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Sick S300 Mini Manual - Allied Automation, Inc.

1. One S300 Mini Standard Protective field evaluation using a Flexi Classic safety controller 88 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Application examples and Operating instructions con nection diagra ms Chapter 7 S300 Mini 7 3 6 Protective field switching with a Flexi Soft safety controller Fig 68 Connection diagram for protective field switching for two S300 Mini Remote using a Flexi Soft safety Ls controller Tbn 300 av 50 _ e PE VL 7 7O J HC e S300 Mini Remote wh pba 308 acy 49y p Pk 7 704 4 NUM CN T Z HO A A B S300 Mini Remote EFI lt FX3 XTIO H Housing FX3 CPU1 EFI 2 LO qu ANC NW m mo e K1 K2 H1 OQ Two S300 Mini Remote Protective field evaluation and switching via EFI using a Flexi Soft safety controller 80141 70 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 89 Subject to change without notice Chapter 8 Configu ration Operating instructions S300 Mini Configuration 8 1 Default delivery status The S300 Mini is delivered in
2. 35 4 5 Gp 36 4 5 1 External OSSDs of the S300 Mini Remote eese 36 4 5 2 Internal OSSDs of the S300 Mini Standard 36 4 5 3 External device monitoring EDM S300 Mini Standard 37 4 6 Restart of the S300 Mini Standard lesse eene nennen nnns 3T 4 1 ALETA clc EE LONE rte E EET re PEC E Fer 40 4 7 1 Configuring the protective field and warning field 40 4 7 2 Protective field or warning field suggested by the safety laser Scanner secscescacsdecsaciecsssdeecactsvacccassGovquniencsee dened quA esee RO E EDE USO 42 4 7 3 Using the contouras a TETELENCE usen esent proi nee deve a aka cu ade 43 4 8 MONKONNE CASES Coste andit uo tate ad avete Duct adveu DPA bui Ut Dau d gea venae 45 4 8 1 Monitoring case switching via static input information 46 4 8 2 Monitoring case switching via velocity information 48 4 8 3 Velocity FOULING VIa EFI iasesvotustusa cant dn isa pvo Fevue a Eg oRon Lud 49 4 8 4 Multiple sampling suisse cxi oro Jetucsun de vaUne quvbe deans SQ de VUE e puse Re ES 51 4 8 5 Checking the monitoring case switching on the S300 Mini REMOTO TETTE ex 52 4 8 6 Park zsSterdsby MOU Casitas ia tee bee oe t e rc tedewesne 53 ig reet 54 ek Stationary application in horiz
3. 40 Tab 13 Number of monitoring cases per variant and application 45 Tab 14 Truth table with complementary evaluation eeeeeeeeeeee nnne 46 TaD T5 Truth table Tor d oF n Samplilig 2 ens oa canwoseaenutloaad Rcx E a REA ven Het Ia ORE Ceux EUR e 4T Tab 16 Recommended multiple sampling ceeeeeeeeeneeeenreennnn nnn 51 Tab 17 Advantages and disadvantages of mounting variations 58 Tab 18 Pin assignment of the S300 Mini Standard eeeeeeereeennneennnn 80 Tab 19 Core assignment of the S300 Mini Standard extension cable 80 Tab 20 Pin assignment of the S300 Mini Remote eeeeeeeeeeeennnn nnne nnns 81 Tab 21 Core assignment of the S300 Mini Remote extension cable 81 Tab 22 Pin assignment configuration connection M8 x 4 eeeeseseseeeeeeeeene nnne 82 Tab 23 7 segment display during and after the power up sequence on initial COIWIHISSIOHITIB 265i Lia eU S iotietio templis PL beatae LN Oti Sota aetatis ae ab telat 92 Tab 24 LED indication of the S300 Mini Standard after the power up sequence 92 Tab 25 LED indication of the S300 Mini Remote after the power up sequence 93 Tab 26 Error and status indications of the LEDs on the S300 Mini Standard
4. eene 115 126 Jimensional drawWIlpigS ssssecsxetuesiindaxt meu A ERE EEX eH CEP RII 117 ATH SS eom aem 117 12 6 2 MO NUNE dicite Pom RN 118 12 6 3 SCal Plane ON Gun sues t T TE T 120 13 Ordering INFOMATION ieu ra ie ia i C dcc n n c 121 13 1 EMS supplied S300 IVIIDIGsssdecexcdentu atudswdkt nid ax sve cerno dea Cases xoa evi 121 L2 NINO HY SV eM EN NOU EAE 121 13 3 Accessorles Spare parts ico Exc ri tt aou ee due ee et eR rev ce va da Cet eos aka Fev USER TEES EUR 121 13 9 1 MIOUPDIBTE KIUS escis oer o25 decur 4002265 3021200562000 00 300 920 6 20e S ot UE rer rns 121 13 3 2 Pre assembled extension cables eeeeeeeeeee css 122 13 3 9 SehVICe Cables atuseoosm dvor Nasa tad e noe alveum eU UNS Eds DUE 122 13 3 4 BisjeUIga iojcidle am TELS 122 13 9 5 Safety relays compact safety controller 123 13 9 0 Safety conttoll fS items adi mum Quteted tpe Ea Odessa e Url maed CUR R 123 13 3 7 NetWork SOIUTIONS sessi deueriniuizb tn A AADA 123 13 3 8 M CC IIANIG O US TERTIO INE TTL 123 14 PANU CRRTUCERTMIIMUMMM E 124 14 1 EC declaration of CONFOrMIY cc ccsseceeccsssseceescesseteesccssereesccssareescesserensooass 124 14 2 Checklist for the manufacturer cccssescsssesecccsserencususecuerencsesencuersscaserensuees 126 Ar NGOS SAN a 127 AQAA PISUOM tA DIES sccsccccsstansansenncsasascSwaesanes toss PUES seeaecarwstacssenieananvecauaaese
5. 98 Tab 27 Error and status indications of the LEDs on the S300 Mini Remote 99 Tab 28 Error and status indications on the 7 segment display 100 Tab 29 Supplements for multiple sampling 2 eere ern 107 18D 20 7 Data steer 900 MINI raa aa ORe ixi eut ee ud bane uxa aon e bus Cota suu NPbu o cUtunni S er Red 110 Tab 31 Status information of the S300 Mini data from the S300 Mini 115 Tab 32 Control features on the S300 Mini data to the S300 Mini 116 EIaD 995 TPartnumbers SYSIGINS vases esr eneen tona cout ados ees 0a60 mame du tan esu eor ccua P edu REL Ede 121 Tape Bae TPartnumbersTXIOUDUe KIEiso ausa diaaadibdot io e erra aub br a en 121 Tab 35 Part numbers S300 Mini Standard extension cables 122 Tab 36 Part numbers S300 Mini Remote extension cables eeesssss 122 Tab or arbnumbers SERVICE cables s sci psc oie brapte ui bep tu ex ae bUsc cess E 122 Tap 360 Part numbers documentato essea Ra E EP OSE anA et A Eain UR PEDE n un a t UNS LUE EN 122 Tab 39 Part numbers safety relays compact safety controller 123 Tab 40 Part numbers safety controllers cesses eeceeee e eeeeeee nennen nnns 123 128 SICK AG Industrial Safety Systems Germ
6. 88 Connection diagram for S300 Mini Standard in combination with a Flexi CIESSIC SATELY CODEPOlle on ecrnatiitinc viccba sain aa ceu viu ista EA rE 88 Connection diagram for protective field switching for two S300 Mini Remote using a Flexi Soft safety controller ceeeeeeeeeeeeeeeeeessseee 89 Configuration CONNECTION soo oanos eue suc cos piu or a Vends a ouDP RUF CEP NUS REEUPUE EE 91 Undo the fixing screws for the optics COVES eeeesseeeeeeeee nnne nnne nnn 96 Diagram scanning range S300 Mini Short Range eese 105 Diagram scanning range S300 Mini Medium Range eere 105 Diagram scanning range S300 Mini Long Range eeeseeeeernenee n 106 Diagram of the test pulses at the OSSDSs essen nnns 108 Voltage test after switching on the OSSDSs eeeeseeeeseeeeseeeeee nnns 109 SU COW I Ecc Pee Em 109 Voltage TOS Eaton o matus O tr ss E hte vette epi eto A A A ts 109 SICK AG Industrial Safety Systems Germany All rights reserved 131 Chapter 14 132 Annex Operating instructions S300 Mini Fig 78 Dimensional drawing S300 Mini MM eeeeeceeeeeseeeee enne nnn nnns 117 Fig 79 Dimensional drawing mounting kit 1a mm eeeeeeeeeeeeeereeeen 118 Fig 80 Dimensional drawing mounting kit 1b mm
7. LI EA A AAAA AAS Sannen R EE TERR VA A gt gt gt ps gt gt 9g 4 A el 4 a Floor as reference The access is monitored permanently For safety against manipulation on the S300 Mini e g the floor is used as a reference If the alignment of the S300 Mini changes e g due to changes to the bracket the S300 Mini switches its OSSDs to the OFF state 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 83 Subject to change without notice Application examples and Chapter 7 con nection diagra ms Operating instructions S300 Mini 7 1 2 Applications with multiple monitored areas S300 Mini Remote Fig 60 Hazardous area protection with S300 Mini Remote P A p Pd P i L A A ve J
8. Protective field Warning field Fig 72 Diagram scanning range S300 Mini Medium Range eet ee tr Reflectors gt 200076 T Reflective films gt 300 EJ LE E E LELEHL ETT Lb LLLI A 1L LLLUL ade ELE White plaster Writing paper O1 Q Remission Gray cardboard Mat black paint 0 5 1 Scanning s m Black shoe leather Protective field Warning field 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 105 Subject to change without notice Chapter 12 Technical specifications Operating instructions S300 Mini Fig 3 Diagram scanning range S300 Mini Long Range Reflectors 200096 Reflective films gt 30096 ON c 9 Q0 Q E Qc White plaster Writing paper L LECEHHECTCEE EIE CTI rmm n HE ERR Black shoe leather 0 1 0 2 0 5 2 10 20 50 Scanning range m Protective field Warning field 12 2 OSSD response times The total response time of your application is dependent on e the basic response time of the S300 Mini e the multiple sampling set e the OSSDs used How to calculate the total response time Ts Ts tg Imra Tero Where tg Basic response time 80 ms Tura Supplement due to multiple sampling gt 2 Tero Supplement for the usage of external OSSDs via EFI 106 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject t
9. 2 2 Applications of the device The S300 Mini safety laser scanner is used to protect persons and systems It is intended to be used to monitor hazardous areas indoors It is not allowed to use the S300 Mini outdoors The S300 Mini cannot provide protection from parts thrown out of the machine or emitted radiation The S300 Mini complies with the requirements in the standard on the radiated emissions as defined for class A industrial application the S300 Mini is therefore only suitable for use in an industrial environment The device is a type 3 ESPE as defined by EN 61496 1 and CLC TS 61 496 3 and is therefore allowed for use with category 3 PL d controls as per EN ISO 13849 1 or SIL2 as per IEC 61 508 The S300 Mini is suitable for e hazardous area protection e hazardous point protection e access protection e vehicle protection electrically powered industrial trucks Note Depending on the application other protective devices and measures may be required in addition to the safety laser scanner SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Note AN WARNING 8014170 XK34 2013 10 07 Subject to change without notice On safety Chapter 2 2 3 Correct use The S300 Mini safety laser scanner must be used only as defined in section 2 2 Applica tions of the device on page 10 It must be used only
10. The first beam of a scan starts at 45 relative to the back of the safety laser scanner The S300 Mini sends a pulse of light with an angular resolution of 0 5 D As a result resolutions between 30 mm and 150 mm can be achieved Due to its active scanning principle the 300 Mini does not require receivers or reflectors This has the following advantages e Your installation effort is lower e You can easily adapt the monitored area to the hazardous area on a machine e n comparison with contact sensors electro sensitive scanning is nearly wear free 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 17 Subject to change without notice Chapter 3 Fig 3 Field set with one protective field and two warning fields Product description Operating instructions S300 Mini 3 2 2 Field set comprising of protective field and warning field s Protective fields and warning fields form the so called field set You can configure these field sets with the aid of the CDS The fields can be configured as circular rectangular or of arbitrary shape If the area to be monitored changes then you can re configure the 300 Mini in software without additional mounting effort Depending on the variant used see section 3 3 S300 Minivariants on page 19 you can define up to 16 field sets and save these in the safety laser scanner In this way you can switch to a different field set in case
11. Safety of machinery safety distances to prevent hazard zones being reached by the upper and lower limbs EN ISO 13857 Safety requirements for robots EN ISO 10218 1 Safety of industrial trucks Driverless trucks and their systems EN 1525 Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN ISO 13855 Safety of machinery Principles for risk assessment EN ISO 14 121 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 13 849 1 as well as part 2 Validation EN ISO 13 849 2 Safety of machinery electro sensitive protective equipment Part 1 General requirements EN 61 496 1 as well as part 3 Special requirements for AOPDDR CLC TS 61496 3 Safety of machinery Application of protective equipment to detect the presence of persons IEC TS 62046 Foreign standards for example e Performance Criteria for Safeguarding ANSI B11 19 e Machine tools for manufacturing systems cells ANSI B11 20 e Safety requirements for Industrial Robots and Robot Systems ANSI RIA R15 06 e Safety Standard for guided industrial vehicles and automated functions of named industrial vehicles ANSI B56 5 To some extent these standards require the protective device to have the safety level Control reliable The S300 Mini safety laser scanner meets this requirement Please request our competence
12. Switching currents up to 500 mA are allowed briefly 100 ms In the case of a fault O V cable open circuit maximally the leakage current flows in the OSSD cable The downstream controller must detect this status as LOW An FPLC fail safe programmable logic controller must be able to identify this status Make sure to limit the individual line core resistance to the downstream controller to this value to ensure that a cross circuit between the outputs is safely detected Also note EN 60 204 1 When active the outputs are tested cyclically brief LOW When selecting the downstream controllers make sure that the test signals do not result in deactivation 114 8014170 XK34 2013 10 07 Subject to change without notice SICK AG Industrial Safety Systems Germany All rights reserved Operating instructions S300 Mini Note Tab 31 Status information of the S300 Mini data from the S300 Mini 8014170 XK34 2013 10 07 Subject to change without notice Technical specifications Chapter 12 Minimum Typical Maximum Configuration and diagnostics interface Communication protocol Transmission speed Cable length at 38 400 Baud and 0 25 mm cables Galvanic isolation Output TxD HIGH Output TxD LOW Voltage range RxD Switching threshold RxD LOW Switching threshold RxD HIGH Short circuit current at TxD Max voltage level at RxD Max voltage level at TxD EFl safe SICK device communication onl
13. eese 118 Fig 81 Dimensional drawing mounting kit 2 mm eesseeeeeeeeeeeee nnn 119 Fig 82 Dimensional drawing mounting Kit 3 mm eeeeeeeeeeeeeeee enne 119 Fig 83 Dimensional drawing of the scan plane with mounting kit 1a 2 and 3 MORIA ENERO I ER NL ES 120 Fig 84 EC declaration of conformity page 1 eeeeeseeeeeeeeeeeee nnne 124 Fig 85 EC declaration of conformity page 2 eccccssseeccssseeeceseeeceseeceeseeceaseeeseaeeeesaaes 125 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions An nex Chapter 14 S300 Mini 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 133 Subject to change without notice Chapter 14 An nex Operating instructions S300 Mini 134 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions An nex Chapter 14 S300 Mini 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 135 Subject to change without notice 8014170 XK34 2013 10 07 RV XX 2013 11 A4 sw int41 Australia Phone 61 3 9457 0600 1800 334 802 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 3215 4900
14. use of controls adjustments or performance of procedures other than those herein specified may result in hazardous radiation exposure During the mounting installation and usage of the S300 Mini observe the standards and directives applicable in your country You will find an overview of the most important regulations in section 2 6 Applicable directives and standards on page 14 The national international rules and regulations apply to the installation commissioning use and periodic technical inspections of the S300 Mini safety laser scanner in particular Machinery Directive 2006 42 EC Work Equipment Directive 2009 104 EC the work safety regulations safety rules other relevant health and safety regulations Manufacturers and operators of the machine on which the S300 Mini is used are responsible for obtaining and observing all applicable safety regulations and rules SICK AG Industrial Safety Systems Germany All rights reserved 11 Chapter 2 12 On safety Operating instructions S300 Mini The notes in particular the test notes see chapter 9 Commissioning on page 92 in these operating instructions e g on use mounting installation or integration into the machine control must be observed Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore check the effectiveness of the protective device The person who make
15. 300 Mini Standard in combination with a UE10 safety relay 87 23 3 Protective field switching between an S3000 Expert and an S300 Mini Remote with static inputs eeeeeeeeneeennnnnn 87 1 3 4 Protective field switching between an S3000 Expert and an S300 Mini Remote with static and dynamic inputs 88 3 5 Protective field switching using a Flexi Classic safety COMIC OIG era a LOI ETT 88 1 3 6 Protective field switching with a Flexi Soft safety controller 89 8 COMMS Ele TC 90 8 1 DET AUIGGENVEWY Stats RT x 90 8 2 Preparadonat LMG COMMGUIATION sius der irate scsntavenitsicueeese ER a E REO DURER aC DUE 91 9 COMMISSIONING cassessseueses cest koxt dur a Ea ae FEES a ERE ER IRE EU Ku GEa dua na EER E vores Aaa M RERs aaa Fa E METRE EE 92 9 1 IRA SCOMMUTIISS ORIG aruinn E init u eta Ls ute 92 9 1 1 POWOI UD SeQUell6B iesus catus viec OR a T SA SERI LIT RI E MUS 92 9 2 MCS CaO eS uu dua uM MI M EIDEM SEE M S 93 9 2 1 Pre comimissiohlDg8 TeSES rnn die oco Deoa te Foo Pete iue Go eo atat 93 9 2 2 Regular inspection of the protective device by qualified Salem personne s esiusencdSe auo tudia e Pau Deu ao Sar ia Un ed ada vw dt es va DER 94 9 2 3 Daily testing of the protective device by a specialist or authorized DpersonMelsci eed eot eins vede n trad tuve X adu Ob gest 94 10 Maintenance and Cale sienne enin pis qv s nau n3 CURE uis ceni sEna S OsdNA D Ha au7UB ERE aexFR S nun EaER IY AER nnna
16. All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Fig 14 S300 Mini S300 and S3000 in combination with a Flexi Soft safety controller 8014170 XK34 2013 10 07 Subject to change without notice Product description Chapter 3 3 5 3 S300 Mini Remote in combination with a Flexi Soft safety controller The Flexi Soft safety controller provides two EFI strings up to two safety laser scanners 83000 S300 S300 Mini can be connected to each of these strings It is therefore possible to realize applications with up to four safety laser scanners see also section 7 2 2 on page 85 and section 7 3 6 on page 89 The status of the protective and warning fields is transmitted using EFI and can be com bined in the Flexi Soft safety controller as required During this process it does not matter whether the devices are connected using one or various EFI strings The signal of the safety outputs on the Flexi Soft safety controller is transferred e g to a machine or vehicle control The monitoring cases that have been configured in the safety laser scanners can be switched with the aid of the programmed logic blocks in the Flexi Soft safety controller If e g incremental encoders are used for the velocity measurement then these can be connected e g to an S3000 Expert The velocity signals are distributed to all safety laser scanners via EFI SICK AG Industrial
17. Check the protective fields configured Prior to commissioning the machine or vehicle check the configuration of the protective fields Please observe the notes in chapter 9 Commissioning on page 92 and in the checklist on page 126 40 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Configu rable fu nctions Chapter 4 S300 Mini Note Ifthe protective field or the warning fields stretch as far as a wall or another object pillar neighboring machine shelf there should be a distance of 100 mm between the protective field or warning field and the object to prevent false triggering D Fig 20 Configuring protec tive field and warning field Secure unprotected areas If it is possible to access a narrow strip between the protective field and a wall or another WARNING object you must protect this strip using additional measures e g fence or floor protection 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 41 Subject to change without notice Chapter 4 Configu rable fu nctions Operating instructions S300 Mini 4 7 2 Protective field or warning field suggested by the safety laser scanner The CDS can suggest the protective field or warning field in the field set editor The safety laser scanner scans the visible surrounding contour several times From the data obtained t
18. E Mail sac sick com br Canada Phone 1 905 771 14 44 E Mail information sick com Cesk republika Phone 420 2 57 91 18 50 E Mail sickGsick cz China Phone 86 4000 121 000 E Mail info chinaGsick net cn Phone 852 2153 6300 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 211 5301 301 E Mail info sick de Espana Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 6881000 E Mail infoGsick sensors com Italia Phone 39 02 27 43 41 E Mail infoGsick it Japan Phone 81 0 3 3358 1341 E Mail support sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederland Phone 31 0 30 229 25 44 E Mail infoGsick nl SICK AG Waldkirch Germany www sick com Norge Phone 47 67 81 50 00 E Mail austefjord sick no sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail infoGsick pl Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 7 75 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail sales gsg sick com Slovenija Phone 386 0 1 47 69 990 E Mail office sick si South Africa Phone 27 11 472 3733 E Mail info sick
19. Industrial Safety Systems Germany All rights reserved 9 Chapter 2 10 On safety On safety Operating instructions S300 Mini This chapter deals with your own safety and the safety of the system operators Please read this chapter carefully before working with the S300 Mini or with the machine protected by the S300 Mini 2 1 Qualified safety personnel The S300 Mini safety laser scanner must be installed connected commissioned and serviced only by qualified safety personnel Qualified safety personnel are defined as persons who e due to their specialist training and experience have adequate knowledge of the power driven equipment to be checked and e have been instructed by the responsible machine owner in the operation of the machine and the current valid safety guidelines and are sufficiently familiar with the applicable official health and safety regulations direc tives and generally recognized engineering practice e g DIN standards VDE stipula tions engineering regulations from other EC member states that they can assess the work safety aspects of the power driven equipment and e have access to these operating instructions and have read them As a rule these are qualified safety personnel from the ESPE manufacturer or also those persons who have been appropriately trained at the ESPE manufacturer are primarily involved in checking ESPE and are allocated the task by the organization operating the ESPE
20. Material Surface finish Dimensions S300 Mini Height Width Depth Polycarbonate Outside with scratch resistant coating Dimensions connecting cable Length Diameter of round plug connector 250 mm 15 mm Total weight without connecting cables Functional data 0 8 kg Resolution of the S300 Mini Short Range 30 40 50 70 mm Protective field of the S300 Mini Short Range At 30 mm resolution At 40 mm resolution At 50 mm resolution At O mm resolution 1 00 m 1 00m 1 00 m 1 00m Resolution of the S300 Mini Medium Range 30 40 50 70 mm 8014170 XK34 2013 10 07 Subject to change without notice Protective field of the S300 Mini Medium Range At 30 mm resolution 1 25 m At 40 mm resolution 1 60 m At 50 mm resolution 2 00 m At 70 mm resolution 2 00 m Resolution of the S300 Mini Long Range 30 40 50 70 150 mm Protective field of the S300 Mini Long Range At 30 mm resolution 1 25 m At 40 mm resolution 1 60 m At 50 mm resolution 2 10 m At 70 mm resolution 3 00 m At 150 mm resolution 3 00 m Scan angle 2 0 Remission 1 8 several 1000 re flectors 10 Complies with Diamond Grade 3000X approx 1250 cd Ix x m2 SICK AG Industrial Safety Systems Germany All rights reserved 111 Chapter 12 Technical specifications Operating instructions S300 Mini Minimum Typical Maximum Angular resol
21. 10 and 1040 11 excluded are deviations due to Laser Notice No 50 dated 24 06 2007 Enclosure rating Protection class Ambient operating temperature Storage temperature range Humidity taking into account the ambient operating temperature Vibration Frequency range Amplitude IP 65 EN 60529 III EN 50178 and EN 60950 25 C T90 C 25 C 70 C lt 24 h EN 61496 1 section 5 1 2 and 5 4 2 as well as CLC TS 61496 3 section 5 4 2 EN 61 496 1 as well as CLC TS 61496 3 10 Hz 150 Hz Shock resistance 0 35 mmor5g EN 61 496 1 section 5 1 and 5 4 4 as well as CLC TS 61496 3 section 5 4 4 Single shock 15 g 11 ms Continuous shock 10 g 16 ms Sender Pulsed laser diode Wavelength 895 nm 905 nm 915 nm Divergence of the collimated beam 14 mrad solid angle Pulse duration 5 0 ns 5 5 ns Average output power 3 42 mW Light spot size at optics cover 8mm Size of light spot at 2 0 m scanning range 28 mm 19 For detailed information on the safety design of your machine system please contact your local SICK representative 110 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Technical specifications Housing Material Color Chapter 12 Maximum Aluminium die cast RAL 1021 rapeseed yellow and RAL 9005 black Optics cover
