CX200-10” / CX201-10” HEAVY DUTY TABLE
Contents
1. T T 21 WISTS 22 Main Tableto Blade Parallels 22 Blade Guard Spreader amp Riving Knife Alignment 22 UWEMSIONING TAC Vs CU LEES 23 PeDIACING ING V BEUS 24 MI8I 618 E 24 Pans Breakdown e 25 37 ONES 38 GENERAL SAFETY INSTRUCTIONS FOR MACHINES Extreme caution should be used when operating all power tools Know your power tool be familiar with its operation read through the owner s manual and practice safe usage procedures at all times ALWAYS read and understand the NEVER leave a tool unattended while it user manual before operating the is in operation machine NEVER reach over the table when the CONNECT your machine ONLY to the tool is in operation matched and specific power source ALWAYS keep blades knives and bits ALWAYS wear safety glasses sharpened and properly aligned respirators hearing protection and safety shoes when operating your ALL OPERATIONS MUST BE machine performed with the guards in place to ensure safety DO NOT wear loose clothing or jewelry when operating your machine ALWAYS use push sticks feather boards or other safety devices to safely A SAFE ENVIRONMENT IS feed your work through the machine impo2. Approximate Weight 550 Ibs 551921114 5 6 5 201 1 Table S CRRFTEX w baro FEATURES MODEL CX201 10 TABLE SAW WITH 50 RAILS amp EXTENSION TABLE As part of the growing line of Craftex woodworking equipment we are proud to offer the CX201 a 10 Table Saw with 50 Rails Riving Knife and Extension Table The Craftex name guarantees Craft Excellence By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX201 is a professional tool and like all power tools proper care and safety procedures should be adhered to 3 HP 220 V 12 8 Amp Single Phase TEFC Motor Drive System Triple V Belt Drive Blade Guard Riving Knife CSA Approved amp UL897 Compliant Miter T Slot Miter Gauge PIO CCS T Type Heavy Duty Rip Fence Cam Lever w Optical Cursor 806 eee Length 48 x Width 4 1 8 Height 2 1 2 Table Length 73 3 4 x Width 27 with Extension Wings Floor to Table Height 34 Maximum Blade Diameter 10 Riving Knife Spreader Thickness 0 1 Arbor te 4 5 8 Arbor Speed 430
3. CRRFTEX CX SERIES CX200 10 CX201 10 HEAVY DUTY TABLE SAW WITH RIVING KNIFE User Manual 2 COPYRIGHT 2010 BY CRAFTEX INDUSTRIES INC Tro METEO TABLE OF CONTENTS General Safety INStrUCHONS 0 v exo S UHES 3 opece 4 OX200 F e i u u uu UU TT 5 _ 3 2222 2 6 Pnysical Features 7 ST EEEE 8 Un Packing En EET 8 10 11 20 E TADIC 13 CX20 Lobo 14 Installing 9 15 15 16 Connecting to a Dust 16 Mane Tce 17 RU 17 EGG 18 18 tag ED av P guai 19 19 GUNS 19 ORG 19 miles ree 20 nee manaya mayu 20 IE 21 L
4. 2 deflection Figure 40 Correct tension on the V belt REPLACING THE V BELTS Turn the table saw switch OFF and remove the cord from the power source Lower the blade to the maximum and open the motor cabinet Loosen the hex nuts securing the motor as shown in figure 39 and move the motor up and remove the V belts off the pulleys Install the new V belts and onto the pulleys and lower the motor to tension the belts When the belts are correctly tensioned tighten the hex nuts and close the motor cabinet MAINTENANCE 1 The unpainted components such as the precision ground cast iron table top should be protected with a coat of paste wax and then buffed dry 2 Regularly vacuum all sawdust from the saws interior and vacuum the motor Openings as well 3 Check drive belts for wear and correct tension on a regular basis 4 Check that the blade guard and anti kickback pawls operate properly 24 CX200 CX201 BODY PARTS BREAKDOWN CX200 CX201 BODY PARTS LIST REF amp DESCRIPTION 6 STRAINRELEF 1 8 PHLPHDSCRM6 1x12 5 9 FLAT WASHER 6 7 10 LOCK WASHER 6MM 3 19 1 PHLP HD SCR M8 8x8 26 TABLE 2 EXTENSION WING 28 SCREW M8 1x30 6 29 LOCKWASHERBMM 6 80 FLATWASHERSMM 6 82 SET SCREW M5 8x12_ 8 NO PHLP HD SCR 2 PHLP HD SCR 5 8 20 DADO INSERT NM 1 NAME PLATE RIVET _REF DESCRIPT
