USER MANUAL
Contents
1. t Select ESC ENT 2 t Select 3 Zero Calibration CO2 for example Zero Calibration Test 00 00 0 11 00 00 0 60 20 44 Unstable Input kk kk kk kk kk kk kk kk kk kk Save ESC Please lead the high pure N2 into gas analyzer continuously To move cursor to Input CO2Vol by pressing Up and Down keypad Press ENT then to input the gas concentration by press Up and Down keypad should input 0000 for zero calibration To change numbers by pressing Left and Right keypad After finishing it press ENT to confirm it When the calibration status becomes Stable from Unstable o move the cursor to Save by pressing Up and Down keypad then press ENT to save the Zero calibration It will turn to Span calibration automatically Normally you Span calibration CO2 for example Please lead the high pure CO2 into gas analyzer continuously The selected standard calibration gas concentration should be at 80 100 of measurement range For example if the measure range of CO2 is 50 the standard calibration gas concentration should be at 40 50 Span Calibration Unstable co co2 CH4 H2 02 t Select AD 3505 3689 3042 1497 Next Test 00 00 0 11 00 00 0 60 20 44 Input aa se ane ye hk kk kk Save ESC ENT To move cursor on CO2 Vol by pressing Up and Down keypad Press ENT then to input the gas concentration by press Up and Down keypad You sho2. It can check history data including data number gas concentration SN means site number Press Up or Down to browse all the data Press Right button to delete data Press ENT to check next group of data Press ESC to return There are altogether 1500 groups data 12 can be recorded MH Delete All You can delete all the record data by this function m Set Interval You can set record frequency by this function Part III Zero When the cursor moves on the Zero press ENT to enter it There are two ways to do zero One is pressing button the other is to do zero in software Zero is recommended to do before you are using the gas analyzer Set up 1 Parameter Air Zero 2 History 4 Cali 5 Diagnoses 6 Coefficient t Select ESC ENT Part IV Calibration About calibration HM In order to ensure the precision of the instrument we recommend warm up should be finished and then implement the calibration operation M Calibration includes Zero calibration and Span calibration which should be implemented continuously then the result will be saved m The pressure of calibration gas should be controlled between 2 and 3 kPa the gas flow should be controlled between 0 7 and 1 2L min Operation Method 1 Under system setting interface to move cursor to Calibration then press ENT to enter into calibration interface Set up 1 Parameter 2 Output 3 Zero 5 Coefficient 6 Diagnoses
3. analyzer install periods pls avoid the powder and water from the analyzer inside otherwise the analyzer will be worked in trouble ii Notice for the Gas Route Connection Gas route connection should be strict carry out according to the direction of this operation manual and guarantee the integrality of the pipe line avoid the pipe line fall of or leak due to the excessive pressure If the leaked gas is poisonous and explode gas there would be happen to serious accident Enter air pressure of the analyzer have to guarantee in the apparatus stipulate range avoid the pipe fall off or gas leak due to pressure excessive Pls connect the vent pipe to the outdoor with atmosphere environment never put it in to the sampling equipment or indoor gt gt The sampling gas route of the analyzer should make well pretreat according to the idiographic circs of the sampling gas otherwise the analyzer can not work in gear Never use the sampling apparatus which attached with oil fat such as pipe and decompress valve The gas route will be jammed or happened fire accident if the oil fat attached in the sampling apparatus 3 iii Notice for the Electrocircuit Connection Ensure shut off the power supply during set and connect the string process otherwise there would be happen on electric shock accident Pls insure connect the grounding columniation on the analyzer to the ground and carry out ac
4. to operation so that guarantee the analyzer measure precision You have to guarantee the sampling gas make pretreatment process via remove the water dust oil etc when you are measure precision Otherwise it would be infect the analyzer s measure precision v Notice for the Analyzer Maintenance m PIs shut off the power supply when you maintaining the analyzer avoid from the electric shock accident m Analyzer apparatus should be maintained timely never impacted and inbreathe the powder in to the analyzer mM Pils shut off all the power and save it up carefully if you will not use this analyzer for a long time avoid it from the sun shine or moisture environment GasBoard 3100P is based on NDIR technology to measure the gas concentration of CO CO2 CH4 and CnHm optional based on TCD MEMS to measure he gas concentration of H2 and based on ECD to measure the gas concentration of O2 at the same time in one analyzer The BTU calculation is available in Gasboard 3100P 1 1 NDIR principle CO CO2 CH4 C3H8 NO and other molecules by heterogeneous atoms in the infrared wavelength region with the absorption spectrum its absorption intensity follows Lambert Beer s Law When corresponding to a characteristic absorption wavelength of the light waves of gas through the gas is measured its intensity will be significantly weakened the intensity of the gas concentrations in the degree of attenuation relat
