Burnham Alpine User Manual 103449-02 (Alpine)
Contents
1. A This appliance does not have a pilot It is equipped with an A Cet appareil ne comporte pas de veilleuse Il est muni d un dispositif ignition device which automatically lights the burner d allumage qui allume automatiquement le br leur Ne tentez pas Do not try to light the burner by hand d allumer le br leur manuellement B BEFORE OPERATING smell all around the appliance B AVANT DE FAIRE FONCTIONNER reniflez tout autour de area for gas Be sure to smell next to the floor l appareil pour d celer une odeur de gaz Reniflez pr s du plancher because some gas is heavier than air and will settle car certains gaz sont plus lourds que l air et peuvent s accumuler au on the floor niveau du sol WHAT TO DO IF YOU SMELL GAS QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Do not try to light any appliance Do not touch any electric switch do not use any Ne pas tenter d allumer d appareil Ne touchez aucun interrupteur ne pas vous servir des phone in your building t l phones se trouvant dans le b timent e Immediately call your gas supplier from a neighbor s phone Appelez imm diatement votre fournisseur de gaz depuis un Follow the gas supplier s instructions voisin Suivez les instructions du fournisseur e If you cannot reach your gas supplier call the fire department Si vous ne pouvez rejoindre le fournisseur appelez le service des incendies C Use only your hand to turn the gas control knob Never use tools I2. quip de l dispositif d allumage qui automobile 5 Turn the external boiler manual gas valve allume maticallyle br leur Ne tentez pas d allumer le br leur handle clockwise A to close the gas supply manuellement 6 Wait five 5 minutes to clear out any gas Then smell for gas 5 Tourner la chaudi re externe manuelle poign e amp en including near the floor If you smell gas STOP Follow B clapet a gaz dans le sens des aiguilles d une montre pour in the safety information above on this label If you don t smell gas fermer l offre de gaz go to the next step 6 Attendre cing 5 minutes pour laisser chapper tout le gaz 7 Turn the external boiler manual gas valve handle Reniflez tout autour de l appareil y compris pr s du plancher counterclockwise to open the gas supply pour d celer une odeur de gaz Si vous seutez une odeur de gaz 8 Turn on all electric power to the appliance 9 Set the thermostat to the desired setting 10 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician 7 or gas supplier ARR TEZ Passez l tape B des instructions de s curit sur la portion sup rieure de cette tiquette S il n y a pas d odeur de gaz passez l tape suivante Tourner la chaudi re externe manuelle compteur de poign e gt en clapet gaz ouvrir dans le sens des aiguilles d une montre le gaz approvisionnement 8 Mettez l appareil sous tens
3. if the service and maintenance procedure shown in Section XII of the Alpine instruction manual is not followed OUTER CONE Darker Transparent Blue BURNER SURFACE Orange Glowing Fibers Carbon soot in or near the burner compartment area is an indication of a potential carbon monoxide hazard If carbon is found immediately follow instructions TO TURN OFF GAS TO APPLIANCE in Figure 2 and contact a ualified gas service technician to correct the roblem before placing the boiler back in service y INNER CONE ru Well Defined 4 Bright Light Blue NOTE 1 HIGH FIRE FLAME PATTERN SHOWN 2 INNER amp OUTER CONES MAY NOT EXIST ON LOW FIRE Figure 3 Burner Flame All Alpine Series Repair Parts may be obtained through your local U S Boiler Wholesale distributor Should you require assistance in locating a U S Boiler distributor in your area or have questions regarding the availability of U S Boiler products or repair parts please contact U S Boiler Customer Service at 717 481 8400 or Fax 717 481 8408 Important Product Safety Information Refractory Ceramic Fiber Product Warning The Repair Parts list designates parts that contain refractory ceramic fibers RCF RCF has been classified as a possible human carcinogen When exposed to temperatures above 1805 F such as during direct flame contact RCF changes into crystalline silica a known carcinogen When disturbed as a
4. peut tre coup e ne pas couper ni d brancher l alimentation lectrique de la pompe Fermer plut t le robinet d admission de gaz l ext rieur de l appareil Do not use this boiler if any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water Like all central heating appliances this boiler is equipped with safety devices which could cause it to shutdown requiring service to restore normal operation Where such a shutdown could result in damage from low temperatures such as frozen pipes do not leave the heating system unattended during cold weather unless alarms or other safeguards are in place to prevent damage A General 1 This manual covers the proper care and use of the AlpineTM Condensing High Efficiency Gas Fired Boiler Instructions to safely operate and shut down this boiler are shown in Figure 2 on page 5 as well as on a label affixed to the boiler Control locations shown in Figure 1 Alpine boilers use an electronic means built into the ignition system to extinguish the burner in the event that flames exit the combustion chamber If the boiler fails to fire call a qualified gas service technician to diagnose and correct the problem Alpine boilers are equipped with a safety feature which will shut down the burner in the event that there is a blockage in
