Optidrive User Guide (82-ODMAN-IN)
Contents
1. for example Flammable material should not be stop start forward reverse and maximum placed close to the drive speed is not sufficient for use in safety The entry of conductive or flammable Optional Size 6 Input Choke released The rate of deceleration is critical applications without independent foreign bodies should be prevented u aag Filter p NAVIGATE limited by the setting in P 04 channels of protection All applicati i C mi a R a DISPLAY Or Press the STOP key The drive will protection applications Max ambient temperature 50 C min connecting the chok H 50 0 r Press the ey The drive wi ig Pale acct a oe 5 C Refer to table on reverse side observe the following a G fold rts in ees oss of life must be subject to a ris Relative humidit tbel th o i j e display will finally show StoP a O PTI D R V assessment and further protection e alye numelty must Pe gss than 25 i The order of the input START which point the drive is disabled he non condensing i phases L1 L2 L3 is not provided where needed Within The Optidrive is suitable for use ona important European Union all machinery in which To preset a target speed prior to enable press the stop key whilst the drive is this product is used must comply with circuit capable of delivering not more i SPATIE RE ii The choke canbe RESET STOP stopped The display will show the target Directive 89 392 EEC Safety of Machinery han A oo2. E kW 5 5 5 5 7 5 HP 7 5 7 5 10 18 5 14 18 235 295 Supply voltage 380 480 Motor O P rating industrial 150 Output Amps industrial A 14 Motor output HVAC 110 4 0 5 5 7 5 7 5 15 Output Amps HVAC A 18 23 295 18 2 295 Fuse or MCB rating A 2 32 4 2 32 4 40 C 4kHz 50 C 8kHz 40 C 16kHz 30 mm Max ambient temperature Motor cable size Cu 75C Max motor cable length m Min brake resistor UL approval applies for supply voltage of 440 480V with 75 C copper wire OPTIDRIVE SIZE 4 INTEGRAL LINE CHOKE RFI FILTER amp BRAKING TRANSISTOR Model OD xxxxx IN 42075 42110 42150 42185 Supply voltage 10 220 240 Phases 1 50 derating or 3 Motor O P rating kW 7 5 HP 10 industrial 150 44185 44220 44300 380 480 44370 Output Amps industrial A 39 46 6 72 39 46 61 72 Motor output HVAC 110 15 Output Amps HVAC A 46 61 72 89 46 61 72 89 Fuse or MCB rating A 50 60 8 100 50 60 80 100 Motor cable size Cu 75C mm Max motor cable length m Min brake resistor Q C 4kHz C 8kHz Max ambient temperature OPTIDRIVE SIZE 5 INTEGRAL LINE CHOKE RFI FILTER amp BRAKING TRANSISTOR Model OD xxxxx IN 52220 52300 52370 52450 Supply voltage 10 220 240 54450 54550 54750 380 480 54900 Phases ooo T0 derating or 3 Motor O P rating kW 30 37 45 75 industrial 150 HP
3. Closed Run enable Open Stop disable Open Run forward Closed Run enable Closed Run reverse DIGITAL INPUTS KEYPAD MODE P 12 1 or 2 Input 1 function Open Stop disable Closed Run enable Open Stop disable Closed Run enable Open Stop disable Closed Run enable Open Stop disable Input 2 function Input 3 function Additional Information Closing inputs 2 amp 3 at same time starts the drive If P 12 2 closing inputs 2 amp 3 reverses drive Closed remote down pushbutton Closed remote up pushbutton External trip input Open TRIP Closed no trip Open Run forward Closed Run reverse Open Reverse Stop disable Open Keypad speed reference Closed Preset Jog Speed 1 External trip input Open TRIP Closed no trip External trip input Allows use of motor thermistor in keypad mode Speed reference is set by pushbuttons Allows use of motor thermistor in keypad mode Speed reference is set by pushbuttons Allows use of motor thermistor in keypad mode Fast stop P Closed Run Closed Reverse Open TRIP 07 activated when input 1 amp enable Run enable Closed no trip input 2 closed at same time Digital inputs are active high positive logic active gt 8 volts maximum 30 volts TROUBLESHOOTING TO CLEAR A TRIP CONDITION Remove the condition which caused the trip and press the STOP key or re enable the drive The drive will restart accordi