22. 24 3 5 1 Examples for EFESYySteNM Scire 25 3 0 2 Interoperabliity of zie variants 3 engen a onerat Can eo awe euts 26 3 95 35 300 Mini Remote in combination with a Flexi Soft safety CONVOI ccs wecceatoinsi E N 27 3 5 4 Automatic Configuration Recovery ACR eene 28 3 55 Interoperability with sens Control devices eese 29 4 Configurable functions caius caesos eis er da PEECER Ends Evae S RXEEBONE COCHE daa DEG COBEPIINER RENRXSS FEX KE RSNBS 30 4 1 SystemparalriGle ES cam E ax EEE Eea 30 4 1 1 APPICat Ona a e TET 30 4 1 2 Name of the Scanner xxiii eeu Denn di o eati Ermbdu Su Ua depub ds Mera a FUE ihi ene 30 4 1 3 ENS Me IC LU MES DO TE RDUM E EE SNC UP POE NOU 30 4 1 4 Display direction of the 7 segment display 30 4 2 ADDIICONOsscosss entente reer harcore eter refers erenrrc re rete MI DE reer r terete tern cU Io ipe ter ore 31 4 2 1 nisse dien M Tm 32 4 2 2 Basic FESDONSE UME sonis Mradovabaod ui sead tad sapis uites eta uvnb e ses Pouf p 32 4 2 3 Maximum protective field range cseeeeeeeeeeeneeeen nenne 32 4 3 ipjejP sce 33 4 3 1 W610 ie Poh me en 33 4 3 2 Sampling for the static control INDUTS cccceseeeeseeeeseeeeeeeeteeeeeeaes 34 SICK AG Industrial Safety Systems Germany All rights reserved 3 Contents Operating instructions S300 Mini 4 4 Universal I O connections of the S300 Mini Standard
23. 3 Scope These operating instructions are original operating instructions These operating instructions are only applicable to the S300 Mini safety laser scanner with one of the following entries on the type label in the field Operating Instructions e 8014166 AE O e 8014166 AE W286 e 8014166 AE X175 e 8014166 AE XK34 This document is part of SICK part number 8014166 operating instructions S300 Mini Safety Laser Scanner in all available languages For the configuration and diagnostics of these devices you require CDS Configuration amp Diagnostic Software version 3 6 7 or higher To determine the software version select the Module Info option in the Help menu SICK AG Industrial Safety Systems Germany All rights reserved 4 Chapter 1 About this document Operating instructions S300 Mini 1 4 Depth of information These operating instructions contain information on the S300 Mini safety laser scanner They have the following parts e mounting e fault diagnosis and troubleshooting e electrical installation e part numbers e commissioning and configuration e accessories e care and maintenance e conformity and approval Planning and using protective devices such as the S300 Mini also require specific tech nical skills which are not detailed in this documentation General information on accident prevention using opto electronic protective devices can be found in the competence brochure Guidelines Safe Machin
24. 6 1 System cohreetlohiosekiodis itin Ea un epa a a E ce CLR DDR CE DUO DA 19 6 1 1 Round plug connector S300 Mini Standard 80 6 1 2 Round plug connector S300 Mini Remote eene 81 6 2 Configuration connection M8 x 4 serial interface eee 82 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Contents S300 Mini 7 Application examples and connection diagrams eere eee e rennen 83 7 1 Stationary applications sienne atre tuts rrt Qekeduwansdati Qe adn i etude dicia uere dc RES 83 1 1 1 Applications with one monitored area S300 Mini Standard 83 1 1 2 Applications with multiple monitored areas 5300 MIBERSIOUO suere Aas a ba ue A usa duod i uM 84 1 2 IODINE A DPIC ALOIS weayiseae ac oc ea tria idem testa diapers Ce aaniuC Oia heal asas monu Ede eai 85 7 2 1 Vehicle monitoring for unidirectional travel S300 Mini SlAMO GG 5 urensiteenbonci cd bile evan d rax T Pel oo tas ePE 85 1 2 2 Vehicle monitoring with four safety laser scanners and the Flexi Soft modular safety controller ccccceeseeeceeseeeseeseeeesaeeeeeees 85 1 3 Connection diagtaltlsisnesa uvis utes edu Duc DA undated asin ufu edu aun ened ie bcE 86 Tol S300 Mini Standard with restart interlock and external device MONON seara E sete roe d mundos 86 3 2
25. 95 10 1 leaning ODHCS COVOT ousoedudatset tnam ta eto d nee uveb tiat ruta o uod du at i 95 10 2 Replacing the Optics COVE 5o xi iredieti a abu vtae EY pred px RE DOR a ictu Su bae ped 95 EE PILIS STI TIN EU 97 11 1 Inthe event of faults or errors eese 97 CEZ SICK Mloovig mc PO 97 11 3 Error and status indications on the LEDS sssessnussesunnnrurnnrunnnrnnnnrnnnnrnnnnrnrnrrnnnne 98 11 4 Error and status indications on the 7 segment display 99 11 4 1 The lock out operational status eeeeeeeenreeennnen 104 13 5 sExtended HIagmosll6s i e o ek Lii e guae saa DR RH a EE DER UDU E SS 104 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 5 Subject to change without notice Contents Operating instructions S300 Mini 12 Technical specifications Lese eco ee eee rennen nnn nana unma nau nm anna unen aaa u unus 105 T2 1 JOhdbdcterSll eS seieren Ute a tite alae aaron e n cider ia 105 12 2 OSSD response UImJies ceci dice cte e ere Pet oec E rv cvi dacane PUE Free o a Ri Rpd reU UE NUS 106 12 2 1 External OSSDs of the S300 Mini Remote e s 107 12 3 Timing behavior of the OSSDs of the S300 Mini Standard 108 T24 Datasheobusneds n educ et arin earn A 110 12 5 EFI status information and control commandqs
26. A Pd E A S p ps j S 7 A S300 Mini Remote with one protective field and one warning field per monitored area mounted horizontally The two areas to be monitored are switched using the static control inputs depending on the phase of the process on the machine For example the area or the area can be monitored 84 SICK AG Industrial Safety Systems Germany All rights reserved 80141 70 XK34 2013 10 07 Subject to change without notice Application examples and Operating instructions con nection diagra ms Chapter 7 S300 Mini 1 2 Mobile applications 7 2 1 Vehicle monitoring for unidirectional travel S300 Mini Standard Fig 61 Vehicle monitoring with S300 Mini Standard S300 Mini Standard with one protective field and two warning fields The S300 Mini monitors the area in the direction of travel and switches its OSSDs to the OFF state to stop the vehicle as soon as there is an object in the protective field 7 2 2 Vehicle monitoring with four safety laser scanners and the Flexi Soft modular safety controller Fig 62 Mobile application with S300 Mini and S3000 Expert S3000 Expert Bw S300 Mini Flexi Soft S300 Mini The protective fields on the two S3000 monitor in the related direction of travel on forward or reverse movement The protective fields on the two S300 Mini monitor the area to the side of the vehicle The information on the protective fields is passed via EFI to the Fle
27. Contour segment Recommendation Configurable functions Operating instructions 300 Mini Vertical operation In vertical operation for access protection and hazardous point protection according to CLC TS 61496 3 you must always configure the protective fields used with the contour as reference function Use lateral vertical boundaries of the opening e g door frame and the floor as reference If in this case the position of the S300 Mini is changed in one or more planes the distance to the reference changes and the S300 Mini Standard switches its OSSDs to the OFF state or the S300 Mini Remote signals Protective field infringed 44 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Configu rable fu nctions Chapter 4 S300 Mini 4 8 Monitoring cases The S300 Mini supports a configuration with multiple monitoring cases By switching the monitoring case on the S300 Mini Remote you can switch to different monitoring conditions in the case of a change to the monitoring situation Ensure for each monitoring case that the minimum distance to the hazardous area is maintained WARNING See chapter 5 Mounting on page 54 The number of monitoring cases that can be configured is dependent on the variant The following table shows the number of monitoring cases ring cases per variant and application Applicati
28. ES SICK AG Industrial Safety Systems Germany All rights reserved 47 Chapter 4 48 Configurable functions 4 8 2 Monitoring case switching via velocity information Operating instructions S300 Mini When switching the monitoring cases using dynamic control inputs please note the following points WARNING Ensure that the control using dynamic control inputs incremental encoder inputs provides switching between the monitoring cases in the correct time frame Note that at the time of the switching there may be a person in the protective field Only by means of switching in the correct time frame i e before the hazard occurs at this point for the person is protection provided see section 5 6 Time for monitoring case switching on page 70 For monitoring case switching via velocity information dynamic switching configure for each monitoring case the velocity range within which the monitoring case is switched Example e Monitoring case 1 standstill e Monitoring case 2 forward movement 1 e Monitoring case 3 forward movement 2 e Monitoring case 4 forward movement 3 10 10 cm s 11 50 cm s 51 100 cm s 101 200 cm s The S300 Mini Remote receives velocity information via EFI It switches to one of the monitoring cases configured depending on the velocity received Note During the configuration of the monitoring cases in the CDS you must cover all possible o
29. OSSDs error Device is addressed as No error The symbol is displayed for approx guest 2 seconds on switching on a device that is addressed as a guest Device is addressed as No error The symbol is displayed for approx host 2 seconds on switching on a device that is addressed as a host 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 101 Subject to change without notice Chapter 11 Diagnostics Operating instructions S300 Mini Display Possible cause Rectification of the error ek The S300 Mini is re For the correct function of the safety laser ceiving no measured scanner always ensure that measured values within a range values are received within a range of 90 of at least 90 this range can be moved as required within measuring range the scan range maximum 29 9 m it thus is not detecting any obstacles such as e g building walls ES Device is dazzled Check whether the S300 Mini is being dazzled by an external light source e g headlight infrared light sources strobos copic light sun etc If necessary re mount the device Be Temperature error The gt Check whether the S300 Mini is operated as operating temperature per the permissible ambient conditions of the S300 Mini has exceeded the permis sible range are Invalid configuration of gt Verify that the machine side EDM is the EDM connected correctly ae Th
30. Operating instructions S300 Mini To connect two safety laser scanners to one of the EFI strings on a Flexi Soft safety controller wire them radially as shown in Fig 13 You will find detailed examples on the connection of safety laser scanners to a safety controller in Fig 67 on page 88 and Fig 68 on page 89 3 5 2 Interoperability of the variants The different variants of the S300 Mini can work together as host or guest with other variants or different safety laser scanner families in an EFI system The following tables show which devices can form a system Interoperability with safety laser scanners G 5 2 5 S E 3 s e sele Slo9Slo2 o2ocrc o P m 2g mom ep osx Ona NEO me One ll Oog o n onre sese sea e xe x o c r 00 orz onoo x nese IMSI o 2300 wo wv0onau vocdc oulwoo net wna o 00 JN X P u E m a Tab 5 Interoperability of the variants B EFI system possible X EFI system not possible 5 Interoperability with safety laser scanners in compatibility mode The S300 Mini cannot form an EFI system with an S3000 or S300 that is operated in the compatibility mode for details on the compatibility mode in the S3000 and S300 safety laser scanners see their operating instructions You will find the latest operating instructions in the Internet at www sick com Only in combination with Flexi Soft safety controller or sens Control device 26 SICK AG Industrial Safety Systems Germany
31. S300 Mini Remote On the S300 Mini Remote up to 32 monitoring cases can be defined and selected via EFI during operation In this way process dependent hazardous area protection or velocity dependent vehicle monitoring is possible for example Fig 4 S300 Mini Remote with two monitoring cases on Monitoring case 1 Monitoring case 2 an AGV Low velocity High velocity Field set 2 with larger protective and warning fields Field set 1 3 3 S300 Minivariants 3 3 1 Device components The S300 Mini safety laser scanner comprises three components e the sensor with the opto electronic detection system the LEDs the segment display and the connecting cable with the electrical connections e the optics cover with the window for the light output e the connecting cable with round plug connector the round plug connector contains all electrical connections with the exception of the configuration interface Fig 5 Device components Window for li amp ht output Optics cover Round plug connector Connecting cable LEDs and segment display 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 19 Subject to change without notice Chapter 3 Fig 6 Protective field ranges Tab 2 Functions of the S300 Mini variants 3 3 2 Product description Scanning ranges Operating instructions S300 Mini Functions of the S300 Mini variants So that different applications can
32. SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Diagnostics Chapter 11 Diagnostics AN WARNING 8014170 XK34 2013 10 07 Subject to change without notice This chapter describes how to identify and remedy errors and malfunctions during the operation of the safety laser scanner 11 1 Inthe event of faults or errors Do not operate if behavior is unclear Stop the machine the system or the vehicle if you cannot clearly identify or allocate an error and if you cannot safely remedy the malfunction Repair only by authorized persons The improper repair of the protective device can result in the loss of the protective function The protective device is only allowed to be repaired by the manufacturer or persons authorized by the manufacturer 11 2 SICK support If you cannot rectify an error with the help of the information provided in this chapter please contact your local SICK representative Make a note of the telephone number of your SICK representative so that you or other users have this number easily at hand You will find the telephone number on the last page of these operating instructions Telephone number of your SICK representative SICK AG Industrial Safety Systems Germany All rights reserved 97 Chapter 11 Diagnostics Operating instructions S300 Mini 11 3 Error and status indicatio
33. Safety Systems Germany All rights reserved 21 Chapter 3 Fig 15 Configuration exam ple in the Flexi Soft Designer Note Notes AN WARNING 28 SICK AG Industrial Safety Systems Germany All rights reserved Product description Operating instructions S300 Mini To configure and perform diagnostics on the S300 Mini Remote connect the PC to the configuration connection on the Flexi Soft safety controller the related EFI partner device or directly to the S300 Mini Remote Konfiqurationsbereich 3 5 4 Automatic Configuration Recovery ACR ACR is a function of the Flexi Soft main module With the aid of this function it is possible to save the configuration of the devices connected via EFI With the ACR function acti vated the existing configuration is automatically transferred to the newly connected scanner in the event of device replacement To use the ACR function a replacement device of the same type Same type code is required Prerequisites for the usage of the ACR function e Flexi Soft main module FX3 CPU2 or higher Flexi Soft Designer V1 5 0 or higher e Configuration and Diagnostic Software CDS V3 6 8 or higher e t is only possible to change the scanner configuration with ACR deactivated e f a configuration prepared with the aid of the ACR function is detected a warning is displayed in CDS In this case the ACR function on this EFI string must be deactivated in Flexi Soft Designer so that
34. Scanner mounting height 58 AN Mounting Operating instructions S300 Mini Supplement C for protection against reaching over With a protective field installed horizontally there is a risk that people may reach over the protective field and in this way reach the hazardous area before the S300 Mini shuts down the dangerous state For this reason the calculation of the minimum distance must take into account a supplement to prevent persons from finding themselves in a hazardous situation by reaching over see EN ISO 13857 before the S300 Mini triggers The necessary supplement for the minimum distance is dependent on the height of the scan plane for the protective field At low heights D the supplement is larger than at greater heights 2 and In summary there are three usual variations of mounting the scan plane for the S300 Mini The optimal variation depends on the related application Tab 17 provides assistance making the selection Mounting orientation Disadvantage Safety laser scanner low Low external effects due to Higher supplement C Hs 300 mm dazzle crawling beneath Low inclination of the scan not possible plane Hp Hg Safety laser scanner high Lower protective field Danger of crawling beneath Hs 300 mm supplement C at the front and side Low inclination of the scan plane Hp Hg Safety laser scanner low Lower protective field Danger of crawling beneath Hs 300 mm supplement C at th
35. See section 11 4 Error and status indications on the segment display on page 99 Display Meaning S m Device self test e el Device self test Device status waiting for configuration or object in the protective field OSSDs in the OFF state Other display Safety lock activated Malfunction see section 11 3 Error and status indications on the LEDs on page 98 92 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Tab 25 LED indication of the S300 Mini Remote after the power up sequence AN WARNING Recommendation Note 8014170 XK34 2013 10 07 Subject to change without notice Commissioning Chapter 9 Display Meaning 0000000000000 BRUNNEN LS 7 fope pee 3 QG ele Device status waiting for configuration Other display Safety lock activated Malfunction see section 11 3 Error and status indications on the LEDs on page 98 9 2 Test notes 9 2 1 Pre commissioning tests The purpose of the pre commissioning tests is to confirm the safety requirements spe cified in the national international rules and regulations EC conformity This applies particularly to the safety requirements in the machinery directive or work equipment directive Ensure that you do not place anybody at risk during initial commissioning of the machine Always expect that the machine syst
36. Speed GJ CPU Q Speed 7 Speed 7 CPU P A Speed 7 Speed 7 CPU Speed 8 Speed 8 CPU 3 Speed 8 Speed 8 CPU Speed 9 Speed 9 CPU Speed 9 Speed 9 CPU 3 Speed 10 Speed 10 C Speed 10 Speed 10 C 3 Speed 11 Speed 11 EARR Ag Speed 11 Speed 11C 3l 2 Input C1 Speed 0 In C EFI string 2 safety laser scanner on EFI2 1 and EFI2 2 The velocity signals of the S300 or S3000 Expert are broken down into a 12 1 bit pattern 12 velocity bits and one bit for validation These signals are available as input signals are duplicated and placed twice on the n n function blocks O and 1 as well as 2 and 3 The outputs of the function blocks are placed on EFI string 1 or on EFI string 2 As a result they are available to all four safety laser scanners The Speed valid status information is relevant for safety Ensure that the Speed valid input signal is connected to the Speed valid output signal How to configure the safety laser scanners in the CDS On the Incremental encoder tab for the safety laser scanner to which the incremental encoders are connected select the Indicate velocity option All safety laser scanners also the sending devices must use these velocity signals via EFI For this reason activate on all safety laser scanners on the Inputs tab the option Use Flexi Soft CPU1 gt Then select on all safety laser scanners on the Inputs tab the Use velocity option 8
37. Standard extension cable Tab 19 Core assignment of Core Color the S300 Mini Standard extension cable 1 White Output for warning field 1 2 Brown Supply voltage 24 V DC 3 Green Universal I O connection 1 4 Yellow Universal I O connection 2 5 Gray Output signal switching device OSSD1 6 Pink Output signal switching device OSSD2 T Blue Supply voltage O V DC 8 FE screen Functional earth shield Universal I O connections of the S300 Mini Standard Do not use the universal I O connection outputs for safety related tasks The universal I O connection outputs are purely application diagnostics outputs e g for WARNING the transfer of information to controllers 80 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Fig 56 Round plug connec tor S300 Mini Remote Tab 20 Pin assinment of the S300 Mini Remote Note Tab 21 Core assignment of the S300 Mini Remote exten sion cable 8014170 XK34 2013 10 07 Subject to change without notice Electrical installation Chapter 6 6 1 2 Round plug connector S300 Mini Remote Pin assignment of the S300 Mini Remote 2 sf C Netassinee amp 0 Nase e To meet the EMC requirements on the S300 Mini Remote a specially screened connecting cable must be used For this purpose you must use the ext
38. The EDM can so identify if one of the contactors has welded for instance In this case the external device monitoring places the system in a safe operational state and the OSSDs are not switched back to the ON state The table shows how the S300 Mini Standard reacts if the external device monitoring detects a contactor malfunction Without internal restart The system locks completely lock out interlock e The error message J8 appears in the 7 segment display Or with restart delay With restart interlock e The S300 Mini switches its OSSDs to the OFF state e The LED is illuminated e The error message G appears in the segment display You can configure the external device monitoring in the CDS You will find examples on the connection of the external device monitoring in section 7 3 Connection diagrams on page 86 4 6 Restart of the S300 Mini Standard You can configure the restart behavior of the S300 Mini Standard as follows e without restart interlock e with restart delay e with restart interlock You can configure the type of restart in the CDS The S300 Mini Remote can only be operated on an S3000 S300 safety laser scanner on a Flexi Soft safety controller or on a sens Control device via EFI If you need a restart interlock then you must configure and install it on this device It is imperative that you configure the S300 Mini or the application with restart inter lock if the protective
39. and connection diagrams Operating instructions S300 Mini 1 3 4 Protective field switching between an S3000 Expert and an S300 Mini Remote with static and dynamic inputs S3000 Expert N m N z gt c 5 3 7 7 tt EP NOARON S yo S300 Mini Remote H Housing S3000 Expert with S300 Mini Remote in an EFI system with relays contactors operating mode without restart interlock with external device monitoring direction of travel depen dent dynamic protective field switching by the incremental encoders as well as static protective field switching by the control inputs IN A and IN B on the S3000 Expert The protective fields affect the OSSDs on the S3000 Expert 7 3 5 Protective field switching using a Flexi Classic safety controller k3 k4 Q 7 Funation 7 O O th ieee ee ee S300 Mini Standard H Housing
40. and EN ISO 13857 depends on reach or approach speed stopping run down time of the machine or system The stopping run down time is shown in the machine documentation or must be determined by taking a measurement On request SICK service can perform a stoptime measurement on your system response time of the S300 Mini supplement C against reaching through 60 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini AN WARNING 8014170 XK34 2013 10 07 Subject to change without notice Mounting Chapter 5 How to calculate the minimum distance S see EN ISO 13855 First calculate S using the following formula S K x Im t Ts C Where K Approach speed 1600 mm s defined in EN ISO 13855 Tm Stopping run down time of the machine or system Ts Response time of the S300 Mini C Supplement against reaching through 850 mm Response time Ts of the S300 Mini The total response time of the S300 Mini must not be more than 80 ms for access protection If a critical response time is exceeded for an object diameter of 150 mm and a speed of 1 6 m s that is 90 ms a person may no longer be detected under certain circumstances In specific cases agreed with the responsible authorities higher response times may be allowed for example by increasing the detection time available by positioning the saf
41. be covered two S300 Mini variants each with two or three different scanning ranges are available The S300 Mini variants differ in the maximum scanning range and the resulting size of the protective field Short Range Medium Range Variants Functions Protective field range radial m Warning field range radial m Object resolution mm Pairs of output signal switching devices OSSDs External device monitoring EDM Universal I Os Restart interlock delay Field sets comprising of one protective field and two warning fields Monitoring cases Output for warning field interruption EFI interface safe SICK device communication Park mode activation via monitoring case Stand by activation via EFI bit or stand by input 2 Long Range Standard Remote 1 29 2 3 8 8 30 40 50 70 150 30 40 50 70 150 1 m E 2 ES n 2 1 16 1 32 B E m m Warning field range with a remission of 3096 see section 12 1 on page 105 9 150 mm resolution can only be configured with the Long Range variant with 3 m scanning range 3 Availability depending on the configuration of the universal I Os see section 4 4 on page 35 20 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Tab 3 Possible applications for th