5. result of servicing or repair these substances become airborne and if inhaled may be hazardous to your health AVOID Breathing Fiber Particulates and Dust Precautionary Measures Do not remove or replace RCF parts or attempt any service or repair work involving RCF without wearing the following protective gear A National Institute for Occupational Safety and Health NIOSH approved respirator Long sleeved loose fitting clothing Gloves Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard used RCF components by sealing in an airtight plastic bag RCF and crystalline silica are not classified as hazardous wastes in the United States and Canada First Aid Procedures e If contact with eyes Flush with water for at least 15 minutes Seek immediate medical attention if irritation persists If contact with skin Wash affected area gently with soap and water Seek immediate medical attention if irritation persists If breathing difficulty develops Leave the area and move to a location with clean fresh air Seek immediate medical attention if breathing difficulties persist Ingestion Do not induce vomiting Drink plenty of water Seek immediate medical attention
6. USER S INFORMATION MANUAL ALPINE CONDENSING HIGH EFFICIENCY GAS FIRED HOT WATER BOILER If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier A AVERTISSEMENT Assurez vous de bien suivre les instructions donn es dans cette notice pour r duire au minimum le risque d incendie ou d explosion ou pour viter tout dommage materiel toute blessure ou la mort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflam mables dans le voisinage de cet appareil ou de tout autre appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ e Ne pas tenter d allumer d appareils e Ne touchez a aucun interrupteur Ne pas vous servir des t l phones dans le b timent o vous vous trouvez e Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fourniss
7. eur e Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incendies L installation et l entretien doivent tre assur x par un installateur ou un service d entretien qualifi ou par le fournisseur de gaz US Boiler Company 103449 02 4 14 The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels Indicates an imminently hazardous situation Indicates a potentially hazardous situation which if not avoided will result in death serious which if not avoided may result in moderate or injury or substantial property damage minor injury or property damage WARNING NOTICE Indicates a potentially hazardous situation Indicates special instructions on installation which if not avoided could result in death operation or maintenance which are important serious injury or substantial property damage but not related to personal injury hazards Basic Operation and Maintenance There are no user serviceable parts on this boiler Attempts to service this boiler by someone other than a qualified gas service technician could void the warranty cause property damage personal injury or loss of life Should overheating occur or the gas supply fail to shut off do not turn off or disconnect the electrical supply to the pump Instead shut off the gas supply at a location external to the appliance En cas de surchauffe ou si l admission de gaz ne
8. f the knob will not turn by C Ne poussez ou tournez la manette d admission du gaz qu la main hand don t try to repair it call a qualified service ne jamais utiliser d outil Si la manette reste coinc e ne pas tenter de technician Force or attempted repair may result la r parer appelez un technicien qualifi Le fait de forcer la manette in a fire or explosion ou de la r parer peut d clencher une explosion ou un incendie D Do not use this appliance if any part has been under water D N utilisez pas cet appareil s il a t plong dans l eau m me Immediately call a qualified service technician to inspect the partiellement Faites inspecter l appareil par un technicien qualifi appliance and to replace any part of the control system and any et remplacez toute partie du syst me de contr le et toute commande gas control which has been under water qui ont t plong s dans l eau ES OPERATING INSTRUCTIONS INSTRUCTIONS DE FONCTIONNEMENT i 1 STOP Read safety information above on this label 1 ARR TEZ Lisez les instructions de s curit sur la portion 2 Set the thermostat to lowest setting sup rieure cette tiquette 3 Turn off all electric power to the appliance 2 R glez le thermostat la temp rature la plus basse 4 This appliance is equipped with an ignition device which 3 Coupez l alimentation lectrique de l appareil automatically lights the burner Do not try to light the burner by hand 4 Cet appareil est