5. 6 Negative t Select ESC ENT 7 Press ENT alter number through up down 8 If you enter password identically system will save set password Or else system will remind the mistake and return to parameter setting Language steps 1 Move highlight to language press ENT to language setting interface Parameter 1 Backlight English 2 Password 4Time Setting 5 Negative t Select ESC ENT 2 Select language by press ENT English version and Chinese version are available Time setting steps 1 Move highlight to Time Setting through up down Press ENT to enter in time setting interface 11 Parameter 1 Backlight YY MM DD HH MM 2 Password 08 02 27 15 10 3 Language 5 Negative t Select ESC ENT 2 Press ENT alter number through up down 1 Move cursor through left right System will return to parameter setting after input m Negative Under Zero Under parameter setting interface to move cursor to Negative by pressing Up and Down keypad then press ENT to change it from OFF to On Parameter 1 Backlight 2 Password 3 Language 4 Time 5 Negative t Select Part II History When the cursor moves on the History press ENT to enter it Set up 1 Parameter Browse 2 History Delete All 3 Zero Set Interval 4 Cali 5 Diagnoses 6 Coefficient t Select ESC ENT H View History record
6. Gusic GASBOARD 3100P SERIES PORTABLE INFRARED COAL GAS ANALYZER USER MANUAL No Ver 2012 3 Wuhan Cubic Optoelectronics Co Ltd Foreword k Thanks for using Portable infrared coal gas analyzer Gasboard 3100P series Pls reading and using the operation manual carefully to install operate and repair the instrument after understanding the content completely There would be happen to human injury or analyzer damage if your operation unqualified 2 Never remove the configuration and spare parts of the instrument unless approving by company Our company will be derelict of duty due to the user make bold to remove the configuration and spare parts mistakenly 3 The specification and guide content of this analyzer may be change due to the technology improve of the product Pls forgive us shall not give out an inform previous 4 This operation manual have to give the practice user to save and put the user can refer to it at any moment 5 Our company the final explanation to use the analyzer Il Products Consignment Listing No Descriptions Quantity Remarks unit 1 Gasboard 3100P portable coal gas 1 set analyzer 2 Sampling pipe 1 pc 3 RS232 cable 1 pc 4 Gas conditioning system Optional 1 set To remove dust and water vapor 5 AC 220V power adapter 1 pc 6 Calibration report 1 pc 6 Users Manual 1 pc Actually deliver the goods i
7. Specifications Components Method Range Resolution Precision CO2 NDIR 100 0 01 lt 2 CO NDIR 100 0 01 lt 2 H2 TCD 100 0 01 lt 3 02 ECD 25 0 01 lt 3 CH4 NDIR 50 0 01 lt 2 CnHm NDIR 10 0 01 lt 2 Note Measurement range can be customized by the requirement Max 6 components at the same time Response Time To T90 lt 10s NDIR Response Time 15min I O port RS232 Work temperature 0 50 C Relative humidity 5 85 Ambient air pressure 86 108kPa Power supply AC 220410 V 50Hz 1Hz Weight About 3 5kg 1 4Front Panel 1 Charger port 2 Left record 3 Up open Pump 4 Right zero 5 ESC 6 Down close Pump 7 ENT 8 Gas inlet 9 Gas outlet 10 RS232 serial port 11 Temperature reserved 12 Auto zeroing ports 13 Power on off 2 Operation 2 1 Power on off Connect the power cable into power supply socket of gas analyzer and then provide the AC220V power source HW To switch on off the power to open close the gas analyzer means open O means close X Please make sure the gas analyzer isn t working before closing it 2 2 Zero Once the power is on warm up will be taking 15 minutes Press gt to do zero During the Auto Zero process the air will be absorbed by gas analyzer for 150 seconds automatically Then Auto zero process is finished 3 Gas Me