42. bg Nognucanuat koitro npeacraBs nonycnoMenarus npousBoguTen OOABABa ue NDOAYKTbT CEOTBeTBa H pasnopenOure Ha nonyus6poenure AMpekTuBy Ha EC BknioudTeriuo Ha BCNYKN AE CTBALUN u3MeHeHMs N ue OTrOBapsi Ha CbOTBeTHMTe HOpMM n nnn TexHnyecKn cneuaudukauu 3a npurnoxeHue ES prohl en o shod Nize podepsany zastupujici n sleduj c ho vyrobce t mto prohlaSuje Ze vyrobek je v souladu s ustanovenimi n sleduj c ch sm rnice sm rnic ES v etn v ech platn ch zm n a Ze byly pou ity odpov daj c normy a nebo technick specifikace EF overensstemmelseserkl ring Undertegnede der repr senterer f lgende producent erkl rer hermed at produktet er i overens stemmelse med bestemmelserne i f lgende EF direktiv er inklusive alle g ldende ndringer og at alle tilsvarende standarder og eller tekniske specifikationer er blevet anvendt EE AnAwon cupu pooong O Yrroypdqwv ExTTPOOWTTWV rov ak Aou80 karaokeuaoT SNAWVE pe TO Trap v EyypaPo OTI TO Trpoi v cuupoptaQoverai E TOUS poug TNG Twv ak Aou8ng wv O ny ag wv tns EE cuyurrepihauBavopg vov OAWwV TWV Qappoc pevov TPOTTOTTOINOEWV KAI TI XOUV pappoore TA AVT OTOIXA rrp rurra KAI oi TEXVIK G TTPO IAYPAH G Declaraci n de conformidad CE El abajo firmante en representaci n del fabricante indicado a continuaci n declara que el producto es conforme con las disposiciones de la s siguiente s directiva s de la CE incluyendo toda
43. by qualified personnel and only on the machine where it has been installed and initialized by qualified safety personnel in accordance with these operating instructions It is only permitted to be used on machines on which the dangerous state can be stopped immediately by the S300 Mini and or it is possible to prevent the machine being placed in operation If the device is used for any other purposes or modified in any way also during mounting and installation any warranty claim against SICK AG shall become void 2 4 General safety notes and protective measures Pay attention to the safety notes Please observe the following items in order to ensure the correct use of the S300 Mini safety laser scanner Repair only by authorized persons The improper repair of the protective device can result in the loss of the protective func tion The protective device is only allowed to be repaired by the manufacturer or persons authorized by the manufacturer The S300 Mini safety laser scanner is of laser safety class 1 Additional measures for screening the laser radiation are not necessary eye safe CLASS 1 LASER PRODUCT pt for deviations pursuant to Laser Notice No 50 June 2007 e This device meets the norms IEC 60825 1 as well as CDRH 21 CFR 1040 10 and 1040 11 excluded are deviations due to Laser Notice No 50 dated 24 06 2007 In the standards CDRH 21 CFR 1040 10 and 1040 11 the following note is required Caution
44. connections for signaling You must never use the signals for controlling the application or for safety relevant functions The S300 Mini Standard has two universal I O connections see section 6 1 1 Round plug connector S300 Mini Standard on page 80 You can configure these two connections for the following functions e inactive factory default setting As inputs it is only possible to select one function per universal I O connection e stand by e external device monitoring EDM see section 4 5 3 on page 37 e resetting the restart interlock see section 4 6 on page 37 As outputs it is possible to select several functions per universal I O connection these functions are linked together using an OR operator e device error e contamination error e contamination warning e second warning field e reset required Other functions that can be configured are dependent on the configuration of the universal I O connections For example you can only realize a restart interlock if you configure one of the universal l Os as an input for resetting the restart interlock The universal I O connections are configured in the CDS in the Universal I O area Fig 17 shows a configuration example 300Mini H 5 300 H Universal 1 0 e Inputs 170 1 170 2 Stand by External device monitoring Reset Outputs Error Contamination error Contamination warning 2nd Warning field Reset required SICK AG Industrial
45. correct time frame i e before the hazard occurs at this point for the person is protection provided see section 5 6 Time for monitoring case switching on page 70 Static complementary sampling From these five pieces of input information A B C D and E 2 32 combinations can be represented As a result unique input conditions can be configured for 32 monitoring cases Tab 14 Truth table with fe se e ES complementary evaluation Note Undefined input information will result in the S300 Mini Remote signaling Protective field infringed 46 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Notes Tab 15 Truth table for 1 of n sampling 8014170 XK34 2013 10 07 Subject to change without notice Configurable functions Chapter 4 Static 1 of n sampling With 1 of n sampling you use the single connections of the control input pairs e Using external inputs e g those of a Flexi Soft safety controller see fig Configuring protective field and warning field on page 41 maximally ten input connections can be used e All connections must be connected e One connection must be 1 e Only one connection is ever allowed to be 1 z B a 0 act H gt H gt M T o NEN Error Error Error and all other combinations Error EX EE Es EX EM EX Ex zs EA ES Le
46. delay If the inputs on a different device are used via EFI the timing for the switching turvz3 must be further advanced by 0 5 times the basic response time of the slowest system in the EFI system cf If external OSSDs are used the timing for the switching turvz4 must be further advanced by 20 ms cf 4 Notes e In the phases before and after the switching the minimum distances calculated for the individual monitoring cases apply on their own e he considerations above serve only for the selection of the optimal timing of the switching SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Fig 44 Example of ad vancing the timing for the switching Notes 8014170 XK34 2013 10 07 Subject to change without notice Mounting Chapter 5 If the timing for the switching cannot be exactly defined e g due to the variable pro cessing speed of the machine or advancing the timing results in premature termination of the monitoring of the initial area you must allow the two protective fields to partially overlap The following figure shows an example for a gantry robot that is protected using two monitoring cases The gantry robot D moves to the right On the left hand side the dangerous movement is monitored by a monitoring case When the gantry robot arrives at the point tw switching must ha
47. least 2 seconds and switch it back on Error in the control Check the functionality of the control switch switch for restart or The button may be defective or permanently reset operated Check the wiring of the control switch for short circuit to 24 V SR S300 Mini has a gt Switch off the voltage supply for the malfunction or is faulty S300 Mini for at least 2 seconds and then switch it back on If the display does not go off gt Send the S300 Mini to the manufacturer for repair e A second device which gt Check the connected device and the is connected via EFI is connection faulty p Overcurrent on OSSD gt Check the switching element connected connection 1 contactor relay Replace if necessary gt Check the wiring for short circuit to O V S Short circuit to 24 V at gt Check the wiring for short circuit to 24 V OSSD connection 1 S Short circuit toO Vat Check the wiring for short circuit to O V OSSD connection 1 KA Overcurrent on OSSD Check the switching element connected connection 2 contactor relay Replace if necessary Check the wiring for short circuit to O V K Short circuit to 24 V at Check the wiring for short circuit to 24 V OSSD connection 2 T Short circuit toO Vat gt Check the wiring for short circuit to O V OSSD connection 2 eU Short circuit between Check the wiring and rectify the error OSSD connection 1 and 2 KL General OSSD wiring Check the complete wiring of the
48. operational status In case of certain faults or an erroneous configuration the device can go into the lock out operational status To place the device back in operation proceed as follows Rectify the cause of the fault as per Tab 28 Switch off the power supply for the S300 Mini wait at least 3 seconds and then switch back on the power supply Or Restart the safety laser scanner with the aid of the CDS SICK AG Industrial Safety Systems Germany All rights reserved 99 Chapter 11 Diagnostics Operating instructions S300 Mini indications on the segment display LEID Power up cycle all No error Lll ElL segments are activa ted sequentially L Object in No error protective field Object in No error warning field 1 Object in No error warning field 2 Initialization of the gt The display goes out automatically when the device S300 Mini has been initialized and or the or connection to the second device has been Waiting for the end of mage fhe nal pation ora If the display 3 does not go off second device con Check whether the partner device is in nected to the EFI operation Check the wiring If no partner device is connected Check the system configuration with the aid of the CDS Transfer the corrected configu ration to the S300 Mini again Waiting for valid input gt The indication extinguishes automatically if signals an input s
49. plane origin Fig 83 Dimensional drawing of the scan plane with mounting kit 1a 2 and 3 mm se es Pk es Min 15 Min 15 120 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Ordering information Ordering information Note Tab 33 Part numbers systems Tab 34 Part numbers mounting kit 8014170 XK34 2013 10 07 Subject to change without notice 13 1 Items supplied S300 Mini e safety laser scanner Chapter 13 e operating instructions and CDS Configuration amp Diagnostic Software on CD ROM e adhesive label Important information Extension cable of the S300 Mini not included 13 2 Available systems Device type Part S32B 0011BA S300 Mini Standard Short Range 1 m scanning range S32B 2011BA S300 Mini Standard Medium Range 2 m scanning range S32B 2011EA S300 Mini Remote Medium Range 2 m scanning range 32B 3011BA S300 Mini Standard Long Range 3 m scanning range S32B 3011EA S300 Mini Remote Long Range 3 m scanning range 13 3 Accessories spare parts 13 3 1 Mounting kits Mounting kit 1a 1b Description Mounting bracket for direct mounting at the rear on wall or machine Mounting bracket for direct mounting at the rear on wall or machine with protection for the optics cover Mounting brack
50. point If a vehicle has no ground clearance a person may receive foot injuries S300 Mini Protective field length Ground clearance The flat rate supplement for ground clearance below 120 mm is 150 mm This supple ment can be further reduced in specific cases For this purpose read off the actual supplement necessary for the ground clearance of your vehicle from the diagram below Ground clearance of the vehicle in mm 150 Supplement Z in mm 66 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini AN WARNING Fig 38 Mounting height Note 8014170 XK34 2013 10 07 Subject to change without notice Mounting Chapter 5 5 4 2 Protective field width The width of the protective field must cover the width of the vehicle and the supplements for the measurement error and the lack of ground clearance How to calculate the protective field width Sg see EN ISO 13 855 Calculate the protective field width Sg using the formula Sg Fg 2 X Za Za Zr Where Fg Vehicle width Zc General safety supplement of the S300 Mini 100 mm Zr Supplement for any reflection related measurement error of the S300 Mini Ze Supplement for any lack of ground clearance of the vehicle 5 4 3 Height of the scan plane Mount the S300 Mini such that the scan plane is at a maximum height of 200 mm In thi
51. seal and screws Plastic cleaner and care product anti static Cloth for cleaning the optics cover Power supply 24 V DC 2 1 A 50 W Power supply 24 V DC 3 9 A 95 W Scan finder SICK AG Industrial Safety Systems Germany All rights reserved Chapter 13 Part number 1043916 1043918 6024917 6024918 Part number 1043783 1043784 1044125 1044124 1043700 6026136 6032470 6026139 Part number 1029098 1029099 1029100 1040397 1046978 Part number 2039248 5600006 4003353 1028789 1028790 6020756 123 Chapter 14 An nex Operating instructions S300 Mini Annex 14 1 EC declaration of conformity Fig 84 EC declaration of conformity page 1 SICK TYPE 300 MINI EB Ident No 9163500 EC declaration of conformity The undersigned representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EC directive s including all applicable amendments and that the respective standards and or technical specifications have been applied EG Konformit tserkl rung de Der Unterzeichner der den nachstehenden Hersteller vertritt erkl rt hiermit dass das Produkt in bereinstimmung mit den Bestimmungen der nachstehenden EG Richtlinie n einschlie lich aller zutreffenden nderungen ist und dass die entsprechenden Normen und oder technischen Spezifikationen zur Anwendung gelangt sind EC neknapauus 3a CcborBeTCTBMe
52. the S300 Mini is not restricted Mount the safety laser scanner such that the indicators are easy to see Avoid excessive shock and vibration loading on the safety laser scanner On systems that suffer from heavy vibration prevent the fixing screws from coming loose using screw locking devices Regularly check the tightness of the fixing screws Prevent personnel from being able to crawl beneath stand behind or climb over the protective field by means of appropriate mounting of the S300 Mini Fig 45 Prevent crawling beneath standing behind climbing over The origin of the scan plane is 80 mm above the bottom edge of the S300 Mini see Fig 78 on page 117 There are three possible ways of fixing the S300 Mini e direct mounting without mounting kit e mounting with mounting kit 1a or 1b e mounting with mounting kit 2 only in conjunction with mounting kit 1a or 1b You will find the part numbers for the mounting kits in section 13 3 1 Mounting kits on page 121 Note Pay attention to the maximum tightening torque of the M5 fixing screws on the S300 Mini of max 5 9 Nm 42 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Mounting Chapter 5 S300 Mini 5 7 1 Direct mounting The S300 Mini has two threaded holes M5 x8 on the rear Using them you can mount the 300 Mini directly on the intended mountin
53. the configuration can be changed e This warning also appears if a device with ACR previously activated is to be used in a new situation or is to be re configured Check the safety function of the devices If the ACR function is activated it will automatically overwrite the configuration of the scanner with the configuration saved in the Flexi Soft main module After setting up the ACR function and after replacing a scanner check the safety function of the devices see chapter 9 Commissioning on page 92 You will find further details on ACR in the operating instructions Flexi Soft Hardware SICK part no 8012478 and Flexi Soft Software SICK part no 8012480 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Prod uct description Chapter 3 S300 Mini 3 5 5 Interoperability with sens Control devices The S300 Mini Remote safety laser scanner can be connected to the following sens Control devices and via these devices integrated into the related bus system e PROFIsafe gateway UE4140 2210000 e PROFIBUS gateway UE1140 2210000 e Ethernet gateway UE1840 22H0000 e CANopen gateway UE1940 2210000 e PROFINET IO gateway UE4740 20H0000 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 29 Subject to change without notice Chapter 4 Configurable functions Operating instructions S300 Mini Configurable functions Recommendation 4 1 System paramet
54. the documentation Use the Create development dump function in the CDS right click on the COM interface to which the safety laser scanner is connected You can keep these data as a backup and in this way document the state during initial commissioning at any time Your SICK representative will be pleased to provide you with advice on initial commis sioning SICK AG Industrial Safety Systems Germany All rights reserved 93 Chapter 9 94 AN WARNING Commissioning Operating instructions S300 Mini 9 2 2 Regular inspection of the protective device by qualified safety personnel Check the system following the inspection intervals specified in the national rules and regulations This procedure ensures that any changes on the machine or manipulations of the protective device after the initial commissioning are detected If major changes have been made to the machine or the protective device or if the safety laser scanner has been modified or repaired check the system again as per the checklist in the annex see section 14 2 Checklist for the manufacturer on page 126 9 2 3 Daily testing of the protective device by a specialist or authorized personnel The effectiveness of the protective device must be checked daily by a specialist or by authorized personnel The test must also be performed if the operating mode is changed No further operation if errors occur during the test If any one of the following po
55. the remission of the objects to be detected see section 12 1 on page 105 4 2 2 Basic response time The basic response time of the S300 Mini is 80 ms Note You may need to add supplements to the basic response time due to multiple sampling and data transmission over EFI see section 12 2 OSSD response times on page 106 4 2 3 Maximum protective field range Depending on the configured resolution and the variant used see 4 2 1 Resolution on page 32 the maximum protective field range of the safety laser scanner is shown in the CDS Note The maximum protective field range of the S300 Mini must be sufficient to cover the calculated protective field size including the necessary supplements see section 5 1 1 Protective field size on page 56 9 Radial distance to the safety laser scanner SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Configu rable fu nctions Chapter 4 S300 Mini 4 3 Inputs Although the S300 Mini Remote does not have any local inputs if it is operated on a Flexi Soft safety controller or on another safety laser scanner you must still configure the inputs via which the S300 Mini Remote receives the input conditions via EFI Fig 16 Input conditions via EFI K Sick 9 2 IKK 290 Static information from inputs Velocity information from encoders on an S3000 of a Flexi Soft Activate the inputs you want
56. the sequence of monitoring cases in the CDS 52 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Note Note 8014170 XK34 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 8 6 Park stand by mode If in mobile applications vehicles are not moved for a time e g for battery charging the OSSDs can be switched to the OFF state and the laser on the S300 Mini can be switched off In this way the power consumption of the device is reduced In this way you also prevent the safety laser scanners from dazzling each other and entering an error condition The function can be realized with the aid of the park mode or the stand by mode As in an EFI system with the S300 Mini Remote you use the OSSDs on another safety laser scanner the OSSDs on this safety laser scanner switch to the OFF state as soon as the 300 Mini Remote or the other safety laser scanner is switched to the park stand by mode Park mode of the S300 Mini Remote To switch to the park mode configure a monitoring case for which the park mode is de fined in the CDS The S300 Mini Remote needs the response time resulting from the configuration to switch from the park mode to another monitoring case Stand by mode In order to switch to the stand by mode on the S300 Mini Standard one universal I O connection must be confi
57. to an immediate stop gt Repeat this test at different points in the hazardous area and on all S300 Mini devices If you discover any non conformance of this function the machine system must be shut down immediately and checked by qualified safety personnel For stationary applications check that the hazardous areas marked out on the floor match the shapes of the protective fields stored in the S300 Mini and that any gaps are protected by additional safety measures In the case of mobile applications check that the moving vehicle actually stops in a timely manner at the protective field boundaries which are set in the S300 Mini and listed on the information label on the vehicle or in the configuration protocol If you discover any non conformance of this function the machine system vehicle must be stopped immediately and checked by qualified safety personnel SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Maintenance and care Chapter 10 Maintenance and care AN WARNING Note AN WARNING Notes 8014170 XK34 2013 10 07 Subject to change without notice Do not make any repairs to the device The S300 Mini does not contain any repairable components For this reason do not open the S300 Mini components and only replace the parts that are described in the following chapters as replaceable Switch t
58. to use for monitoring case switching If the S300 Mini is connected to a Flexi Soft safety controller up to five dual channel control inputs can be configured If you activate the Use velocity option you can use velocity ranges for monitoring case switching 4 3 1 Input delay If the control device via which you switch the static control inputs cannot switch within 10 ms to the related input condition e g due to switch bounce times you must configure an input delay For the input delay choose the time in which your defined control device can switch to a corresponding input condition The following figures based on experience give input delays for various methods of switching Tab 8 Figure from experi Switching method Input delay required ence for the necessary input delay Electronic switching using controller or com 10 ms plementary electronic outputs with O to 10 ms bounce time Contact relay controls 30 150 ms Control using independent sensors 130 480 ms Note Also pay attention to the notes in section 5 6 Time for monitoring case switching on page 70O 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 33 Subject to change without notice Chapter 4 Tab 9 Level at the connec tions for the control inputs for complementary sampling Tab 10 Truth table for 1 of n sampling with two input pairs 34 Configurable functions Operati
59. with max output load S300 Mini Standard S300 Mini Remote S300 Mini Standard Long Range S300 Mini Remote Long Range Power consumption without output load S300 Mini Standard S300 Mini Remote S300 Mini Standard Long Range S300 Mini Remote Long Range Power consumption with max output load S300 Mini Standard S300 Mini Remote S300 Mini Standard Long Range S300 Mini Remote Long Range Power consumption in the stand by mode or park mode without output load S300 Mini Standard Remote S300 Mini Standard Long Range S300 Mini Remote Long Range Electrical connection Cable length for power supply tolerance 10 Cable length for power supply tolerance 5 Cable length for power supply tolerance 1 Lt Chapter 12 Minimum Typical Maximum 33W 5 3 W 33 W 5 8 W 3 6 W 4 8 W 4 4 W 6 0W 3 9 W 5 3 W Connecting cable with round plug connector es ae E e Operation only in a short circuit protected system with max 8 A 21 To meet the requirements of the relevant product standards e g EN 61 496 1 the external voltage supply for the devices must be able to bridge a brief mains failure of 20 ms Power supplies according to EN 60204 1 satisfy this requirement Suitable power supplies are available as accessories from SICK 2 The absolute voltage level must not drop below the specified minimum voltage 3 The load currents for the input capacitors are not taken into
60. 0000 2000 cm s 000000000000 0 cm s 011111010000 2000 cm s I O error I O Error e Logical O if there is no error on the connected partner device e Logical 1 if there is an error on the connected partner device 116 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Technical specifications Chapter 12 S300 Mini 12 6 Dimensional drawings 12 6 1 300 Mini Fig 8 Dimensional drawing S300 Mini mm Max 200 Min 15 Min 15 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 117 Subject to change without notice Chapter 12 Technical specifications Operating instructions S300 Mini 12 6 2 Mounting kits Fig 9 Dimensional drawing mounting kit 1a mm Fig 80 Dimensional drawing mounting kit 1b mm 118 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Technical specifications Chapter 12 S300 Mini Fig 81 Dimensional drawing mounting kit 2 mm Fig 82 Dimensional drawing mounting kit 3 mm 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 119 Subject to change without notice Chapter 12 Technical specifications Operating instructions S300 Mini 12 6 3 Scan
61. 014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini A WARNING Tab 16 Recommended multiple sampling Recommendation 8014170 XK34 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 8 4 Multiple sampling If multiple sampling is set an object must be scanned several times before the S300 Mini Standard switches its OSSDs to the OFF state or the S300 Mini Remote signals a protec tive field infringement via EFI In this way you can reduce the probability that insects welding sparks or other particles result in the shutdown of the system If a multiple sampling of 3 is configured for instance an object must be detected in the protective field three times in succession before the S300 Mini Standard switches the OSSDs to the OFF state or the S300 Mini Remote signals Protective field infringed The total response time is increased by the multiple sampling With a multiple sampling greater than 2 note that you must add a supplement to the basic response time see section 12 2 OSSD response times on page 106 On the S300 Mini a multiple sampling of 2 is the minimum setting You can set the mul tiple sampling to up to 16 with the aid of the CDS The supplement to the basic response time resulting from your setting is displayed in the CDS Application Recommended multiple sampling Stationary under clean ambient conditions 2 times Verti
