i-MOTION 3 Ins.indb - Bike
Contents
1. a torque of 30 40 Nm 266 350 in Ibs 25 f applicable mount the brake lever 5 between the two straps of the frame clamp 6 A The frame clamp must be seated on the frame with no play Use only self locking nuts Tightening torque 2 3 Nm 18 27 in lbs 8 i MOTION 3 June 2006 S RANTA MAINTENANCE AND CARE REMOVE AND FIT REAR WHEEL ir sure that the shifter is r uU set to the 1st gear LEJ e SCHEER the cable connection by hooking in the link 7 of the shift cable to the cable nipple 8 on the hub lide the plastic retainer 9 completely onto the cable stop bracket 10 SRAEM i MOTION3 June 2006 9 MAINTENANCE CLEANING AND CLEANING Your SRAM i MOTION 3 compo nents are well protected from external evironmental impacts However do not use water under pressure such as pressure wash ers or water jets for cleaning to ex prevent malfunctions due to water penetration During the winter season you should clean your bicycle in shorter intervals so that winter road salt cannot cause any dam age Do not use agressive cleaners Clean dirty chains before oiling Let cleaner set for only a few minutes and rinse with water Do not oil chain until completely dry x LUBRICATION The rear wheel hub is provided with permanent lubrication and maintenance free under normal conditions Regular lubrica2. ORAI MOTION user manual betriebsanleitung notice d utilisation EM handleiding brugsanvisning EM bruksanvisning EM GRAM These instructions contain important information about your SRAM i MOTION 3 System Please take the time to read these operating instructions carefully Your SRAM i MOTION 3 System is almost maintenance free Should you have any queries that are not answered in these operating instructions your qualified bicycle specialist will be pleased to help you Have a nice time and enjoy your SRAM i MOTION 3 Please note Precautionary measures which protect from possible accident injury or danger to life or which prevent possible damage to the bicycle Special advice to assist in the better handling of the opera tion control and adjustment procedures Copyright SRAM Corporation 2006 Publ No 5300 E D F NI Dk Sv Information may be enhanced without prior notice Released June 2006 SRAM Technical Documentation Schweinfurt Germany i MOTION3 June 2006 SRAT ITABLE OF CONTENTS THE SRAM i MOTION 3 SYSTEM 4 OPERATION 9 MAINTENANCE AND CARE ASSEMBLY OF COMPONENTS 12 TECHNICAL DATA zKfBFINFFA i MOTION3 June 2006 3 ITHE SRAM i MOTION 3 SYSTEM A modern bicycle derailleur should EH be sporty load shiftable intuitive to use and durable With the new i MOTION 3 SRAM delivers internal gear hub that meets a
3. lebar Window Indexed 22 3 mm Length min 150 mm Continuous cable housing pre assembled i MOTION June 2006 S RANT TECHNICAL DATA ool 6l I I II um inn El v E wee nons jepad UJIM uoisJ9A 19 GRATTA i MOTION3 June 2006 100000000000000000000000000000000000000000000000000000000000000000000000000 NN 9 E KA tet ett E NL NL NEL NL NE OE LE NE J KA NE M LOL M NOE 1 22 52 Li BOR Bo d h d o4 B oR Ode a P H B ok OR d BOR o B OH B B ROB OR o d HO P P oh R mme HGH mM B HW Ww HW B NH HW Ww HB NH NH W W M M H D Saa tan ek Raa ra aa pp 2202002220200 engt R aa fax 1 312 SRAM Eur Basicweg The Nethe phone 31 fax 31 3 Taichung SRAM phone 88 LE dodo od dodo Re e RR e RO RR Ro amp do BOR OR OR oh BR ae ee er ee ee fax 886
4. nd exceeds all these requirements i MOTION 3 shifter Intuitive gear indication high quality design i MOTION 3 gear hub Load shiftable Light shifting forces Shifting during stand still is possible Easy re start e g at a traffic light i MOTION 3 connecting link Easy wheel removal The gear adjustment remains unchanged i MOTION June 2006 z RANT OPERATION SHIFTING hift gears by turning the rotating grip You can shift while standing still or while riding your bicycle When approaching inclines shift down in good time The smoothest and fastest gear change happens when changing gears while pedaling with low force BRAKING On long and steep downhill roads simultaneously use rear and front brakes to avoid heating up of the brakes y Excessive heating of the hub with the back pedal brake may result in loss of lubricant and braking too hard This will lead to a trip to the repair shop Read the applicable user manual for each bicycle equipped with i BRAKE or band brakes SRAMM i MOTION3 June 2006 5 MAINTENANCE AND CARE GEAR ADJUSTMENT hift the twist shifter to the 3rd gear The shift cable must be with out play in 3rd gear That means it must be pulled out of the hub as far as it will go hile pulling the plastic re tainer 1 it should not be pos sible to pull the shift cable further out of the hub Shift cable has too much pla
5. procket side Thereafter mount the washer with rubber insert 5 to fix the the cable stop bracket 9 gt D SS y e 18 53 2 6 9 V D D A Ed Place the rear wheel into the rear frame 12 i MOTION3 June 2006 SRAT A SSEMBLY OF COMPONENTS lide one retaining washer each 6 onto each axle end The serrations of the retaining washer must bear against the dropout of the frame lign the cable stop bracket 7 parallel to the frame stay 8 a axle nuts 9 and tighten them alternately with a torque of 30 40 Nm 266 350 in Ibs f applicable mount the brake lever 10 between the two straps of the frame clamp 11 A The frame clamp must be seated on the frame without play Use only self locking nuts Tightening torque 2 3 Nm 18 27 in lbs SRAEM i MOTION3 June 2006 13 ASSEMBLY COMPONENTS ASSEMBLY SHIFTER lide the shifter 1 onto the handlebar lide the handlebar grip 2 onto the handlebar lign the shifter on the han dlebar grip and position the shifter according to your needs Tighten the clamp bolt 3 2 5 mm Allen wrench torque 1 7 Nm 15 in Ibs Never use lubricants or sol A vents to install handlebar grips Handlebar grips provide an axial safety function and may not become separated from the hand lebar Make sure that the shifter and brake lever function properly and are unobstr