4. 07 activated when input 1 amp input 2 closed at same time Open Run forward Open Preset Jog Speed 1 Closed Run reverse Closed Preset Jog Speed 2 Wire break mode Fast stop P 07 activated when input 1 amp 2 closed together Analog input is 4 digital input When Vin gt 5V preset speeds 3 4 selected Normally Open N O Normally Closed N C Open Analog speed reference Momentary close to run fwd Momentary open to Stop disable Closed Preset Jog Speed 1 Normally Open N O Normally Closed N C Normally Open N O Momentary close to run fwd Momentary open to Stop disable Momentary close to run reverse Close to run Open Analog speed reference g Open to activate fast stop P 07 Closed Preset Jog Speed 1 Fast stop F 07 activated when input 2 opened OPTIDRIVE OPTIONS The following additional products are available EMC filters to meet EN 61000 6 3 amp EN 61000 6 4 for conducted emissions Optiwand multi language LCD IR remote control and programming unit Optistore PC based program for storing editing and printing parameter sets Braking resistor Sizes 2 to Size 6 RS232 485 serial communications interface unit Optibus protocol Optidrive Fieldbus Gateway for connection to Profibus DP DeviceNet amp Modbus communication systems Optiport remote keypad and LED display with scalable display and PI for feedback control systems Optilink fibre optic cable used to connect drive netwo
5. 12 is set to 1 or 2 P 30 changes automatically to Edge r Edge r Close Digital input 1 after power up to start drive Auto 0 drive runs whenever Digital input 1 closed Auto 1 4 as Auto 0 except 1 4 Attempts to restart after a trip pat DC injection voltage 0 1 to 20 of max voltage sie If P 05 selection is ramp to stop P 32 sets the duration of DC braking applied when the ramp P 33 DC injection on enable 0 Inactive 1 Enabled 0 When 1 DC injection is applied whenever the drive is enabled 0 No brake resistor fitted Activates the internal braking transistor When P 34 1 the braking resistor is protected by the 1 Optidrive braking resistor drive against overload When P 34 2 a thermal overload relay must be used to protect the 2 Customer specified resistor resistor and drive Scales the analog input at control terminal 6 up or down or the digital reference in keypad or Slave mode up or down see P 12 Distinct drive address for serial comms 0 comms disabled Defines Extended Parameter Set access code P 14 P 30 Drive start mode Auto 0 If P 05 selection is ramp to stop P 31 sets the level of DC braking applied when the ramp reaches zero P 34 External Brake Resistor Speed reference scaling factor analog or digital Drive address s comms Access code definition P 35 1 to 500 0 to 9999 0 Parameters can be changed auto saved on power down 1 Parameter changes not save
6. 40 50 60 100 Output Amps industrial 110 150 180 150 Motor output HVAC 110 kW 30 37 45 Output Amps HVAC A 110 150 180 Fuse or MCB rating A 150 180 220 C 4kHz C 8kHz Max ambient temperature Motor cable size Cu 75C mmf 25 35 5 70 Max motor cable length m Min brake resistor Q OPTIDRIVE SIZE 6 INTEGRAL LINE CHOKE RFI FILTER amp BRAKING TRANSISTOR Model OD xxxxx IN_ 64110 64132 64160 Supply voltage 10 380 480 Phases 3 Motor O P rating kW 110 132 industrial 150 HP 145 175 Output Amps industrial 202 240 Motor output HVAC 110 Output Amps HVAC 160 210 Motor cable size Cu 75C mm m Fuse or MCB rating Max ambient temperature C 4kHz C 8kHz Max motor cable length Min brake resistor p00 o 6 S SAFETY NOTICES CAUTION Each drive star OPERATION USING THE KEYPAD OPERATING IN KEYPAD MODE It is the responsibility of the installer to Carefully inspect the Optidrive before one MANAGING THE KEYPAD Set P 12 1 this allows the Optidrive to be Q ensure that the equipment or system into installation to ensure it is undamaged Earth If fitted a filter should be When the drive is delivered from the factory only the Standard controlled from the keypad arap lll tiara heal ate ela Store the Optidrive in its box until physically close to the Drive Parameter Set see overleaf is accessible l Enable the drive by closing digital input w
7. High voltages are present at the terminals and within the drive for up to 10 minutes after motor terminal box connections are correct see diagram 30V de 5A 1 7 or 9 TO SAVE CHANGES to Parameter settings disconnection of the electrical supply below Be are switch the power supply off and wait for the Where supply to the drive is through a plug and socket connector do not disconnect until 10 Refer to the ELECTRICAL DATA overleaf for the sizes of drive to power down screen blank before minutes have elapsed after turning off the supply cabling and wiring switching on Ensure correct earthing connections It is recommended that the power cabling should be 3 core or NOTE that this assumes P 38 0 default If The earth cable must be sufficient to carry the maximum supply fault current which normally 4 core PVC insulated screened cable laid in accordance with P 38 1 changes are not saved will be limited by the fuses or MCB local industrial regulations and codes of practice the display to StoP Pressing the START Digital P 3 10V O P Relay contact 3 Relay common Digital P 1 Digital P 2 Analog O P Closed Enable Open Disable Closed Preset 1 Open Analog I P Analog I P Closed A Open V WARNING F T r OPERATION BASICS GETTING STARTED SIMPLE PARAMETER ADJUSTMENTS User G u ide The STOP function does not remove potentially lethal high voltages ISOLATE the drive and J a MOTOR TERMINAL BOX CONNECTIONS The factory set
