Chapter 2 - AutomationDirect
Contents
1. 164 1 P14 1L19 P14 1M18 P25 1JK44 7 92 201 2 7 46 189 5 IronHorse General Purpose DC Motors User Manual 2nd Edition 03 04 2014 Page 2 3 Chapter 2 Mounting and Initial Startup YAUTOMATIONDIRECT MOTOR DIMENSIONS CONTINUED DIMENSIONS in mm 56C FRAME TENV DC MOTOR 0 33 TO 0 5 HP DIMENSIONS 0 19 4 76 SQ KEY 1 38 34 9 LONG 4 5 0 34SLOT T8 6 62 0 62 0 8 0 203 2 0 33 HP 90VDC 1800RPM 8 0 203 2 0 33 HP 180VDC 1800RPM 8 88 225 5 0 50 HP 90 00 1800RPM 8 88 225 5 0 50 HP 180VDC 1800RPM gt gt gt gt 56C FRAME TEFC DC MOTOR 0 75 TO 1 5 HP DIMENSIONS 2 06 A 52 4 1 88 0 19 4 76 sa key 47 8 1 38 34 9 LONG Yodo E og 2 qe z 3 gl 0 34 SLOT a 8 6 2 75 3 0 69 9 76 3 62 0 62 0 638 Lre A 11 45 290 8 75 HP 90VDC 1800RPM A 11 45 290 8 75 HP 180VDC 1800RPM A 12 24 311 0 1 HP 90VDC 1800RPM A 12 24 311 0 1 HP 180VDC 1800RPM A 14 39 365 5 1 5 HP 9OVDC 1800RPM A 14 39 365 5 1 5 HP 180VDC 1800RPM 56C FRAME TEFC DC MOTOR 2HP DIMENSIONS 2 06 14 75 alt 6 LS E i 5 olo O 0d mM 5 gt 13 4X 3 8 16 TAP 2 44 2 44 62 0 62 0 0 19 4 76 SQ KEY 2 75 2 75 1 38 34 9 LONG 69 8 69 8 Page 2 4 IronHorse General Purpose DC Motors User Manual 2nd Edition 03 04 20142. 6562 8202 9842 11 483 13 123 10 50 1 50 15 59 0 99 20 68 0 93 25 77 0 88 30 86 0 82 40 104 0 72 55 gt L S de S y Q 5 la 50 122 0 62 60 140 0 52 Example lhp 60 C and 2000 meters 1 0 64 1 56 hp The motor should be a 2hp motor COUPLING LIGNMENT Correct coupling alignment is very important to the life of the motor Coupling misalignment is the major cause of motor bearing failure In belt driven applications pulleys should be installed correctly Belt tension alignment and wear should be checked at installation and at regular maintenance intervals Install motor couplings per the manufacturers instructions Whenever possible direct couple or flange mount IronHorse motors in their application Doing so can greatly extend the bearing life Page 2 6 IronHorse General Purpose DC Motors User Manual 2nd Edition 03 04 2014 WAUTOMATIONDIRECTE Chapter 2 Mounting and Initial Startup MOTOR NAMEPLATE AND STARTER INFORMATION TYPICAL IRONHORSE MOTOR NAMEPLATE SMALL FRAME MOTOR NAMEPLATE 56C FRAME MOTOR NAMEPLATE A 6 Za GENERAL PURPOSE 322 i 1 1 A en p F 5 6 250724 DAN PMDC MOTOR CE SP IRONHORSE AUTOMATIONDIRECT COM Cc US AutomationDirect com Made in USA SER NO PM DC Motor HPC APM FRO gt VARM ALARM Ns c COE i awrite 24 Porn Factor 1 05 i digo ig 0 5 F i ENCL L 5 AMB Speed 1732 3896 am
3. WAUTOMATIONDIRECTE Chapter 2 Mounting and Initial Startup TERMINAL DIAGRAM AND WIRING DC motors are very easy to wire There are only two terminals one for the positive red lead and one for the negative black lead If wired correctly the motor will turn clockwise when you are facing the motor shaft 6 motor turns counterclockwise reverse the positive and negative leads NOTE THESE MOTORS DO NOT HAVE CONNECTORS FOR INSTALLING ENCODERS OR TACHOMETERS MOTOR MOUNTING IronHorse motors should be properly mounted to prevent premature motor and or bearing failure There are no limitations on mounting orientation that 1s the motor can be installed vertically horizontally upside down or at any angle When necessary use motor shims to level the motor at all mounting bolt holes Use proper diameter bolts of the highest grade material available for the application Use the chart below to select the correct size bolt for each frame size A mounted motor must operate vibration free Each motor installation should be checked for potential vibration situations Base shims should also be used when necessary for level mounting Bolt Minimum Usable Minimum Exposed Diameter Thread Length A Anchor Length B Face mounting only no mounting feet 5 16 in STABLE SLIDE BASES AutomationDirect offers STABLE slide bases for simple mounting of NEMA standard frame motors STABLE slide bases
