Home

Brooks® Model MT 3810

Contents

1. Back Cover Contents Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG Model MT 3810 December 2008 Figures Figure Page Number Number 1 1 Model MT 3810 Meter Dimensions seen ee ee 1 4 1 2 Transmitter Only Wiring Diagram nnen nennen 1 7 1 3 Transmitter Only Wiring NOTES sverte ee ne 1 8 1 4 Transmitter with Alarm and Pulse Outputs Wiring Diagram 1 9 1 5 Transmitter with Alarm and Pulse Outputs Wiring Notes 1 10 1 6 Power Supply vs Maximum Load resistance sunmsesseessrssrrssssrssrerrrssrrrsarrsssnn rss sr rss rs rs RAKA KRK SSR ns 2 an 1 11 1 7 Model MT 3810 Explosion proof Housing Wiring Diagram 1 13 1 8 Transmitter with Inductive Alarms Wiring Diagram 1 15 1 9 Transmitter with Inductive Alarms Wiring Notes sssssossssssssssssrrrsrssssrssrssrssnnnsrnnsrsnnnrrrnn nemen 1 16 1 10 Inductive Alarms Only Wiring Notes nmessssmsrsssrrsserrssssrrrsssrrssnorsssrersasr cnn cono snor RR RR nn nn 1 19 1 11 Inductive Alarms Only Wiring Notes 0ooooncccccnnncccconoocnnononcnnnnnncnonann cnn nono nc cnn 1 20 2 1 Typical Bypass Installation
2. 2 3 2 2 Smart Meter Manager Electrical Configuration sese 25 2 3 Typical SMM Transmitter Analog Output and Power Wiring seen 2 5 2 4 Alternate SMM Transmitter Analog Output and Power Wiring Where 4 20 mA is not required 2 6 2 5 Multi drop SMM Transmitter Analog Output and Power Wiring 2 6 2 6 Typical SMM Transmitter with Alarms and Pulse Digital Output and Power Wiring 2 8 3 1 Model MT 3810 SMM Electronics Device Description Tree Basic Setup 3 3 3 2 Model MT 3810 SMM Electronics Device Description Tree Detailed Setup 3 4 3 9 HART COMMUNICALON 2 3 5 3 4 Typical HART Communicator Interface vennen renner venne nevens nennen 3 5 3 5 HART Communicator Action Hot Keys nnn ennen aana iieii aaae 3 6 c MEI UU 3 6 4 1 Meter Float Replacement amp Cleaning s sssmrrsssrssseerssrersssrrrsnnrrsnnrr rss ann rn eene eene nnne nnns enne 4 6 Tables Table Page Number Number 1 1 Model MT 3810 Capacities Pressure Drop and Viscosity Immunity Ceiling 1 3 1 2 Model MT 3810 Pressure 5 oiii tereti idas 1 3 1 3 Maximum Fluid Temperatures at 104 F 40 C Ambient
3. 1 3 Installation and Operation Manual Section 1 Introduction X VA MT3810 eng Part Number 541B050AAG December 2008 Model MT 3810 1 1 Description EEE EI The Brooks Model MT 3810 Variable Area Flowmeter is a rugged all metal flowmeter offering 596 full scale accuracy The Model MT 3810 is constructed with stainless steel components for measuring a variety of liquid and gas applications Flow rate indication is provided by means of magnetic coupling where a magnet encapsulated in the float is coupled to a rotatable magnet located in the rear of the indicator thus turning the dial indicator mounted on the meter Optional accessories available include 4 20 mA output with HART9 microprocessor transmitter with or without configurable alarms and pulse output for totalization The microprocessor electronics are based on the proprietary Smart Meter Manager technology utilized as the basis for an array of Brooks products Also available are front adjustable inductive alarms 1 2 Design Features AAA ge W7Ww _ Broad range of flow capacities 5 Full scale accuracy Versatile construction for all gas and liquid applications Noback pressure required for operation Flanged or female NPT connections Optional 4 20 mA and HART programmable microprocessor transmitter with or without alarms and pulse output for totalization Electr
4. Table 1 3 Maximum and Minmum Fluid Temperature at 104 F 40 C Ambient Indicator Only Indicator with Alarm Indicator with Transmitter 7 thru 13 58 thru 420 F 22 thru 320 F 22 thru 195 F 50 thru 215 C 30 thru 160 C 30 thru 90 C 3810 Minimum and Maximum Ambient Temperature Indicator Onl Indicator with Alarm or Transmitter 22 thru 150 F 22 thru 150 F 30 thru 65 C 30 thru 65 C Section 1 Introduction Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG Model MT 3810 December 2008 Model MT 3810 NPT F Connection mm inches 14 104 4 10 1 2 NPT F 225 8 85 88 3 46 1 NPT F 300 11 81 95 3 78 1 1 2 NPT F 300 11 81 105 4 13 2 NPT F 300 11 81 111 4 37 3 2 09 1 3 3 Ibs 9 2 32 2 8 kg 7 Ibs 5 2 56 5 kg 12 Ibs 3 9 5 7 3 63 6 3 kg 14 Ibs 135 5 31 104 4 10 WEIGHT Approx 88 3 46 2 83 2 5 kg 6 Ibs 1 2 Flange 250 9 84 2 2 83 96 3 78 0 3 15 4 2 kg 10 Ibs 9 3 50 1 Flange 250 9 84 1 1 2 Flange 250 9 84 2 Flange 250 9 84
5. spares rov rov Brooks kav va zpoundedet vymAng KaAdSia zAnpobv TIC CE y emoy tov cfjutog vivet IPNOWLOTOMOETE KO DSIO va p pet mpeg va zap ger Oop kion 100 Ot s v eopot D kakndiov va ue 7 eivai va zov va KOAMSIOU To ap xel va oto HETOAMK h otov va kar 600 360 va kara yet os akpod ktn yelmons Kaprov eivat un uETAAMKOI zov va dop xions 100 yia va vzaxodovy CE va kata A yel YEIWOTIG mv tov
6. avapepheite oto zoWkAs oro Eyxewpidto A 3 4 Appendix CE Certification Installation and Operation Manual X VA MT3810 eng Part Number 541 CO50AAG Brooks Model MT 3810 December 2008 Italiano Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Oggetto Addendum al manuale di istruzioni Riferimento Certificazione CE dei misuratori termici di portata in massa Data Gennaio 1996 Questa strumentazione elettrica ed elettronica prodotta da Brooks Instrument soggetta a marcatura CE ha superato con successo le prove richieste dalla direttiva per la Compatibilita Elettomagnetica Direttiva EMC 89 336 EEC E richiesta comunque una speciale attenzione nella scelta dei cavi di segnale da usarsi con la strumentazione soggetta a marchio CE Qualita dei cavi di segnale e dei relativi connettori Brooks fornisce cavi di elevata qualita che soddisfano le specifiche richieste dalla certificazione CE Se l utente intende usare propri cavi questi devono possedere una schermatura del 100 connettori sia di tipo che circolari devono possedere un guscio metallico Se esiste un passacavo esso deve essere metallico e fornito di fissaggio per lo schermo del cavo Lo schermo del cavo deve essere collegato al guscio metallico in modo da schermarlo a 360 e questo vale per entrambe le estemita Lo schermo deve essere collegato ad un terminale di terra connettori
