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1. B438 Figure 6 10 24 x 1 2 Screw 50000337 10 24 x 1 2 Screw 50000337 10 30007228 VCS325 425 525 Series Assembly Step 8 Attach Left Shelf Assembly to Grill Parts Required Left Shelf Assembly 1 Left Shelf Assy Step 5 4 1 4 20 x 1 2 Screws 30005405 2 10 24 x 1 2 Screw 50000337 Figure 7 Loosely screw in 4 5 turns four 4 1 4 20 x 1 2 screws to the side of the grill Place left shelf assembly onto screws Secure tighten four 4 screws to the grill Secure condiment tray to the console with one 1 10 24 x 1 2 screws From inside grill attach 10 24 x 1 2 screw to the left shelf assy Figure 7 10 24 x 1 2 Screw 50000337 30007228 11 VCS325 425 525 Series Assembly Step 9 Attach Towel Bars Utensil Hooks and Spit Rod Storage Brackets Parts Required Left Side Right Side 1 Towel Bar 1 Towel Bar 3 Utensil Hooks 4 10 24 x 1 2 Screws 50000337 4 10 24 x 1 2 Screws 50000337 Spit Rod Storage Bracket 2 Brackets Towel Bars and Utensil Hooks Figure 8 Slide three 3 utensil hooks into the towel bar Left side only Attach towel bar with utensil hooks to left side condiment tray as shown using four 4 10 24 x 1 2 screws Attach towel bar without utensil hooks to right side condiment tray Spit Rod Storage Brackets Figure 9 The spit rod storage brackets are located on the back upper panel of t
2. VERMONT lee CASTINGS ERIES VCS325 Series VCS425 Series VCS525 Series Assembly Instructions VCS525 VCS425 VCS325 Tools Required Knife or scissors Phillips or Robertson square head screwdriver or ratchet The use of a manual screwdriver is strongly recommended A power drill may cause damage to the unit or stripping of the protective coating assembly lifting or moving is recommended Protective eyewear and long sleeves are also strongly recommended WARNING Some parts may have sharp edges To avoid injury wearing gloves during CAUTION The assembly of this grill requires two 2 people Be careful when opening boxes packed in side the grill to avoid scratching the stainless steel parts CAUTION This grill is intended ONLY to be used as a cart model this grill cannot be built into an enclosure NOTE Remove the protective plastic coating from the stainless steel Failure to do so will void the warranty 30007228 10 14 Rev 1 En VCS325 425 525 Series Assembly Step 1 Unpack Carton and Verify Contents Remove one 1 screw from each lower corner that fastens the hold down bracket to the barbecue Retain these screws Remove the wood screws that fasten the hold down bracket to the pallet Discard four 4 wood screws and four 4 hold down brackets Replace one 1 screw in each corner where hold down bracket was removed VCS325 Series Carton Contents Box 1 30006888 Grease Pan Grease Cup Warm
3. ding to your local environmental guidelines Step 17 Rotisserie Setup if equipped Refer to the User s Manual provided with the grill 18 30007228 VCS325 425 525 Series Assembly 30007228 19 VERMONT QD 270 cRouP 149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com
4. en the two 2 screws loosened earlier Repeat for right side shelf Figure 3 Right Side Shelf Assembly Left Side Shelf Right Side Shelf Cover and Side burner as Assembly sembly not shown Left Side Shelf Loosen Screws L n oose From Inside Screws From Inside Condiment Tray Right Condiment Tray Left 8 30007228 VCS325 425 525 Series Assembly Step 6 Attach Paper Match Holder Parts Required 1 Paper Match Holder Assembly Figure 4 Attach the supplied paper match holder and chain assembly to the inside of the cart door Secure chain assembly to top screw of door handle Store chain inside door when not in use Figure 4 NOTE Some models may already have the match holder attached B506 30007228 9 VCS325 425 525 Series Assembly Step 7 Attach Right Shelf Assembly to Grill Parts Required Right Shelf Assembly 1 Right Shelf Assy Step 4 4 1 4 20 x 1 2 Screws 30005405 2 10 24 x 1 2 Screws 50000337 Figures 5 amp 6 Loosely screw in 4 5 turns four 4 1 4 20 x 1 2 screws to the side of the grill Place right shelf assembly onto screws NOTE Ensure the side burner ignitor wire is not pinched as the shelf assembly is installed into the unit Secure tighten four 4 screws to the grill Secure condiment tray to the console with one 1 10 24 x 1 2 screw From inside grill attach 10 24 x 1 2 screw to the right shelf assembly 30005405
