D Series User Manual
Contents
1. A Shroud Down Left clicking on this button will raise or lower the dust shroud on the spindle B Pins Up Left clicking on this button will raise or lower the pop up pins on the sides of the table C Vacuum 1 On Left clicking on this button will turn Vacuum 1 on if it is connected D Vacuum 2 On Left clicking on this button will turn Vacuum 2 on if it is connected Shroud Down and Pins Up will only function if 90lbs of compressed air connected to the machine Vacuum 1 and 2 send 220 volts to the starter coil of the vacuum pump thus activating the pump 14 htto support technocnc com Phone 516 328 3970 D Series USER MANUAL Techno System D Menu Screens The sections highlighted below are the Menu Screen options of the interface The user can switch to these screens by clicking on the corresponding button A Offsets Left clicking on this screen will open the Offset Menu In this menu the user can save multiple offsets and apply them to the coordinate system B I O Left clicking on this screen will open the Input and Output screens These screens will show the states of the inputs and outputs These screens are for observation only C Tool Left clicking on this screen will open the Tool Menu In this menu the user can store tool lengths and change tool numbers 15 http support technocnc com Phone 516 328 3970 f Series USER MANUAL Techno System E Coordinate System The sect2. Click on the E stop Reset Button to remove this warning 10000 i The Axis not referenced error will appear Click on Home and all the axes will move to their home position If any errors remain on the screen i e Low Air Pressure rectify the problem and click on Reset Errors to remove the message The machine is now ready to be jogged Note Pressing HOME ALL will move the machine to the front left corner of the table This must be done every time the machine boots up Once the machine is in the Home position it has a reference point from which it can pick up tools and locate offsets htto support technocnc com PREGAN HOLD Reset Errors 10 Dam a tas sees sts ss 7 TOOL ORIGIN N O oke OO Ai CETHE sprda Coolant okm fom tn on Phone 516 328 3970 USER MANUAL D Series techno ead sytem 2 2 Screen Callouts PROGRAM Cut Speed 100 0 9 00 COORDINATES Eis XC 14 229 Spinde Speed 125 0 Kg 2061 IDLE m SE Z 6 810 B Eee n TOOL HOLD esti m START Spindle Coolant ORIGINNO O lo OFF Return To on on Z offset Oo _OO dies eA G CODE File Setup Help Foam oe 1 i E Handwheel yer we Home All SHROUD Screens meee DOWN 13 PINS OFFSE i gt gt fe Speed 55 0 ooo I UP e Yacu i coum a am 1 0 og Step E TE i l 1 0000 a 20N Tool Above is the main screen of the D inte
3. tn je Heni i oee o cin PPIE imm GCE iiia sap H pM E etn S t eee Gail c m Me ra The origin is now set If you click reset the coordinate system will switch back to Work system and the tool offset will be removed Identifying the Tool in the chuck and clicking Apply ORI will enter the values again 30 htto support technocnc com Phone 516 328 3970 MD Series USER MANUAL Techno A system 3 4 Preparing a G Code File The g code file must be copied into the programs folder on the PLC directory There is a shortcut to this on the main desktop When operating in virtual XP mode the USB stick is activated by pressing USB on the top of the screen Drag your files from the USB to the desktop icon Files must be no more than 8 characters in length Folders can be copied in to the programs folder but make sure the file G600 is in the same folder as your file This data must be in the g code file if the correct post to Osai D machine is used in the CAM package then it will be entered automatically Data For a Osai G code File Start of File G70 Programming in Inches G90 Absolute Programing G40 Disables Cutter Diameter compensation G80 Disable Can Cycles G17 Circular interpolation on XY plane G27 Continuous sequence operation with automatic speed reduction on corners M143 Edge Pop Up Pins Down M49 Dust shroud down G600 Loads a set of parameters into controllers amplifi
4. Handwheel The machine is controlled by the handwheel on the side of the machine Continuous The machine is controlled by placing the mouse over the arrows on the screen and left clicking Speed is controlled by the Jog Speed Bar Step Similar to continuous however with every mouse click the machine moves a distance determined by the Jog Step Bar A mode MUST be selected in order for the machine to move The selection box to the left of the text indicates what mode is selected PROGRAM ut Speed t00 0 0 00 COORDINATES Bos CX 14229 __ Spindle Speed 125 0 Ba 20611 7 PAS eee CYCLE TOOL ae tt RESET RESET Spindle commana r Enable Handwheel AUTO uane Return To Edt on control STEP MODE BLOG Profil a A l G CODE File Saup Help Handwheel yem Continuous er Hone Al oma Rean Screens swe 8070 PINS OFFSETS INGLE eee ee oe za m uo ORT Gavia i A 20N Tool Increase or decrease the jog speed Click on the box beside the by pressing the blue or box mode name to select it Speed is shown in of maximum speed Actually speed is displayed when the machine is running Increase or decrease the Jog step by pressing the or box Step size in inches will be shown Note You cannot change tools or save origins while in Handwheel jog mode 25 http support technocnc com Phone 516 328 3970 USER MANUAL
5. USER MANUAL Techno System 2 1 4 Software start up Once the PC has started the Boot Controller software will start automatically If it does not double click on the Boot Controller Icon on the desktop If no text appears in the box after 30 seconds check that the light for the controller is on and that the network cable from PC to Osai controller is connected If not connection occurs see the Fault Finding section in the Appendix Arhan IB TomiF i Ae D p ey Boot controller bani ie Se Soar Moda uy vee loaded and eaor s O o machine If the Boot Controller does not start after a minute and the message CNC is waiting for a BOOT mode directive appears on the screen then normal mode needs to be selected Click on the Mode Icon and select Normal aagi y EEEE ETIEE EE TE ee ode SC aerneched jRapie Ij OD be eettisg for a OCT mode directive If the machine is Sono Starting from a Meleda fresh PC boot then Egma Fu mode Normal mode will automatically be selected http support technocnc com Phone 516 328 3970 Series USER MANUAL PROGRAM 2 1 5 Interface Starts The interface screen will now open There will be a warning message saying Emergency Stop Active Techno System PLE ee CG os ee eee a ee r i ri x Speed 175 0 5 ka 7 ai Z TOOL ORIGIN no O Zobe 0 O0 14 229 06 6 B10 Spindle Coolant alt EHT G COCE File