5. 33 CX200 30 RAILS amp EXTENSION TABLE PARTS BREAKDOWN 34 CX200 30 RAILS amp EXTENSION TABLE PARTS LIST DESCRIPTION QTY DESCRIPTION QTY 609 LOCKWASHERBMM 2 612 HEXBOLTM8 12540 6 606 LOCK WASHER 6MM 13 614 TABLE BOARD 1 607 FLAT WASHER 6MM 13 615 HEX BOLT M8 1 25 30 3 HEX BOLT 5 16 18 1 1 2 35 6 5 CX201 50 RAILS amp EXTENSION TABLE PARTS BREAKDOWN 619 615 36 CX201 50 RAILS amp EXTENSION TABLE PARTS BREAKDOWN es a _REF DESCRIPTION 601 INSERTFENCE 2 65 EG 2 605 SCREW M6 1 16 5 616 2 606 LOCKWASHER6MM 13 617 HEXBOLTM amp 125x00 2 607 FLAT WASHER 6MM 43 CAP SCREW M6 1 16 6 608 HEX BOLT 5 16 18 1 1 2 2 619 CAPSCREWM8 125 20 4 _ 609 LOCKWASHERSMM 2 620 HEXBOLTMB 25 920 3 FLAT WASHER 8MM 34 62 GUIDETUBE 612 HEXBOLTM8 125 40 6 SCALE 613 HEX NUT 08 25 18 624 531921123 37 6 5 WARRANTY CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labour unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or in
6. Table Saw with Riving Knife The Craftex name guarantees Craft Excellence By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX200 is a professional tool and like all power tools proper care and safety procedures should be adhered to 00 3 HP 220 V Single Phase TEFC Motor Drive System Triple V Belt Drive Blade Guard Riving Knife CSA Approved amp UL897 Compliant Miter T Slot Miter Gauge PIO CCS T Type Heavy Duty Rip Fence Cam Lever w Optical Cursor 806 eese Length 48 x Width 4 1 8 Height 2 1 2 7806 eere Length 40 x Width 27 with Extension Wings Floor to Table Height 34 Maximum Blade Diameter 10 Riving Knife Spreader Thickness 0 1 Arbor te 4 5 8 Arbor Speed 4300 RPM Maximum Width of 13 16 Maximum Depth of Cut 90 3 1 8 Maximum Depth of Cut 45 2 3 16 Maximum Rip to Right of Blade 30 Maximum Rip to Left of Blade 12 Dust Collection Ports One 4 Port Dimensions Length 62 x Width 41 x Height 40
7. mating surfaces of the main table and the extension wings are clean and attach the extension wings to the table with the help of an assistant holding the table Secure it using cap screws and washers provided See figure 11 Place a straight edge on the main table and the extension wing and make sure they are flat with each other the mating surface of the extension wing tilts down use a masking tape along the bottom edge of the main table to shim the extension wing up Masking Tape Figure 12 Using masking tape to shim the extension wing up the mating surface of the extension wing tilts up use a masking tape along the top edge if the main table to shim the extension wing down Masking Tape Figure 13 Using masking tape to shim the extension wing down When the table is reinstalled remove the excessive masking tape using a blade 12 Attach the front fence rail to the table and the extension wing using nuts bolts and washers provided See figure 14 Front Fence Rail Figure 14 Installing front fence rail Now install the fence rail tube onto the front rail using cap screws washers and flat washers provided See figure 15 Figure 15 Installing the fence rail tube Attach the rear fence rail to the extension wings and the main table and secure it using hex bolts and washers provided See figure 16 Make sure the top edge of the rear rail is flush wit
8. non through cuts there is great possibility of kickback Make sure to have the riving knife installed when using standard saw blade to perform non through cuts Fence Figure 31 shows an example of non through cut with standard saw blade For clarity figure 31 does not show riving knife but it is highly recommended to install the riving knife when performing non through cuts with standard saw blade RIPPING Cutting solid wood with the grain and cutting down the length of the work piece is called ripping With the power OFF adjust the fence on the rails according to the desired width of the cut Turn the table height hand wheel to set the guide post assembly 1 4 above the work piece Make sure that blade guard assembly is working properly and install other safety devices like feather board if needed Connect the cord to the power source and turn the table saw ON Let the blade to reach the full speed and feed the work piece through the blade using a push stick until the work piece completely passes the saw blade See figure 32 Figure 32 Ripping operation After the work piece is cut let the blade come to a complete stop and then remove the cut off pieces WARNING Do not use your fingers to feed narrow work pieces into the blade Always use a push stick to prevent the possibility of injury CROSSCUTTING Cutting solid wood across the grain and cutting plywood across the width of