7. omegn 4 E 5 0 11 mm mm 028 O se 25 A 52 19 30 6 25 5 475 CAL lori I B 750 66 31 49 70 29 15 400 CATI Hor Itt I 2400 10 4 65 85 35 7 475 CAT Hor lt I b 3500 15 65 100 755 63 4 475 CATI lor lll L1 1 8 f eo 26 94 140 60 25 30 475 CATI Hor ll I soo 35 150 230 150 6 2 475 CATI or lll I b 10000 46 210 330 30 11 2 475 CATI or lll I 1 8 9500 41 160 250 60 25 50 475 CATI or lll I ce 1000 55 200 30 100 4 25 475 CATI Hor lll D 20000 88 390 620 300 121 1 475 CATI or ll 1 Air flows in scfm are given at 70 F and 14 7 psia 2 Air flows in nm3 h are given at 0 and 1 013 bar a 3 Minimum operating pressure required 7 psig 0 48 bar Table 1 2 Model MT 3810 Pressure Ratings 316 316L Stainless Steel psig at indicated temperature Flange Rating 20 F to 100 F 200 F 400 F 500 F 600 F 150 Ib 275 240 215 195 170 140 300 Ib 720 620 560 515 480 450 Stainless Steel psig at indicated temperature Threaded NPT 20 F to 100 F 300 F 400 F 500 F 600 F 7 amp 8 1500 1400 1400 1300 1200 10 1500 1400 1400 1300 1200 12 1500 1400 1400 1300 1200 13 1300 1200 1200 1100 1000 Flanges are dual certified 316 316L Stainless Steel
8. ou O gt 9 lt gt Model 3810 December 2008 SIN3A3HIDO3H H3MOd HOI IVANVA NOILONYLSNI 17 5 5 310N NYVIV HOLIMS 0832 3007 02 LINN HIJ 35778 LINN H3d 357 2 NYVIV 2 NYVIV GNNOYS NYVIV I 3SSVI9_ 1 355 12 30 SIANINIDVTSNI S31 BNOd 37 8V1d322VNI I3IH31VW 39 3HON3H LNSd_SLNVSOdNOD 30 NOILNLILSENS V1 NOISO dX3 Q0 3n0S1H 1N3W3SSIIH3AV SWHV V M YILLINSNVEL VU 02 7 HOJ ONIYIM SINJWHIDOSH JOOHJNOISO JX3 133 OL ONISNOH HOLVOIONI 3HL OL GSYNDSS ATNA 38 LSNN YAOI HOLVIIONI SHL 1 5701035 HO HIV3O NI 1775394 AVN SNOISOTAX3 ONINUVM SNOILV91 411439 SNOILV907 SNOOHVZVH 3lVIBdOHddV SH HLIM INSISISNOO SNOLLVTIVLSNI SI ININNHISNI JO 343H4SONLV ONIIVH3dO 3HL lVHl SNOLLV901 1 AUNFNI SNOIN3S HO ISNVI NVJ SNOISO ldX3 ONNUVM SNOOHVZVH ONISNOH YOILVOIONI ONIH3IN3 WOHJ 3HnlSION INSA3Hd OL NIVHO Ol SLINONOD BOJ 39NVHHV ONY STV3S LINONOD TIVISNI OL ABVSS3O3N 38 AVN 11 SNOIIVOl ddV 3WOS NI 310N 3HhSOTON3 JHL JO S3HONI BI NIHLIM SLINGNOD TIV vas ONY I SdnOH9 HOS 232 3002 VOIHIO3 T3 NVIOVNV2 534 3002 1V21812313 TVYNOILVN H3d TIVISNI Q039v9N3 SOV3Y9HL TINS 3Al3 30 ANNININ Y HLIM Q3 8W3SSV 38 LSNN SOVSYHL LINGNOI TV S3009 TWOVIHLI373 INV d YO IO HLIM 3ONVOHODOV NI H3NNVA TVNOILNSA
9. 1 201 SnOQHVZVH Z INOZ Z NOISIAIG A3AINDFA LON SYIRIUVE 310N D SET LQZ II bL II e X33 970 PL II 55 10 318V 1InS 98 4 4 2 NOISIAIQ 55712 9 a SdNOUD Z NOISIAI I 5512 OSET LGZII PL II eI X339 Z II bl 98 4 3 a I a Y SdNOUD T NOISIAIG 55912 55 10 I SSVTD G31HISSV1 SNOGYVZVH SnivHvddV 33WS HOLIMS OY3Z HOLIMS OH3Z 3007 02 O 7 3N SIO O 2 VUOPI I OE XVN ALIIN3 H3lHHVH O3AOHddV VS2 n HILLINSNVEL SIBELN OIBELN GOBELN 1 7 Ref No 981Y006 Rev D Sheet 1 of 2 Figure 1 2 Transmitter Only Wiring Diagram Installation and Operation Manual Section 1 Introduction X VA MT3810 eng D 29 Be a O on E 2 00 E gt 5 gt Ref No 981Y006 Rev D Sheet 2012 1HVd 3009 1V21H1293 13 NVIQVNVO JHL HLIM 3ONVQHOOOV NI 38 ASNN SNOILVTIVISNI VOVNVO 05 3 2IL1HV OL VHAN 3000 1V2lH123 l3 TYNOILVN 3HL 58007 34VS ATIVOISNIBINI 9NI TIVISNI HOJ 9 Z1dy 39119WWd Q3QN3AWOO3H VSI VOIH3AV JO AL3120S LNSWNYLSNI Ol 43338 SH3lHHV8g JHL WOHJ QO31V OSI A73LVND30V N338 39Vl1 DA JHL LVHL O3NINY3130 N338 SVH LI SS3 Nn 30 HO SAY SLIOA OSE JO SS3OX3 NI 3nO3SNIHANI S31VH3N39 HO S3Sn 3291 30 OL 3
10. guide cartridge While holding the damper in place remove the top outlet screw 5 Push the float assembly out through the inlet bottom To clean the gas damper unscrew the cylinder head 6 Then remove the bolt 7 and carefully take out the small piston so as to not damage the critical surfaces Reassemble the meter by assembling the damper with float assembly Insert the float assembly with damper into the inlet bottom of the meter Secure the inlet bottom screw While holding the damper in place with a pin 1 8 diameter insert and secure the top outlet screw 5 Replace the spiral retaining ring 1 d Sizes 10 1 12 1 1 2 13 2 Flanged Liquid Service k D Remove the meter from the process line and lay the meter horizontal on a table Loosen the float assembly with two screwdrivers one on each end of the meter and turn to loosen the inlet and outlet screws 2 Remove inlet screw 2 at the bottom of the meter Remove the guide vane 3 at the bottom of the meter and gently push the float assembly up and out the top outlet side Reassemble by inserting the float assembly into the top of the meter Replace the guide vane 3 and secure the float assembly by tightening the inlet and outlet screws 2 Sizes 10 1 12 1 1 2 13 2 Flanged Gas Service With the help of a small screwdriver remove the spiral retaining ring 1 from the meter inlet Secure th
11. Flow Rate units of measure gpm Low Flow cutoff 10 FS flow Calibration factor scales only Analog Output LoRange 4 mA 0 flow Analog Output HiRange 20 mA 100 flow Installation and Operation Manual X VA MT3810 eng Part Number 541BO50AAG December 2008 Transmitter uP Plus Alarms and Pulse Output Preprogrammed Parameters Alarm LoLimit 0 FS flow Alarm HiLimit 100 FS flow Pulse output units 1 ppg Resettable totalizer units of measure gal Inventory totalizer units of measurement gal C Manual Programming or Reprogramming of the SMM electronics If electronic parameters were not preprogrammed prior to shipment or new settings are required programming of the SMM transmitter with or without alarms and pulse output may also be done locally via an Emerson Model 275 hand held Communicator Refer to Figures 3 1 and 3 2 for Device Description Basic Setup and Detailed Device Description Setup Trees generate an electrical signal directly proportional to the gas mass flow rate Installation and Operation Manual Section 3 Operation X VA MT3810 eng Part Number 541BO50AHG December 2008 Model MT 3810 Device Description Process Variables Diagnostics amp Service Basic Setup Detailed Setup Review PV FlowRate E Alarm Status E Tagname E Measurements List of All Parameters H AO Percent Diagnostic Code Model