6. f Series USER MANUAL Techno A system l ee lt i h This manual will provide unpacking maintenance and user guide for running the D Series CNC Router It is suggested that the operator keep this manual by the machine This will provide the most important information pertaining to the running of this machine 2013 04 2014 http support technocnc com Phone 516 328 3970 USER MANUAL 2 Series Tech no A system 1 1 Table of Contents eee General Installation Instructions 1 1 Contents 1 2 Safety Instructions 1 3 Correct Colleting 1 4 Electrical and Pneumatic connections 1 5 Vacuum Pump connections i oer Machine Start Up and Screen Functionality 2 1 Start up Procedure 2 2 Screen Callouts 2 3 File System Network TU A Operating Tutorials 3 1 Jogging the Machine 3 2 Learning Tool lengths 3 3 Saving an Origin 3 4 Preparing a g code file 3 5 Running a g code file 3 6 Machine Origin Working Origin amp Offsets TV ws seas Advanced Tutorials 4 1 Using Block to Block Function 4 2 Mem Search 4 3 Return to Profile 4 4 Setup parameters 4 5 Backing up the PLC Amp Machine Lubrication 5 1 Lubricating the X Y Rack and Pinion 5 2 Lubricating the X Y Z Rails 5 3 Lubricating the Z Ballscrew 5 4 Recommended Lubricants se Appendix 6 1 Fault Finding Error Messages Warranty htto support technocnc com Phone 516 328 3970 OPERATING INSTRUCTIO
7. Dynamic Limits NCOOO1 Prac 1 Enable Look ahead Max Deviation Angle Velocity Factor D E Dynamic Limits will effect the smoothness of the machine See the Osai Amp manual for more details on these values 39 http support technocnc com Phone 516 328 3970 USER MANUAL f Series Techno A system Program Setup MCOO01 Proc 4 1 INCH Block delete ehotional coop Mod Feedrate bypass Rapid override contral Disable program scroll Stock aboar O 0 Rotation angle 0 0 Horizontal axis a i Vertical axis v Program setup will allow adjustments to the g code file Block Delete will delete a highlighted part of a g code file Feed rate bypass will override the programmed feedrates and use the percentage feed on the main screen Disable program scroll will stop every line of g code appearing on the screen Optional stop will disable any MO1 commands in the g code file Rapid Override control will allow speed to be overridden when the file is running 40 htto support technocnc com Phone 516 328 3970 gt SAAT Tech no system Probe Setup MCO001 Proc 1 INCH Aopneaacn Tolerance Safety Tolerance Peeguring Feed Horizontal Shift Werhical Shir Probing Models Probe setup controls the way the tool offsets are learned and should not be adjusted Cirde Endpart Toleranos agi Ful rcl Threshold 0 001 Bre Modalty E Set accuracy will adjust
8. G Hold Pressing hold during an operation will cause the operation to be aborted H Coordinates System This displays the system coordinates and active origin etc 23 http support technocnc com Phone 516 328 3970 USER MANUAL f Series Techno faye System Section 2 3 File System Network System The PC is connected to the OSAi controller by a ethernet cable The interface communicates in real time with the Osai controller via ether net cable to allow jogging and other manual functions In order to run g code files the OSAI controller they must be copied onto the OSAI controllers hard drive The osai controller is identified as a network drive called Y nc0001 UPP and X nc0001 USR G code files must be copied into the UPP Programs folder in order for the Osai controller to locate and run them For convenience there is a shortcut to this folder on the desktop of the con trolling PC This folder can be called Programs or G code Files In order to run a g code file it should first be dragged into this folder and then accessed through the interface NOTE The OSAI controller runs in a linux type operating system and sub sequentially file names can only be 8 characters long and they are case sensitive 24 htto support technocnc com Phone 516 328 3970 Series USER MANUAL Techno faye System SECTION II Operating Tutorials 3 1 Jogging the machine The machine has three jog modes
9. a wus awry es 14 225 oO interface by CHANGE TOOL n val EA 20 614 i i clicking activate gue s Ge S avo _a See S IDENTIFY TOOL u 3 OPAN aja daa Eaa e Offset Menu and m SE en e otie 0 000 in the g code FENS a lt 5 prear 9 099 by using the zie m function RR PR eee eee a Pec nen Wai A ome oaa One s eae ane the fA ae d TE ws HOLD Tod offset number T M YEE wsi s arste wp E E UT li sarr Lo _ Handwhee sree Continuous vol am oan E RESET MAIN 35 http support technocnc com Phone 516 328 3970 USER MANUAL 2 Series Tech no system SECTION IV Advanced Tutorials 4 1 Using Block to Block Functions Block to block function will allow a particular mnocnam Gara section of a g code file to be run For this a function to operate the g code file must have om line numbers in the following manner OE a N100 G0X35Y10 ea a AREY Spin N101 G1X35Y0 AO ReumTo Edt o etc STEPMODE rae wien When Block to Block is clicked the user will be asked to enter the Starting block Number and A lii a E torkih the ending block number Once the blocks are selected click ok Pressing cycle start will run the section of g code file selected NOTE Running a file from block to block will ignore all other parts of the file This means a spindle on command Tool change and origin must be called at the start of the block if a part is to be cut This informatio
10. f Series techno ea system MDI mode stands for Manual Data Input Activate this mode by clicking the icon in the Jog box MDI When this mode is selected a Test box will appear G code commands can be entered in this box then clicking Cycle Start will run the command Eg GO X10Y10 in the box then Cycle start will move the machine to X10 Y10 M3 S18000 will turn on the spindle at a speed of 18000rpm M5 will turn off the spindle UAO 03 will activate Origin 3 M6 T4 will pick up tool 4 26 htto support technocnc com Phone 516 328 3970 MD Series USER MANUAL Techno faye System 3 2 Learning Tool Lengths Tool lengths will record how long the tools in the holder and record the offset value This will allow multiple tools to be used in a single file Tool Locations should be pre learned from the factory if the Tool locations are incorrect see Learning Tool Locations section of the appendix To learn tool lengths Click on Tool in the main screen of the interface Place the router bits in the tool holders ensuring that they are secure Place the tool holder in the chuck This can be done manually by pressing the green button on the side of the spindle placing the tool holder in the spindle and releasing the button Or if the tool is in the tool stand pressing the corresponding button under the Manual Tool Change bar in the Tool Screen Warning take note of the T OFFSET number If it tries to return a tool to
