User Manual - DITI10304017
Contents
1. liquids gasoline alcohol etc It is forbidden the employment in closed environments in presence of gasoline LPG methane fuelled vehicles G TRANSPORT AND UNPACKING Due to its weight and dimensions the unit can easily be transported by hand Control that the package is good conditions and verify that the unit isn t damaged Each failure must be noticed in 10 days from receiving the machine For correct unpacking carefully follow these instructions 1 Place the case on the ground following the indications on the package 2 Carefully open the case remove the machine and place it on the ground or on a steady surface 3 Control that the machine and its accessories aren t damaged 4 Firstly connecting the pump and the flow meter by flange kit provided in the carton then install the nozzle 40F 7 holder to the bottom of the pump Take out the elbow and screw it on the outlet of the flow meter For details pleaser refer to M Diagram 5 Connect the coupling see Fig 1 Connecting Coupling 2 with the spout of the drum or tank Joint Coupling 1 with the inlet of the pump Install the suction hose on the thread of the Coupling 1 Then joint coupling 1 to coupling 2 tighten by screwing the screw 6 Screw the delivery hose on the fitting of the flow meter and of the filling gun NOTE FOR ALL ABOVE CONNETION SCREWED IT TIGHTLY WITHOUT ANY LEAKAGE Fig 1 H USE AND STARTING STARTING Once the hoses are sealed2. the feeding cable is connected and the filling gun is in rest position the machine can be started After placing the hose into the tank and the gun into the filling hole start the pump gradually release the lever and start Diesel transfer Once the filling is done release the control of the gun and switch the pump off When the pump isn t in use disconnect it WARNINGS 1 The gunlock has been provided to make filling easier It is forbidden to leave the gun unattended to avoid overflow 2 Don t operate the machine if there is no liquid inside Don t start the pump before connecting suction and delivery hoses 3 Once the gun is closed switch the motor pump off as soon as possible THE PUMP HAS TO WORK IN BY PASS CONDITION FOR SHORT PERIOD MAXIMUM 3 MINUTES 4 Incase of current losses the pump should be switched off and the plug disconnected 5 It is strictly forbidden to use the pump with wet hands barefooted or dipped in water 6 In case of blackout switch the pump off and disconnect the plug to avoid unexpected starts with liquid overflow 7 When transferring from open air tanks we suggest to place the machine as far as possible to avoid sprays and sudden dips which may cause serious damage 5 OF 7 I MAINTENANCE Each kind of disassembly should always be carried out when the machine is stopped the plug is disconnected and after emptying the pump and the flow meter For a better operation control every three months that th
3. 1 00 A1 99 A2 99 limits and methods for measuring radio disturbance characteristics EN55014 2 97 Electrical motor operated and thermal appliances for household and similar purposes electric tools and similar electrical apparatus EN60204 1 98 safety of machinery electrical equipment of machines B INTRODUCTION The diesel transfer pump kit has been designed for the delivery of fuel from the drum amp tanks in any situation This manual apart from giving all necessary information on ordinary maintenance and supporting engineers in failure detection and repair should also give all the information s needed to fully employ the capacity of the machine as well as to the user s needs INSTALLATION Electric connection should be done on a CEI standard socket provided with switch so it isn t live when the connection is done according to L 46 90 prescriptions PRELIMINARY INSPECTIONS Before the power connection is done verify the conductors aren t live and general switches are off 2 OF 7 DISMANTLING AND DISPOSAL PROCEDURE The metallic parts which the machine is mainly made of will be dismantled and sent to the steel mills The fuels in the tanks of the installation will be collected and sent to an authorized disposer All plastic and non degradable material parts will be separately collected and sent to an authorized disposer or recycled SAFETY DEVICES General Switch It is placed on the motor body and allows the operato
