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PowerFlex 700H AC Drive

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1. no g i Ss Parameter Name amp Description Values x 132 PI Upper Limit Default Maximum Freq 079 Sets the upper limit of the PI output 100 v Min Max 800 0 a Units 0 1 EER 133 PI Preload Default 0 0 Hz 079 Sets the value used to preload the 100 integral component on start or enable Min Max 800 0 1 as Units 0 1 2 134 PI Status Read Only 124 Status of the Process PI regulator oe LE gt RY E x x x xix x x x x x x xlolo olo 1 Condition True pis 1413 12 11 10 9 8 7 6 5 4 3 210 RR Bit 135 PI Ref Meter Default Read Only 124 Present value of the Pl reference signal Min Max 100 0 thru Units 0 1 138 136 PI Fdback Meter Default Read Only 124 a zZ Present value of the PI feedback signal Min Max 100 0 thru Units 0 1 138 Q 137 PI Error Meter Default Read Only 124 Q Present value of the PI error Min Max 100 0 He rn Units 0 1 138 2 138 PI Output Meter Default Read Only 124 Present value of the PI output Min Max 100 0 Hz pe 100 0 138 Units 0 1 Hz 0 1 460 PI Reference Hi Default 100 0 Scales the upper value of PI Reference Min Max 100 0 Sel of the source Units 0 1 461 PI Reference Lo Default 100 0 Scales the lower value of PI Reference Min Max 100 0 Sel of the source Units 0 1 462 PI Feedback Hi Default 100 0 Sc
2. 1000 e E 100 10 100 125 150 175 200 225 250 Full Load Amps Motor OL Hertz defines the frequency where motor overload capacity derate should begin The motor overload capacity is reduced when operating below Motor OL Hertz For all settings of Motor OL Hertz other than zero the overload capacity is reduced to 70 at an output frequency of zero Changing Overload Hz OLHz 10 100 OL Hz 25 80 OL Hz 50 D Oo Continuous Rating 3 DD oO oO 0 10 20 30 40 50 60 70 80 90 100 of Base Speed PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Overspeed Application Notes B 5 Motor NP FLA is multiplied by Motor OL Factor to select the rated current for the motor thermal overload This can be used to raise or lower the level of current that will cause the motor thermal overload to trip The effective overload factor is a combination of Motor OL Hertz and Motor OL Factor Changing Overload Factor 140 OL 1 20 120 OL 1 00 OL 0 80 k e e o oO Q e D Oo Continuous Rating DD oO oO 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Note This graph represents a motor with a speed range of 2 1
3. 12 13 Name Motor Stall MotorOverload HeatsinkOvrTp IGBT OverTemp System Fault OverCurrent Ground Fault Fault eo Alarm Description The motor is operating at high current and low frequency and is not accelerating See Table 3 F Motor Stall Fault F6 Subcode on page 12 for more information on this fault Internal electronic overload trip You can enable disable this fault with parameter 238 Fault Config 1 page 2 28 The heatsink temperature has exceeded the maximum allowable value 85 degrees C Alarm 90 degrees C Fault See Table 3 G Heatsink Over Temperature Fault F8 Subcodes on page 12 for more information on this fault The output transistors have exceeded their maximum operating temperature due to an excessive load See Table 3 H IGBT Over Temperature Fault F9 Subcode on page 13 for more information on this fault A hardware problem exists in the power structure See Table 3 1 System Fault F10 Subcodes on page 13 for more information on this fault The drive output current has exceeded the hardware current limit See Table 3 J Over Current Fault F12 Subcodes on page 14 for more information on this fault Acurrent path to earth ground exists that is greater than 50 of the drive s heavy duty rating The current must appear for 800ms before the drive w
4. Default Min Max Units Default Min Max Units Maximum Speed Maximum Speed 0 1 Hz 0 01 RPM 0 0 Maximum Speed 0 1 Hz 0 01 RPM 11 Preset Spd1 See Speed Ref A Sel Maximum Speed Maximum Speed 0 1 Hz 0 01 RPM 0 0 Maximum Speed 0 1 Hz 0 01 RPM 1 Analog In 1 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Level Maximum Speed Maximum Speed 0 1 Hz 0 01 RPM 0 0 Maximum Speed 0 1 Hz 0 01 RPM 10 0 Hz 300 0 RPM Maximum Speed 0 1Hz 1 RPM 5 0 Hz 150 RPM 10 0 Hz 300 RPM 20 0 Hz 600 RPM 30 0 Hz 900 RPM 40 0 Hz 1200 RPM 50 0 Hz 1500 RPM 60 0 Hz 1800 RPM Maximum Speed 0 1 Hz 1 RPM Related fo I DO I gt ee PD IO I KO Io CO _ I gt KO lO e i KO i gt CO OD fo I DO I gt ICO IO I gt KO ID Io ICO I I gt ICO CO o I DO i gt ODO iO DO OD Programming and Parameters 2 13 D 2 A amp 2 Parameter Name amp Description Values 108 Jog Speed 2 Default 10 0 Hz Sets the output frequency when Jog 300 0 RPM Speed 2 is selected Min Max Maximum Speed Units 0 1 Hz 1 RPM 116 Trim Setpoint Default 0 0 118 Adds or subtracts a percentage of the Min Max 200 speed reference or maximum speed Units 0
5. May 2008 P N 320605 P04 2 2 Programming and Parameters 00 S 2 9 6 Io 2 216 Diagnostics 044 Motor Data 4 6 Do K amp Parameter Name amp Description Values Load Frm Usr Set Default 0 Ready 199 Loads a previously saved set of Options 0 Ready parameter values from a selected user set 1 User Set 1 O location in drive nonvolatile memory to 2 User Set 2 active drive memory 3 User Set 3 Dig In Status Read Only Status of the digital inputs I j B36 D c PINS x x x x x x x x x x ojojojojolo Ht en p514 13 12 1110 9 8 7 6 5 4 3 2 1 0 yx Reserved Bit Motor NP RPM Set to the motor nameplate rated RPM Default 1750 0 RPM Min Max 60 0 19200 0 RPM Units 1 0 RPM No Description File Lists the major parameter file category amp Group Lists the parameter group within a file No Parameter number Parameter value can not be changed until drive is stopped Parameter Name amp Description Parameter name as it appears on an LCD HIM with a brief description of the parameters function Values Defines the various operating characteristics of the parameter Three types exist ENUM Default Lists the value assigned at the factory Read Only no default Options Displays the programming selections available
6. 2 22 Direction Mask 279 Masks Owners 2 32 Maximum Freq 055 Torq Attributes 2 8 Direction Mode 190 Direction Config 2 22 Maximum Speed 082 Spd Mode Limits 2 10 Direction Owner 291 Masks Owners 2 Minimum Speed 081 Spd Mode Limits 2 10 DPI Port Sel 274 Comm Control 2 32 MOP Mask 284 Masks Owners 2 32 DPI Port Value 275 Comm Control 2 32 MOP Owner 296 Masks Owners 2 33 Drive Alarm X 211 212 Diagnostics 2 25 MOP Rate 195 MOP Config 2 22 Drive Checksum 203 Drive Memory 2 23 MOP Reference 011 Metering 2 6 Drive Logic Rslt 271 Comm Control 2 31 Motor Cntl Sel 053 Torq Attributes 2 8 Programming and Parameters 2 43 Parameter Name Number Group Page Parameter Name Number Group Page Motor NP FLA 042 Motor Data 2 7 Speed Ref X Hi 091 094 Speed Reference 2 12 Motor NP Hertz 043 Motor Data 2 7 Speed Ref X Lo 092 095 Speed Reference 2 12 Motor NP Power 045 Motor Data 27 Speed Ref X Sel 090 093 Speed Reference 2 11 Motor NP RPM 044 Motor Data 2 7 Speed Reference 023 Metering 2 7 Motor NP Volts 041 Motor Data 2 7 Speed Units 079 Spd Mode Limits 2 10 Motor OL Count 220 Diagnostics 2 27 Speed Torque Mod 088 Spd Mode Limits 2 11
7. Drive Memory 204 205 206 Parameter Name amp Description Values Dyn UsrSet Cnfg Enables Disables dynamic selection of user parameter sets Important In dynamic mode changes to the parameters are not saved to nonvolatile storage Switching user sets restores the values last saved before enabling dynamic mode Note Added for firmware version 4 001 KY VS SL SS WE o s i xbxfxbxfxfxfxfxdxfxfxlxfxlxfol o Dynamic Mode pis 14 13 12 1110 9 8 7 6 5 4 3 2 10 1 Enabled 0 Disabled as Ctrl Source Factory Default Bit Values 1 Dyn UserSet Sel 0 Digital Inputs x Reserved Dyn UsrSet Sel Selects user set if Dyn UsrSet Cnfg xxxx xx11 Important All digital input selections parameters 361 366 must be identical in all three user sets for proper Dynamic User Set operation even if only two sets are used Note Added for firmware version 4 001 s r o DIA VA a5 Ky Ky User Set ho ko 3 3 Active SS Enabled 2 21 user Sets Enablei 0 1 User Set 2 nnannannEnRENnONE t Eini jig x Reserved 1 1 User Set 3 Bit Factory Default Bit Values Dyn UserSet Actv Indicates the active user set and if the operation is dynamic or normal Note Added for firmware version 4 001 AAAA sss SEM i esse ka ela ol ole
8. Overspeed Limit is a user programmable value that allows operation at maximum speed but also provides an overspeed band that will allow a speed regulator such as slip compensation to increase the output frequency above maximum speed in order to maintain maximum motor speed The figure below illustrates a typical Custom V Hz profile Minimum Speed is entered in Hertz and determines the lower speed reference limit during normal operation Maximum Speed is entered in Hertz and determines the upper speed reference limit The two Speed parameters only limit the speed reference and not the output frequency The actual output frequency at maximum speed reference is the sum of the speed reference plus speed adder components from functions such as slip compensation PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 B 6 Application Notes Power Loss Ride Through The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two Speed Limit limit the output frequency This sum Speed Limit must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequency Allowable Output Frequency Range eS Bus Regulation or Current Limit l lt Allowable Output Frequency Range gt Normal Operation lt Allowable Reference Frequency Range gt
9. Table 3 1 System Fault F10 Subcodes Description Action There is an output phase feedback fault from the motor cables 275 There is an output phase feedback fault from the U phase motor cable Frame 11 and 13 drives only 276 There is an output phase feedback fault from the V phase motor cable Frame 11 and 13 drives only 277 There is an output phase feedback fault from the W phase motor cable Frame 11 and 13 drives only 1042 There is a disturbance at the ASIC fault input of the Power board ribbon cable software 1058 There is a disturbance at the ASIC fault input of the Power board in power unit 1 ribbon cable software Frame 12 and 14 drives only 1074 There is a disturbance at the ASIC fault input of the Power board in power unit 2 ribbon cable software Frame 12 and 14 drives only 1090 There is a disturbance at the ASIC fault input of the Control board application software 1298 There is too much disturbance in system bus traffic on the Power board 1314 There is too much disturbance in system bus traffic on the Power board in power unit 1 Frame 12 and 14 drives only 1330 There is too much disturbance in system bus traffic on the Power board in power unit 2 Frame 12 and 14 drives only 1553 The charging relay feedback is not working 1810 The charging relay control is not set on the Power board 1826 The chargin
10. a digital input programmed to Pwr Loss Lvl If Continue is selected the drive will ignore a loss of DC bus voltage and continue to run the motor until the drive trips on an Undervoltage Fault F004 If Decel is selected there is a choice of two levels for recognizing a power loss If a digital input is programmed for Pwr Loss Ly but is not PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Application Notes B 7 energized or no input is programmed the drive will recognize a power loss at 80 of DC Bus Memory If a digital input is programmed for Pwr Loss Ly and the input is energized a power loss will be recognized at the value of Power Loss Volts If Coast is selected there is a choice of two levels for recognizing a power loss If a digital input is programmed for Pwr Loss Lvl but is not energized or no input is programmed the drive will recognize a power loss at 73 of DC Bus Memory If a digital input is programmed for Power Loss Lv and the input is energized a power loss will be recognized at the value of Power Loss Volts Figure B 2 Power Loss Mode Coast Nominal Bus Voltage 73 Motor Speed TETT Power Loss J Output Enable l Figure B 3 Power Loss Mode Decel Bus Voltage Nominal 80 Motor Speed Mmao Sila Power Loss J Output
11. 0 1 Secs Auto Rstrt Delay Sets the time between restart attempts when Auto Rstrt Tries is set to a value other than zero 2 19 jait I OT PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 20 Programming and Parameters Group Restart Modes 181 Parameter Name amp Description Sleep Wake Mode Enables disables the Sleep Wake function Important When enabled the following conditions must be met e A proper minimum value must be programmed for Sleep Level e Aspeed reference must be selected in Speed Ref A Sel e Atleast one of the following must be programmed and input closed in Digital Inx Sel Enable Stop CF Run Run Forward Run Reverse Note Option 2 was added for firmware version 2 001 Values Default Options 0 Disabled 0 Disabled 1 Direct Enabled 2 Invert ATTENTION Enabling the Sleep Wake function can cause unexpected machine operation during the Wake mode Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do Not use this function without considering the table below and applicable local national amp international codes standards regulations or industry guidelines Conditions Required to Start Drive 1219 Input After Power Up After a Drive Fa
12. 186 PLUS 14 13 12 11 1098 7654 3 210 x Reserved Bit PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Related Programming and Parameters 2 25 Group No Parameter Name amp Description Values 209 Drive Status 1 Read Only 210 Present operating condition of the drive 0 1 Condition True 0 0 Condition False x Reserved wo De Description Port 0 TB Port 1 Port 2 Port 3 Port 4 Port 5 Description 11 10 Ref A Auto 0 Ref B Auto 0 Preset 2 Auto 0 Preset 3 Auto 0 1 1 1 1 Preset 4 Auto Preset 5 Auto Preset 6 Auto Port 6 Preset 7 Auto No Local TB Manual Control Port 1 Manual Port 2 Manual Port 3 Manual Port 4 Manual Port 5 Manual Port 6 Manual Jog Ref 210 Drive Status 2 Read Only 209 Present operating condition of the drive ovooooo 4400 4400 4 400 4400 0000 nia En e Ea a a a A SBA OOOO H nman ao e a Of O80 OD 0 pe Ko 0 Condition False x Reserved 0 0 1 Condition True 10 Diagnostics ne pr ne 211 Drive Alarm 1 I Read Only Alarm conditions that currently exist in the drive Notes Bit 15 was added for firmware version 2 001 Bits 7 8 and 14 were changed to Reserved for firmware version 3 001 o 1 Con
13. Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Options 0 None 0 None 1 External Res 610 0 10000 1 122 0 10000 1 0 Disabled 0 Disabled 1 Enabled 0 0 Secs 0 0 30 0 Secs 0 1 Secs 0 Disabled 0 Disabled 1 Enabled Related D iO er er ICO Seer PO Restart Modes 169 174 175 Programming and Parameters Parameter Name amp Description if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION Equipment damage and or personal injury may result Flying Start En Default 0 Disabled Enables disables the function which Options 0 Disabled reconnects to a spinning motor at actual 1 Enabled RPM when a start command is issued Auto Rstrt Tries Default 0 Sets the maximum number of times the Min Max 0 9 drive attempts to reset a fault and restart Units 1 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines 1 0 Secs Min Max 0 5 30 0 Secs
14. Rev Start Bh J B Stop CF Run ah E ne Er d Run Fwd ah H H J Run Rev jji Jit Jit Jog S Jog Fwd Jog Rev a Fwd Rev More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select2 Jog Reverse Accel 2 Speed Select3 Run Decel 2 Run Forward Stop Mode B Parameter Direction Mode is set to Bipolar or Reverse Dis and one or more of the following digital input functions is configured Fwd Reverse Run Forward Run Reverse Jog Forward or Jog Reverse Not all digital inputs and datalinks in the user set you are saving are the same All user sets must be saved with the same settings for parameters 361 366 300 307 and 310 317 Parameter 96 TB Man Ref Check the parameter settings to Sel is using an analog input avoid problem that is programmed for another function Parameter 168 Start At PowerUp is enabled The drive may start at any time within 10 seconds of drive powerup The drive has temporarily disabled the DB regulator because the resistor temperature has exceeded a predetermined value The Wake timer is counting toward a value that will start the drive PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04
15. Troubleshooting 3 11 No Name Description Action if appropriate 150 Sleep Config Sleep Wake configuration error With parameter 178 Sleep Wake Mode Direct possible causes include drive is stopped and parameter 180 Wake Level lt parameter 182 Sleep Level Stop CF Run Run Forward or Run Reverse is not configured in Digital Inx Sel Fault Alarm Fault Subcodes Table 3 B Fault Alarm Cross Reference 5 SE Name No Ex Name No Anlg In Loss 20 vw MaxFreqCnflct 23 Y AutoReset Lim 33 v MCB PB Config 106 AutoT Enable 114 v MicroWatchdog 130 v AutoT Lm Rot 96 v Motor Stall 6 wW AutoT MagRot 97 v Motor Therm 16 Wi AutoT Rs Stat 9 v MotorCalcData 50 w AutoT Saturat 98 v MotorOverload 7 W Auxiliary In 2 wW New IO Option 107 v BipolarCnflct 136 Vv NP Hz Cnflet 22 v BrakResMissng 28 W NvsReadChksum 47 Y CAN Bus Fit 34 v OutPhasMissng 21 W Decel Inhibit 24 W iv OverCurrent 12 v Device Add 45 v OverSpd Limit 25 v Device Change 44 w OverVoltage 5 wW DigIn CnflctA 133 Y Param Chksum 100 DigIn CnflctB 134 v ParamsDefault 48 v DigIn CnflctC 135 Y Periph Loss 71 wW Fan Cooling 32 v Port DPI Loss 81 v Fatal App 113 v Power Loss 3 W v Gat
16. Values Default Options Default Min Max Units o O Ready Ready Clr Alrm Que Read Only 0 255 1 Related NO D M D IO gt ee IND O gt R ne D OT IND gt e2 IND gt I ne D oe DD OD KO DD ez Programming and Parameters 2 31 Communication File Group No Related Parameter Name amp Description Values 271 Drive Logic Rslt Read Only The final logic command resulting from the combination of all DPI and discrete inputs This parameter has the same structure as the product specific logic command received via DPI and is used in peer to peer communications 0 Condition False ko m 010 1 Condition True 10 x Reserved R wo pr M Description No Command Man Mode Ref A Auto Ref B Auto Preset 3 Auto Preset 4 Auto Preset 5 Auto Preset 6 Auto Preset 7 Auto 272 Drive Ref Rslt Default Read Only Present frequency reference scaled asa Min Max 32767 DPI reference for peer to peer Units 1 communications The value shown is the value prior to the accel decel ramp and the corrections supplied by slip comp PI etc 273 Drive Ramp Rslt Default Read Only Present frequency reference scaled as a_ Min Max 32767 DPI reference for peer to peer Units 1 communications The value shown is the value after the accel d
17. correct input and program for reversing mode Digital input is incorrectly wired None Check input wiring Direction mode parameter is None Reprogram Direction Mode page 2 22 for incorrectly programmed analog Bipolar or digital Unipolar control Motor wiring is improperly phased for None Check for single phasing on the output of the reverse drive A bipolar analog speed command __ None 1 Use meter to check that an analog input input is incorrectly wired or signal is voltage is present absent 2 Check wiring Positive voltage commands forward direction Negative voltage commands reverse direction Stopping the drive results in a Decel Inhibit fault Cause s Indication Corrective Action The bus regulation feature is Decel Inhibit 1 See Attention statement on page P 3 enabled and is halting deceleration fault screen 2 Reprogram parameters 161 162 to due to excessive bus voltage LCD Status Line eliminate any Adjust Freq selection Excess bus voltage is normally due indicates 3 Disable bus regulation parameters 161 amp to excessive regenerated energy or Faulted unstable AC line input voltages 162 and add a dynamic brake Internal timer has halted drive 4 Correct AC input line instability or add an operation isolation transformer 5 Reset drive Technical Support Wizards If you are connected to a drive via DriveExplorer or DriveExecutive you can run a
18. x x x x x x x x x o 0 0 0 0 0 1 1 ssuing Command pits 14 13 12 11 10 9 8 7 6 5 4 3 21 0 cue Bit Start Owner See Stop Owner Adapters that are presently issuing a valid start command Jog Owner See Stop Owner Adapters that are presently issuing a valid jog command Direction Owner See Stop Owner Adapter that currently has exclusive control of direction changes Reference Owner See Stop Owner Adapter that has the exclusive control of the command frequency source selection Accel Owner See Stop Owner Adapter that has exclusive control of selecting Accel Time 1 2 Decel Owner See Stop Owner Adapter that has exclusive control of selecting Decel Time 1 2 Fault Clr Owner See Stop Owner Adapter that is presently clearing a fault MOP Owner See Stop Owner Adapters that are currently issuing increases or decreases in MOP command frequency Local Owner See Stop Owner Adapter that has requested exclusive control of all drive logic functions If an adapter is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running Data In A1 Link A Word 1 Default 0 0 Disabled Data In A2 Link A Word 2 Min Max 0 486 Parameter number whose value willbe Units 1 written from a communications device data table Value will not be updated until drive is stopped Refer to
19. 1 Dependent on the setting of parameter 118 Trim Out Select Note Added for firmware version 3 001 117 Trim In Select Default 2 Analog In 2 090 Specifies which analog input signal is Options 0 Setpoint 093 being used as a trim input 1 Analog In 1 2 Analog In 2 1 See Installation Manual for DPI port 3 8 Reserved locations 9 MOP Level 10 Reserved 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 Q 18 DPI Port 10 Fe 19 DPI Port 2 20 DPI Port 3 SE 21 DPI Port 40 ay 22 DPI Port 5 w 118 Trim Out Select 117 2 Specifies which speed references are to be trimmed and allows you to trim the 119 speed reference based on a percentage or the frequency of the input signal 120 Note Added bit 2 Add or for firmware version 3 001 VEG USS WAS i x xx x x1 x x x x x x x x 0 0 0 18 2 8it10 pits 1413 12 17 10 9 8 7 6 5 4 3 210 _1 Timmed Bit 0 Add Not Trimmed Factory Default Bit Values x Reserved 119 Trim Hi Default 60 0 Hz 079 Scales the upper value of the Trim In Min Max Maximum Speed Select selection when the source is an Units 0 1 Hz analog input 1 RPM 120 Trim Lo Default 0 0 Hz 079 Scales the lower value of the Trim In Min Max Maximum Speed 117 Select selection when the
20. 2 141 Decel Time 2 143 ikt Load Limits Current Lmt Sel 147 Current Lmt Val 148 hi Stop Brake Stop Brk Mode A 155 DC Brake Level 158 Bus Reg Mode B 162 Modes Stop Brk ModeB 156 DC Brake Time 159 DB Resistor Type 163 DC Brk Lvl Sel 157 BusRegModeA 161 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Power Loss Volts 186 Utility Direction Config Direction Mode 190 ren Drive Memory Param Access Lvl 196 Load Frm Usr Set 198 Language 201 Reset To Defalts 197 Save To User Set 199 We Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217 Faults Fault Config 1 238 Alarms Alarm Config 1 259 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 4 Programming and Parameters File Group Parameters Inputs Outputs Analog Inputs Anlg In Config 320 Analog Int Lo 323 Analog In2 Lo 326 Analog In1 Hi 322 Analog In2 Hi 325 PUR Ga Analog Outputs Analog Outi 2 Sel 342 Analog Qutt 2Lo 344 Analog Out2 Hi 346 Analog Out1 Hi 343 Analog Out1 2 Sel 345 Analog Quti 2Lo 347 Ol Digital Inputs Digital In1 Sel 361 Digital In4 Sel 364 20C DG1 Remove 358 Digital In2 Sel 362 Digital In5 Sel 365 20C DG1 Status 359 Digital Ina Sel 363 Digital In6 Sel 366 Digital Outputs Digital Out1 Sel 380 Digital Out3 Sel 388 Dig Out2 Level 385 Digital Out2 Sel 384 Dig Out1 Level 381 Dig O
21. 2 7 N NET LED 1 2 3 1 Non Resettable 3 2 O Operator Interface A 5 Output Current 2 6 Output Freq 2 6 Output Power 2 6 Output Powr Fctr 2 6 Output Voltage 2 6 Overspeed B 5 Overspeed Limit 2 11 P Param Access Lvl 2 22 Parameter Changing Editing A 5 Descriptions 2 1 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 File Group Parameter Organization 2 3 Linear List 2 3 Viewing A 5 Parameter Cross Reference by Name 2 42 by Number 2 44 Parameter View Advanced Vector Control 2 4 Basic Vector Control 2 3 Parameters 20C DG1 Remove 2 38 20C DG1 Status 2 38 Accel Mask 2 32 Accel Owner 2 33 Accel Time x 2 16 Alarm 1 Fault 2 27 Alarm 2 Fault 2 28 Alarm Clear 2 30 Alarm Config 1 2 29 Alarm x Code 2 30 Analog In1 Hi 2 35 Analog In1 Lo 2 36 Analog In2 Hi 2 35 Analog In2 Lo 2 36 Analog Inx Value 2 6 Analog Out Scale 2 37 Analog Out1 Hi 2 37 Analog Out1 Lo 2 37 Analog Out Sel 2 36 Analog Out2 Hi 2 37 Analog Out2 Lo 2 37 Analog Out2 Sel 2 36 Anlg In Config 2 35 Anlg In Sqr Root 2 35 Anlg In1 Loss 2 36 Anlg In2 Loss 2 36 Anlg Out Absolut 2 36 Anlg Out Config 2 36 Anlg Out Setpt 2 37 Auto Rstrt Delay 2 19 Auto Rstrt Tries 2 19 Autotune 2 9 Break Frequency 2 10 Break Voltage 2 10 Bus Reg Kd 2 18 Bus Reg Ki 2 17 Bus Reg Kp 2 18 Bus Reg Mode A 2 18 Bus Reg Mode B 2 18 Clear F
22. 20C DG1 option board inputs on the 20C DG1 option board If this fault occurs again replace the Main Control board 9815 A single hardware problem has been detected in the safe disable Replace the 20C DG1 option board If this fault occurs again inputs on the 20C DG1 option board replace the Main Control board PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 14 Troubleshooting Subcode Description Action 10071 A single hardware problem has been detected in the safe disable Replace the 20C DG1 option board If this fault occurs again inputs on the 20C DG1 option board replace the Main Control board 10327 A single hardware problem has been detected in the safe disable Replace the 20C DG1 option board If this fault occurs again inputs on the 20C DG1 option board replace the Main Control board 10583 A single hardware problem has been detected in the thermistor Replace the 20C DG1 option board input on the 20C DG1 option board 10839 A single hardware problem has been detected in the thermistor Replace the 20C DG1 option board input on the 20C DG1 option board 11096 A single hardware problem has been detected in the thermistor Replace the 20C DG1 option board input on the 20C DG1 option board 11351 A single hardware problem has been detected in the safe disable Replace the 20C
