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USERS MANUAL EasySplicer

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1. UP DOWN Select Your choice with the SELECT button EXIT Exit from this Menu back to Splice mode CLEAN ELECTRODES Run the CLEAN ELECTRODES program to remove dirt oxide on the electrodes Running this program will ignite an extra powerful spark which will burn the electrodes clean The CLEAN ELECTRODES will also be shown automatically in the display every 10 splices Always run the program several times 3 5 times for best result CALIBRATE This function shall be used often for automatic environmental compensation This should be done every time the environment changes for ex when starting a new workday when coming back after lunch when changing the type of fiber cable to use Performing a Calibration Strip one fiber which You are about to splice strip it some 5 6cm Clean the fiber with alcohol isopropyl or similar Make sure not to touch the fiber with anything after cleaning as it will become dirty Place the stripped and cleaned fiber across the V grove see picture below You can see how it is performed in our VIDEO to be found at https www dropbox com sh t1bwwrkO0i9str6a AAAKnje_Mvc _SexXVUH1v0Jva dl 0 Having placed the fiber in the V grove enter the Menu again and step with down arrow to CALIBRATE Select it large button and the splicer will perform a calibration This is seen on the display as the splicer will ignite the spark and shine through the fiber with
2. the cleaver and position the fiber holder in the cleaver Insert the fiber holder from above a little from the right hand side and let in slide back down into position where the magnets will lock it The fiber holder must be placed tightly towards its inner position as far to the right as possible check by pressing it gently See picture below Press the cleaver wagon with the cleaver blade towards Your working position See picture 15 Close the lid of the cleaver and push the sliding part away from you The fiber will be cut off cleaved and get a very straight 90 angle Lift up the fiber holder in order to prevent the fiber from getting dirty 16 Place the cleaved and ready fibers in the splicer Open up the main lid on top of the splicer and lift up the little bracket on top of the V grove Place the fiber holders in their wagons Keep the fiber holder at an angle and move it pass its intended resting place Lay the holder down and let it slide back into position where the magnets will lock it Dont try to push them in place from the outer position as it will be very hard to make the fiber fall in place into the V grove See picture below and our videos at https www dropbox com sh t1bwwrkOi9str6a AAAKnje_Mvc _SeXVUH1v0Jva dl 0 17 Close the bracket over the V grove and lock the fibers in position Close the main lid The fiber should now be visible in the monitor like this
3. various strength The operation is finished after some 10 seconds and the display will show OK if the Calibration was done properly If not the display will show the text CALIBRATE AGAIN The splicer will adjust to the performed calibration with small steps at every splice but when changing environment this calibration will be needed as the Calibration function compensate with many steps up down if necessary TURN OVEN ON Use this function to manually run the oven program Normally when a splice is done the oven program will be executed automatically see above Oven operation page 6 But under some circumstances You might want to operate the oven manually If so place a fiber with a shrink tube sleeve in the oven compartment and press the OVEN button The oven will start and run for as long as the oven time is set factory preset is 60 sec Change time under SETUP and Oven below SETUP Takes You to the next sub level where the following functions can be adjusted see section below FIBERTYPE SET CLOCK OVEN LANGUAGE FIBER POSITION ELECTRODES DISPLAY STARTUP CLEAN SPLICE PAUSE INFO Shows miscellaneous information of the splicer like firmware version and number of total splices Setup Menu FIBER TYPE Select the correct fiber type You are about to splice e SINGLEMODE e MULTIMODE e OM1 SET CLOCK Set the internal clock by stepping up down
