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Motionnet 106-M304T User Manual

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1. 18 INTRODUCTION OF THE TERMINAL BOARD FOR 106 ccccccsccsceccccccccccccccccccccccccccccccccccccccecescecesceccccecccccsceccecees 20 20 106 M304T User Manual 1 106 M304T Introduction 1 1 Features Max 6 5MHz 4 Axis pulse output Linear circular and continuous interpolation m i B High speed position latch function B Simultaneously start stop on multiple axes B Programmable acceleration and deceleration time B Programmable pulse output and interrupt Position compare and trigger outputSpecifications B 4 Axis Motion Control B Pulse output mode XOUT DIR CW CCW B Pulse output rate Max 6 5Mpps Min 0 05pps Position range 32 bits 2 147 483 648 pulses B Home return mode 13 types Velocity profiles T curve S curve B Interpolation mode linear circular helix and continuous Counter for encoder feedback signals 32 bits up down x 4 Position latch input LTC x 4 Position compare output x4 with programmable pulse width B Compare trigger output rate Max 250Kbps B FIFO buffer for compare trigger positions 2 axes 250 default 500 1000 2000 points for each axis optional B Incremental encoder input EA x 4 x 4 Encoder index signal input EZ x 4 B Machine interface PEL x 4 MEL x 4 ORG x 4 SLD x 4 Servo driver interface ALM x 4 RDY x 4 SVON x 4 INP x 4 ERC x 4 1 2 Har
2. 106 M304T User Manual Motionnet 106 M304T User Manual Version V1 1 2015 02 To properly use the product read this manual thoroughly is necessary Part No 81 02114GH 010 106 M304T User Manual Revision History 2014 3 2 Add MPG interface description 106 M304T User Manual Copyright 2010 TPM The product including the product itself the accessories the software the manual and the software description in it without the permission of TPM Inc TPM is not allowed to be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form or by any means except the documentation kept by the purchaser for backup purposes The names of products and corporations appearing in this manual may or may not be registered trademarks and may or may not have copyrights of their respective companies These names should be used only for identification or explanation and to the owners benefit should not be infringed without any intention The product s name and version number are both printed on the product itself Released manual visions for each product design are represented by the digit before and after the period of the manual vision number Manual updates are represented by the third digit in the manual vision number Trademark MS DOS and Windows 95 98 NT 2000 XP Visual Studio Visual C Visual BASIC are registered trademarks of Microsoft B
3. Borland C Builder is registered trademark of Borland Other product names mentioned herein are used for identification purposes only and may be trademarks and or registered trademarks of their respective companies 106 M304T User Manual Electrical safely To prevent electrical shock hazard disconnect the power cable from the electrical outlet before relocating the system B When adding or removing devices to or from the system ensure that the power cables for the devices are unplugged before the signal cables are connected Disconnect all power cables from the existing system before you add a device B Before connecting or removing signal cables from motherboard ensure that all power cables are unplugged B Seek professional assistance before using an adapter or extension card These devices could interrupt the grounding circuit B Make sure that your power supply is set to the voltage available your area B If the power supply is broken contact a qualified service technician or your retailer Operational safely B Please carefully read all the manuals that came with the package before installing the new device B Before use ensure all cables are correctly connected and the power cables are not damaged If you detect and damage contact the dealer immediately B To avoid short circuits keep paper clips screws and staples away from connectors slots sockets and circuitry B Avoid dust humidity and t
4. power ground 9 BRK Braking signal EGND power ground Alarm reset output signal Direction signal Alarm input signal Direction signal E24V power supply 24V Encoder Z phase EGND power ground Encoder Z phase 10 106 M304T User Manual ALM Servo Alarm Digital Input Signal ALM input signal from ALM signal at servo driver Servo driver will issue ALM output when it is under abnormal operation or over loading B INP Axis In Position Signal Digital Input Signal INP is an input signal at 106 M304T and 15 used to read the INP status inside servo driver B RDY Driver Ready Signal Digital Input Signal RDY is an input signal and is used to read the RDY signal at servo driver 5 1 n SV gt IK Internal GND Figure 2 1 Wiring for NPN sink mode B SVON Servo On Digital Output Signal SVON is an output signal from PCI M114 GL and is used to make driver servo on to hold the motor B RALM Servo Alarm Reset Digital Output Signal This RALM signal 1s designed to reset ALM status inside servo driver if the alarm status 1 able to be reset B ERC Deviation Counter Clear Digital Output Signal ERC output will be active when the following condition 15 activated Homing is completed PEL MEL is active ALM is active User issues EMG by software 4 7K 1 4 2 1 3 gt Internal Curcuit Figure 2 2 output wiring diag