4. Code NEC and the Canadian Electrical Code CEC Installations intended to meet the CSA y s requirements must follow the instructions provided in the Wiring Notes as a minimum standard Follow all local codes that exceed CSAys requirements Refer to the technical data on the motor nameplate for electrical and performance data IronHorse 56C frame PMDC motors are CE compliant Page 2 2 IronHorse General Purpose DC Motors User Manual 2nd Edition 03 04 2014 WAUTOMATIONDIRECTE Chapter 2 Mounting and Initial Startup MOTOR DIMENSIONS DIMENSIONS in mm SMALL FRAME TENV DC MOTORS WITH 0 3125 INCH SHAFT DIAMETER DIMENSIONS 18 00 457 2 OUT 1 54 39 0 OF YOKE 16 AWG RED amp BLACK BEARING COVER PLATE 4X 8 32 UNC 2B THRU ON A 2 445 B C PER CAST LOCATION 4X 8 32 UNC 2B X 0 38 MIN 6 0 19 82 X 82 0 19 6 P03 1L18 P10 1JK34 4 44 112 8 4 19 106 4 12 4 94 125 5 4 69 119 1 SMALL FRAME TENV DC MOTORS WITH 0 50 INCH SHAFT DIAMETER DIMENSIONS 6 00 152 4 OUT OF YOKE 416 AWG RED amp BLACK L1 61 00 625 4 KNOCKOUT 18 39 1 FULL FLAT 0 13 X 1 00 SQUARE KEY 2 02 0 47 951 4 124 1 EN 11 9 0 50 612 7 SHAFT BEARING COVER 4X 1 4 20 UNC 2B X PLATE 0 50 FULL THD 4X 1 4 20 UNC 2B THRU 05 1119 PO7 1M24 P17 JK43 4 92 125 0 4 56 115 8 P13 1L19 P13 1M19 P25 1JK40 6 92 175 8 6 46
5. PLEASE READ PRIOR TO INSTALLATION 1 During installation follow all local electrical construction and safety codes for the country in which the motor is to be installed 2 Make sure the appropriate protective devices circuit breaker or fuses are connected between the power source and motor controller 3 Make sure that the leads are connected correctly and the motor is properly grounded Ground resistance should not exceed 0 10 4 Use ground leads that comply with AWG MCM standards and keep them as short as possible 5 Make sure that the power source is capable of supplying the correct voltage and required current to the motor 6 Do not attach or remove wiring when power is applied to the motor APPLICABLE CODES SMALL FRAME MOTORS All IronHorse small frame PMDC motors are UL recognized E365956 and CSA approved Therefore they comply with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC Installations intended to meet the UL or CSA requirements must follow the instructions provided in the Wiring Notes as a minimum standard Follow all local codes that exceed UL or CSA requirements Refer to the technical data on the motor nameplate for electrical and performance data IronHorse small frame PMDC motors are RoHS compliant 56C FRAME MOTORS All IronHorse 56C frame PMDC motors are CSAys listed and therefore comply with the requirements of the National Electrical
6. MOUNTING AND INITIAL STARTUP TABLE OF CONTENTS Safety Information 2 Danger 2 s a gt 8 eee Pete 7 gt Wiring Notes PLEASE READ PRIOR TO INSTALLATION 2 2 Applicable Codes 2 2 1 0 L 2 2 Motor Dimensions ret i 2 3 Terminal Diagram and Wiring 2 5 Motor Mounting 2 5 4 425 STABLE Slide Bases 0000000000 eee eee eee 2 5 Proper Installation Conditions 2200 2 6 Coupling Alignment 000000000 2 6 Motor Nameplate and Starter Information 2 7 Typical IronHorse Motor Nameplate aoaaa aa aa 2 7 Motor Control Information 2 2 2 0 ae ae eee 2 7 Inspection Before Startup Initial Startup Inspection IronHorse General Purpose DC Motors User Manual 2nd Edition 03 04 2014 Page 2 1 Chapter 2 Mounting and Initial Startup WAUTOMATIONDIRECTE SAFETY INFORMATION A HAZARDOUS VOLTAGE BEFORE MAKING ANY CONNECTION TO THE MOTOR DISCONNECT ALL POWER TO THE MOTOR WARNING ANY ELECTRICAL OR MECHANICAL MODIFICATION TO THIS EQUIPMENT WITHOUT PRIOR A WRITTEN CONSENT OF AUTOMATIONDIRECT COM INC WILL VOID ALL WARRANTIES MAY RESULT IN A SAFETY HAZARD AND MAY VOID THE CSA ys LISTING WARNING TO AVOID PHYSICAL INJURY KEEP YOUR HANDS AND CLOTHING AWAY FROM ALL MOVING PARTS WIRING NOTES