23. 29 Anlg OutX Scale 354 355 Analog Outputs 2 37 Fault 4 Subcode 549 Faults HD Anlg OutX Setpt 377 378 Analog Outputs 2 37 Fault 4 Time 250 Faults 2 29 Auto Rstrt Delay 175 Restart Modes 2 19 Fault 5 Code 251 Faulis 2 29 Auto Rstrt Tries 174 Restart Modes 2 19 Fault 5 Subcode 551 Faults 2 29 Autotune 061 Torg Attributes 2 9 Fault 5 Time 252 Faults 2 29 Break Frequency 072 Volts per Hertz 2 10 Fault 6 Code 253 Faults 2 29 Break Voltage 071 Volts per Hertz 2 10 Fault 6 Subcode 553 Faults 2 29 Bus Reg Kd 165 Stop Brake Modes 2 18 Fault 6 Time 254 Faults 2 29 Bus Reg Ki 160 Stop Brake Modes 2 17 Fault 7 Code 255 Faults 2 29 Bus Reg Kp 164 Stop Brake Modes 2 18 Fault 7 Subcode 555 Faults 2 29 Bus Reg Mode X 161 162 Stop Brake Modes 2 18 Fault 7 Time 256 Faults 2 29 Commanded Speed 002 Metering 2 6 Fault 8 Code 257 Faults 2 29 Commanded Torque 024 Metering 2 Fault 8 Subcode 557 Faults 2 29 Compensation 056 Torg Attributes 28 Fault 8 Time 258 Faults 2 29 Control SW Ver 029 Drive Data 2 7 Fault Amps 225 Diagnostics AOT Current Lmt Gain 149 Load Limits 2 16 Fault Bus Volts 226 Diagnostics 2 27 Current Lmt Sel 147 Load Limits 2 1 Fault Clear 240 Faults 2 28 Current Lmt Val 148 Load Limits 2 16 Fault Clear Mode 241 Faults 2 28 Data In XX 300 307 Datalinks 2 33 Fault Clr Mask 283 Masks Owners 2 32 Data Out XX 310 317 Datalinks 2 34 Fault Clr Owner 295 Masks Owners 2 33 DB Resistor Type 163 Stop Brake Modes 2 18 Fault Config
24. ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Figure B 2 on page B 7 or equivalent must be supplied DB Resistor Type Selects whether an external DB resistor will be used Note Used for frame 9 drives only Bus Reg Kp Proportional gain for the bus regulator Used to adjust regulator response Bus Reg Kd Derivative gain for the bus regulator Used to control regulator overshoot Fan Control Enables Disables the drive cooling fan control Disabled Drive cooling fan control off fan s always runs Enabled Drive cooling fan control on the cooling fan s stops if the drive is stopped and the heatsink temperature is below 55 C for 60 seconds Note Added for firmware version 4 001 Powerup Delay Defines the programmed delay time in seconds before a start command is accepted after a power up Start At PowerUp Enables disables a feature to issue a Start or Run command and automatically resume running at commanded speed after drive input power is restored Requires a digital input configured for Run or Start and a valid start contact PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Default Options
25. Anlg In Config Analog Inputs 2 321 Anlg In Sqr Root Analog Inputs 2 35 322 325 Analog In X Hi Analog Inputs 2 35 2 46 Programming and Parameters Notes PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Chapter 3 Troubleshooting This chapter provides information to guide you in troubleshooting the PowerFlex 700H Included is a listing and description of drive faults with possible solutions when applicable and alarms For information on See page Drive Status 3 1 Faults and Alarms 3 2 Manually Clearing Faults 3 3 Fault and Alarm Descriptions 3 3 Clearing Alarms 3 19 Common Symptoms and Corrective Actions 3 19 Technical Support Options 3 21 Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the LEDs and or the HIM if present Front Panel LED Indications Figure 3 1 Drive Status Indicators 0 se Name Color State Description O PWR Power Green Steady llluminates when power is applied to the drive PORTO Green Status of DPI port internal communications if present MOD Yellow Status of communications module when installed NET A Red l Status of network if connected NET B Red Status of secondary network if connected 1 Refer to the a
26. Both PWM 1st Reserved Reduce Clim Reserved 3 Both PWM 1st 1 5 kHz or 2 kHz based on Drive Rating p oO Ww 1 Based on Drive Rating 1 kHz 0 0 RPM 0 0 200 0 RPM 0 1 RPM Disabled Disabled 1 Enabled are i gt iS KO uer gt KO N are ars gt 60 N Programming and Parameters 2 17 xo 2 2 l g 5 Oo KL g 2 Parameter Name amp Description Values 155 Stop Brk Mode A Default 1 Ramp 157 156 Stop Brk Mode B Default 0 Coast 158 Active stop mode Stop Mode A is active Options 0 Coast 1 159 unless Stop Mode B is selected by 1 Ramp inputs 2 Ramp to Hold O 1 Refer to Stop Modes on page B 17 for 3 DC Brake important information When using options 1 or 2 refer to the Attention statements at DC Brake Level 157 DC Brake Lvl Sel Default 0 DC Brake Lvl 155 Selects the source for DC Brake Level Options 0 DC Brake Lvi o 1 Analog In 1 2 Analog In 2 2S 158 DC Brake Level Default Rated Amps Defines the DC brake current level Min Max 0 Rated Amps 9 injected into the motor when DC Brake Units 0 1 Amps is selected as a stop mode The DC braking voltage used in this x function is created by a PWM algorithm co and may not generate the smooth holding B force needed for some applications ATTENTION If a hazard
27. DG1 option board If this fault occurs again inputs or in the thermistor input on the 20C DG1 option board replace the Main Control board 11607 A single hardware problem has been detected in the safe disable Replace the 20C DG1 option board If this fault occurs again inputs or in the thermistor input on the 20C DG1 option board replace the Main Control board 11863 A single hardware problem has been detected in the safe disable Replace the 20C DG1 option board If this fault occurs again inputs or in the thermistor input on the 20C DG1 option board replace the Main Control board 12119 The 20C DG1 option board has been mounted in an incompatible Replace the Main Control board Main Control board that is not equipped with the Safe Disable function 12376 Parameter expander board slot B Therm Trip is set to OFF even if the jumper X12 is not cut Table 3 J Over Current Fault F12 Subcodes Subcode Description 272 273 There is an over current in the power unit 275 There is an over current in the U phase of the power unit Frame 11 and 13 drives only 276 There is an over current in the V phase of the power unit Frame 11 and 13 drives only 277 There is an over current in the W phase of the power unit Frame 11 and 13 drives only 288 289 There is an over current in power unit 1 Frame 12 drives only 291 There is an over current in the U phase of power unit 1 Frame 14 drives only 292 There is an over current in the V phase of power un
28. Mask 2 32 Fault Config x 2 28 Fault Frequency 2 27 Fault x Code 2 29 Feedback Select 2 10 Flux Current 2 6 Flux Current Ref 2 9 Flux Up Mode 2 9 Flux Up Time 2 9 Flying Start En 2 19 IR Voltage Drop 2 9 Jog Mask 2 32 Jog Owner 2 33 Jog Speed 2 12 Language 2 23 Last Stop Source 2 26 Load Frm Usr Set 2 2 2 23 Local Mask 2 32 Local Owner 2 33 Logic Mask 2 32 Man Ref Preload 2 22 Maximum Freq 2 8 Maximum Speed 2 10 Minimum Speed 2 10 MOP Mask 2 32 MOP Owner 2 33 MOP Rate 2 22 MOP Reference 2 6 Motor Cntl Sel 2 8 Motor NP FLA 2 7 Motor NP Hertz 2 7 Motor NP Power 2 7 Motor NP RPM 2 2 2 7 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Index 6 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Motor NP Volts 2 7 Motor OL Count 2 27 Motor OL Factor 2 8 Motor OL Hertz 2 8 Motor OL Mode 2 8 Motor Poles 2 8 Motor Type 2 7 Output Current 2 6 Output Freq 2 6 Output Power 2 6 Output Powr For 2 6 Output Voltage 2 6 Overspeed Limit 2 11 Param Access Lvl 2 22 PI Configuration 2 14 PI Control 2 14 PI Error Meter 2 15 PI Fdback Meter 2 15 PI Feedback Hi 2 15 PI Feedback Lo 2 15 PI Feedback Sel 2 14 PI Integral Time 2 14 PI Lower Limit 2 14 PI Output Gain 2 15 PI Output Meter 2 15 PI Preload 2 15 PI Prop Gain 2 14 PI Ref Meter 2 15 PI Reference
29. Max 0 000 20 000mA input x scaling block 10 000V Anlg In Config parameter 320 defines if 0 000 10 000V this input will be 10V or 0 20 mA Units 10 001 mA Note The Min value was changed from 0 001 Volt 4 000mA to 0 000mA for firmware version 3 001 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 36 Programming and Parameters Group 324 327 Analog Inputs 340 341 n a o D n 5 a 342 345 Analog Outputs no 2 s Parameter Name amp Description Values Analog In1 Lo Default 0 000 Volt 091 Analog In2 Lo 0 000 Volt 092 Sets the lowest input value to the analog Min Max 0 000 20 000mA input x scaling block 10 000V Anlg In Config parameter 320 defines if 0 000 10 000V this input will be 10V or 0 20 mA Units 10 001 mA Note The Min value was changed from 0 001 Volt 4 000mA to 0 000mA for firmware version 3 001 Analog In1 Loss Default 0 Disabled 091 Analog In2 Loss 0 Disabled 092 Selects drive action when an analog Options 0 Disabled signal loss is detected Signal loss is 1 Fault defined as an analog signal less than 1V 2 Hold Input or 2mA The signal loss event ends and 3 Set Input Lo normal operation
30. Motor OL Factor 048 Motor Data 2 8 Start At PowerUp 168 Restart Modes 2 18 Motor OL Hertz 047 Motor Data 2 8 Start Inhibits 214 Diagnostics 2 26 Motor OL Mode 050 Motor Data 2 8 Start Mask 277 Masks Owners 2 32 Motor Poles 049 Motor Data 2 8 Start Owner 289 Masks Owners 2 33 Motor Type 040 Motor Data 2 7 Start Acc Boost 069 Volts per Hertz 2 10 Mtr NP Pwr Units 046 Motor Data 2 Status X Fault 227 228 Diagnostics 2 27 Output Current 003 Metering 2 6 Stop Owner 288 Masks Owners 2 33 Output Freq 001 Metering 2 6 Stop Brk Mode X 155 156 Stop Brake Modes 2 17 Output Power 007 Metering 2 6 SV Boost Filter 059 Torq Attributes 2 9 Output Powr Fctr 008 Metering 2 6 TB Man Ref Hi 097 Speed Reference 2 12 Output Voltage 006 Metering 2 6 TB Man Ref Lo 098 Speed Reference 2 12 Overspeed Limit 083 Spd Mode Limits 2 11 TB Man Ref Sel 096 Speed Reference 2 12 Param Access Lvl 196 Drive Memory 2 22 Testpoint 1 Data 235 Diagnostics 2 28 PI Configuration 124 Process PI 2 14 Testpoint 2 Data 237 Diagnostics 2 28 PI Control 125 Process PI 2 14 Testpoint 1 Sel 234 Diagnostics 2 28 PI Error Meter 137 Process PI 2 15 Testpoint 2 Sel 236 Diagnostics 2 28 PI Fdback Meter 136 Process PI el Torque Current 004 Metering a PI Feedback Hi 462 Process P 215 Trim Setpoint 116 Speed Trim 2 13 PI Feedback Lo 463 Process P 2 15 Trim Hi 119 Speed Trim 2 13 PI Feedback Sel 128 Process PI 2 14 Trim In Select 117 Speed Trim 2 13 PI Integral Time 129 Process P 2 14 Trim Lo 1
31. PowerFlex 700H Programming Manual is designed to provide basic start up programming and fault information For installation information refer to the PowerFlex 700S 700H Adjustable Frequency AC Drives Installation Instructions publication PFLEX IN006 Detailed drive information can be found in the PowerFlex Reference Manual publication PFLEX RMO01 The following manuals are recommended for general drive information Title Publication Available Online at Industrial Automation Wiring and 1770 4 1 Grounding Guidelines Preventive Maintenance of Industrial DRIVES TDO001 Control and Drive System Equipment sje det Kea p T SGh1 1 www rockwellautomation com literature State Control A Global Reference Guide for Reading 100 2 10 Schematic Diagrams Guarding Against Electrostatic Damage 8000 4 5 2 For detailed PowerFlex 700H information Title Publication Available Online at PowerFlex Reference Manual PFLEX RM001 PowerFlex 700H 700S Installation PFLEX IN006 Instructions www rockwellautomation com literature PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 P 2 Overview Manual Conventions General Precautions For Allen Bradley Drives Technical Support Title Online at Allen Bradley Drives Technical Support www ab com support abdrives e In this manual we refer to the PowerFlex 700H Adjustable Frequency AC Drive as
32. See Speed Ref A Sel Speed Ref B Hi Scales the upper value of the Speed Ref B Sel selection when the source is an analog input Speed Ref B Lo Scales the lower value of the Speed Ref B Sel selection when the source is an analog input TB Man Ref Sel Sets the manual speed reference source when a digital input is configured for Auto Manual 1 Analog In 2 is not a valid selection if it was selected for any of the following Trim In Select PI Feedback Sel PI Reference Sel Current Lmt Sel Sleep Wake Ref TB Man Ref Hi Scales the upper value of the TB Man Ref Sel selection when the source is an analog input TB Man Ref Lo Scales the lower value of the TB Man Ref Sel selection when the source is an analog input Jog Speed 1 Sets the output frequency when Jog Speed 1 is selected Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Provides an internal fixed speed command value In bipolar mode direction is commanded by the sign of the reference PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Values Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units
33. amp Description Values 597 Write Mask Act Read Only Status of write access for DPI ports When bit 15 is set network security is controlling the write mask instead of parameter 596 Write Mask Cfg Note Added for firmware version 4 001 AANA ODAN cy VIVVSYS Ol x x xixix xix x x 1 t 1 t 1 x 1 Write Permitted 2 pa 121110 9 8 7 6 5 4 3 2 1 0 PzRead Ony E Bit 3 Factory Default Bit Values 5 amp 598 Logic Mask Act Read Only Indicates status of the logic mask for DPI ports When bit 15 is set network 2 security is controlling the logic mask instead of parameter 276 Logic Mask Note Added for firmware version 4 001 KIAINA AA Cy SAS 6 ne Ol x xix xix xix x xit 1 1 1 1 4 Control Permitte ris 14131211110 9 8 7 6 5 4 3 2 1 0 reke Bit Factory Default Bit Values Inputs Outputs File 3 g l amp amp Parameter Name amp Description Values 320 Anlg In Config 322 Selects the mode for the analog inputs RI 326 NY X x x x x x x x x x xxx IX OP ar oe 98 7 65413 210 vpn Bit Factory Default Bit Values 321 Anlg In Sqr Root em Enables disables the square root function for each input 4 r gt a OA D Ea we SE way ey x x x x x x xx x x x x x x ofo p enable ae 10 9 8 7 6 5 413 2 1 0 Reserved Bit Factory Default Bit Values 322 Analog In1 Hi Default 10 000 Volt 091 325 Analog In2 Hi 10 000 Volt 092 Sets the highest input value to the analog Min
34. be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault However it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes However an OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times However a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Important These faults are not instantaneous Test results have shown that they can take between 2 12 seconds to occur PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 P 4
35. changed to Reserved for firmware version 3 001 gy Noaoa A VEST HESSSSSPESENNS ENST 1 Inhibit True o xlolololololi xlolol1 lolololo VE plis 1418 12 11 10 9 8 7 6 5 4 3 2 1 0 ene Bit Last Stop Source Default Read Only Displays the source that initiated the most Options 0 Pwr Removed recent stop sequence It will be cleared 1 5 DPI Port 1 5 set to 0 during the next start sequence 6 Reserved 7 Digital In 8 Fault 9 Not Enabled 10 Sleep 11 Jog 12 Autotune 13 Precharge Dig In Status Read Only Status of the digital inputs SVP 1 Input Present x x x x x x x x x x o0 ojojojojo Z 0 Input Not Present pits 1413 12 1110 9 8 7 6 5 4 3 2 1 0 Reserved Bit Dig Out Status Read Only Status of the digital outputs SMS JYS xix x x x x x x x xix x x o0 o o eae ed Output De energize pis 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserved Bit Drive Temp Default Read Only Present operating temperature of the Min Max 0 0 100 0 drive power section Units 0 1 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Related i gt DO iO I gt ICO IK I gt KO I gt io ek de O ak de O PD OD D Je je O gt re de gt Ion
36. checksum error or is new and the parameters for the device board remain unchanged PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Troubleshooting 3 17 Subcode Description 321 A device or circuit board has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged 322 The Control board has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged 326 The circuit board in Slot A of the control unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged 327 The circuit board in Slot B of the control unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged 330 The circuit board in Slot E of the control unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged 369 The Star Coupler board on the control unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged Frame 12 and 14 drives only 370 The Star Coupler board has been changed added removed
37. deceleration are not affected by the skip frequencies Normal accel decel will proceed through the band once the commanded frequency is greater than the skip frequency See A amp B in Figure B 6 This function affects only continuous operation within the band PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Application Notes B 13 Skip Frequency Examples The skip frequency will have me hysteresis so the output does not Ke toggle between high and low bl values Three distinct bands can be programmed If none of the SKP Frequency 1 ope skip bands touch or overlap each lt 9sssssssessessosneesssssr band has its own high low limit Skip Frequency 2 Skip Band 2 0Hz If skip bands overlap or touch the i center frequency is recalculated f based on the highest and lowest band values ME sm oo nt mm Aiie Skip Frequency 1 Skip Band Skip Frequency 2 w Recalculated SER ccs PE a Skip Frequency 0Hz If a skip band s extend beyond bold the max frequency limits the highest band value will be clamped at the max frequency limit The center frequency is recalculated based on the highest and lowest band values frctttttsmsmmssssssssnsmsssse Max Frequency ee d Skip w Recalculated eee EE Skip Frequency 0Hz If the band is outside the limits ses the skip band is inactive ian Skip Frequency 1 scp Bard 60 Hz
38. drive PowerFlex 700H or PowerFlex 700H Drive e To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled e The following words are used throughout the manual to describe an action Word Can Meaning Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended A A A ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel fa
39. in power unit 1 Frame 12 and 14 drives only 290 There is a heatsink over temperature on the Power board of power unit 1 Frame 12 and 14 drives only 291 There is a heatsink over temperature in the U phase of power unit 1 Frame 12 and 14 drives only 292 There is a heatsink over temperature in the V phase of power unit 1 Frame 12 and 14 drives only 293 There is a heatsink over temperature in the W phase of power unit 1 Frame 12 and 14 drives only 304 305 There is a heatsink over temperature in power unit 2 Frame 12 and 14 drives only 306 There is a heatsink over temperature on the Power board of power unit 2 Frame 12 and 14 drives only 307 There is a heatsink over temperature in the U phase of power unit 2 Frame 12 and 14 drives only 308 There is a heatsink over temperature in the V phase of power unit 2 Frame 12 and 14 drives only 309 There is a heatsink over temperature in the W phase of power unit 2 Frame 12 and 14 drives only 530 There is a Thermistor over temperature on the Power board Frame 12 and 14 drives only PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Subcode 273 Troubleshooting 3 13 Table 3 H IGBT Over Temperature Fault F9 Subcode Subcode Description 273 The output transistors have exceeded their maximum operating temperature due to an excessive load
40. jw D D de 00 IO Io 00 A de 20 00 co Go ioc se ico e de CO 00 Group No Diagnostics 220 224 225 226 227 228 229 Programming and Parameters Parameter Name amp Description Values Motor OL Count Default Read Only Accumulated percentage of motor Min Max 0 0 100 0 overload Continuously operating the Units 0 1 motor over 100 of the motor overload setting will increase this value to 100 and cause a drive fault Fault Frequency Default Read Only Captures and displays the output speed Min Max 0 0 Maximum Freq of the drive at the time of the last fault Units 0 1 Hz Fault Amps Default Read Only Captures and displays motor amps at the Min Max 0 0 Rated Amps x 2 time of the last fault Units 0 1 Amps Fault Bus Volts Default Read Only Captures and displays the DC bus voltage Min Max 0 0 Max Bus Volts of the drive at the time of the last fault Units 0 1 VDC Status 1 Fault Read Only Captures and displays Drive Status 1 bit pattern at the time of the last fault ol 1 Condition True 0 0 Condition False x Reserved Status 2 Fault Read Only Captures and displays Drive Status 2 bit pattern at the time of the last fault gt S N L SATA NISS S SIIS SS GOS ESE ESS SQ
41. l 8 Motor Volts f t H rssnnsnnnen rennene z S la Frequency Trim due to Overspeed l S ine Speed Control Mode l Limit gt Break Volts 4 ne i I i i Start Boost7T i i I i I I I 0 Min Break Motor Max Output ax Speed Frequency Hz Speed Freq Limit Freq Frequency When AC input power is lost energy is being supplied to the motor from the DC bus capacitors The energy from the capacitors is not being replaced via the AC line thus the DC bus voltage will fall rapidly The drive must detect this fall and react according to the way it is programmed There are three possible methods of dealing with low bus voltages 1 Coast Disable the transistors and allow the motor to coast 2 Decel Decelerate the motor at just the correct rate so that the energy absorbed from the mechanical load balances the losses 3 Continue Allow the drive to power the motor down to the undervoltage trip level Two parameters display DC bus voltage e DC Bus Voltage displays the instantaneous value e DC Bus Memory displays an estimate of the full load DC bus voltage All drive reactions to power loss are based on either a fixed percentage of DC Bus Memory a fixed DC bus voltage or a user programmable DC bus voltage The selected power loss mode determines which trigger levels are available and the choice of voltage levels is made by toggling
42. oo N m a Ke 9 D a a Parameter Name amp Description Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel Selects the function for the digital inputs Notes Options 36 42 are Reserved Added options 43 and 46 for firmware version 3 001 Added options 41 42 44 and 45 for firmware version 4 001 1 Speed Select Inputs 3 Auto Reference Source 1 0 Reference A 1 Reference B 0 Preset Speed 2 1 Preset Speed 3 0 1 0 1 De Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 44440000 4400 4 400 To access Preset Speed 1 set Speed Ref x Sel to Preset Speed 1 Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in2 wire Refer to Table 3 A for information on resolving this type of conflict When Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be used to clear a fault condition 3 Typical 3 Wire Inputs Requires that only 3 wire functions are chosen Including 2 wire selections will cause a type 2 alarm 4 Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm See Table 3 A for conflicts 5 Auto Manual Refer
43. the AC input line voltage 1 Check for DC voltage imbalance between the power modules 2 Check for current output imbalance between the power modules 1 Check the motor wiring 2 Check the motor for an open phase The fan pump mode is selected in Motor Cntl Sel and the ratio of parameter 43 Motor NP Hertz to 55 Maximum Freq is greater than 26 The sum of parameters 82 Maximum Speed and 83 Overspeed Limit exceeds 55 Maximum Freq Raise Maximum Freq or lower Maximum Speed and or Overspeed Limit so that the sum is less than or equal to Maximum Freq The drive cannot follow the commanded decel due to bus limiting Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than the value programmed in parameter 83 Overspeed Limit 1 Verify that the input voltage is within the specified limits 2 Verify that the system ground impedance follows the proper grounding techniques 3 Disable bus regulation and or add a dynamic brake resistor and or extend the deceleration time Remove the excessive load or overhauling conditions or increase the value in Overspeed Limit PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 6 Troubleshooting No 26 27 28 29 30 31 32 33 34 37 Name VHz Neg Slope SpdRef Cnflot BrakResMissing Anlg In L
44. x x ix x x x x x 0 0 fe 121110 9 8 7 6 5 43 2 1 of Do Not Save Bit Factory Default Bit Values MOP Rate Default 1 0 Hz s Sets rate of change of the MOP reference 30 0 RPM s in response to a digital input Min Max 0 2 Maximum Speed 6 0 Maximum Speed Units 10 1 Hz s 0 1 RPM s Param Access Lvl Default 0 Basic Selects the parameter display level Options 0 Basic viewable on the HIM 1 Advanced Basic Reduced param set 2 Reserved Advanced Full param set PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Related Group Drive Memory 198 199 200 201 202 203 Parameter Name amp Description Reset To Defalts Resets parameters to the factory defaults except parameters Mtr NP Pwr Units Speed Units Language and Param Access Lvl parameters 46 79 196 and 201 Important The drive will reset after a reset to defaults e 1 Ready resets all affected parameters to the factory default based on the value of Voltage Class e 2 Low Voltage and 3 High Voltage will set Voltage Class to low or high voltage setting respectively then reset the parameters to the factory default based on the value of Voltage Class Load Frm Usr Set Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to
45. 0 Fl as PI Status pf G r if l PI Fbk Sel gt H gt PiFbk Spd Cmd 1H A 7 PI Config Pong Exclusive Current Limit or Volt Limit Preload Value bd Spd Cmd PI Config PreloadCmd Enabled PI Status PI Config Enabled SpdReg PI Config I ZeroClamp amp J F 32K Linear Ramp Spd Ref Tl eat pl Spd Ramp gt IK 1H 432K gt gt Spd Cmd H 5 0 PI Config gt Torq Trim 10 F 3K 4 L Zclamped A Hp Y 800 1 DE gt 30 Fs 800 Vector Control Option Torq Ref A gt gt gt Torq Cmd currently not available for v PowerFlex 700H drives Torq Ref B gt 800 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Application Notes B 9 The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive The algorithm will then adjust the output of the PI regulator changing drive output frequency to try and make the process variable equal the setpoint It can operate as trim mode by summing the PI loop output with a master speed reference Slip Comp Slip Adder XS gt t Open Linear Ramp Loop Spd Ref amp S Curve gt Spd Cmd f Process PI Pei Sa 6a SSS Process PI F Controller PIFbk m gt PI Enabled Speed Control Or it can operate as control mode by