4. with the small buttons Save value and move to the next line by pressing the large button MOVE Select EXIT for leaving this function UP Changes selected items up one step DOWN Changes selected items down one step MOVE Steps to next item OVEN Set the oven time by stepping up down with the small buttons Press the large button SELECT for choosing a new value or go to the top and select EXIT LANGUAGE Set the language by stepping up down with the small buttons Press the large button SELECT for choosing a new language or go to the top and select EXIT FIBER POSITION Calibrate fiber position when replacing cleaver and or if the fibers for any reason are not in the correct position when being placed in the V grove Put fibers in their holders and place them in the splicer before starting Start automatic calibration of fiber zero point setting by pressing the large button SELECT If the fibers are visible and in the correct position like in the picture below then this new position shall be saved Save by pressing the large button SELECT 10 ELECTRODES Use this function to reset the splice counter when the electrodes have been replaced The electrodes are made to last some 2000 2200 splices DISPLAY ONLY IN ENGLISH VERSION I This function when enabled will show all Menus with a larger font STARTUP CLEAN If selected the splicer will do a clean electrodes every time the
5. 18 Splicing Select the proper splice program in the menu Singlemode Multimode or OM1 fiber Make sure a reset has been performed since last splice Make sure that the fibers V grove are clean if not see page 13 and 20 GOOD VERY BAD Are the fibers properly aligned if not see page 20 below 19 If both fibers looks good and clean Press the SPLICE button and the automatic splice procedure will take place moving the fibers together igniting the spark melting the glass together make a pull test and estimate a loss value If estimated loss is larger than 0 1dB the splice is bad and has to be re spliced 20 Cleaning the v groove of the fusion splicer The function of the high precision surface of the v groove is very sensitive and must be kept 100 clean It s quite easy to contaminate it with dirt so cleaning maintenance should be done on a regular basis Whenever there is a consistent problem with fiber offset display showing OFFSET ERROR then there is most certainly dirt in the V grove which You must get rid off To clean the v groove proceed as follows Put fibers in the fiber holders strip clean and cleave them both Put them into place in the splicer like above page 16 so You see both fiberends in the display Gently slide the fiber holders back and forth in the V grove quite many times You can see how its done at https www dropbox com sh t1bwwrkOi9str6a AAAKnje_Mvc _SeXVUH1v0
6. 18 Cleanine the y er00ve Ofthe IUSION SPNCEl sen n tee 20 C leanne WINS EC TOE Saanen a a a OE 21 Oy tl IMAI MA Oare E E E O E aie abe tba tilaics 22 Technicals peciNiCan on eeen aa a E E E E AT 23 Introduction The EasySplicer incorporates all the best a Made in Sweden Fusion splicer can offer NOTE EasySplicer is a high precision instrument and should always be handled with care Disclaimer SB Scandinavia AB reserves the right to modify the product in any way without prior customer notification or any other form of notice In no event shall SB Scandinavia AB be liable for any damages of any type incidental indirect consequential or other originating from or relating to this manual or the information contained herein While SB Scandinavia AB tries to make the user manual complete and accurate it may contain mistakes and the user uses it solely at his or her own risk Application Splicing and protection of most common types of SMF and MMF EasySplicer components The following components are included and standard for splicing in the field tem Description Quantity EasySplicer 1 Power supply 1 Fiber cleaver 1 Fiber holders 250um black 1p Fiber holders 900um red 1 pair Stripper 1 Carrying bag 1 Users manual on CD 1 CONDOR WD Basics NOTE The EasySplicer is a rugged field instrument designed to withstand field environment However to ensure best performance it is important to keep maintenance as desc