8. OE WiN E polentiomeiar Extended Parameter Set P15 to P 40 and P 00 ae information and the instructions in this Guide and follow all suffer disturbance due to electromagnetic interaction with other equipment It is the Ie patentonietek Fave vin PE Will The Extended Parmeter Set is Imende ior use by epecialiet drives information regarding transport storage installation and use of responsibility of the installer to ensure that the equipment or system into which the product accelerate to 50Hz the default PP P 01 under engineers and tec moe aphia y De requirea ror the Optidrive including the specified environmental limitations is incorporated complies with the EMC legislation of the country of use Within the European MECHANICAL INSTALLATION the control of the accelerating ramp time P 03 The Please read the IMPORTANT SAFETY INFORMATION below and Union equipment into which this product is incorporated must comply with 89 336 EEC Optidrives can be installed side by side with their heatsink display shows H 50 0 50Hz at max speed MEENA all Warning and Caution boxes elsewhere Electromagnetic Compatibility o flanges touching This gives adequate ventilation space between To display motor current A briefly press the i i When installed as recommended in this User Guide the radiated emissions levels of all ea i e Provides a read only window into the motor control software SAFETY NOTICES ee f aaa igs ae them If the Optidrive is to be installed abo
9. Preset Jog speed 4 P24 Slip compensation 20 to 250 100 Slip correction factor Value defines the percentage of the internally calculated slip compensation value to be applied See also P 10 Analog output function A 0 Motor Speed 1 Motor current Analog output select When P 25 0 then 10V 100 of P 01 or if P 25 1 then 10V 200 of D 2 Drive enabled 3 Set speed P 08 P 25 2 or 3 gives a 10V digital output V F characteristic adjustment b P 27 0 to P 01 max 0 Hz Centre point for skip frequency band The skip frequency band defined by P 27 P 28 is mirrored around zero for negative speeds P 28 Skip freq speed band 0 to100 of rated speed freq P 09 0H Width of skip frequency band the centre of which is defined by P 27 Sets the frequency at which the V F adjustment factor in P 26 has full effect This allows the motor voltage applied at the frequency in P 29 to be increased or decreased by the factor set in P 26 When P 12 2 the keypad START key toggles between forward and reverse When stopped Terminal or Keypad control 0 aan target speed can be accessed changed using the STOP amp A Y buttons 3 Terminal control Most recent 4 trips stored in order of occurrence ie on entry display shows most recent first Press A or Vio step through all four Set to 101 default for extended menu access Change code in unauthorised access to the Extended Parameter Set P 37 to prevent Motor rated volta
10. STANDARD PARAMETER SET P 01 Maximumspeed P 02 to 5 P 09 max 500Hz SOHZ P 02 Minimum speed to P 01 max 500HZ OHZ Accel ramp time s 0 to 3 000s 5s Decel ramp time s 0 to 3 000s 5s 0 2 Ramp stop Po Stop mode select 1 Coast to stop po P06 V F characteristic oo ee po Default Explanations Minimum speed limit Hz or rpm See P 10 Acceleration ramp time from 0 to base speed P 9 in seconds Deceleration ramp time from base speed P 9 to 0 in seconds If the supply is lost and P 05 0 then the drive will try to continue running by reducing the speed of the load using the load as a generator If P 05 2 the drive ramps at P 07 to stop Either V kf linear or V kf pumps fans with HVAC rating Note when P 06 is set to 1 the ramps are automatically set to 60 s Deceleration ramp time after mains loss P 05 0 or 2 or when fast stop activated see P 19 When P 05 2 and P 07 0 activating the fast stop disables the drive without braking effectively coasting to stop Rated nameplate current of the motor Amps In HVAC P 06 1 mode the rated motor current limit is increased allowing P 08 to be set to a higher level Rated nameplate frequency of the motor Changing P 09 resets P 02 P 10 P 26 amp P 28 to 0 amp P 01 P 09 When non zero speed is displayed in rpm in parameters P 01 P 02 P 20 P 23 P 27 and P 28 Applies an adjustable boost to the Optidrive voltage outpu