46. 00 13 15 Reserved 16 Speed Ref Maximum Speed 0 Hz Maximum Speed 17 23 Reserved 24 Param Cntl PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 er DE e gt 2 fey O D gt 2 E3 km ny S A a Group 344 347 354 355 377 378 Parameter Name amp Description Analog Out1 Hi Analog Out2 Hi Sets the analog output value when the source value is at maximum Note The Min value was changed from 4 000mA to 0 000mA for firmware version 3 001 Analog Out1 Lo Analog Out2 Lo Sets the analog output value when the source value is at minimum Note The Min value was changed from 4 000mA to 0 000mA for firmware version 3 001 Anlg Out1 Scale Anlg Out2 Scale Sets the high value for the range of analog out scale Entering 0 0 will disable this scale and max scale will be used Example If Analog Out Sel Commanded Trq a value of 150 150 scale in place of the default 800 Anlg1 Out Setpt Anlg2 Out Setpt Sets the analog output value from a communication device Example Set Data In Ax to 377 value from communication device Then set Analog Outx Sel to Param Cntl Programming and Parameters Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units 20 000 m
47. 01D EN P May 2008 P N 320605 P04 Troubleshooting 3 19 Clearing Alarms Common Symptoms and Corrective Actions Alarms are automatically cleared when the condition that caused the alarm is no longer present Drive does not Start from Start or Run Inputs wired to the terminal block Cause s Indication Corrective Action Drive is Faulted Flashing red status light Clear fault e Press Stop e Cycle power e Set Fault Clear to 1 See page 2 28 e Clear Faults on the HIM Diagnostic menu Incorrect input wiring See pages None Wire inputs correctly and or install Installation Manual for wiring examples jumper e 2 wire control requires Run Run Forward Run Reverse or Jog input e 3 wire control requires Start and Stop inputs e Jumper from terminal 17 to 20 is required when using the 24V DC internal supply Incorrect digital input programming None e Mutually exclusive choices have been correct inputs See page 2 39 made i e Jog and Jog Forward Start or Run programming may be e 2 wire and 3 wire programming may missing be conflicting Flashing yellow status Program Digital Inx Sel to e Exclusive functions i e direction light and DigIn CflctB resolve conflicts See page 2 39 control may have multiple inputs indication on LCD HIM Remove multiple selections for the Program Digital Inx Sel for configured Drive Status 2 shows same function e Stop is factory default
48. 084 086 Spd Mode Limits 2 11 Sleep Level 182 Restart Modes 2 21 Sleep Time 183 Restart Modes 2 21 Sleep Wake Mode 178 Restart Modes 2 20 Sleep Wake Ref 179 Restart Modes 2 20 Slip RPM FLA 121 Slip Comp 2 13 Slip RPM Meter 123 Slip Comp 2 14 Speed Feedback 025 Metering 2 7 Speed Ref Source 213 Diagnostics 2 26 2 44 Programming and Parameters Parameter Cross Reference by Number Number Parameter Name Group Page Number Parameter Name Group Page 123 Slip RPM Meter Slip Comp 2 14 001 Output Freq Metering 26 124 PI Configuration Process P 2 14 002 Commanded Speed Metering 2 6 125 PI Control Process P 2 14 003 Output Current Metering 2 6 126 PI Reference Sel Process P 2 14 004 Torque Current Metering 2 6 127 PI Setpoint Process P 2 14 005 Flux Current Metering 2 6 128 PI Feedback Sel Process P 2 14 006 Output Voltage Metering 2 6 129 PI Integral Time Process P 2 14 007 Output Power Metering 2 6 130 PI Prop Gain Process P 2 14 008 Output Powr Fetr Metering 2 6 131 PI Lower Limit
49. 0G DG1 Status 359 Digital Inputs 2 38 Drive Ref Rslt 272 Comm Control 2 31 Accel Mask 281 Masks Owners 2 32 Drive Status X 209 210 Diagnostics 2 25 Accel Owner 293 Masks Owners 2 33 Drive Temp 218 Diagnostics 2 26 Accel Time X 140 141 Ramp Rates 2 16 Droop RPM FLA 152 Load Limits 2 16 Alarm Clear 261 Alarms 230 Dyn UserSet Actv 206 Drive Memory 2 24 Alarm Config 1 259 Alarms 2 29 Dyn UserSet Cnfg 204 Drive Memory 2 24 Alarm X Fault 229 230 Diagnostics 2 27 Dyn UserSet Sel 205 Drive Memory 2 24 Alarm X Code 262 269 Alarms 2 30 Elapsed MWh 009 Metering 2 6 Analog In X Hi 322 325 Analog Inputs 2 35 Elapsed Run Time 1010 Metering 26 Analog In X Lo 323 326 Analog Inputs 2 36 Fan Control 465 Stop Brake Modes 2 1 Analog In X Loss 324 327 Analog Inputs 2 Fault 1 Code 243 Faults 2 29 Analog Int Value 016 Metering 26 Fault 1 Subcode 543 Faults 2 29 Analog In2 Value 017 Metering 2 6 Fault 1 Time 244 Faults 2 29 Analog OutX Hi 343 346 Analog Outputs 2 37 Fault 2 Code 245 Faults 2 29 Analog OutX Lo 344 347 Analog Outputs 2 37 Fault 2 Subcode 545 Faults 2 29 Analog OutX Sel 342 345 Analog Outputs 2 36 Fault 2 Time 246 Faults 2 29 Anlg In Config 320 Analog Inputs 2 35 Fault 3 Code 247 Faults 2 29 Anlg In Sqr Root 321 Analog Inputs 2 35 Fault 3 Subcode 547 Faults 2 29 Anlg Out Absolut 341 Analog Outputs 2 36 Fault 3 Time 248 Faults 2 29 Anlg Out Config 340 Analog Outputs 2 36 Fault 4 Code 249 Faults 2
50. 1 238 Faults 2 28 DB While Stopped 145 Ramp Rates 2 16 Fault Frequency 224 Diagnostics 2 27 DC Brake Level 158 Stop Brake Modes 2 17 Feedback Select 080 Spd Mode Limits 2 10 DC Brake Time 159 Stop Brake Modes 2 17 Flux Current 005 Metering 2 6 DC Brk Lvl Sel 157 Stop Brake Modes 2 17 Flux Current Ref 063 Torq Attributes 2 9 DC Bus Memory 013 Metering 2 6 Flux Up Mode 057 Torq Attributes 2 9 DC Bus Voltage 012 Metering 26 Flux Up Time 058 Torq Attributes 2 9 Decel Mask 282 Masks Owners 2 32 Flying Start En 169 Restart Modes 2 19 Decel Owner 294 Masks Owners 2 33 IR Voltage Drop 062 Torq Attributes 2 9 Decel Time X 142 143 Ramp Rates 2 16 Jog Mask 278 Masks Owners 2 32 Dig In Status 216 Diagnostics 2 26 Jog Owner 290 Masks Owners 2 33 Dig Out Setpt 379 Digital Outputs 2 40 Jog Speed 1 100 Discrete Speeds 2 12 Dig Out Status 217 Diagnostics 2 26 Jog Speed 2 108 Discrete Speeds 2 13 Dig OutX Level eu 885 Digital Outputs 2 41 Language 201 Drive Memory 2 23 Last Stop Source 215 Diagnostics 2 26 Dig OutX OffTime er 387 Digital Outputs Load Frm Usr Set 198 Drive Memory 2 23 Dig OutX OnTime 382 386 Digital Outputs 2 41 Local Mask 285 Masks Owners 2 32 390 Local Owner 297 Masks Owners 2 33 Digital InX Sel 361 366 Digital Inputs 2 39 Logic Mask 276 Masks Owners 2 32 Digital OutX Sel 380 384 Digital Outputs 2 40 Logic Mask Act 598 Security 2 35 388 Man Ref Preload 193 HIM Ref Config
51. 120 Fault Subcodes on page 16 for more information on this fault The drive rating information stored on the power board is incompatible with the Main Control board See Table 3 AA Main Control Board Power Board Configuration Fault F106 Subcode on page 18 for more information on this fault A New option board was added to the Main Control board See Table 3 U Device Change F44 Device Added F45 I O Option Board Removed F65 Power Board Checksum F104 New I O Option Board F107 and I O Option Board Change F120 Fault Subcodes on page 16 for more information on this fault A Fatal Application error has occurred Autotune is enabled but has not started An option board has been replaced See Table 3 U Device Change F44 Device Added F45 I O Option Board Removed F65 Power Board Checksum F104 New I O Option Board F107 and I O Option Board Change F120 Fault Subcodes on page 16 for more information on this fault Troubleshooting 3 9 Action if appropriate 1 Restore the drive to the factory defaults 2 Cycle the power 3 Reload User Set if used 1 Cycle the power 2 Contact Technical Support See Technical Support Options on page 3 21 for more information 3 If the problem persists replace the drive 1 Reset the fault or cycle the power 2 Repl
52. 19 Security 2 34 2 35 Slip Comp 2 13 2 14 Spd Mode amp Limits 2 10 2 11 Speed References 2 11 Speed Trim 2 13 Index 3 Stop Brake Modes 2 16 2 17 2 18 Torq Attributes 2 8 Volts per Hertz 2 10 H HIM Menu Structure A 4 HIM Menus Diagnostics A 4 Memory Storage A 4 Preferences A 4 HIM Ref Config Group 2 22 HIM Removing Installing A 5 Inputs amp Outputs File 2 35 IR Voltage Drop 2 9 J Jog Mask 2 32 Jog Owner 2 33 Jog Speed 2 12 L Language 2 23 Last Stop Source 2 26 LCD HIM Menus A 4 LEDs 1 2 3 1 Linear List 2 3 Load Frm Usr Set 2 2 2 23 Load Limits Group 2 16 Local Mask 2 32 Local Owner 2 33 Logic Mask 2 32 M Man Ref Preload 2 22 Manual Conventions P 2 Masks amp Owners Group 2 32 Maximum Freq 2 8 Maximum Speed 2 10 Menu Structure HIM A 4 Metering Group 2 6 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Index 4 Minimum Speed 2 10 B 1 MOD LED 1 2 3 1 Monitor File 2 6 MOP Config Group 2 22 MOP Mask 2 32 MOP Owner 2 33 MOP Rate 2 22 MOP Reference 2 6 Motor Cntl Sel 2 8 Motor Control File 2 7 Motor Control Technology B 2 Motor Data Group 2 7 Motor NP FLA 2 7 Motor NP Hertz 2 7 Motor NP Power 2 7 Motor NP RPM 2 2 2 7 Motor NP Volts 2 7 Motor OL Count 2 27 Motor OL Factor 2 8 Motor OL Hertz 2 8 Motor OL Mode 2 8 Motor Overload B 3 Motor Poles 2 8 Motor Type
53. 2 22 Save To User Set 2 23 Saving Data A 4 Security Group 2 34 2 35 Setting Preferences A 4 Shear Pin Time 2 21 Skip Freq Band 2 11 Skip Frequency B 12 Skip Frequency x 2 11 Sleep Level 2 21 Sleep Time 2 21 Sleep Wake Mode 2 20 B 14 Sleep Wake Ref 2 20 Slip Comp Group 2 13 2 14 Slip RPM FLA 2 13 Slip RPM Meter 2 14 Spd Mode amp Limits Group 2 10 2 11 Speed Command File 2 10 Speed Feedback 2 7 Speed Ref A Hi 2 12 Speed Ref A Lo 2 12 Speed Ref A Sel 2 11 Speed Ref B Hi 2 12 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Index 8 Speed Ref B Lo 2 12 Speed Ref B Sel 2 12 Speed Ref Source 2 26 Speed Reference 2 7 Speed References Group 2 11 Speed Trim Group 2 13 Speed Units 2 10 Speed Torque Mod 2 11 Start At PowerUp 2 18 B 16 Start Inhibits 2 26 Start Mask 2 32 Start Owner 2 33 Start Acc Boost 2 10 Start Up Assisted 1 3 Checklist 1 1 S M A R T 1 3 Static Discharge ESD P 2 Status 1 Fault 2 27 Status LEDs 1 2 3 1 Stop Modes B 17 Stop Owner 2 33 Stop Brake Modes Group 2 16 2 17 2 18 Stop Brk Mode x 2 17 STS LED 1 2 3 1 SV Boost Filter 2 9 T TB Man Ref Hi 2 12 TB Man Ref Lo 2 12 TB Man Ref Sel 2 12 Technical Support Options 3 21 What You Need When Calling 3 22 Wizards 3 21 Testpoint 1 Data 2 28 Testpoint 1 Sel 2 28 Testpoint 2 Data 2 28 Testpoint 2 Sel
54. 2 28 Torq Attributes Group 2 8 Torque Current 2 6 Trim Setpoint 2 13 Trim Hi 2 13 Trim In Select 2 13 Trim Lo 2 13 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Trim Out Select 2 13 Troubleshooting 3 1 U User Configurable Alarm 3 2 User Sets A 4 Utility File 2 22 V Viewing and Changing Parameters A 5 Voltage Class 2 23 Volts per Hertz Group 2 10 W Wake Level 2 20 Wake Time 2 20 Web Sites see WWW World Wide Web WWW World Wide Web P 1 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20C PM001D EN P May 2008 P N 320605 P04 Supersedes 20C PM001C EN P July 2007 Copyright 2008 Rockwell Automation Inc All rights reserved Printed in USA
55. 20 Speed Trim 2 13 PI Lower Limit 131 Process PI 2 14 Trim Out Select 118 Speed Trim 2 13 PI Output Meter 138 Process PI 215 Wake Level 180 Restart Modes 2 20 PI Preload 133 Process P 2 15 Wake Time 181 Restart Modes 2 20 PI Prop Gain 130 Process P 2 14 Write Mask Act 597 Security 2 35 PI Ref Meter 135 Process PI 2 15 Write Mask Cfg 596 Security 2 34 PI Reference Hi 460 Process P 2 15 Voltage Class 202 Drive Memory 2 23 PI Reference Lo 461 Process P 2 15 PI Reference Sel 126 Process PI 2 14 PI Setpoint 127 Process P 2 14 PI Status 134 Process P 215 PI Output Gain 464 Process P 21 PI Upper Limit 132 Process P 215 Port Mask Act 595 Security 2 34 Power Loss Volts 186 Power Loss 2 21 Power Loss Mode 184 Power Loss 2 21 Power Loss Time 185 Power Loss 2 21 Power Up Marker 242 Faults 2 28 Powerup Delay 167 Restart Modes 2 18 Preset Speed X 101 107 Discrete Speeds 2 12 PWM Frequency 151 Load Limits 2 16 Ramped Speed 022 Metering 2 6 Rated Amps 028 Drive Data 2 7 Rated kW 026 Drive Data 2 7 Rated Volts 027 Drive Data 27 Reference Mask 280 Masks Owners 2 32 Reference Owner 292 Masks Owners 2 33 Reset Meters 200 Drive Memory 2 23 Reset To Defalts 197 Drive Memory 2 23 Rev Speed Limit 454 Speed Regulator 2 11 S Curve 146 Ramp Rates 2 16 Save HIM Ref 192 HIM Ref Config 2 22 Save MOP Ref 194 MOP Config 2 22 Save To User Set 199 Drive Memory 2 23 Shear Pin Time 189 Power Loss 2 21 Skip Freq Band 087 Spd Mode Limits 2 11 Skip Frequency X
56. A 10 000 Volts 0 000 20 000mA 10 000V 0 000 10 000V 0 001 mA 0 001 Volt 0 000 mA 0 000 Volts 0 000 20 000mA 10 000V 0 000 10 000V 0 001 mA 0 001 Volt 0 0 Analog Out1 Sel 0 1 0 000 mA 0 000 Volts 0 000 20 000mA 10 000V 0 001 mA 0 001 Volt 2 37 Related jw 5 ED de aa IND ID pe OT ID aa Io Ino R RO OD PS OT 342 345 ID pe ne ID T lon PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 38 Programming and Parameters N e a 2 2 w e D a 359 Parameter Name amp Description Values 20C DG1 Remove Default 0 Ready Clears an F10 System Fault issued Options 0 Ready when the drive has recognized that the 1 Remove 20C DG1 option board has been removed for service and has not been re installed The drive is designed to generate a non resettable fault F10 System Fault if the option board is removed from the drive s control You must manually set this parameter to 1 Remove and then back to 0 Ready to clear and acknowledge the fault Once maintenance or service is completed and the 20C DG1 option card has been reinstalled the drive will recognize the option card on power up Note This parameter was added for firmware version 2 001 Please refer to the PowerFlex 700S H High Power Drives Installation Manual Frame 9 13 publication PFLEX I
57. AC Read Only 0 0 Drive Rated kW x 2 0 1 kW Read Only 0 00 1 00 0 01 Read Only 0 0 429496729 5 MWh 0 1 MWh Read Only 0 0 214748364 0 Hrs 0 1 Hrs Read Only 4 Maximum Speed 0 1 Hz 0 1 RPM Read Only 0 0 Based on Drive Rating 0 1 VDC Read Only 0 0 Based on Drive Rating 0 1 VDC Read Only 0 000 20 000 mA 10 000V 0 001 mA 0 001 Volt Read Only 320 0 Hz 19200 0 RPM 0 1 Hz 0 1 RPM Related e ha KO OC I KO OC I KO Motor Control File O co oO S co fe O Group No Metering Drive Data Group S S a o 2 o 023 024 025 026 027 028 029 Parameter Name amp Description Speed Reference Summed value of ramped speed process PI and droop Commanded Torque Final torque reference value after limits and filtering are applied Percent of motor rated torque Note Added for firmware version 4 001 Speed Feedback This parameter displays the estimated value of actual motor speed Rated kW Drive power rating Rated Volts The drive input voltage class 208 240 400 etc Rated Amps The drive rated output current Control SW Ver Main Control Board software version Parameter Name amp Description Motor Type Set to match the type of motor connected Motor NP Volts Set to the motor nameplate rated volts Motor NP FLA Set to the motor nameplat
58. Bit Bit Lists the bit place holder and definition for each bit Numeric Default Lists the value assigned at the factory Read Only no default Min Max The range lowest and highest setting possible for the parameter Units Unit of measure and resolution as shown on the LCD HIM e Analog inputs Important Some parameters will have two unit values can be set for current or voltage with Anlg In Config param 320 e Setting Speed Units parameter 79 selects Hz or RPM Important When sending values through DPI ports simply remove the decimal point to arrive at the correct value i e to send 5 00 Hz use 500 Related Lists parameters if any that interact with the selected parameter The symbol p indicates that additional parameter information is available in Appendix B PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Programming and Parameters 2 3 How Parameters are The LCD HIM displays parameters in a File Group Parameter or Numbered Organized List view order To switch display mode access the Main Menu press ALT then Sel while cursor is on the parameter selection In addition using Param Access Lvl the user has the option to display all parameters commonly used parameters or diagnostic parameters File Group Parameter Order This simplifies programming by grouping parameters that are used for similar fu
59. C Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Index 2 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Data Saving A 4 Datalinks Group 2 33 2 34 DB Resistor Type 2 18 DB While Stopped 2 16 DC Brake Level 2 17 DC Brake Time 2 17 DC Brk Levl Sel 2 17 DC Bus Memory 2 6 DC Bus Voltage 2 6 Decel Mask 2 32 Decel Owner 2 33 Decel Time x 2 16 Diagnostic Data Viewing A 4 Dig In Status 2 2 2 26 Dig Out Setpt 2 40 Dig Out Status 2 26 Dig Outx Level 2 41 Dig Outx OffTime 2 41 Dig Outx OnTime 2 41 Digital Inputs Group 2 38 2 39 Digital Inx Sel 2 39 Digital Outputs Group 2 38 2 39 Digital Outx Sel 2 40 Direction Config Group 2 22 Direction Mask 2 32 Direction Mode 2 22 Direction Owner 2 33 DPI Port Locations A 1 DPI Port Sel 2 32 DPI Port Value 2 32 Drive Alarm 1 2 25 Drive Alarm 2 2 25 Drive Checksum 2 23 Drive Data Group 2 7 Drive Logic Rslt 2 31 Drive Memory Group 2 22 Drive OL Mode 2 16 Drive Ramp Rslt 2 31 Drive Ref Rslt 2 31 Drive Status 1 2 25 Drive Temp 2 26 DriveExecutive 2 1 DriveExplorer 2 1 Droop RPM FLA 2 16 Dyn UserSet Actv 2 24 Dyn UsrSet Cnfg 2 24 Dyn UsrSet Sel 2 24 Dynamic Brake Resistor Selection 2 18 Setup 2 18 Dynamic Control File 2 16 E Editing Parameters 2 1 Elapsed MWH 2 6 Elapsed Run Time 2 6 ESD Static Dischar
60. Enable PowerFlex 700H AC Drive Programming Manual Publication 200 PM001D EN P May 2008 P N 320605 P04 B 8 Application Notes Process PI The internal PI function of the PowerFlex 700H provides closed loop process control with proportional and integral control action The function is designed for use in applications that require simple control of a process without external control devices The PI function allows the microprocessor of the drive to follow a single process control loop PIKp PI ExcessErr PI Neg Limit gt x Linear El GL Eror PI Pos Limit to A below PI Ref Sel IoC PI Ref p pe E N J oe bl Picmd G gt PI Error gt f 7 Ho P Output Enabled P HX a 7
61. Fault Amps Captures and displays motor amps at time of last fault 226 Fault Bus Volts Captures and displays the DC bus voltage of drive at time of last fault 227 Status 1 Fault Captures and displays Drive Status 1 bit pattern at time of last fault 228 Status 2 Fault Captures and displays Drive Status 2 bit pattern at time of last fault 229 Alarm 1 Fault Captures and displays Drive Alarm 1 bit pattern at time of last fault 230 Alarm 2 Fault Captures and displays Drive Alarm 2 bit pattern at time of last fault 243 Fault 1 Code A code that represents the fault that tripped the drive 245 Fault 2 Code 247 Fault 3 Code 249 Fault 4 Code 251 Fault 5 Code 253 Fault 6 Code 255 Fault 7 Code 257 Fault 8 Code 244 Fault 1 Time Time stamp of the fault occurrence 246 Fault 2 Time 248 Fault 3 Time 250 Fault 4 Time 252 Fault 5 Time 254 Fault 6 Time 256 Fault 7 Time 258 Fault 8 Time 543 Fault 1 Subcode The subcode for the corresponding fault identified in Fault x Code 545 Fault 2 Subcode 547 Fault 3 Subcode 549 Fault 4 Subcode 551 Fault 5 Subcode 553 Fault 6 Subcode 555 Fault 7 Subcode 557 Fault 8 Subcode 262 269 Alarm Code 1 8 A code that represents a drive alarm No time stamp available PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 External and Internal Connections Appendix A HIM Overview For information on See page External and
62. Gate Disable function 2 25 Updated parameter 212 Drive Alarm 2 for new Gate Disable function 2 25 Updated parameter 214 Start Inhibits for the new Gate Disable function 2 26 Updated parameter 229 Alarm 1 Fault for new Gate Disable function 2 27 Updated parameter 230 Alarm 2 Fault for new Gate Disable function 2 28 Updated parameter 238 Fault Config 1 for new Gate Disable function 2 28 Updated parameter 259 Alarm Config 1 for new Gate Disable function 2 29 Added parameter 358 20C DG1 Remove for Gate Disable function 2 38 Added parameter 359 20C DG1 Status for Gate Disable function 2 38 Updated the Parameter Cross Reference charts to reflect the addition of 2 42 parameters 358 and 359 Added a Solution for Faults 15 16 47 and 65 3 5 Added Fault 31 IGBT Temp HW 3 6 Updated the Fault amp Alarm Descriptions table to reflect the addition of new 3 7 faults 59 Gate Disable and 60 Hrdwr Term Updated the Fault Alarm Cross Reference tables to include the new items 3 11 Added additional Technical Support information 3 21 Updated the Sleep Wake Mode function to reflect the new Invert mode B 14 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Summary of Changes Preface Chapter 1 Chapter 2 Chapter 3 Appendix A Table of Contents Important User Information 0 cece neve vener ane 1 2 Manual
63. Group Par gt FGP File Numbered List Changed Params e PowerFlex 700H Connected DPI Devices Him CopyCat Reset To Defaults e5 Continue Start Over I Only available if power cycled during startup Device Identity Change Password User Dspy Lines User Dspy Time User Dspy Video Reset User Dspy Contrast Device User Sets gt Drive User Set Dig In Status Dig Out Status Drive Temp Motor OL Count Basic Advanced bles eve Group 1 Name gt FGP Parameter File 3 Name Group 2Name Parameter Name Group 3 Name Parameter Name Parameter Name Parameter Name Device lt HIM Delete HIM Set Save To User Set Load Frm Usr Set Active Name Set Introduction gt Complete Steps 1 Input Voltage 2 Motor Dat Ramp 3 Motor Tests 4 Speed Limits Make a selection 5 Speed Control Abort 6 Strt Stop I O Backup 7 Done Exit Resume Start Up Menu Press OG GP to move between menu items Press e5 to select a menu item Press to move 1 level back in the menu structure Press to select how to view parameters PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 A 4 HIM Overview Diagnostics Menu When a fault trips the drive use this menu to access detailed data about the drive Option Description Faults View fault queue or fault information clear faults or reset drive Status Info View parameters that displ
64. HIM be installed If an operator interface is not available remote devices should be used to start up the drive PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 1 2 Start Up Applying Power to the Drive LY 4 Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable verify that signals are present or reconfigure Digital Inx Sel If an I O option is not installed i e no I O terminal block verify that Digital Inx Sel is not configured to Stop CF or Enable If this is not done the drive will not start Refer to Fault and Alarm Descriptions on page 3 3 for a list of potential digital input conflicts If a fault code appears refer to Chapter 3 4 5 Proceed to Start Up Routines Status Indicators Figure 1 1 Drive Status Indicators o o o SSS5q Frame 9 shown Name Color State Description PWR Power Green Steady llluminates when power is applied to the drive PORT Green Status of DPI port internal communications if present MOD Yellow Status of communications module when installed NET Red Status of network if connected NET B Red Status of secondary network if connected PowerFlex 700H AC Drive Programming Manual Publication 20C
65. Hi 2 15 PI Reference Lo 2 15 PI Reference Sel 2 14 PI Setpoint 2 14 PI Status 2 15 PI Upper Limit 2 15 Port Mask Act 2 34 Power Loss Mode 2 21 Power Loss Time 2 21 Power Loss Volts 2 21 Powerup Delay 2 18 PowerUp Marker 2 28 Preset Speed x 2 12 Pulse Input Ref 2 13 PWM Frequency 2 16 Ramped Speed 2 6 Rated Amps 2 7 Rated kW 2 7 Rated Volts 2 7 Reference Mask 2 32 Reference Owner 2 33 Reset Meters 2 23 Reset To Defalts 2 23 Rev Speed Limit 2 11 S Curve 2 16 Save HIM Ref 2 22 Save MOP Ref 2 22 Save To User Set 2 23 Shear Pin Time 2 21 Skip Freq Band 2 11 Skip Frequency x 2 11 Sleep Level 2 21 Sleep Time 2 21 Sleep Wake Mode 2 20 Sleep Wake Ref 2 20 Slip RPM FLA 2 13 Slip RPM Meter 2 14 Speed Feedback 2 7 Speed Ref A Hi 2 12 Speed Ref A Lo 2 12 Speed Ref A Sel 2 11 Speed Ref B Hi 2 12 Speed Ref B Lo 2 12 Speed Ref B Sel 2 12 Speed Ref Source 2 26 Speed Reference 2 7 Speed Units 2 10 Speed Torque Mod 2 11 Start At PowerUp 2 18 Start Inhibits 2 26 Start Mask 2 32 Start Owner 2 33 Start Acc Boost 2 10 Status 1 Fault 2 27 Stop Owner 2 33 Stop Brk Mode x 2 17 SV Boost Filter 2 9 TB Man Ref Hi 2 12 TB Man Ref Lo 2 12 TB Man Ref Sel 2 12 Testpoint 1 Data 2 28 Testpoint 1 Sel 2 28 Testpoint 2 Data 2 28 Testpoint 2 Sel 2 28 Torque Current 2 6 Trim Setpoint 2 13 Trim Hi 2 13 Trim In Select 2 13 Trim Lo 2 13 Trim Out Select 2 13 Vol
66. Internal Connections A 1 LCD Display Elements A 2 ALT Functions A 2 Menu Structure A 3 Viewing and Editing Parameters A 5 Removing Installing the HIM A 5 The PowerFlex 700H provides a number of cable connection points o p N o Oo E HIM panel opens to allow access to DPI 23 interface To open panel remove screws on left side of HIM panel and swing open No Connector Description DPI Port 1 HIM connection when installed in drive DPI Port 2 Cable connection for handheld and remote options DPIPort30r2 Splitter cable connected to DPI Port 2 provides additional port DPI Port 4 Not available DPI Port5 Cable connection for communications adapter PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Display Description A 2 HIM Overview LCD Display Elements F gt PowerLoss Auto Hz Main Menu Diagnostics Parameter ALT Functions Direction Drive Status Alarm Auto Man Information Commanded or Output Frequency Programming Monitoring Troubleshooting To use an ALT function press the ALT key release it then press the programming key associated with one of the following functions Table A A ALT Key Functions ALT Key and then Performs t