7. Jva dl 0 The fiber ends are so sharp that they will cut the V grove clean from any dirt which might have fallen into it Most likely You will see some very small items dirt which will attach to the fiber during this procedure see dirt on the fiber ends in the picture below After finishing don t use these fiber ends for splicing as they are worn down Strip clean cleave new fibers when ready Apart from the method above You can also clean the V grove with a cotton bud with alcohol isopropyl Preferably the combination of both methods should be used 21 Cleaning the electrodes The electrodes of the splicer are sensitive and can get a bit oxidized due to moisture dirt etc in the air Therefor we recommend that the user always clean the electrodes before starting a new work before performing a Calibrate The function is found in the Menu system CLEAN ELECTRODES and it should be run some 3 5 times for best performance The EasySplicer will also every 10 splice ask the user to clean the electrodes This is suggested only as a precaution but running the CLEAN ELECTRODES function will keep the splicer fresh and free from problems Under some circumstances it might be that the electrodes get so oxidized that the CLEAN ELECTRODES function wont be able to fully burn off the oxidation and the problems remain If so take for ex a sharp carpet knife or razor blade and scratch gently on the surface of the electrodes on th
8. USERS MANUAL EasySplicer Table of contents WMNEO GUC HO Mist seca debut oh esac dette sania sail od Sacra ek deta bel ok eco dail aes del a eral ddl tn 3 Da E Sameer ee A ec N ee eee ee E eer 3 HAN 0 0 iCaNO Naon OR RnR SRA ERE een nemo Si Sen OER SORE een ne OTS geen ene ee mre ren eee 3 FaSy SO peer COMIPOMC NIG aira aE A yuna aes een an ae eee eens ee eee 3 Pao nee ae ne ERE ene ee eo Eee EERE Cn Lee Penn en ee OEM eT E Rene EEN at er NIETO Uo an AteMea reer 4 1B Ve eas 21 eam een eS HS PS HOO OO SR SCO ORO ooo RE OR EO 4 Teil OT EC EAS yo DICE easar a E E onde Sadat eevee een ae aaen oe 4 Sre Withivd C ANDEAN ON age ccktet ttc cena E E O O diane eth 4 Sinslemode Or Multimode 2 srr tantevaentt iratnscenae T A 4 Done The Calibration keminen a O 5 FIE 0 9c 9 B 6 Serer rer pr SR T ENEA 5 Oven Operation Sleeve protection ipiri a a E 6 Manane 10 eee n e a ee E T E E E E A ery or T SEENI E E EE T E T AE EET NTE 9 Preparing the fibers and place them in the Fusion splicer ccccccccccccccceeeeeeeeeesseeeeseeeeeeeeeeees 12 Dont TOLreeL Ine Protecluive Seeve lasi E hau ie sees a ca 12 SHPON The MO Chist detent cela atten eign Nodes ae adi iene Madi ats i eons dle tated let 13 Ceanna UNS 11 DEL srren isaidencpcdemniateatceatiannate r 13 OT aA Ss Tete cetera E atest ratte AE cia Rated tease A A Re ate Rated me satire tanaka poate aia T 14 Place the cleaved and ready fibers m he SpliCer sennecese nnen E A TEE EEE 16 SPE T E
9. e tips See picture below and our video at https www dropbox com sh t1bwwrkOi9str6a AAAKnje_Mvc _SeXVUH1v0Jva dl 0 22 Oven maintenance The oven needs to be cleaned and greased with regular intervals to make removal of the shrink sleeves easy Use silicon grease and apply it to the bottom of the oven with a cotton bud See below 23 Weight Dimensions Alignment Fusion technique Process Typical Loss Splice Programs Fiber handling Typical cycle time Display Magnification Heat oven Sleeve dimensions Power source Communication Memory Power supply Operating environment Storage environment Technical specification 800g 230x98x53 mm Axial Automatic Radial Fixed v groove Arc fusion Automatic SMF 0 03dB MMF 0 01dB 3 pre defined Singlemode Multimode OMi Fiber holders 2 pairs 250 BLACK and 900 pigtail RED 7S 50s splice cycle oven cycle 2 8 Color TFT Camera 140x Built in Max 60mm length 2 5mm diameter Battery 7 4V 2200mARN Li Ion type Built in USB mini USB plug Internal 1MB External SD card 100 240V AC 6V DC 1 25A Temperature 0 C to 45 C Humidity max 95 RH non condensing Temperature 20 C to 60 C Humidity max 98 RH non condensing 24
10. ribed later in this manual Quick Start Turn On the EasySplicer If available connect the splicer to a power source The splicer will also start automatically if the power supply is connected Simply press any button to leave charging mode e Make sure that that unit is properly charged if operated by the internal battery pack Charge the unit at least 6 8 hours before using it the first time Turn on the EasySplicer by pressing down the ON button large button below the display The splicer starts in ready mode after a few seconds e Before beginning to splice it is important to verify that the electrodes are in good operational condition The electrodes are quite easily oxidized due to environmental conditions like dirt in the air and or moisture The splicer has probably been stored for a while and lately in transport Such oxide can be cleaned burned off by using the CLEAN ELECTRODES function see also page 21 Start with a Calibration Begin all work with a Calibrate This is needed to adapt the splicer to its present environment adapt to temperature moisture etc Singlemode or Multimode It s very important to setup the correct fiber type in the splicer before doing the calibration For ex Select Singlemode fiber in the Menu if You are using a Singlemode fiber Press the Menu button Step with the down arrow to SETUP and select it by pressing the large but