5. hased Select a side to begin installing the casters Place a block of wood thick telephone book or anything else available approximately 6 inches thick under the side to support the weight of the barbecue Insert the four 4 bolts attached on the casters into their respective holes located on the bottom near the front If you have any difficulty snapping them into place try rotating the casters in a circular motion As one person holds the front caster in place the other opens the front door and installs four 4 flange nuts Tighten the flange nuts on the front caster Repeat this process with the rear caster When both casters are in place on one side re peat the same procedure on the opposite side After installing the casters the corner supports must be repositioned Do this by removing the two 2 screws securing the support rotate the support 180 and reinstall using the same screws Fig 1a After installing the casters install the anti tip sup port Position the support under the bottom slight ly to the rear where the front doors meet Fasten the support using the 10 24 screws and hex nuts supplied I 10 24 Truss Head l Screw Anti tip Support 10 24 Hex Nut Front Caster without Brake Rear Caster w Brake NOTE Tank pull out not shown Figure 1 30007228 5 VCS325 425 525 Series Assembly Step 3 Grease Pan Grease Cup Installation Parts Required 1 Grease Tray 1 Grease Cu
6. he grill Figure 9 Figure 8 Spit Rod Storage Bracket 10 24 x P Screws eo NT NE RE NT 50000337 Le f Spit Rod Storage Op Utensil Hooks ee ie ak at Rear View B392 12 30007228 VCS325 425 525 Series Assembly Step 10 Attach Side Burner Assembly Follow Side Burner Assembly Instructions to assemble Side Burner to unit Step 11 Install the Ignitor Battery Figure 10 Unscrew the ignition button from the console and insert the appropriate battery into the housing Then screw the ignition button back into the con sole Check for sparks under each main burner before proceeding Figure 10 Step 12 Install the Backlighting Batteries NOTE Eight 8 AA batteries are required for all grill models Not included Figures 11 Remove the battery case from the battery holder Insert the eight 8 AA batteries Attach battery case to back light wire connection Reinstall battery case in battery holder with back light connector on the top WARNING Replacing the battery incorrectly might result in an explosion Replace the battery only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to your local environmental guidelines Battery Case Figure 11 B440 30007228 13 VCS325 425 525 Series As
7. ing Rack Bracket Spit Rod Storage 2 Spit Rod 26 Box 2 30007238 VC Grill Cover Condiment Tray Left Condiment Tray Right Towel Bar 2 Utensil Hook 3 Heat Plate 3 Box 3 Cook Grates 2 30006527 Box 4 LP 30006872 NG 30006874 Shelf Right Assembly Shelf Right Assembly Cover Side Burner Side Burner Assembly Box 5 20304920 Shelf Left Assembly Caster Swivel 3 Caster Swivel w Brakes 1 Anti tip Support D ou Rotisserie Kit Light kit Bag 1 Instruction Package 30007233 User s Guide Assembly Instructions Parts List Paper Match Holder Assy Battery AAA Lid Bumper Set Hardware Bag Side Shelves Hardware Bag Anti tip Support CAUTION Be careful when opening boxes Hardware Bag Casters packed inside the grill to avoid scratching the stainless steel parts 2 30007228 VCS325 425 525 Series Assembly Step 1 Unpack Carton and Verify Contents Remove one 1 screw from each lower corner that fastens the hold down bracket to the barbecue Retain these screws Remove the wood screws that fasten the hold down bracket to the pallet Discard four 4 wood screws and four 4 hold down brackets Replace one 1 screw in each corner where hold down bracket was removed VCS425 Series Carton Contents Box 1 30005770 Grease Pan Warming Rack Grease Cup Bracket Spit Rod Storage 2 Spit Rod 29 Box 2 20304957 Condiment Tray Left Co
8. n content lists below Refer to the parts list for fastener detail VCS525 Series Carton Contents Box 1 20302911 Grease Pan Grease Cup Warming Rack Spit Rod Bracket Spit Rod Storage 2 Box 2 20304956 Condiment Tray Left Condiment Tray Right Towel Bar 2 Utensil Hook 3 Heat Plate 5 Box 3 30006526 Cook Grate 4 Box 4 LP 30006872 NG 30006874 Shelf Right Assembly Cover Side Burner Side Burner Assembly LP Side Burner Cook Grate Box 5 20304920 Shelf Left Assembly Sa Kit VC Light Rotisseries Motor Kit Caster Swivel 3 Caster Swivel w Brakes 1 Anti tip Support Bag 1 Instruction Package 30007232 y VC Grill Cover User s Guide Assembly Instructions Parts List Paper Match Holder Assy Battery AA Lid Bumper Set Hardware Bag Side Shelves CAUTION Be careful when opening boxes packed Hardware Bag Anti tip Support inside the grill to avoid scratching the stainless steel Hardware Bag Casters parts 4 30007228 VCS325 425 525 Series Assembly Step 2 Install the Casters and Anti tip Support This step requires 2 people Parts Required 4 Casters 1 with brake 3 without brake 1 Anti tip Support 1 Block not included 2 10 24 Truss Head Screws 16 1 4 20 Flange Nut 50001176 2 10 24 Hex Nuts Figure 1 NOTE Casters wheels may differ from those shown in the illustration depending on the model you pur c