11. 21 22 IMPROPER OR UNSAFE OPERATION OF THE MACHINE WILL Stay alert at all times when operating the machine Always wear safety goggles Do not wear loose fitting clothing when operating machine Long hair should be protected Always maintain proper balance and footing when working around the machine Maintain equipment with care Keep cutting tools clean and sharp Lubricate and change accessories when necessary Cables and cords should be inspected regularly Keep controls clean and dry Before using check for damaged parts An authorized service center should perform all repairs Only identical or authorized replacement parts should be used Remove any adjusting keys and wrenches before turning machine on Do not operate the machine unattended Follow all safety instructions and processing instructions in the MSDS for the material being processed Use proper precautions with dust collection systems to prevent sparks and fire hazards Make sure to have proper fire extinguishing equipment on hand at all times PREVENT FIRE HAZARDS by using the proper feeds speeds and tooling while operating your machine For example setting feeds and speeds too low and or using dull tool bits creates friction at the material The friction generates heat which can result in a fire that can be drawn through the vacuum table or dust collector without warning Fire hazard from friction heating caused by dull tools is possi
12. Reference Axis ER Offset Number H 7s Z Offset Update Auto Touch Off ee Mr EEE RESNE OFSA OFsnS OFST amp Slt OFFSITE MDI Identify or Change Tools by pressing these buttons 0 is an empty chuck 28 htto support technocnc com lt _ ORIGIN NO This displays the Tool that is in the chuck 1 means no offset is applied 1 1 means offset is applied Phone 516 328 3970 USER MANUAL f cries Techno BA system 3 3 Saving An Origin Setting XYZ zero position When setting an origin make sure the correct tool is in the chuck and this tool has been identified The T OFFSET box in the top right hand side of the screen should be 1 1 or 2 2 etc for whatever tool is in the chuck If the TOFFSET box only reads one digit the tool must be identified in the Tool screen See Tools section for instructions in how to do this XYZ zero position is the location point on a drawing in a CAD CAM package where X Y and Z all equal zero Generally XY zero is on the bottom left corner and Z zero is the top of the part In fig 3 3a the letters to be cut are located away from the XY zero To set the Origin Move the machine to the location on the table you want to set as XYZ Use the handwheel for precision COORDINATES Once in position switch i game axl wa to Continuous Jog mode ik v 20 511 Note You cannot save an origin eae ait 5810
13. an occupied tool location it can cause damage to the tool stands When a tool is in the spindle place the Touch Off pad that is mounted to the gantry under the Tool make sure this is placed on a solid surface that will remain constant for all the tools you learn Click Reset to remove any offsets Click OFST Where is the number of the Tool you have in the chuck The machine will go to Top of the Z travel then slowly move down to the pad It will touch the brass colored section of the pad retract then move down again to confirm the value Repeat this procedure for the other tools Tool Lengths are now learned 2 http support technocnc com Phone 516 328 3970 Series USER MANUAL Techno System iTool Offset Preset TOOL MENU a Reference Axis CHANGE TOOL ie 5 E ee Eef a Kasy mao saf owe pe va Xx ae Offset Number zk IPEM ERSO pea 7 6 810 Se gt Sth RS EE aed a BRA EA ee oe e Tool Tip Position 0 000 jos B g Dia offset 0 000 x offset 0 000 Conical TOOL E O a onset 0 000 aie ee ee zZ offset 0 000 Offset Update Auto Touch Off OSIL OFSI2 OFST3 ss HOLD orsta OFSTS OFsT 6 an Handwheel Errors Continuous Hemd ee RESET If jogging the machine make sure one of these buttons is clicked otherwise it will not move Tool Offset Preset
14. eres Tech no faite system 4 4 Setup Parameters Certain parameters for a G code file can be changed from the Set up window in the interface Any changes here are cleared when Reset is pressed in the main screen H OSAI PrecessCentrofler techms_main Fi Depay Saki Egi Cron Tod Part Program Uike 7 Lams PaT Carini Lire Proy me Cut Spe Click on Setup and fase E the drop down menu Dry lun Kpindle will appear SAAN glial nE ee A CYCLE taser tes START RESET Spind Manual Set Up NCO001 Proc 1 INCH Jog Raturniyog Ing mode select C Auto Manual Skip Tool i l Tod direction Manual Set up will allow the user to change the Jog step size Checking auto will mean the machine will jog the full step size when the jog arrow is pressed once Checking Manual will mean the machine will only jog while the arrow is held down When it reaches the step size it will stop and the user will have to release the button and press again All the other options on this window are disabled 38 htto support technocnc com Phone 516 328 3970 USER MANUAL f cries Tech no system Dynamic Parameters MCOOO1 Proc 1 Enable FF GO4 Dwel Time EE Spnde linwk RPM Tap Retract Feed Gb 100 Dynamic parameters will allow adjustment in canned drilling cycles See the Osai G code manual for more details on canned cycles
15. incorrect IF YOU RUN THE PUMP BLOWER CONTINUOUSLY IN THE WRONG DIRECTION THE VANES WILL BE DAMAGED QDODODDODODOOODODOO DO OCOD DOR JPOP JO JO FO FO JODO DOP SS DPJO JODO JOO JOC DO DOP JODO PO JO JO JO PO SOY 7 http support technocnc com Phone 516 328 3970 Q DOOOODOOOOOOOOOOH POOOOOOOOOOOCOO QO USER MANUAL 2 Series Tech no system Section II Machine Start Up and Screen Functionality 2 1 Start up Procedure 2 1 1 Turn the Main power switch to the ON Position 220 volts should have been attached to this switch by an electrician Fig 2 1 1 2 1 2 The red light on the front of the machine will light up this indicates that 220 volts is coming into the machine Press the Power On button to start the system Fig 2 1 2 2 1 3 The Power on and System power light will light up indicating that power has been applied to the controller system and the motors Press the Computer Power button to start the PC This will only light temporarily Fig 2 1 3 The PC will start to boot Currently the Osai controller will only operate in Window XP mode If the PC has a later version of windows installed the system will have to boot up and then start running virtual Windows XP This will happen automatically please be patient as this occurs rower o E stop Turns off off Power OSAI Power controller motor On Switch and spindle 8 htto support technocnc com Phone 516 328 3970 D Series