11. ase the voltage P 26 at the speed of P 01 i instability P 29 Frequency Frequency Size1 0 75kW 200V 400V Size 1 1 5kW 200V 400V Size2 1 5kW 200V 2 2kW 400V Size2 2 2kW 200V 4kW 400V DIGITAL INPUTS TERMINAL MODE P 12 0 3 or 4 Input 1 function Input 2 function Input 3 function Additional Information Open Stop disable Open Analog speed reference Open Voltage analog input Closed Run enable Closed Preset Jog Speed 1 Closed Current analog input Open Analog speed reference le aa eb Closed Preset Jog Speed 1 or 2 selected by Digital Input 3 Digital Input 2 Open Digital Input 3 Open Preset Jog Speed 1 Digital Input 2 Closed Digital Input 3 Open Preset Jog Speed 2 Digital Input 2 Open Digital Input 3 Closed Preset Jog Speed 3 Digital Input 2 Closed Digital Input 3 Closed Preset Jog Speed 4 External trip input Open TRIP Closed no trip Open Stop disable Closed Run enable Open Stop disable Closed Run enable External trip input Open TRIP Closed no trip Open Fwd Stop disable Open Reverse Stop disable External trip input Closed Fwd Run enable Closed Reverse Run enable Open TRIP Closed no trip Open Stop disable Closed Run enable Open Fwd Stop disable Closed Fwd Run enable Open Reverse Stop disable Closed Reverse Run enable Open Preset Jog Speed 1 Closed Preset Jog Speed 2 Open Stop disable
12. d on power down 2 Read only No changes allowed P 39 Hours run meter Oto 99999 hours Read only Not affected by reset to default command Po P 40 Drive identifier Drive rating Software version Read only Drive rating drive type and software version codes P 101 0 write access and auto save are enabled Controls user access to parameters WhenP 38 0 all parameters can be changed and these changes will be stored automatically When P 38 1 changes may be made but these will not be stored when the Optidrive powers down When P 38 2 parameters are locked and cannot be changed thus preventing unauthorised access Parameter access lock P 06 0 Constant Torque INDUSTRIAL Default Adjusted pee een Pump HVAC Rahat 4 Voltage Frequency V f Characteristic ENCLOSURE NON VENTED DIMENSIONS The V f characteristic is defined by several parameters as shown DRIVE POWER Reducing the voltage at a particular frequency reduces the current in RATING the motor and hence the torque and power for fans and certain types of pump which require very little torque at low speed use fan pump curve P 06 1 HVAC The V f curve can be further modified by using P 26 and P 29 where P 26 determines the percentage increase or decrease of the voltage applied to the motor at the frequency specified in P 29 This can be useful if motor instability is experienced at certain frequencies if this is the case increase or decre
13. ded Check drive is not forced into overload Check drive ambient temp Additional space or cooling needed Internal power stage fault Heatsink over temperature Current analog input out of range Check input current in range defined by P 16 FURTHER OPTIDRIVE DIMENSIONS Control terminal torque settings 0 5Nm INFORMATION 5 The Website Input www invertek co uk Choke contains 280 General information inc Product amp Options Manuals App notes amp S ware upgrade files Company and IDL authorised dealer information Width mm Depth mm Terminal torque setting ENCLOSURE VENTED DIMENSIONS DRIVE POWER Air Flow RATING Size 5 90kW Size 6 160kW N A gt 80m h 300 gt 300m h 300 gt 300m h 300 gt 900m h 1600 2w 300 gt 1000m n 800 The format of the current analog input is defined by P 16 if P 16 is set to 0 10V a 4 20mA format will be assumed when input 3 closed 7 Open Preset Jog Speed 1 Closed Preset Jog Speed 2 Analog voltage input used as 4 digital input if 5V lt Vin lt 30V then preset speed is reversed Feo e OO Closed Preset Jog Speed 1 Groei aeee a Closed Run enable Closed Run reverse Closed Preset Jog Speed 1 Closed Fwd Run enable Closed Reverse Run enable Closed Preset Jog Speed 1 Wire break mode Fast stop P 07 activated when input 1 amp input 2 closed at same time Wire break mode Fast stop P