9. the OFF position and the cord is un plugged NEVER LEAVE the table saw unattended while it is running DO NOT attempt to remove jammed pieces unless the table saw has come to a complete stop and the power switch has been turned to the OFF position and cord is unplugged NEVER attempt to cut stock freehand always use the rip fence or miter gauge ALWAYS make sure that the rip fence is properly squared to the saw blade to prevent kickback ALWAYS make sure that your saw is in a stable position Cutting heavy or long stock may alter the stability of the saw In the event that this may occur make sure that the saw should be firmly bolted to the floor ALWAYS be sure that if using a mobile base wheels are firmly locked before turning the saw on ALWAYS use a feather board and or hold downs to support your work piece when necessary MAKE SURE you have read and understood all the safety instructions in the manual and you are familiar with your table saw before operating it II you fail to do so serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions CX200 10 Table Saw FEATURES MODEL CX200 10 TABLE SAW WITH RIVING KNIFE As part of the growing line of Craftex woodworking equipment we are proud to offer the CX200 a 10
10. 0 RPM Maximum Width of 13 16 Maximum Depth of Cut 90 3 1 8 Maximum Depth of Cut 45 2 3 16 Maximum Rip to Right of Blade 50 Maximum Rip to Left of Blade 12 Dust Collection Ports One 4 Port Dimensions Length 82 x Width 41 x Height 40 Approximate Weight 590 Ibs CX200 CX201 Heavy Duty Table Saw Physical Features Extension Table Blade Height Hand Wheel Blade Height Lock ON OFF Magnetic Switch SETUP Before setting up your machine you should read and understand the instructions given in this manual The unpainted surfaces of this table saw are coated with a rust preventive waxy oil and you will want to remove this before you begin assembly Use a solvent cleaner that will not damage painted surfaces WARNING 6200 0201 is a very heavy machine do not over exert yourself For safe moving method use fork truck or get the helo of an assistant or friend UNPACKING The machine is properly packaged and shipped completely in crates for safe transportation When unpacking carefully inspect the crates and ensure that nothing has been damaged during transit Open the crates and check that the machine and the parts are in good condition Figure 1 Inverntory LIST OF CONTENST QTY JX Table SaW xu uuu un u
11. EAKDOWN CX200 CX201 BLADE GAURD PARTS LIST REF DESCRIPTION 315 ELASTIC PIN HEX HEAD BOLT sil lem 1 TUNU 322 SUPPORTING ARM 342 SPACER Gels 11 2_ PaanEApsongw 326 GUARD FLAT WASHER ae o feurmer I 331 SIDE GUARD RIVING KNIFE Far RMNGKNFEHOOKPLATE 1_ PAN HEAD SCREW HEX BOLT 2 ato 5946219 21 6 5 CX200 CX201 MITER GAUGE PARTS BREAKDOWN amp PARTS LIST _REF DESCRIPTION REF DESCRIPTION _401 MTERBAR 5 402 GB 1 2 408 SETSCREWM4 76 4 413 CAP SCREWM4 714 2 oae 2_ 405 MITER RING 415 FLAT WASHER 4MM 406 FLAT HD SCR 8 416 LOCK WASHER 4MM MITER BODY PIVOT PIN ET PHLP HD SCR M4 7 8 EU 408 MITERGUAGEBODY 1 418 MTERKNOB T 1 MITER STOP PIN KNOB FENDER WASHER 10MM 3 32 CX200 CX201 FENCE PARTS LIST _901 504 514 f sie 516 DESCRIPTION QTY DESCRIPTION GLIDE PAD 2 HEX BOLT M10 1 5 45 505 FENCE SCALE WINDOW 1 506 SETSCREWM12 1 75 15 4 507 PHLPHDSCRM5 80 2 508 LOCKWASHERSMM 2 509 INDICATOR 2 SPECIAL LOCKING NUT M12 511 SET SCREW 2 521 1 75
12. ION DUST CLIP 48 FLAT WASHER 4MM 3 49 LOCK WASHER 4MM 3 53 HEX NUT 8 554 SWITCH COVERSCREW 1 1 555 ON OF SWITCH CHINT 2 1 96 SWITCH BRACKET 1 68 HEXBOLTM 4x 12 2 69 BUTTON HD CAP SCR M5 8x16 2 2 20 CX200 CX201 TRUNION ASSEMBLY PARTS BREAKDOWN CX200 201 TRUNION ASSEMBLY PARTS LIST REF DESCRIPTION 1344 R CAP ACITO 134 5 102 HANDWHEELHANDLE 2 1346 102 1 HANDWHEEL 2 1347 108 SETSCREWMS 8x12 2 135 104 ANGLEPOINTER1 1 1 105 SETSCREWM5 8 6 71 137 106 ANGLEPOINTER2 1 198 107 CAPSCREWM 1 12 1 139 108 LOCKWASHEReMM 1 140 141 142 143 144 145 146 152 5 5 36 ANGLE SHAFT SET SCREW M6 1x8 129 BELT SPZ 625 SET SCREW 5 8 12 KEY 5x5x30 MOTOR 3HP 220V 1 PH 134 1 FAN CONER 134 2 MOTOR FAN 134 3 R CAP 25M 370V 1 3 4x3 153 154 155 157 158 159 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 BLADE 10 40T 178 BLADE ARBOR R COVER 28 179 180 181 182 183 184 185 186 187 188 195 196 197 198 199 200 5X5X30 201 202 20 20 20 20 207 208 209 210 211 213 214 215 216 217 218 219 220 221 222 223 224 225 226 230 231 CI 232 LOCK WASHER 4MM SET SCREW M4 7x12 23 TRUNNION 2 CX200 CX201 BLADE GAURD PARTS BR