67. L LOSI SS SES IS ES ES GLI YL YRS SPL SV SE FE It u x x 0 0j 0 0 0 0 x 0 0 0j0 0 0 0 0 Condition False pits 1413 12 1110 9 8 7 6 5 4 3 2 1 0 xZReserved Bit Alarm 1 Fault Read Only Captures and displays Drive Alarm 1 at the time of the last fault Notes Bit 15 was added for firmware version 2 001 Bits 7 8 and 14 were changed to Reserved for firmware version 3 001 0 Condition False Disabled 010 1 Condition True Enabled 10 x Reserved 2 27 Related iS A FI I gt 5 00 079 thru 230 224 thru 230 224 thru 230 209 224 thru 230 PD Io ND INO A ME Dr PowerFlex 700H AC Drive Programming Manual Publication 200 PM001D EN P May 2008 P N 320605 P04 2 28 Programming and Parameters Group No File 230 234 236 Diagnostics 235 237 238 240 241 242 Parameter Name amp Description Alarm 2 Fault Captures and displays Drive Alarm 2 at the time of the last fault Note Bits 14 and 15 were added for firmware version 2 001 Read Only 1 Condition True i 15 14 18 12111 10 08 5 413 re False Bit Testpoint 1 Sel Default 499 Testpoint 2 Sel Min Max 0 65535 Selects the function whose value is Units 1 displayed in Testpoint x Data These are inte
68. Loss Motor Therm Input Phase Unbalanced OutPhasMissng NP Hz Cnflet MaxFreqCnflct Decel Inhibit OverSpd Limit Fault Alarm Description A hardware problem exists in the power structure Do not use this fault in PowerFlex 700H applications See Table 3 L Load Loss Fault F15 Subcode on page 14 for more information on this fault The option board thermistor input is greater than the limit One input line phase is missing See Table 3 M Input Phase Fault F17 Subcodes on page 14 for more information on this fault An imbalance between the power modules exists paralleled units frames 12 amp 14 only There is zero current in one of the output motor phases See Table 3 N Output Phase Missing Fault F21 Subcode on page 15 for more information on this fault Troubleshooting 3 5 Action if appropriate 1 Cycle the power 2 Contact Technical Support See Technical Support Options on page 3 21 for more information 3 If the problem persists replace the drive Config 1 bit 0 Power Loss and parameter 259 Alarm Config 1 bit 13 Load Loss are set to zero 1 Check to ensure that the motor is cooling properly 2 Check for an excess load 3 Verify the thermistor connection If the thermistor connection on the option board is not used it must be shorted 1 Check all user supplied fuses 2 Check
69. Max Frequency 0Hz PowerFlex 700H AC Drive Programming Manual Publication 200 PM001D EN P May 2008 P N 320605 P04 B 14 Application Notes Sleep Wake Mode This function stops sleep and starts wake the drive based on separately configurable analog input levels rather than discrete start and stop signals by default this function is disabled The following Sleep Wake modes are available e 1 Direct In this mode the drive will start wake when the analog input signal is greater than or equal to the value set in Wake Level and the drive will stop sleep when the analog input signal is less than or equal to the value in Sleep Level e 2 Invert In this mode the analog input signal used by the Wake Level and Sleep Level parameters is inverted In this mode the drive will start wake when the analog input signal is less than or equal to the value set in Wake Level and the drive will stop sleep when the analog input signal is greater than or equal to the value in Sleep Level Definitions e Wake A start command generated when the analog input value remains above Wake Level for a time greater than Wake Time e Sleep A Stop command generated when the analog input value remains below Sleep Level for a time greater than Sleep Time e Speed Reference The active speed command to the drive as selected by drive logic and Speed Ref x Sel e Start Command A command generated by pre
70. May 2008 P N 320605 P04 B 12 Application Notes Skip Frequency Figure B 6 Skip Frequency Command Fi a Drive Output pFrequency Frequency Skip 1 2 Band 1 f Skip Frequency gt Skip 1 2 Band gt 7 4 Sa Ns ee gran Ne le re eee EE Time Some machinery may have a resonant operating frequency that must be avoided to minimize the risk of equipment damage To assure that the motor cannot continuously operate at one or more of the points skip frequencies are used Parameters 084 086 Skip Frequency 1 3 are available to set the frequencies to be avoided The value programmed into the skip frequency parameters sets the center point for an entire skip band of frequencies The width of the band range of frequency around the center point is determined by parameter 87 Skip Freq Band The range is split half above and half below the skip frequency parameter If the commanded frequency of the drive is greater than or equal to the skip center frequency and less than or equal to the high value of the band skip plus 1 2 band the drive will set the output frequency to the high value of the band See A in Figure B 6 If the commanded frequency is less than the skip center frequency and greater than or equal to the low value of the band skip minus 1 2 band the drive will set the output frequency to the low value of the band See B in Figure B 6 Acceleration and
71. Min Max Max Speed 0 0 Hz direction Used in bipolar mode only A Max Speed 0 0 RPM O value of zero disables this parameter and Units 0 0 Hz uses Min Speed for minimum speed 0 0 RPM 090 Speed Ref A Sel Default 2 Analog In 2 002 Selects the source of the speed reference Options 1 Analog In 1 091 to the drive unless Speed Ref B Sel or 2 Analog In 2 thru Preset Speed 1 7 is selected 3 8 Reserved 093 9 MOP Lever 1 See Installation Manual for DPI port 10 Reserved thru 2 locations 11 Preset Spd1 i Q 12 Preset Spd2 g 13 Preset Spd3 pie 14 Preset Spd4 Er 15 Preset Spd5 thru 8 16 Preset Spd6 th n 17 Preset Spd7 TA 18 DPIPott 213 19 DPIPort2 222 20 DPIPort 30 273 21 DPIPort 41 320 22 DPI Ports 381 thru 366 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 12 Programming and Parameters No 091 092 093 094 095 096 Speed References z lt Q 8 a LU LU a N 097 098 100 101 102 103 104 105 106 107 Parameter Name amp Description Speed Ref A Hi Scales the upper value of the Speed Ref A Sel selection when the source is an analog input Speed Ref A Lo Scales the lower value of the Speed Ref A Sel selection when the source is an analog input Speed Ref B Sel
72. NO06 for more information on the 20C DG1 option board 20C DG1 Status Displays the status of the Gate Disable option board 20C DG1 functions Bit 0 Gate Disable active Bit 1 Thermistor input active Bit 2 Unexpected problem in Gate Disable circuitry inputs Bit 3 No Gate Enable input on channel 1 Bit 4 No Gate Enable input on channel 2 Bit 5 Thermistor short circuit detected Bit 6 The test pulse detected a problem in the thermistor input Bit 7 5V overvoltage detected on the 20C DG1 option board Bit 8 5V undervoltage detected on the 20C DG1 option board Bit 9 The test pulse detected a problem in the Gate Disable inputs Bit 10 ASIC trip input ETR not set even if the Gate Disable inputs are active Bit 11 5V or REF voltage problem detected on the 20C DG1 option board Bit 12 The 20C DG1 option board has been removed Bit 13 The 20C DG1 option board has an EEPROM error Bit 14 The 20C DG1 option board has been found by identification software Bit 15 A system fault unexpected hardware problem has been generated and cannot be cleared Note This parameter was added for firmware version 2 001 xix x X X X x Xx 1 1 0 False ann 8 7 6 3 2 1 01 x Reserved Bit Factory Default Bit Values PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Related Is O OD OT
73. Overview Notes PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Chapter 1 Start Up This chapter describes how you start up the PowerFlex 700H Drive Refer to Appendix A for a brief description of the LCD HIM Human Interface Module For information on See page Prepare For Drive Start Up 1 1 Status Indicators 1 2 Start Up Routines 1 3 Running S M A R T Start 1 3 Running an Assisted Start Up 1 4 the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to then drive Correct the malfunction before continuing ATTENTION Power must be applied to the drive to perform Prepare For Drive Start Up Before Applying Power to the Drive L 1 Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 3 Verify that control power voltage is correct The remainder of this procedure requires that a
74. PM001D EN P May 2008 P N 320605 P04 Start Up Routines Running S M A R T Start Start Up 1 3 The PowerFlex 700H is designed so that start up is simple and efficient If you have an LCD HIM two start up methods are provided allowing the user to select the desired level needed for the application e S M A R T Start This routine allows you to quickly set up the drive by programming values for the most commonly used functions see below e Assisted Start Up This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O Important Information Power must be applied to the drive when viewing or changing parameters Previous programming may affect the drive status and operation when power is applied Figure 1 2 PowerFlex 700H Start Up Menu Main Menu Start Up Y Input Voltage Motor Data and Motor Tests Speed Limits Speed Torque Start Stop l O Doney Select Ramp Times Control xit V M v J V V Sets Input Enter Motor NP Optimize Torque Set Min Max Configure Configure Voltage Data Stop Mode and Speed and Source Value Control Method Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire I O Ramp Times Speed References Digital Inputs Qutputs and Analog Outputs During a Start Up the majority of applications require changes to only a few parameters The LCD HIM on a PowerFlex 700H
75. Power Unit Fault F70 Subcodes on page 17 for more information on this fault The communications card has a fault on the network side The DPI port has stopped communicating A SCANport device was connected to a drive operating DPI devices at 500k baud An enable signal is missing from the control terminal block See Table 3 Y Hardware Enable Fault F94 Subcode on page 17 for more information on this fault The Autotune Rs Static Test has failed The Autotune Lm rotate test has failed The Autotune magnetizing current rotate test has failed The Autotune saturation curve test has failed A User Set load or save was not completed in less than 5 seconds PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Action if appropriate Check the load requirements and the value in Current Lmt Val Clear the fault Clear the fault 1 Check the DPI device event queue and corresponding fault information for the device 1 If the adapter was not intentionally disconnected check the wiring to the port Replace the wiring port expander adapters Main control board or complete drive as required 2 Check the HIM connection 3 If an adapter was intentionally disconnected and the Logic Mask bit for that adapter is set to 1 this fault will occur To disable this fault set the bit in parameter 276 Logic Mask for the ada
76. PowerFlex 700H AC Drive PROGRAMMING MANUAL Firmware Versions x xxx 4 001 ALLEN BRADLEY e ROCKWELL SOFTWARE Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at_http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Rep
77. Process P 2 14 009 Elapsed MWh Metering 2 6 132 PI Upper Limit Process P 2 15 010 Elapsed Run Time Metering 2 6 133 PI Preload Process P 2 15 011 MOP Reference Metering 2 6 134 PI Status Process P 2 1 012 DC Bus Voltage Metering 2 6 135 PI Ref Meter Process P 2 15 013 DC Bus Memory Metering 26 136 PI Fdback Meter Process P 2 15 016 Analog Ini Value Metering 2 6 137 PI Error Meter Process P 2 15 017 Analog In2 Value Metering 2 6 138 Pl Output Meter Process P 2 15 022 Ramped Speed Metering 2 6 140 141 Accel Time X Ramp Rates 2 16 023 Speed Reference Metering 2 7 142 143 Decel Time X Ramp Rates 2 16 024 Commanded Torque Metering 2 7 145 DB While Stopped Ramp Rates 2 16 025 Speed Feedback Metering 2 7 146 S Curve Ramp Rates 2 16 026 Rated kw Drive Data 2 7 147 Current Lmt Sel Load Limits 2 16 027 Rated Volts Drive Data 2 7 148 Current Lmt Val Load Limits 2 16 028 Rated Amps Drive Data 2 7 149 Current Lmt Gain Load Limits 2 1 029 Control SW Ver Drive Data 2 7 150 Drive OL Mode Load Limits 2 16 040 Motor Type Motor Data 27 151 PWM Frequency _ Load Limits 2 16 041 Motor NP Volts Motor Data 2 7 152 Droop RPM FLA Load Limits 2 16 042 Motor NP FLA Motor Data BF 155 156 Stop Brk Mode X Stop Brake Modes 2 17 043 Motor NP Hertz Motor Data a7 157 DC Brk Lvl Sel Stop Brake Modes 2 17 044 Motor NP RPM Motor Data OF 158 DC Brake Level Stop Brake Modes 2 17 045 Motor NP Power Motor Data OF 159 DC Brake Time Stop Brake Mod
78. Refer to Selected Option Definitions Analog Outx Sel Digital Inx Sel Digital Outx Sel on page 2 41 2 39 Related PowerFlex 700H AC Drive Programming Manual Publication 200 PM001D EN P May 2008 P N 320605 P04 2 40 Programming and Parameters T 5 a 5 9 D a Group No n fe 5 2 5 Oo T 2 Ep a 379 380 384 388 Parameter Name amp Description Dig Out Setpt Values Sets the digital output value from a communication device Example Set Data In B1 to 379 The first three bits of this value will determine the setting of Digital Outx Sel which should be set to value 30 Param Cntl OSS x x x x x x x x x x x x x 0 0 0 1 Output Energized pits 14 13 12 11 10 9 8 7 6 5 4 3 21 0 Fe Bit Digital Out1 Sel Default 1 Fault Digital Out2 Sel 4 Run Digital Out3 Sel 4 Run Selects the drive status that will energize Options 1 Fault a CRx output relay 2 Alarm 3 Ready 1 Any relay programmed as Fault or Alarm 4 Run will energize pick up when power is 5 Forward Run applied to drive and deenergize drop out 6 Reverse Run when a fault or alarm exists Relays 7 Auto Restart selected for other functions will energize 8 Powerup Run only when that condition exists and will 9 At Speed deenerg
79. Remove Digital Inputs 2 38 234 236 Testpoint x Sel Diagnostics 2 28 359 20C DG1 Status Digital Inputs 2 38 235 287 Testpoint x Data Diagnostics 2 28 361 366 Digital InX Sel Digital Inputs 2 39 238 Fault Config 1 Faults 2 2 377 378 Anlg OutX Setpt Analog Outputs 2 37 240 Fault Clear Faults 2 28 379 Dig Out Setpt Digital Outputs 2 40 241 Fault Clear Mode Faults 2 28 380 384 Digital OutX Sel Digital Outputs 2 40 242 Power Up Marker Faults 2 28 388 243 Fault 1 Code Faults 2 29 ed 885 Dig OutX Level Digital Outputs 2 41 a e FRE 382 386 Dig OUK OnTime Digtal Outputs 241 240 Fault 2 ime Fauli 229 383 387 Dig OutX OffTime Digital Outputs 2 41 247 Fault 3 Code Faults 2 29 391 248 Fault 3 Time Faults 2 29 454 Rev Speed Limit Speed Regulator 2 11 249 Fault 4 Code Faults 2 29 460 PI Reference Hi Process PI 2 15 250 Fault 4 Time Faults 22 461 PI Reference Lo Process PI 2 15 251 Fault 5 Code Faults 2 29 462 PI Feedback Hi Process PI 2 15 252 Fault 5 Time Faults 2 29 463 PI Feedback Lo Process PI 2 15 253 Fault 6 Code Faults 2 29 464 PI Output Gain Process PI 25 254 Fault 6 Time Faults 2 29 465 Fan Control Stop Brake Modes 2 18 255 Fault 7 Code Faults 2 29 543 Fault 1 Subcode Faults 2 29 256 Fault 7 Time Faults 2 29 545 Fault 2 Subcode Faults 2 29 257 Fault 8 Code Faults 2 29 547 Fault 3 Subcode Faults 2 2 258 Fault 8 Time Faults 2 29 549 Fault 4 Subcode Faults 209 259 Alarm Config 1 Alarms 2 29 551 Fault 5 Subc
80. Tech Support wizard to gather information that will help diagnose problems with your drive and or peripheral device The information gathered by the wizard is saved as a text file and can be emailed to your remote technical support contact See What You Need When You Call Tech Support on page 3 22 for more information To run a Tech Support wizard in DriveExplorer select Wizards from the Actions menu In DriveExecutive select Wizards from the Tools menu Or click the button Follow the prompts to complete the wizard co PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 22 Troubleshooting What You Need When You Call Tech Support When you contact Technical Support please be prepared to provide the following information e Order number e Product catalog number and drives series number if applicable e Product serial number e Firmware revision level e Most recent fault code e Your application The data contained in the following parameters will help in initial troubleshooting of a faulted drive You can use the table below to record the data provided in each parameter listed Parameter s Name Description Parameter Data 224 Fault Frequency Captures and displays the output speed of drive at time of last fault 225
81. Updates inca edt ad ean E eo ae E A de eaten alae NG 1 i Overview Who Should Use this Manual 0 0 0 0 cee eee eae P 1 What Is Not in this Manual 2 0000000 ccc cece eee eee eee P 1 Reference Materials Lussssasssesesende sale ke coded a E EE dri tet eas P 1 Manual Conventions avvvvvvv ena arr rv cece eee eee eens P 2 General Precauti0ns su4svstssasesavsnsadae ed 86 0 ke dd ar Glens ar Gesine s P 2 Start Up Prepare For Drive Start Ups eios sus ada aske ela ding aligieiee sada Vena east E de 1 1 Status Indicators eoe esa Ace hs Grande E Gwe Ge Be Wee near daw Ge Gen 1 2 Start Up Routnes a sta vas haa ket sie a E sved hea caw diet ES GRASA 430 1 3 Running SMART Start cette eee na ees 1 3 Running an Assisted Start Up 2 ene e eens 1 4 Programming and Parameters About Parameters ccc ee be eee oe bek be ee bee eb cue ees 2 1 How Parameters are Organized 0 0 cece cette nee eens 2 3 Monitor File 2 dear hes nee ee piri kua burde kuet dd er EE ee hee de 2 6 Motor Control File suisse skur es eae E Ae ood ei ee Ree el ik la as 2 7 Speed Command File vvvvauuva varar rv r rar ra ranere narrer ees 2 10 Dynamic Control File es soseste aie bole ee Sa ae ae heated 2 16 Utility Piles ess kerang ciadigta ilawintd kle ett sekerad snd sda eee iene de 2 22 Communication Pil sak ony cede be SSE ee SEE Ek ee i S 2 31 Inputs Outputs File 445444 aiskina shade as eh met elsket whee eda saks 2 35 Parameter Cross Re
82. able connected to H6 on the 700H Control board is broken 2594 The fiber optic cable connected to TRIP on the Star Coupler board for power unit 1 is broken Frame 12 and 14 drives only 2610 The fiber optic cable connected to TRIP on the Star Coupler board for power unit 2 is broken Frame 12 and 14 drives only 2834 The fiber optic cable connected to H5 on the ASIC board is broken 7767 The safe disable inputs on the 20C DG1 option board have been in e Verify all connections to the 20C DG01 option board a different state for more than 5 seconds e If this fault and subcode occurs again replace the 20C DG1 option board 8023 A thermistor short circuit has been detected on the 20C DG1 option e Verify the thermistor connections and correct if necessary board e Verify that the jumper at X10 is in the correct position 8279 The 20C DG1 option board has been removed Set parameter 359 20C DG1 Status to 1 Remove and then back to 0 Ready 8535 There is an EEPROM error on the 20C DG1 option board Replace the 20C DG1 option board 8791 A supply voltage hardware problem has been detected on the Replace the 20C DG1 option board 20C DG1 option board 9047 A supply voltage hardware problem has been detected on the Replace the 20C DG1 option board 20C DG1 option board 9303 A supply voltage hardware problem has been detected on the Replace the 20C DG1 option board 20C DG1 option board 9559 A single hardware problem has been detected in the safe disable Replace the
83. ace the Main Control board 1 Restore the drive to the factory defaults 2 Reprogram parameters as necessary 1 Replace the Main Control board Press the Start key within 20 seconds of enabling autotune Reset the fault PowerFlex 700H AC Drive Programming Manual Publication 200 PM001D EN P May 2008 P N 320605 P04 3 10 Troubleshooting 121 133 134 135 136 139 143 147 148 149 I O Comm Loss Digin CnflctA Digin CnflctB Digln CnflctC BipolarCnflct UserSetCflct TB Man Conflict Start AtPwrUp IntDB OvrHeat Waking Description An I O Board lost communications with the Main Control board Action if appropriate 1 Check the connector 2 Check for induced noise 3 Replace I O board or Main Control board Digital input functions are in conflict Combinations marked with a a will cause an alarm Jog 1 and Jog 2 Acc2 Jog fdog _ Fwd Dec2 Accel 2 Decel 2 Jog Fwd Rev Rev Acc2 Dec2 ii dj Accel 2 i Decel 2 i Jog a 4 Jog Fwd Jog Rev Fwd Rev A digital Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with a ji and will cause an alarm Jog 1 and Jog 2 Stop Run Run Jog Jog Fwd Start CF Run Fwd Rev Jog Fwd Rev
84. active drive memory Save To User Set Saves the parameter values in active drive memory to a user set in drive nonvolatile memory Reset Meters Resets selected meters to zero Language Selects the display language when using an LCD HIM This parameter is not functional with an LED HIM Options 6 8 and 9 are Reserved Voltage Class Displays the last Reset to Defaults operation Drive Checksum Provides a checksum value that indicates whether or not a change in drive programming has occurred Programming and Parameters Values Default Options Default Options Default Options Default Options Default Options Default Options Default Min Max Units Ready Ready Factory Low Voltage High Voltage Ready Ready User Set 1 User Set 2 User Set 3 Ready Ready User Set 1 User Set 2 User Set 3 Ready Ready MWh Elapsed Time Not Selected Not Selected English Francais Espa ol Italiano Deutsch Portugu s Nederlands Read Only Low Voltage High Voltage Read Only 0 65535 1 2 23 a 00 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 24 Programming and Parameters Group No
85. ales the upper value of PI Feedback Min Max 100 0 of the source Units 0 1 463 PI Feedback Lo Default 0 0 Scales the lower value of PI Feedback of Min Max 100 0 the source Units 0 1 464 PI Output Gain Default 1 000 138 Sets the gain factor for PI Output Meter Min Max 8 000 Note Added for firmware version 3 001 Units 0 001 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 16 Programming and Parameters Dynamic Control File Group 142 143 Ramp Rates 146 147 148 149 150 Load Limits 151 152 145 Stop Brake Modes Parameter Name amp Description Accel Time 1 Accel Time 2 Sets rate of accel for all speed increases Max Speed Accel Time Des hate Decel Time 1 Decel Time 2 Sets rate of decel for all speed decreases Max Speed Decel Time Decel Rate S Curve Sets the percentage of accel or decel time that is applied to the ramp as S Curve Time is added 1 2 at the beginning and 1 2 at the end of the ramp Current Lmt Sel Selects the source for the adjustment of current limit i e parameter analog input etc Current Lmt Val Defines the current limit value when Current Lmt Sel Cur Lim Val Current Lmt Gain Sets the responsiveness of the current limit Drive OL Mode Selects drive respo
86. ameters Group No 046 047 Motor Data fo oc O S oc oO e 053 Torq Attributes Parameter Name amp Description Values Mtr NP Pwr Units Default Drive Rating Based Selects the motor power units to be used Options 0 Horsepower Convert HP converts all power units to 1 kiloWatts Horsepower 2 Convert HP Convert kW converts all power units to 3 Convert kW kilowatts Note This parameter does not get changed with a Reset to Defaults Motor OL Hertz Default Motor NP Hz 3 Selects the output frequency below which Min Max 0 0 Motor NP Hz the motor operating current is derated Units 0 1 Hz The motor thermal overload will generate a fault at lower levels of current below this output frequency Motor OL Factor Default 1 00 Sets the operating level for the motor Min Max 0 20 2 00 overload Units 0 01 Motor OL _ Operating FLA X Factor Level Motor Poles Default 4 Defines the number of poles in the motor Min Max 2 18 Note Maximum value changed from 12 to Units 1 Pole 18 for firmware version 4 001 Motor OL Mode Pwr Cyc Ret If 0 the value of parameter 220 Motor OL Count is reset to zero by a drive reset or power cycle If 1 the value of parameter 220 Motor OL Count is maintained A 1 to 0 transition resets parameter 220 Motor OL Count to zero Note A
87. and is not type 2 alarm s Install stop button to apply a signal wired at stop terminal Drive does not Start from HIM Cause s Drive is programmed for 2 wire control HIM Start button is disabled for 2 wire control Indication Corrective Action If 2 wire control is required no action needed If 3 wire control is required program Digital Inx Sel for correct inputs See page 2 39 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 20 Troubleshooting Drive does not respond to changes in speed command Cause s Indication No value is coming from the source of the command Incorrect reference source has been None programmed Incorrect Reference source is being None selected via remote device or digital inputs Corrective Action LCD HIM Status Line 1 If the source is an analog input indicates At Speed and output is 0 Hz check wiring and use a meter to check for presence of signal 2 Check Commanded Speed for correct source See page 2 6 3 Check Speed Ref Source for the source of the speed reference See page 2 26 4 Reprogram Speed Ref A Sel for correct source See page 2 11 5 Check Drive Status 1 page 2 25 bits 12 and 13 for unexpected source selections 6 Check Dig In Status page 2 26 to see if inputs are selecting an alternate source 7 Reprogram digital inputs to correct Speed Sel x opti
88. arameter 083 Overspeed Limit Maximum Speed Sets the high limit for speed reference after scaling is applied Refer to parameter 083 Overspeed Limit PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Values Default Min Max Units Default Min Max Units Default Min Max Units Values Default Options Default Options Default Min Max Units Default Min Max Units D e s co Based on Drive Rating 053 0 0 Motor NP Volts x 0 25 0 1 VAC Motor NP Volts x 0 25 053 0 0 Motor NP Volts 072 0 1 VAC Motor NP Hz x 0 25 053 0 0 Maximum Freq 071 0 1 Hz Hz 0 0 Hz 1 RPM 2 Convert Hz 3 Convert RPM oO Open Loop Open Loop Slip Comp oO 0 0 0 0 Maximum Speed 0 1 Hz 0 1 RPM 50 0 or 60 0 Hz volt class Motor NP RPM 5 0 320 0 Hz 75 0 19200 0 RPM 0 1 Hz 0 1 RPM Related o I KO I gt 100 IK i gt ICO PD i gt ICO ion I gt OT lon o I DO I gt 100 oe ICO ped iS DO Programming and Parameters 2 11 Eg 3 3 e 56 er D Z Parameter Name amp Description Values 083 Overspeed Limit Default 10 0 Hz 055 Sets the incremental amount of the output 300 0 RPM or frequency above Maximum Speed Min Max 0 0 20 0 Hz 082 allowable for functions suc