14. default parameter values may give satistactory wait 10 minutes before starting any work on it 1m aeaaenines Motors are connected in either STAR or DELTA The motor performance however certain adjustments may be beneficial All rights reserved No part of this User Guide may be reproduced Parameter P 01 can be set to operate the motor at up to 60 000 rpm hence use this a N gi rating plate will indicate the voltage rating for the method ee ee eee Aa POT ene or transmitted in any form or by any means electrical or parameter with care of connection ensure that this matches the Optidrive spa slic Gen PA gi ol PART mechanical including photocopying recording or by any If it is desired to operate the drive at any frequency speed above the rated speed P 09 P 10 y j operating voltage non zero minimum speed is set in P 02 the motor will ramp P 03 to information storage or retrieval system without permission in of the motor consult the manufacturers of the motor and the driven machine about suitability bo ai A DELTA connection Y STAR connection this minimum speed as soon as the drive is enabled writing from the publisher for over speed operation pangs which or e th a ive to deli tsi l The fan if fi he heatsink of th idriv r matically when the heatsink AMPS WUC Are QO SAOTEWI CAUSE TIa CTVO O ee CUTTENIS In Copyright Invertek Drives Ltd 2005 e fan if fitted to the heats of the Optidrive starts automatically en the hea
15. e StoP press and Digital Inputs speed until A is released Acceleration is f o hold the A V and table overleaf limited by the setting in P 03 The a a above 1007s output oo A STOP keys for details of maximum speed is the speed set in P 01 e 150 overload protection for 60 sec simultaneously for 1 the digital input Press the START key again The motor 175 overload allowable for sec GEE ee functions 1 to 3 will reverse its direction of rotation o will show P dEF Ei e Storaqe temperature 40 to 60 C Access code P 37 If screened The operation of the keypad can be duplicated will revert to 101 but sly cabling is used using remote pushbuttons connected to the WARNING the hours run meter for the control control terminals see Application Note AN21 Optidrives should be installed only by qualified electrical persons and in accordance with P 39 is not affected wiring connect In this mode if P30 is set to Auto 0 4 then local and national regulations and codes of practice The Optidrive has an Ingress Protection Press STOP to the cable the drive will run as soon as the drive enable Dieses rating of IP20 For higher IP ratings use a suitable enclosure ELECTRICAL INSTALLATION resume normal screen to OV of is applied terminal 1 amp 2 is closed OpTiDRive Electric shock hazard Disconnect and ISOLATE the Optidrive before attempting any work on Connect drive according to diagram above ensuring that operation Relay ratings drive terminals it
16. ge Analog input format V mA Analog input format on terminal 6 Set to 10 10 for bipolar analog input Effective power stage switching frequency Improvements in acoustic noise and output current waveform occur with increasing switching frequency at the expense of increased losses within the drive Effective Power stage Switching frequency Relay output function Contacts closed if selected condition is true When P 18 3 zero speed the relay contacts close when the output frequency is greater than 5 of base frequency The drive is in overload when the motor current exceeds P 08 1 Drive Relay output function healthy Used with P 29 to adjust the V F characteristic When P 26 gt 100 motor voltage is increased when P 26 lt 100 voltage is reduced Skip freq speed V F characteristic adjustment frequency 0 to base frequency P 09 Function disabled when set to zero When set to Edge r if drive is powered up with Digital Input 1 closed enabled drive will not run The switch must be opened amp closed after power up or after a clearing a trip for the drive to run When set to Auto 0 drive will run whenever digital input 1 is closed if not tripped Auto 1 4 makes 1 4 attempts to automatically restart after a trip 25s between attempts If fault has cleared drive will restart Drive must be powered down reset on the keypad or reset by re enabling the drive to reset auto reset counter When P
