The ventilation handle is placed on the right side of the diesel k Co a filter When ventilating push the handle upwards several times until a smooth resistance is felt User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 34 of 47 11 6 The pump 11 7 Gear AKVAcRouP Cleaning once a week Oil check every day Oil change first time after 50h use thereafter every 500h Inspection function test when required Vents when required Pressure gaskets when required Pistons when required Cleaning once a week Oil level once a day Oil change and sieve cleaning first time after 50h use thereafter every 500h use or once a year Oil cooler cleaning and if necessary change of zink anode every six months The oil cooler is inspected by removing the end lid Take the insides out for cleaning Stake the insides clean and blow away _ any contaminations Replace the insides and put the lid
11. salt water leading components are especially vulnerable towards salt water When the salt water dries out the salt crystals will cause corrosion damages to gaskets and sealings over time causing high abrasion and reduction of the equipment s functions If the equipment is being stored for more than one week it is recommended that the entire system is flushed with fresh water before being placed in storage If the equipment is being stored over winter we recommend that it is stored in a frost free environment Either way we recommended that the entire system is flushed through with a water and antifreeze solution in order to prevent any water remnants left inside the system to freeze and possibly destroy the equipment in case of below zero temperatures The the antifreeze fluid is also a good lubricant for the system and its internal components User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 9 of 47 AKVAGRouP 1 6 2 General treatment of the equipment All mechanical and electronic equipment used in aqua culture industry must be taken good care of to function over time and according to expectations and in periods when they are mostly needed Net cleaners work in demanding environments with high pressures large amounts of water as well as a very aggressive corrosive salt water environment Because of this following the maintenance instructions are highly required Materials that normal
12. visually with the person operating the cabinet ref 22 Fastening and sealing of leaks in piping or hose fittings can only be performed when the machinery is turned off and without any internal pressure ref 13 Employer is responsible for marking limiting access to and properly securing the area where a high pressure net cleaner is being used ref 23 Reaction forces must be balanced when using manually controlled net cleaners During the cleaning process only one diver may stay in the water surrounding the high pressure net cleaner An assistant employee responsible for controlling the pumping aggregate is necessary so that the process can be shut down immediately in case of any emergency ref 26 User and Maintenance manual Diesel Cabinet Net Cleaner Document no DCi10000685 Page 8 of 47 AKVAGRouP Under aged personnel under 18 years of age must not operate the net cleaner on their own ref Regulations about work performed by children and youth 9 1 6 Equipment safety 1 6 1 Storage Do not store the equipment at high temperatures It is advised that the equipment is rinsed off with a narrow beam of water directed away from people after storage because of risk of Legionella contamination Salt water may damage the equipment if left drying inside the system The high pressure pump and internal components Surrounding this such as suction pump filters safety valve hoses or other
13. Avoid leaving salt water to dry off inside the system rinse with fresh water after use to prevent corrosion and other damages caused by salt crystals on metals and other materials We recommend a rinse with fresh water if the net cleaner is going to be stored for one week or more Also rinsing the outside with fresh water regularly prevents corrosion in the surfaces All moving parts such as hinges wheels locks gas regulators must be lubricated after each fresh water rinse Check all enamel covered surfaces for scratches and fill these with lubricant to avoid further corrosion If before moving the equipment is disinfected it has to be rinsed off with fresh water and lubricant wax added as mentioned above User and Maintenance manual Diesel Cabinet Net Cleaner Document no DCi0000685 Page 30 of 47 10 3 Cleaning the Net Cleaner Frame Do not disconnect the net cleaner frame before the system is flushed with fresh water these parts also needs rinsing Remove filth and sprout from the discs both in front and especially between discs and the hubs Clean between the discs and the plastic cover in the back side Clean nozzles and ejectors intakes If the net cleaner is not maintained and cleaned properly this is what you may end up with after some time User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 31 of 47 AKVAcRouP 11 Maintenance instructions 11 1 Overview oil
14. Document no DC1i0000685 Page 24 of 47 6 Emergency stop and restart In case of emergency press the emergency stop button immediately Make sure that everything is ok before restarting The emergency stop button has to be released before restarting Turn the button according to the instruction arrow and the button will be released out to starting position again Before resetting after an emergency stop situation establish the reason for the stop and rectify the fault User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 25 of 47 AKVAGRouP 7 Control panel alarms 5 Ti sh No function Feed pressure too low will activate emergency stop Oil pressure is too low will activate emergency stop Charge light High motor temperature will activate emergency stop No function User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 26 of 47 8 Net Cleaner Frame The rope for lowering and lifting the frame is connected via a Safety hooks This prevents wearing and tearing the rope and prevents it from breaking The cleaning process is more efficient when the frame is being pulled upwards When going down in the water the operator does not have enough control over the frame to provide a precise cleaning Whether using crane or manual labor when cleaning the net let the frame sink to the bottom of the net and then rais