89. ault Q Q Alarm Description The new power unit or option board installed is a different type See Table 3 U Device Change F44 Device Added F45 O Option Board Removed F65 Power Board Checksum F104 New I O Option Board F107 and I O Option Board Change F120 Fault Subcodes on page 16 for more information on this fault A new option board was added See Table 3 U Device Change F44 Device Added F45 I O Option Board Removed F65 Power Board Checksum F104 New I O Option Board F107 and I O Option Board Change F120 Fault Subcodes on page 16 for more information on this fault There was an error reading parameters 9 Elapsed MWh and 10 Elapsed Run Time from EEPROM See Table 3 V NVS Read Checksum Fault F47 Subcode on page 17 for more information on this fault The drive was commanded to write default values to EEPROM This event occurred because a mathematical function had a dividend of zero Both of the digital gate disable inputs SD 1 and SD 2 are not enabled on the 20C DG1 option board The thermistor input is activated gt 4 kQ on the 20C DG1 option board Troubleshooting 3 7 Action if appropriate Clear the fault and reset the drive to the factory defaults Clear the fault Cycle the power Replace the Main Control board Clear the fault or cycl
90. ault Owner 2 33 Commanded Speed 2 6 Commanded Torque 2 7 Compensation 2 8 Control SW Ver 2 7 Current Lmt Gain 2 16 Current Lmt Sel 2 16 Current Lmt Val 2 16 Data In Ax 2 33 Data Out Ax 2 34 DB Resistor Type 2 18 DB While Stopped 2 16 DC Brake Level 2 17 DC Brake Time 2 17 DC Brk Levl Sel 2 17 DC Bus Memory 2 6 DC Bus Voltage 2 6 Decel Mask 2 32 Decel Owner 2 33 Decel Time x 2 16 Dig In Status 2 2 2 26 Dig Out Setpt 2 40 Dig Out Status 2 26 Dig Outx Level 2 41 Dig Outx OffTime 2 41 Dig Outx OnTime 2 41 Digital Inx Sel 2 39 Digital Outx Sel 2 40 Direction Mask 2 32 Direction Mode 2 22 Direction Owner 2 33 DPI Port Sel 2 32 DPI Port Value 2 32 Drive Alarm 1 2 25 Drive Alarm 2 2 25 Drive Checksum 2 23 Drive Logic Rslt 2 31 Drive OL Mode 2 16 Drive Ramp Rslt 2 31 Drive Ref Rslt 2 31 Drive Status 1 2 25 Drive Temp 2 26 Droop RPM FLA 2 16 Dyn UserSet Actv 2 24 Dyn UsrSet Cnfg 2 24 Dyn UsrSet Sel 2 24 Elapsed MWH 2 6 Elapsed Run Time 2 6 Fault 1 Subcode 2 29 Fault 1 Time 2 29 Index 5 Fault 2 Subcode 2 29 Fault 2 Time 2 29 Fault 3 Subcode 2 29 Fault 3 Time 2 29 Fault 4 Subcode 2 29 Fault 4 Time 2 29 Fault 5 Subcode 2 29 Fault 5 Time 2 29 Fault 6 Subcode 2 29 Fault 6 Time 2 29 Fault 7 Subcode 2 29 Fault 7 Time 2 29 Fault 8 Subcode 2 29 Fault 8 Time 2 29 Fault Amps 2 27 Fault Bus Volts 2 27 Fault Clear 2 28 Fault Clear Mode 2 28 Fault Clr
91. ay status information about the drive Device Version View the firmware version and hardware series of components HIM Version View the firmware version and hardware series of the HIM Parameter Menu See Viewing and Editing Parameters on page A 5 Device Select Menu Use this menu to access parameters in connected peripheral devices Memory Storage Menu Drive data can be saved to or recalled from User and HIM sets User sets are files stored in permanent nonvolatile drive memory HIM sets are files stored in permanent nonvolatile HIM memory Option HIM Copycat Device gt HIM Device lt HIM Description Save data to a HIM set load data from a HIM set to active drive memory or delete a HIM set Device User Sets Save data to a User set load data from a User set to active drive memory or name a User set Reset To Defaults Start Up Menu Restore the drive to its factory default settings See Chapter 1 Preferences Menu The HIM and drive have features that you can customize Option Drive Identity Description Add text to identify the drive Change Password Enable disable or modify the password User Dspy Lines Select the display parameter scale and text for the User Display The User Display is two lines of user defined data that appears when the HIM is not being used for programming User Dspy Time Set the wait time for the User Display or enable disable it User Dspy V
92. cription 322 A microprocessor watchdog timeout has occurred on the Control board Table 3 Q IGBT Temperature Hardware Fault F31 Subcodes Subcode Description 272 273 The output current has exceeded the instantaneous current limit in the power unit 275 The output current has exceeded the instantaneous current limit in the U phase of the power unit Frame 11 and 13 drives only 276 The output current has exceeded the instantaneous current limit in the V phase of the power unit Frame 11 and 13 drives only 277 The output current has exceeded the instantaneous current limit in the W phase of the power unit Frame 11 and 13 drives only 288 289 The output current has exceeded the instantaneous current limit in power unit 1 Frame 12 and 14 drives only 291 The output current has exceeded the instantaneous current limit in the U phase of power unit 1 Frame 14 drives only 292 The output current has exceeded the instantaneous current limit in the V phase of power unit 1 Frame 14 drives only 293 The output current has exceeded the instantaneous current limit in the W phase of power unit 1 Frame 14 drives only 304 305 The output current has exceeded the instantaneous current limit in power unit 2 Frame 12 and 14 drives only 307 The output current has exceeded the instantaneous current limit in the U phase of power unit 2 Frame 14 drives only 308 The output current has exceeded the instantaneous current limit in the V phase of power unit 2 Fram
93. ct Spd Mode Limits 2 10 186 Power Loss Volts Power Loss 2 21 081 Minimum Speed Spd Mode Limits 2 10 189 Shear Pin Time Power Loss 2 21 082 Maximum Speed Spd Mode Limits 2 10 190 Direction Mode Direction Config 2 22 083 Overspeed Limit Spd Mode Limits 2 11 192 Save HIM Ref HIM Ref Config 2 22 084 086 Skip Frequency X Spd Mode Limits 2 11 193 Man Ref Preload HIM Ref Config 2 22 087 Skip FreqBand Spd Mode Limits 2 11 194 Save MOP Ref MOP Config Ee 088 Speed Torque Mod Spd Mode Limits 2 11 195 MOP Rate MOP Config 2 22 090 093 Speed Ref X Sel Speed Reference 2 11 196 Param Access Lvl Drive Memory 2 22 091 094 Speed Ref X Hi Speed Reference 2 12 197 Reset To Defalts Drive Memory 2 23 092 095 Speed Ref XLo Speed Reference 2 12 198 Load Frm Usr Set Drive Memory 2 23 096 TB Man Ref Sel Speed Reference 2 12 199 Save To User Set Drive Memory 2 23 097 TB Man Ref Hi Speed Reference 2 12 200 Reset Meters Drive Memory 2 23 098 TB Man Ref Lo Speed Reference 2 12 201 Language Drive Memory 2 23 100 Jog Speed 1 Discrete Speeds 2 12 202 Voltage Class Drive Memory 2 23 101 107 Preset Speed X Discrete Speeds 2 12 203 Drive Checksum Drive Memory 2 23 108 Jog Speed 2 Discrete Speeds 2 13 204 Dyn UserSet Cnfg Drive Memory 2 24 116 Trim Setpoint Speed Trim 2 13 205 Dyn UserSet Sel Drive Memory 2 24 117 Trim In Select Speed Trim 2 13 206 Dyn UserSet Actv Drive Memor
94. ctor Control can operate in one of two configurations 1 Encoderless Not to be confused with Sensorless Vector above Encoderless Vector based on Allen Bradley s patented Field Oriented Control technology means that a feedback device is not required Torque control can be achieved across a significant speed range without feedback 2 Closed Loop with Encoder force Vector Control with encoder feedback utilizes Allen Bradley s Force Technology This industry leading technology allows the drive to control torque over the entire speed range including zero speed For those applications that require smooth torque regulation at very low speeds or full torque at zero speed Closed Loop Vector Control is the answer Speed Regulators Any of the PowerFlex drives regardless of their motor control technology Volts Hz Sensorless Vector or Vector can be set up to regulate speed Speed regulation and torque regulation must be separated to understand drive operation The PowerFlex 70 700 with Standard Control and the PowerFlex 700H can be programmed to regulate speed using the slip compensation feature Slip compensation reacts to load changes by adjusting the drive output frequency to maintain motor speed Torque production operates independently This feature produces speed regulation of about 0 5 of base speed over a specified speed range 40 1 for V Hz and 80 1 for Sensorless Vector These drives do not have the capability to extend
95. ctory Default Bit Values PI Reference Sel Default 0 PI Setpoint Selects the source of the Pl reference Options 0 PI Setpoint 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Level 10 Master Ref 11 17 Preset Spd1 7 18 22 DPI Port 1 5 PI Setpoint Default 50 0 Provides an internal fixed value for Min Max 100 0 of Maximum process setpoint when PI Reference Sel Process Value is set to PI Setpoint Units 0 1 PI Feedback Sel Default 2 Analog In 2 Selects the source of the Pl feedback Options See PI Reference Sel PI Integral Time Default 2 0 Secs Time required for the integral component Min Max 0 00 100 00 Secs to reach 100 of PI Error Meter Not Units 0 01 Secs functional when the PI Hold bit of PI Control 1 enabled PI Prop Gain Default 1 0 Sets the value for the PI proportional Min Max 0 00 100 00 component Units 0 01 PI Error x PI Prop Gain PI Output PI Lower Limit Default Maximum Freq Sets the lower limit of the PI output 100 Min Max 800 0 Units 0 1 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 ros 8 Related ne EG 124 thru OG iO 124 thru 138 124 thru 138 124 thru 138 124 thru 138 124 thru 138 079 124 thru 138 Programming and Parameters 2 15
96. d to enable the loop the digital input must be closed AND bit 0 of the PI Control parameter must be 1 If no digital input is configured to PI Enable then only the Bit 0 1 condition must be met If the bit is permanently set to a 1 then the loop will become enabled as soon as the drive goes into run PI Enabled PI Output Spd Cmd Pre load to Command Speed 100 0 75 0 50 0 25 0 o 25 0 50 0 75 0 100 0 100 0 75 0 50 0 25 0 0 0 25 0 50 0 75 0 100 0 Normalized Feedback Normalized SQRT Feedback PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Application Notes B 11 Reverse Speed Limit Figure B 4 Rev Speed Limit parameter 454 set to zero 10V Maximum Speed i Reverse Forward Speed y Speed Minimum l Speed 0 Maximum Speed 10V 10V Maximum Speed Minimum i Speed 0 Reverse _ v Forward Speed a Speed Minimum Maximum Speed 0 Speed 10V Figure B 5 Rev Speed Limit parameter 454 set to a non zero Value non zero value 10V Reverse Note Minimum speed is not used ee when Reverse Speed Limit is set to a imi Reverse Speed Forward Speed Maximum Speed 10V PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P
97. dded for firmware version 3 001 Ky aS XJ XXX XXX x x x x x x x 0 1 Enabled p15 14 13 12 1110 9 817 6 5 413 2 1 0 O Disabled Bit x Reserved Factory Default Bit Values Motor Cntl Sel Default 0 Sensris Vect Sets the method of motor control used in Options 0 Sensrls Vect the drive 1 SV Economize 2 Custom V Hz 3 Fan Pmp V Hz Maximum Freq Default 60 0 or 70 0 Hz Sets the highest frequency the drive will Min Max 5 0 320 0 Hz output Refer to parameter 083 Units 0 1 Hz Overspeed Limit Compensation Mtr Lead Rev If 1 reverses the phase rotation of the applied voltage effectively reversing the motor leads Notes Not retained when the parameters are reset to defaults Added for firmware version 3 001 A AY ko g XXX XXX XO xx XXX 1 Enabled p 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O Disabled Bit x Reserved Factory Default Bit Values PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Related ND INO Programming and Parameters 2 9 g 8 3 T S o os D Z Parameter Name amp Description Values 057 Flux Up Mode Default 0 Manual 053 Flux is established for Flux Up Time Options 0 Manual 058 before acceleration 058 Flux Up Ti
98. dition True Enabled 0 0 Condition False Disabled x Reserved ne r 212 Drive Alarm 2 Read Only Alarm conditions that currently exist in the drive Notes Bits 14 and 15 were added for firmware version 2 001 Bits 8 9 and 11 were changed to Reserved for firmware version 3 001 Bit 0 was changed from DigIn Test to DigIn CflctA and bit 11 UserSetCflct was added for firmware version 4 001 0 Condition False ol 1 Condition True 0 x Reserved PowerFlex 700H AC Drive Programming Manual Publication 200 PM001D EN P May 2008 P N 320605 P04 2 26 Programming and Parameters Group No Diagnostics 213 214 215 216 217 218 Parameter Name amp Description Speed Ref Source Displays the source of the speed reference to the drive Values Default Options Read Only 0 PI Output 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Level 10 Jog Speed 1 11 17 Preset Spd1 7 18 22 DPI Port 1 5 23 Reserved 24 Auto Tune 25 Jog Speed 2 Start Inhibits Read Only Displays the inputs currently preventing the drive from starting Notes Bit 15 was added for firmware version 2 001 Bit 14 was
99. drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Source and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 R Reference Source T Thermal Motor Overload To run a S M A R T start routine 1 Press ALT and then Esc S M A R T The S M A R T start screen appears 2 View and change parameter values as desired For HIM information see SMART List F gt Stopped Auto Appendix A Digital In2 Sel 3 Press Esc to exit the M A R T start S ae manele Minimum Speed PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 1 4 Start Up Running an Assisted Start Important This start up routine requires an LCD HIM Up The Assisted start up routine asks simple yes or no questions and prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up 1 In the Main Menu press the Up Arrow or Down Arrow to scroll to Start Up 2 Press Enter PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 F gt Stopped Auto Hz Main Menu Memory Storage Preferences About Parameters Chapter 2 Programming and Parameters This chapter provides a com
100. e 14 drives only 309 The output current has exceeded the instantaneous current limit in the W phase of power unit 2 Frame 14 drives only Table 3 R Fan Cooling Fault F32 Subcodes Subcode Description 273 The fan s in the power unit does not work according to feedback information 289 The fans in power unit 1 does not work according to feedback information Frame 12 and 14 drives only 305 The fans in power unit 2 does not work according to feedback information Frame 12 and 14 drives only Table 3 8 Communication Bus Fault F34 Subcode Subcode Description 338 A sent message was not acknowledged PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 16 Troubleshooting Table 3 T Subcode 272 273 Heatsink Under Temperature Fault F37 Subcodes Description There is a heatsink under temperature in the power unit 275 There is a heatsink under temperature in the U phase of the power unit Frame 11 and 13 drives only 276 There is a heatsink under temperature in the V phase of the power unit Frame 11 and 13 drives only 277 There is a heatsink under temperature in the W phase of the power unit Frame 11 and 13 drives only 288 289 There is a heatsink under temperature in power unit 1 Frame 12 and 14 drives only 291 There is a heatsink under temperature in the U phase of power unit 1 Frame 14 drives only 292 There is a heatsink u
101. e 555 Fault 4 Code 249 Fault 6 Time 254 Fault 8 SubCode 557 Fault 5 Code 251 Fault 7 Time 256 Fault 6 Code 253 Fault 8 Time 258 Alarms Alarm Config 1 259 Alarm3 Code 264 Alarm7 Code 268 Alarm Clear 261 Alarm4 Code 265 Alarm8 Code 269 Alarm1 Code 262 Alarm5 Code 266 Alarm2 Code 263 Alarm6 Code 267 Communication Comm Control Drive Logic Rslt 271 Drive Ramp Rslt 273 DPI Port Value 275 Drive Ref Rslt 272 DPI Port Sel 274 Masks Owners Logic Mask 276 Fault Clr Mask 283 Reference Owner 292 Start Mask 277 MOP Mask 284 Accel Owner 293 Jog Mask 278 Local Mask 285 Decel Owner 294 Direction Mask 279 Stop Owner 288 Fault Clr Owner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 Jog Owner 290 Local Owner 297 Decel Mask 282 Direction Owner 291 Datalinks Data In A1 300 Data In D1 306 Data Out C1 314 Data In A2 301 Data In D2 307 Data Out C2 315 Data In B1 302 Data Out A1 310 Data Out D1 316 Data In B2 303 Data Out A2 311 Data Out D2 317 Data In C1 304 Data Out B1 312 Data In C2 305 Data Out B2 313 Security Port Mask Act 595 Write Mask Act 597 Logic Mask Act 598 Write Mask Cfg 596 Inputs Outputs Analog Inputs Anlg In Config 320 Analog In2 Hi 325 Analog Ini Loss 324 Anlg In Sqr Root 321 Analog Int Lo 323 Analog In2 Loss 327 Analog In1 Hi 322 Analog In2 Lo 326 Analog Outputs Anlg Out Config 340 Analog Out1 Hi 343 Anlg Out Scal 354 Anlg Out Absolut 341 Analog Out2 Hi 346 Anlg Out2 Scal 355 Analog Out Sel 342 Analog Out1 Lo 344 Anlg1 O
102. e Disable 59 v v Power Unit 70 v Ground Fault 13 PrechargeActv 1 v Hardware Enbl 94 v PwrBrd Chksum 104 HeatsinkOvrTp 8 v Shear Pin 63 y HeatsinkUndTp 37 Sleep Config 150 Vv Hrdwr Therm 60 v SpdRef Cnflet 27 v I O Change 120 Start AtPwrUp 147 v I O Comm Loss 121 System Fault 10 v I O Removed 65 v TB Man Conflict 143 v IGBT OverTemp 9 v UnderVoltage 4 vw IGBT TempHw 131 v UserSetCfict 139 v Input Phase 17 W iv UserSet Timer 99 v IntDB OvrHeat 148 Y VHz Neg Slope 26 v InverterFault 14 wv Waking 149 v Load Loss 15 W v Zero Divide 54 v Fault Subcodes can be viewed in parameters 543 545 547 549 551 553 555 557 Fault x Subcode Each of these parameters corresponds with parameters 243 245 247 249 251 253 255 257 Fault x Code For example if parameter 243 Fault 1 Code displays 5 and parameter 543 Fault 1 Subcode displays 273 an over voltage fault F5 has occurred in the power unit of the drive PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 12 Troubleshooting Table 3 C Subcode 273 Precharge Active Fault F1 Subcodes Description The precharge circuit in the power unit is active 289 The precharge circuit in power unit 1 is active 305 Table 3 D Subcode 273 The precharge circuit in power unit 2 is active Under Voltage Fault F4 Subcodes Description The DC Bus voltage in the po
103. e level at which the Power Loss Min Max 170 0 780 0 VDC 2 Mode selection will occur Units 10 1 VDC C7 The drive can use the percentages referenced in Power Loss Mode or a trigger point can be set at Power Loss Volts A digital input programmed to 29 Pwr a Loss Lvl is used to toggle between fixed percentages and the Power Loss Volts level S ATTENTION Drive damage can occur if proper input impedance is not provided as explained below If the value for Power Loss Volts is less than 82 of the nominal DC bus voltage the user must provide a minimum line impedance to limit inrush current when the power line recovers The input impedance should be equal to or greater than the equivalent of a 5 transformer with a VA rating 5 times the drives input VA rating 189 Shear Pin Time Default 0 0 Secs 238 Sets the time that the drive is at or above Min Max 0 0 30 0 Secs current limit before a fault occurs Zero Units 0 1 Secs disables this feature Note Added for firmware version 3 001 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 22 Programming and Parameters Utility File File Group Direction Config 192 HIM Ref Config 193 194 195 Drive Memory Parameter Name amp Description Values Direction Mode Default 0 Unipolar Selects the method for changing dr
104. e power to the drive Program the drive parameters as needed Cycle the power 2 Replace the main Control board Check the motor Verify that the option board is properly wired Replace the option board See Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category 2 Applications with ATEX Approved Motors in the PowerFlex 700H S High Power Drives Installation Manual publication PFLEX INO06 for information on installing this option board Check the motor The resistance of the thermistor input must go below 2 KQ before the drive can be reset PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 8 Troubleshooting No 63 65 70 71 81 94 95 96 97 98 99 Name Shear Pin I O Removed Power Unit Periph Loss Port DPI Loss Hardware Enbl AutoT Rs Stat AutoT Lm Rot AutoT MagRot AutoT Saturat UserSet Timer Fault Alarm Description The value programmed in parameter 148 Current Lmt Val has been exceeded You can enable disable this fault with parameter 238 Fault Config 1 page 2 28 An I O option board has been removed One or more of the output transistors were operating in the active region instead of desaturation This can be caused by excessive transistor current or insufficient base drive voltage See Table 3 X
105. e rated full load amps Motor NP Hertz Set to the motor nameplate rated frequency Motor NP RPM Set to the motor nameplate rated RPM Motor NP Power Set to the motor nameplate rated power Programming and Parameters Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Values Default Options Default Min Max Units Default Min Max Units Default Min Max Units Default nits Min Max Read Only 320 0 Hz 19200 0 RPM 0 1 Hz 0 1 RPM Read Only 800 0 0 1 Read Only 320 0 Hz 19200 0 RPM 0 1 Hz 0 1 RPM Read Only 0 00 3000 00 KW 0 01 kW Read Only 0 0 690 0 VAC 0 1 VAC Read Only 0 0 6553 5 Amps 0 1 Amps Read Only 0 000 255 255 0 001 0 Induction 0 Induction Based on Drive Rating 0 0 Rated Volts 0 1 VAC Based on Drive Rating 0 0 Rated Amps x 2 0 1 Amps Based on Drive Cat No 5 0 320 0 Hz 0 1 Hz 1750 0 RPM 60 0 19200 0 RPM 1 0 RPM Based on Drive Rating 0 00 5000 00 0 01 kW HP See Mtr NP Pwr Units Related fo I DO i gt OT de Related S ee 047 048 PowerFlex 700H AC Drive Programming Manual Publication 200 PM001D EN P May 2008 P N 320605 P04 2 8 Programming and Par
106. e than the max value shown For relevance to most recent power up see Fault x Time PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 244 246 248 250 252 254 256 Programming and Parameters 2 29 Related Z Parameter Name amp Description Values 243 Fault 1 Code Default Read Only 245 Fault 2 Code i 247 Fault 3 Code i al naa 249 Fault 4 Code 251 Fault 5 Code 253 Fault 6 Code 255 Fault 7 Code 257 Fault 8 Code A code that represents the fault that tripped the drive The codes will appear in these parameters in the order they occur Fault 1 Code the most recent fault See Fault and Alarm Descriptions on page 3 3 for a list of fault and alarm codes and the corresponding descriptions and possible actions 244 Fault 1 Time Default Read Only 242 246 Fault 2 Time Min Max 0 0000 429496 7295 Hr 248 Fault 3 Time Units 0 0001 Hr 250 Fault 4 Time 252 Fault 5 Time 254 Fault 6 Time 256 Fault 7 Time 258 Fault 8 Time The time between initial drive power up and the occurrence of the associated trip fault Can be compared to Power Up Marker for the time from the most recent power up Fault x Time Power Up Marker Time difference to the most recent power up A negative value indicates fault occurred before most recent power up A positive value indicates fault occurred af
107. ecel ramp but prior to any corrections supplied by slip comp PI etc Z eg 5 5 o JE o eg O oO aoa uu D000 0000 A0000 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 32 Programming and Parameters z Q lt e z 2 Q S 2 D G x 7 G Group No Comm Control 274 275 276 Parameter Name amp Description DPI Port Sel Selects which DPI port reference value will appear in DPI Port Value DPI Port Value Value of the DPI reference selected in DPI Port Sel Logic Mask Values Default DPI Port 1 Options 1 DPI Port 1 2 DPI Port 2 3 DPI Port 3 4 DPI Port 4 5 DPI Port 5 Default Read Only Min Max 32767 Units 1 Determines which adapters can control the drive If the bit for an adapter is set to 0 the adapter will have no control functions except for stop x x x x x x x x x 1 1 1 1 1 1 pits 1418 12 1110 9 8 7 6 5 4 3 10 Bit Factory Default Bit Values Start Mask Controls which adapters can issue start commands Jog Mask Controls which adapters can issue jog commands Direction Mask Controls which adapters can issue forward reverse direction commands Reference Mask Controls which adapters can select an al
108. ee eee ete nett eens B 2 Motor Overload sax saa sod Ciaanta tie beta whew ceed daunae Alessia dekade desse B 3 OVEISP6ed secies ces ed eR RES ES a ee eee ee nee B 5 Power Loss Ride Through 1 2 0 0 0c eee cent ene e ene B 6 Process PL rere csa deste Gee ede see oe eds 4 AO a hob ae bade ped choos BES Sos B 8 Reverse Speed Limit ass rdase id de eae ea eee Rhee Rew Ede yee B 11 Skip Frequency escrocs ded cea hee eae bene ee eae See ech bad dude cake ees See B 12 sleep Wake Mode LL goes sys sperrer bee Lae si dale ee ay E Geka coeds d B 14 Start At PowerUp aieeaii ranean a a aa Ea keotktes sek sea etugs naetd B 16 Stop Modes sarissa SE woe wae ae B 17 Index PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Who Should Use this Manual What Is Not in this Manual Reference Materials Preface Overview The purpose of this manual is to provide you with the basic information needed to start up program and troubleshoot the PowerFlex 700H Adjustable Frequency AC Drive For information on See page Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Materials P 1 Manual Conventions P 2 General Precautions P 2 This manual is intended for qualified personnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions The
109. eed Ref B Lo 095 TB Man Ref Lo 098 Discrete Jog Speed 1 100 Preset Speed 3 103 Preset Speed 6 106 Speeds Preset Speed 1 101 Preset Speed 4 104 Preset Speed 7 107 Preset Speed 2 102 Preset Speed 5 105 Jog Speed 2 108 Speed Trim Trim In Select 117 Trim Hi 119 Trim Setpoint 116 Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip RPM Meter 123 Process PI PI Configuration 124 PI Lower Limit 131 PI Output Meter 138 PI Control 125 PI Upper Limit 132 Pl Reference Hi 460 PI Reference Sel 126 PI Preload 133 PI Reference Lo 461 PI Setpoint 127 Pl Status 134 Pl Feedback Hi 462 PI Feedback Sel 128 PI Ref Meter 135 PI Feedback Lo 463 PI Integral Time 129 PI Fdback Meter 136 PI Output Gain 464 PI Prop Gain 130 PI Error Meter 137 Dynamic Ramp Rates Accel Time 1 140 Decel Time 1 142 SCurve 146 Control Accel Time 2 141 Decel Time 2 143 Cn Load Limits Current Lmt Sel 147 CurrentLmtGain 149 PWM Frequency 151 i Current Lmt Val 148 Drive OL Mode 150 Droop RPM FLA 152 L Stop Brake Stop Brk Mode A 155 Bus Reg Ki 160 Bus Reg Kd 165 j n Modes Stop Brk Mode B 156 Bus Reg ModeA 161 DB While Stopped 145 DC Brk Lvl Sel 157 Bus Reg ModeB 162 Fan Control 465 DC Brake Level 158 DB Resistor Type 163 DC Brake Time 159 Bus Reg Kp 164 Restart Modes Start At PowerUp 168 Sleep Wake Mode 178 Sleep Level 182 Flying Start En 169 Sleep Wake Ref 179 Sleep Time 183 Auto Rstrt Tries 174 Wake Level 180 Powerup Delay 167 Auto Rstrt Delay 175 Wake Time 181 Power Los