13. ce WARNING DO NOT use the riving knife with dado blades If used the riving knife will be higher than the dado blade and the work piece will hit the riving knife Height Difference The riving knife should be installed with 1mm to 5mm height difference with the blade height It is recommended to keep 3mm to 8mm distance between the blade from the carbide tip and the riving knife 18 WORK PIECE INSPECTION Before cutting the work piece make sure to inspect it for nails staples small pieces of stone or metal and any other object which is dangerous to come on contact with the blade I the wood contains any of these objects and it comes in contact with the blade the object might fly and hit the operator or seriously damage the blade For a safe cutting method always inspect your work piece carefully before cutting and wear eye protection some woods with excessive twisting or wrapping are un stable while cutting This situation can be dangerous because during operation the work piece can move un expectedly which can either damage the blade or hurt the operator the wood is slightly cupped make sure the cupped face of the wood is held against the table or the fence If the bowed side of the work piece is held against the table or the fence there will be a great possibility that the work piece move unexpectedly while cutting and cause kickback or injury to the operator som
14. de the fence against the saw blade and push the fence handle down to lock it on the rails Place the tape scale on the fence and make sure the 0 is aligned with the red line on the pointer window and mark the 0 on the fence tube with a pencil Remove the fence and peel off the tape Align the 0 mark on the tape scale with the pencil mark on the tube and attach the tape scale on the tube IMPORTANT To get accurate cuts it is very important to attach the tape scale on the fence tube aligning the 0 perfectly with the pencil mark that you made Adjust the pointer window if required by loosening the two screws holding the pointer window to the fence and position it left or right INSTALLING BLADE GUARD Install the table insert and slide the Knurled knob out rotating it forward so that it engages the upper bracket Blade Guard Spreader Locking Pin Adjustment I Figure 24 Using knurled knob to secure the spreader Now slide the blade guard spreader down into the adjustment block and rotate the knurled knob to disengage the bracket The locking pin engages the hole in the center of the spreader Make sure the spreader is locked properly The blade guard should move freely and touch the table surface and should swing high enough to allow the work piece fed easily while cutting operation Figure 25 Blade guard installed CONNECTING TO A DUST COLLECTOR CX200 CX201
15. directly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as pro
16. e stock with large knots can damage the blade and wet stock will give a poor result WARNING The information above is just a guideline for you to understand how to cut a work piece with slight cupping If you are not sure and do not have any experience in cutting cupped stock do not cut it Failure to follow these instructions might bring personal injuries to the operator or serious damage to the blade OPERATIONS Before doing the operation make sure all the parts of the machine are assembled properly and you have done the test run Make sure you have read the manual and you are familiar using the table saw knowing all the safety features on this machine THROUGH CUTS The operation in which the saw blade cuts the work piece completely is called through cut Ripping cross cuts miter cuts and beveled cuts are examples of through cuts Work piece Awe 7 _ 6 _ Table Figure 30 Shows an example of through cut For clarity the blade guard assembly is not shown in figure 30 but for your safety it is highly recommended to use blade guard when performing through cuts NON THROUGH CUT The operation in which the work piece is passed over the saw blade and it does not cut the work piece all the way through its thickness is called non through cut Since the blade guard can not be used when doing