15. Information Show caution danger of damaging equipment and mild Injuries to personnel Warning may cause injures to personnel Dangerous situations may occur danger of escaping 1 1 1 Other symbols used in this manual Go to or see page or chapter for further instructions or more information User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 5 of 47 AKVAGRouP The high pressure system must not be operated and no work may be performed on the system before the safety precautions described in this manual have been read and understood Site manager and farm manager are responsible for instructing all workers who are working on the site where the Net Cleaner is going to be used are aware of this manual and that everyone understands its content Safety information from this chapter must not be construed as a warranty by AKVA group ASA that the high pressure net cleaner will not cause injury or damage even if all safety instructions have been complied with 1 2 Receiving new equipment gt Make sure that all parts are delivered according to the service note If the order is incomplete or any defects are discovered contact AKVA immediately Contact information is found in chapter 2 1 in this manual AKVA group ASA offers a 1 year warranty covering production defects This warranty is efficient after date of shipment to original customer Misuse of the equipment due to neg
16. back on place The zink anode is placed inside the nut marked with a yellow ring This needs to be replaced every sixth month Release the nut and remove the anode place a new one in and screw the nut back in its place When the gear oil is changed the coarse strainer must also be changed Release the plug remove the filter and clean the it The two screws must be fastened with 18 Nm torque User and Maintenance manual Diesel Cabinet Net Cleaner Document no DCi0000685 Page 35 of 47 11 8 Feed pump 11 9 Sea water filter AKVAGRouP Impeller inspection when required but at least once a year Impeller change when required Change ball bearings and gaskets when required Remove cover and look inside to control the impeller visually Since this net cleaner has a dual pump it also has two sea water filters These are attached above the pump in the cabinet The filter must be checked every 100h Unscrew the glass cylinders and take the filter out of its container for inspection Clean or replace the filters when required 11 10 Net cleaner frame Change ball bearing when required Spin the discs manually one by one and listen for rumbling sounds When the bearings are ok no sounds will be heard Run the system with feed pressure to check the condition of the nozzles on the net cleaner Make sure to check each one of the nozzles and clean them if necessary Hoses and hose couplings must be checked
17. e it slowly and controlled to achieve the best possible result The net cleaner frame must always be a held under water when the machinery is running For testing the nozzles ia i g g I 44 ao however it can be run above water but only using feeding pressure T Ea aone CIP w r 7 En a S my iz User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 27 of 47 AKVAcRour 9 The mobile control unit This unit is an attachment to net cleaners who are delivered with e winch 1 Power switch 2 Emergency stop button 3 Roll ropes in or out This is a simple unit which controls the length of the rope that is connected to the net cleaner frame A reel for this rope is installed on top of the cabinet This control unit allows the user to release aS much rope as needed as well as reeling the rope back in This unit can easily be attached to the operator s belt in order to ease the work procedure User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 28 of 47 AKVAGRouP 10 Cleaning and storage 10 1 After use before storage Regularly service and good maintenance are factors which will prolong the equipment s lifetime and functions It is recommended that all of the items in the maintenance plans gt from chapter 13 are checked according to plan and also after long lasting cleaning processes This way the equipment wil
18. e valve hose is pressure higher than the predetermined pressure The most common cause of this is net cleaner nozzle condensations Check these and rinse them If they are ok and the pressure still is too high check the hoses for bends and flatten these User and Maintenance manual Diesel Cabinet Net Cleaner Document no DCi0000685 Page 21 of 47 AKVAcRour 4 4 Hoses All hoses used with this high pressure cleaner must be constructed in order to bear the working pressure of the equipment Make sure the hose used is able to bear this pressure by reading the labelling on the outside of the hose Hoses also need to be inspected in case of tears or other damages In case of damage replace or repair the hoses before USE 4 5 Suction hose Make sure that the suction hose is well attached to the feed pump It is also important that the entire suction filter is below water during the running of the net cleaner 4 6 Net Cleaner Frames Check the hoses on the frames for bends these must be flattened Also check for tears and other destructions Any damages must be repaired or the hoses replaced before use Check the hose couplings and tighten if necessary Run the system with feed pressure to check the conditions of all the nozzles User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 22 of 47 AKVAGRouP 5 Starting and stopping the machinery After going through and pr