16. is a percentage of the max jog speed 800ipm for manual jog mode C Step The machine will move by an exact amount as specified by Jog Step when the arrow button is held down with left click D MDI Manual Data Input this opens a text box that will allow the user to manually enter a line of g code and have it executed E Jogging Arrows By left clicking on these arrows the machine will move in the corresponding direction These arrows are only functional if Continuous or Step mode is active F Reset Errors This will remove any warning error messages that appear on the screen 12 htto support technocnc com Phone 516 328 3970 D Series USER MANUAL Techno System B Homing Functions The sections highlighted below are the Homing Functions of the interface A Home All When this button is left clicked all the axes will move to the home position The Z axis will first move up to its limit then the X and Y axes will move simultaneously B Single Axis Home When this button is left clicked each axis can be homed separately When the button is active the user then clicks on the arrow key for the axis to be homed to enable the operation 13 http support technocnc com Phone 516 328 3970 D Series USER MANUAL Techno System C Pneumatic amp Electrical Controls The sections highlighted below are the buttons that control the pneumatic and electrical outputs for the controller
17. light will not come on it will need to be replaced Syntax Error when loading a g coae file here is an unrecognized command in the g code file Use the correct post inthe CAM package and output the file again 48 htto support technocnc com Phone 516 328 3970 f Series USER MANUAL Techno System LIMITED WARRANTY AND REPAIRS WARRANTY WARRANTY All Techno mechanical components are warranted against manufacturer s defects in material and workmanship for a period of one 1 year from the time of shipment from Techno facilities All Techno electrical components are similarly warranted for a period of one 1 year from the time of shipment from Techno facilities Techno s sole obligation under this warranty is limited to repairing the product or at its option replacing the product without additional charge provided the item is properly returned to Techno for repair as described below The provisions of this warranty shall not apply to any product that has been subjected to tampering abuse improper setup or operating conditions misuse lack of proper maintenance or unauthorized user adjustment Techno makes no warranty that its products are fit for any use or purpose to which they may be put by the customer whether or not such use or purpose has been disclosed to Techno in specifications or drawings previously or subsequently provided and whether or not Techno s products are specifically designed and or manufact
18. me OFFSETS t qu og Speed 550 owo AXISHOME mrri UP is Si Yam 10 Ve le ger am tat Locate the File you want to load Left click on the file Click Activate to load it to the machine Close the window by clicking X When Loading a new File click Deactivate to remove the old file before you click activate 1 VST a 0 33 http support technocnc com Phone 516 328 3970 USER MANUAL f Series a PROGRAM COORDINATES X OO Maaa o o Howe RESET mania Codan ast F jot loff RetumTo Edit I On jon Zofke 0 00 Profle PONE Preview G CODE File Sep Heip t Ys at i Handhala Continuous We E E AH erie Speed 550 ooo NIS HOME 4 mE a The file name will now appear on the top right of the screen You are now ready to run the file peo Step g 1 0000 B To run the file Ensure that the origin and the Tool offsets are set Check AUTO to run in continuous mode Click Cycle Start to run the file The cut speed can be adjusted by pressing the or blue box under cut speed The file will now run Pressing Hold will pause the machine Pressing Cycle Start will continue the file DO NOT JOG OFF THE PART WHILE IN HOLD If you do you will need to use the return to profile function to return to continue the file See advanced tutorials to learn how to do this Reset will stop the file and reset offsets and the
19. nane Mp Mona Sewe as pE Iamain CNF D http support technocnc com Phone 516 328 3970 i Series USER MANUAL Techno faye System Check the box beside All the control and click start to begin the backup Once complete close the Security window and reboot the controller in Normal mode OSA Security Fila Select ee Mice Soin F BEE Bad T Fp E open Ic IDocuinerts Bnd Set ies Gane y Cees eee Brice Security a POE EJM the control jj Pero aym arse B Irail OEM am s km ares Perion jm T z g Fie diy sect i D Eron ay Setup To Restore a saved backup just reboot in setup mode again and select Restore to load the saved settings 44 htto support technocnc com Phone 516 328 3970 f Series USER MANUAL V Machine Lubrication 5 1 Lubricating the X Y Rack and Pinion Lubrication is important with rack and pinion gearing systems A thin film of grease should always be present on the contacting tooth flanks to minimize metal to metal contact Lithium grease lubrication is recommended over oil as the oil lubrication will flow away from tooth flanks The racks should be cleaned with a de greasing agent and fresh clean grease should be applied at regular intervals depending on the usage of the machine It is recommended that this is done every 80 hours of machine usage Use a small brush to coat both racks on the side of the Y axis and the single rack acros
20. origins To Override speeds click on Setup and select Feedrate Bypass The Cut speed will now be determined by the Percentage of the maximum jog speed Clicking reset will remove the override command 34 htto support technocnc com Phone 516 328 3970 Series USER MANUAL Techno faye System 3 5 Machine Origin Working Origin and Offsets When the machine goes to the home position the coordinate system is set to zero This is the machine origin Machine origin is a reference position from which Tool locations lengths and saved offsets can be recalled Machine origin is always located in the bottom left corner of the machine Once the machine has been homed machine origin is no longer a concern for the user Working origin also called Origin or XYZ zero position is the coordinate system the part to be cut exists in Working origin can be saved by the user anywhere on the table If the working origin is set too close to the gantry and the g code file has positions beyond the size of the table an error message will be produced stating that an over travel limit has been reached Use the Save Origin button to save an origin Offsets are just another name for a saved Working Origin Different offsets can be saved using the Save Origin function but instead of naming the offset 1 pick a different number Offsets can be ACTIVATE ORIGIN OFFSET MENU J Work aie ts activated in the