8. asurement Gas analyzer can analyze gas concentration After warming up and Zero the gas analyzer will enter the system as below Gas Analyzer CO 00 00 CO2 00 00 CH4 00 00 H2 00 00 02 00 00 0000 Kcal m3 2010 06 9 00 00 00 Return A Open pump V Close pump lt Record Zero ENT 3 1 Coal components measurement Connect power supply Openthe power on warm up for 15m Put sampling tube into the coal gas pipe Open sampling pump then sampling is starting e o 1 Connect sampling system to the inlet of gas analyzer 4 Setting System Setting Steps 1 Press ENT to input code input password 9999 ENT ESC 2 Press ENT alter number through up down value adds one by pressing up once value reduces one by pressing down once 3 Move cursor through left right Press ENT when you finish outputting System will automatically enter into system setting interface if password is correctly entered Set up 1 Parameter 2 History 3 Zero 4 Cali 5 Diagnoses 6 Coefficient t Select ESC ENT 4 Select different system settings through up down press ENT to enter in related interface 5 Press ESC to return to measuring interface Part Parameter setting Move highlight to parameter through up down Press ENT to enter in parameter interface System setting includes backli
9. cording to the regulation otherwise there would be happen on electric shock accident or analyzer be in trouble Circuit connection string have to use the suitable materials Otherwise there would be happen to fire accident or make the analyzer worked in trouble Pls shut off the analyzer and the PC power firstly if there need to install serial port data transmission line Pls check the insulated electrical string to connect the power didn t destroyed otherwise there would be happen to electric shock accident iv Notice for the Analyzer Application No smoking and bright fire near to the analyzer or else there would be happen to fire accident Pls reading the standard gas carefully before correct performance when you used the standard gas which used for adjust the analyzer otherwise there would be happen to high gas voltage injury or poison gas leak Never let the moisture immerge analyzer otherwise there would be happen to electric shock accident or appearance inside short circuit Never running the analyzer for a long time when the cover is open otherwise powder oil and other sundries will be gathered in the analyzer inside and make the analyzer in trouble Never shut off or turn off the analyzer power supply optionally otherwise the analyzer life will be shorten even the analyzer will be destroyed You have to use the normal national standard gas to adjust the analyze according to the application guide
10. ed to the relationship between compliance with Lambert Beer law The basic principle of NDIR sensor structure shown below Infrared ray Gas inlet Gas outlet Rear expansion light source l chamber 1 Front expansion Detector Measurement cell chamber Sp Mass flow sensor Chopper Motor The basic mathematical model is as follows most of the organic and inorganic multi atomic and molecular gases in the infrared region have a specific absorption wavelength When the infrared light passes through these gas molecules through the specific wavelengths of light intensity by the Lambert Beer law said IOe kpl absorption of light intensity i can be expressed as i 4 b 1 e l Where 4 is the incident light strong is through the light intensity is the thickness of the gas medium p is the gas density k is the absorption coefficient 1 2 Features and Applications This product is applicable to iron and steel ferro alloys sponge iron smelting process gas analysis including blast furnace BOF coke oven heat treatment gas furnace calcium carbide furnaces cement shaft kiln flue gas composition measurements flue gas oxygen content air excess coefficient of determination straw biomass gasification process gas analysis gas concentrations heat value of monitoring gas recovery and utilization of the heat value of the process of monitoring industrial gas applications in the process of environmental protection 1 3
11. esponse after power on After power on there is no image or white screen There is no flow or little flow Measurement numerical value s response is slow the change range of measurement numerical value is small or no change The change measurement range of numerical value is big which surpass the error of permit Can not to zero after testing No power supply Power cable is broken Fuse is broken Ambient temperature affect LCD The contrast setting of LCD is abnormal Sampling malfunction Sampling gas in port is leak Vent or pipe is choked system Sampling gas cell is leak Dust filter is choked Instrument warm up time is not enough sampling is not stable Emission gas still in the gas cell Effect of instrument s zero drift replace the damaged parts fuse is fixed under the power supply After warming up you can press UP or DOWN to adjust LCD s contrast under the status of measure interface until it gets the best effect of the screen Check sampling system to exclude external problems Tighten sampling gas sampling tube Check vent or change pipe line change Check sampling system according to the solution of There is no flow or little flow Change dust filter paper Start instrument and warm up for 10 minutes check sampling system Use the pump to pump out the rudimental gas Implement zero or user calibration After checking above if trouble i