19. eaner Document no DC1i0000685 Page 14 of 47 3 Information 3 1 Model description AKVAGRouP All of our diesel net cleaners are developed according to these public standards and procedures ISO EN 12100 Part 1 amp 2 Safety of machinery EC Directive 98 37 EC Machinery Directive EC Directive 97 23 EC Pressure Equipment All high pressure net cleaner from AKVA group have a uniform model description The description contains information about Capacity structure and function Example K 136 300 S D JD oe ee 1 2 3 4 5 6 K Cold water 136 136 liters of water per minute 300 Water pressure is 300bar S Integrated suction pump D Diesel motor JD John Deere engine 1 K Cold water 6 Motor fabrication V Hot water CO Comer 2 Liter water per minute VA Vanguard 3 Water pressure bar HO Honda 4 Water supply HZ Hatz S Integrated suction pump IV Iveco X Without suction pump JD John Deere 5 Engine type SU Sunfarb H Hydraulic 7 Volume effect B Gasoline Band D effect in Hp E Electro E effect in kW D Diesel H Vol ccm rev User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 15 of 47 3 2 Main components Engine Radiator Gear Accelerator Bypass valve ONUN Hi va tEAELUL MTL 4 Pump HERVE vetitd HM TU jiiii TALL Battery The cabinet front The cabin
20. eparing all of the inspection instructions it is safe to start the system like this 1 Set the main switch marked with a yellow ring to ON 2 Press and hold the red button in the control panel ee eS nha Mi A ANSAN obi Fata boo 3 Turn the key 4 Press the green start button until the machinery starts this normally takes about 2 seconds 5 Release the red button 6 Open the cabinet door and engage the pump by moving the treadle forwards until it slows down Leave the treadle in this position for about ten seconds so that the pump can build up pressure before increasing rpm 7 After 10 seconds exceed the power as much as needed 8 To stop pull the treadle directly back to the starting position and leave the motor running without load for 3 5 minutes to cool down the system and prevent potential destructions caused by a hard stop may cause destructions to the turbo and the bearings 9 Turn the key back to stop the system a i HAS Pressure indicator Diesel gauge Charge indicator Coolant temp gauge Oil pressure gauge Alarm avoider red button Start button green button Panel light User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 23 of 47 Treadle start up position Leave the treadle in this position for about 10 seconds to build pressure Push treadle forward to increase motor rpm User and Maintenance manual Diesel Cabinet Net Cleaner
21. et backside User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 16 of 47 AKVAGRouP 3 3 Specifications 3 4 Specifications Net Cleaner Frames K 136 300 SD Quad Quint K 188 300 SD Quint Hep K 240 280 SD Quint Hep User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 17 of 47 4 Before use AN 4 1 Oil check AKVAGRouP Read through this entire manual to make sure that every process is performed correctly reducing the risk of damaging the equipment or hurting personnel on the site High pressure water represents powerful forces Therefore it is important to inspect and test critical components according to maintenance plans Before every use check the oil level in the motor gear and pump according to the instructions in the following pages Both the motor and the gear box both have dipsticks for checking oil level Read the oil level from the dipsticks Add oil if the oil level reaches the Add area Drain oil if it reaches the Overfill area Add Normal Refill motor oil in the front of the motor Gear oil is refilled into the same hole as the dipstick sits The pump has an oil level window oil see glass placed on the side facing the gear and a refill hole on top User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 18 of 47 AKVAcRouP 4 1 1 Motor Dip
22. evere damage to both personnel and equipment if used incorrectly Whilst using this high pressure net cleaner the Regulations about high pressure cleaning and more FOR 1992 02 13 nr 1263 Forskrift om hgytrykksspyling m m has to be complied According to 4 in these regulations overstepping them is a legal offence User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 7 of 47 1 5 Personnel safety AKVAGRouP All personnel must be trained in how to operate the equipment and also be made aware of all of the dangers that may be conse quences from improper use ref 6 Employer is responsible for composing instructions for their per sonnel explaining which of the operations can cause danger towards the user All personnel must know these instructions and the employer has the responsibility of making sure that the personnel understands it ref 7 Employer is responsible for their employees using appropriate protective equipment whilst cleaning with high pressure such as eye hand and body protection Always use anti slip boots whilst walking around the cage edge When conditions require employer must order all workers to use necessary safety equipment ref 9 A helping operator is mandatory when the person operating the cleaning equipment has reduced vision of the high pressure cabinet The person operating the net cleaner frame must be able to communicate preferably