62. ARNING Note Product description Operating instructions S300 Mini 3 5 Interoperability The S300 Mini Remote can not be used as a standalone device It is connected to an EFI group via EFI An EFI system can comprise two safety laser scanners a sens Control device with one to two safety laser scanners or a Flexi Soft safety controller with up to four safety laser scanners sieg 02 f eK tui EFI system with Flexi Soft EFI system with safety laser scanners Functions such as restart interlock or EDM and in particular the shutdown of the danger ous movement of a machine a system or a vehicle must be implemented using the safety controller or using the other safety laser scanner Addressing of the guest If two safety laser scanners are operated on an EFI string then one is the host the other the guest If only one safety laser scanner is operated on an EFI string then this device is the host All devices involved can be unambiguously identified by the address and information can be distributed and retrieved using bit assignment see also Technical Description EFI Enhanced Function Interface SICK part no 8012621 In an EFI system with two safety laser scanners set the address of one of the scanners to guest To be able to unambiguously identify a S300 Mini in a system you must set its address to host or guest For this purpose pin 1 is connected to O V or 24 V DC see Tab 20 on page 81 gt On t
63. Chapter 4 4 7 3 Using the contour as a reference In addition to the protective field the S300 Mini can also monitor a contour e g the floor in vertical applications For contour monitoring you define a contour segment D The contour segment comprises a positive and a negative O tolerance band The OSSDs on the S300 Mini Standard switch to the OFF state or the S300 Mini Remote signals Protective field infringed if e there is an object in the protective field e the monitored surrounding contour is no longer in the tolerance band e g if the position of the S300 Mini is changed e You can define any number of contour segments The contour segments must not be narrower than the configured resolution At the points where a contour has been configured as a reference you cannot define warning fields If for example you use the floor as a reference for access protection you cannot configure a warning field there However you can e g configure a warning field to the left and right of the contour segment to control a warning signal on approach from the side The contour as reference function and the warning field 2 function are mutually exclusive You define the contour as a reference in the CDS field set editor SICK AG Industrial Safety Systems Germany All rights reserved 43 Chapter 4 Fig 23 Contour as reference for vertical operation D Protective field 2 Contours of the machine opening 3
64. EFI Incorrect operation of E1 2 via EFI Park stand by mode the OSSDs of the S300 Mini Standard are in the OFF state the laser is deactiva ted A device connected via EFI reports a malfunc tion Optics cover calibra tion active Window for light output on the optics cover contaminated Dazzling of the conta mination measure ment there may not be an optics cover fitted Chapter 11 Rectification of the error gt Check the operation of the control inputs No error If the criteria for the park mode or the stand by mode are withdrawn readiness for operation is re established If the display la does not go off gt Test the level s at the universal I O and at the control inputs that switch to the moni toring case with park mode gt Carry out a fault diagnosis of the device connected with the S300 Mini No error gt Clean the window for the light output on the optics cover gt Check whether the S300 Mini is being dazzled by an external light source e g headlight infrared light source stroboscopic light sun etc Or gt Fit the new optics cover then perform optics cover calibration If you have problems during troubleshooting contact SICK support Keep a copy of the print out of the results of the diagnostics at hand SICK AG Industrial Safety Systems Germany All rights reserved 103 Chapter 11 104 Diagnostics Operating instructions S300 Mini 11 4 1 Th
65. OPERATING INSTRUCTIONS S300 Mini Safety laser scanner SICK e 0 6 4 NG il SICK Sensor Intelligence Operating instructions S300 Mini This document is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini 8014170 XK34 2013 10 07 Subject to change without notice Contents Contents 1 Aboutthis document rein un Ru uuoi datu Ea axE EUR E RronER FERME AR KERN x DuEN FERMER a EE CE RC NEN N EA ME ENNE UR ER 7 1 1 FUNCIONO UMS OCU ING IN ssinniocnchcchutjsbed Tm TU UU TT T 1 2 Ta 2k 21 6 0 eea a r E T 1 3 SOODOu iiueintdiutesadles idee uuu debeat ei cata oet etree eee Rent eh adeua epe M dc ud epa mulas Ed T 1 4 DEDUCE IMIOVMa Ol cec ene uus aaa n a RNa 8 1 5 ADDIGVISHOLS USCG sran ecacU DIE MT ML ERN CAMIS M LLIIEEE 8 1 6 SVImbOlS USO ausu dsnsata fenussd onset aa doceas emits 9 MER ds EE 10 2 1 Qualified SAalely Dersohnelsssdd send diltsaca De ro ved e vae nad ra DO eee 10 2 2 Applications of the devleG io ier eot or us reos
66. Optics cover Plastic recycling Circuit boards cables connectors and Electronic recycling electrical connecting pieces Packaging Cardboard paper Paper cardboard recycling Polyethylene packaging Plastic recycling 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 13 Subject to change without notice Chapter 2 Note Recommendation On safety Operating instructions S300 Mini 2 6 Applicable directives and standards The most important directives and standards valid for the use of opto electronic protective devices in Europe are listed below Further regulations may be of importance to you depending on the application You can obtain further information of machine specific standards from national institutions e g DIN BSI AFNOR etc the authorities or your trade association If you operate the machine or vehicle in a country outside the European Union please contact the manufacturer of the system and the local authorities and obtain information on the regulations and standards applicable there Application and installation of protective devices Machinery Directive 2006 42 EC e g e Safety of machinery Basic concepts general principles for design EN ISO 12 100 Industrial automation systems Safety of integrated manufacturing systems Basic requirements ISO 11 161 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 60204 1
67. Safety Systems Germany All rights reserved 35 Chapter 4 Recommendation A Configurable functions Operating instructions S300 Mini Stand by If in mobile applications vehicles are not moved for a time the OSSDs can be switched to the OFF state and the laser on the S300 Mini can be switched off In this way the power consumption of the device is reduced Use this function if e g you use several vehicles and do not move them for a time The S300 Mini remains in the stand by mode as long as the related input information is present 4 5 OSSDs 4 5 1 External OSSDs of the S300 Mini Remote On the S300 Mini Remote you can define in the CDS which external output signal switching device OSSD is switched on a device connected via EFI if there is an object in the protective field The S300 Mini transmits the status of the field sets protective field warning fields via EFI The OSSDs on another device connected via EFI have switched e Connected S300 or S3000 The OSSDs on the second safety laser scanner are switched e Connected safety controller e g Flexi Soft The OSSDs on the safety controller are switched depending on its configuration e Connected network solution e g safety remote I O The information is passed via the network e g to an FPLC that must shutdown the dangerous state The status of the protective fields is transmitted using EFI and can be combined in the Flexi Soft safety controller as required T
68. Service cable 10 m USB service cable 2m USB service cable 10m USB RS 232 adapter 13 3 4 Description For connecting the configuration connection to the serial interface on the PC M8 x 4 pin D Sub 9 pin approx 2m For connecting the configuration connection to the serial interface on the PC M8 x 4 pin D Sub 9 pin approx 10 m For connecting the configuration connection to the USB interface on the PC M8 x 4 pin USB A plug approx 2 m For connecting the configuration connection to the USB interface on the PC M8 x 4 pin USB A plug approx 10 m USB A plug to D Sub socket 9 pin Documentation Part CDS Configuration amp Diagnostic Software on CD ROM including online documentation and operating instructions in all available languages Operating instructions S300 Mini Part number 6020537 6020354 6020353 6020352 6020872 6033096 6021342 6034783 6035566 6021343 Part number 6042337 6042338 6042339 6042340 6042341 6042342 Part number 6021195 2027649 6034574 6034575 6035396 Part number 2032314 80141 70 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Tab 39 Part numbers safety relays compact safety controller Tab 40 Part numbers safety controllers Tab 41 Part numbers network solutions Tab 42 Part numbers miscellaneous 8014170 XK34 2013 10 07 Subject to change without not
69. a varan er samr mi vi kv i eftirtalinna EB tilskipana a me t ldum llum breytingum sem vi eiga og a varan er i samr mi vi vi eigandi sta la og e a t kniforskriftir Dichiarazione CE di conformit I sottoscritto rappresentante il seguente costruttore dichiara qui di seguito che il prodotto risulta in conformit a quanto previsto dalla e seguente i direttiva e comunitaria e comprese tutte le modifiche applicabili e che sono state applicate tutte le relative norme e o specifiche tecniche EB atitikties deklaracija PasiraSiusysis atstovaujantis Siam gamintojui deklaruoja kad gaminys atitinka Sios iu EB direktyvos u reikalavimus jskaitant visus taikytinus keitinius ir kad buvo taikomi antrajame puslapyje nurodyti standartai ir arba technin s specifikacijos 124 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions An nex Chapter 14 S300 Mini Fig 85 EC declaration of conformity page 2 TYPE S300 MINI Ident No 9163500 EK atbilstibas deklaracija lv Apak parakstijusies persona kas p rst v zem k min to ra ot ju ar So deklar ka izstr d jums atbilst zem k min tajai m EK direkt vai m ieskaitot visus atbilsto os groz jumus un ka izstradajumam ir piem roti attiec gie standarti un vai tehnisk s specifik cijas EG verklaring van overeenstemming nl Ondergetek
70. a non configured default state e The operational status is Waiting for configuration e The 7 segment display indicates 5 On the S300 Mini Standard the output signal switching devices OSSDs are in the OFF state the red LED is illuminated On the S300 Mini Remote a protective field infringement is signaled via EFI the red LED is illuminated 90 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Fig 69 Configuration connection Notes Note 8014170 XK34 2013 10 07 Subject to change without notice Configuration Chapter 8 8 2 Preparation of the configuration How to prepare the configuration Make sure that the safety laser scanner has been correctly mounted and that the electrical connections are correct and in place Have the necessary tools at hand To configure the safety laser scanner you need e CDS Configuration amp Diagnostic Software on CD ROM version 3 6 7 or higher e user manual for CDS on CD ROM e PC notebook with Windows NT 4 2000 Professional XP Vista 7 32 Bit and a serial RS 232 interface PC notebook not included e Service cable for connecting PC and S300 Mini or Flexi Soft not included How to configure the S300 Mini with the aid of the CDS To configure and perform diagnostics on the S300 Mini Remote connect the PC to the configuration connection
71. account With a typical supply voltage of 24 V SICK AG Industrial Safety Systems Germany All rights reserved 113 Technical specifications Universal I Os and output for warning field 1 Input resistance when HIGH Voltage for HIGH Voltage for LOW Input capacitance Static input current Actuating time of the control switch for restart HIGH switching voltage at 100 mA Source switching current Current limiting after 5 ms at 25 C Power up delay Switch off delay Response time Output for warning field 1 Universal I O with configuration as output for warning field 2 Operating instructions S300 Mini Minimum Typical Maximum 11 V 3 V 6 mA 120 ms Vs 3 3 V 600 mA Corresponds to the resulting response time of the OSSDs plus 50 ms OSSDs only S300 Mini Standard Output signal switching device pair Safe state in case of an error HIGH switching voltage at 250 mA Switching voltage LOW Source switching cu rrent Leakage current Load inductance Load capacity Switching sequence without switching Permissible cable resistance Test pulse width Test frequency Power up delay of the OSSDs from red to green Time offset on switching the OSSDs between OSSD2 and OSSD1 2 PNP semiconductors short circuit protected cross circuit monitored At least one OSSD is in the OFF state Vs 2 7 V OV 6 mA Applies to the voltage range between V O s and O V
72. any All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions An nex Chapter 14 S300 Mini Tab 41 gt Part numbers network Solutions s opere av Vox a E TE OR Ve ra a Pen ed Ede ur Test 123 Tab 42 Part numbers miscellaneous cssc cer eren ex pcne Fo eeu a dev Fa ken mera een vr ene eye ev 123 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 129 Subject to change without notice Chapter 14 130 Annex Operating instructions 14 5 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 Fig 11 Fig 12 Fig 13 Fig 14 Fig 15 Fig 16 Fig 17 Fig 18 Fig 19 Fig 20 Fig 21 Fig 22 Fig 23 Fig 24 Fig 25 Fig 26 Fig 27 Fig 28 Fig 29 Fig 30 Fig 31 Fig 32 Fig 33 Fig 34 Fig 35 Fig 36 Fig 37 Fig 38 Fig 39 SICK AG Industrial Safety Systems Germany All rights reserved S300 Mini List of illustrations Principle of operation time of flight measurement by the S300 Mini 16 Principle of operation rotation of the S300 Mini eee 17 Field set with one protective field and two warning fields 18 S300 Mini Remote with two monitoring cases on an AGV eeese 19 Deyice CompoDeDlS euessess ie ttes etes cusiten fexta oer eve ado tabe Oto ed en
73. ardous point This safety distance ensures that the hazardous point can only be reached after the dangerous state of the machine has been completely stopped Prevent reaching around or reaching behind the protective field Always mount the safety laser scanner such that reaching around and behind is impossi ble Provide suitable additional precautions as necessary Contours as reference The minimum distance S as defined in EN ISO 13 855 and EN ISO 13857 depends on e stopping run down time of the machine or system The stopping run down time is shown in the machine documentation or must be determined by taking a measurement e response time of the S300 Mini e reach or approach speed e resolution of the S300 Mini SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Note Notes 8014170 XK34 2013 10 07 Subject to change without notice Mounting Chapter 5 How to calculate the minimum distance S see EN ISO 13 855 First calculate S using the following formula S 2000 x Ty Ts 8 x d 14 mm Where S Minimum distance mm Tm Stopping run down time of the machine or system Ts Response time of the S300 Mini d Resolution of the S300 Mini mm The reach approach speed is already included in the formula gt If the result S is lt 500 mm then use the determ
74. arning fields form the so called field set To unambiguously identify a S300 Mini in a system its address must be set to host or guest In a safety system that comprises several devices all devices involved can be unambiguously identified by means of the address and information distributed and retrieved using bit assignment A component that produces electrical pulses in proportion to a movement For these pulses various physical parameters can be derived e g velocity direction of travel etc A field set is allocated to a monitoring case Monitoring case switching is performed using the control inputs In this way the S300 Mini Remote can be adapted to the operating mode of the machine or system that it monitors Plastic part with window for light output The optics cover is available as a spare part Output signal switching device The OSSD output is the switching output on the S300 Mini Standard This is a semiconductor output and is periodically tested for correct function The 300 Mini Standard has two OSSD outputs that operate in parallel for safety reasons these must be evaluated using two channels The protective field secures the hazardous area on a machine or vehicle As soon as the safety laser scanner detects an object in the protective field it switches the OSSDs to the OFF state and thus initiates the shutdown of the machine or stop of the vehicle Reflection of luminance A measure of the remission is the level of remiss
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76. bination with a UE10 safety relay operating mode with restart interlock universal I O 1 must be configured as reset and external device monitoring universal I O 2 must be configured as EDM 7 3 3 Protective field switching between an S3000 Expert and an S300 Mini Remote with static inputs Fig 65 Connection diagram for protective field switching between an S3000 Expert and an S300 Mini Remote with static inputs 3000 Expert 058 bs zi m Ere Y S300 Mini Remote H Housing S3000 Expert with S300 Mini Remote in an EFI system with relays contactors operating mode without restart interlock with external device monitoring static protective field switching using the control inputs IN A to D of the 3000 The protective fields affect the OSSDs on the S3000 Expert 8014170 XK34 2013 10 07 Subject to change without notice SICK AG Industrial Safety Systems Germany All rights reserved 87 Chapter 7 Fig 66 Connection diagram for protective field switching between an S3000 Expert and an S300 Mini Remote with static and dynamic inputs Fig 67 Connection diagram for S300 Mini Standard in combination with a Flexi Classic safety controller Application examples
77. brochure Guidelines Safe Machinery on this subject part no 8007988 14 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Product description Chapter 3 Product description 8014170 XK34 2013 10 07 Subject to change without notice This chapter provides information on the special features and properties of the S300 Mini safety laser scanner It describes the construction and the operating principle of the device 3 1 Special features e small design e 2 0 scan area e increased dust and particle tolerance due to dazzle and particle algorithms e variants with scanning ranges up to 1 m 2 mor 3 m maximum protective field radii e configuration using PC or notebook with SICK Configuration amp Diagnostic Software e field sets comprising of one protective field and up to two warning fields e contour monitoring of the protective field if only one warning field is used S300 Mini Standard e only standalone operation e 1 field set e 1 monitoring case e integrated external device monitoring EDM e integrated restart interlock restart interlock delay for which the parameters can be set e 2 universal I O connections S300 Mini Remote e Only in combination with safety controller safety laser scanner or gateway The following functions can only be configured installed on the upper level device stop
78. cal applications 2 times Mobile 4 times Stationary under dusty ambient conditions 8 times Using multiple sampling you can increase the availability of a system You can configure the multiple sampling in the CDS You can set individual multiple sam pling for each monitoring case SICK AG Industrial Safety Systems Germany All rights reserved 51 Chapter 4 Recommendation Fig 27 Schematic layout of the monitoring case switching Configurable functions Operating instructions S300 Mini 4 8 5 Checking the monitoring case switching on the S300 Mini Remote To check the switching between monitoring cases configure a series of monitoring cases Here you can define either an arbitrary sequence a unique sequence or two alternative sequences e Arbitrary sequence It is allowed to switch from one monitoring case to any other defined monitoring case e Unique sequence It is only allowed to switch from a monitoring case to another specifically defined monitoring case e Alternative sequence It is allowed to switch from a monitoring case to one of two specifically defined monitoring cases Use the monitoring of the monitoring case switching as an additional check on your con trol For example in this way deviations of a vehicle from a corridor or a system from the stipulated production process can be detected Arbitrary sequence Unique sequence Alternative sequence D A x P You can configure
79. cal path must always remain clear and is not allowed to be covered by transparent objects such as protective windows Plexiglas lenses etc The safety laser scanner s protective function can only be ensured if the contamination measurement function is not bypassed by such measures 3 2 1 Principle of operation The S300 Mini is an optical sensor that scans its surroundings in two dimensions using infrared laser beams It is used to monitor hazardous areas on machines or vehicles by the S300 Mini Send pulses S300 Mini Send pulse Receive pulse The S300 Mini works on the principle of time of flight measurement It sends out very short pulses of light send pulses At the same time an electronic stopwatch is started When the light hits an object it is reflected and received by the safety laser scanner receive pulses From the time between sending and reception At the S300 Mini calculates the distance to the object 16 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Prod uct description Chapter 3 S300 Mini Fig 2 Principle of operation rotation of the S300 Mini LINZ In the S300 Mini there is also a mirror rotating at constant speed that deflects the light pulses such that they cover an arc of 270 In this way an object can be detected in the protective field within 270
80. calibration is only allowed to be performed with a new optics cover The new optics cover must be free of contamination at the time of the optics cover calibration The optics cover calibration should be performed at room temperature 10 30 C If the optics cover is scratched or damaged you must replace the optics cover Order the replacement optics cover from SICK see section 13 3 Accessories spare parts on page 121 e he optics cover on the S300 Mini is an optical part that must not be soiled or scratched on replacement e The optics cover is only allowed to be replaced by qualified safety personnel in a dust and dirt free environment e Never replace the optics cover during ongoing operation as internal parts may be irreparably damaged in certain circumstances and dust particles may enter the device SICK AG Industrial Safety Systems Germany All rights reserved 95 Chapter 10 Notes Fig 70 Undo the fixing screws for the optics cover Maintenance and care Operating instructions 300 Mini e It is imperative that you avoid contamination of the inside e g with fingerprints e Do not use any additional sealant for sealing the optics cover e g silicon as these substances may affect the optics e Use a torque wrench universal joint with 2 5 mm hex socket bit e Mount the optics cover as per the following instructions to ensure that the housing is sealed to IP 65 How to replace the optics cover e Only u
81. chanical protection and have these been secured against removal Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching under over or around the ESPE Has the maximum stopping and or stopping run down time of the machine been measured specified and documented at the machine and or in the machine documentation Has the ESPE been mounted such that the required minimum distance from the nearest hazardous point has been achieved Are the ESPE devices properly mounted and secured against manipulation after adjustment Are the required protective measures against electric shock in effect protection class Is the control switch for resetting the protective device ESPE or restarting the machine present and correctly installed Are the outputs of the ESPE OSSDs AS Interface Safety at Work integrated in compliance with the required PL SILCL according to EN ISO 13 849 1 EN 62 061 and does the integration comply with the circuit diagrams Has the protective function been checked in compliance with the test notes of this documentation Are the given protective functions effective at every setting of the operating mode selector switch Are the switching elements activated by the ESPE e g contactors valves monitored Is the ESPE effective over the entire period of the dangerous state Once initiated will a dangerous state be stopped when switching the ESPE on or off and when changing th
82. con sider additional protection measures for your application In the examples with protective field switching note that at the time of the switching there may already be a person in the protective field Only by means of switching in the correct time frame i e before the danger occurs at this point is reliable protection provided see section 5 6 Time for monitoring case switching on page 70 4 1 Stationary applications 7 1 1 Applications with one monitored area S300 Mini Standard Fig 58 Hazardous area protection with S300 Mini Standard SA AO VN LAAN ugue COCOS CEN 777 EP V V VV 7 ANAC NON VL LLLI EE 7777 EN E DTN VMA A NN MAN CAA M KIS F MONT a Ww LN N NI NIN NNI l ACCES moetten u y A LL LAAA A a S300 Mini Standard with one protective field and one warning field mounted horizontally The area is permanently monitored by the S300 Mini Fig 59 Access protection with S300 Mini Standard S300 Mini Standard with one protective field mounted vertically