5. dware Layout AXIS 2 zl U AXIS 106 M304T User Manual 6 40 106 M304T R G LEDI ERR RUN 2 Pol 10 ORG MEL PEL 0 STD ORG MEL PEL gt SLD ORG MEL AXIS 3 REO Green Y Yellow Label ON OFF Nate Node Number AS 11 0 1 0 4 2 2 1 Watch Goo Mode Name CNI CN2 CN3 CN4 CN5 CN6 CN7 CN8 CN9 CNIO SWI SW2 RUN ERR PGI PG2 SLD ORG PEL MEL 106 M304T User Manual Red Led in LEDI error communication 106 M304T User Manual 2 I O Interface Description 2 1 Communication connector RJ 45 CN1 CN2 Fin Label Function Label Function 2 Nc 6 RS45 Die Signal O raf wc Rene 2 2 Power Connector CN3 106 M304T User Manual 2 3 Drive s IO Interface Connector CN4 CN5 CN6 CN7 000000000 e 26 19 Pin Label Function Label Function d SVON Servo on output signal Braking signal aw position input signal EGND power ground Deviation counter clear output 16 Encoder B phase signal 4 RDY Ready input signal a7 EB Encoder B phase Pulse signal EGND power ground 6 OUT Pulse signal 4 Emergency stop output signal Encoder A phase EGND power ground 181 Encoder A phase EGND _
6. emperature extremes Do not place the product in any area where it may become wet B If you encounter technical problems with the product contact a qualified service technician or the dealer 106 M304T User Manual Contents CONTENTS amie E 5 T 10B MISOATINTRODBUC TION edit dan de date sat hote nt ed ia nie dite lie tale dan de ali diese 6 RE ne a ao a 6 RENE o a a D ee ee en 7 2 1 0 INTERFACE DESCRIPTION mM 9 2 1 COMMUNICATION CONNECTOR RJ 45 1 2 2 2000 00 000000000 9 Z2 POWER CONNECTOR 9 2 3 DRIVE S IO INTERFACE CONNECTOR CN4 CN5 CN6 CN7 00 cceccccssecccceseccccsscccceccccceccceceucceecesececauececauseeenauscecaacececaececaeececaueeeeeaes 10 24 MACHINERY SIGNALS CNO CN S 14 2 5 EMERGENCY SIMULTANEOUSLY START AND SIMULTANEOUSLY STOP INTERFACE CNS 16 2 0 SLAVE ID SETTING DIP SWITCH TR dead ae abinde mbi actua Pisa eme ti dede dance do too 17 2 7 CONFIGURATION SETTING SW aer ova eo tus eR rry CUP dans 17 2 5 MANUAL PULSE GENERATOR siio Vati suse ERR S EUR EE EK S GR a UE VOR
7. ram 11 106 M304T User Manual B OUT and DIR Pulse Output Control Digital Output Signal There 6 types of pulse output of 106 M304T User has to specify the electrical spec as differential or open collector first Then select DIR OUT or CW CCW gt 20 2 OUT A 1 3 3 OUT 1 7 B o 2 32 Differential line driver output Internal Curcuit 20 2 OUT M OUT AM26C31 Internal Curcuit Optocoupler wiring 20 TTL gt 3 OUT Ox 200 AM26C31 GND 1 GND Internal Curcuit TTL Receive pattern wiring Figure 2 3 OUT and DIR output 12 106 M304T User Manual B EA EB and EZ Encoder A and Z Phase 100 AM26C31 Internal Curcuit Differential line driver encoder input 10mA Pulse JUUL I GND Internal Curcuit Pulse input Figure 2 4 EA EB and EZ intput 13 106 M304T User Manual 2 4 Machinery Signals 9 10 2 20 1 19 14 106 M304T User Manual B PEL and MEL End Limit Digital Input Signal There are two end limit signals called PEL and MEL for each axis Usually they are Normal Close type signals from external sensors PEL indicates the limit of motion in the plus direction and MEL indicates the limit of motion in the minus direction ORG Origin Digital Input Signal The origin signals ORG1 ORG4 are necessary when the position feedback i
8. s incremental type or without any feedback encoders They are used to indicate the origin of the system B SLD Slow Input Signal The SLD signals are used to help the axis decelerate to stop by hardware B LTC Counter Latch LTC is used to latch the value in the counter when the LTC input 1 active 4 Internal Curcuit Figure 2 5 wiring for NPN sink mode CMP Position Compare Output Signal CMP signals are used to make a comparison between target value and actual value and generate a trigger signal output SV TTL gt GPIO CMP output signal circuit Internal Curcuit Figure 2 6 output wiring diagram 15 106 M304T User Manual 2 5 Emergency Simultaneously Start and Simultaneously Stop Interface CN8 COM Internal GND Figure 2 7 wiring for EMG 106 M304T User Manual 2 6 Slave ID Setting DIP Switch SW1 Note Address 32xA5 16xA4 8xA3 4xA2 2xA1 A0 2 7 Configuration Setting SW2 Pin Label Description ON _ EN BL Baud Rate Setting 17 106 M304T User Manual 2 8 Manual Pulse Generator Connector 2 20 1 19 Figure 2 8 MPG pin definition Pin Label Description Pin Label 5 Z Select signal 6 USelect Input signal 8 9 put signal 14 22 16 19 Reserved 1 Reserved 0 Table 2 1 MPG pin definition The logic circ
9. uit is illustrated below 280 or equivalent 1 TLP280 4 7K equivalent Figure 2 9 hand wheel NPN logic circuit 1 Description Ground Input signal Input signal Input signal Ground Input signal Input signal Input signal X Select 7 Select x1 x100 JOG Y Select U Select x10 Enable JOG 18 106 M304T User Manual 280 equivalent 4 7K X Select Select x1 x100 PA JOG Y Select U Select x10 Enable JOG TLP280 4 7K equivalent Ko din 107 ha 1 1 Figure 2 10 hand wheel PNP logic circuit 19 T 106 M304T User Manual 3 Introduction of the Terminal Board for 106 M304T 3 1 104 1304 104 7304 74mm CN4 See Details below CN5 See Details below CN7 AxisO amp Axis Axis2 amp Axis3 Machinery I O Signals Connector 20 106 M304T User Manual 1 FG 000 21 106 M304T User Manual CN2 CN3 CN4 CNS 22

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