21. with the handwheel active Click on Save Origin 29 http support technocnc com Phone 516 328 3970 f Series USER MANUAL The Save Origin screen will open and a reminder to load the tool number will appear Click the number of the tool that is in the spindle then click ORI SET i i p Hancheheel Continuous E ai te Techno A system SAVE ORIGIN MENU Work fikrs m aree E x 14 229 Ae ie fi LE Set TEET i E fod monine Lin sau E vai e erora perai Z s80 PAn re CI ee ane rr Pe tucikji i i ita O ORIGIN NO 0 fics tase aes er pe z oket 0 00 TOOL i n aie ala wl Screen Return To 0 ORISET Main Screen ail m Origin Preset Enter the Origin Number on top and zero in the XYZ boxes Click OK Click Return to Main Screen when done The coordinates displayed will still be the Work Coordinates That is the coordinate system from the home position To display the Origin just saved Click on Apply ORI 1 The coordinate system will now switch to the origin you saved The data UAO 01 in the g code file will also switch coordinate systems So if you hit reset and the coordinate system returns to the Work Home Coordinates when the g code file is started the controller will read the UAO 01 command and apply Origin 1 HEOOOT Proc 1 INCH Orr iginy Humber Groin Values ee te EET COORDINATES Cai Epemi 1002 E x ae gS ts mf a CCL
22. FY TOOL o a E E E E E i w L q 1 i te i Y I n Handwheel Return To Continuous ORI SET Main Screen MDI A Warning Message This gives the user instructions on how to save an origin correctly B Coordinate System This displays the coordinate system as explained earlier C Jog Functions This is a minimized version of the jog functions as explained earlier D Tool This displays the Tool Number It should read 1 1 or 2 2 or 6 6 etc indicating that an offset is applied E Identify Tool Left clicking on one of these buttons will apply the offset to the Tool number F Ori Set Will open the Origin Preset Screen where the user will enter the Origin number to be saved and set XYZ to Zero G Menu Screen This displays the menu that can be opened from this screen H Return to Main Screen Once the Origin has been set left clicking on this button will return to the main screen 18 htto support technocnc com Phone 516 328 3970 D Series USER MANUAL Techno System H Spindle amp Coolant Control The section highlighted below allows manual control on the Spindle and Coolant A Spindle On Off Pressing the button beside On will turn the spindle on pressing the the button beside Off will turn the spindle off B Coolant On Off Pressing the button beside On will turn the coolant on pressing the the button beside Off will turn th
23. NS DO NOT f Series USER MANUAL Techno System 1 2 SAFE OPERATION OF YOUR MACHINE READ THESE INSTRUCTIONS THOROUGHLY BEFORE OPERATING MACHINE DO NOT OPERATE MACHINE IF YOU ARE UNFAMILIAR WITH THESE SAFE OPERATE MACHINE WITHOUT KNOWING WHERE THE EMERGENCY STOP SWITCH IS LOCATED WARNING RESULT IN PERSONAL INJURY AND OR DAMAGE TO THE EQUIPMENT 10 11 Keep fingers hands and all other objects away from machine while power is on Disconnect power to all system components when not in use when changing accessories and before servicing Do not loosen remove or adjust machine parts or cables while power is on Exercise care with machine controls and around keyboard to avoid unintentional Starting Make sure voltage supplied is appropriate to specifications of components Machines must be plugged into three pronged grounded outlets Do not remove the grounding plug or connect into an ungrounded extension cord Keep cables and cords away from heat oil and sharp edges Do not overstretch or run them under other objects or over work Surfaces Use proper fixtures and clamps to secure work Never use hands to secure work Do not attempt to exceed limits of machine Do not attempt to use machine for purposes other than what is intended Use machine only in clean well lit areas free from flammable liquids and excessive moisture 12 13 14 15 16 17 18 19 20
24. OLD Offset Number 0 Wa offset O00 cot Pet 0 00 Tool Tip Foston Y offset O 00 MAIN offset 0 00 E Offset Update TOOL OFT1 OFT oT Fe PO UP 0 j t If i C iaentity Tool in Church Wie eth a J OFST4 OPTS OPTE map Woe eld A a aa f 4 if AN aalan _Handwhe P OFST7 OPTS LO Jog sosi R Continuous Tool vo 0 f g o A Tool Offset Preset This section allows the user to manually enter tool offsets B Change Tool Left clicking on one of these buttons will make the machine pick up the corresponding tool number C Identify Tool Left clicking on one of these buttons will change the tool number on the screen and apply the Z Offset D Jog Functions This is a minimized version of the regular jog functions E Z offset Update Pressing one of these buttons will cause the Tool to move down until it touches the Tool Calibration Block and then it will store the Z offset for that tool number F Pneumatic Controls This section controls dust shroud chuck control and pop up pins G Hold Pressing hold during a tool change will cause the operation to be aborted H Coordinates System This displays the system coordinates and active origin etc l Speed Jog speed and speed the machine moves when changing tools can be controlled by these settings J Rotate Carousal Clockwise K Rotate Carousal Anti Clockwise L Move Carousal In or Out depending on it s present state 22 htto support techno
25. ble when cutting certain materials especially composite material such as wood composites MDF and Particleboard htto support technocnc com 2012 Phone 516 328 3970 f Series USER MANUAL Techno A system 1 3 Correct Colleting Read these instructions thoroughly BEFORE operating machine y This picture shows an improper assembly Notice the gap and angle of the collet in relation to the nut The collet is not flush to the end of the collet nut Correct this assembly before using DO NOT PUSH THE COLLET INTO THE ANY TIME Only the proper assembly should j a be screwed onto the spindle htto support technocnc com THE SPINDLE WILL BE DAMAGED IF UNBALANCED EQUIPMENT IS USED O E E Ee E mE A Ee A A A A A O WARNING AIR SUPPLY MUST BE FILTERED AND DRY COLLETING GUIDELINES The picture above is how your collet nut assembly should look the end of the collet is flush with the bottom surface of the collet nut You will hear and feel a SNAP as the collet properly goes into the collet nut Once it is assembled then SCREW the nut onto the threaded spindle end FOR TOOLCHANGE AND FIXED COLLET SPINDLES ONLY USE TOOLHOLDERS COLLET NUTS AND TOOLS THAT ARE BALANCED TO MEET OR EXCEED THE MAX im RATED SPEED OF a THE SPINDLE Phone 516 328 3970 f Series USER MANUAL Techno faye Syste
