User`s Manual - Unified Brands
Contents
1. D Optionally a permanent supply connection may be made using rigid or flexible conduit Consult a qualified electrician or serviceman to ensure all wiring is performed to the electrical codes specified above Water Connection Auto Fill Models Only The appliance must be connected to a water supply not exceeding 60PSI Use an NSF approved appliance hose with a 34 garden hose type connection to connect from a spigot shut off valve to the steamer It must also be installed with adequate backflow protection to comply with applicable Federal State and Local codes To operate simply turn water supply ON and press the ON Pushbutton The reservoir will automatically fill to the maximum operating level while the unit preheats to the Hold Standby or Cook temperature depending on Model and settings IMPORTANT Always keep level sensing probes located inside reservoir clean This will help insure proper working conditions In Field Modifications Any in field modifications made without written authorization from the Engineering Department will void your warranty Please call 888 994 7636 to reach the Engineering Department High Limit Lockout The XSG 5 has a High Limit Lockout to protect the unit from overheating If the XSG 5 reaches the high limit temperature it will completely shut down and the steamer must be reset before cooking can continue A If the XSG 5 overheats and shuts completely down while cooking no lights open2. 2 Remove stainless steel shroud 1 from upper hot unit by removing 1 10 24 x screw and spacer 6 3 Attach chimney brace 2 as shown with tabs facing up with existing 3 10 24 x Ya screws 4 Remove 2 remaining 10 24 x Y screws at at bottom of outer chimney 3 of upper unit 5 Attach inner chimney extension 4 as shown with 3 10 24 x screws 6 Attach outer chimney extension 5 by aligning tabs to corresponding slots in Figure 1 OM XSG 5 le n Installation inner chimney then slide over inner extension and down over tabs of chimney brace to lock in place Use 4 10 24 x I screws to secure to inner extension 7 Slide stainless steel outer shroud 6 tabs into exposed slots and down to lock in place 8 Attach double stack exhaust deflector 7 using 3 10 24 x O screws 9 Position stainless steel inner shroud 8 between steamers and attach to outer shroud with 2 10 24 x I screws Exhaust Hood Requirements Install and operate this gas appliance in a well ventilated area Adequate air must be supplied to replenish air used for combustion Installation must conform to local codes and or with the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the National Gas and Propane Code CSA B149 1 as applicable Do not restrict the flow of air for combustion and ventilation Do not obstruct the flue cover or control side v
3. OFF ON Switch General 4i N Y EA Information Tips amp Tricks For faster cook times in the Intek steamer try one or more of the following methods DO NOT PUT LIDS OVER PRODUCTS This will double or sometimes triple cook times The only products you may want to put lids on are soups sauces and anything desired crunchy USE PERFORATED PANS WHENEVER POSSIBLE You can put a solid pan on the rack beneath the product cooking to catch drips If you must use a solid pan pour one cup of water in the pan per pound of product being cooked This shortens cook times and helps cook more evenly Use of deeper solid pans will increase your cook times by 10 40 The shallower the solid pan the better For example Ten pounds of frozen loose corn will take less time if cooked in two 2 5 pans rather than one 4 pan High Volume A la Carte Cooking Frozen Vegetables In perforated pans roughly a minute per pound and a minute per pan For example 15 Ibs of corn in 3 perforated pans will take approximately 18 minutes Dry Pasta Preheat water in 4 solid pan Add pasta Cook time is similar to stove top but stirring is not necessary Rice Do not cover Institutional rice takes about 35 minutes and all others take about 25 minutes Use 1 8 parts water to 1 part rice For example For 5 cups of rice you need 9 cups of water The XSG 5 is a great rice cooker Pre cooked Breakfast Meat Pre cooked sausages and bacon can be rethermalized
4. User s Manual XSG 5 Model Series FOR YOUR SAFETY Do not store or use gasoline or other flammable liquids and vapors in the vicinity of this appliance POST IN A PROMINENT LOCATION Instructions to be followed in the event user smells gas This informa tion shall be obtained by consulting your local gas supplier Ensure all users of this equipment understand the instructions Pl 2 A y 1 Ge For Service Call Improper installation adjustment alteration service or maintenance 888 994 7636 can cause property damage injury or death Read the installation operat ing and maintenance instructions thoroughly before installing and servicing this equipment COMPANY SS Unified branas A p DOVER 1055 Mendell Davis Drive Jackson MS 39272 Phone 888 994 7636 I Fax 601 373 9587 PART NUMBER 158633 REV A 11 10 Table of im MR AY Contents INSTALLATION General Sale perspicacia 3 Gas Leak Instructions nen 3 Operational NN 3 Location PENN 3 Na vr 4 On a Stand with Casters rer 4 Double Stack Assembly cccoocccccoccocococonocnncncnccncnnonononononcnnonons 4 Exhaust Hood Requirements 22220022200200 nenn nenne anne nenn namen ennenn 5 O A ee ee ee 5 Gas Supply Requirements u ss 5 Installation of Gas Supply LiNes coocccoocccconcnconccnnoncnnononnss 5 Testing Gas Supply Lines ass nee 6 Pressure Testing Gas Supply Lines cccooccccccocnoncconnnnccononoss