9. ndiment Tray Right Towel Bar 2 Utensil Hook 3 Heat Plates 4 Box 3 30006525 Cook Grates 3 Box 4 LP 30006872 NG 30006874 Shelf Right Assembly Shelf Right Assembly Cover Side Burner Side Burner Assembly Box 5 20304920 Shelf Left Assembly Kit VC Light Rotisserie Kit Hold Down Caster Swivel 3 Bracket Caster Swivel w Brakes 1 Anti tip Support Bag 1 Instruction Package 30007232 User s Guide Assembly Instructions Parts List Paper Match Holder Assy Battery AA Lid Bumper Set Hardware Bag Side Shelves Hardware Bag Anti tip Support Hardware Bag Casters CAUTION Be careful when opening boxes packed inside the grill to avoid scratching the stainless steel parts 30007228 3 VCS325 425 525 Series Assembly Step 1 Unpack Carton and Verify Contents Remove one 1 screw from each lower corner that fastens the hold down bracket to the barbecue Retain these screws Remove the wood screws that fasten the hold down bracket to the pallet Discard four 4 wood screws and four 4 hold down brackets Replace one 1 screw in each corner where hold down bracket was removed Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top Remove the box on the top The sleeve surrounding the barbecue can be removed by lifting it straight up and over the top of the unit Compare all contents to the parts list and the carto
10. or sharp surfaces Place the LP cylinder into the hole in the tank pull out Secure the cylinder from moving by tightening the thumb screws provided with the tank pull out assembly Figures 15 amp 16 The final step is to connect the regulator to the cylinder CAUTION Do not turn on ignite the grill until after performing a leak check at all gas connection points and fittings With the main LP cylinder valve OPEN and ALL CONTROL KNOBS FULLY OFF use a spray solu tion of 50 liquid soap and 50 water onto all gas connection points and fittings The formation of bubbles indicates an air leak that must be repaired and verified with this leak test before the grill is ignited NOTE Ensure all plastic coatings have been removed from all stainless steel parts before using the grill NOTE Typical model shown Some models may have different construction 16 30007228 VCS325 425 525 Series Assembly Step 15 Install the Natural Gas Hose Natural Gas NG Models ONLY Figure 17 Run natural gas hose through bushing provided in back panel of grill Figure 17 30007228 17 VCS325 425 525 Series Assembly Step 16 Install Shelf Light Parts Required 1 Cook Light 3 10 24 x 1 2 Screws 50000337 Figures 18 19 20 gure te Attach the cook light to the side shelf using three 3 screws provided with kit Fig 18 Battery Installation 3 AA alkaline batteries required not included Open the battery cap by tu
11. p Figure 2 Install grease pan from back side of unit NOTE Be sure the grease tray is positioned with the opening in the bottom of the grease tray located over the grease cup Place grease cup into grease cup holder attached to bottom of left brace support B389 6 30007228 VCS325 425 525 Series Assembly Parts Required for Steps 4 5 6 7 amp 8 Paper Match Holder Assembly Right Side Shelf 1 Kit Condiment Tray 1 Kit Shelf Right Left Side Shelf 1 Kit Condiment Tray 1 Kit Shelf Left Kit Condiment Tray Contents 1 Condiment Tray Left 1 Condiment Tray Right 2 Towel Bars 3 Utensil Hooks Kit Shelf Right Contents 1 Shelf Right Assy w Support Brackets 1 Cover Side burner Assy 1 Side Burner Assembly Kit Shelf Left Contents 1 Shelf Left Assy w Support Brackets 30007228 7 VCS325 425 525 Series Assembly Steps 4 amp 5 Right amp Left Side Shelf Assembly Parts Required 1 Kit Condiment Tray 1 Condiment Tray Left 1 Condiment Tray Right 1 Hardware Bag Side Shelves for both right and left side shelves 1 Kit Shelf Right 1 Shelf Right Assy w Support Brackets Cover and Side burner Assembly installed 1 Kit Shelf Left 1 Shelf Left Assy w Support Brackets Figure 3 Left Side Shelf Loosen two 2 screws on the support front of the left shelf assembly Slide the front condiment tray into the gap between front support and the side panel as shown Tight