83. cs report 4 1 4 Display direction of the 7 segment display The depiction of numbers on the segment display can be rotated by 180 with the aid of the CDS This is useful for example when the S300 Mini must be rotated by 180 owing to the specific assembly If you rotate the numbers of the segment display the point in the 7 segment display goes out How to determine the display direction of the 7 segment display Under 7 segment display activate the Rotated by 180 option After the configuration draft has been transferred to the S300 Mini the numbers of the 7 segment display are rotated by 180 30 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Configu rable fu nctions Chapter 4 S300 Mini 4 2 Application With the help of the CDS you can configure the S300 Mini for the required application Depending on whether you select a stationary or a mobile application different configu ration options are available Tab 6 Comparison of mobile Mobile applications Stationary applications and stationary applications 30 mm hand detection with smaller 30 mm hand detection with smaller protective field size protective field size 40 mm hand detection with larger 40 mm hand detection with larger protective field size protective field size 50 mm leg detection with smaller 50 mm leg detection with smaller protectiv
84. ction 12 4 Data sheet on page 110 e FE functional earth To achieve the specified EMC safety the functional earth FE must be connected e g to the vehicle s or system s central earth star point e Hx control switch e g for Reset required or Error contamination e Sx control switches e g for resetting or encoders for monitoring case switching 7 3 1 300 Mini Standard with restart interlock and external device monitoring f A z O O S300 Mini Standard H Housing 300 Mini Standard in conjunction with relays contactors operating mode with restart interlock universal I O 1 must be configured as reset and external device monitoring universal I O 2 must be configured as EDM SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Application examples and Operating instructions con nection diagra ms Chapter 7 S300 Mini 7 3 2 S300 Mini Standard in combination with a UE10 safety relay Fig 64 Connection diagram for S300 Mini Standard in combination with a safety relay UE10 S300 Mini Standard H Housing SICK UE10 30S S300 Mini Standard in com
85. d 2 is infringed If this is configured as the output for Reset required If this is configured as the output for a contamination error warning If this is configured as the output for a contamination error If this is configured as the output for a contamination warning e e RB p GY BW ec ES OS ol 98 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Tab 27 Error and status indications of the LEDs on the S300 Mini Remote 8014170 XK34 2013 10 07 Subject to change without notice Diagnostics Chapter 11 Display Possible cause Rectification of the error V Device in operation No error Error Depending on the cause of Due to the standards situation is not the error see Tab 28 on used for OSSDs in the OFF state page 100 S300 Mini Remote does not have OSSDs Object in one of the warning fields No error m Optics cover contaminated no Clean the optics cover operation se Optics cover contaminated still in Clean the optics cover operation 11 4 Error and status indications on the 7 segment display This section explains the meaning of the error indications on the segment display and how to respond to the messages You will find a description of the positions and symbols on the S300 Mini in section 3 4 1 LEDs and 7 segment display on page 23 The lock out
86. dous point can only be reached after the dangerous state of the machine has been completely stopped If you are using an S300 Mini Remote you can define several monitoring cases with different protective fields In such a case you must calculate the protective field size for all protective fields used You can operate the S300 Mini in stationary horizontal operation with 30 40 50 or 70 mm resolution The maximum protective field range for the S300 Mini is given by the resolution Ensure that a human leg can be detected with 70 mm resolution As per EN ISO 13855 mount the scan planes for horizontal stationary applications with 70 mm resolution at least 300 mm above the floor see Height of the scan plane at 70 mm resolution on page 59 Dangerous state K x Ty Ts Za tZg C The minimum distance S depends on approach speed of the body or parts of the body stopping run down time of the machine or system The stopping run down time is shown in the machine documentation or must be determined by taking a measurement response time of the S300 Mini supplements for general measurement errors and any measurement errors related to reflection supplement for prevention of reaching over height of the scan plane possibly the time for switching between the monitoring cases SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instruction
87. dth e height of the scan plane e restart behavior e methods of preventing unprotected areas SICK AG Industrial Safety Systems Germany All rights reserved 63 Chapter 5 Fig 34 Stopping distance Mounting Operating instructions S300 Mini 5 4 1 Protective field length You must configure the protective field such that a minimum distance to the vehicle is maintained This ensures that a vehicle monitored by the S300 Mini comes to a stop before a person or object is reached If you are using an S300 Mini Remote you can define several monitoring cases with different protective fields You can switch them statically or dynamically via EFI In the case of dynamic switching the vehicle velocity is determined using incremental encoders the monitoring cases are switched as a function of the velocity In such an application the protective field sizes in particular the protective field length must be calculated for all velocities How to calculate the protective field length S see EN ISO 13855 Calculate the necessary protective field length S using the formula SL Sa Za Za Zr Zp Where S4 7 Stopping distance Zc General safety supplement of the S300 Mini 100 mm Zr Supplement for any reflection related measurement error of the S300 Mini Ze Supplement for any lack of ground clearance of the vehicle Zg Supplement for the reduction in the braking performance of the vehicle to be found in the re
88. e operating mode or when switching to another protective device Has the information label for the daily check been attached so that it is easily visible for the operator Yes NoU Yes Yes L Yes Yes Yes L Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No U No U No U No LJ No L No L No L No U No U No U No L No LJ No LJ No LJ No LJ No LJ No L This checklist does not replace the initial commissioning nor the regular inspection by qualified safety personnel 126 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 20 Cc wi 3 10 07 Operating instructions S300 Mini AOPDDR EFI External device monitoring EDM Field set Host guest Incremental encoder Monitoring case Optics cover OSSD Protective field Remission Resolution object resolution Restart interlock Safe state in case of an error Universal 1 0 Warning field 8014170 XK34 2013 10 07 Subject to change without notice Annex Chapter 14 14 3 Glossary Active opto electronic protective device responsive to diffuse reflection e g S300 Mini see also CLC TS 61 496 3 Enhanced function interface safe SICK device communication A device that electronically monitors the relay or contactor operated by the protective device prior to each new start Protective fields and w
89. e S300 Mini variants 8014170 XK34 2013 10 07 Subject to change without notice Product description 3 3 3 Applications 300 Mini Standard Hazardous area protection on an insertion station 300 Mini Standard Hazardous point protection on an insertion station Access protection for high areas of access S300 Mini Standard Long Range 300 Mini Standard Presence detection for a safety light curtain Chapter 3 SICK AG Industrial Safety Systems Germany All rights reserved 21 Chapter 3 Product description Operating instructions S300 Mini 300 Mini Standard Protection of an automated guided vehicle AGV for one velocity 300 Mini Remote in combination with a Flexi Soft safety controller Protection of an automated guided vehicle AGV with protective fields for different vehicle velocities and driving around bends 300 Mini Remote S300 Expert in combination with a Flexi Soft safety controller Velocity dependent protection of an automated guided vehicle AGV An S300 Expert measures the velocity and provides the velocity information to the other safety laser scanners via EFI 22 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating
90. e addresses of both gt Disconnect the connection to the host the host device and device see section 6 1 2 on page 81 the guest device may gt Check the connected device and the have been set to connection to this device guest A device connected via EFI or the connection to the device is defective or disrupted se Undervoltage of the Check the power supply or the connecting supply voltage cables e There is a short circuit gt Check the wiring for cross circuits between the input for the control switch for restart or reset and another input or output ESAE Input signal for an Check the path of the vehicle undefined monitoring or case Check the operating process of the moni n c Incorrect sequence on tored machine or system switching the moni toring cases If necessary check the configuration of the monitoring cases with the aid of the CDS 102 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini 8014170 XK34 2013 10 07 Subject to change without notice Diagnostics Display DESE Possible cause Incorrect operation of the control inputs via EFI Incorrect operation of A1 2 via EFI Incorrect operation of B1 2 via EFI Incorrect operation of C1 2 via EFI Incorrect operation of D1 2 via
91. e field size protective field size 70 mm leg detection with larger 70 mm leg detection with larger protective field size protective field size 150 mm body detection Manipulation prevention The safety laser scanner checks whether in any 90 segment all measured values correspond to the maximum distance value that can be measured e f this is the case the S300 Mini shuts e f this the case the S300 Mini shuts down after 2 hours and signals JEL down after 5 seconds and signals JEL 9 In mobile applications a resolution of only 70 mm is required for leg detection as a coarser resolution is adequate for the detection of a human leg due to the movement of the vehicle Can only be configured with the Long Range variant with 3 m scanning range 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 31 Subject to change without notice Chapter 4 Tab 7 Maximum protective field range at different reso lutions 32 Configurable functions Operating instructions S300 Mini 4 2 1 Resolution The maximum protective field range depends on the configured resolution The following table shows the related maximum protective field range of the three variants at the resolutions that can be set rs Mmespeehefe we Note The warning field can be configured to up to 8 m for all variants and resolutions The detection capability within the warning field is dependent on
92. e front external effect High inclination of the scan due to dazzle possible plane Hp gt Hs In case of scan planes at a height of more than 300 mm ensure that people cannot reach the hazardous area by crawling underneath the scan plane WARNING Ifyou mount the protective device higher than 300 mm you must prevent crawling beneath by means of additional measures For applications that are accessible to the public the mounting height may need to be reduced to 200 mm on this subject see the appropriate regulations SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Note Fig 31 Relationship between resolution and protective field mounting height 8014170 XK34 2013 10 07 Subject to change without notice Mounting Chapter 5 How to calculate the supplement C If there is enough empty space in front of your machine or system use 1200 mm for the supplement C If the minimum distance is to be kept as small as possible calculate C using the following formula C 1200 mm 0 4 x Hp Here Hp is the height at which the protective field is mounted The minimum supplement C to prevent reaching over is 850 mm arm length Height of the scan plane at 70 mm resolution Due to the radial sampling of the protective field the optical resolution will be lower the further away you get from the safety laser
93. eaetonso 128 14 5 THISUAOT IIASTRATIOINS 1 xui Rita oe oae seen Put ON n Cot eM e tui 130 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini About this document Chapter 1 About this document 8014170 XK34 2013 10 07 Subject to change without notice Please read this chapter carefully before working with this documentation and the S300 Mini 1 1 Function of this document These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator in regards to correct mounting electrical installation commissioning operation and maintenance of the S300 Mini safety laser scanner These operating instructions do not provide instructions for operating the machine the system or the vehicle on which the safety laser scanner is or will be integrated Informa ion on this is to be found in the appropriate operating instructions for the machine the system or the vehicle 1 2 Target group These operating instructions are addressed to planning engineers machine designers and the operators of machines and systems which are to be protected by one or several 300 Mini safety laser scanners They also address people who integrate the S300 Mini into a machine a system or a vehicle initialize its use or who are in charge of servicing and maintaining the device 1
94. ect to change without notice Operating instructions Mounting Chapter 5 S300 Mini Fig 41 Mounting example for front and side protection in a direction of travel Protective field and warning field safety laser scanner 1 Protective field and warning field safety laser scanner 2 With two S300 Mini mounted at an angle of 45 on the front corners of a vehicle you can configure the protective fields so that there are no unprotected areas and the hazardous areas in narrow aisles can also be protected Fig 42 Mounting example for all round protection in all directions of travel Protective field and warning field safety Protective field and ue laser scanner 2 warning field safety laser scanner 1 With two S300 Mini mounted diagonally opposite you can implement protective fields on the vehicle for all round protection in all directions of travel 5 5 1 Near range Make the near range impassible using a bar or a recess or additionally protect the near range 5 cm wide area in front of the optics cover using a proximity switch with 5 cm acquisition range The vehicle may then be accelerated as required 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 69 Subject to change without notice Chapter 5 AN WARNING Fig 43 Advancement for the switch timing 70 Mounting Operating instructions S300 Mini 5 6 Time for monitoring case switching If you switc
95. elock out operational status In case of certain faults or an erroneous configuration the system can go into the lock out status The 7 segment display on the safety laser scanner then indicates 5 J86 d E E 1 iL In IF or ful To place the device back in operation proceed as follows Rectify the cause of the fault as per Tab 28 Switch off the voltage supply for the S300 Mini for at least 2 seconds and then switch it back on Or Restart the safety laser scanner with the aid of the CDS 11 5 Extended diagnostics The CDS software supplied with the device Configuration amp Diagnostic Software includes extended diagnostic options It allows you to narrow down the problem if the error is non Specific or if you experience usage downtime problems Detailed information to be found e in the online help for the CDS Configuration amp Diagnostic Software e in the user manual for the CDS SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Technical specifications Chapter 12 S300 Mini Technical specifications 12 1 Characteristics Fig 71 Diagram scanning range S300 Mini Reflectors gt 2000 Short Range Reflective films gt 30096 Remission White plaster Writing paper Gray cardboard Mat black paint Black shoe leather Scanning mE m
96. em or the protective device does not yet behave as you have planned gt Ensure that there are no persons in the hazardous area during initial commissioning Check the effectiveness of the protective device mounted to the machine using all selectable operating modes as specified in the checklist in the annex see section 14 2 Checklist for the manufacturer on page 126 gt Ensure that the operating personnel of the machine protected by the safety laser scanner are correctly instructed by qualified safety personnel before being allowed to operate the machine Instructing the operating personnel is the responsibility of the machine owner Ensure that the information label Important information which is included with the safety laser scanner on delivery is affixed to the machine in a place where it is clearly visible for the operators Ensure that the operators have the possibility to perform this daily check correctly The annex to this document includes a checklist for review by the manufacturer and OEM Use this checklist as a reference before commissioning the system for the first time see section 14 2 Checklist for the manufacturer on page 126 Document the adjustment of the safety laser scanner and the results of the testing during initial commissioning in a traceable manner For this purpose also print out the complete configuration of the safety laser scanner including protective field shapes and include these with
97. ende vertegenwoordiger van de volgende fabrikant verklaart hiermee dat het product voldoet aan de bepalingen van de volgende EG richtlijn en inclusief alle van toepassing zijnde wijzigingen en dat de overeenkomstige normen en of technische specificaties zijn toegepast EF samsvarserklaering Undertegnede som representerer nedennevnte produsent erkl rer herved at produktet er i samsvar med bestemmelsene i f lgende EU direktiv er inkludert alle relevante endringer og at relevante normer og eller tekniske spesifikasjoner er blitt anvendt Deklaracja zgodno ci WE Ni ej podpisany reprezentuj cy nast puj cego producenta niniejszym o wiadcza e wyr b jest zgodny z postanowieniami nast puj cych dyrektyw WE wraz z odno nymi poprawkami oraz e zastosowano odpowiednie normy i lub specyfikacje techniczne Declara o CE de conformidade pt O abaixo assinado que representa o seguinte fabricante declara deste modo que o produto est em conformidade com as disposi es da s seguinte s directiva s CE incluindo todas as altera es aplic veis e que foram aplicadas as respectivas normas e ou especifica es t cnicas Declaratie de conformitate CE Semnatarul in calitate de reprezentant al produc torului numit mai jos declar prin prezenta c produsul este n conformitate cu prevederile directivelor CE enumerate mai jos inclusiv cu toate modific rile aferente si c s au intrunit normele si sau specificatiile tehnice corespunz
98. ension cables with a special coding listed in Tab 36 on page 122 You can identify these from the blue plug insert If you use plug connectors other than the connectors intended any claims against SICK AG under the warranty will be rendered void Core assignment of the S300 Mini Remote extension cable Core Color 1 White 2 Brown 3 Green 4 Yellow 5 Gray 6 Pink T Blue Screen FE screen 9 For the unambiguous identification of the S300 Mini in the EFI network see section 3 5 on page 24 SICK AG Industrial Safety Systems Germany All rights reserved 81 Chapter 6 Fig 5 7 Pin assignment configuration connection M8x4 Tab 22 Pin assignment configuration connection M8 x 4 Electrical installation Operating instructions S300 Mini 6 2 Configuration connection M8 x 4 serial interface m Notes After configuration always remove the connecting cable from the configuration connection After the configuration of the device has been completed locate the attached protection cap to cover the configuration connection 82 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Application examples and Operating instructions con nection diagra ms Chapter 7 S300 Mini Application examples and connection diagrams The examples shown are only provided as an aid for your planning You may need to
99. ers A name can be assigned to the application configured as well as to the safety laser scanner s The names are saved in the devices after the configuration is transferred The name chosen may be for example the identifier for the vehicle system or the machine You enter the application name and the names of the safety laser scanners used in the CDS 4 1 1 Application name Enter a name for your application You can enter a name with a maximum of 16 characters If you assign unique application names you may reserve the devices for certain duties A machine maintenance person comparing exchanged devices with the configuration data saved in the CDS will be notified that the application name does not match He may then exchange these devices for those with the correct application name 4 1 2 Name of the scanner Enter a device name for each of the safety laser scanners in the system You can enter names with a maximum of 8 characters Use meaningful names e g front and rear for vehicle monitoring Unique device names make the subsequent configuration steps easier for example on allocating the control inputs or the OSSDs On a host guest system with two safety laser scanners the device names must always be different 4 1 3 User data You can enter your name in the field Name of the user You can enter a name with a maximum of 22 characters This is then added to the configuration protocol and in the diagnosti
100. ertical operation eeeeseeeeeeeeneeen nnn 44 Example for velocity routing on an AGV eessseesseeseseeeee enne nnne nnn nnns 49 Connection diagram for velocity routing leseeeeeeeeeeseeeee eene 49 Example for velocity routing in the Flexi Soft Designer es 50 Schematic layout of the monitoring case switching eese 52 Horizontal Stavllonary applICatlOT vedo d pande eae tases e talea ui pitt ut vec taa ees eie 55 VINA CE OISTANCE e EET EET 56 Mounting variations for the scan plane eeeseeeeseeeeeeeeeee nnns 58 Relationship between resolution and protective field mounting height 59 PRC CSS HOF OCC UO Tosca e roten ipei taU eise eens fees c Gi bind tuum itus Econo MR TU itd estate 60 Minimum distance to the hazardous area sees nennen nens 62 SLOPDINE CIS TAN Ce wa TT TTL 64 Stopping distance as a function of the vehicle velocity 65 Supplement due to lack of ground clearance eere 66 Diagram of ground clearance of the vehicle cccccceseeeceeseeeceeeeeeeaseeeeeeseeeeeees 66 MOUNN GIO ETE OL DL IQ IU 67 unprotected arcassa eana r E atrae au E a 68 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini 8014170 XK34 2013 10 07 Subject to change witho
101. ery When operating the S300 Mini the national local and statutory rules and regulations must be observed Note Please refer also to the SICK AG homepage on the Internet at www sick com Here you will find information on e application examples e these operating instructions in different languages for viewing and printing 1 5 Abbreviations used AGV Automated Guided Vehicle ANSI American National Standards Institute AWG American Wire Gauge standardization and classification of wires and cables by type diameter etc CDS SICK Configuration amp Diagnostic Software software for configuration and diagnostics on the S300 Mini EDM External device monitoring EFI Enhanced function interface safe SICK device communication EMC Electromagnetic compatibility ESD Electrostatic discharge ESPE Electro sensitive protective equipment FPLC Fail safe programmable logic controller OSSD Output signal switching device signal output of the protective device that is used to stop the dangerous movement RIA Robotic Industries Association SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Recommendation Note l Bh LJE amp amp amp e Take action AN WARNING 8014170 XK34 2013 10 07 Subject to change without notice About this document Chapter 1 1 6 Symbols used Recommendations are designed to
102. eseeaseeesageesess 15 Reverse mounting of two S300 Mini with parallel offset esee 6 Reverse mounting of an S300 Mini with parallel offset s 16 Round plug connector S300 Mini Standard sees 80 Round plug connector S300 Mini REMOTtEC cccccsseeceeseeeeseseeeceaseeeeeeseeesaeeesess 81 Pin assignment configuration connection M8 x 4 lsssseeeesseeeeerenen nennen 82 Hazardous area protection with S300 Mini Standard eene 83 Access protection with S300 Mini Standard eese 83 Hazardous area protection with S300 Mini Remote eene 84 Vehicle monitoring with S300 Mini Standard cccccssseecseseeeceseeeceeseeeeeneeeess 85 Mobile application with S300 Mini and S3000 Expert ees 85 Connection diagram for S300 Mini Standard with restart interlock and externaldevice TNO ML ON NS cc v 86 Connection diagram for S300 Mini Standard in combination with a safety relay UE entidad a a Mee Earn botutad e bee Sten rian cae atelectasis dd 87 Connection diagram for protective field switching between an S3000 Expert and an S300 Mini Remote with static inputs eeeseseeessse 87 Connection diagram for protective field switching between an S3000 Expert and an S300 Mini Remote with static and dynamic inputs
103. et only in combination with mounting bracket 1a or 1b cross wise adjustment possible Mounting plate only in combination with mounting bracket 2 longitudinal adjustment possible SICK AG Industrial Safety Systems Germany All rights reserved Part number 1058000 1050932 1051884 1056430 1056431 Part number 2034324 2034325 2039302 2039303 121 Chapter 13 Tab 35 Part numbers S300 Mini Standard extension cables Tab 36 Part numbers S300 Mini Remote extension cables Tab 37 Part numbers service cables Tab 38 Part numbers documentation 122 SICK AG Industrial Safety Systems Germany All rights reserved 13 3 2 Ordering information Pre assembled extension cables Part Description Straight socket 2 5 m Straight socket 5 m Straight socket 7 5 m Straight socket 10 m Straight socket 15 m Pre assembled 8 core exten sion cables screened for Straight socket 20 m S300 Mini Standard Angled socket 5 m Angled socket 7 5 m Angled socket 10 m Angled socket 15 m Part Description Straight socket 2 5 m Straight socket 5 m Straight socket 7 5 m Pre assembled 8 core exten sion cables screened for Straight socket 10 m S300 Mini Remote Straight socket 15 m Straight socket 20 m 13 3 3 Service cables Part Service cable 2 m