12. ght password change language setting time setting and negative under zero Set up 1 Parameter 2 History 3 Zero 4 Cali 5 Diagnoses 6 Coefficient t Select ESC ENT m Backlight setting steps 1 Move highlight to backlight setting press ENT to enter in 2 Backlight setting offers six options 15sec 30sec 5min 10min ON OFF Move highlighting to related option press ENT to save 3 Press ESC return to parameter setting Parameter 1 Backlight 5 min 2 Password 3 Language 4 Time Setting 5 Negative t Select ESC ENT HB Password change steps 1 Move highlight to password change press ENT to enter in Parameter Input password 1 Backlight 3 Language 4Time 5 Negative t Select ESC ENT 2 By pressing ENT cursor will appear below Input Password Alter number through up down 3 Move cursor through left right Press ENT after input 4 Enter in password change interface if password is correctly entered 10 Parameter New password 1 Backlight 3 Language 4Time Setting 5 Negative t Select ESC ENT 5 Press ENT alter number through up down 6 Move cursor through left right to change input position Press ENT to enter in confirm password interface Parameter Confirm password 1 Backlight 0000 3 Language 4Time Setting
13. s different according to the different contract reguirements please check the packing list carefully after receive the analyzer and fill in the return receipt of the consignee Don t hesitate to contact the customer service department if there is any unconformable content with the packing list lll Using Attentions The notice in this operation manual related to the human safety and the analyzer function pls follow it carefully The meanings of attention signals are as follows Signals Brief Description Additional Instruction There would be happen to dangerous and come out serious Dangerous A AS result if the operation is misplay such as human safety Cik There would be happen to dangerous and make out moderate aution injure or analyzer destroyed if the operation is misplay There would be happen to dangerous and electric shock if the Electric Shock SAN AM Operation is misplay S Forbidden Not permit to operation in normally i Notice for the Analyzer Installation m Analyzer specification have not mentioned against burst never install the A analyzer in the environment with the exploded gas otherwise there would be happen to burst and fire endanger human safety H Analyzer have to install in the location where is smoothly and can be bear the analyzer weight avoid the analyzer from overturn and falling AN m Analyzer should be avoid from strong shine wind and moisture HM During in the
14. s till existing please contact with manufacturer as soon as possible Laypeople or the status of no permit from manufacturer please don t install and dismantle machine by yourself or the manufacturer has right to refuse to repair and maintain it Please read the manual carefully before using the analyzer Wrong operation will do damage to person and the analyzer 6 Configuration GASBOARD 3100P can be following combination GASBOARD 31 ABP Gas components Coal gas analyzer series Gas analyzer series AB Components Components Components 20 2gases 3gases 4gases 21 CO CO2 CO CO2 CH4 CO CO2 CH4 O2 22 CO CH4 CO CO2 02 CO CO2 CH4 H2 CO 02 CO CO2 H2 CO CO2 O2 H2 24 CO H2 CO CH42 O2 CO CH4 O2 H2 25 CO2 CH4 CO CH4 H2 CO2 CH4 O2 H2 26 CO2 O2 CO O2 H2 5gases 27 CO2 H2 CO2 CH42 O2 CO CO2 CH4 O2 H2 28 CHat O2 CO2 CH4 H2 29 CH4 H2 CO2 O2 H2 7 Customer consultation and Service FAX 86 27 87405251 TEL 86 27 87405251 Http www gassensor com cn E mail info gassensor com cn ADD Fenghuang No 3 Road Fenghuang Industrial Park East lake hi tech development zone Wuhan China 430205
15. uld input the concentration the same as what you take for standard gas To change numbers by pressing Left and Right keypad After finishing it press ENT to confirm it 14 E When the calibration status becomes Stable from Unstable to move the cursor to Save by pressing Up and Down keypad then press ENT to save the Span calibration Calibration for other gases A The calibration of CO CH4 H2 CnHm and O2 is the same as CO2 B Standard gas for zero calibration should be N2 Standard gas for span calibration is the same as corresponding gases Part V Diagnoses When the cursor moves on the Diagnoses press ENT to enter it You will find Sensor Signal inside Set up 1 Parameter 2 History 3 Zero 4 Cali 5 Diagnoses 6 Coefficient t Select ESC ENT Sensor signals Ch ADC n Ch ADC n 00 0000 09 3720 COtst 01 0000 10 3647 CO2ref 02 3025 H2 11 3549 COd2tst 03 2192 Bat 12 3549 CH4 04 3809 02 13 3549 CHA4tst 05 0000 14 3549 CnHmref 06 3038 15 3549 CnHm 07 0000 Press 08 3898 COref t Select ESC ENT Part VI Coefficient Under set up interface to move cursor to coefficient then enter into following interface 1 Parameter 2 History 3 Zero 4 Cali 5 Diagnoses t Select Set up CHV or LHV LHV CO HV Amp 1 000 CH4 HV Amp 1 000 CnHm HV Amp 1 000 H2 HV Amp 1 000 HV unit Kcal m3 CH4 self Coef 1 000 ESC ENT 5Trouble shooting No r
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