23. l always be ready for use and this will also reduce service costs 1 Always run fresh water through the system after use 2 Mix 80 water and 20 antifreeze solution and run this through the system to conserve the system to lubricate the seals and to reduce the danger of frost damages in case of storing in a below 0 C environment If storing in colder environments increase the amount of antifreeze solution Check instructions on the solution bottle 3 If the system can be exposed to frost it is important that the amount of water inside is as low as possible but more importantly there has to be antifreeze solution in the water The components can burst if a large amounts of water freezes inside 4 Empty the pressure hose and coil it up User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 29 of 47 AKVAGRouP 10 2 Inside cabinet cleaning Keep the machinery clean dry and in order Clean away any spills of oil immediately Do not use high pressure cleaners to clean this equipment this can cause water intruding into the motor pump gear and electronics and ruining these components Use a mild detergent do not use strong degreasers The entire machine is inserted with protection wax in order to reduce corrosion After cleaning always apply a new layer of protection wax If this wax is applied when the machine is still warm it sticks better and therefore stays on longer
24. lecting instructions in this and other manuals connected to the equipment may invalidate this warranty User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 6 of 47 AKVAGRouP 1 3 Inspection before use High pressure water represents massive forces and it is there fore important that critical components are inspected and tested regularly Safety valves are installed in all high pressure equipment in order to prevent the pressure inside the system from exceeding maximal pressure endured by the various components The safety valve is set to open up for water flow in case the pressure exceeds predetermined level Out of order valves can cause severe damage to the system as well as endangering personnel safety and damaging equipment installed nearby ref 30 The safety valve is set to the maximal working pressure that the equipment manages to endure Never change this pressure point to a higher pressure ref 14 All hoses used in this construction must be able to endure the maximal working pressure of the equipment Make sure that all hoses endure this pressure by looking at the labelling on the hose outside All hoses must be inspected for tears and other external damages If the hose is damaged it must be replaced or repaired before use 1 4 General safety Show great caution when using high pressure equipment The equipment generates a large amount of forces that may cause s
25. ly do not require any particular amount of maintenance are chosen for most of the critical components in our net cleaners Most of the exterior components however would be too expensive if made in corrosion resistant materials Therefore rinsing off the equipment with fresh water after every use is highly recommended All movable parts such as hinges locks gas regulators wheels etc must be lubricated after cleaning and rinsing If scratches or other damages appear in any of the enameled surfaces these must be clogged immediately in order to prevent further corrosion Before using the equipment it is essential to always make sure that the equipment stands steadily and if necessary is securely attached to the foundation This is essential in order to prevent the equipment from slipping and damaging surrounding equipment or personnel When moving the equipment from one installation to another disinfection is mandatory to prevent contaminations Always rinse with fresh water after disinfection not all metal parts o rings sealings nor other internal components are able to endure chemicals from disinfection User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 10 of 47 AKVAGRouP 2 Introduction This user manual ts part of the equipment delivered l Preserve the operator manual as long as Your Diesel e Cabinet Net cleaner is being used and make sure that all changes to any of the equip
26. ment are being noted in the back of this manual Thank You for choosing AKVA group ASA as supplier for Your high pressure net cleaner Do not hesitate contacting us if You need more information regarding installation use or maintenance for Your AKVA products With four house brands AKVA group ASA is a world leading Supplier of technical aquaculture equipment Since 1980 we have developed and produced fish farming equipment both for cages at sea and for land based hatcheries AKVA represents an industrial standard which is presumed to be the turn key of the future Research project management fast deliveries and customer follow up have been in focus to ensure that we deliver the best possible and most cost efficient equipment and thus contributing to preserve a sustainable aquaculture and a positive development within the aquaculture industry We have a wide variety of products for example plastic and steel cages high pressure net cleaners with frames boats feed barges feeding systems cameras sensor systems under water lighting software for fish farming and recycling systems AKVA practice continuous product development to improve the equipment s safety functions manner of operation and working reliability This manual enables the operator to use and maintain the Diesel Cabinet Net Cleaner in a safe and economically Sustainable way All of our products are pre installed tested and delivered from our own produc