26. cnc com Phone 516 328 3970 Series USER MANUAL Techno faye System L Offset Menu When Offset is clicked on the main menu the screen below will open In this screen multiple offsets can be saved and recalled ACTIVATE ORIGIN OFFSET mae HI a an ORI 1 mi2 mis X i x iO CHANGE TOOL a roo iG Rg 261 Y o Bae Ee nz n o ORI 4 IRIS ORT 6 IDENTIFY TOOL pe DOWN I iee aka hes Dia offset 0 ooo l w offset O 000 Joc BO Gissox nes ms B ORIGIN SET go Bacon Z offset 0 000 SAVE ORIGIN ee Pel en Screens ORT S ORT1 ORT gt 7 FST OFST 2 OFST 3 HOLD a Tool i ORI4 URIS ORI 6 i Xt GFST 4 OFST 5 OFST 6 us me Ead 1 0 __ Handwheel _ Continuous MOL ost oT pane de hace RESET MAIN A Activate Origin Left clicking on these buttons will activate the corresponding Origin B Origin Set Save Origin Left clicking on this will open the Origin Preset screen This will allow the user to save the current position of the spindle in a specific origin number C Jog Functions This is a minimized version of the regular jog functions D Z offset Update Pressing one of these buttons will cause the Tool to move down until it touches the Tool Calibration Block and then it will store the Z offset for that tool number E Goto Origin Left clicking on one of these buttons will move the router to the XY zero position for that origin number The Z axis will move to the home position
27. e coolant off 19 http support technocnc com Phone 516 328 3970 D Series USER MANUAL Techno System l Load G Code File The button highlighted below will open the Load G code File directory allowing the user to load a g code file A G code File Pressing this button will open the g code file folder allowing the user to activate or deactivate a g code file 20 htto support technocnc com Phone 516 328 3970 USER MANUAL f eres Techno BA system J Program Functions The section highlighted below is the program functions that are used when running a g code file om x 1429 id PROGRAM DE EEM A Auto When this button is active the g code file will run in continuous mode B Step Mode When this button active the g code file will run in Step mode C Edit Left clicking on this button will open the file directory allowing the user to edit the files in a text editor D Preview Left clicking on this button will open the file directory allowing the user to preview the g code file in the Previewer E Cycle Start Pressing this button will start the active g code file in either Step or Auto mode If no mode is selected then nothing will happen Cycle start will also carry out commands in MDI mode F Hold Pressing this button will pause the operation that is in progress Releasing hold and pressing Cycle Start will continue the operation G Reset Pressing this button wil
28. ers This is a txt file that needs to be in the directory of the g code file UAO 01 Applies Origin 1 to machine coordinates Ideally user will have an option to select Origin number 1 5 Tool Changes T1 M6 Standard Tool change command M3 S18000 Spindle on and RPM value DLY 05 Wait 5 seconds for spindle to achieve set speed G27 Apply continuous sequence operation with automatic speed speed reduction Circles G02 Clockwise with Arc Center I J Absolute G03 Anti Clockwise with Arc Center I J Absolute R is also accepted but I J s must be Absolute 31 http support technocnc com Phone 516 328 3970 f Series Techno A system USER MANUAL End of File M05 Spindle Off M48 Dust shroud up M30 File end So the start of a typical file will look like this G70 G90 G40 G80 G17 G27 M143 M49 G600 UAO 01 T1 M6 M3 18000 DLY 05 M05 M48 M30 32 htto support technocnc com Phone 516 328 3970 f Series USER MANUAL Techno faye System 3 4 Running a G Code File 14 229 aT 20 611 IDLE nog CYCLE START ee sti reset Spindle Coolant een iof OFF ad Ato NERS R Return To Edit On On Z offset 0 00 Profile STEP MODE G CODE File Setup Help t y 1 AA Mor Continuous i el PPL Roum Screens Step Mor Downy I me
29. ion highlighted below is the Coordinate System A XYZ Coordinates This displays the location of the machine If the Origin No is zero the numbers displayed are the distance from the Home position If there is an Origin Number active the numbers displayed are the distance from that origins zero position B Tool This displays the tool that is in the tool holder If the number reads a single digit then there is no offset applied to that tool at this time When the Tool displays 1 1 or 2 2 or 5 5 etc then the Z offset is active The Z offset needs to be active when setting the origin C Origin No This displays the active origin coordinate system When it reads 0 no origin is active and the coordinate system displayed is the from the Home position The system is setup to accommodate 8 origins buy many more can be made available D Z Offset This is the amount of Z offset being applied to the tool Z offset is the distance from the home position and it is set in the Tool menu using the tool calibration block 16 htto support technocnc com Phone 516 328 3970 f Series USER MANUAL Techno System F Origin Functions The sections highlighted below contain the Origin functions of the interface Origin can also be called the XYZ zero point A Apply ORI 1 Left clicking on this button activates Origin 1 for the coordinate system B GoTo XY0 Ori 1 Left clicking on this button moves the Z axis to the home pos
30. ition and the XY axes to the X zero Y zero for Origin 1 C Save Origin Left clicking on this button opens the Save Origin Screen Safe Mode Option In this screen the user can Save the position of the machine as the Origin This is where the user sets XYZ zero This safe mode option will provide additional warnings and opportunities for the user ensure that the origin is saved correctly D Ori Set Left clicking on this button opens the Origin Preset Screen This button preforms the same function as Save Origin however it does not present the warnings This option is for advanced users 17 http support technocnc com Phone 516 328 3970 f Series USER MANUAL Tchino G Save Origin Menu When the Save Origin button is clicked on the main screen this screen will open This screen provides a reminder to identify the tool in the tool holder before saving an origin This screen gives the user an opportunity to identify the tool in the holder System SAVE ORIGIN MENU B Work Before saving Ciiset ensure thut X 14 229 the Tool has on Ofat present A S r foa Should Regd Li dritat IE poira offset iG cisptuvead Identify ine bool te Une holder rew Gy presser Ue A IRLITILALI WAT J NT VF WW 20 611 6 810 relayed ramba T iten ires CRESET ID sine Ogn TOOL Enter the Origin rumber 1 thenentao ORIGIN No O mto the m rd at o r Press heur teman saree when re Zoffet O 00C D TOOL E IDENTI