17. eid 2 V Extension Wing CX200 1 Figure 4 Minimum working space for CX200 amp CX201 PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock CX200 CX201 is equipped with a 220 V single phase motor To prevent electrical hazards have a qualified electrician ensure that the line is properly wired This appliance is for use on a circuit having a normal of 220 volts Make sure that the appliance is connected to an outlet having the same configuration as the plug If an adaptor plug is used must be attached to the metal screw of the receptacle 220 Volt Grounded Outlet Grfunding Pin Figure 5 220 Volts Outlet for CX200 CX201 WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded It is strongly recommended not to use extension cords with your CX200 CX201 Always try to position your machine close to the power source so that you do not need to use extension cords Incase II you really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage Your CX200 CX201 should be wired with a plug having 3 prongs to fit a 3 prong grounding receptacle as shown in f
18. features a 4 diameter dust port to connect to a dust collector When connecting to a dust collector use a proper sized hose and make sure all the connections are sealed tightly It is recommended to use a proper sized dust collector with the CX200 CX201 to ensure adequate dust collection Figure 26 Connecting to a dust collector WARNING The fine dust particles produced by the table saw can go into your lungs and cause serious respiratory problems Make sure to wear a dust mask and connect the table saw to a proper dust collection system while operating it 16 BASIC CONTROLS The basic controls of this machine are shown in the figure 27 Use the figure and read the text to understand what the basic controls of your CX200 CX201 are i A Blade Tilt ON OFF Hand Wheel Magnetic Switch Blade Height Hand Wheel Figure 27 Basic controls on CX200 CX201 Magnetic Switch The magnetic switch on your CX200 CX201 has a green button to turn the machine ON and a red button to turn the machine OFF when pressed Blade Height Hand Wheel is used to raise and lower the blade The hand wheel features a locking knob at its center which is used to lock the hand wheel If you want to adjust the blade height loosen the hand wheel lock and turn the hand wheel When the blade is at the desired height tighten the lock Blade Tilt Hand Wheel IL is used to adjust the an
19. g to lock the feet pu To install the fence place it on the rails on the right hand side of the blade and push the fence handle down to lock the fence on the rails Figure 20 Installing the fence on the rails Attach the magnetic switch to the front rail and secure it using screws and washers Figure 21 Installing the magnetic switch 14 INSTALLING THE SAW BLADE Remove the screw securing the table insert to the table and remove the table insert Raise the arbor all the way up using the blade height hand wheel located on the front of the saw and set the blade to 0 degree Remove the arbor nut and the arbor flange and install the 10 blade provided Make sure the teeth of the blade are facing the front of the saw Install the arbor flange and the arbor nut and tighten using arbor wrenches provided Figure 22 Installing the blade FENCE SCALE Before installing the fence scale on the rail tube determine whether you want to use the pointer window to the right or left side of the fence It is recommended to mount the pointer window to the right side of the fence so that the work piece does not cover the pointer window while cutting operation If the machine comes with the pointer window mounted to the left side of the fence simply loosen the screws on the pointer window and re install it on the right side of the fence Figure 23 Installing pointer window To Install the Fence Scale Sli
20. gle of the blade The hand wheel features a lock in its center which is used to lock the hand wheel II you want to adjust the blade angle loosen the locking knob and turn the hand wheel When the blade is at the desired angle tighten the lock TEST RUN Once you have assembled your machine completely it is then time for a test run to make sure that the machine works properly and is ready for operation During the test run if there is any unusual noise coming from the machine or the machine vibrates excessively stop the machine immediately and disconnect from the power source and investigate to find out the problem with your machine READ THE MANUAL Before starting the table saw make sure that you have read and understood the manual and you are familiar with the functions and safety features on this machine Failure to do so may cause serious personal injury During the test run you should make sure that the machine operates properly when turned ON Check all the safety features on the machine and make sure all the safety features work properly WARNING safety instructions given in this manual can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions BLADE GUARD The blade guard assembly your CX200 CX201 consists of clear polycarbonate shield spreader and anti kickback pawls The clear