12. Function Keys Action Keys Shift Keys 7 Alpha Numeric Keypad Figure 3 3 HART Communicator Typical Connection Emerson Model 275 Communicator Interface The HART Communicator interfaces with any HART instrument from any wiring termination point in a 4 20 mA loop provided a minimum load resistance of 250 ohms is present between the HART Communicator and power supply A minimum load resistance of 250 ohms must be present between the HART Communicator and power supply in order for the HART Communicator to communicate with any HART compatible instrument An optional rugged 250 ohm resistor that attaches to the lead set is available from Emerson The resistor must be installed in series not in parallel HART Compatible Receiver DCS PLCI etc gt 250 Ohm Resistance Minimal Figure 3 4 Typical HART Communicator Interface 3 5 3 6 Section 3 Operation Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Emerson Model 275 Communicator Functions Action Keys and Hot Key Six Action Keys promote easy navigation through the menu structure You may customize the Hot Key to quickly access menu of your most fre quently performed on line tasks The Hot Key Menu is user definable menu containing one permanent option Range Values Range Values provides quick access to rearrange capability Up to 19 frequently per formed tasks can also be added to this menu Thes
13. Meter Material Calibration Temperature ShortFrame Address E Flange Type Gas Piston Prover Temp 2 Number of Preambles E Flange Material Calib Pressure UOM H Float Type Calibration Pressure Float Material H Gas Piston Prover Pressure O Ring Material Calib Density UOM Accessories Calibration Density Calib Viscosity UOM Calibration Viscosity Accuracy Class H Temperature Resettable Totalizer Meter Zero Resettable Totalizer UOM H LowFlow Cutoff E ResTot Digits amp Decimals ExternalTerminationBox Temperature UOM Observed Temperature E Density HF Density VOM Observed Density E Pressure HF Pressure UOM Observed Pressure Viscosity H Viscosity UOM Observed Viscosity Figure 3 2 Model MT 3810 SMM Electronics Device Description Tree Detailed Setup Installation and Operation Manual X VA MT3810 eng Part Number 541B050AHG December 2008 Section 3 Operation Model MT 3810 The HART Communicator is the hand held interface that provides a common communication link to all HART compatible microprocessor based devices A keypad liquid crystal display LCD and software menu structure make up the HART communicator user interface The Emerson Model 275 is easy to use Just press a few buttons to become familiar with the Action Keys and menu structure
14. Products in this manual may contain metal or elastomeric seals gaskets O rings or valve seats It is the user s responsibility to select materials that are compatible with their process and process conditions Using materials that are not compatible with the process or process conditions could result in the Meter or Controller leaking process fluid outside the pressure boundary of the device resulting in personnel injury or death It is recommended that the user check the Meter or Controller on a regular schedule to ensure that it is leak free as both metal and elastomeric seals gaskets O rings and valve seats may change with age exposure to process fluid temperature and or pressure A WARNING If it becomes necessary to remove the instrument from the system power to the device is disconnected at the power supply WARNING If it becomes necessary to remove the flowmeter from the system after exposure to toxic pyrophoric flammable or corrosive gas purge the flowmeter thoroughly with a dry inert gas such as Nitrogen before disconnecting the gas connections Failure to correctly purge the flowmeter could result in fire explosion or death Corrosion or contamination of the flowmeter upon exposure to air may also occur A CAUTION It is important that this device only be serviced by properly trained and qualified personnel 4 1 4 2 Section 4 Maintenance Model MT 3810 Installation and Operatio
15. 105 4 13 3 50 6 8 kg 15 Ibs 111 4 37 95 3 74 8 7 kg 20 Ibs Dimensions shown are for standard indicator units as well as units with the Smart Meter Manager transmitter or stand alone inductive alarms Consult factory for dimensions of units with transmitters plus alarms or transmitters with inductive alarms Figure 1 1 Model MT 3810 Meter Dimensions Installation and Operation Manual Section 1 Introduction X VA MT3810 eng Part Number 541B050AAG December 2008 Model MT 3810 1 5a Microprocessor Transmitter with or without Alarms and Pulse Output Based on Brooks Smart Meter Manager Technology gu SS aa Design Features A2 wire loop powered device for ease of wiring and installation 4 20 mA analog output for flowrate with Bell 202 modulated HART communication channel User selectable 0 and 100 analog output ranges with optional smoothing Flexible mix amp match units of measure for flowrates totals temperatures densities etc Two flow totalizers Resettable and inventory totalization User configurable scaleable pulse output for various engineering units Comprehensive alarms for both process flow and internal diagnostic checks Easily configured and compatible with other plant equipment Patented magnetic sensor which is resistant to external magnetic fields Description Smart Inside best defines the Brooks transmitter with optional alarms and pulse output for