6. tion will extend the chain s service life 10 i MOTION June 2006 s RANTA MAINTENAN REPAIR WOR REPAIR WORK Only a qualified bike dealer should perform any necessary work on the gear hub shifter and brakes Unauthorized work on your i MOTION 3 system could endan ger you and your warranty may become void Please contact your qualified bike dealer regarding any questions or problem you may have Back pedal brake If the back pedal brake is braking too hard the brake jacket has to be lubricated with special grease This work must be performed by a quali fied bike dealer Cable Change If a cable must be replaced shifter cable or brake cable contact your qualified dealer i MOTION3 June 2006 CE AND CARE K WEAR PARTS WEAR PARTS E Brake liners or brake jackets brake cables shift cables handlebar grips sprockets and bike chains are wear parts Please check these parts regularly and replace them timely 11 ASSEMBLY OF COMPONENTS ASSEMBLY HUB EN gt Spoke the hub as normal oM dust cover 1 onto the driver The curve must point to the outside Set the sprocket 2 onto the driver If an offset sprocket will be used mount the sprocket with the curve pointing to the outside grote the sprocket retaining ring 3 onto the driver Check proper seat of the retaining ring lide the cable stop bracket 4 onto the axle end of the s
7. twist shifter to the 1st gear play of the shift cable by turning the barrel adjuster 2 at the shifter Shift cable is too taut The shifter won t shift into 3rd gear or the hub doesn t shift in 1st gear or will permanently switch between 1st and 2nd gear Shift the twist shifter to the 1st gear Senn shift cable ten Shift the twist shifter to the 3rd sion by turning the barrel gear and check again until there adjuster 2 at the shifter isn t any play in the shift cable 16 i MOTION 3 June 2006 S RANTA ASSEMBLY OF COMPONENTS SRAEM i MOTION3 June 2006 17 TECHNICAL DATA GEAR HUB Speeds Brake Over Locknut Dim OLD Length L Ends Diameter ropout Width Dim A Holes Hole Diameter Hole Ref HR Flange Dist to OLD Total Ratio Gear jump 1 to 3 E Chainline CL e Dimension Sprocket Q m ES Shifter Tandem SHIFTER Shifter type Assembly location a Gear indication Barrel adjuster Clamp diameter Straight handlebar ends Cable laying 18 i MOTION 3 with back pedal brake 3 With back pedal brake 130 mm 168 and 178 mm M 10x1 min 4 mm 8mm 28 32 36 3 0 mm 70mm F 27 3mm F 27 6mm 186 36 36 44 0 mm straight spr 40 5 mm off set spr 16 17 18 T straight 19 20 21 T off set SRAM i MOTION 3 not suitable for tandems and transport bicycles i MOTION 3 shifter Twist shifter Right side of hand
8. ucted re adjust if needed Never ride without the handlebar grips The turning grip of the twist shifter could become loose This can result in severe injury Wo 2 gt x 14 i MOTION June 2006 SRAT SSEMBLY OF COMPONENTS ASSEMBLY SHIFT CABLE Make sure that the cable housing length is sufficient to allow an extreme turning angle Also consider the influence of adjustable handlebars and stems on the cable housing length asten the cable housing on the frame The cable housing must be movable at the fastening points Avoid tight bends when install ing the shift cable EX sure that the shifter is set to the 1st gear cas the cable connection by hooking in the link 1 of the shift cable to the cable nipple 2 on the hub lide the plastic retainer 3 completely onto the cable stop bracket 4 S RATTA i MOTION3 June 2006 15 INE COMPONENTS GEAR ADJUSTMENT br EH gt Shift the gears up and down re peatedly before setting the shifter so that the shift cable can settle hift the twist shifter to the 3rd gear The shift cable must be with out play in 3rd gear That means it must be pulled out of the hub as far as it will go hile pulling the plastic re tainer 1 it should not be pos sible to pull the shift cable further out of the hub Shift cable has too much play Shift the
9. y Shift the twist shifter to the 1st gear us 10010 play of the shift cable by turning the barrel adjuster 2 at the shifter Shift cable is too taut The shifter won t shift into 3rd gear or the hub doesn t shift in 1st gear or will permanently switch between 1st and 2nd gear Shift the twist shifter to the 1st gear 021656 shift cable ten sion by turning the barrel adjuster 2 at the shifter Shift the twist shifter to the 3rd gear and check again until there isn t any play in the shift cable 6 i MOTION3 June 2006 s RAITA MAINTENANCE AND CARE REMOVE AND FIT REAR WHEEL H REMOVING THE REAR WHEEL hift the twist shifter to the 1st gear ull the plastic retainer 1 off the cable stop bracket 2 e Sconnect tre shift cable by disengaging the link 3 of the cable nipple 4 EE Looser the axle nuts 5 and remove the nuts and the re taining washers 6 underneath them If applicable unscrew the frame clamp connection 7 of the brake lever Remove the rear wheel z SFA i MOTION3 June 2006 7 FITTING T WHEEL Place the rear wheel into the rear frame lide one retaining washer each 1 onto each axle end The serrations of the retaining washer must bear against the dropout of the frame lign the cable stop bracket 2 parallel to the frame stay 3 un the axle nuts 4 and tighten them alternately with
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