21. h the bottom part of the T slots on the table Rear Fence Rail Figure 16 Installing rear fence rail CX200 EXTENSION TABLE Install the extension table between the front and rear fence rails securing it to the rails using hex nuts hex bolts and washers provided Extension Table Figure 17 Installing the extension table for CX200 Place a straight edge across the extension wing and the extension table and adjust the extension table so that it is flush with the extension wings and the main table CX201 EXTENSION TABLE Get an assistant to hold the extension table between the front and rear fence rails secure the extension table to the rails using hex bolts hex nuts and washers provided with the extension table Thread the foot pads into the legs as shown in figure 18 and do not tighten the jam nut at this time Figure 18 Connecting legs to each other Place the legs under the table and adjust the feet until the table sits properly on both legs and tighten the jam nut Secure the legs to the end of the table using cap screws and washers provided See figure 19 Extension Table Scr Place a straight edge across the extension wings and the extension table and level the extension table by adjusting the feet so that the extension is flush with the extension wings and the main table Once the table surfaces are flush with each other tighten the hex nuts on the feet up against the le
22. ide Side Adjustment Adjustment Bottom Adjustment Figure 38 Pairs of adjusting screws for spreader riving knife position To adjust the alignment Turn OFF the table saw and remove the cord from the power source Remove the table insert and loosen the two cap screws on the mounting block and adjust the set screws to move the spreader riving knife The set screws are to control the top side left amp right and bottom adjustment of the spreader riving knife Adjust the two side screws to an equal amount to move the front of the spreader riving knife left or right Now check the alignment using a straight edge as shown in figure 37 Once the spreader riving knife is in the correct position tighten the two cap screws on the mounting block TENSIONING THE V BELT The three V belts stretch with use and needs to be checked and_ tensioned properly as the table saw is used Turn the table saw OFF and remove the cord from the power source Lower the blade to the maximum and open the motor cabinet Loosen the hex nuts securing the motor as shown in figure 39 and move the motor slightly up and down Check the tension on each V belt and press the motor down to tension the belts Motor Mounting Hex Nuts Figure 39 Motor mounting hex nuts Once there is approximately 1 2 deflection the belts when applying moderate pressure using your finger re tighten the hex nuts Approximately 1
23. igure 5 Do not remove the grounding prong to fit it into a 2 pronged outlet Always check with a qualified electrician if you are in doubt 10 ASSEMBLY To assemble your CX200 201 read and understand the text and figures given Take the magnetic switch out of the saw cabinet and loosen the bolt securing the shipping brace and remove the brace Reinstall the bolt and washers and save the shipping brace Shipping Brace Figure 6 Shipping brace location Attach the cabinet door by inserting the door pins into the hinge sockets on the cabinet See figure 7 Figure 7 Installing the cabinet door Install the blade tilt hand wheel onto the hand wheel shaft and secure it using set screw provided See figure 8 oet Screw Figure 8 Securing the blade tilt hand wheel Now thread the hand wheel lock into the center of the hand wheel and tighten it Thread the hand wheel handle onto the hand wheel and tighten using a proper size wrench Lock Figure 9 Hand wheel lock and handle installed Install the blade height hand wheel in the Same manner Attach the dust port to the saw and secure it using the knob as shown in figure 10 Figure 10 Installing the dust port Remove the screws and washers from the edges of the main table and inspect the mating surfaces of the extension table and main table for any foreign material that can cause misalignment when assembled Make sure the