110. es 2 17 046 Mtr NP Pwr Units Motor Data 2 8 160 Bus Reg Ki Stop Brake Modes 2 17 047 Motor OL Hertz Motor Data 2 8 161 162 Bus Reg Mode X Stop Brake Modes 2 18 048 Motor OL Factor Motor Data 2 8 163 DB Resistor Type Stop Brake Modes 2 18 049 Motor Poles Motor Data 2 8 164 Bus Reg Kp Stop Brake Modes 2 18 050 Motor OL Mode Motor Data 2 8 165 Bus Reg Kd Stop Brake Modes 2 18 053 Motor Cntl Sel Torq Attributes 2 8 167 Powerup Delay Restart Modes 2 18 055 Maximum Freq Torq Attributes 2 8 168 Start At PowerUp Restart Modes 2 18 056 Compensation Torq Attributes 2 8 169 Flying Start En Restart Modes 2 1 057 Flux Up Mode Torq Attributes 2 9 174 Auto Rstrt Tries Restart Modes 2 19 058 Flux Up Time Torq Attributes 2 9 175 Auto Rstrt Delay Restart Modes 2 19 059 SV Boost Filter Torq Attributes 2 9 178 Sleep Wake Mode Restart Modes 2 20 061 Autotune Torq Attributes 2 9 179 Sleep Wake Ref Restart Modes 2 20 062 IR Voltage Drop Torq Attributes 2 9 180 Wake Level Restart Modes 2 20 063 Flux Current Ref Torq Attributes 2 9 181 Wake Time Restart Modes 2 20 069 Start Acc Boost Volts per Hertz 2 10 182 Sleep Level Restart Modes 2 21 071 Break Voltage Volts per Hertz 2 10 183 Sleep Time Restart Modes 2 21 072 Break Frequency Volts per Hertz 2 10 184 Power Loss Mode Power Loss 22i 079 Speed Units Spd Mode Limits 2 10 185 Power Loss Time _ Power Loss 2214 080 Feedback Sele
111. ference by Name 0 0c cece eee eee eee 2 42 Parameter Cross Reference by Number 0 0 0 cece ee eee eee eee 2 44 Troubleshooting Drive Stats svcd ad de pedal boo d niese adalat yaa lated ate eades between 3 1 Faults and Alarms ssea en ese wie os ibaa da deed dal owned eg es GRRE es eA es de 3 2 Manually Clearing Faults 0 2 een nn ees 3 3 Fault and Alarm Descriptions 0 0 0 0 vara ravnene eee nee ees 3 3 Fault Subcodes 12 gt i sea cee ces reii cia bee bee eed Reda cute eee cued ia 3 11 Clearing Alarms 045034 auc ck GAeG tie wa ab WAG E E EEO ek hee hee ee eek 3 19 Common Symptoms and Corrective Actions 0 0 c eee eee eee eee 3 19 Technical Support Options sesse 0 0 0 eee teen eee 3 21 HIM Overview External and Internal Connections 0 cece eee nen ees A 1 LCD Display Elements 0 6666 eee ee ee eae ee ee A 2 ALT Functions ss cade ne a a ibd dae aa eames eae hada ESS A 2 Menu SEUICHITC fitness Gn eee seer NSG Sed A 3 Viewing and Editing Parameters 2 0 0 0 eee vener vanene nen ees A 5 Removing Installing the HIM 0 0 eect e ees A 5 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 toc 2 AppendixB Application Notes External Brake Resistor 0 0 0 cece ec cee raven rare nen ena B 1 Minimum Speeds eree eiss Gad aerbere Bia jeg 6 ed ae hea tee B 1 Motor Control Technology 0 0 e
112. g relay control is not set on the Power board on power unit 1 Frame 12 and 14 drives only 1827 The charging relay control is not set configured on the Power board on power unit 2 Frame 12 and 14 drives only 2065 The Gate Driver board is without auxiliary voltage Power ASIC TRIN 2067 The Gate Driver board for the U phase is without auxiliary voltage Frame 11 and 13 drives only 2068 The Gate Driver board for the V phase is without auxiliary voltage Frame 11 and 13 drives only 2069 The Gate Driver board for the W phase is without auxiliary voltage Frame 11 and 13 drives only 2081 The Gate Driver board in power unit 1 is without auxiliary voltage Frame 12 and 14 drives only 2083 The Gate Driver board for the U phase in power unit 1 is without auxiliary voltage Frame 14 drives only 2084 The Gate Driver board for the V phase in power unit 1 is without auxiliary voltage Frame 14 drives only 2085 The Gate Driver board for the W phase in power unit 1 is without auxiliary voltage Frame 14 drives only 2097 The Gate Driver board in power unit 2 is without auxiliary voltage Frame 12 and 14 drives only 2099 The Gate Driver board for the U phase in power unit 2 is without auxiliary voltage Frame 14 drives only 2100 The Gate Driver board for the V phase in power unit 2 is without auxiliary voltage Frame 14 drives only 2101 The Gate Driver board for the W phase in power unit 2 is without auxiliary voltage Frame 14 drives only 2370 The TX fiber optic c
113. ge P 2 External Brake Resistor B 1 F Fault amp Alarm Types 3 2 Fault 1 Subcode 2 29 Fault 1 Time 2 29 Fault 2 Subcode 2 29 Fault 2 Time 2 29 Fault 3 Subcode 2 29 Fault 3 Time 2 29 Fault 4 Subcode 2 29 Fault 4 Time 2 29 Fault 5 Subcode 2 29 Fault 5 Time 2 29 Fault 6 Subcode 2 29 Fault 6 Time 2 29 Fault 7 Subcode 2 29 Fault 7 Time 2 29 Fault 8 Subcode 2 29 Fault 8 Time 2 29 Fault Amps 2 27 Fault Bus Volts 2 27 Fault Clear 2 28 Fault Clear Mode 2 28 Fault Clr Mask 2 32 Fault Config x 2 28 Fault Descriptions 3 3 Fault Frequency 2 27 Fault Queue A 4 Fault x Code 2 29 Faults Group 2 28 Faults Clearing 3 3 Feedback Select 2 10 FGP 2 3 File Communication 2 31 Dynamic Control 2 16 Inputs amp Outputs 2 35 Monitor 2 6 Motor Control 2 7 Speed Command 2 10 Utility 2 22 File Group Parameter 2 3 Flux Current 2 6 Flux Current Ref 2 9 Flux Up Mode 2 9 Flux Up Time 2 9 Flying Start En 2 19 Functions ALT Key A 2 G General Precautions P 2 Group Alarms 2 29 2 30 Analog Inputs 2 35 2 36 Analog Outputs 2 36 Comm Control 2 31 2 32 Datalinks 2 33 2 34 Digital Inputs 2 38 2 39 Digital Outputs 2 38 2 39 Direction Config 2 22 Drive Data 2 7 Drive Memory 2 22 Faults 2 28 HIM Ref Config 2 22 Load Limits 2 16 Masks amp Owners 2 32 Metering 2 6 MOP Config 2 22 Motor Data 2 7 Power Loss 2 21 Process PI 2 14 Ramp Rates 2 16 Restart Modes 2 18 2
114. h as slip 0 0 600 0 RPM compensation Units 0 1 Hz e Maximum Speed Overspeed Limit 0 1 RPM must be Maximum Freq A Allowable Output Frequency Range gt i Bus Regulation or Current Limit 1 lt Allowable Output Frequency Range gt Normal Operation 1 1 i Allowable Reference Frequency Range gt i ji 4 amp Motor Volts es ere onesnnesnnesmnssstsd a F i ME Speed Control Mode mt Break Volts y s 1 1 1 Start Boost i 0 Min Break Motor Max Output Max Speed Frequency Hz Speed Freq Limit Freq 2 Frequency 084 Skip Frequency 1 Default 0 0 Hz 087 8 085 Skip Frequency 2 Default 0 0 Hz 086 Skip Frequency 3 Default 0 0 Hz C7 2 Sets a frequency at which the drive will Min Max Maximum Speed 2 not operate Skip Frequency 1 3 and Units 0 1 Hz Skip Frequency Band must not equal 0 087 Skip Freq Band Default 0 0 Hz 084 5 Determines the bandwidth around a skip Min Max 0 0 30 0 Hz frequency Skip Freq Band is split Units 0 1 Hz applying 1 2 above and 1 2 below the actual skip frequency The same bandwidth applies to all skip frequencies m 088 Speed Torque Mod Default 1 Speed Reg 053 5 Selects the torque reference source Options 1 Speed Reg Speed Reg 1 drive operates as a speed regulator 454 Rev Speed Limit Default 0 0 RPM Sets a limit on speed in the negative
115. hanged bits 7 8 and 14 to Reserved for parameter 211 Drive Alarm 1 2 25 Changed bits 8 and 11 to Reserved for parameter 212 Drive Alarm 2 2 25 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 ii Summary of Changes Change See page Changed bit 14 to Reserved for parameter 214 Start Inhibits 2 26 Changed bits 7 8 and 14 to Reserved for parameter 229 Alarm 1 Fault 2 27 Added bits 2 Motor Stall and 11 Shear PNO Ac to parameter 238 Fault 2 28 Config 1 Changed bits 7 8 and 14 to Reserved for parameter 259 Alarm Config 1 12 2 Changed the minimum value from 4 000mA to 0 000mA for parameters 322 2 35 323 325 326 343 344 346 amp 347 Added options 43 Run Level and 46 Run w Comm to the digital input 2 39 selections Pars 361 366 Updated the Parameter Cross Reference charts to reflect the addition of all 2 42 new parameters This information summarizes the changes to the Programming Manual PowerFlex 700H Adjustable Frequency AC Drive High Power publication 20C PM001 since the February 2004 release Change See page Updated How Parameters are Organized to include parameters 358 and 359 2 3 New value 2 Invert added to parameter 178 Sleep Wake Mode 2 20 Updated parameter 211 Drive Alarm 1 for new
116. has experienced a checksum error or is new and the parameters for the device board remain unchanged Frame 12 and 14 drives only 561 The power level in power unit 2 is not equal to the power level in power unit 1 after a microprocessor reset Frame 12 and 14 drives only Table 3 V NVS Read Checksum Fault F47 Subcode Subcode Description 322 An operating time or energy counter checksum error has occurred on the Control board Table 3 W Motor Over Temperature Fault F16 Subcode Subcode Description 400 The motor is operating at high current and low frequency and is not accelerating Table 3 X Power Unit Fault F70 Subcodes Subcode Description 272 273 There is saturation in the power unit 275 There is saturation in the U phase of the power unit Frame 11 and 13 drives only 276 There is saturation in the V phase of the power unit Frame 11 and 13 drives only 277 There is saturation in the W phase of the power unit Frame 11 and 13 drives only 288 289 There is saturation in power unit 1 Frame 12 and 14 drives only 291 There is saturation in the U phase of power unit 1 Frame 14 drives only 292 There is saturation in the V phase of power unit 1 Frame 14 drives only 293 There is saturation in the W phase of power unit 1 Frame 14 drives only 304 305 There is saturation in power unit 2 Frame 12 and 14 drives only 307 There is saturation in the U phase of power unit 2 Frame 14 drives only 308 There is saturation in
117. he drive received a start command while in the DC bus precharge state See Table 3 C Precharge Active Fault F1 Subcodes on page 12 for more information on this fault The auxiliary input interlock is open The DC bus voltage remained below the value set in parameter 186 Power Loss Volts for longer than the time specified in parameter 185 Power Loss Time You can enable disable this fault with parameter 238 Fault Config 1 page 2 28 The DC bus voltage fell below the minimum value of 333V for 400 480V drives and 461V for 600 690V drives You can enable disable this fault with parameter 238 Fault Config 1 page 2 28 See Table 3 D Under Voltage Fault F4 Subcodes on page 12 for more information on this fault The DC bus voltage exceeded the maximum value See Table 3 E Over Voltage Fault F5 Subcodes on page 12 for more information on this fault Action if appropriate Check all remote wiring Monitor the incoming AC line for low voltage or line power interruption Monitor the incoming AC line for low voltage or power interruption Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install a dynamic brake option PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 4 Troubleshooting No 10
118. he parameters for the device board remai unchanged 282 The circuit board in Slot E of the control unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged 289 A device or circuit board in power unit 1 has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged Frame 12 and 14 drives only 290 The Power board in power unit 1 has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged Frame 12 and 14 drives only 294 The circuit board in Slot A of the control unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remai unchanged Frame 12 and 14 drives only 295 The circuit board in Slot B of the control unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged Frame 12 and 14 drives only 298 The circuit board in Slot E of the control unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged Frame 12 and 14 drives only 305 A device or circuit board in power unit 2 has been changed added removed has experienced a
119. his function S MAR T Displays the S M A R T screen View Allows the selection of how parameters will be viewed or detailed information about a parameter or component O Lang Displays the language selection screen Auto Man Switches between Auto and Manual Modes Remove _ Allows HIM removal without causing a fault if the HIM is not the last controlling device and does not have Manual control of the drive ED Exp Allows value to be entered as an exponent Not available on PowerFlex 700 B Param Allows entry of a parameter number for viewing editing PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Figure A 1 HIM Menu Structure User Display 80000 View Alarm Queue Menu Structure Alarm gt Clr Alarm Queue f r 2 Status Info gt O rv Device Items Device Version gt PowerFlex 700H HIM Version Product Data Control Board Power Board Slot A E v LCD HIM Product Data LCD HIM Control Board Keyboard Numeric HIM Overview A 3 gt Fault Info Drive Status 1 View Fault Queue Drive Status 2 Clear Faults Drive Alarm 1 Clr Fault Queue Drive Alarm 2 Reset Device Speed Ref Source Start Inhibits Last Stop Source Device Select Memory Storage Start Up Preferences View selected through OG ED View selected trough Naa Ga Y Param Access Lvl File
120. ideo Select Reverse or Normal video for the Frequency and User Display lines Reset User Dspy Return all the options for the User Display to factory default values The PowerFlex 700H drive is initially set to Basic Parameter View To view all parameters Advanced set parameter 196 Param Access Lvl to option 1 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 HIM Overview A 5 Viewing and Editing LCD HIM Parameters Step Key s Example Displays 1 In the Main Menu press the Up Arrow or Down Arrow to scroll to Parameter O oi DD or File 2 Press Enter FGP File appears on the top line and the first three files appear below it Speed Reference 3 Press the Up Arrow or Down Arrow to or scroll through the files 4 Press Enter to select a file The groups in Group the file are displayed under it Motor Data Torq Attributes Volts per Hertz 5 Repeat steps 3 and 4 to select a group and then a parameter The parameter val reen will r FG Parameter en oe Maximum Voltage sale 6 Press Enter to edit the parameter 7 Press the Up Arrow or Down Arrow to FGP Par 55 change the value If desired press Sel to Maximum Freq move from digit to digit letter to letter or 60 00 de sage lt gt s bit to bit The digit or bit that you can change will be highlighted 8 Press Enter to sa
121. ill fault See Table 3 K Ground Fault F13 Subcode on page 14 for more information on this fault PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Action if appropriate 1 Run an Autotune 2 Reduce the Load 1 Run an Autotune 2 Verify the settings of parameters 48 Motor OL Factor and 47 Motor OL Hertz 3 Reduce the load so that the drive output current does not exceed the current set by the value in parameter 42 Motor NP FLA 1 Verify that the maximum ambient temperature has not been exceeded 2 Check the fans including the ASIC board on frame 10 and higher drives 3 Check for an excess load 4 Check the carrier frequency 1 Verify that the maximum ambient temperature has not been exceeded 2 Check the fan s 3 Check for an excess load 1 Cycle the power 2 Verify the fiber optic connections 3 Contact Technical Support See Technical Support Options on page 3 21 for more information 4 If the problem persists replace the drive Check programming for an excess load improper DC boost setting DC brake voltage set too high or other causes of excess current Check for shorted motor leads or a shorted motor Check the motor and external wiring to the drive output terminals for a grounded condition No 14 15 16 17 19 21 22 23 24 25 Name InverterFault Load
122. in Reference Control in the Installation Manual The Sleep Wake function and the speed reference may be 2 Analog In 2 1 Analog In 1 2 Analog In 2 3 6 Reserved 6 000 mA 6 000 Volts Sleep Level 20 000 mA 10 000 Volts 0 001 mA 0 001 Volts 0 0 Secs 0 0 1000 0 Secs 0 1 Secs g Related iO Programming and Parameters 2 21 xo a ao 3 5 Lis vok D 2 Parameter Name amp Description Values ra 182 Sleep Level Default 5 000 mA 5 000 Volts 183 Defines the analog input level that will Min Max 4 000 mA Wake Level 3 stop the drive 0 000 Volts Wake Level Units 0 001 mA 0 001 Volts 183 Sleep Time Default 0 0 Secs 182 Defines the amount of time at or below _ Min Max 0 0 1000 0 Secs Sleep Level before a Stop is issued Units 0 1 Secs 184 Power Loss Mode Default 0 Coast 013 Sets the reaction to a loss of input power Options 0 Coast 185 Power loss is recognized when 1 Decel e DC bus voltage is lt 73 of DC Bus 2 Continue Memory and Power Loss Mode is set to Coast e DC bus voltage is 82 of DC Bus Memory and Power Loss Mode is set to Decel 185 Power Loss Time Default 0 5 Secs 184 Sets the time that the drive will remain in Min Max 0 0 60 0 Secs power loss mode before a fault is issued Units 0 1 Secs 186 Power Loss Volts Default Based on Drive Rated Volts Sets th
123. ink A Word 1 Data Out D2 Link D Word 2 Data Out A2 Link A Word 2 Port Mask Act Read Only Bits 0 6 indicate status for DPI port communication Bit 15 indicates when security software is controlling the parameter Note Added for firmware version 4 001 IAIN AA Q SISSIES SSISSININSE SESSHLE 1 Active Ol x x x x x x x xix tit t 1 4 11 9 Nor Active pris 14 13 12 11 109 81765413 210 x Reserved Bit Factory Default Bit Values Write Mask Cfg Enables disables write access parameters links etc for DPI ports Changes to this parameter only become effective when power is cycled the drive is reset or bit 15 of parameter 597 Write Mask Act transitions from 1 to 0 Note Added for firmware version 4 001 SN BN S O 08N SVA SVS 1 Write Permitted Wri I I 1 1 I a 0 Read Only x Reserved XI XIX XXX XXX prits 14 13 12 11 10 9 8 7 Bit Factory Default Bit Values PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Programming and Parameters 2 35 D 2 2 l g s amp 2 Parameter Name
124. it 1 Frame 14 drives only 293 There is an over current in the W phase of power unit 1 Frame 14 drives only 304 305 There is an over current in power unit 2 Frame 12 drives only 307 There is an over current in the U phase of power unit 2 Frame 14 drives only 308 There is an over current in the V phase of power unit 2 Frame 14 drives only 309 There is an over current in the W phase of power unit 2 Frame 14 drives only Table 3 K Ground Fault F13 Subcode Subcode Description 273 There is a ground fault in the power unit Table 3 L Load Loss Fault F15 Subcode Subcode Description 400 The motor underload protection has tripped Table 3 M Input Phase Fault F17 Subcodes Subcode Description 273 One input line phase in the power unit is missing 289 One input line phase in power unit 1 is missing 305 One input line phase in power unit 2 is missing 529 One input line phase in a regenerative power unit is missing PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Troubleshooting 3 15 Table 3 N Output Phase Missing Fault F21 Subcode Subcode Description 273 There is zero current in one of the output motor phases in the power unit Table 3 0 Brake Resistor Missing Fault F28 Subcodes Subcode Description 273 No brake resistor has been detected Frame 9 drives only Table 3 P Microprocessor Watchdog Fault F30 Subcode Subcode Des
125. ive Options 0 Unipolar direction 1 Bipolar Mode Direction Change 2 Reverse Dis Unipolar Drive Logic Bipolar Sign of Reference Reverse Dis Not Changeable Save HIM Ref e Bit 0 Save HIM Ref enables a feature to save the present frequency reference value issued by the HIM to Drive memory on power loss Value is restored to the HIM on power up e Bit 1 Manual Mode enables the HIM to control the Speed Reference only or the Speed Reference Start and Jog in Manual mode including two wire control Note Bit 1 Manual Mode was added for firmware version 4 001 w SE eS SA WV xfxfxdxfxbxbxbxfxfxlxfxlxfxfolt Save HIM Ref 1 Enabled pits 1413 12 11 10 9 8 7 6 5 413 21 0 o Disabled Bit ae anual Mode Factory Default Bit Values 1 HIM Controls Reference Start amp Jog 0 HIM controls only he Reference x Reserved Man Ref Preload Default 0 Disabled Enables disables a feature to Options 0 Disabled automatically load the present Auto 1 Enabled frequency reference value into the HIM when Manual is selected Allows smooth speed transition from Auto to Manual Save MOP Ref Enables disables the feature that saves the present MOP frequency reference at power down or at stop SS QI SAY 1 Save at Power Down x x x x x x
126. ize when condition is removed 10 At Freq 2 2 Activation level is defined in Dig Outx i At Current Level below E Er ot 6 ion Definiti i Refer to Option Definitions on page 2 41 14 At Bus Volts 2 15 At Pl Error 16 DC Braking 17 Curr Limit 18 Reserved 19 Motor Overld 20 Power Loss 21 26 Input 1 6 Link 27 PI Enable 28 PI Hold 29 Reserved 30 Param Cnt PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Related jw ico iO Io 00 A de 00 00 OD 00 art Joo 100 OT de ico O Joo CO NG de 00 OD de de an de 100 oe j O ND io IO er io iO OD IS F 0 no ard 00 io pare PD se I R OT I ae A N I gt OT ID Io A ee co ESS Programming and Parameters 2 41 g s Parameter Name amp Description Values Selected Option Definitions Analog Outx Sel Digital Inx Sel Digital Outx Sel Option Description Related At Speed Relay changes state when drive has reached commanded 380 384 388 speed Excl Link Links digital input to a digital output if the output is set to 361 366 Input 1 6 Link This does not need to be selected in the Vector option Input 1 6 Link When Digital Output 1 is set to
127. larm x Code 2 30 Alarms Group 2 29 2 30 Alarms Clearing 3 19 ALT Key Functions A 2 ALT Key Functions A 2 Analog In1 Hi 2 35 Analog In1 Lo 2 36 Analog In2 Hi 2 35 Analog In2 Lo 2 36 Analog Inputs Group 2 35 2 36 Analog Inx Value 2 6 Analog Out Scale 2 37 Analog Out1 Hi 2 37 Analog Out1 Lo 2 37 Analog Out1 Sel 2 36 Analog Out2 Lo 2 37 Analog Out2 Sel 2 36 Analog Outputs Group 2 36 Anlg In Config 2 35 Anlg In Sqr Root 2 35 Anlg In1 Loss 2 36 Anlg In2 Loss 2 36 Anlg Out Absolut 2 36 Anlg Out Config 2 36 Anlg Out Setpt 2 37 Assisted Start Up 1 3 Auto Rstrt Delay 2 19 Auto Rstrt Tries 2 19 Index Auto Reset Start 3 2 Autotune 2 9 B Before Applying Power 1 1 Brake Dynamic 2 18 Break Frequency 2 10 Break Voltage 2 10 Bus Capacitors Discharging P 2 Bus Reg Kd 2 18 Bus Reg Ki 2 17 Bus Reg Kp 2 18 Bus Reg Mode A 2 18 Bus Reg Mode B 2 18 C Capacitors Bus Discharging P 2 Checklist Start Up 1 1 Clear Fault Owner 2 33 Clearing Alarms 3 19 Clearing Faults 3 3 Comm Control Group 2 31 2 32 Commanded Speed 2 6 Commanded Torque 2 7 Common Symptoms and Corrective Action 3 19 Communication File 2 31 Compensation 2 8 Control SW Ver 2 7 Conventions Manual P 2 Copycat A 4 Cross Reference Parameter by Name 2 42 by Number 2 44 Current Lmt Gain 2 16 Current Lmt Sel 2 16 Current Lmt Val 2 16 D Data In Ax 2 33 Data Out Ax 2 34 PowerFlex 700H A
128. me Default 0 2 Secs 053 Sets the amount of time the drive will use Min Max 0 0 5 0 Secs 058 to try and achieve full motor stator flux Units 0 1 Secs When a Start command is issued DC current at current limit level is used to build stator flux before accelerating This will occur unless Rated Amps is less than Motor NP FLA then only 81 of drive rated current is used 059 SV Boost Filter Default 55 Sets the amount of filtering used to boost Min Max 0 32767 voltage during Sensorless Vector Units 1 operation 061 Autotune Default 3 Calculate 053 Provides a manual or automatic method Options 0 Ready 062 for setting IR Voltage Drop and Flux 1 Static Tune Current Ref 2 Rotate Tune Note Program parameter 053 Motor Cntl 3 Calculate Sel prior to running an autotune Ready 0 Parameter returns to this setting following a Static Tune or Rotate 2 g Tune It also permits manually setting IR Voltage Drop Ixo Voltage Drop and 5 2 Flux Current Ref SE Static Tune 1 A temporary command that initiates a non rotational motor E stator resistance test for the best possible automatic setting of IR Voltage Drop E 8 Break Voltage and Break Frequency in all modes A start command is required within 20 seconds following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transitio
129. miliar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Overview P 3 ATTENTION To avoid an electric shock hazard verify that the gt bo PB voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the DC and DC terminals between the DC terminal and the chassis and between the DC terminal and the chassis The voltage must be zero for all three measurements ATTENTION Risk of injury or equipment damage exists DPI host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes in contact with the assembly ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to
130. n is required to operate the drive in normal mode Used when motor cannot be rotated Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of Flux Current Ref and Start Boost A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important Used when motor is uncoupled from the load Results may not be valid if a load is coupled to the motor during this procedure ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding Calculate 3 This setting uses motor nameplate data to automatically set IR Voltage Drop Flux Current Ref and Slip RPM FLA 062 IR Voltage Drop Default Based on Drive Rating 053 Value of voltage drop across the Min Max 0 0 Motor NP Volts x 0 50 an resistance of the motor stator at rated Units 0 1 VAC motor current 063 Flux Current Ref Default Based on Drive Rating 053 Value of amps for full motor flux Min Max 0 00 Motor NP FLA 061 Units 0 01 Amps PowerFlex 700H AC Drive Programming Manual Publication 200 PM001D EN P May 2008 P N 320605 P04 2 10 P