17. how 2 Speed ref via scaled analog input Hz Invertek Drives Ltd Tel 44 0 1938 556868 STANDARDS CONFORMITY connected DIRECTLY to the site earth ground busbar through StoP If the potentiometer is turned to zero and the 3 Pre ramp speed ref Hz Offa s Dyke Business Park Fax 44 0 1938 556869 The Optidrive conforms with the following standards the filter if installed as shown Optidrive ground connections enable disable is closed the display will show 0 0Hz if 4 Post ramp speed ref Hz Welshpool 1 CE marked for low voltage directive should not loop from one drive to another or to or from any left like this for 20 seconds the drive will go into Be ees H Powys email enquiry invertek co uk 2 UL508C Power conversion equipment other equipment Ground impedance must conform to l j iti cai een E quipme ou oop Impedance must conto o loca standby mode display shows Stndby waiting for a 7 Applied motor voltage V SY21 8JF Internet www invertek co uk 3 IEC 664 1 Insulation coordination for equipment within low voltage systems industrial safety regulations To meet UL regulations UL speed reference 8 DC bus voltage V UK Iss1 01 4 EN61800 3 Adjustable Speed electrical power drive systems Part 3 EMC approved ring crimp terminals should be used for all earth wiring 9 Internal thermistor NTC value 5 EN 61000 6 2 3 4 Generic Immunity Emissions standards EMC connections supply to the drive The display will show StoP
18. i Withi i En auon it the country o required Storage should be clean and For maximum effectiveness To access the Standard Parameter Set press the Navigate key for 1 The display will show StoP use it in ti e European Union equipment dry Temp Range 40 C to 60 C 7 the metal case of the filter gt 1 sec Press the START key The display shows so ane tite Oe EEC Ee cele install the Optiarive en a fiat vertical ee M Isolator and the heat sink of the drive Sonn through P 01 to P 14 and roll over to P 01 by pressing A 4 fae ik Go TOER ett 3 ame resistant vibration tree mounting drives i should be electrically or k f Compatibility within a suitable enclosure according to TI connected ie screw both to a To display the parameter value press lt The drive will run forward increasing Dasma ae if clea Ula dies a J M oneco metal backplate and ensure To edit the parameter value press A or Y pees bien i pat a are ty ja n i ra Ings are require Installation require i 3 metal to metal contact www invertek co uk The level of integrity offered by the in a pollution degree 2 environment aed L artek E daca tm sail aes setting of P 03 check this before starting Fuses To store a value and or exit from edit mode press amp for gt 1 sec or press no button for gt 20 sec To access the Extended Parameter Set set P 14 101 and press Either Press V to decrease speed The drive will decrease speed until t is Optidrive control functions
19. nd Rated Speed P 08 P 09 P 10 contents of the User Guide without notice Do not install any type of automatic switchgear between the drive and the motor meaning that it is set to operate in terminal mode and Parameters P 08 and P 09 should to be set to correspond with the SAFETY Wherever control cabling is close to power cabling maintain a minimum separation of 100 mi par inated a A xx have the default values as rated current and frequency shown on the motor rating plate er ae mm and arrange crossings at 90 shown overleaf Parameter P 10 is optional If this parameter is set to zero default This variable speed drive product Optidrive intended for Ensure that screening or armouring of power cables is effected in accordance with the Connect a control switch between the control state speed willbe displayed im Hz if speed indication is required professional incorporation into complete equipment or systems If connections diagram below terminals 1 and 2 in rpm enter the motor rated speed speed at full load from the P A A sos l i HOLE a motor rating plate installed incorrectly it may present a safety hazard The Optidrive Ensure that all terminals are tightened to the appropriate torque see table cee ee Connect a potentiometer 500 2 min to 10 kQ max Valiagn Pde uses high voltages and currents carries a high level of stored between terminals 5 and 7 and wiper to terminal 6 Any load which is sticky to start will benefi
20. ng to the mode selected by P 30 If the motor is stopped and the display shows STOP there is no fault the drive output is disabled and the drive is ready to run What to do Press STOP key drive is ready to configure for particular application Motor at constant speed investigate overload or malfunction Motor starting load stalled or jammed Check for star delta motor wiring error Motor accelerating decelerating The accel decel time too short requiring too much power If P 03 or P 04 cannot be increased a bigger drive is needed Supply problem or increase decel ramp time P 04 What has happened Peder Default parameters loaded Over current on drive output Excess load on the motor Over