24. ng the table on the cabinet and adjust the table to get equal measurements on both sides of the blade Once the table is parallel to the blade re tighten the mounting bolts api Mounting Bolts Figure 36 Mounting bolts location BLADE GUARD SPREADER amp RIVING KNIFE ALIGNMENT The blade guard spreader and riving knife must be aligned with the blade for safe and accurate cutting operation I the blade guard spreader or the riving knife is not aligned with the blade the work piece will be pushed sideways during operation and increasing the risk of kick back Make sure the switch is OFF and check the spreader or riving knife alignment using a straight edge Raise the blade to the maximum height using the blade height hand wheel Place the straight edge against the top and bottom part of the spreader or riving knife as shown in figure 37 22 Top Alignment Figure 3 Using a straight edge to check the top and bottom alignment the spreader or riving knife is not parallel with the blade remove it and place it ona flat surface Check if it lays evenly on the flat surface along its length I the spreader or riving knife does not lie evenly bend it with your hands until it is straight The spreader or riving knife mounting position can be adjusted by adjusting the set screws located on the spreader riving Knife mounting block Spreader Riving Knife Mounting Block Top Adjustment S
25. nos atq 1 B Extension Wings 2 C Cabinet 1 D FENCO NINE TT 1 E Fence Rails amp Tube 3 WEIT 1 G Magnetic Switch 1 Figure 2 Inventory LIST OF CONTENTS QTY H Table Insert 1 I Blade Guard 8 Spreader 1 SG 1 Miter 1 O ceni 1 M Hand Wheel 2 Hand Wheel Lock 2 Hand Wheel Handle 2 Pi eater 1 Q Hardware Bag 1 R Fence Rail Tape Scale 1 CX200 amp CX201 EXTENSION TABLE CX201 Extension Table While doing inventory if you can not find any part check if the part is already installed on the machine Some of the parts come assembled with the machine because of shipping purposes U When setting up your machine you will 6 want to find an ideal spot where your table T saw will most likely be positioned most of the time Consider your complete work environment well as working CX200 Extension Table comfortability with the table saw before placing your machine in the ideal spot Figure 3 Inventory LIST OF CONTENTS QTY S Extension Wing CX201 1 T Legs GX201 72 uu u 2 U te s
26. of of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items will be returned to you pre paid by our choice of carriers e Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done e For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repairs 38
27. polycarbonate guard allows the operator to see the blade cutting the work piece during cutting operation The guard covers the blade on both sides and lifts up as the work piece is fed into the blade and returns to the table surface when the work piece has passed through the blade It prevents the wood chips to fly and injure the operator and it also prevents from accidental contacts of objects with the blade At the back side of the guard there is a metal plate called a spreader The spreader prevents the kerf of the work piece from pinching the blade and causing kick back The kick back pawls are designed such that they allow the work piece to move only forward During the cutting operation if the work piece moves backward the anti kick back pawls will dig into it and stop it Clear Polycarbonate RIVING KNIFE The riving knife is a metal plate which prevents the newly cut work piece from pinching at the backside of the blade and causing kickback Basically the riving knife does the same job as the spreader But the main difference is that the riving knife is installed below the blade height while the spreader is installed higher than the blade Height Difference Figure 29 Riving knife The riving knife is installed when doing non through cuts using a standard table saw blade and for the cutting operations when the blade does not cut all the way through thickness of the work pie