5. 6 Electrical COnnecion See rasen 6 Win 7 In Field Modifications unse een 7 FIG Cimit LOCKOU een ee ae 7 Burner Blower Information coccccocnccccncccnccncnccanocononenanonarnnnanonnnnnnas 8 Power Failure and Ignition Warnings ccooccconcccocnconcnnnncnnncncnncncnanonos 8 OPERATION LGTY TARO AE ADO MA EE EE 9 Filling with Water acer 9 Initial Lighting and Preheating rrrarennnnnnnnnnnnnrnnnrevnnrnnnnennenennr 9 n 9 ol Ea 9 GENERAL INFORMATION EN Panel Jr 10 IS SE UI A A 11 High Volume Ala Carte Cooking cccccccoccoccccooconcccnancnnconoanoncnnnanonos 11 WARRANTY EE 12 OM XSG 5 le n Installation General Safety Please make sure each operator reads and understands this manual completely before operating the steamer The owner and operator s must keep these instructions in an easily accessible location for reference and training Steam can cause serious injuries and equipment damage Pay attention to the Operational Safety section the warnings in this manual and on the equipment Gas Leak Instructions A DANGER GAS LEAKS ARE FIRE AND EXPLOSION HAZARDS INJURY DEATH AND PROPERTY DAMAGE WILL RESULT If anyone smells gas or suspects a gas leak immediately refer to the posted gas leak instructions The posted instructions are provided by the local gas supplier and supersede any other instructions pe the following precautions in addition to the posted instructions Do NOT light or s
6. by steaming the product until internal temperature reaches 165 F 20 30 minutes Scrambled Eggs Cover the bottom of a solid 4 pan with plastic wrap and fill with eggs Cook until done around 25 minutes Do not stir Invert the eggs into another solid 4 pan Eggs will not stick because of the plastic lining saving time with clean up Frozen Pancakes Simply layer them in a perforated pan and steam for 6 10 minutes until their internal temperature reaches 150 F Cornbread Use milk instead of water in your recipe and cook for 15 minutes or until a knife inserted comes out clean Do not cover It will be moist but not soggy 11 OM XSG 5 MS Y EM Warranty 1 Year Parts amp Labor Warranty Unified Brands UB warrants that your steam cooker will be free of defects in materialand workmanship under normal use for a period of one 1 year from the date of shipment from the factory During the warranty period UB agrees to repair or replace at its option F O B factory any part which proves to be defective due to defects in material or workmanship provided the equipment has not been altered in any way and has been properly installed maintained and operated in accordance with the instructions in the User s Manual During the warranty period UB also agrees to pay any factory authorized equipment service agency within the continental United States and Canada for reasonable labor required to repair or replace parts due
7. of penalties This constitutes the entire warranty which supersedes and excludes all other warranties whether written oral or implied 12 OM XSG 5 OM XSG 5 OM XSG 5 OM XSG 5 unified brands A E Dover COMPANY 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net O 2010 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary of Dover Corporation PART NUMBER 158633 REV A 11 10
8. to defects in material or workmanship provided the service agency has received advance approval from UB factory service to perform the repair or replacement This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles 100 miles round trip but does not include post start up assistance or training tightening of loose fittings or external electrical connections minor adjustments maintenance or cleaning UB will not reimburse the expense of labor required to repair or replace parts after the one year warranty period Proper installation is the responsibility of the dealer owner user or installing contractor and is not covered by this warranty While UB products are built to comply with applicable standards for manufacturers including Underwriter s Laboratories UL and the National Sanitation Foundation NSF it is the responsibility of the owner and installer to comply with any applicable local codes that may exist UB makes no other warranties or guarantees whether expressed or implied including any warranties of performance merchantability or fitness for any particular purpose UB s liability on any claim of any kind including negligence with respect to the goods and services covered hereunder shall in no case exceed the price of the goods and services or parts thereof which give rise to the claim In no event shall UB be liable for special incidental or consequential damages or damages in the nature