16. 2 Apz 4007 915 A Z 133HS 4 IOA 2 OOO 310N 133HS 1 9 Figure 1 4 Transmitter with Alarm and Pulse Outputs Wiring Diagram X VA MT3810 eng Part Number 541B050AAG December 2008 819697 17 8 Q099 19 UDya euo snapubddo 20 550 BUI JOY 07 07 PUD JO 244 PUD snypupddo ejos 02150 40 243 JOY Jo PUD IN Jo O4 ONbe JO UDUZ 559 euo 20550 aya JOY JO 251 PUD ON JO JO pe ouddo eya ue4shs SD UI 021 5 gou pa3D Dossp PUD ajos PDISUIJJUI JO uo 328euuo2ue843u SMO D 5 Installation and Operation Manual O 7 O 7 9190974 O1 98190974179 O 9 JN S10 0 2 819099419 209 819099 19 Sp X0w I I XOU iI So OE XDUA OE N XOUWA in 5 on SU3L3NVUVd ALIIN3 HLIM TVAOHddV JNOHI 3NOZ HO NOISIAIG 3718V2I lddV HLIM SNLVHVddV 031 19055 031411439 701 2 39VLIOA ATddNS 21901 XOI IOA 2 39V1OA ATddNS 4007 SH3lHHVg JHL WOHJ O31V OSI N338 SVH 39V1 OA JHL LVHL OSNINHILSO SVH LI SS3TNN 2G HO SWH SLIOA 052 JO SS3OX3 NI S31VH3N39 HO S3SN HIIHM 391A30 OL Q31293NNOOD 38 JON LSNN SHIIHHVE JHL 3N03SNIY1NI SLIYNDSS 3Hl13WOBdWOO 1039 SINVSOdWOO
17. Les connecteurs D ou de type circulaire doivent tre reli s la terre Si des presse toupes sont n cessaires ceux ci doivent tre m talliques avec mise la terre Le blindage doit tre raccord aux connecteurs m talliques ou aux presse toupes sur le pourtour complet du c ble et chacune de ses extr mit s Tous les blindages doivent tre reli s la terre Les connecteurs de type card edge sont non m talliques Les c bles utilis s doivent tre blind s 10096 pour satisfaire la r glementation CE Tous les blindages doivent tre reli s la terre Se r f rer au manuel d instruction pour le raccordement des contacts Greek Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Ofua Eyxewidto Hiwronotiqon CE Opy vov M rpuonc Matas Hpzpopyvia lavov pros 1996 K piou Ta pyava nAektp k ndertpovicd mg Brooks ta p povv ofi pe Zuu ar rntag EMC 89 336 EEC Onwo nnote xper leror Educ emoyh kododiov TOV S KATOG va ue pyava zov CE
18. Part Number 541B050AHG Model MT 3810 June 2008 8 After installation and powering of the loop the transmitter must be zeroed both electrically and mechanically This operation will compensate for any stray magnetic effects in the vicinity of the transmitter Flow must be zero and when the zero function 15 momentarily activated The pointer must also be adjusted to the reference line on the scale using the adjustment screw on the face of the pointer next to the hub The zero function may be activated as part of a periodical maintenance check 9 Under actual flow conditions verify that the transmitter output matches the mechanical pointer position and that the alarms and pulse outputs are working properly If a discrepancy is noted the HART communications channel can be used to verify or adjust the transmitter settings The Emerson Model 275 hand held communicator provides a simple means to accomplish this check anywhere in the loop Refer to Figure 3 2 for connection instructions 2 9 Installation of Model MT 3810 Flowmeter with a Smart Meter Manager Transmitter with Inductive Alarms 1 or 2 Switches EA eed a Install the meter as described in Section 2 7 b Install the transmitter as described in Section 2 8 Install the inductive alarms as indicated below Section 2 10 2 10 Installation of Model 3810 Flowmeter with Inductive Alarms 1 or 2 Switches A IA A A SSS ACAUTION Since this is a magnetically activated
19. a b Install the meter as described in Section 2 4 Transmitter setup is done solely through proper system wiring and parameter configuration Common transmitter parameters are set by Brooks prior to shipment These parameters such as flow rate are set based on order information meter configuration or defaults inherent to the transmitter If requested when ordering the electronics all parameters will be set prior to receiving the unit and no further configuration will be needed at installation However more detailed configurations as well as on line monitoring can be done through standard HART communication protocol or can be set using a Emerson Model 275 Hand held communicator See Operations Section 3 for manual programming details With a HART protocol compatible transmitter the digital communication signals are superimposed on top of the 4 20 mA signal Communication of more than just the process variables is possible Plants utilizing HART compatible transmitters can increase productivity by reducing trips to the field gather data needed to reduce process downtime proactively perform maintenance rather than reactively and transport data to the field and back to the shop Also with the Emerson Asset Management Solutions software AMS information may be moved from the Model 275 Communicator to your personal computer The 2 wire 4 20 mA analog output provides real time information on process flow rate The 1200 bau
20. kiinnitettaessa suojaa Kaapelin suoja tulisi olla liitetty metallisuojaan tai liittimeen molemmissa p iss 360 n matkalta Suojan tulisi olla maadoitettu Card Edge Connector it ovat standarditoimituksina ei metallisia Kaapeleiden t ytyy olla 100 sesti suojattuja jotta ne olisivat CE sertifikaatin mukaisia Suoja on oltava maadoitettu Nastojen liitt minen katso liitteen oleva manuaali Yst v llisin terveisin Svensk Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Addendum to the Instruction Manual Reference CE certification of Mass Flow Equipment Date January 1996 Brooks elektriska elektronik utrustning som r CE m rkt har testats och godk nts enligt g llande regler f r elektromagnetisk kompabilitet EMC direktiv 89 336 EEC Speciell h nsyn m ste emellertid tas vid val av signalkabel som ska anv ndas tillsammans med CE m rkt utrustning Kvalitet p signalkabel och anslutningskontakter Brooks levererar som standard kablar av h g kvalitet som motsvarar de krav som st lls f r CE godk nnande Om man anv nder en annan signalkabel ska kabeln i sin helhet vara sk rmad till 100 D eller runda typer av anslutningskontakter ska vara sk rmade Kabelgenomf ringar ska vara av metall alternativt med metalliserad sk rmning Kabelns sk rm ska i bada ndar vara ansluten till kontakternas metallk por eller genomf ringar med 360 graders sk rmning Sk