28. rtant Keep the area free of dust dirt and other debris in the immediate ALWAYS make sure that any tools used vicinity of your machine for adjustments are removed before operating the machine BE ALERT DO NOT use prescription or other drugs that may affect your ALWAYS keep the bystanders safely ability or judgment to safely use your away while the machine is in operation machine NEVER attempt to remove jammed DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs cutoff pieces until the saw blade has come to a full stop CRRFTEX 6 5 200 201 SPECIFIC SAFETY INSTRUCTIONS NEVER use a saw blade that has missing carbide teeth loose teeth or chipped or broken teeth NEVER stand directly in line with the saw blade when feeding stock into the Saw NEVER place your fingers or hands in the line of cut If you slip your hands or fingers may come into contact with the blade Always use a push stick when ripping narrow pieces NEVER allow visitors or helpers to stand in line with the saw blade ALL GUARDS must be in place while operating the table saw to ensure safety ALWAYS feed the stock smoothly Do not force or twist the work piece while cutting NEVER allow anyone to assist you by holding your work piece at the out feed end MAKE SURE before making any adjustments the switch is in
29. s To make bevel cuts rotate the blade tilt hand wheel to the desired angle looking at the tilt scale and lock the hand wheel by tightening the lock at the center of the hand wheel After that proceed to make the cut in the Same manner as in Cross Cutting See page 20 For more accurate cuts angles use a digital angle finder Model B2646 Model WR300 ADJUSTMENTS MAIN TABLE TO BLADE PARALLELISM Your CX200 CX201 will give a better result if the main table is parallel to the blade If it is not parallel the result you will get will be poor and low quality To check if the table is parallel to the blade use an adjustable square and measure the distance between the miter slot on the table and the edge of the blade front or back as shown in figure 35 Figure 35 Measuring the distance using an adjustable square Now lock the square in place and mark the blade with a marker where you made the measurement Rotate the blade so that the mark is opposite to the first position front or back and slide the square to check if the blade is at the same distance with the miter slot The measurement should be equal on both sides I the measurements are not the same the table needs to be adjusted parallel to the blade To adjust the table Make sure the switch is in the OFF position and the cord is unplugged from the power source Loosen the four mounting bolts shown in figure 36 securi
30. the work piece is called cross cutting Remove the fence and mark the work piece where you want to start the cut from and make sure the miter guide is at 90 position on the miter slot Place the work piece on the table so that the marked point is aligned 20 with the blade and the blade is cutting the waste side of the line Connect the cord to the power source and turn the table saw ON Let the blade to reach its full soeed and hold the work piece against the face of the miter gauge Slowly push the work piece with the miter gauge and until it is completely past the blade Let the blade come to a complete stop and remove the cut off work pieces Figure 33 Crosscutting operation MITER CUTS Miter cut is an angled crosscut performed in the same manner as crosscut using miter gauge Place the face of the miter gauge against the edge of the work piece and miter gauge bar across the face of the work piece Use the bar as a guide and mark the angle of cut with a pencil as shown in figure 34 Place the miter gauge back into the T slot and hold the work piece against the face of the miter gauge Push the work piece with the miter gauge slowly against the blade until the work piece is completely past the blade Figure 34 Marking the angle of cut BEVEL CUTS The CX200 CX201 blade can be tilted to the left between 0 and 45 by rotating the blade tilt hand wheel This feature of the saw allows making bevel cut
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