31. l abort the operation that is in progress H Mem S This button will search the g code file to find the point where the last Reset occurred Then the file can be started from this point l Block This button will open the block window allowing the user to select a specific block of g code to run ie N400 to N1200 J Return to Profile If the machine is jogged off the part during Hold it will need to return the point it was in on the g code file if you want to continue the operation Left clicking this button and then holding down the directional arrow for each axis will move the machine back to the correct position Left clicking this button will pause whatever action is taking place G Reset Left clicking Reset will clear the Tool origin and file settings H Mem S Memory Search will search the g code for the last point it was reset from and start the file from that point l Block Left clicking Block will open the Block to block window This function will allow the user to run sections of g code between Nxxx and Nyyythi 21 http support technocnc com Phone 516 328 3970 D Series USER MANUAL Techno Cllsvstem K Tool Menu When Tool is clicked on the main menu the screen below will open up In this screen tool lengths can be learned tools identified and changed automatically A lool Offset Preset H Work Reset 0 000 ales Reference Axis Sts T 0 a he a e yi 00 fic a E a fe Z 0 000 i gt RATTE H
32. lays or failures in delivery of carriers or suppliers shortages of materials and any other event beyond Techno s control ENTIRE AGREEMENT GOVERNING LAW The terms and conditions contained herein shall constitute the entire agreement concerning the terms and conditions for the limited warranty described hereunder No oral or other representations are in effect This Agreement shall be governed in all respects by the laws of New York State No legal action may be taken by any party more than one 1 year after the date of purchase TECHNO RESERVES THE RIGHT TO CHANGE DESIGNS SPECIFICATIONS PRICES AND ANY APPLICABLE DOCUMENTATION WITHOUT PRIOR NOTICE 49 http support technocnc com Phone 516 328 3970
33. m 1 4 Electrical and Pneumatic connections The D series machine is powered by three phase 220 volts The amperage require ments for this machine are 1 4 1 When the machine has been unpacked it will be necessary to attach the keyboard shelf to the front of the machine When the shelf is in place lead the mouse and keyboard cables through the small hole in the font of the machine Fig 1 4 1 Plug the cables into an available USB con nection on the PC Screws to attach shelf 1 4 2 All the electronics for the D machine are located in the housing cabinet Fig 1 4 2 Do not open these doors when power is applied to the machine 1 4 3 There are two rounded connectors on the NGUWOT side of the controller these connectors provide 220 volts for the Vacuum pump starter contactors Lead the cable for 3 phase 220 volts through the hole on the bottom of the cabi net pen Fig 1 4 3 Motor Encoder Cables etc http support technocnc com Phone 516 328 3970 USER MANUAL D series Techno PA svstem 1 4 4 Attach the three phases and the earth to the connections shown in fig 1 4 4 1 4 5 Various components on the machine require air pressure 90psi of air needs to be supplied to the machine for it to function correctly Attach an air hose to the air input on the back of the machine See fig 1 4 5 If your shop hose does not fit the adaptor supplied the adapter can be removed and a suitable one a
34. n can be manually entered in a text editor 36 htto support technocnc com Phone 516 328 3970 Mem search will allow find the last reset point in the file currently activated If you press reset while running a file you can continue from that point by pressing MEM S The g code will be searched for the last break point and once it has been found pressing cycle start will continue from that point MD Series USER MANUAL Techno faye System 4 2 Mem Search 4 3 Return to Profile If the user presses Hold while a file is running and jogs off the part when they try to restart a Not on part profile error will appear To return to the part profile Press Return to profile Press the Y axis arrow the y axis will move to the position it was in when hold was pressed LAr pes a fpina See Lor CYCLE ie AUTO bey Petun To Edit _ on STEP MODE CS nur pes E o pnie See Lor CYCLE START HOLD RESET Spire bas D AUTO I Petun To Edit _ on STEP MODE CS Press the X axis arrow the X axis will move to the position it was in when hold was pressed Press the Z axis arrow the Z axis will move to the position it was in when hold was pressed Spindle on Part Profile message will appear on the screen Deactivate hold by clicking hold Select Auto Click Cycle Start to continue the file 37 htto support technocnc com Phone 516 328 3970 USER MANUAL f
35. rface to help understand the functions of the but tons they will be broken down into the following categories A Jogging functions B Homing Functions C Pneumatic amp Electrical Controls D Menu Systems E Coordinate Systems F Origin Functions G Save Origin Menu H Spindle amp Coolant control I Load G code File J Program Functions K Tool Menu L Offset Menu 11 http support technocnc com Phone 516 328 3970 USER MANUAL f Series Techno faye System A Jogging Functions The sections highlighted below are the Jog controls of the interface l A _ zm ka ha S EE He a 7 T 5 Jae j i a r r i Ta i k 17 i n q 4 p O By a ALY Reh at Ta Soe dO i E SS ee a a 7 ooo rar l J Ti stall E J iyi i a EE m p s eet J 5 5 a pr n i f 7 p r I Te oat i i iF E i f f zoe i 4 p a coe oe a s oe fi z i qu iS last rir N bial i y J t rant h 1 gu har T z The machine will not move unless a jog mode is selected Click on the button beside the text to select a mode A Handwheel The Rotary hand wheel attached to the machine will control the axis that is selected on the wheels dial All other functions are disabled when this is active B Continous The machine will move when the user clicks on the arrow associated with each axis Speed is controlled by Jog speed and
36. s the X axis Fig 5 1 5 2 Lubricating the X Y Z Rails The rail carriage bearings are sealed and protected with wipers The rails should be lightly oiled to allow smooth operation Avoid a build up of debris on the rails by blowing them off with air or wiping them down with a rag The rails do not need to be lubricated as often as the rack once a month should be sufficient Techno System 5 3 Lubricating Z Ballscrew The Z axis uses a ballscrew and ballnut instead of a Rack and Pinion The ballnut has a nipple for applying lubrication to the mechanism Fig 5 3a Lubrication E Fig 5 3a Point Lithium grease is pumped into the lubrication point with the application gun provided with the machine Fig 5 3b 5 4 Recommended Lubricants Lithium Based Grease Alvania Grease No 2 Shell or Equivalent Part No H90Z00 8670T8 Oil Vactra No 2s mobile Tonner Oil or Equivalent Part No H90200 LUBE002 Oil and Grease Kit Part No H90Z00 LUBEKIT2 NOTE AVOID A BUILD UP OF DEBRIS ON MOVING PARTS CLEAN OFF ANY DEBRIS TO AVOID DAMAGING THE MACHINE http support technocnc com Phone 516 328 3970 USER MANUAL m DS erl es Techno A System Section VI Appendix 6 1 Error Messages Fault finding 001 EMERGENCY STOP E stop pushed in Release E stop and ACTIVE click E stop release on screen REFERENCED been homed screen 013 MPG ENABLED Handwheel is active Click on Auto or Continuous to deac