21. parts are not discarded with the packing material Inspect for damaged or missing parts If intermediate or long term storage of equipment is required it is recom mended that the equipment be stored in accordance with the following a Within the original shipping container b In a sheltered area preferably a warm dry heated warehouse Ambient temperature 21 C 70 F nominal 40 C 104 F maximum and 7 C 45 F minimum d Relative humidity 45 nominal 60 maximum and 25 minimum 2 1 2 2 Section 2 Installation Installation and Operation Manual X VA MT3810 eng Part Number 541B050AHG Model MT 3810 June 2008 2 4 Return Shipment AAA E O A a Prior to returning any instrument to the factory contact your nearest Brooks location for a Return Materials Authorization Number RMA This can be obtained from one of the following locations Brooks Instrument 407 Vine Street P O Box 903 Hatfield 19440 USA Toll Free 888 554 FLOW 3569 Tel 215 362 3700 Fax 215 362 3745 E mail BrooksAm BrooksInstrument com www BrooksInstrument com Brooks Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherlands Tokyo 136 0073 Japan P O Box 428 Tel 011 81 3 5633 7100 6710 BK Ede Netherlands Fax 011 81 3 5633 7101 Tel 31 318 549 300 Email BrooksAs O BrooksInstrument com Fax 31 318 549 309 E mail BrooksEu BrooksInstrument com Instrument must have been p
22. per Voltage Influence Less than 0 002 Vdc Load Resistance Influence 0 1 full scale Transmitter Alarm and Pulse Output Wiring Diagrams Refer to Figures 1 2 1 3 1 4 1 5 and 1 7 For Division 1 explosion proof installations the optional explosion proof enclosure must be used This enclosure does not use the auxiliary terminal box as shown on some of the installation diagrams All connections are made directly within the housing Cable entry device shall be certified as Flame proof type suitable per the conditions of use and correctly installed If used with conduit refer to Figure 1 7 a sealing device shall be provided in accordance with Figure 1 7 For Division 2 non incendive installations either the standard enclosure or the explosion proof enclosure may be used For both Division 1 explosion proof and Division 2 non incendive installations the barriers shown in the installation drawings are unnecessary However NEC Class 2 circuits are required The circuits shall be wired separately or using a Multicore Cable Type B in accordance with EN 60079 14 Also wiring must be done in accordance with the applicable electrical codes ie NEC Chapter 5 CEC Section 18 and any local codes TRANSMITTER ACCESSORIES General purpose and intrinsically safe HART compatible power supplies are available in 110V 24V and 220V Section 1 Introduction Installation and Operation Manual 6 lt lt e LO e 0 E
23. rmen ska avslutas med en jordf rbindelse Kortkontakter r som standard ej metalliserade kablar som anv nds m ste vara 100 skarmade f r att verensst mma med CE certifieringen Sk rmen ska avslutas med en jordf rbindelse F r elektrisk anslutning till kontaktstiften h nvisas till medf ljande instruktionsmanual Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Models MT 3810 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG Models MT 3810 December 2008 LIMITED WARRANTY Seller warrants that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use and service and that the Software will execute the programming instructions provided by Seller until the expiration of the earlier of twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by Seller Products purchased by Seller from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer All replacements or repairs necessitated by inadequate preventive maintenance or by normal wear and usage or by fault of Buyer or by unsuitable power sources or by attack or deterioration under unsuitable environmental conditions or by abuse accident alteration misuse improper installation modification rep
24. 1 Communictor Shown connected across the loop b PF but may also be connected across 157 77 the load resistor Figure 2 4 Alternate SMM Transmitter Analog Output and Power Wiring Where 4 20 mA signal 15 not required Sra fe LOAD RESISTOR 250 ohms typical 1 5 volts drop 4 mA times LOOP POWER number of 24 typical transmitters LS 777 Typical Earth Ground Point em Safe Side Hazardous Side mm 3051C Barrier sii Figure 2 5 Multi drop SMM Transmitter Analog Output and Power Wiring Installation and Operation Manual X VA MT3810 eng Part Number 541B050AHG June 2008 Section 2 Installation Model MT 3810 ACAUTION Flowmeters with a transmitter must be mounted at least 18 inches apart to prevent the interaction of adjacent float magnets and transmitters AWARNING To prevent igniton of hazardous atmospheres and serious personal injury proper installation methods must be used as defined in article 505 of the National Electrical Code and the Canadian Electrical Code and ISA Standard 12 6 Typically applications require only the use of the 2 wire loop analog signal In some applications where transmitters and actuators are widely sepa rated e g tank farms devices are wired in a multi drop configuration to save wiring costs Each unit i