9. ion 9 R glez le thermostat la temp rature d sir e 10 Si l appareil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz OPEN OUVERT CLOSED FERME EXTERNAL BOILER MANUAL GAS VALVE LA CHAUDI RE EXTERNE MANUELLE DE CLAPET GAZ BE TO TURN OFF GAS TO APPLIANCE COMMENT COUPER L ADMISSION DE GAZ IE DE L APPAREIL 1 Set the thermostat to lowest setting 1 R glez le thermostat la temp rature la plus basse 2 Turn off all electirc power to the appliance if service is to be 2 Coupez l alimentation lectrique de l appareil s il faut proc der l entretien performed 3 Tourner la chaudi re externe manuelle poign e en clapet gaz dans le 3 Turn the external boiler manual gas valve handle clockwise sens des aiguilles d une montre pour fermer l offre de gaz to close gas supply Figure 2 Lighting Instructions User Maintenance NOTICE The Alpine has a heat exchanger made from a special stainless steel alloy which can be severely damaged by frequent additions of water or by the addition of boiler water additives which are not designed for use with stainless steel boilers If it is necessary to add water to the boiler have a service technician check the system for leaks Do not add any chemicals to the boiler not listed in Section X of the Alpine Warranty is void
10. l components Inspect flame for true yellow tipping Adjust thermostat to highest setting to turn on boiler and view flames through observation glass with front door removed On high fire the flame should be stable and mostly blue No true yellow tipping should be present however intermittent flecks of yellow and orange in the flame caused by dust in air are normal See Figure 3 If the burner flame looks satisfactory adjust thermostat to normal setting and reinstall boiler front door On an annual basis have a qualified gas service technician perform a more detailed inspection of the burner heat exchanger controls and vent system and provide maintenance as specified in the Installation Operating and Service Instructions Transformer SAGE2 Control Display Programmed Limit Sensor Water Temp Sensors Pressure Switch Flue Temp Sensor Figure 1 Control Locations shown with optional concentric vent collar Alpine Series Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE OPERATING POUR VOTRE SECURITE LISEZ AVANT DE METTRE EN MARCHE WARNING you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life AVERTISSEMENT Quiconque ne respecte pas la lettre les Instructions dans Ta pr sente notice risque de d clencher un Incendie ou une explosion entra nant des dommages des blessures ou la mort
11. the vent system In the event that the boiler fails to function and the boiler is vented through an outside wall accessible from the ground inspect the vent terminal on the outside wall for a blockage such as a bee s nest or ice If a blockage is found the burner should ignite approximately 30 seconds after the blockage is removed If no blockage is found or if the terminal is inaccessible from the ground the problem must be diagnosed and corrected by a qualified gas service technician Asphyxiation Hazard In the event that the removers refrigerants and cat boxes Traces of these chemicals can be drawing into the boiler causing severe corrosion damage to the boiler and or objectionable odors e Keep the boiler room ventilation openings open and unobstructed e Do not expose the boiler to large amounts of dust such as that generated by drywall construction or woodworking 2 On a monthly basis If any of the below listed conditions is found follow instructions TO TURN OFF GAS TO APPLIANCE in Figure 2 and contact a qualified gas service technician to correct the problem before placing the boiler back in service Failure to correct these conditions could result in property damage personal injury or loss of life Inspect vent and combustion air intake terminals for obstruction or damage due to impact or excessive temperature e Inspect vent and combustion air exterior wall penetrations to be sure they are wea
12. ther tight e Inspect the vent and combustion air intake system for obstructions loose joints condensate leakage sags in horizontal runs of pipe corrosion or other deterioration e Inspect flue temperature sensor cap at boiler rear ignition system on an Alpine boiler does not permit the boiler to fire there is either a problem with the ignition system or a problem with the vent system Call a qualified gas service technician to diagnose and correct the problem Ashutdown of the burner due to the pressure switch is an indication that there is a problem with the vent system such as a blockage The boiler pressure switch should only be reset after a qualified gas service technician has diagnosed and corrected the venting problem that caused the pressure switch to open B Maintenance 1 On a continuous basis e Keep the area around the boiler free from combustible materials gasoline and other flammable vapors and liquids e Keep the area around the combustion air inlet terminal and the area around the boiler free from contaminants including all sources of hydrocarbons such as bleaches fabric softeners chemicals sprays cleaners paint paints paint for leakage and deterioration e Inspect water and gas lines for leaks e Remove boiler front door and inspect for carbon soot in or near the burner compartment condensate drain leaks or blockage or deterioration of the visible controls wiring or sheet meta
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