131. nctions The parameters are organized into 6 files in Basic Parameter view or 7 files in Advanced Parameter view Each file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by File Group Parameter view Numbered List View All parameters are in numerical order Basic Parameter View Parameter 196 Param Access Lvl set to option 0 Basic File Group Parameters Monitor Metering Output Freq 001 Commanded Torque 024 DC Bus Voltage 012 lt Commanded Speed 002 Output Current 003 w Speed Reference 023 Torque Current 004 Motor Control Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor OL Hertz 047 Motor NP FLA 042 Motor NP Power 045 Motor Poles 049 We Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Motor Cntl Sel 053 Maximum Freq 055 Autotune 061 Speed Spd Mode Speed Units 079 Minimum Speed 081 Rev Speed Limit 454 Command Limits Feedback Select 080 Maximum Speed 082 Speed Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 References Speed Ref A Hi 091 Speed Ref B Hi 094 TB Man Ref Hi 097 Speed Ref A Lo 092 Speed Ref B Lo 095 TB Man Ref Lo 098 Discrete Jog Speed 1 100 Preset Speed 3 103 Preset Speed 6 106 Speeds Preset Speed 1 101 Preset Speed 4 104 Preset Speed 7 107 Preset Speed 2 102 Preset Speed 5 105 Jog Speed 2 108 Dynamic Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Control Accel Time
132. nd allows the load to stop by friction 1 On Stop the drive output goes immediately to zero off 2 No further power is supplied to the motor The drive has released control 3 The motor will coast for a time that is dependent on the mechanics of the system inertia friction etc Important When a Coast stop is performed the drive requires that the motor flux be completely dissipated before a re start command will take affect The amount of time it takes for the motor flux to dissipate depends upon the size of the drive and motor If a Start command is issued before the motor flux has completely dissipated the HIM will continue to display Stopped and the drive will start the motor after the motor flux has completely dissipated DC Brake A Output Voltage Output Current Motor Speed A T gt Slee DC St Brake Level N a i SN Time sm B A Command DC Brake Time This method uses DC injection of the motor to Stop and or hold the load 1 On Stop 3 phase drive output goes to zero off 2 Drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level Par 158 This voltage causes a stopping brake torque If the voltage is applied for a time that is longer than the actual possible stopping time the remaining time will be used to attempt to hold the motor at zero speed 3 DC voltage to the motor continues for the amount of time prog
133. nder temperature in the V phase of power unit 1 Frame 14 drives only 293 There is a heatsink under temperature in the W phase of power unit 1 Frame 14 drives only 304 305 There is a heatsink under temperature in power unit 2 Frame 12 and 14 drives only 307 There is a heatsink under temperature in the U phase of power unit 2 Frame 14 drives only 308 There is a heatsink under temperature in the V phase of power unit 2 Frame 14 drives only 309 Table 3 U There is a heatsink under temperature in the W phase of power unit 2 Frame 14 drives only Device Change F44 Device Added F45 I O Option Board Removed F65 Power Board Checksum F104 New I O Option Board F107 and I O Option Board Change F120 Fault Subcodes Subcode 273 Description The power unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged 274 The Power board has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged 278 The circuit board in Slot A of the control unit has been changed added removed has experienced a checksum error or is new and the parameters for the device board remain unchanged 279 The circuit board in Slot B of the control unit has been changed added removed has experienced a checksum error or is new and t
134. nse to increasing drive temperature PWM Frequency Sets the carrier frequency for the PWM output Drive derating may occur at higher carrier frequencies Droop RPM FLA Selects amount of droop that the speed reference is reduced when at full load torque Zero disables the droop function Important Selecting Slip Comp with param 080 in conjunction with parameter 152 may produce undesirable results DB While Stopped Enables disables dynamic brake operation when drive is stopped DB may operate if input voltage becomes too high Disabled DB will not operate when the drive is stopped Enabled DB may operate whenever drive is energized Note Added for firmware version 3 001 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Values Default Min Max Units Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units Default Options 10 0 Secs 10 0 Secs 0 1 3276 7 Secs 0 1 Secs 10 0 Secs 10 0 Secs 0 1 3276 7 Secs 0 1 Secs 0 0 100 1 Cur Lim Val Cur Lim Val Analog In 1 Analog In 2 Rated Amps x 1 5 Equation yields approxi mate default value MNO O Based on Drive Rating 0 1 Amps 10000 0 32767 1
135. ode Faults 2 29 261 Alarm Clear Alarms 2 30 553 Fault 6 Subcode Faults 2 29 262 Alarm 1 Code Alarms 2 30 555 Fault 7 Subcode Faults 2 29 263 Alarm 2 Code Alarms 2 30 557 Fault 8 Subcode Faults 2 29 264 Alarm 3 Code Alarms 2 30 595 Port Mask Act Security 2 34 265 Alarm 4 Code Alarms 2 30 596 Write Mask Cfg Security 2 34 266 Alarm 5 Code Alarms 2 597 Write Mask Act Security 2 35 267 Alarm 6 Code Alarms 2 30 598 Logic Mask Act Security 2 35 268 Alarm 7 Code Alarms 2 30 268 Alarm 8 Code Alarms 2 30 271 Drive Logic Rslt Comm Control 2 31 272 Drive Ref Rslt Comm Control 2 31 273 Drive Ramp Rsit Comm Control 2 31 274 DPI Port Sel Comm Control 2 32 275 DPI Port Value Comm Control 2 32 276 Logic Mask Masks Owners 2 32 277 Start Mask Masks Owners 2 32 278 Jog Mask Masks Owners 2 32 279 Direction Mask Masks Owners 2 32 280 Reference Mask Masks Owners 2 32 281 Accel Mask Masks Owners 2 32 282 Decel Mask Masks Owners 2 32 283 Fault Clr Mask Masks Owners 2 32 284 MOP Mask Masks Owners 2 32 285 Local Mask Masks Owners 2 32 288 Stop Owner Masks Owners 2 33 289 Start Owner Masks Owners 2 33 290 Jog Owner Masks Owners 2 33 291 Direction Owner Masks Owners 2 33 292 Reference Owner Masks Owners 2 33 293 Accel Owner Masks Owners 2 33 294 Decel Owner Masks Owners 2 33 295 Fault Clr Owner Masks Owners 2 33 296 MOP Owner Masks Owners 2 33 297 Local Owner Masks Owners 2 33 300 307 Data In XX Datalinks 2 33 310 317 Data Out XX Datalinks 2 34 320
136. of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking 159 DC Brake Time Default 0 0 Secs 155 Sets the amount of time DC brake current Min Max 0 0 90 0 Secs a is injected into the motor Units 0 1 Secs 160 Bus Reg Ki Default 30 161 Sets the responsiveness of the bus Min Max 0 5000 Me _ regulator Units 1 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 18 Programming and Parameters 163 Stop Brake Modes 164 165 465 167 168 Restart Modes Parameter Name amp Description Bus Reg Mode A Bus Reg Mode B Sets the method and sequence of the DC bus voltage regulator Choices are dynamic brake frequency adjust or both Options 2 amp 3 only appear when a dynamic brake is installed in the drive Dynamic Brake Setup If a dynamic brake resistor is connected to the drive both of these parameters must be set to either option 2 or 3 Refer to the Attention statement on page P 3 for important information on bus regulation A Values Default Options Adjust Freq Disabled Disabled Adjust Freq Dynamic Brak Both DB 1st ono O
137. ommand Start Command Speed This method combines two of the methods above It uses drive output reduction to stop the load and DC injection to hold the load at zero speed once it has stopped 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero 3 phase drive output goes to zero off and the drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level Par 158 This voltage causes a holding brake torque 4 DC voltage to the motor continues until a Start command is reissued or the drive is disabled 5 If a Start command is reissued DC Braking ceases and he drive returns to normal AC operation If an Enable command is removed the drive enters a not ready state until the enable is restored PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Numerics 20C DG1 Remove 2 38 20C DG1 Status 2 38 A Accel Mask 2 32 Accel Owner 2 33 Accel Time x 2 16 Alarm amp Fault Types 3 2 Alarm 1 Fault 2 27 Alarm 2 Fault 2 28 Alarm Clear 2 30 Alarm Config 1 2 29 Alarm Descriptions 3 3 A
138. on See page 2 39 Motor and or drive will not accelerate to commanded speed Cause s Indication Acceleration time is excessive None Excess load or short acceleration None times force the drive into current limit slowing or stopping acceleration Speed command source or value is None not as expected Programming is preventing the drive None output from exceeding limiting values Motor operation is unstable Cause s Motor data was incorrectly entered or None Autotune was not performed PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Corrective Action Reprogram Accel Time x See page 2 16 Check Drive Status 2 bit 10 to see if the drive is in Current Limit See page 2 25 Remove excess load or reprogram Accel Time x See page 2 16 Check for the proper Speed Command using Steps 1 through 7 above Check Maximum Speed See page 2 10 and Maximum Freq See page 2 8 to assure that speed is not limited by programming Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure Param 061 page 2 9 3 Set gain parameters to default values Technical Support Options Troubleshooting 3 21 Drive will not reverse motor direction Cause s Indication Corrective Action Digital input is not selected for None Check Digital Inx Sel page 2 39 Choose reversing control
139. one of these i e Input 3 380 384 388 Link in conjunction with Digital Input 3 set to Excl Link the Digital Input 3 state on off is echoed in the Digital Output 1 MOP Dec Decrements speed reference as long as input is closed 361 366 MOP Inc Increments speed reference as long as input is closed 361 366 Param Cnil Parameter controlled analog output allows PLC to control 342 345 A 0 analog outputs through data links Set in AnlgX Out Setpt par 377 378 Param Cnil Parameter controlled digital output allows PLC to control 380 384 388 D O digital outputs through data links Set in Dig Out Setpt parameter 379 PI Reference Reference for PI block see page B 8 342 345 Run Level Provides a run level input A run level input does not require 361 366 RunFwd Level a transition for enable or fault but does require a transition RunRev Level for a stop If a Stop input is used to reset faults the run level a 2 input must be transitioned when the 24V DC internal supply 5 is used Pas Runw Comm Allows the Comms start bit to operate like a run with the run 361 366 5 2 input on the terminal block Ownership rules apply 381 Dig Out1 Level Default 0 0 380 385 Dig Out2 Level 0 0 384 389 Dig Out3 Level 0 0 388 Sets the relay activation level for options Min Max 0 0 1500 0 10 15 in Digital Outx Sel Units are Units 0 1 assumed to match the above selection i e At Freq Hz At To
140. oss MicroWatchdog IGBT Temp HW Fan Cooling AutoReset Lim CAN Bus Fit HeatsinkUndTp Fault Alarm eo Description Parameter 53 Motor Cntl Sel negative Action if appropriate Custom V Hz amp the V Hz slope is Speed Ref x Sel or PI Reference Sel is set to Reserved No brake resistor has been detected See Table 3 0 Brake Resistor Missing Fault F28 Subcodes on page 15 for more information on this fault An analog input is configured to fault on a signal loss A signal loss has occurred Configure this fault with Anlg In x Loss on page 2 36 A microprocessor watchdog timeout has occurred See Table 3 P_ Microprocessor Watchdog_ Fault F30 Subcode on page 15 for more information on this fault The drive output current has exceeded the instantaneous current limit See Table 3 Q IGBT Temperature Hardware Fault E31 Subcodes on page 15 for more information on this fault Fan is not energized at start command See Table 3 R Fan Cooling Fault F32 Subcodes on page 15 for more information on this fault The drive unsuccessfully attempted to reset a fault and resumed running for the programmed number of Auto Rstrt Tries You can enable disable this fault with parameter 238 Fault Config 1 page 2 28 A sent message was not acknowledged See Table 3 5 Comm
141. ower Output power present at U T1 V T2 amp W T3 Output Powr Fctr Output power factor Elapsed MWh Accumulated output energy of the drive Elapsed Run Time Accumulated time drive is outputting power MOP Reference Value of the signal at MOP Motor Operated Potentiometer DC Bus Voltage Present DC bus voltage level DC Bus Memory Approximate full load DC bus voltage level Analog In1 Value Analog In2 Value Value of the signal at the analog inputs Ramped Speed Value of commanded speed after Accel Decel and S Curve are applied PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Read Only Maximum Freq 0 1 Hz Read Only Maximum Speed 0 1 Hz 0 1 RPM Read Only 0 0 Drive Rated Amps x 2 0 1 Amps Read Only Drive Rating x 2 2 0 1 Amps Read Only Drive Rating x 2 2 0 1 Amps Read Only 0 0 Drive Rated Volts 0 1 V
142. plete list and description of the PowerFlex 700H parameters The parameters can be programmed viewed edited using an LCD HIM Human Interface Module As an alternative programming can also be performed using DriveExplorer or DriveExecutive software and a personal computer Refer to HIM Overview on page A 1 for a brief description of the LCD HIM For information on See page About Parameters 2 1 How Parameters are Organized 2 3 Monitor File 2 6 Motor Control File 2 7 Speed Command File 2 10 Dynamic Control File 2 16 Utility File 2 22 Communication File 2 31 Inputs Outputs File 2 35 Parameter Cross Reference by Name 2 42 Parameter Cross Reference by Number 2 44 To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist e ENUM Parameters ENUM parameters allow a selection from a list of items The LCD HIM will display a text message for each item e Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true e Numeric Parameters These parameters have a single numerical value i e 0 1 Volts The example on the following page shows how each parameter type is presented in this manual PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P
143. ppropriate Communication Option User Manual for details PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 2 Troubleshooting Faults and Alarms HIM Indication The LCD HIM also provides visual notification of a fault or alarm condition Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following e Faulted appears in the status line F gt Faulted Auto e Fault number Fault F5 e Fault name Overvoltage H Time Since Fault e Time that has passed since fault occurred 0000 23 52 Press Esc to regain HIM control Drive is indicating an alarm The LCD HIM immediately reports the alarm condition by displaying the following F gt Power Loss i Auto_ e Alarm name Type 2 alarms only Hz e Alarm bell graphic Main Menu Diagnostics Parameter SSS vic Salt A fault is a condition that stops the drive There are three fault types Type Fault Description Auto Reset Run When this type of fault occurs and Auto Rstrt Tries see page 2 19 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay see page 2 19 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted Non Resettable Thi
144. pter to 0 1 Check the control wiring 2 Check the position of the hardware enable jumper 3 Check the digital input programming 1 Verify that the motor is not rotating when autotune is enabled Check the motor connections Check the motor nameplate data Check the motor connections Verify that the Accel Time lt Base Speed 40 x 33 sec Note 33 sec time limit to bring motor to 40 Hz 1 Check the motor nameplate data 2 Check the motor connections 3 Verify that the Accel Time lt Base Speed 40 x 33 sec see above 1 Check the motor nameplate data 2 Check the motor connections Attempt to save the User Set again If this error occurs again replace the Main Control board wo nwo Pp No 100 104 106 107 113 114 120 Name Param Chksum PwrBrd Chksum MCB PB Config New IO Option Fatal App AutoT Enable I O Change Fault Q Q Q Alarm Description The checksum read from the Main Control board does not match the checksum calculated See Table 3 2 Parameter Checksum Fault F100 Subcodes on page 18 for more information on this fault The checksum read from the EEPROM does not match the checksum calculated from the EEPROM data See Table 3 U Device Change F44 Device Added F45 1 O Option Board Removed F65 Power Board Checksum F104 New I O Option Board F107 and I O Option Board Change F
145. r Sets e 44 RunFwd Level and 45 RunRev Level to allow the drive to start and run forward or run reverse without transitioning a Run command after certain drive conditions are met Updated the Parameter Cross Reference charts to reflect the addition of all 2 42 M new parameters Added new Type 2 Alarm 139 UserSetCflct to support the dynamic User Sets 3 3 feature Added new fault subcode descriptions to further define faults and alarms 3 11 Updated the Coast stop mode description B 17 This information summarizes the changes to the Programming Manual PowerFlex 700H Adjustable Frequency AC Drive High Power publication 20C PM001 since the January 2007 release Change See page Updated How Parameters are Organized to include new parameters 2 3 Added note that parameter 46 Mtr NP Pwr Units does not get changed with 2 8 Reset to Defaults Added parameter 050 Motor OL Mode 2 8 Added parameter 056 Compensation 2 8 Added note that parameter 79 Speed Units does not get changed with Reset 2 10 to Defaults Added parameter 116 Trim Setpoint 2 13 Added bit 2 Add or to parameter 118 Trim Out Select 2 13 Added bit 9 of Ref to parameter 124 PI Configuration 2 14 Added parameter 464 PI Output Gain 2 15 Added parameter 145 DB While Stopped 2 16 Added parameter 189 Shear Pin Time 2 21 C
146. r equal to Wake Time or equal to Wake Time equal to Wake Time Did a Drive Was a Stop Issued or Power Cycle na Run Run Forward Which Required Input Stop or Enable or Run Reverse was Chosen Issue a Start Command Open Close Input HIM Network or TB PowerFlex 700H AC Drive Programming Manual Publication 200 PM001D EN P May 2008 P N 320605 P04 B 16 Application Notes Start At PowerUp A powerup delay time of up to 30 seconds can be programmed through Powerup Delay parameter 167 After the time expires the drive will start if all of the start permissive conditions are met Before that time restart is not possible Start At PowerUp m Powerup Delay Time Expired Yes All Start Permissives Met 1 No fault conditions present 2 No Type 2 alarm conditions present No 3 The terminal block programmed enable input is closed 4 The Stop input from all sources is received Yes Is the terminal block Run Run Forward or Run Reverse Input Closed Yes Y Powerup Start Powerup Terminated Normal Mode PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Stop Modes Mode Coast Application Notes B 17 Description 4 Output Voltage Output Current Motor Speed Time Stop AL Coast Time is load dependent gt Command This method releases the motor a
147. rammed in DC Brake Time Par 159 Braking ceases after this time expires 4 After the DC Braking ceases no further power is supplied to the motor The motor may or may not be stopped The drive has released control 5 The motor if rotating will coast from its present speed for a time that is dependent on the mechanics of the system inertia friction etc PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 B 18 Application Notes Mode Ramp Description Output Voltage Output Current Motor Speed N Output Current N A N X Output Voltage DC N Brake N Level N gt Time Stop Zero 7 DC BrakeTime gt Command Command Speed This method uses drive output reduction to stop the load 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as such as bus or current regulation 3 When the output reaches zero the output is shut off 4 DC voltage is applied to the motor for a time equal to DC Brake Time at DC Brake Level Hold Output Voltage Output Voltage Motor Speed gt Time Stop 7 Zero Re issuing a Command C
148. rent Knowledge of the individual motor attached to the drive allows the drive to adjust the output pattern to the motor and load conditions By identifying motor parameters the drive can maximize the torque produced in the motor and extend the speed range at which that torque can be produced This technology is excellent for applications that require a wider speed range and applications that need maximum possible torque for breakaway acceleration or overload Centrifuges extruders conveyors and others are candidates Torque Controllers Vector This technology differs from the two above because it actually controls or regulates torque Rather than allowing the motor and load to actually determine the amount of torque produced Vector technology allows the drive to regulate the torque to a defined value By independently identifying and controlling both flux and torque currents in the motor true control of torque is achieved High bandwidth current regulators remain active with or without encoder feedback to produce outstanding results This technology is excellent for those applications where torque control rather than mere torque production is key to the success of the process These include web handling demanding extruders and lifting applications such as hoists or material handling PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Motor Overload Application Notes B 3 Ve
149. resumes when the input 4 Set Input Hi signal level is greater than or equal to 5 Goto Preset1 1 5V or 3mA 6 Hold OutFreq Anlg Out Config Selects the mode for the analog outputs EE YS IS x fer fafxfxfaxfxfafofo 15Gument Fy 109 817 6 5 4 3 210 Bit Factory Default Bit Values Anlg Out Absolut Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output NS x x x x x xf x x x x xd xl a Passau eee 109 6 7 6 5 4 3 2 1 0 p30T Bit Factory Default Bit Values Analog Out Sel Default O0 Output Freq 001 Analog Out2 Sel Options See Table EE Selects the source of the value that drives 004 the analog output at g outp 005 007 Analog Out1 Lo Value 006 Param 341 Param 341 012 Options Signed Absolute Analog Out1 Hi Value 135 0 Output Freq Maximum Speed 0 Hz Maximum Speed 136 1 Command Spd Maximum Speed 0 Hz RPM Maximum Speed 2 Output Amps 0 Amps 0 Amps 200 Rated 137 3 Torque Amps 200 Rated 0 Amps 200 Rated 138 4 Flux Amps 0 Amps 0 Amps 200 Rated 220 5 Output Power 0kW 0 kW 200 Rated sax 6 Output Volts 0 Volts 0 Volts 120 Rated Input Volts 7 DC Bus Volts 0 Volts 0 Volts 200 Rated Input Volts 8 PI Reference 100 0 100 9 PI Feedback 100 0 100 10 PI Error 100 0 100 11 Pl Output 100 0 100 12 Motor OL 0 0 1
150. rnal values that are not accessible through parameters Note These parameters were added for future use in firmware version 4 001 Testpoint 1 Data Default Read Only Testpoint 2 Data Min Max 32767 The present value of the function Units 1 selected in Testpoint x Sel Note These parameters were added for future use in firmware version 4 001 Fault Config 1 Enables disables annunciation of the listed faults Notes Bit 9 Load Loss should not be changed from 0 Bit 10 was added for firmware version 2 001 Bits 2 Motor Stall and 11 Shear PNO Ac were added for firmware version 3 001 TL lol S o 2 IRE So SYNES LAA SOVEVI TIS SE x x x x ojofol 1 ofofofojol1joj1 4zEnabied oe 9 8 7 6 5 413 2 1 0 reserved Bit Factory Default Bit Values Fault Clear Default 0 Ready Resets a fault and clears the fault queue Options 0 Ready 1 Clear Faults 2 Clr Fit Que Fault Clear Mode Default 1 Enabled Enables disables a fault reset clear Options 0 Disabled faults attempt from any source This does 1 Enabled not apply to fault codes which are cleared indirectly via other actions Power Up Marker Default Read Only Elapsed hours since initial drive power up Min Max 0 0000 429496 7295 Hr This value will rollover to 0 after the drive Units 0 1 Hr has been powered on for mor
151. roduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss gt Important Identifies information that is critical for successful application and understanding of the product ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences Shock Hazard labels may be located on or inside the equipment e g drive or motor to alert people that dangerous voltage may be present Burn Hazard labels may be located on or inside the equipment e g drive or motor to alert people that surfaces may be at dangerous temperatures gt amp PowerFlex DriveExplorer DriveExecutive DPI and SCANport are either trademarks or registered trademarks of Rockwell Automation Inc PowerFlex 700H AC Drive Programming Manual Summary of Changes Manual Updates This information summarizes the changes to the Programming Manual PowerFlex 700H Adjustable Frequency AC Drive High Power publication 20C PM001
152. rogramming and Parameters Speed Command File lt q Q 5 LU LU a N MOTOR CONTROL Group No a 2 E o 3 3 2 wn Z 071 072 079 080 Parameter Name amp Description Start Boost Sets the voltage boost level for starting and acceleration Refer to parameter 083 Overspeed Limit Break Voltage Sets the voltage the drive will output at Break Frequency Refer to parameter 083 Overspeed Limit Break Frequency Sets the frequency the drive will output at Break Voltage Refer to parameter 083 Parameter Name amp Description Speed Units Selects the units to be used for all speed related parameters Options 0 amp 1 indicate status only Options 2 amp 3 will convert configure the drive for that selection Convert Hz 2 converts all speed based parameters to Hz and changes the value proportionately i e 1800 RPM 60 Hz Convert RPM 3 converts all speed based parameters to RPM and changes the value proportionately Note This parameter does not get changed with a Reset to Defaults Feedback Select Selects the source for motor speed feedback Open Loop 0 no encoder is present and slip compensation is not needed Slip Comp 1 tight speed control is needed and encoder is not present Minimum Speed Sets the low limit for speed reference after scaling is applied Refer to p