104. ety laser scanner at an angle In this case ensure that the areas the safety laser scanner cannot see are protected by additional measures The response time Ts of the S300 Mini depends on e the basic response time of the S300 Mini e the multiple sampling set e the transmission speed to external OSSDs via EFI See section 12 2 OSSD response times on page 106 SICK AG Industrial Safety Systems Germany All rights reserved 61 Chapter 5 Note AN WARNING AN WARNING Fig 33 Minimum distance to the hazardous area 62 Mounting Operating instructions S300 Mini 5 3 Stationary vertical operation for hazardous point protection Hazardous point protection is necessary if the operator must remain near the dangerous state of the machine Hand protection is required for hazardous point protection The S300 Mini must therefore be configured with a resolution of at least 40 mm Never use the S300 Mini for safety applications in which finger protection is required Due to the finest possible resolution of 30 mm the S300 Mini is not suitable for finger protection To protect the protective device against inadvertent adjustment or manipulation you must use the contour of the surroundings as a reference for the S300 Mini see section 4 7 3 Using the contour as a reference on page 43 5 3 1 Minimum distance For hazardous point protection a minimum distance must be observed between protective field and haz
105. field can be left to approach the hazardous point or if a person cannot be detected by the S300 Mini at every point in the hazardous area During the assessment pay attention to whether the protective field can be left in the direction of the hazardous point to areas that are unprotected due to the mounting and the unprotected near range of the S300 Mini see section 5 5 Methods of preventing unprotected areas on page 68 SICK AG Industrial Safety Systems Germany All rights reserved 37 Chapter 4 Fig 18 Schematic outline of the operation with restart interlock 38 Note A WARNING Notes Configurable functions Operating instructions S300 Mini Configuration of the S300 Mini without restart interlock After the OSSDs on the S300 Mini have been switched to the OFF state due to an object in the protective field the OSSDs are re enabled again immediately when there is no longer an object in the active protective field This configuration is only allowed e if an external restart interlock is realized on the machine controller Or e if the protective field cannot be left in the direction of the hazardous point and if people can be detected by the S300 Mini at every point in the hazardous area Restart delay for mobile applications In mobile applications you can configure a restart delay from 2 to 60 seconds on the 300 Mini The OSSDs on the S300 Mini switch to the ON state if there is no object in the pr
106. g surface To avoid a possible tendency to vibrate if necessary the reference surface on the rear can be used as the third mounting point D Fig 46 Direct mounting Notes During mounting please observe the dimensional drawings see section 12 6 Dimensional drawings on page 117 5 7 2 Mounting with mounting kit 1a or 1b With the aid of mounting kit 1 you can mount the S300 Mini indirectly on the mounting surface The mounting kit is available as mounting kit 1a without protection device for the optics cover and as mounting kit 1b with protection device for the optics cover Fig 47 Mounting with mounting kit 1b incl protec Fixing screws tion for the optics cover Mounting kit 1b Fixing screws ates 3 0 Threaded holes M5 x 8 Mount mounting kit 1a or 1b on the mounting surface gt Then mount the S300 Mini on the mounting kit 1a or 1b Note During mounting please observe the dimensional drawings see section 12 6 Dimensional drawings on page 117 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 13 Subject to change without notice Chapter 5 Mounting Operating instructions S300 Mini 5 7 3 Mounting with mounting kit 2 and 3 With the aid of mounting kits 2 and 3 only in conjunction with mounting kit 1a or 1b you can align the S300 Mini in two planes The maximum adjustment angle is 11 in both planes Fig 48 Mounting with mounting kit 2 M
107. give you some assistance in your decision making process with respect to a certain function or a technical measure Refer to notes for special features of the device Display indicators show the status of the segment display on the S300 Mini Constant indication of characters e g 8 jt Flashing indication of characters e g 8 Lell Alternating indication of characters e g L and 2 LED symbols describe the status of an LED The OSSDs in the OFF state LED is illuminated continuously Jm The Error contamination LED is flashing The Warning field interrupted LED is off Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action Warning A warning indicates an actual or potential risk or health hazard Observation and implementation of the warning will protect you from accidents Read carefully and follow the warning notices Information is displayed in the software indicating to you which settings you can make in the CDS Configuration amp Diagnostic Software The term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part In practical operation there may be a number of different dangerous states e machine movements e vehicle movements e electrical conductors e visible or invisible radiation e a combination of several risks and hazards SICK AG
108. gured as stand by input see section 4 4 Universal I O connections of the S300 Mini Standard on page 35 On the S300 Mini Remote you can switch to the stand by mode via EFI see section 12 5 EFI status information and control commands on page 115 A monitoring case is not occupied by the stand by mode SICK AG Industrial Safety Systems Germany All rights reserved 53 Chapter 5 Mounting AN Mounting Operating instructions S300 Mini This chapter describes the preparation and completion of the mounting of the S300 Mini safety laser scanner Mounting requires four steps e definition of the application and the necessary mounting location for the safety laser scanner e calculation of the protective field sizes and minimum distances see EN ISO 13855 e definition of the switching point between monitoring cases only S300 Mini Remote e mounting the safety laser scanner with or without mounting kits No protective function without sufficient minimum distance Only if you configure the protective field such that there is an adequate minimum distance WARNING tothe hazardous area is protection by the S300 Mini ensured Notes gt Mount the S300 Mini in a dry place and protect the device from dirt and damage Avoid the installation of the S300 Mini in the vicinity of strong electric fields These can e g be produced by welding cables induction cables in the immediate vicinity and also by mobile telephones ope
109. h between several monitoring cases along with the minimum distance to the dangerous state there is a further safety relevant aspect that you must address Set the timing for the switching such that the S300 Mini already detects a person in the protective field with an adequate minimum distance before the dangerous state occurs Note that at the time of the switching there may be a person in the protective field Only by means of switching in the correct time frame i e before the hazard occurs at this point for the person is protection provided If you switch the controller within 10 ms the protective field selected is available within the basic response time of the S300 Mini For this reason you can initiate the switching at the time at which you actually want to switch from one monitoring case to the other However you must advance the timing of the switching if you e have entered an input delay for your switching method e use external inputs e g the inputs of a Flexi Soft e control external OSSDs instead of the internal OSSDs e g the OSSDs on another 53000 Expert via EFI The following diagram shows the relationships lurvza If the input conditions are present at the control inputs within 10 ms cf D the timing for the switching tur does not need to be advanced If an input delay for the control inputs needs to be taken into account cf 2 the timing for the switching turvz2 must be advanced by the input
110. h that they are protected from damage Ensure that also the controller connected and all devices related to safety have the required category as per EN ISO 13849 1 or the required performance level as per EN ISO 13849 1 gt If you use screened cables lay the screen evenly around the connection terminal Ensure that the S300 Mini is adequately protected electrically You will find the electrical data necessary for determining the correct fuse in section 12 4 Data sheet on page 110 48 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Notes Notes 8014170 XK34 2013 10 07 Subject to change without notice Electrical installation Chapter 6 6 1 System connection You will find all the inputs and outputs on the S300 Mini on the round plug connector on the connecting cable Connect the S300 Mini using pre assembled extension cables see Tab 19 on page 80 and Tab 21 on page 81 The pin assignments for the round plug connector vary depending on the S300 Mini variant e All inputs and outputs on the S300 Mini are to be used only in the context specified e The round plug connectors are coded If you use plug connectors other than the connec tors intended any claims against SICK AG under the warranty will be rendered void Wiring in accordance with EMC regulations The quality of the shield is essent
111. he CDS suggests the contour and size of the field The following figure shows an example for the reading of a protective field Fig 21 Reading the poU EM ML LLIMTIMITIT In those places at which the surrounding contour is smaller than the maximum protective field range e g at D the protective field corresponds to the surrounding contour Note The measuring error tolerances for the S300 Mini are automatically subtracted from the protective field size As a result the protective field is slightly smaller than the surface covered In those places where the surrounding contour is larger than the protective field range the protective field corresponds to the possible scanning range Check the protective field suggested The protective field suggested by the CDS is not a replacement for the calculation of the WARNING minimum distance Calculate the minimum distance and check the effectiveness of the protective fields prior to commissioning the application Pay attention to the descriptions in chapter 5 Mounting on page 54 the notes in chapter 9 Commissioning on page 92 and the checklist on page 126 42 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Fig 22 Schematic diagram of contour as reference Notes 8014170 XK34 2013 10 07 Subject to change without notice Configurable functions
112. he entire machine system off line The system could inadvertently start up while you are replacing the optics cover As a matter of principle always isolate the machine from the power supply during all work on the machine and safety laser scanner 10 1 Cleaning optics cover The S300 Mini safety laser scanner is largely maintenance free The optics cover on the safety laser scanner should however be cleaned regularly and if it is contaminated Do not use aggressive cleaning agents Do not use abrasive cleaning agents Static charges cause dust particles to be attracted to the optics cover You can diminish this effect by using the anti static plastic cleaner SICK part no 5600006 and the SICK lens cloth part no 4003353 see section 13 3 Accessories spare parts on page 121 How to clean the optics cover gt Use a clean and soft brush to remove dust from the optics cover Moisten the SICK optics cloth with the anti static plastic cleaner and wipe off the window for light output on the optics cover with the cloth 10 2 Replacing the optics cover Perform an optics cover calibration with the aid of the CDS after the replacement of the optics cover The level of contamination is measured continuously during the operation of the S300 Mini For this purpose the optics cover calibration must first be performed this then serves as a reference for the contamination measurement status not contaminated The optics cover
113. he host connect pin 1 H G to 0 V DC On the guest connect pin 1 H G to 24 V DC When the S300 Mini is switched on in an EFI system the following message appears briefly on the 7 segment display e H on the S300 Mini host e 5 on the S300 Mini guest In an EFI system with an S3000 or S300 the S300 Mini must be configured as a guest it is never allowed to be configured as host 24 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Prod uct description Chapter 3 S300 Mini 3 5 1 Examples for EFI systems Fig 9 EFI system with Flexi Soft safety controller Fig 10 EFI system with S3000 Fig 11 EFI system with sens Control device Ml D c o LL o a A Fig 12 EFI system with Flexi Soft safety controller and four safety laser scanners Four safety laser scanners in combination with a Flexi Soft safety controller in the EFI string at the top in the example the address of one S300 Mini is set to host the other as the guest In the EFI string at the bottom the address of the S3000 must be set to host the S300 Mini to guest 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 25 Subject to change without notice Chapter 3 Fig 13 EFI network topologies S300 Mini Standard S300 Mini Remote S3000 gt lt Product description
114. he response time of the safety laser scanner The distance covered during the response time of the safety laser scanner depends on e the response time of the safety laser scanner e the maximum velocity of the vehicle in your mobile application The response time Ts of the S300 Mini depends on e the basic response time of the S300 Mini e the multiple sampling set e the transmission speed to external OSSDs via EFI See section 12 2 OSSD response times on page 106 How to calculate the distance Sans covered during the response time of the safety laser scanner gt Calculate the distance Sans using the formula Sans Ts X Vinax Where Ts Response time of the safety laser scanner Vmax Maximum velocity of the vehicle from the related vehicle documentation SICK AG Industrial Safety Systems Germany All rights reserved 65 Chapter 5 Fig 36 Supplement due to lack of ground clearance Fig 37 Diagram of ground clearance of the vehicle Mounti ng Operating instructions 300 Mini Supplement Zp for measurement errors caused by reflection With retroreflectors in the background at a distance of less than 1 m from the boundary of the protective field the supplement Zp is 200 mm Supplement Zp due to lack of ground clearance This supplement is necessary because a person is generally detected above the foot and the braking action can therefore not take into account the length of the foot in front of the detection
115. he signal of the safety outputs on the Flexi Soft safety controller is transferred e g to a machine or vehicle control Pay attention to the logical values for the protective field status information on transfer to the Flexi Soft safety controller WARNING The status of an evaluated protective field is logical 1 if the protective field is unoccupied the status is logical O if the protective field is infringed see section 12 5 EFI status information and control commands on page 115 The status of a protective field that is not evaluated is always logical 1 4 5 2 Internal OSSDs of the S300 Mini Standard If there is an object in the protective field the internal OSSDs on the S300 Mini Standard always switch This can not be configured differently in the CDS 36 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Tab 11 Behavior of the S300 Mini Standard on a contactor malfunction Note Note A WARNING 8014170 XK34 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 5 3 External device monitoring EDM S300 Mini Standard The EDM checks if the contactors actually de energize when the protective device is tripped If you activate external device monitoring then the S300 Mini checks the con tactors after each interruption of the protective field and prior to the machine restart
116. hn ue 19 PFOLECIIVG field TAN oi ENT T T T EE 20 Status Indicators onthe S300 MIDI iore ooa pex paa ioni tete coe EORR Pe RU eeRs 23 S300 Mini Remote in combination with a Flexi Soft safety controller OAM SSO OO Nec E 24 EFI system with Flexi Soft safety controller eeeeeeeeeeeeeeeeeeeene 25 EFL SyStem WIID S900 0 seitens e a a 25 EFI system with sens Control COVICE ccccccsececeesseeeccaseeeceaseeceeseeesaseesenaseessaees 25 EFI system with Flexi Soft safety controller and four safety laser scanners 25 EE mebWwolk LOPOIOSICS ns tien sien canner titel alee ce teas veo Bate eb Elm d bei nd 26 300 Mini S300 and S3000 in combination with a Flexi Soft safety eeurelzigeme c T 27 Configuration example in the Flexi Soft Designer s nnsunnnnnnnnnnennnnnnrrnnnernnnernnnne 28 NDULCONGIUONS VA E F hesin A E A 33 Configuration example universal I O connections of the S300 Mini virierjgo e 35 Schematic outline of the operation with restart interlock 38 Creating a eldset Ihr INC CDS nsec i oett Ra ob osec elus atas etae cde 40 Configuring protective field and warning field eeeeeseeeeeessseess 41 Reading the protective Meldi asror ue e Ee ude a ovid it Un us mex Pon Euer eis 42 Schematic diagram of contour as reference eese nennen nnns 43 Contour as reference for v
117. i Standard performs the first voltage test and then after a half basic response time 40 ms a second voltage test After a further half basic response time of the S300 Mini Standard there is a shut down test 2 120 ms later a further voltage test Then the S300 Mini Standard performs a shut down test and a voltage test alternately at an interval of 120 ms Fig 75 Fig 76 and Fig show the pulse duration for the individual tests 108 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Technical specifications Chapter 12 S300 Mini Fig 5 Voltage test after switching on the OSSDs Approx 650 us Fig 6 Shut down test Approx 650 us 4 Fig 71 Voltage test 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 109 Subject to change without notice Chapter 12 Technical specifications Operating instructions S300 Mini 12 4 Data sheet Tab 30 Data sheet S300 Mini Minimum Typical Maximum General data 3 EN G1496 Safety Integrity Level SIL2 IEC 61508 SIL claim limit SILCL2 EN 62 061 Performance Level PL d EN ISO 13849 1 PFHd mean probability of a dangerous failure 8 x 10 per hour 20 years EN ISO 13849 Laser protection class Laser class 1 according to IEC 60 825 1 as well as CDRH 21 CFR 1040
118. ially dependent on the quality of the connection of the screen In principle the best screening action can only be achieved with the connection of the screen at both ends using large area connections If it is not possible to connect the screen via threaded fittings e g on bus nodes connect the screen physically close e g to a control cabinet chassis using a metal clamp e f you want to operate two safety laser scanners in a system communication via EFI then the same earthing method must be used for both safety laser scanners e f there is a PE in an installation it can be used for the connection of the FE However a functional earth connection FE is never allowed to be used as a PE Functional earth To achieve the specified EMC safety the functional earth FE must be connected e g to the vehicle s or system s central earth star point SICK AG Industrial Safety Systems Germany All rights reserved 49 Chapter 6 Electrical installation Operating instructions S300 Mini 6 1 1 Round plug connector S300 Mini Standard Fig 55 Round plug connec tor S300 Mini Standard AS 7 NOY e a Pin assignment of the S300 Mini Standard Tab 18 Pin assignment of Pin the S300 Mini Standard Output for warning field 1 1 2 5 6 n Use the extension cables with A coding listed in Tab 35 on page 122 to connect the 300 Mini Standard Core assignment of the S300 Mini
119. ice Ordering information 13 3 5 Safety relays compact safety controller Part UE10 2FG3 UE12 2FG3 UE10 30S2 UE10 30S3 Description Safety relay UE10 2FG3 Safety relay UE12 2FG3 Safety relay UE10 30S with screw type terminals Safety relay UE10 30S with removable terminals 13 3 6 Safety controllers Part FX3 CPUOO0000 FX3 CPU130002 FX3 XTIO84002 FX3 XTDIS0002 FX3 MPLOOOO001 UEA10 MUST5 UE410 XU3T5 UEA10 8DI3 13 3 7 Part UEA140 UE1140 UE1840 UE1940 UEA740 13 3 8 Part Optics cover Plastic cleaner Lens cloth Power supply 2 1 A Power supply 3 9 A LS7Ob Description Flexi Soft CPUO main module Dual level spring clamp terminals Flexi Soft CPU1 main module 2 EFI connections Dual level spring clamp terminals Flexi Soft XTIO expansion module 8 inputs 4 outputs Dual level spring clamp terminals Flexi Soft XTDI input expansion module 8 inputs dual level spring clamp terminals Flexi Soft system plug Flexi Classic main module Flexi Classic expansion module Flexi Classic input expansion module Network solutions Description EFI gateway PROFIsafe EFI gateway PROFIBUS EFI gateway Ethernet TCP IP EFI gateway CANopen EFI gateway PROFINET IO PROFIsafe Miscellaneous Description Spare parts set for optics cover with replacement
120. ignal is present that corresponds to the configured evaluation type 1 of n or complementary If the display 4 does not go off Check the wiring Check the control signals for correct switching behavior gt Check if velocity ranges are used for moni toring case switching whether the EFI status information Speed valid is transferred see Tab 32 on page 116 Check the system configuration with the aid of the CDS Transfer the corrected configura tion to the S300 Mini again Waiting for configura The display goes off automatically once the tion or configuration configuration has been successfully trans not completed ferred If the display l does not go off Check the system configuration with the aid of the CDS Transfer the corrected configura tion to the S300 Mini again JSk Waiting for restart of gt Switch off the voltage supply for the the device 300 Mini for at least 2 seconds and then switch it back on 100 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Diagnostics Chapter 11 S300 Mini Error of the external Check whether the contactors are working or device monitoring correctly or if they are wired incorrectly and Jat EDM rectify any error gt If IGE is displayed also switch off the voltage supply for the S300 Mini for at
121. ined value as the minimum distance If the result S is 500 mm you may be able to reduce the minimum distance using the following calculation S 1600 x Ty Ts 8 x d 14 mm gt If the new value S is gt 500 mm then use the newly calculated value as the minimum distance gt If the new value S is lt 500 mm then use 500 mm as the minimum distance Response time Ts of the S300 Mini The response time Ts of the S300 Mini depends on e the basic response time of the S300 Mini e the multiple sampling set e the transmission speed to external OSSDs via EFI See section 12 2 OSSD response times on page 106 5 4 Mobile applications If the dangerous state is produced by a vehicle e g AGV or fork lift the hazardous area that is produced by the movement of the vehicle is protected by the S300 Mini e The S300 Mini may only be used to protect vehicles powered by electric motor e n the following calculations only take into account the velocity of the vehicle not the speed of the person walking This is based on the assumption that the person will recognize the danger and stand still e For vehicle protection observe EN 1525 Safety of industrial trucks Driverless trucks and their systems e f the application is to protect vehicles from collisions then you may need to use different assumptions For a horizontally mounted mobile application determine e protective field length e protective field wi
122. instructions Prod uct description Chapter 3 S300 Mini 3 4 Status indicators 3 4 1 LEDs and 7 segment display The LEDs and the segment display indicate the operational status of the S300 Mini They are on the front face of the safety laser scanner Fig 7 Status indicators on the S300 Mini The symbols have the following meaning Tab 4 Status indicators on S300 Mini Standard S300 Mini Remote the S300 Mini OSSDs in the OFF state e g in Error Due to the standards case of object in the protective situation is not used for field monitored contour OSSDs in the OFF state changed reset required S300 Mini Remote does not lock out have OSSDs 08 Warning field interrupted object in one of the warning fields OSSDs in the ON state no Device in operation LED illu object in protective field minates even with protective field infringed due to the standards situation Optics cover contaminated segment display for the indication of the status and errors Note You will find detailed information in section 11 3 Error and status indications on the LEDs on page 98 and in section 11 4 Error and status indications on the 7 segment display on page 99 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 23 Subject to change without notice Chapter 3 Fig 8 S300 Mini Remote in combination with a Flexi Soft safety controller or an S3000 Note AN W