25. 14 Class Division 1 Groups D Dust Ignition proof Class II Division 1 Groups E F G Class 111 T4 Europe 01 ATEX2207 X 112 G EEx d IIB T4 Il 2 D T135 C Maximum Loop Voltage 33 0V S 2 u c 18 50 23 50 28 50 3350 38 50 43 50 Loop Voltage Note Load resistance should also include 1 5 barrier resistance When using Model 275 HART Communicator the minimum load resistance is 250 ohms Figure 1 6 Power Supply vs Maximum Load Resistance Output Signals Transmitter 4 20 mA analog output with HART Update Rate 4 times per sec Range 3 8 to 22 0 mA Two Alarm Outputs open collector Optically isolated outputs assignable to alarms reverse flow indicator or manual valve Maximum off state voltage 30 Maximum off state current 0 05 mA Maximum on state voltage 1 2 Maximum on state current 20 mA One Pulse Output open collector Optically isolated Scaleable to a variety of engineering unit systems pulses per liter gallons etc Range 1 Hz to 1 kHz Maximum off state voltage 30 Maximum off state current 0 05 mA Maximum on state voltage 1 2 Maximum on state current 20 mA 1 11 1 12 Section 1 Introduction Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Linearity Less than 1 at I maximum Temperature Influence Less than 0 04
26. 2008 Model MT 3810 Section 1 Introduction Paragraph Page Number Number MENU E 1 1 1 2 DesignFedtures mai pa 1 1 1 3 Specifications Meter su Uv 1 1 LEES IMEEM 1 2 1 5 Optional Electronic ciet ae ei 1 2 1 5a Microprocessor Transmitter With or Without Alarms and Pulse Output Based on Brooks Smart Meter Management Technology seen 1 5 1 5b Microprocessor Transmitter With Inductive Alarms 1 14 1 56 Inductive Alarms Switches sssrds esiin a SAR D n d e RR 1 17 Section 2 Installation 21 En 2 1 2 2 Recept of EQUIPMENT Arzt duse Er eso tant eR bee iaa 2 1 2 3 Recommended Storage Practice 2 1 2 2 2 5 Transit PRECAUTIONS een 2 2 26 Storage m 2 2 2 7 Installation of Flowmeter 2 3 2 8 Installation of Model MT 3810 Flowmeter with a Smart Meter Manager Transmitter with or without Optional Alarms and Pulse Output 2 4 2 9 Installation of Model MT 3810 Flowmeter with a Smart Meter Manager Transmitter with Inductive Alarms 1 or 2 Switches 2 10 2 10 Installation of Models Mode
27. 30 NOILILSENS 1N3A3SSIIHJAV AL34VS IISNIULNI YIVANI AVW SINSNOGNOD JO NOILNLILSENS 9NINBVM EIGN Yad 14 HN02 0 JO SONVLONONI NV ONY 13 39 09 JO 3INVLIIVHVI V ONISN OJLVINIIVI SVM HLONIT 378V9 WNNNIXVN 3HL S3sOdHnd Al3JVS OISNIHINI HOI Ref No 981 Y005 Rev Sheet 2 of 2 B z 9 5 S3NIVA ONIMOTIOJ SHL OL 0319141538 38 TIIM 531872 JHL JO HLON3T SHL 00 60 082 22 2006 18Vd ONI THVIS HIIHHVE 219071 11 11 170916 ON LYVd ONI THVIS HIIHHVE 3007 JEVI 8 Z E S 35NV79 6EOOSN3 HLIM 3ONVI dWNOO NI 38 LSNN ONV ELXO ZLMO TLLMO 318VO2I lddV SYSHM 3009 1V21H19313 JHL HLIM 39NVQHOOO2V NI 38 LSNW SNOILVTIVISNI VOVNYI HOJ 319118W OL VdJN 3009 1VI1419373 TYNOILVN SHL SdOO 34VS ATIVOISNIBINI 9NI TIVLSNI 8 21348 39119 O3ON3AWOO3H VSI VOIH3AV JO 131305 LNINNHLSNI OL 83438 NOILVINSNI 3I8VLINS SVH HOIHM JN Y NI HO S3 8v29 ILVYVdSS NI NH LSNW vl1X29 ELAO ZLxO 1199 HOLVOINONWWOO QNVH 5 42 T300N INNON3SOY V SI 39I1A30 SIHL Section 1 Introduction Model MT 3810 S310N gt gt Z eT Figure 1 5 Transmitter with Alarm and Pulse Outputs Wiring Notes 1 10 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Section 1 Introduction Model MT 3810 Explosion proof Flame proof United States and Canada UL Listed E73889 Vol 1 Sect
28. 40 DIN 2527 2635 or Female NPT 125 175 Ra flange finish Vertical inlet and outlet Floats Standard 316L stainless steel O rings NPT only Standard Viton fluoroelastomers Optional Teflon Indicator Housing and Cover Enclosure NEMA 4X construction Die cast aluminum polyurethane paint with glass window Meter Dimensions Refer to Figure 1 1 Sizes 7 13 1 4 Options Needle Valves and Sight Flow Indicators For flowrate control needle valves may be externally piped into the inlet or outlet side of the instrument Needle valves can be supplied up to size 10 1 maximum 6 6 gpm 1 500 l hr water equivalent Sight flow indicators are available for all flanged meters and to size 13 2 NPT meters 1 5 Optional Electronic Equipment EEE SS Sa TASA Electronic equipment available with the Model MT 3810 includes the Microprocessor Transmitter Microprocessor Transmitter Alarm Pulse Output for totalization Inductive Alarms and Transmitter with Inductive Alarms refer to the following sections for additional information All models are designed to be either Intrinsically Safe or Explosion Proof Installation and Operation Manual Section 1 Introduction X VA MT3810 eng Part Number 541B050AAG December 2008 Model MT 3810 Table 1 1 Model MT 3810 Capacities Pressure Drop and Viscosity Immunity Ceiling FLOAT MATERIAL STAINLESS STEEL 3161 ANSI FLOAT WATER AR Press Drop Press Drop VIC cSt Max Visc PED ree
29. MT3810 eng Part Number 541B050AAG December 2008 Model MT 3810 Dear Customer We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device Every day flow customers all over the world turn to Brooks Instrument for solutions to their gas and liquid low flow applications Brooks provides an array of flow measurement and control products for various industries from biopharmaceuticals oil and gas fuel cell research and chemicals to medical devices analytical instrumentation semiconductor manufacturing and more The Brooks product you have just received is of the highest quality available offering superior performance reliability and value to the user It is designed with the ever changing process conditions accuracy requirements and hostile process environments in mind to provide you with a lifetime of dependable service We recommend that you read this manual in its entirety Should you require any additional information concerning Brooks products and services please contact your local Brooks Sales and Service Office listed on the back cover of this manual or visit www BrooksInstrument com Yours sincerely Brooks Instrument Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG Model MT 3810 December 2008 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual Contents X VA MT3810 eng Part Number 541B050AAG December