153. rque Amps 382 Dig Outi OnTime Default 0 00 Secs 380_ 386 Dig Out2 OnTime 0 00 Secs 384 390 Dig Out3 OnTime 0 00 Secs 388 Sets the ON Delay time for the digital Min Max 0 00 163 00 Secs outputs This is the time between the Units 10 01 Secs occurrence of a condition and activation of the relay 383 Dig Out1 OffTime Default 0 00 Secs 380 387 Dig Out2 OffTime 0 00 Secs 384 391 Dig Out3 OffTime 0 00 Secs 388 Sets the OFF Delay time for the digital Min Max 0 00 163 00 Secs outputs This is the time between the Units 0 01 Secs disappearance of a condition and de activation of the relay 2 42 Programming and Parameters Parameter Cross Reference by Name Parameter Name Number Group Page Parameter Name Number Group Page Drive OL Mode 150 Load Limits 2 16 20C DG1 Remove 358 Digital Inputs 2 38 Drive Ramp Rsit 273 Comm Control 2 31 2
154. s Power Loss Mode 184 Power Loss Volts 186 Shear Pin Time 189 Power Loss Time 185 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Programming and Parameters 2 5 File Group Parameters Utility Direction Config Direction Mode 190 TE HIM Ref Config Save HIM Ref 192 ManRefPreload 193 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Reset Meters 200 DynUserSetCnfg 204 Reset To Defalts 197 Language 201 Dyn UserSet Sel 205 Load Frm Usr Set 198 Voltage Class 202 DynUserSetActv 206 Save To User Set 199 Drive Checksum 203 Diagnostics Drive Status 1 209 Dig Out Status 217 Alarm 1 Fault 229 Drive Status 2 210 Drive Temp 218 Alarm 2 Fault 230 Drive Alarm 1 211 Motor OL Count 220 Testpoint 1 Sel 234 Drive Alarm 2 212 Fault Frequency 224 Testpoint 1 Data 235 Speed Ref Source 213 Fault Amps 225 Testpoint 2 Sel 236 Start Inhibits 214 Fault Bus Volts 226 Testpoint 2 Data 237 Last Stop Source 215 Status 1 Fault 227 Dig In Status 216 Status 2 Fault 228 Faults Fault Config 1 238 Fault 7 Code 255 Fault1 SubCode 543 Fault Clear 240 Fault 8 Code 257 Fault 2 SubCode 545 Fault Clear Mode 241 Fault 1 Time 244 Fault 3 SubCode 547 Power Up Marker 242 Fault 2 Time 246 Fault 4 SubCode 549 Fault 1 Code 243 Fault 3 Time 248 Fault 5 SubCode 551 Fault 2 Code 245 Fault 4 Time 250 Fault 6 SubCode 553 Fault 3 Code 247 Fault 5 Time 252 Fault 7 SubCod
155. s type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the drive There are two alarm types Type Alarm Description 1 User Configurable These alarms can be enabled or disabled through Alarm Config 1 on page 2 29 2 Non Configurable These alarms are always enabled See Fault and Alarm Descriptions on page 3 3 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Manually Clearing Faults Fault and Alarm Descriptions 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods Press Stop Cycle drive power Set parameter 240 Fault Clear to 1 Clear Faults on the HIM Diagnostic menu Troubleshooting 3 3 Table 3 A Fault Alarm Types Descriptions and Actions No Name PrechargeActv Auxiliary In Power Loss UnderVoltage OverVoltage Fault Alarm ORS OES Description T
156. since the July 2007 release Change See page Updated How Parameters are Organized to include new parameters 2 3 Added parameter 24 Commanded Torque 2 7 Changed the maximum value of parameter 49 Motor Poles from 12 to 18 2 8 Added parameter 465 Fan Control to allow for the ability to stop the fans 2 1 when the drive is stopped and the heatsink temperature is below 55 C Added bit 1 Manual Mode to parameter 192 Save HIM Ref 22 Added parameters 204 Dyn UserSet Cnfg 205 Dyn UserSet Sel and 206 2 24 Dyn UserSet Actv to allow for dynamic selection of User Sets Bit 6 Heatsink Temp of parameter 211 Drive Alarm 1 now implemented 2 2 Changed bit 0 from DigIn Test to Digln CflctA and added bit 11 2 25 UserSetCflct to parameter 212 Drive Alarm 2 Added parameters 543 557 Fault x Subcode to display fault subcodes 2 29 Add parameters 234 Testpoint 1 Sel 235 Testpoint 1 Data 236 Testpoint 2 2 2 Sel and 237 Testpoint 2 Data for future use Added parameters 595 Port Mask Act 596 write Mask Cfg 597 Write Mask 2 34 Act and 598 Logic Mask Act to provide write access protection for individual communication ports in the drive and whether network security is controlling the ports Added the following options to parameters 361 366 Digital Inx Sel e 41 UserSet Sel1 and 42 UserSet Sel2 to allow for dynamic selection of Use
157. source is an Units 0 1 Hz analog input 1 RPM Important Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator In order to allow the Slip Compensation Regulator to control drive operation parameter 080 Feedback Select must be set to 1 Slip 8 Comp 121 Slip RPM FLA Default Based on Motor NP RPM 061 Sets the amount of compensation to drive Min Max 0 0 1200 0 RPM 080 output at motor FLA Units 0 1 RPM 123 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 14 Programming and Parameters Slip Comp Group 125 126 lt O oO m W LU a 7p 127 128 129 130 131 Parameter Name amp Description Values Slip RPM Meter Default Read Only Displays the present amount of Min Max 300 0 RPM adjustment being applied as slip Units 0 1 RPM compensation PI Configuration Sets configuration of the PI regulator Note Added bit 9 of Ref for firmware version 3 001 S SN SSESESLS xfxfxfxfxfxfolxfofofofofofolojo 4z5nabied pose 9 8 7 6 5 413 2 1 0 _Becerved Bit Factory Default Bit Values PI Control Controls the PI regulator SVS SIG XJ XXX x x XXX x XXI XJOJOPO 1 Enabled pe 109 8 7 65 443 210 ere Bit 7 Fa
158. ssing the Start button on the HIM closing a digital input programmed for Start Run Run Forward or Run Reverse PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Application Notes B 15 Is Sleep Wake Working No p Have these conditions been met 1 Sleep Wake Ref must be set to the analog input that will control Start Stop functions 2 Sleep Wake Mode must 1 Direct Enable or 2 Invert Enable 3 Sleep Level must be less than Wake Level in Direct mode or greater than Wake Level in Invert mode 4 Speed Ref x Sel must be set to a speed reference source that will control the drive If Sleep Wake Ref Speed Ref x Sel the same analog signal will control start stop and speed reference 5 At least one of the following must be programmed for Digital Inx Sel Stop Enable Start Run Run Forward Run Reverse Is Required Input Closed No Close Input Stop Enable Run p Yes Which Mode is Selected Direct Invert or Direct Meet all Conditions Invert Decrease Analog Input Is Analog Signal Less Is Analog Signal Greater Increase Analog Input Signal and wait for a time than or equal to Wake Level than or equal to Wake Level Signal and wait for a time period greater than or and for time period greater than and for time period greater than period greater than or equal to Wake Time o
159. supplying the entire speed reference This method is identified as exclusive mode Slip Comp Slip Adder XS rl Open i Loop sp rer pp neat Ramp H Spd Cmd Process P PI Ref p pi rocess Controller 1 il PIFbk gt PI Enabled Speed Control PI Enable The output of the PI loop can be turned on enabled or turned off disabled This control allows the user to determine when the PI loop is providing part or all of the commanded speed The logic for enabling the PI loop is shown below Drive Bit 0 of Drive Ramping Drive PI Control 1 The PI Loop Running to Stop Jogging enabled Signal Loss is Enabled HH t 4 H 0O NA Enabled Status H H I I Digital Input is Reflected BitO Bit 6 A Digital Input The Configured m i 8 tanie PI Configuration is Configured Digital Input to PI Enable is Closed PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 B 10 Application Notes The drive must be running for the PI loop to be enabled The loop will be disabled when the drive is ramping to a stop unless Stop Mode is configured in PI Configuration jogging or the signal loss protection for the analog input s is sensing a loss of signal If a digital input has been configured to PI Enable two events are require
160. t B 11 Motor Control Technology B 2 Skip Frequency B 12 Motor Overload B 3 Sleep Wake Mode B 14 Overspeed B 5 Start At PowerUp B 16 Power Loss Ride Through B 6 Stop Modes B 17 External Brake Resistor Figure B 1 External Brake Resistor Circuitry Three Phase AC Input Input Contactor M Power Off Power On a M amt Power Source i DB Resistor Thermostat Minimum Speed See Reverse Speed Limit on page B 11 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 B 2 Application Notes Motor Control Technology Within the PowerFlex family there are several motor control technologies e Torque Producers e Torque Controllers e Speed Regulators Torque Producers Volts Hertz This technology follows a specific pattern of voltage and frequency output to the motor regardless of the motor being used The shape of the V Hz curve can be controlled a limited amount but once the shape is determined the drive output is fixed to those values Given the fixed values each motor will react based on its own speed torque characteristics This technology is good for basic centrifugal fan pump operation and for most multi motor applications Torque production is generally good Sensorless Vector This technology combines the basic Volts Hertz concept with known motor parameters such as Rated FLA HP Voltage stator resistance and flux producing cur
161. tage Class 2 23 Wake Level 2 20 Wake Time 2 20 PI Configuration 2 14 PI Control 2 14 PI Error Meter 2 15 PI Fdback Meter 2 15 PI Feedback Hi 2 15 PI Feedback Lo 2 15 PI Feedback Sel 2 14 PI Integral Time 2 14 PI Lower Limit 2 14 PI Output Gain 2 15 PI Output Meter 2 15 PI Preload 2 15 PI Prop Gain 2 14 PI Ref Meter 2 15 PI Reference Hi 2 15 PI Reference Lo 2 15 PI Reference Sel 2 14 PI Setpoint 2 14 PI Status 2 15 PI Upper Limit 2 15 PORT LED 1 2 3 1 Port Mask Act 2 34 Ports DPI Type A 1 Power Loss Group 2 21 Power Loss Mode 2 21 Power Loss Ride Through B 6 Power Loss Time 2 21 Power Loss Volts 2 21 PowerFlex Reference Manual P 1 Powering Up the Drive 1 1 Powerup Delay 2 18 PowerUp Marker 2 28 Precautions General P 2 Preferences Setting A 4 Preset Speed x 2 12 Process PI Standard Control B 8 Process PI Group 2 14 Programming 2 1 Publications Reference P 1 Pulse Input Ref 2 13 PWM Frequency 2 16 PWR LED 1 2 3 1 Index 7 R Ramp Rates Group 2 16 Ramped Speed 2 6 Rated Amps 2 7 Rated kW 2 7 Rated Volts 2 7 Reference Manual P 1 Reference Mask 2 32 Reference Material P 1 Reference Owner 2 33 Reset Meters 2 23 Reset To Defalts 2 23 Reset to Defaults HIM A 4 Restart Modes Group 2 18 2 19 Rev Speed Limit 2 11 Reverse Speed Limit B 11 S S Curve 2 16 S M A R T Start Up 1 3 Save HIM Ref 2 22 Save MOP Ref
162. ter most recent power up 543 Fault 1 Subcode Default Read Only 545 Fault 2 Subcode F 547 Fault 3 Subcode Hae Me 549 Fault 4 Subcode 551 Fault 5 Subcode 553 Fault 6 Subcode 555 Fault 7 Subcode 557 Fault 8 Subcode Fault subcode Provides additional information for certain faults Refer to Fault and Alarm Descriptions on page 3 3 Note Added for firmware version 4 001 259 Alarm Config 1 Enables disables alarm conditions that will initiate an active drive alarm Note Bits 14 and 15 were added for firmware version 2 001 1 Condition True Enabled 0 Condition False Disabled x Reserved PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 30 Programming and Parameters Group No 261 262 263 264 265 266 267 268 269 Alarms Parameter Name amp Description Alarm Clear Resets all Alarm 1 8 Code parameters to Zero Alarm 1 Code Alarm 2 Code Alarm 3 Code Alarm 4 Code Alarm 5 Code Alarm 6 Code Alarm 7 Code Alarm 8 Code A code that represents a drive alarm The codes will appear in the order they occur first 4 alarms in first 4 out alarm queue A time stamp is not available with alarms PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04
163. ternate reference Speed Ref A B Sel or Preset Speed 1 7 Accel Mask Controls which adapters can select Accel Time 1 2 Decel Mask Controls which adapters can select Decel Time 1 2 Fault Clr Mask Controls which adapters can clear a fault MOP Mask Controls which adapters can issue MOP commands to the drive Local Mask Controls which adapters are allowed to take exclusive control of drive logic commands except stop Exclusive local control can only be taken while the drive is stopped PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 1 Control Permitted 0 Control Masked x Reserved See Logic Mask See Logic Mask See Logic Mask See Logic Mask See Logic Mask See Logic Mask See Logic Mask See Logic Mask See Logic Mask Related 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 288 thru 297 z Q e zZ Q S Masks Owners No 288 289 290 291 292 293 294 295 296 297 300 301 302 303 Programming and Parameters Parameter Name amp Description Values Stop Owner Read Only Adapters that are presently issuing a valid stop command AAAS AAA AAAA
164. the V phase of power unit 2 Frame 14 drives only 309 There is saturation in the W phase of power unit 2 Frame 14 drives only Table 3 Y Hardware Enable Fault F94 Subcode Subcode Description 338 An hardware enable signal is missing from the control terminal block PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 3 18 Troubleshooting Table 3 2 Parameter Checksum Fault F100 Subcodes Subcode Description 322 A firmware interface powerdown variable checksum error has occurred on the Control board 578 A firmware interface variable checksum error has occurred on the Control board 834 A system powerdown variable checksum error panel menu index fault history pointer has occurred on the Control board 1090 A system parameter checksum error multimonitor panel default pages has occurred on the Control board 1346 An application defined powerdown variable checksum error has occurred on the Control board 1602 An application defined powerdown variable checksum error has occurred on the Control board 2626 A system parameter checksum error fault history entries device valid system menu parameters has occurred on the Control board Table 3 AA Main Control Board Power Board Configuration Fault F106 Subcode Subcode 385 Description The software and the power unit are incompatible PowerFlex 700H AC Drive Programming Manual Publication 20C PM0
165. the speed range or tighten the speed regulation below 0 5 because they do not have connections for a feedback device For single motor applications the drive can be programmed to protect the motor from overload conditions An electronic thermal overload IT function emulates a thermal overload relay This operation is based on three parameters Motor NP FLA Motor OL Factor and Motor OL Hertz parameters 042 048 and 047 respectively Motor NP FLA is multiplied by Motor OL Factor to allow the user to define the continuous level of current allowed by the motor thermal overload Motor OL Hertz is used to allow the user to adjust the frequency below which the motor overload is derated The motor can operate up to 102 of FLA continuously If the drive had just been activated it will run at 150 of FLA for 180 seconds If the motor had been operating at 100 for over 30 minutes the drive will run at 150 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 B 4 Application Notes of FLA for 60 seconds These values assume the drive is operating above Motor OL Hertz and that Motor OL Factor is set to 1 00 Operation below 100 current causes the temperature calculation to account for motor cooling Motor Overload Curve 100000 Cold Hot 10000 g n
166. to the Installation Manual for details 6 Opening an Enable input will cause the motor to coast to stop ignoring any programmed Stop modes Programming and Parameters Values Default Default Default Default Default Default Options Stop CF Start Auto Manual Speed Sel 1 Speed Sel 2 Speed Sel 3 Not Used Enable 6 8 Clear Faults CF 2 Aux Fault Stop CF 8 Start 90 Fwd Reverse Run 4 8 Run Forward 4 Run Reverse Jog Jog Forward Jog Reverse Stop Mode B Bus Reg Md B Speed Sel 1 3 Auto Manual Local Acc2 amp Dec2 Accel 2 Decel 2 MOP Inc 10 MOP Dec 10 Excl Link 10 PI Enable PI Hold PI Reset Pwr Loss Lvl Reserved Jog 2 PI Invert Reserved UserSet Sel1 2 10 Run Level 11 RunFwd Level 11 RunRev Leve Run w Comm 11 3 7 A Dig In ConflictB alarm will occur if a Start input is programmed without a Stop input 8 Refer to the Sleep Wake Mode Attention statement on page 2 20 9 A dedicated hardware enable input is available via a jumper selection Refer to Installation Manual for further information 10 Refer to Dyn UsrSet Sel on page 2 24 for selection information 11
167. ult After a Stop Command Reset by Stop CF Reset by Clear HIM or TB HIM or TB Faults TB Stop Stop Closed Stop Closed Stop Closed Stop Closed Wake Signal _ Wake Signal Wake Signal Analog Sig gt Sleep Level New Start or Run Cmd New Start or Run Cd Enable Enable Closed Enable Closed Enable Closed Enable Closed Wake Signal Wake Signal Wake Signal Analog Sig gt Sleep Level New Start or Run Cmd New Start or Run Cmd Run Run Closed New Run Cmd Run Closed New Run Cmd Run For Wake Signal Wake Signal Wake Signal Wake Signal Run Rev occur assigned to the same input Run Command must be cycled Sleep Wake Ref Selects the source of the input controlling the Sleep Wake function Wake Level Defines the analog input level that will start the drive Wake Time Defines the amount of time at or above Wake Level before a Start is issued PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Command must be issued from HIM TB or network Signal does not need to be greater than wake level Default Options Default Min Max Units Default Min Max Units C When power is cycled if all conditions are present after power is restored restart will The drive only starts after Sleep Wake Mode is enabled and a valid signal is received The active speed reference is determined as explained
168. unication Bus Fault F34 Subcode on page 15 for more information on this fault The ambient temperature is too low See Table 3 T Heatsink Under Temperature Fault F37 Subcodes on page 16 for more information on this fault PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 1 Program Bus Reg Mode x to not use the brake option 2 Install a brake resistor and set parameter 163 DB Resistor Type to 1 External Res frame 9 drives only 1 Check parameter settings 2 Check for broken loose connections at the inputs 1 Cycle the power 2 Replace the Main Control board 1 Check for an excess load 2 Raise the value set in either Accel Time x parameters 3 Parameter 53 Motor Cntl Sel may need to be set to Custom V Hz 4 Verify the values set in parameters 62 IR Voltage Drop and 63 Flux Current Ref 5 Contact Technical Support See Technical Support Options on page 3 21 for more information 1 Check the status LEDs on the fan inverter s 2 Check the fan s Correct the cause and manually clear the fault 1 Cycle the power 2 Replace the Main Control board Raise the ambient temperature No 44 45 47 48 54 59 60 Name Device Change Device Add NvsReadChksum ParamsDefault Zero Divide Gate Disable Hrdwr Therm F
169. ut Setpt 377 Analog Out2 Sel 345 Analog Out2 Lo 347 Anlg2 Out Setpt 378 Digital Inputs Digital In1 Sel 361 Digital In4 Sel 364 20C DG1 Remove 358 Digital In2 Sel 362 Digital In5 Sel 365 20C DG1 Status 359 Digital In3 Sel 363 Digital In6 Sel 366 Digital Outputs Digital Out1 Sel 380 Dig Out2 Level 385 Dig Out3 OnTime 390 Dig Out1 Level 381 Dig Out2 OnTime 386 Dig Out3 OffTime 391 Dig Outi OnTime 382 Dig Out2 OffTime 387 Dig Out Setpt 379 Dig Outi OffTime 383 Digital Out3 Sel 388 Digital Out2 Sel 384 Dig Out3 Level 389 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 6 Programming and Parameters Monitor File Group No 001 002 003 004 005 006 007 008 Metering 009 010 011 012 013 016 017 022 Parameter Name amp Description Output Freq Output frequency present at U T1 V T2 amp WITS Commanded Speed Value of the active Speed Frequency Reference Displayed in Hz or RPM depending on value of Speed Units Output Current The total output current present at U T1 V T2 amp W T3 Torque Current Based on the motor the amount of current that is in phase with the fundamental voltage component Flux Current Amount of current that is out of phase with the fundamental voltage component Output Voltage Output voltage present at terminals U T1 V T2 amp WITS Output P
170. ut3 Level 389 Advanced Parameter View Parameter 196 Param Access Lvl set to option 1 Advanced File Group Parameters Monitor Metering Output Freq 001 Flux Current 005 DC Bus Voltage 012 Commanded Speed 002 Output Voltage 006 DC Bus Memory 013 Ramped Speed 022 Output Power 007 Analog ini Value 016 Speed Reference 023 Output Powr Fctr 008 Analog In2 Value 017 Commanded Torque 024 Elapsed MWh 009 Speed Reference 023 Output Current 003 Elapsed Run Time 010 Speed Feedback 025 Torque Current 004 MOP Reference 011 Drive Data Rated kW 026 Rated Amps 028 Control SW Ver 029 Rated Volts 027 Motor Data Motor Type 040 Motor NP RPM 044 Motor OL Factor 048 Motor NP Volts 041 Motor NP Power 045 Motor Poles 049 Motor NP FLA 042 Mtr NP Pwr Units 046 Motor OL Mode 050 Motor NP Hertz 043 Motor OL Hertz 047 Torq Attributes Motor Cntl Sel 053 Flux Up Time 058 IR Voltage Drop 062 Maximum Freq 055 SV Boost Filter 059 Flux Current Ref 063 Flux Up Mode 057 Autotune 061 Compensation 056 Volts per Hertz Start Acc Boost 069 Break Voltage 071 Break Frequency 072 Speed Spd Mode Speed Units 079 Overspeed Limit 083 Skip Freq Band 087 Command Limits Feedback Select 080 Skip Frequency1 084 Speed Torque Mod 088 Minimum Speed 081 Skip Frequency2 085 Rev Speed Limit 454 Maximum Speed 082 Skip Frequency3 086 Speed Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 References Speed Ref A Hi 091 Speed Ref B Hi 094 TB Man Ref Hi 097 Speed Ref A Lo 092 Sp
171. ve the value If you want to cancel a change press Esc FGP Par 55 amp D 90 00 Hz 25 lt gt 400 00 z 2 9 Press the Up Arrow or Down Arrow to scroll through the parameters in the group or press Esc to return to the group list Numeric Keypad Shortcut If using a HIM with a numeric keypad press the ALT key and the key to access the parameter by typing its number Removing Installing the HIM The HIM can be removed or installed while the drive is powered Important HIM removal is only permissible in Auto mode If the HIM is removed while in Manual mode or the HIM is the only remaining control device a fault will occur Step Key s Example Displays To remove the HIM a 1 Press ALT and then Enter Remove G gt Remove HIM The Remove HIM confirmation screen Do you wish to appears continue Press Enter 2 Press Enter to confirm that you want to remove the HIM 3 Remove the HIM from the drive To install HIM 1 Insert into drive or connect cable PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 A 6 HIM Overview PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 Application Notes Appendix B For information on See page For information on See page External Brake Resistor B 1 Process PI B 8 Minimum Speed B 1 Reverse Speed Limi
172. wer unit is too low while the drive is in a run state 529 The DC Bus voltage in the power unit is too low while the drive is in a run state 545 The DC Bus voltage in power unit 1 is too low while the drive is in a run state 561 The DC Bus voltage in power unit 2 is too low while the drive is in a run state 785 Table 3 E Subcode 273 The DC Bus voltage in the power unit fell too low during a fast stop Over Voltage Fault F5 Subcodes Description There is an over voltage in the power unit 289 There is an over voltage in power unit 1 276 There is an over voltage in power unit 2 277 Table 3 F Subcode 400 Table 3 G Subcode 272 273 There is an over voltage in the power unit Motor Stall Fault F6 Subcode Description The motor is operating at high current and low frequency and is not accelerating Heatsink Over Temperature Fault F8 Subcodes Description There is a heatsink over temperature in the power unit 274 There is a heatsink over temperature on the Power board of the power unit 275 There is a heatsink over temperature in the U phase of the power unit Frame 11 and 13 drives only 276 There is a heatsink over temperature in the V phase of the power unit Frame 11 and 13 drives only 277 There is a heatsink over temperature in the W phase of the power unit Frame 11 and 13 drives only 288 289 There is a heatsink over temperature
173. y 2 24 118 Trim Out Select Speed Trim 215 209 210 Drive Status X Diagnostics 2 25 119 Trim Hi Speed Trim PER 211 212 Drive Alarm X Diagnostics 2 25 120 Trim Lo Speed Trim 2 13 213 Speed Ref Source Diagnostics 2 2 121 Slip RPM FLA Slip Comp 2 13 214 Start Inhibits Diagnostics 2 26 215 Last Stop Source Diagnostics 2 26 Programming and Parameters 2 45 Number Parameter Name Group Page Number Parameter Name Group Page 216 Dig In Status Diagnostics 2 26 323 326 Analog In X Lo Analog Inputs 2 36 217 Dig Out Status Diagnostics 2 26 324 327 Analog In X Loss Analog Inputs 2 36 218 Drive Temp Diagnostics 2 26 340 Anlg Out Config Analog Outputs _ 2 36 220 Motor OL Count Diagnostics 27 341 Anlg Out Absolut Analog Outputs 2 36 224 Fault Frequency Diagnostics 2 27 342 345 Analog OutX Sel Analog Outputs 2 36 225 Fault Amps Diagnostics 227 343 346 Analog OutX Hi Analog Outputs _ 2 37 226 Fault Bus Volts Diagnostics 287 344 347 Analog OutX Lo Analog Outputs _ 2 37 227 228 Status X Fault Diagnostics 2 27 354 355 Anlg OutX Scale Analog Outputs 2 37 229 230 Alarm X Fault Diagnostics 2 27 358 20C DG1
174. your communications option manual for datalink information Data In B1 Link B Word 1 See Data In A1 Link A Word 1 Data In B2 Link B Word 2 Data In A2 Link A Word 2 2 33 Related Ine I gt BF lac 276 thru 285 276 thru 285 276 thru 285 276 thru 285 140 276 thru 285 142 276 thru 285 276 thru 285 276 thru 285 276 thru 285 PowerFlex 700H AC Drive Programming Manual Publication 20C PM001D EN P May 2008 P N 320605 P04 2 34 Programming and Parameters 312 313 314 315 316 317 595 n Z Q gt Z O oO 596 Parameter Name amp Description Values Data In C1 Link C Word 1 See Data In A1 Link A Word 1 Data In C2 Link C Word 2 Data In A2 Link A Word 2 Data In D1 Link D Word 1 See Data In A1 Link A Word 1 Data In D2 Link D Word 2 Data In A2 Link A Word 2 Data Out A1 Link A Word 1 Default 0 0 Disabled Data Out A2 Link A Word 2 Min Max 0 544 Parameter number whose value will be Units 1 written to a communications device data table Data Out B1 Link B Word 1 See Data Out A1 Link A Word 1 Data Out B2 Link B Word 2 Data Out A2 Link A Word 2 Data Out C1 Link C Word 1 See Data Out A1 Link A Word 1 Data Out C2 Link C Word 2 Data Out A2 Link A Word 2 Data Out D1 Link D Word 1 See Data Out A1 L

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