9. an XSG 5 Do NOT obstruct the flow of combustion and ventilation air Make sure the air vents of the steamer are not blocked with or by anything Allow for sufficient clearance if a high heat source e g a fryer is located next to the steamer Please contact Unified Brands at 888 994 7636 for recommendations CLEARANCES Combustible Construction Noncombustible Construction Back 1 aaa Right Side Pannen Left Side Pannen A On a Stand If installing the unit onto a stand bolt the unit s in place at the four locations on the bottom of the cooker using the hardware provided with the stand Level the unit s by adjusting the four legs on the stand B On a Stand With Casters The installation shall be made with a connector that complies with the standard for connectors for moveable gas appliances ANSI 221 69 CSA 6 16 and a quick disconnect device that complies with the standard for quick disconnect devices for use with gas fuel ANSI Z21 41 CSA 6 9 Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement The location where the restraining device may be attached to the appliance shall be in accordance with Intek specifications for the device C Double Stack Assembly Refer to Figure 1 for the following instructions 1 Remove exhaust deflectors 7 from both units
10. and accessories observe the following OM XSG 5 le SY E Installation Use a non hardening pipe thread sealant resistant to LP gas The O NPT gas inlet is on the back of the steamer Install main manual shut off valve between gas supply and the steamer This main manual shut off valve is called the Main Manual Gas Valve Install a sediment trap drip leg in gas supply line C ae Gas Supply Lines Test all pipe joints for leaks with soap and water solution Check all connections for proper tightness Remove the control side panel to inspect gas connections inside Open the gas supply valves Check all lines and connections for leaks both inside and outside All leaks must be corrected before operating the steamer Replace the side panel and secure it before starting the steamer D Pressure Testing Gas Supply Lines If any pressure testing is required the steamer must be disconnected or isolated from the gas supply piping system during any pressure testing as follows The appliance and its main manual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 14 water column O psi or 3 45 kPa The appliance must be isolated from the gas supply piping system by closing its main manual shut off valve during any pressure testing of the gas supply piping system at test pressures in equal to or less than 14 water column U psi
11. cally lights the burner senses flame and controls gas flow This provides precise burner control safe ignition and safe shutdown DEATH INJURY and EQUIPMENT DAMAGE may result from trying to light burners with a flame or from an improperly adjusted gas control and ignition system Do not try to light the burner with a flame and do not alter the gas control adjustments If adjustment is required contact the Service Department at 888 994 7636 Unified Brands is in no way responsible for the operation or safety of this equipment if the controller valve igniter probe or any other gas system component is adjusted by anyone other than a qualified Intek authorized service representative OM XSG 5 a ME 2 Wen OT TEN Daily Preparation Preparing the XSG 5 for use each day requires very little time and effort Simply fill the steamer with water and preheat A Filling with Water At the beginning of each day pour three gallons of ordinary tap water into the bottom of the cooker Water usage will depend on what products you are cooking and the length of time the door is open In most cases three gallons of water will last several hours or more When the ADD WATER indicating light and buzzer come on simply refill the unit with water and continue If a shutdown occurred during cooking the cycle will resume at the point it stopped However a time adjustment may be necessary due to the temperature of the water the unit was filled wi
12. ents after installation Gas Supply A DANGER GAS LEAKS ARE FIRE AND EXPLOSION HAZARDS INJURY DEATH AND PROPERTY DAMAGE WILL RESULT If anyone smells gas or suspects a gas leak immediately refer to the posted gas leak instructions The posted instructions are provided by the local gas supplier and supersede any other instructions ee the following precautions in addition to the posted instructions Do NOT light or start any appliance Do NOT touch any electrical switch Do NOT use any phone in the building Immediately call the gas supplier from a phone away from the building Follow the gas supplier s instructions If the gas supplier cannot be reached call the fire department A Gas s Supply Requirements Gas supply type MUST match the type of gas shown on the rating plate Gas supply pressure must NOT exceed 14 water column O PSI and fall within the acceptable pressure range shown below when using O NPT line and a O NPT connection Gas supply pressure must be between 5 14 water column If the gas supply pressure exceeds 14 water column a pressure regulating valve pressure regulator must be installed in the gas supply plumbing to reduce pressure to the steamer B Installation of the Gas Supply Lines The Installer owner is responsible for furnishing and installing gas supply lines valves regulators and accessories When installing gas supply lines