11. splicer is turned on if the lid is closed and there are no fibers in the camera view 11 SPLICE PAUSE If selected the splicer will pause and wait for a button to be pressed when the fibers are in position for splicing EXIT Exit menu Preparing the fibers and place them in the Fusion splicer Often incorrect handling or preparation causes splice loss It is crucial to keep tools and fiber clean the invested time used in fiber and tool handling is more than compensated for in reduced troubleshooting effort Don t forget the protective sleeve Before preparing the fiber for splicing make sure to put the protective sleeve in place 12 Place fiber in the fiber holders Place 250 fiber in the black holders and 900 fiber pigtail in the red holders The fiber should stick out some 3 4cm as seen in the pictures Stripping the fiber Hold the stripping tool to the edge of the fiber holder Press the handles together and pull firmly away from the fiber holder to remove the coating take away some 5 10cm 13 Cleaning the fiber Use a pair of tweezers equipped with cotton buds or a similar tool soaked with alcohol isopropyl or similar Press the tweezers together and clean the fiber with by moving the tweezers from the fiber holder towards the end of the fiber Repeat but rotate the tweezers A squeaking sound indicates that the fiber is clean 14 Cleaving the fiber Lift up the lid of
12. the bracket which holds the fibers in place in the V grove e See the operation of the above at page 13 15 and or watch our Video at https www dropbox com sh tl bwwrk019str6a AAAKnje Mvc SeX VUH1v0OJva dl 0 e If needed press RESET The fiber ends should be seen in the display a bit like this when ready for splicing e Press the SPLICE button large button The fibers will move together and spliced The whole process will be shown in the display and take less then 10 sec An automatic pull test will be performed after the splicing e Finally the splicer will show the estimated splice loss in dB and in green color or if the process failed Bad splice if so re do the operation from strip and cleave above Oven operation sleeve protection e Open up the oven with the little arm on the left hand side of the oven e Lift up the bracket over the V grove and then open up both fiber holders e Push the shrink tube over the spliced part and place the fiber tube in the center of the oven Lock the fiber and close the oven lid with the oven arm e Start the oven by pressing the OVEN button The oven is preset for a 60sek operation but can be set in many combinations see in the Menu system e The splicer is ready for another splice while the oven is in operation start from above again Press RESET if the oven operation is not needed Main menu Step up down with the small buttons
13. ton SELECT Step with the down arrow to FIBER TYPE and select it Chose SINGELMODE MULTIMODE or OM 1 fiber type Doing the Calibration Strip one fiber which You are about to splice strip it some 5 6cm Clean the fiber with alcohol isopropyl or similar Make sure not to touch the fiber with anything after cleaning as it will become dirty Place the stripped and cleaned fiber across the V grove see picture below You can see how the calibration should be done in our Video to be found at https www dropbox com sh t1bwwrkOi9str6a AAAKnje_Mvc _SeXVUH1v0Jva dl 0 Having placed the fiber in the V grove enter the Menu again and step with down arrow to CALIBRATE Select it large button and the splicer will perform a calibration This is seen on the display as the splicer will ignite the spark and shine through the fiber with various strength The operation is finished after some 10 seconds and the display will show OK if the Calibration was done properly If not the display will show the text CALIBRATE AGAIN Time to splice e Place fiber in the fiber holders 250 fiber in the black holders and 900 fiber pigtail in the red holders The fiber should stick out some 3 4cm Don t forget to put on a shrink tube sleeve over one of the fiber ends before You start e Strip and clean the fiber e Cleave the fiber e Place the fiber holders in the splicer Push down

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