12. rning the cap counterclockwise as shown in Figure 19 Insert the batteries into the battery compartment according to the layout in Figure 19 Replace battery cap Operating Instructions To turn the light ON and OFF press the ON OFF button located on the back of the cook light Fig 19 To adjust the cook light simply move the flexible arm as desired to achieve Screws the best lighting for your task After use allow the light and grill to cool completely Place the light face down on the shelf after use and for storage Fig 20 Replace the grill cover If a grill cover is not used the light should be removed when not in use as rain snow etc could damage the light WARNING The light may get hot when in close proximity to the grill surface Do not touch the light lens when in operation Allow it to cool WARNING Keep the light away from flammable materials CAUTION Do not move the cook light directly over the cook ing area when the grill is on as this may damage the cook Flexible light Li NOTE The light will not work until the batteries are installed To Open Battery Cap Figure 19 NOTE For optimum battery life and to avoid damage to the light we recommend you retract and turn off the light when not in use WARNING Replacing the battery incorrectly might result in an explosion Replace the battery only with the same or equiva lent type recommended by the manufacturer Dispose of used batteries accor
13. sembly Step 13 Install the Internal Components Parts Required VCS325 3 Sear Plates VCS425 4 Sear Plates VCS525 5 Sear Plates Series 2 Cooking Grates Series 3 Cooking Grates Series 4 Cooking Grates 1 Warming Rack 1 Warming Rack 1 Warming Rack 1 Smoker Box Assy Optional 1 Smoker Box Assy Optional 1 Smoker Box Assy Optional Figures 12 13 amp 14 Carefully place each of the sear plates side by side inside the barbecue Fig 12 Make sure the semicircular finger groove is facing toward the back of the grill Each sear plate rests just above each burner tube NOTE Place the smoker box assembly on any sear plate by laying the bracket over the sear plate so the z ends of the bracket fit into the z slots of the sear plate Slide the smoker box assembly back into the locked position Fig 13 Continue placing the remaining sear plates The smoker box may be left in place when not being used CAUTION Only add wood chips to the smoker box when grill is cool Sear Plate Figure 13 Smoker Box B413a Sear Plate Cooking Tips Smoker Box Optional e To produce more smoke and prevent fast burning pre soak the wood chips in a separate bowl of water for at least 20 minutes To add wood chips before cooking fill the smoker box with your choice of flavored chips remove wood chips from water first The amount and type of wood you use is entirely up to you Once the box is filled with the desired amo
14. unt close the lid and place the cooking grids in the proper position on the grill Tips Small wood chips work best inside the wood chip box Allow grill to heat up before placing your food on the grill This will allow time for the wood chips to begin to smoke Do not use resinous woods such as pine or plywood These will produce an unpleasant flavor Do not try to add more wood chips while cooking It is recommended that you allow grill to cool before replacing wood chips or handling the cooking grates which may still be hot 14 30007228 VCS325 425 525 Series Assembly Step 13 Install the Internal Components continued Set the cooking grates side by side on the upper ledge of the grill tub Fig 14 Make sure the finger groove is facing toward the front of the grill Set the warming rack into the supports located on either side of the rear lid CAUTION Do not attempt to turn the cooking grates over while the grill is in use and the grates are hot Doing so could result in severe burns and other injuries Figure 14 Warming Rack Cooking Grates 30007228 15 VCS325 425 525 Series Assembly Step 14 Install the LP Cylinder LP Models ONLY Parts Required 1 LP Gas Cylinder not included Figures 15 16 NOTE Check your User s Manual for the cylinder filling requirements how to attach the regulator and how to test for leaks before you try lighting the grill CAUTION Make sure the hose is not touching any hot

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