123. ints is not met it is not permitted to continue to work on the machine or operate the vehicle In this case the installation of the S300 Mini must be checked by qualified safety personnel see section 9 2 2 Regular inspection of the protective device by qualified safety personnel on page 94 The test must be carried out for the relevant preset monitoring case Check the mechanical installation to ensure that all mounting screws are secure and that the is properly aligned S300 Mini Check each S300 Mini device for visible changes such as damage manipulation etc Switch on the machine system Watch the LEDs on each S300 Mini If not at least one LED of each S300 Mini is permanently lit when the machine system is switched on it is to be assumed that there is a fault in the machine or system In this case the machine must be shut down immediately and checked by qualified safety personnel Deliberately infringe the protective field while the machine is running in order to test the protective function for the entire system The LEDs of the S300 Mini must change from green to red and the dangerous movement must stop immediately If the S300 Mini with the protective field that you are infringing switches the OSSDs on another device see 4 5 1 External OSSDs of the S300 Mini Remote on page 36 then on this device the LEDs must change from green to red and the dangerous movement on the machine or system connected must come
124. ion defined as the ratio of the luminance reflected from a surface in the measuring direction and the luminance of a completely matt white surface white standard The minimum size of an object that is acquired by the protective device and is guaranteed by the manufacturer The restart interlock is a protective device In certain situations it prevents the machine from automatically restarting This applies e g after the scanner function has triggered during a dangerous machine state after a change to the operating mode or the method of activation of the machine or after the change to the start control device on the machine If the internal error detection detects an error that prevents the correct operation of the safety component the SICK safety component adopts a defined safe state The safety component remains in this state until the error or the cause of the error has been rectified Error cases in which the safety component adopts a safe state include e safety related internal errors e invalid input signal conditions e supply voltage loss loss of the assured detection capability The S300 Mini has two universal I O connections These two connections can be con figured as inputs e g for stand by EDM or reset or as outputs e g for device error contamination or second warning field The warning field is a field with a radius of up to 8 m see section 12 1 Characteristics on page 105 Using this field larger area
125. lated vehicle documentation Stopping distance S4 The stopping distance comprises the braking distance for the vehicle the distance covered during the response time of the safety laser scanner and the response time of the vehicle controller S300 Mini Sg Sa Note Take into account that the braking distance for a vehicle is not linear with increasing velocity but increases in a square function This is particularly important if you switch between protective fields with different sizes dependant on the velocity monitored by use of incremental encoders 64 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Fig 35 Stopping distance as a function of the vehicle velocity 8014170 XK34 2013 10 07 Subject to change without notice Mounting Chapter 5 Stopping distance sopping cicance MN Stopping distance Safety supplements protective field length Stopping distance How to calculate the stopping distance S gt Calculate the stopping distance S using the formula SA Sg Sant Sans Where Ser Braking distance to be found in the vehicle documentation Sanr Distance covered during the response time of the vehicle controller to be found in the vehicle documentation Sans Distance covered during the response time of the safety laser scanner Distance covered during t
126. ll rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions On safety Chapter 2 S300 Mini 2 5 Environmental protection The S300 Mini safety laser scanner is constructed in such a way that it adversely affects the environment as little as possible and uses only a minimum of power and natural resources gt At work always act in an environmentally responsible manner 2 5 1 Disposal Unusable or irreparable devices should always be disposed as per the applicable national regulations on waste disposal e g European waste code 16 O2 14 Notes We would be pleased to be of assistance to you on the disposal of these devices Contact your local SICK representative e Information on the individual materials in the S300 Mini is given in chapter 12 Technical specifications on page 110 2 5 2 Separation of materials Only qualified safety personnel are allowed to separate materials Caution is required when dismantling devices There is a risk of injuries WARNING Before you send the devices for appropriate recycling it is necessary to separate the different materials in the S300 Mini Separate the housing from the rest of the parts in particular the circuit boards Send the separated parts for recycling as appropriate see Tab 1 Tab 1 Overview on disposal Components Disposal by components Product Housing Metal recycling aluminium Motor bracket Metal recycling zinc die cast housing
127. nction then after a protective field infringement and the subsequent clearing of the protective field it requests a reset signal from the control system reset required The reset signal must be safety related single failure proof SICK AG Industrial Safety Systems Germany All rights reserved 39 Chapter 4 Tab 12 Number of field sets that can be configured per variant Fig 19 Creating a field set in the CDS Note WARNING Configurable functions Operating instructions S300 Mini 4 7 Field sets The number of field sets that can be configured is dependent on the safety laser scanner variant The following table shows the number of field sets per variant 4 7 1 Configuring the protective field and warning field With the aid of the CDS you can configure the field set which comprises a protective field D and two warning fields During this process you configure the shape and size of the protective and warning fields You can realize any field shape required The area to be monitored is scanned radially by the S300 Mini The S300 Mini cannot see through objects during this process The area behind objects that are in the area to be monitored pillars grilles etc can thus not be monitored Protective fields and warning field can cover up an angle of up to 270 and have different radial scanning ranges depending on the variant and the resolution configured see sec tion 4 2 1 Resolution on page 32
128. ng instructions S300 Mini 4 3 2 Sampling for the static control inputs If you are using static sampling decide between complementary or 1 of n sampling depen ding on the control features available Depending on this selection you can define the switching criteria for the monitoring cases see section 4 8 1 Monitoring case switching via static input information on page 46 Complementary sampling One control input comprises two connections For correct switching one connection must be inverted in relation to the other The following table shows the levels that must be present at the connections for the control input to define the logical input state 1 and O at the related control input 1 of n sampling With 1 of n sampling you use the single connections of the control input pairs Notes All connections must be connected e Only one connection is ever allowed to be 1 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini WARNING Note Fig 17 Configuration exam ple universal I O connections of the S300 Mini Standard 8014170 XK34 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 4 Universal I O connections of the S300 Mini Standard You are not allowed to use the universal I O connections for safety relevant functions You are only allowed to use the universal I O
129. ns on the LEDs This section describes the meaning of the error and status indications of the LEDs and how you can respond You will find a description of the indicators in section 3 4 Status indicators on page 23 the connections for the outputs of the S300 Mini Standard in section 6 1 System connection on page 79 Tab 26 Error and status Display Output level Possible cause Rectification of the error indications of the LEDs on the S300 Mini Standard At the OSSDs Object in the protective No error field OSSDs in the OFF state V At the OSSDs Protective field un No error o occupied OSSDs in ON state At the warning field Object in one of the No error output warning fields aa On the universal o E PEN m At the OSSDs No operating voltage Check the voltage or voltage too low supply and activate if necessary On the universal I Os y HL Jok On the universal I O Reset required gt Operate the control Eo switch for restart No level change Restart delay is No action is counting down required On the universal I O No error qp em On the universal O Optics cover contami gt Clean the optics nated no operation cover ym On the universal I O Optics cover contami gt Clean the optics nated still in operation cover EN O If warning field 1 is infringed If this is configured as the output for warning field 2 and warning fiel
130. nting parallel offset 8014170 XK34 2013 10 07 Subject to change without notice Mounting Chapter 5 5 7 5 Using multiple S300 Mini safety laser scanners The S300 Mini is so designed that mutual interference between several safety laser scan ners is unlikely To completely exclude erroneous switching you must mount the safety laser scanners as shown in the following examples In any circumstance observe EN ISO 13 855 when calculating the minimum distance Use mounting kits 1 and 2 to adjust the safety laser scanners to different angles see section 13 3 1 Mounting kits on page 121 Min 100 mm Min 100 mm SICK AG Industrial Safety Systems Germany All rights reserved 75 Chapter 5 Mounting Operating instructions S300 Mini Fig 53 Reverse mounting of two S300 Mini with parallel offset Min 100 mm Fig 54 Reverse mounting of an S300 Mini with parallel offset Min 100 mm 46 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Electrical installation Chapter 6 Electrical installation AN WARNING 8014170 XK34 2013 10 07 Subject to change without notice Switch the entire machine system off line The machine system could unintentionally start up while you are connecting the devices Ensure that the entire machine system is disconnected during
131. ny Industrial Safety Systems Industrial Safety Systems authorized for technical documentation 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 125 Subject to change without notice Chapter 14 Annex 14 2 Checklist for the manufacturer SICK Operating instructions S300 Mini Details about the points listed below must be present at least during initial commissioning they are however dependent on the respective application the specifications of which are to be controlled by the manufacturer installer Checklist for the manufacturer installer for the installation of electro sensitive protective equipment ESPE This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests 1 10 11 12 13 14 15 16 17 18 Have the safety rules and regulations been observed in compliance with the directives standards applicable to the machine Are the applied directives and standards listed in the declaration of conformity Does the protective device fulfil the required PL SILCL and PFHd according to EN ISO 13 849 1 EN 62 061 and the type according to EN 61 496 1 Is the access to the hazardous area hazardous point only possible through the protective field of the ESPE Have measures been taken to prevent and monitor unauthorized presence in the hazardous area when hazardous area hazardous point protection me
132. o change without notice Operating instructions Technical specifications Chapter 12 S300 Mini Multiple sampling On the S300 Mini at least double multiple sampling is always set For a multiple sampling of 3 or higher you must add a supplement of 80 ms to the basic response time multiple sampling 12 2 1 External OSSDs of the S300 Mini Remote If you use the OSSDs on another device via the EFI as external switching outputs for example those on an S3000 Expert the response time will increase by 20 ms 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 107 Subject to change without notice Chapter 12 Note Fig 4 Diagram of the test pulses at the OSSDs Technical specifications Operating instructions S300 Mini 12 3 Timing behavior of the OSSDs of the S300 Mini Standard The S300 Mini Standard tests the OSSDs immediately after switch on and then at regular intervals For this purpose the S300 Mini Standard briefly switches off both OSSDs for 300 us and checks whether the OSSDs switch to the OFF state during this time Ensure that the safety inputs on the controller used do not respond to these test pulses and as a result cause the machine or system to unintentionally shutdown 120 ms 120 ms 120 ms ELM M pe B IN Approx 35 ms t Approx 35 ms after the switch on of the OSSDs the S300 Min
133. of a change in the monitoring situation see section 3 2 3 Monitoring cases of the S300 Mini Remote on page 19 You can configure field sets comprising one protective field and one or two warning fields The S300 Mini secures the hazardous area on a machine or vehicle As soon as the safety laser scanner detects an object in the protective field it switches the OSSDs to the OFF state and thus initiates the shutdown of the machine or stop of the vehicle Protective field Warning Warning field 2 You can define the warning fields such that the safety laser scanner detects an object before the actual hazardous area Warning field 1 can be used in particular for vehicle protection to detect an object even before the actual hazardous area and to slowly retard the movement of the vehicle or bring it to a standstill In this way the wear on the brakes on an AGV can be reduced Warning field 2 can also be used to trigger a warning signal Note A warning field on all S300 Mini variants is not allowed to be used for tasks related to the protection of people Contour monitoring In addition to the protective field the S300 Mini can also monitor a contour e g the floor in vertical applications 18 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions Prod uct description Chapter 3 S300 Mini 3 2 3 Monitoring cases of the
134. on the Flexi Soft safety controller the related EFI partner device or directly to the S300 Mini Remote Configuration connection Two service cables of different length and with different connectors are available for the connection of the PC notebook see 13 3 on page 121 e Ensure that the service cable is not laid in close proximity to high power electrical drives or cables carrying high power In this way you will avoid EMC effects on the service cable e he service cable is only allowed to be connected for configuration and diagnostics The service cable must be disconnected and the protective cap fitted in operation To configure the device please read the user manual for the CDS Configuration amp Diagnostic Software or the Flexi Soft Designer and use the online help function of the programs Use the password function in the CDS and protect the configuration settings from unauthorized access Also ensure that the passwords are stored protected from unauthorized access SICK AG Industrial Safety Systems Germany All rights reserved 91 Chapter 9 Commissioning Operating instructions S300 Mini Commissioning AN WARNING Tab 23 7 segment display during and after the power up sequence on initial commissioning Tab 24 LED indication of the S300 Mini Standard after the power up sequence 9 1 Initial commissioning Commissioning requires a thorough check by qualified safety personnel Before you ope
135. ons with static control inputs via EFI e g on a Flexi Soft lg 2 Applications with dynamic control inputs via EFI o bUU 8 You can configure the monitoring cases in the CDS Each monitoring case includes e the input conditions the so called control signals that control the activation of the monitoring case e a field set comprising of protective field and warning field or fields e if necessary a unique follow on case or two alternative follow on cases e the multiple sampling for the field set Monitoring cases can be switched with the following input information e static information e velocity information e a combination of both 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 45 Subject to change without notice Chapter 4 Configu rable fu nctions Operating instructions S300 Mini 4 8 1 Monitoring case switching via static input information For monitoring case switching via static input information configure for each monitoring case the input combination to be used to switch to this monitoring case When switching the monitoring cases using static control inputs please note the following points WARNING Ensure that the control using static control inputs provides switching between the monitoring cases in the correct time frame Note that at the time of the switching there may be a person in the protective field Only by means of switching in the
136. ontal operation esee 55 5 1 1 Protective field 5176 is up iveEES e eERi geo voie terc PUR edrcEe euer op er UPEE 56 o2 Stationary vertical operation for access protection eeeeeeeeeeeees 60 5 2 1 MIMMU dIStati6 Caleta dead ei ard at Mensis adiac ide a b nee e Dn Ca 60 5 3 Stationary vertical operation for hazardous point protection 62 9 9 1 MIUTEHERLU ROI SEOITIO Crosaeis tie creo ea Lui eere dUa od nei eim bc PLEevPea drag ER DE edi a dr 62 5 4 Mope applications nisnin ne a OIM 63 5 4 1 Protective MEIC lengt crosier a eu RC ded poder ue 64 5 4 2 Frotecuve Teld WIGUA cise terete elie oe a ave 67 5 4 3 HeIEhtol theiScam plate coenae nee V Eo pa HL eet pa PEDES 67 5 5 Methods of preventing unprotected areas eeeeeeeeeeennnennnnn nnne 68 5 9 Neartan Onnee EET EET 69 5 6 Time for monitoring case switching eeeseeeeeeeeeeeeeee nennen nennen 10 5 IVIOUNIUNT ES SLC DS aira saath ten teusnsdnceicetex douencus nsOmenuaes 12 5 7 1 Blei nde inii p SMOOTH PIENE 13 5 7 2 Mounting with mounting kit 1a or 1b eere 13 Oils Mounting with mounting kit 2 and 3 0 ceececeseeeeeeseeeeeeseeeseeeees 14 5 7 4 Information label Important information eese 14 4 5 Using multiple S300 Mini safety laser scanners 15 El ctri al instalatii mec 77
137. otective field for the duration given This configuration is only allowed if the protective field cannot be left in the direction of the hazardous point and if a person can be detected at every point in the hazardous area by the S300 Mini Configuration of the S300 Mini with restart interlock Do not confuse the restart interlock with the starting interlock on the machine The starting interlock prevents the machine starting after switching on The restart interlock prevents the machine starting again after an error or a protective field infringement The OSSDs on the S300 Mini switch to the OFF state to initiate a machine D or vehicle stop as soon as there is an object in the protective field They do not switch to the ON state even if there is no longer an object in the protective field The OSSDs only change to the ON state if the operator operates the control switch for restart or reset Place the control switch for restart or reset outside the hazardous area in a place where it can clearly be seen from the hazardous area Place the control switch for restart or reset outside the hazardous area such that it cannot be operated by a person in the hazardous area Ensure that the person who operates the control switch has a full view of the hazardous area e You will find examples on the connection of the internal restart interlock in section 7 3 Connection diagrams on page 86 e f you do not use the internal restart inte
138. ounting kit 1a Mounting kit 2 Mounting kit 3 Fixing screws Centering DU Fixing screws i Threaded holes M4 gt Mount mounting kit 1a or 1b to the S300 Mini Mount the mounting kit 3 on the mounting surface gt Fit the centering pin 4 mm in the central hole on mounting bracket 3 Fit mounting kit 2 to mounting kit 3 and mount it using two fixing screws M4 x 10 Then mount the S300 Mini on mounting kit 2 with the aid of the threaded holes in mounting kit 1a Adjust the S300 Mini longitudinally and transversely and then tighten the six fixing screws on the mounting kits Note During mounting please observe the dimensional drawings see section 12 6 Dimensional drawings on page 117 5 7 4 Information label Important information On completion of mounting you must affix the self adhesive information label Important information supplied Use only the information label in the language which the operators of the machine can read and understand Place the information label such that it is clearly visible for the operators during ope ration The information label must not be covered even after additional items have been mounted 44 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Note Fig 49 Opposite mounting Fig 50 Offset parallel mounting Fig 51 Mounting on a cross Fig 52 Reverse mou
139. ping of the dangerous movement of a machine system or vehicle restart interlock EDM e safe bus interface via enhanced function interface EFI for operation in a system with other safety laser scanners with products of the sens Control product group or with a Flexi Soft safety controller e up to 16 field sets e up to 32 monitoring cases S300 Mini Standard only SICK AG Industrial Safety Systems Germany All rights reserved 15 Chapter 3 Fig 1 Principle of operation time of flight measurement Product description Operating instructions S300 Mini 3 2 Function The S300 Mini safety laser scanner operates correctly as a protective device only if the following conditions are met e The control of the machine system or vehicle must be electrical It must be possible to transfer the dangerous machine system or vehicle state to a safe state using the OSSDs on the S300 Mini Standard at any time i e before a person has reached the hazardous point or hazardous area Or It must be possible transfer the dangerous state of the machine the system or the vehicle to a safe state at any time using the OSSDs on a safety controller connected to the S300 Mini Remote or a further safety laser scanner The S300 Mini must be mounted and configured such that it detects objects as they enter the hazardous area see chapter 5 Mounting on page 54 and chapter 9 Commissioning on page 92 The safety laser scanner s opti
140. r allowed velocities of the vehicle An undefined velocity will result in the S300 Mini Remote signaling Protective field infringed useful e g for safe maximum velocity monitoring on vehicles SICK AG Industrial Safety Systems Germany All rights reserved 80141 70 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Fig 24 Example for velocity routing on an AGV D S300 Expert on EFI1 1 2 Incremental encoder 3 S300 Mini on EFI2 2 Flexi Soft S300 Mini on EFI1 2 S300 on EFI2 1 Fig 25 Connection diagram for velocity routing D S300 Expert on EFI1 1 2 Incremental encoder 3 S300 Mini on EFI2 2 Flexi Soft 5 S300 Mini on EFI1 2 S300 on EFI2 1 8014170 XK34 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 8 3 Velocity routing via EFI If several safety laser scanners are connected to a Flexi Soft safety controller then a velocity routing can be configured In this way the velocity information that is determined e g by an S3000 Professional or Expert or an S300 Professional or Expert with the aid of incremental encoders is distributed to all safety laser scanners On the S300 Expert on EFI1 1 D incremental encoders are connected These generate the necessary velocity signals The signals are distributed by the Flexi Soft safety controller to all four safety laser scanners and as well as and and a
141. rate a system protected by the S300 Mini safety laser scanner for the first time make sure that the system is first checked and released by qualified safety personnel The result of the test must be documented Please read the notes in chapter 2 On safety on page 10 Prior to releasing the machine check whether the access to the hazardous area or the hazardous point is completely monitored by the protective devices Also after approval of the machine at regular intervals e g in the morning prior to starting work check whether the OSSDs on the S300 Mini a safety laser scanner connected or on a safety controller switch correctly to the OFF state as soon as there is an object in the protective field This test should be performed along all protective field boundaries as per the specific regulations for the application see section 9 2 Test notes on page 93 9 1 1 Power up sequence After power up the S300 Mini runs through a power up cycle During the power up cycle the segment display indicates the device status During the initial commissioning of an S300 Mini the following indications are possible Step Display Meaning 1 BU ls PS Power up cycle testing the 7 segment ed bd f L display All segments are activated sequentially 2 Power up cycle during initial commissioning device in configuration mode Other display Safety lock activated Malfunction in external conditions or in the device itself