13. or 3 45 kPa Electrical Connections The Intek steam cooker has been designed manufactured and tested to meet or exceed the standards of safety set forth by Underwriter s Laboratories Inc If any of these instructions are not completely understood or you have any doubt as to whether your supply receptacle is of the correct voltage amperage or is properly grounded consult a qualified electrician or serviceman A Check the rating plate to make sure the steamer is compatible with the electric supply The rating plate is located on the control side panel The electrical diagram is located on the inside of the control side panel B The electrical supply must match all electrical and wiring requirements specified on the rating plate and the connection must be made in accordance with the following requirements The electrical power lines must be installed in accordance with The National Electric Code ANSI NFPA No 70 LATEST EDITION USA Canadian Electric Code CSA C22 2 Any other applicable national state or local laws codes and regulations C To reduce the risk of shock in the event of an electrical short circuit this appliance must be grounded The unit is equipped with a cord having a grounding wire and plug which must be plugged into an outlet that is properly installed and grounded Under no circumstances should the plug be cut or bent to fit a receptacle other than the one specified OM XSG 5 le n Installation
14. tart any appliance Do NOT touch any electrical switch Do NOT use any phone in the building Immediately call the gas supplier from a phone away from the building Follow the gas supplier s instructions If the gas supplier cannot be reached call the fire department Operational Safety Do not store anything on top of the steamer Keep the area around and under the steamer free and clear of combustible material Do NOT obstruct the flow of combustion and ventilation air Location and Placement The Intek steamer is designed to be placed on a standard commercial kitchen countertop or on a stainless steel stand For safe and efficient operation observe the following criteria when selecting an operating location for this appliance Installation must comply with all local fire and health codes The location selected must be capable of supporting this appliance the operating weight of a XSG 5 is 250lbs Position this appliance so it will not tip or slide The operating surface must be level enough to allow leveling of this appliance with its adjustable legs This appliance MUST be level both front to back and side to side before operation The location must include space for Operating and Service Secondary Clearances and the OM XSG 5 le SY E Installation Exhaust Hood KEEP THE AREA FREE AND CLEAR OF COMBUSTIBLES Proper air supply for ventilation and combustion is REQUIRED for and CRITICAL to safe efficient operation of
15. th B Initial Lighting and Preheating For best results the cooker should be preheated before starting the first cook cycle of the day With the water reservoir full and the Main Gas Shut Off Valve open turn the OFF ON switch to the ON position and set the timer to 15 minutes When the cycle is complete the unit will automatically switch to the STANDBY mode at which time the cooker is ready for use IMPORTANT IF GAS SUPPLY IS INTERRUPTED DURING OPERATION A FIVE 5 MINUTE PERIOD OF COMPLETE SHUT OFF OF GAS SUPPLY IS REQUIRED BEFORE RE STARTING C Cooking To begin cooking place the food to be cooked into the steamer and set the timer to the desired cooking time When the cycle is complete the End of Cook Cycle Buzzer will sound and the cooker will automatically switch to STANDBY mode You can check the food at anytime during the cook cycle Just open the door check the food and reclose the door YOU DO NOT HAVE TO TURN THE UNIT OFF D Shutdown and Cleaning At the end of each day the steamer should be drained and cleaned First turn the cooker off and allow a few minutes for it to cool down Use caution when draining a warm or hot cooker Clean with mild detergent rinse and leave the door ajar OM XSG 5 General Information Control Panel BUZZER OFF STANDBY UNTIMED COOK TIMER STANDBY ADD WATER 10 OM XSG 5 Cook Cycle Timer Cook Light Standby Light Heat Light Add Water Light
16. the door and verify that water is in the reservoir If there is no water in the reservoir Wait for the steamer to cool Clean the water level probes Reset the High Limit Lockout See B Restart the steamer Sf ft nf ft 4 2 3 4 If there is water in the reservoir at the operating level 1 Turn OFF the steamer and drain the water from reservoir 2 Wait for the steamer to cool 3 Clean the water level probes 4 Reset the High Limit Lockout See B 5 Restart the steamer If the problem repeats call the Service Department at 888 994 7636 OM XSG 5 le n Installation B To Reset the High Limit Lockout 1 Open the cooking compartment door and wait for the steamer to cool 2 After the steamer is cool check that the Water Level Sensor Probes are clean 3 Fill cooking compartment with 3 gallons of water 4 Turn the unit OFF and then ON again 5 If the High Limit Lockout repeats call the Service Department at 888 994 7636 Burner Blower Information The bearings in the burner blower are permanently lubricated and do not require any periodic maintenance Power Failure and Ignition Warnings A DANGER Do NOT attempt to operate an Intek XSG 5 during a power failure DEATH INJURY and EQUIPMENT DAMAGE can result During a power failure turn the steamer OFF and close the Main Gas Shut Off Valve A DANGER DO NOT TRY TO LIGHT BURNER WITH A FLAME The XSG 5 has an electronic ignition system which automati
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