7. The full load running amperage should not be more than the amount indicated on the motor nameplate Listen for any unusual noises at motor start up and in the first hour of operation Listen for any unusual bearing noise in the drive end and opposite drive end of the motor Abnormal bearing noise can be an indication of a defective bearing Ironhorse PMDC motors have sealed bearings IronHorse General Purpose DC Motors User Manual 2nd Edition 03 04 2014 Page 7 Chapter 2 Mounting and Initial Startup WAUTOMATIONDIRECTE ee eee Page 2 8 IronHorse General Purpose DC Motors User Manual 2nd Edition 03 04 2014
8. are manufactured from heavy duty steel and allow motor position adjustment when mounting any NEMA framed motor See Chapter 4 Accessories for complete details IronHorse General Purpose DC Motors User Manual 2nd Edition 03 04 2014 Page 2 5 Chapter 2 Mounting and Initial Startup WAUTOMATIONDIRECTE Em PROPER INSTALLATION CONDITIONS SMALL FRAME MOTORS IronHorse small frame motors should be properly mounted to prevent premature motor and or bearing failure There are no limitations on mounting orientation that is the motor can be installed vertically horizontally upside down or at any angle Use proper diameter bolts of the highest grade material available for the application as shown on the dimension diagrams A mounted motor must operate vibration free Each motor installation should be checked for potential vibration situations 56C FRAME MOTORS Care should be taken to make sure that an IronHorse 56C frame motor is mounted at least thirty inches from a wall or structure that would prevent proper ventilation of the motor The installation area should be free of dust and smoke particles Any air contaminate could inhibit proper operation of the motor fan If an IronHorse motor 1s to be installed in a high altitude or in a low temperature location use the Altitude Ambient Temperature Derating chart below for proper motor sizing Altitude Meters Feet Above Sea Level 1000 1500 2000 2500 3000 3500 4000 3281 4921
9. b 40 E Max yy PLA 14 0 2 SF 1 0 A IRONHORSE Torque 26780 ror Emici TENV Date Code 0414 T ES MOTOR CONTROL INFORMATION Frame Size Number of Internal Internal VALSE DC Motor Internal Leads Lead Size Lead Length 9 Type Small Frame 2 16 AWG 6 in with junction box 18 without junction box 12 24 90 180 VDC Permanent Magnet 566 10 2 16 AWG 6 in 90 180 VDC INSPECTION BEFORE STARTUP 1 2 3 4 5 Turn the shaft by hand and make sure the shaft turns freely Listen for any unusual noises and feel for any interruption in the shaft as it turns Perform a final check on the installation of all parts in the assembly Check the motor mounting bolts coupling belt drive C face mount alignment etc Verify all electrical connections for the motor and drive Make sure all terminal screws are tightened properly Make sure that all electrical components used in the installation are rated for the locked rotor amperage Make sure the motor is properly grounded Use the grounding lug provided in the motor terminal box INITIAL STARTUP INSPECTION 1 2 3 At initial startup monitor the start up voltage and the running voltage of the motor The full load voltage should never exceed the line voltage on the motor nameplate multiplied by the service factor of the motor Example 180 VDC 1 00 180 VDC Check the full load running amperage of the motor
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