30. Supply 5 25 Vdc 25 mA max Impedance Approximately 1 kohm with cam absent Approximately 8 kohm with cam present Alarm Wiring Diagrams Explosion proof Flame proof Refer to Figure 7 Intrinsically Safe or Non Incendive Refer to Figures 10 and 11 For Division 1 explosion proof installations the optional explosion proof enclosure must be used This enclosure does not use the auxiliary terminal box as shown on some of the installation diagrams All connections are made directly within the housing Cable entry device shall be certified as Flame proof type suitable per the conditions of use and correctly installed used with conduit refer to Figure 7 a sealing device shall be provided in accordance with Figure 7 For Division 2 non incendive installations either the standard enclosure or the explosion proof enclosure may be used For both Division 1 explosion proof and Division 2 non incendive installations the barriers shown in the installation drawings are unnecessary However NEC Class 2 circuits are required The circuits shall be wired separately or using a Multicore Cable Type B in accordance with EN 60079 14 Also wiring must be done in accordance with the applicable electrical codes ie NEC Chapter 5 CEC Section 18 and any local codes Alarm Accessories Amplifier Power Supply approved isolated barrier 1 or 2 channel approved for intrinsically safe application remotely mounted 115 or 230 Vac power Single pole w
31. UOM Resettable LAO Percent L Alarm Configuration L Message Meter Configuration AO Milliamps Date H AO HiRange L FlowRate E Manufacturer Code AO LoRange DeviceType Code 7 LAO Filter H Serial Number 2 Alarm HiLimit L Final Ass y 2 Calibration Factor Sequence Number Behavior Alarm LoLimit Conhig Changed L Meter Calibration Rese p Alarm Time Period Revision Numbers nventory Alarm Enable L CalibFlowRate UOM ContactOut Function E Alarm Destination Univ E ersal Rev L Calibration Points L Inventory Totalizer E ContactOut Polarity Alarm Type 5 L ContactOut Stat L PulseOut O Field Device Rev L Inventory Totalizer UOM A L Contact Out2 L Di ti Hardware Rev Wn L InvTot Digits amp Decimals lagnostics Soft R Float Positions DataBase Initialization Software Rev E FlowRate 1 FlowMeter la ee ContactOut Function Temperature iti ContactOut Polarity E Float Position 10 TR FlowRate 10 L ContactOut State H MeterFlow HiLimit MeterFlow LoLimit Calibration Info j Pulse Output MeterTemp HiLimit MeterTemp LoLimit Process Fluid PulseQut UOM MeterPressure HiLimit Calibration Tool PulseOut Scaler MeterPressure LoLimit Calibrator Name PulseOut Width MaxPressure Drop Calibration Date HART Output L Meter Type I Calib Temperature UOM
32. approximately 40 full scale The position of the initiator also serves to visually indicate the set value Settings can be adjusted by removing the indicator cover loosening moving and retightening of the alarm indication needle and replacement of the indicator cover Specifications Inductive Alarm Switches EMC Directive 89 336 EEC EN 50081 EN 50082 and EN 61326 1 Hazardous Location Classification Enclosure Type 4X IP65 Ambient Temperature 22 F gt Tamb lt 150 F 30 C gt Tamb lt 65 C Intrinsically Safe United States and Canada UL Listed E73889 Vol 1 Sect 15 Class II and III Division 1 Groups B C D and 4 Europe KEMA 01ATEX1235 X 112 G EEx ia T4 12 D T135 C Entity Parameters Ui Vmax 16 li lmax 25 mA Ci 50 uF 250 uF Non Incendive United States and Canada UL Listed E73889 Vol 1 Sect 15 Class I II Ill Division 2 Groups A C D F and G T4 Europe KEMA 01ATEX1236 G EEx nA II T4 I 3 D T135 C 147 1 18 Section 1 Introduction Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Explosion proof Flame proof United States and Canada UL Listed E73889 Vol 1 Sect 14 Class I Division 1 Groups G D Dust Ignition proof Class II Division 1 Groups E G Class 111 T4 Europe 01 ATEX2207 X 112 G EEx d IIB T4 Il 2 D T135 C Power
33. device strong magnetic fields and materials with magnetic properties may cause faulty operation when in close proximity to the flowmeter This includes steel pipes steel conduit motors and transformers ACAUTION Flowmeters with a transmitter must be mounted at least 18 inches apart to prevent the interaction of adjacent float magnets and transmitter AWARNING To prevent ignition of hazardous atmospheres and serious personal injury proper installation methods must be used as defined in Article 505 of the National Electrical Code and the Canadian Electrical Code and ISA Stnadard 12 6 Install the meter as described in Section 2 7 Installation and Operation Manual X VA MT3810 eng Part Number 541BO50AHG June 2008 Section 2 Installation Model MT 3810 NOTICE The Brooks electric electronic equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic Compatibility EMC directive 89 336 EEC Special attention is required when selecting the signal cable to be used with CE marked equipment Brooks supplies high quality cables which meet the specifications for CE certification If you provide your own signal cable you should use a cable which is completely screened with a 100 shield D Connectors should also be shielded using a metal shield If applicable metal cable glands must be used to provide cable screen clamping The cable screen should be connected