temperature on the heatsink Over voltage on DC bus This occurs routinely when power is switched off If it occurs during running check power supply voltage The drive has tipped on overload after delivering greater than 100 load fora period of time Check to see when the decimal points are flashing drive in overload and either decrease acceleration rate or load Check cable length is within specification External trip on digital input see P 19 motor thermistor EEPROM fault Parameters not saved defaults reloaded Try again If problem recurs refer to your IDL Authorised Distributor Check wiring to motor look for ph ph or ph Earth short circuit Check drive ambient temp additional space or cooling nee
21. rks Dual relay output and dual analog input Enclosed IP55 Optidrives Optidrive Coolplate with heatsink removed for mounting to a cooled surface Optidrive sizes 4 5 amp 6 for 525V supplies Optidrive for control of single phase motors ELECTRICAL DATA 12037 12075 12150 14075 14150 220 240 __ 380 480 OPTIDRIVE SIZE 1 Model Supply voltage OD xxxxx IN 10 Motor output rating Output current es ee 3 Ek iM ARA HP 0 5 1 0 1 0 A 23 43 70 22 41 Fuse or MCB AJ 10 10 2 5 10 Max ambient C 8kHz 50 50 50 50 temperature C 16kHz 40 40 40 40 30 30 30 30 C 32kHz Motor cable size Cu 75C mm Max motor cable length m 25 OPTIDRIVE SIZE 2 INTEGRAL BRAKING TRANSISTOR Model OD xxxxx IN_ 22150 22220 24075 24150 24220 24400 Supply voltage 10 220 240 Phases 380 480 Output current SS E ee Se ee Motor output kW 0 75 rating HP 1 Al 7 105 22 41 58 95 Fuse or MCB rating A 20 5 0 6 30 10 Max ambient C 8kHz 50 50 50 50 temperature C 16kHz 50 40 40 50 30 30 40 15 10 10 15 15 C 32kHz 40 mmf 15 Motor cable size Cu 75C Max motor cable length m 100 100 50 100 100 100 22 Min brake resistor oaj 3 a a jar 33 OPTIDRIVE SIZE 3 INTEGRAL BRAKING TRANSISTOR Model OD xxxxx IN_ 32030 32040 32055 34055 34075 34110 34150 10 220 240 1 50 derating or 3
22. t 2 TOKA AONE mounted to suit me wiring speed use the A and V to adjust as U S R G U D E in particular dhe electrical equipment symmetrical amperes 480V maximum i IR lens either above the drive or ee restrict unauthorised access make P 37 any value from 0 Paid ienaices Hs Sich Ga tet ir ia a acta ilrsia ailshonticmieap Append aie oneal iher E of es on e When in the Extended Parameter Set except P 00 the display k ll start the dri lerati h e Supply frequency 48 to 62 Hz Meee tie wrap be used for the Input or will revert to normal if no button is pressed for gt 20 sec TA e drive accelerating to the WARRANTY Aei 3 phase supply ig Output Bl r r All Invertek Drives Ltd IDL products carry a PANE 0 1 Fee iii The choke should NOT ith P 12 set to 2 2 year warranty valid from the date of e Max ambient temperature 50 C f aA el be connected directly to the a ee CONTROL TERMINAL BLOCK bce ge ald key The display manufacture e Max altitude 2000 m 1 i Resistor drive to stop any erence cae Default Status i 2 o H 0 0 F Complete Warranty Terms and Conditions e Derate above 1000 m 1 100 m Ti ret mechanical stress on the p ress A to increase spee i hen display shows Refer to the The drive will run forward increasing are available upon request from your IDL e Derate output current 5 C above ae terminals of the drive i Fo ASIN Authorised Distributor max ambient temp up to 55 C FA a
23. t at low speed to assist with starting sticky loads For continuous applications at low speed use a forced ventilated motor 1 Pump fan HVAC Fast stop s 0 0 to 25s Disabled when 0 0s pote Motor rated current 25 100 of drive current rating 0 P 09 12 to P 09 60 eg for 50Hz motor range is 600 to 0 3000 rpm 0 Terminal control 1 Keypad control fwd only 2 Keypad control fwd and rev 3 Terminal control 4 Not used P3 Trip log Last four trips stored Read only Paa Extended menu access Code 0 to 9999 3 EXTENDED PARAMETER SET OV ar P 15 230V product 40V to 250V When P 15 is non zero the applied motor voltage is controlled and scaled so that the 400V product 40V to 500V specified voltage is achieved at rated freq P 09 Voltage 0 10V 10 0V 10 10V Current 4 20mA 0 20mA 20 4mA 8 16 32 kHz Sizes 1 2 4 8 16kHz Sizes 3 4 4 8 kHz Sizes 5 6 0 Drive enabled 1 Drive healthy 2 At set speed 3 Speed gt zero 4 Motor at max speed P 01 5 Motor overload current gt P 08 Digital inputs function select 0 to 12 Defines function of digital inputs see also P 16 and Digital Inputs table Preset Jog speed 1 P 01 reverse to P 01 Defines Preset Jog speed 1 P 21 Preset Jogspeed2 P 01 reverse to P 01 OHWz Defines Preset Jog speed2 S S O Preset Jog speed 3 P 01 reverse to P 01 Defines Preset Jog speed 3 Preset Jog speed 4 P 01 reverse to P 01 Defines