37. the arc tolerance for circles and curves in the file See the Osai Amp and Osai G code manual for more informa tion 41 http support technocnc com Phone 516 328 3970 f Series USER MANUAL Techno A system 4 5 Backing Up Parameters The parameters of the Amp and PLC should be backed up before any adjustments are made to them To do this Restart the controller in Setup Mode Select Boot then Restart then pick Setup from the mode menu 1 OSAI BootController Fie 5a t Boot Mode Utikw Wiew 7 HAW HA a 2 em He EH aC ov E o E mad Mode CHC connected Serie 10 Marma EmMErgency Service if Mode A tity Once in Setup Mode click on the Security Icon to enter the security window 42 htto support technocnc com Phone 516 328 3970 f Series USER MANUAL Techno System Click on Back up to select the backup option OSA Security Fie Socket how Aid Sain T Bhp gd Fip 5 otin c lDocunents and Set ings Caner Hy Cocurents Geckup Boase cooly he PALE ft A the control c a H System are B Iretal FIAN am Beck Liser ares Perina im m g Fie yy Seiect i g Eror ay Setup Click on Browse and pick create a suitable folder to save the backup enter a suitable file name for the backup click Save arhe fd Fine O option c lDocunents red Set ree Ca reer y Chie saci Lac E eriy To POE retal bxche raia File
38. tivate handwheel 010 CAUTION G code file will go Adjust working origin OVERTRAVEL LIMIT ACTIVE beyond the table size Redo G code file to if run correct size 042 AXIS ON OVERTRAVEL The over travel limit Slowly jog machine LIMIT switch has been away from end of triggered gantry a E for debris Shut down off to reset amp re Amp FAULT and shut down off to restart inverter es Gs Oe 46 htto support technocnc com Phone 516 328 3970 MD Series USER MANUAL Techno A system NC101 Process 1 The g code file is Adjust Origin Positive over Travel trying to run beyond the table size Redo G code File NCO30 Circle is not G code file has an Arcs must be absolute Congruent Dynamic mode incorrect arc i s and j s or created not Congruent using R select one of these options in the CAM post processor NC123 Tried to press Cycle Hold is active press Bad Cycle Mode start to run file hold to release select Auto press Cycle Start 47 http support technocnc com Phone 516 328 3970 USER MANUAL S erl es Techno A system Macnine Freezes during Tool change or when it tries to do a tool change in a g code file his error can occur if the pneumatic sensor on the dust shroud is faulty o check this Press dust Shroud UP on the main screen Look at the sensor on the piston it should be red when the shroud is up If not move the sensor around the cylinder until the light comes on If the
39. ttached The threading on the machine is standard 3 8 female A male threaded 3 8 fitting to attach to your factory air hose can be purchased at most hardware stores WARNING Ensure that all electrical connections are carried J out be a qualified electrician Improper electrical connections l can result in damage to the equipment fire and death I 6 htto support technocnc com Phone 516 328 3970 f Series USER MANUAL Techno System 1 5 Vacuum Pump connections You will need to have an electrician connect AC power 220 or 440 VAC as specified on the unit to the motor starter a L g m i Take the Silver connector from the Starter Box and connect it to the female connector on the main electronic unit box here if E 7 i e rf ves i Attach the hoses from the machine to the T connectors and attach them to the pump Turn on individual sections of the vacuum table by turning the manifold handles in the front of the machine Vacuum on and off functions are controlled by the Osai controller and can only be turned on from the computer screen To Test the motor press the reset button on the starter box once all connections are made DOODODOOOOODOOOOO DOOD OR SP JOP ODP DOR JOD SI OP ODS DOD OPO DOORS OOOO OO OOOO O OOOOO SR SPO WARNING Direction of Rotation is critical Briefly start motion and check rotation arrow on casing Exchange phases if rotation is
40. ured for such a purpose NOTE Drive motors servo or stepper are considered mechanical components THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHETHER EXPRESSED IMPLIED OR ARISING BY OPERATION OF LAW TRADE USAGE OR COURSE OF DEALING ARE HEREBY DISCLAIMED THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF LIMITATION OF REMEDY In no event shall Techno be liable for any incidental consequential or special damages of any kind or nature whatsoever Technois in no way liable for any lost profits arising from or connected to this agreement or items sold under this agreement whether alleged to arise from breach of contract expressed or implied warranty or in tort including without limitation negligence failure to warn or strict liability RETURN PROCEDURE Before returning any equipment in or out of warranty the customer must first obtain a return authorization number and packing instructions from Techno No claim will be allowed nor credit given for products returned without such authorization Proper packaging and insurance for transportation is solely the customer s responsibility After approval from Techno the product should be returned with a statement of the problem and transportation prepaid If upon examination warranted defects exist the product
41. will be repaired or replaced at no charge and shipped prepaid back to the customer Return shipment will be by common carrier i e UPS If rapid delivery is requested by customer then such transport is at the customer s expense If an out of warranty situation exists the customer will be notified of the repair costs immediately At such time the customer must issue a purchase order to cover the cost of the repair or authorize the product to be shipped back as is at the customer s expense In any case a restocking charge of 20 will be charged on all items returned to stock FIELD SERVICE Repairs are ordinarily done at Techno s New Hyde Park New York facility where all necessary instrumentation is available This instrumentation is difficult to transport so field service is severely limited and will only be supplied at Techno s discretion If field service is required and is performed at Techno s sole discretion all relevant expenses including transportation travel time subsistence costs and the prevailing cost per hour eight hour minimum are the responsibility of the customer UNFORESEEN CIRCUMSTANCES Techno is not liable for delay or failure to perform any obligations hereunder by reason of circumstances beyond its reasonable control These circumstances include but are not limited to accidents acts of God strikes or labor disputes laws rules or regulations of any government or government agency fires floods de
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