142. rated nearby Ensure that there are no obstacles in the area to be monitored in the field of view of the 300 Mini that could cause interference or shadowing Such shadowed areas cannot be monitored by the S300 Mini If there are unavoidable shadowed areas check whether there is a risk Take additional safety precautions as necessary Keep the area to be monitored free of smoke fog steam or other forms of air impurities There must not be any condensation on the optics cover Otherwise the function of the 300 Mini may be impaired and incorrect switching may occur Avoid placing highly reflective objects in the scan plane of the S300 Mini Examples Retroreflectors can affect the measurement results of the S300 Mini Highly reflective objects within the protective field can blank a part of the area to be monitored in certain circumstances Mount the S300 Mini such that it is not dazzled by incident sunlight Do not position stroboscopic and fluorescent lights or other strong light sources directly in the scan plane as these may affect the S300 Mini in specific circumstances Mark the protective field on the floor if this is reasonable for the application see EN 61496 1 chapter 7 The following steps are necessary after mounting e completing the electrical connections chapter 6 Electrical installation e configuration of the protective field chapter 8 Configuration e commissioning and checking of the installation chap
143. re available on all four safety laser scanners for monitoring case switching SICK AG Industrial Safety Systems Germany All rights reserved 49 Chapter 4 Fig 26 Example for velocity routing in the Flexi Soft Designer WARNING 50 SICK AG Industrial Safety Systems Germany All rights reserved Operating instructions S300 Mini Configurable functions How to configure a velocity routing in the Flexi Soft Designer Configure the velocity routing in the Flexi Soft Designer for instance as in the following figure Output signals to all safety laser scanners Input signals from the S300 Expert with incremental encoders Sigue UK D D Input C1 Speed 0 In Inca 3 Input C2 Speed 1 In C Input D1 Speed 2 In D Q Input D2 Speed 3 In D EFI string 1 safety laser scanner on EFI1 1 and EFI1 2 Speed 6 Speed 6 CPU Speed 7 Speed 7 CPU Speed 8 Speed 8 CPU Speed 9 Speed 9 CPL Speed 10 Speed 10 C al Speed 9 Speed 9 CPU 12 1 bit pattern Do duplicated and placed on the n n function blocks EFI1 1 D 3 Speed valid CPU1 0 EF E er i a Q Input C2 Speed 1 Inc ff Speed 4 Speed CPU Input D1 Speed 2 In D dme item Q Input D2 Speed 3 In D p e iss Q Speed 4 Speed 4 cPU Samii Speed 4 Speed 4 CPU Q Speed 5 Speed 5 CPU Speed 5 Speed 5 CPU 2 Speed 6 Speed 6 cPU M si 3 M al Se G
144. rlock then do not configure any of the universal l Os as an input for resetting see section 4 4 on page 35 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Note WARNING WARNING 8014170 XK34 2013 10 07 Subject to change without notice Configurable functions Chapter 4 Reset The reset function is often also called preparation for restart In these operating instruc tions the term reset is used If you want to activate the restart interlock on the S300 Mini internal and also a restart interlock on the machine external then each restart interlock has its own control switch After operating the control switch for the internal restart interlock with protective field unoccupied e the S300 Mini Standard switches its OSSDs to the ON state e the LED V on the S300 Mini Standard illuminates green The external restart interlock prevents the machine from restarting After resetting the 300 Mini the operator must press the control switch to restart the machine controller Ensure that the correct sequence is followed The controller must be realized such that the machine only restarts if the S300 Mini is first reset and then the control switch for restarting the machine controller is operated Reset signals If the S300 Mini safety laser scanner is operated using the With restart interlock fu
145. rol features on Control feature Meaning effect the S300 Mini data to the S300 Mini Static input information A1 In A1 e Logical 1 stimulates control input A1 of the 300 Mini Static input information A2 In A2 e Logical 1 stimulates control input A2 of the 300 Mini Static input information B1 In B1 e Logical 1 stimulates control input B1 of the 300 Mini Static input information B2 In B2 e Logical 1 stimulates control input B2 of the 300 Mini Static input information C1 In C1 e Logical 1 stimulates control input C1 of the 300 Mini Static input information C2 In C2 e Logical 1 stimulates control input C2 of the 300 Mini Static input information D1 In D1 e Logical 1 stimulates control input D1 of the 300 Mini Static input information D2 In D2 e Logical 1 stimulates control input D2 of the 300 Mini Static input information E1 In E1 e Logical 1 stimulates control input E1 of the 300 Mini Static input information E2 In E2 e Logical 1 stimulates control input E2 of the 300 Mini Stand by e Logical 1 stimulates operational status Stand by Speed valid e Logical 1 signals a valid velocity being present on the incremental encoder inputs e Logical O signals an invalid velocity being present on the incremental encoder inputs velocity in a range that is not configured or difference allowed between the incremental encoders exceeded Speed e 12 bits for the transmission of the velocity 10000011
146. s S300 Mini AN WARNING 8014170 XK34 2013 10 07 Subject to change without notice Mounting Chapter 5 How to calculate the minimum distance S see EN ISO 13855 First calculate S using the following formula S K x Tm Ts Za Za C Where K Approach speed 1600 mm s defined in EN ISO 13855 Tm Stopping run down time of the machine or system Ts Response time of the S300 Mini and the downstream controller Zc General safety supplement of the S300 Mini 100 mm Zr Supplement for measurement error related to reflection C Supplement for prevention of reaching over Response time Ts of the S300 Mini The response time Ts of the S300 Mini depends on e the basic response time of the S300 Mini e the multiple sampling set e the transmission speed to external OSSDs via EFI See section 12 2 OSSD response times on page 106 Supplement Zp for measurement errors caused by reflection Avoid mounting retroreflectors at a distance of less than one meter from the boundary of the protective field With retroreflectors positioned at a distance of less than 1 m from the boundary of the protective field a supplement Za of 200 mm must be added to the protective field SICK AG Industrial Safety Systems Germany All rights reserved 57 Chapter 5 Fig 30 Mounting variations for the scan plane Tab 17 Advantages and disadvantages of mounting variations Hp Detection height Hs
147. s can be controlled and simple switching functions e g warning functions triggered The warning field is not allowed to be used for tasks related to personnel protection SICK AG Industrial Safety Systems Germany All rights reserved 127 Chapter 14 An nex Operating instructions S300 Mini 14 4 List of tables Tab 1 Overview on disposal by components eeeeeeeeeeeeennne ennemis 13 Tab 2 Functions of the S300 Mini variants ecseeeeseeeeeeeeeeeeeeenn nnns 20 Tab 3 Possible applications for the S300 Mini variants eere 21 Tab 4 Status indicators on thie 9900 Mini ziiisoo iato tata to bo Pnib toque bn oto eS UP em eed 23 Lab 5 Interoperability OF tie Varlahis etudes acetate ri eoe derer rese reed tob ts 26 Tab 6 Comparison of mobile and stationary applications sees 31 Tab 7 Maximum protective field range at different resolutions 32 Tab 8 Figure from experience for the necessary input delay 33 Tab 9 Levelat the connections for the control inputs for complementary SIMONE ER 34 Tab 10 Truth table for 1 of n sampling with two input pairs eere 34 Tab 11 Behavior of the S300 Mini Standard on a contactor malfunction 37 Tab 12 Number of field sets that can be configured per variant
148. s las modificaciones aplicables y que las respectivas normas y o especificaciones t cnicas han sido aplicadas EU vastavusdeklaratsioon Allakirjutanu kes esindab j rgmist tootjat kinnitab k esolevaga et antud toode vastab jargneva te EU direktiivi de s tetele kaasa arvatud k ikidele asjakohastele muudatustele ja et on kohaldatud vastavaid n udeid ja v i tehnilisi kirjeldusi EY vaatimustenmukaisuusvakuutus Allekirjoittanut joka edustaa alla mainittua valmistajaa vakuuttaa t ten ett tuote on seuraavan ien EU direktiivin ien vaatimusten mukainen mukaan lukien kaikki sovellettavat muutokset ja ett vastaavia standardeja ja teknisi erittelyj on sovellettu D claration CE de conformit Le soussign repr sentant le constructeur ci apr s d clare par la pr sente que le produit est conforme aux exigences de la des directive s CE suivantes y compris tous les amendements applicables et que les normes et ou sp cifications techniques correspondantes ont t appliqu es EK megfelel s gi nyilatkozat Alul rott az al bbi gy rt k pviselet ben ezennel kijelenti hogy a term k megfelel az al bbi EK ir nyelv ek k vetelm nyeinek bele rtve azok minden vonatkoz m dos t s t s kijelenti hogy a megfelel szabv nyokat s vagy m szaki el r sokat alkalmazta EB samr misyfirl sing Undirrita ur fyrir h nd framlei andans sem nefndur er h r a ne an l sir v h r me yfir
149. s the change is also responsible for the correct protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure that only authorized persons make changes to the configuration The SICK service team is available to provide assistance if required The tests must be carried out by qualified safety personnel or specially qualified and authorized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time The operating instructions must be made available to the operator of the machine where the S300 Mini is used The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions To meet the requirements of the relevant product standards e g EN 61496 1 the external voltage supply for the devices must be able to bridge a brief mains failure of 20 ms Power supplies according to EN 60 204 1 satisfy this requirement Suitable power supplies are available as accessories from SICK see section 13 3 Accessories spare parts on page 123 Enclosed with these operating instructions is a checklist for checking by the manufac turer and OEM see section 14 2 Checklist for the manufacturer on page 126 Use this checklist when checking the system that is protected with the S300 Mini SICK AG Industrial Safety Systems Germany A
150. s way also persons lying down will be reliably detected Tilting the protective field so that objects with a diameter of 200 mm are not detected is not allowed We recommend aligning the scan plane horizontally at 150 mm Set protective field length Set T protective field length To produce the optimal scan plane you can also mount the S300 Mini reversed SICK AG Industrial Safety Systems Germany All rights reserved 67 Chapter 5 Fig 39 Unprotected areas AN WARNING Fig 40 Preventing unprotected areas Mounting Operating instructions S300 Mini 5 5 Methods of preventing unprotected areas During mounting the S300 Mini areas may be found that are not covered by the safety laser scanner D PDIEATTAAS EL AL OAL ALLIS LL IST AS IST Prevent or secure unprotected areas e Mount the S300 Mini such that there are no unprotected areas e For mobile applications if the vehicle is accelerated to a maximum velocity of 0 3 m s in less than three seconds when in operation you must prevent personnel from entering the unprotected areas by means of mechanical trim panels switch strips or fitting the 300 Mini in the vehicle trim panels Ed PATIL IP EEE EEC PIL IL ET LIT II EEE N SS TN N N N B N N NS N N N N Mount the S300 Mini for example on a corner to prevent unprotected areas 68 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subj
151. scanner If you choose a resolution of 70 mm in the CDS for hazardous area protection a human leg may in certain circumstances not be detected e g scan to left and right of the bone D If you mount the S300 Mini higher the scan plane is at fibula height and the leg is also detected with an object resolution of 70 mm Q SICK AG Industrial Safety Systems Germany All rights reserved 59 Chapter 5 Notes Fig 32 Access protection Mounting Operating instructions S300 Mini 5 2 Stationary vertical operation for access protection Access protection can be used when the access to the machine can be defined by physical means For access protection the S300 Mini detects the entry of an entire body e o ensure adequate access protection a response time of 90 ms and a resolution of 150 mm or finer are required e o protect the protective device against inadvertent adjustment or manipulation you must use the contour of the surroundings as a reference for the S300 Mini see section 4 7 3 Using the contour as a reference on page 43 5 2 1 Minimum distance For access protection a minimum distance S must be maintained between protective field and hazardous area This safety distance ensures that the hazardous point can only be reached after the dangerous state of the machine has been completely stopped Protective field Contour of the floor as reference The minimum distance S as defined in EN ISO 13 855
152. se a new optics cover see 13 3 8 on page 123 e When replacing the optics cover take ESD protection measures e Set the torque wrench to 1 2 Nm hand tight and have this at hand Disconnect the round plug connector on the end of the connecting cable and remove the 300 Mini Take the S300 Mini to a clean place office repair shop or similar First clean the outside of the S300 Mini This prevents foreign bodies entering the device when it is opened gt Undo the fixing screws D to for the optics cover Then remove the optics cover Check whether the mirror on the motor is clean and remove any contamination with an optic brush Take the new optics cover out of the packaging and remove the protection for the seal Remove any remnants of packaging gt Place the optics cover on the safety laser scanner and fit the new fixing screws D to When fitting the new cover ensure the arrow on the top of the cover points to the front and that the optics cover is fully in contact without a gap Then tighten the screws with the tightening torque set Make sure the optics cover is free of dirt and that it is not damaged Re commissioning the S300 Mini gt Correctly re mount the S300 Mini see chapter 5 Mounting on page 54 Connect the round plug connector on the end of the connection cable for the S300 Mini Then perform an optics cover calibration with the aid of the CDS 96
153. ter 9 Commissioning e checking the function and safe shutdown section 9 2 Test notes 54 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini Fig 28 Horizontal stationary application Note 8014170 XK34 2013 10 07 Subject to change without notice Mounting Chapter 5 5 1 Stationary application in horizontal operation This type of protective device is suitable for machines and systems on which e g a hazardous area is not completely enclosed by a guard For a horizontal stationary application determine e the protective field size to observe the necessary minimum distance e the height of the scan plane e the restart behavior e measures to protect any areas not covered by the S300 Mini Once you have defined the protective field size mark the boundaries of the protective field on the floor In this way you will make the protective field boundaries visible for the ope rator and ease subsequent testing of the protective function SICK AG Industrial Safety Systems Germany All rights reserved 55 Chapter 5 Note AN WARNING Fig 29 Minimum distance S 56 Mounting Operating instructions S300 Mini 5 1 1 Protective field size The protective field must be so configured that a minimum distance S to the hazardous area is maintained This safety distance ensures that the hazar
154. the electrical installation Connect OSSD1 and OSSD2 separately You are not allowed to connect OSSD1 and OSSD2 together otherwise signal safety will not be ensured Ensure that the machine controller processes the two signals separately Downstream contactors must be positively guided and monitored Only ever connect one downstream switching element to an OSSD Each output signal switching device OSSD is only allowed to be connected to one switching element e g relay or contactor If several switching elements are required you must choose a suitable form of contact duplication SICK AG Industrial Safety Systems Germany All rights reserved 41 Chapter 6 Electrical installation Operating instructions S300 Mini Prevent the occurrence of a potential difference between the load and the protective device gt If you connect loads that are not reverse polarity protected to the OSSDs or the safety outputs you must connect the O V connections of these loads and those of the corres ponding protective device individually and directly to the same O V terminal strip This is the only way to ensure that in the event of a defect there can be no potential difference between the O V connections of the loads and those of the corresponding protective device Safety output 1 Safety output 2 Safety output 1 OSSD2 Safety output 2 OSSD1 OSSD2 OSSD1 lI Notes gt Route all cables and connection cables suc
155. toare ES vyhl senie o zhode Dolu podp san z stupca v robcu t mto vyhlasuje Ze v robok je v s lade s ustanoveniami nasleduj cej nasleduj cich smernice smern c ES vr tane v etk ch platn ch zmien a e sa pou ili pr slu n normy a alebo technick pecifik cie Izjava ES o skladnosti Podpisani predstavnik spodaj navedenega proizvajalca izjavljam da je proizvod v skladu z dolo bami spodaj navedenih direktiv ES vklju no z vsemi ustreznimi spremembami in da so bili uporabljeni ustrezni standardi in ali tehni ne specifikacije EG f rs kran om verensst mmelse sv Undertecknad som representerar nedanst ende tillverkare f rs krar harmed att produkten verensst mmer med best mmelserna i f ljande EU direktiv inklusive samtliga till mpliga till gg till dessa och att relevanta standarder och eller tekniska specifikationer har till mpats AB Uygunluk Beyan A a daki reticiyi temsil eden imza sahibi b ylelikle r n n a a daki AB Y nergesinin lerin direktifleri ile tum ilgili de i iklikleri kapsayacak ekilde uyumlu oldu unu ve ilgili normlar n ve veya teknik spesifikasyonlar n uyguland n beyan eder Directives used MAS DIRECTIVE 2006 42 EC EMC DIRECTIVE 2004 108 EC You can obtain the EC declaration of conformity with the standards used at www sick com SICK AG 4 Erwin Sick Straf e 1 Date Dr a Birgit Knobloch D 79183 Waldkirch Management Board Division Manager Production Germa
156. ut notice Annex Fig 40 Fig 41 Fig 42 Fig 43 Fig 44 Fig 45 Fig 46 Fig 47 Fig 48 Fig 49 Fig 50 Fig 51 Fig 52 Fig 53 Fig 54 Fig 55 Fig 56 Fig 57 Fig 58 Fig 59 Fig 60 Fig 61 Fig 62 Fig 63 Fig 64 Fig 65 Fig 66 Fig 67 Fig 68 Fig 69 Fig 70 Fig 71 Fig 72 Fig 73 Fig 74 Fig 75 Fig 76 Fig 7T Chapter 14 Preventing hnprotected ACAS iu used iets D deni tee seeped inna eee ade 68 Mounting example for front and side protection in a direction of travel 69 Mounting example for all round protection in all directions of travel 69 Advancement for the switch timing eeeeeeeeseseeceeeee eene nennen nnn 10 Example of advancing the timing for the switching sees 11 Prevent crawling beneath standing behind climbing over 2 DIE CU THOU DTI soda doble rene Sata hu ee ados bcn coe vedete hon t iod ble rele p emere 13 Mounting with mounting kit 1b incl protection for the optics cover 13 Mounting with mounting kit 2 0 ceeccccesseeceseeeceeeeeeceeeeeeaaseeeeasseeeeaeeeseeaseessaueesess 14 ODDOSIte MOUMINE sisse dti NEU pna dtr ea pe bh Lone ax vi Eu dete n Ub binas 15 OSE Darallel MOUNEIAG ssaa a a A 15 MOUNUINE OMA COSS an PT TD 15 Reverse mounting parallel OffSEt ccccccsesececeeseeeceseeceaseeceaseeesease
157. ution Protective field supplement generally 100 mm necessary Supplement for retroreflectors in scan plane 200 mm at a distance of less than 1 m to the protective field boundary Evenness of the scan field at 2 m 50mm Distance from mirror axis of rotation zero 55 mm point on the X and Y axis to the rear of the device Distance between centre of the scan plane 80 mm and the bottom edge of the housing Distance measuring range 80m Number of multiple samplings 2 16 configurable via CDS Power up delay of a configured device 18s BEEN Restart after configurable 2S NENNEN 60s Basic response time 80 ms MEE RI 19 The detection capability of the warning field is dependent on the remission of the objects to be detected see section 12 1 on page 105 19 The total response time of your application is dependent on further factors see section 12 2 on page 106 112 SICK AG Industrial Safety Systems Germany All rights reserved 8014170 XK34 2013 10 07 Subject to change without notice Operating instructions S300 Mini 8014170 XK34 2013 10 07 Subject to change without notice Technical specifications Electrical data Supply voltage SELV 9 Permissible residual ripple Switch on current Operating current without output load S300 Mini Standard S300 Mini Remote S300 Mini Standard Long Range S300 Mini Remote Long Range Operating current
158. ve already been performed due to the advancing of the switching necessary so that at time ty the right monitoring case is active e For the movement to the left that is for the switching to the monitoring case the same applies e The protective fields for the monitoring cases must overlap here so that a protective function is always provided How far you must advance the timing for the switching depends on e the input delay required for the used switching method to provide the input condition for case switching see section 4 3 1 Input delay on page 33 e whether you use external OSSDs via EFI e whether you use external control inputs e g the inputs of a Flexi Soft safety controller How to calculate the timing for the switching Calculate the timing for the switching using the following formula lurvz tevz texovz tstvz Where tupv2 Timing advance for the switching tez Input delay for the control inputs teov Delay due to external OSSDs over EFI 20 ms tsv Delay due to external control inputs over EFI 0 5 x basic response time of the slowest system in the EFI system SICK AG Industrial Safety Systems Germany All rights reserved 71 Chapter 5 Mounting Operating instructions S300 Mini 5 7 Mounting steps N Special features to note during mounting Mount the S300 Mini such that it is protected from moisture dirt and damage WARNING Ensure that the entire field of view of
159. vete i ie ee ee 10 2 3 CORO CU SC area T T T T T T UNT DERE 11 2 4 General safety notes and protective measures eeseseessseeee eene 11 2 5 ENVIFONIM lial DFOLCCUOM esccufanceananodassabmaesanasee titan a a aa 13 2 5 1 DISDOSdl smt Tt a cs dile ME UD CI Det C A IEEE 13 2i Separation of materials cesses eene nnne nnns 13 2 6 Applicable directives and standards eeeeeeeeseeeeneeennenne nnns 14 3 Product descriDUOTT cid xx RUE XY cun Ma ERR Us a OFEN CEA a B NN EE CM EFE CN VERS N M E CUN ENS 15 3 1 SPEClal icci bifccce oM 15 3 2 xii 16 3 2 1 Principle Of oDpSratlOlsssuisiten conie AE Veo UL Ce RR PEE TS 16 92 2 Field set comprising of protective field and warning field s 18 3 2 3 Monitoring cases of the S300 Mini Remote 19 3 5 S300 IVITilvarialliSeses ace tsidntes nique tient d beside vo Seeflodtn t tero eoe sre iue 19 3i Device compolenDES ssstsatosidbabavetuni eM eovuu s oor fa Cubase oet Luo uatone 19 3 3 2 Functions of the S300 Mini variants eee 20 3 3 3 PRODUC etl OMS as N 21 3 4 SEatHs Idl6dtO Sassari ebrii evi iD eet nU rct epe Cist estt ote asia na cui iubeat Mod 23 3 4 1 LEDs and 7 segment display eeeeeeeeeeeeeeee eene 23 3 5 IDteroperabillby cascoscsrticanssioimesn aectoraa tessentvonscana ch anresgeeticns cus E Eb roe E oe LOST LORS E dS
160. xi Soft safety controller and there combined using logic modules The signal on the safety outputs on the Flexi Soft safety controller is passed to the vehicle control 8014170 XK34 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 85 Subject to change without notice Chapter 7 Fig 63 Connection diagram for S300 Mini Standard with restart interlock and external device monitoring 86 Application examples and connection diagra ms Operating instructions S300 Mini 4 3 Connection diagrams Notes Only use relays contacts with positively guided contacts The protection elements connected in parallel with the relays contactors are used for arc suppression e Ensure that there is adequate arc suppression at the relays contactors Take into account that arc suppressors may lengthen the response time e he arc suppressors must be in parallel with the relays contactors not across the contacts e f you want to operate two safety laser scanners in a system communication via EFI then the same earthing method must be used for both safety laser scanners Sketch key e k1 and k2 or k3 and k4 output circuits These contacts are to be connected to the controller such that with the output circuit open the dangerous state is disabled For categories 3 and 4 according to EN ISO 13849 1 the integration must be dual channel x y paths Observe the maximum values for the loading of the outputs see se
161. y S300 Mini Remote Cable length with 500 kBaud only pre assembly extension cables allowed see 13 3 2 on page 122 Galvanic isolation RS 232 proprietary 38 400 Baud NO 5V 15V 15V 15V 2 4V 60 mA 15V 11V 20m No Warning field bit WF Warning field WF1 Warning field 2 WF2 I O error I O Error 12 5 EFI status information and control commands If devices are connected together via EFI EFI status information and control commands are exchanged Tab 31 and Tab 32 shows the status information that can be retrieved and the possible control commands for the S300 Mini The information in square brackets reflects the names used in the CDS and in the Flexi Soft Designer Status information Meaning effect e Logical 1 if both warning fields of the S300 Mini are unoccupied e Logical O if one of the warning fields of the 300 Mini is infringed Protective field PF e Logical 1 if the protective field is unoccupied e Logical 1 if the active allocated warning field is unoccupied e Logical 1 if the active allocated warning field is unoccupied Contamination Weak e Logical 1 if the optics cover is contaminated e Logical O if there is no error on the S300 Mini e Logical 1 if there is an error on the S300 Mini SICK AG Industrial Safety Systems Germany All rights reserved 115 Chapter 12 Technical specifications Operating instructions S300 Mini Tab 32 Cont

Sick S300 Mini Manual - Allied Automation, Inc.

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