24. t from a voltage boost electrical energy and is used to control mechanical plant that may IMPORTANT SAFETY INFORMATION Eni Set the control switch between pins 1 and 2 open PA apat permits a boost of up to 25 of full motor voltage e ae so that the drive is disabled cause Injury Close attention IS required to system design and Safety of machinery and safety critical applications With the potentiometer set to zero switch on the NOTE Use of this parameter increases motor heating at low speeds electrical installation to avoid hazards in either normal operation Optidrive hardware and software are designed and tested to a high standard and failures are i 7 Terminal or Keypad Control P 12 or in the event of equipment malfunction unlikely ag Close the control switch terminals 1 2 The drive is Saliba tone acne a a T System design installation commissioning and maintenance Electromagnetic Compatibility EMC now enabled and the output frequency speed are interface or machine system must be carried out only by personnel who have the necessary controlled by the potentiometer The display shows Keypad control P12 1 or 2 is used for local manual control and age Optidrive is designed to high standards of EMC EMC data is provided in a separate EMC commissioning training and experience They must read carefully this safety Data Sheet available on request Under extreme conditions the product might cause or ENCLOSURE Pee ele
25. ts E A f full Itini h temperature reaches approximately 40 C When the heatsink is at room temperature the fan See Ce E ene ee EE The manufacturer accepts no liability for any consequences will be stopped eee resulting from inappropriate negligent or incorrect installation or Select method of stopping required when drive is disabled Ramp to adjustment of the optional operating parameters of the drive or CAUTION stop P 05 0 decelerates the motor at the rate set by deceleration ramp time P 04 Freewheel Coast to stop P 05 1 disables the drive from mismatching of the drive to the motor Ensure that the supply voltage frequency and no of phases 1 or 3 phase correspond to output immediately allowing the motor to decelerate naturally due The contents of this User Guide are believed to be correct at the ye pa of fs Ge a eos n PNET U V W Wires from Optidrive to friction or under the control of a mechanical brake F ti F F n isolator should be installed between the power supply and the drive Torque Speed Characteristic P 06 J miia f Protect the drive by using slow blowing HRC fuses or MCB located in the mains supply of EASY START UP torque at low speed Set P 06 1 to reduce power loss at low speeds change the specification of the product or its performance or the the drive When delivered the Optidrive is in the default state for this load type s p Par P Rated Current Rated Frequency a
26. ve another drive or Navigate key llowi o Optidrives are less than those defined in the Generic radiated emissions standard EN61000 any other heat producing device the minimum vertical spacing s Prass a04 tae to speed displi B E heeds ee WARNING is given where there is a hazard that could lead to injury 6 4 When correctly fitted with an Optifilter Mains filter the conducted emission levels are g p pay ey internal values to be viewed This is usefu or following f B is 100mm The enclosure should either be force ventilated or To stop the motor either turn the potentiometer back signals or death of personnel less than those defined in the Generic radiated emissions standard EN61000 6 3 class B large enough to allow natural cooling allow 0 1 m per kW of to eo disable the drive by G the control through the drive control system when troubleshooting CAUTION is given where there is a hazard that could lead to for screened cable lengths of lt 5m and with EN61000 6 4 class A for screened cable drive rating switch terminals 1 2 e Access scroll change and exit are as for any other parameter damage to equipment lengths of lt 25m The selected variable is at the left hand side of the display Th 9 different windows listed below GROUNDING EARTHING If the enable disable switch is opened the drive will Uncaria e i The ground terminal of each Optidrive should be individually decelerate to stop at which time the display will s
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