27. ntilation handle 33 W working pressure 7 21 Z zink anode 34 Document no DC10000685 Page 44 of 47 AKVAGRouP Appendix B Deviation form l Make copies of this deviation form before filling anything in Deviation description Follow up proposition Date and signature declarer Follow up directed New action for deviation no Date and signature follow up User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 45 of 47 gt D D O 5 x I Z cr M V User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685
28. ow all procedures and safety precautions described here This is necessary in order to ensure safe and reliable operations long life product and most importantly personnel safety Site owner and farm manager are responsible for that all personnel and users know the contents of all user manuals This manual includes instructions and descriptions of use main tenance and safety procedures for handling the Diesel Cabinet Net Cleaner All instructions must be followed User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 12 of 47 AKVAGRouP 2 1 Contact information AKVA group ASA Bryne Head office Nordlysveien 4 PO Box 271 N 4340 Bryne Norway Telephone number switch board 47 51 77 85 00 Support Hardware and AKVAconnect tel 47 51 77 85 03 supportakvasmart akvagroup com Support Fishtalk tel 47 73 84 28 20 supportfishtalk akvagroup com User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 13 of 47 AKVAGRouP 2 2 How to use this manual This manual describes how maintenance of the different parts in the Akvasmart CCS Feed System are being performed in the safest possible way This entire manual must be read and understood by ALL participants in the installation process PRIOR to use of the net cleaner It is crucial that all employees are aware of all dangers and other safety factors that may affect the maintenance processes
29. stick back side Refill oil front side 4 1 2 Gear Dipstick and refill hole 4 1 3 Pump Oil see glass Refill oil User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 19 of 47 Overview of checking and refilling oils Front Refill motor oil Check pump oil Check Refill Check and motor oil pump oil refill gear oil For further information on motor gear and pump see their respective manuals User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 20 of 47 4 2 Coolant 4 3 Safety valve AKVAGRouP Check the coolant level on top of the radiator Open the lid and check the level Refill in the same opening The predetermined level of pressure in the safety valve must never be changed Safety valves are mounted on all high pressure equipment to ensure that the pressure inside the system never exceeds the component s maximum pressure tolerance The safety valves are set to open for water flow when the water pressure inside the system exceeds the predetermined level If this does not work as it should the high pressure will cause serious consequences for both equipment and personnel If water appears in the hoses connected to one of the safety valves something is wrong Either there is something wrong with the valve itself in that case it must be overhauled or changed before use Another cause for water in th
30. tion department or approved collaborators This means that our customers have total control over available components grouping collocation testing and deliveries User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC1i0000685 Page 11 of 47 AKVAGRouP Our production staff consists of productive people with great expertise for producing best possible products Having our own production site gives our customers excellent service in case something goes wrong or if assistance by any reason is required AKVA hold most of the parts for our products in stock and our service staff is available by telephone or on location to assist if necessary Safety both for users and equipment is our main focus when developing new equipment and product manuals This entire manual and especially chapter 1 Safety must be read and understood before commencing any work on the equipment To ensure that the system is installed properly and that all necessary adjustments are performed in accordance to existing standards and for the warranty to be valid personnel from AKVA group ASA must participate in the startup of the system Prior to use repairs maintenance or any other operations related to the high pressure cleaning system the personnel must attend proper training by AKVA group ASA All net cleaner users as well as other personnel working on the site must read and understand the contents of this manual and users must foll
31. ump Check level clean battery poles Inspection impeller 1 year 12 4 Registration of further maintenance User and Maintenance manual Diesel Cabinet Net Cleaner Document no DCi0000685 Page 42 of 47 AKVAGRouP Registration of further maintenance Make copies of this form before filling anything in Parameter description Operating Next hours change User and Maintenance manual Diesel Cabinet Net Cleaner Document no DC10000685 Page 43 of 47 Appendix A Index A air filter 32 33 antifreeze fluid 9 29 B ball bearings 36 C caution 5 7 charge 26 37 coarse strainer 35 critical components 7 10 18 D diesel filter 32 34 dipstick 18 19 32 discs 31 36 disinfection 10 30 diver 8 drain oil 18 dual pump 36 ejectors intakes 31 F feed pressure 22 26 36 feed pump 22 36 filter forceps 32 33 fresh water 9 10 29 31 frost 9 29 G gasket 9 35 36 I impeller 35 L Legionella contamination 9 lubricant 9 10 28 29 User and Maintenance manual Diesel Cabinet Net Cleaner AKVAGRouP M motor temperature 25 moving parts 10 29 N nozzles 20 21 26 30 35 p pistons 34 poles 36 predetermined pressure 7 20 pressure gaskets 34 pressure hose 28 protective equipment 8 pump vents 34 R radiator 20 33 S safety hook 26 salt water 9 10 29 sealings 9 10 sieve 34 sprout 30 suction filter 21 T test 7 17 26 34 treadle 22 23 V ve
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