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5. Simple Fuel Transfer Pump Kit User s Manual VAN WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Model No 10304017 10304018 1 OF 7 A DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY IN ACCORDANCE WITH THE DIRECTIVES 89 392 CEE 91 368 CEE 93 44 CEE 89 336 CEE 92 31 CEE THE MANUFACTURER INTRADIN SHANGHAI MACHINERY 118 DUHUI ROAD MINHANG DISTRICT SHANGHAI 201109 CHINA DECLARES THAT THE FOLLOWING PUMP MODELS Model No 10304017 10304018 To which this declaration refers conform to the following applicable regulations EUROPEAN REGULATIONS EN292 1 92 Safety of Machinery General Concepts basic principles for design terminology basic methodology EN292 2 92 Safety of Machinery General Concepts basic principles for design specifications and technical principles EN294 93 Safety of Machinery safe distances to prevent the operator s upper limbs from reaching dangerous areas EN60034 1 2000 Rotating electrical Machinery nominal and functional specifications EN60034 5 2001 Classification of grades of protection for the housings of rotating electrical machinery EN61000 6 3 Electro magnetic compatibility generic emission standards EN61000 6 1 Electro magnetic compatibility generic immunity standards EN5501 4
6. ere isn t any kind of debris in the flow meter filter J OPERATIONAL PROBLEMS ACCIDENTS CAUSES REMEDIES The pump doesn t work A Jammed shaft Disconnected the plug B No electric feeding unscrew on the pump remove the pump body and clean it inside Control that the shaft is now working correctly Reassemble the pump Control that the plug is correctly connected and that the socket is live The pump works doesn t deliver A The pump sucks air from the A Control the suction hose seal liquid suction hose on the pump Verify that the B Air inside the pump hose is completely immersed into the liquid and free from chokes B Control that the filter is clean K MECHANICAL RISKS 1 Mechanical parts subject to wear The blades The bearing The rotor These parts should be replaced with original spare parts by qualified personal only or in authorized service centres 2 Risks due to extreme temperatures Remember that a very low temperature can freeze the Diesel inside the pump This situation can cause serious damage to the motor pump unit 3 A very high temperature about 45 C may cause the plastic parts in the unit to expand The unit should thus be placed in a well ventilated place and protected from the sun 6 OF 7 L DIAGRAM amp PARTS LIST or Component Component description Quantity description Quantity ipti Quick coupling amp Nozzle Holder 3 Deiveryhosekt 1 9 BotMsd6
7. r to set it on standby in a very short time Once the machine is stopped the whole starting procedure can be repeated Harmful Functions The noise from the machine is below 70 dB A HARMFUL EMISSIONS Steam emission is so reduced to result irrelevant e FIRE PREVENTION In case of fire never use water but extinguishing powders charged with CO2 cat A B C D only employing the extinguishers placed next to the machine Combustion of paints and plastic parts may produce toxic emissions use the normal precautions to be employed in case of fire always refer to the security Supervisor of the place of installation FOR DC PUMP ONLY ATTENTION Extreme operating conditions with working cycles longer than 30 minutes can cause the motor temperature to rise thus damaging the motor itself Each 30 minute working cycle should always be followed by a 30 minute power off cooling phase NOTICE THE VISION IS BUILT PAYING MAXIMUM CARE TO USER S AND MAINTENANCE ENGINEER S SECURITY C TECHNICAL DATA PUMP METER ELECTRICAL POWER Flow Rate MODEL MODEL Voltage V Frequency 10304017 Not Available 40LPM 10304018 Not Available 40LPM D PRECAUTIONS During Diesel delivery always wear oil resistant and always wash hands with water and soap at the end Always clean at once oil stains to avoid slips and or pollution Use particular care with the zones next to the controls 3 OF 7 When cleaning and specially when removing d
8. ust or waste always wear suitable clothes if possible use aspirators only Always use suitable clothes or protective devices Never place hands or limbs under moving parts E SYSTEM DESCRIPTION Functional Description The diesel transfer system are hydraulic machine tools which feed with a given capacity volume of fluid in the time unit a collecting tank sucking the liquid from an open surface feed tank the allowed suction lift geodetic suction lift Hga is also a specific characteristic of the pump The system is composed by complementary equipment operating as whole to give a complete service Diesel pump Steel extensible pipe 4M delivery hose Dispensing nozzle 2 quick coupling MACHINE DESCRIPTION The diesel transfer unit has been designed and built according to the following standards Electric requirements EN 60204 1 and EN 60529 Mechanical requirements EN 292 1 and EN 292 2 EN 55081 2 EN 55011C A Other requirements 89 392 CEE F ALLOWED AND FORBIDDEN USE Diesel transfer unit has been designed and built for DIESEL TRANSFER ONLY from reservoirs tanks and drums It is strictly forbidden to employ it to transfer liquids of different kind as gasoline explosives and corrosives or flammable alimentary liquids The machine isn t designed for employment in the explosive environment Operating the pump is forbidden to children and disabled person It is forbidden to employ the unit next to flammable
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