34. in the FlowRate UOM Press EEG F4 to enter the new information and press F2 to send this information to the transmitter Installation and Operation Manual Section 3 Operation X VA MT3810 eng Part Number 541BO50AHG December 2008 Model MT 3810 3 4 Operation of the Model MT 3810 Flowmeter with a Smart Meter Manager Transmitter with Inductive Alarms 1 or 2 Switches a Start up the meter as described in Section 3 2 b Start up the transmitter as described in Section 3 3 Start up the inductive alarms as described in Section 3 5 3 5 Operation of the Model MT 3810 Flowmeter with Inductive Alarms 1 or 2 Switches a Start up the meter as described in Section 3 2 b To modify the alarm set points remove the front cover with gasket of the indicator housing by removing the four screws c Set the alarm position by loosening the two pointer screws moving the pointer to the desired alarm setting and tightening the screws d Replace the indicator housing cover with gasket and secure with the four screws 3 13 3 14 Section 3 Operation Model MT 3810 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual X VA MT3810 eng Part Number 541BO50AAG December 2008 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 4 1 General Service Information Section 4 Maintenance Model MT 3810 A WARNING METER CONTROLLER SEAL COMPATIBILITY
35. metallgeschirmten Verbindungen Um die Anforderungen der CE Zertifizierung zu erf llen sind Kabel mit einer 100 igen Schirmababdeckung zu verwenden Die Abschirmung ist mit dem Erdpotential zu verbinden Die Belegung der Anschlu pins k nnen Sie dem beigelegten Bedienungshandbuch entnehmen A 1 2 Appendix CE Certification Installation and Operation Manual X VA MT3810 eng Part Number 541 CO50AAG Brooks Model MT 3810 December 2008 English Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Addendum to the Instruction Manual Reference CE certification of Mass Flow Equipment Date January 1996 The Brooks electric electronic equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic Compatibility EMC directive 89 336 EEC Special attention however is required when selecting the signal cable to be used with CE marked equipment Quality of the signal cable cable glands and connectors Brooks supplies high quality cable s which meets the specifications for CE certification If you provide your own signal cable you should use a cable which is overall completely screened with a 10096 shield D or Circular type connectors used should be shielded with a metal shield If applicable metal cable glands must be used providing cable screen clamping The cable screen should be connected to the metal shell or gland and shielded at both ends over 36
36. to the metal shell or gland and shielded at both ends over 360 degrees The shield should be terminated to an earth ground See Appendix A for CE Certification of Mass Flow Equipment To install the inductive alarms 1 or 2 switches 4 The inductive alarms can be supplied as a stand alone option or combined with the transmitter When stand alone connections to the alarms are made inside the indicator housing When supplied in combination with the transmitter connections are made inside the auxiliary terminal box attached to the indicator housing Refer to Figures 1 8 and 1 9 for installation with the transmitter combined with the inductive alarms Intrinsically safe installations require the use of relay isolators for the alarms and a barrier for the transmitter if equipped Power supply limits and cable parameters must be as shown in the installation diagram If the area classification is Division 2 the transmitter barrier and cable parameters are not applicable However for proper operation of the inductive alarms the relay isolators must be used The electrical code will require the use of conduit for wire protection If the installation is according to Division 1 explosion proof methods the optional explosion proof enclosure 15 required and explosion proof installation methods must be followed For proper operation of the inductive switches the relay isolators must be used It is highly recommended that
37. totalization The transmitter with or without the alarms and pulse output is a compact microprocessor device designed to interface directly with the Model MT 3810 flowmeter The microprocessor electronics are based on the Brooks Smart Meter Manager SMM technology common to other Brooks flowmeters The transmitter is HART programmable for numerous variables such as flow rate totalization calibration factors and high low alarm parameters It is programmable with easy to use hand held configurators such as the Emerson HART 275 Communicator Prior to shipment commonly used default values are programmed by Brooks to ensure ease of operation and quick startup However parameters may be reprogrammed by the user if needed The 2 wire electronics system is easy to install and inface with other existing equipment such as process management systems or maintenance control packages In operation the microprocessor transmitter converts the measured process flow into a 4 20 mA output with HART protocol The signal originates when the float magnet inside the metering tube passes a magnetic sensor mounted on the transmitter Flow rate information may be viewed locally at the meter scale or displayed remotely along with other flow data as a function of external support systems through analog pulse outputs or multiple digital communications In addition to transmitter features this unit can also be ordered with optional alarms and pulse output provi
38. 0 Degrees The shield should be terminated to a earth ground Card Edge Connectors are standard non metallic The cables used must be screened with 100 shield to comply with CE certification The shield should be terminated to a earth ground For pin configuration Please refer to the enclosed Instruction Manual Espa ol Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Asunto Addendum al Manual de Instrucciones Referencia Certificaci n CE de los Equipos de Caudal M sico Fecha Enero 1996 Los equipos de Brooks el ctricos electr nicos en relaci n con la marca CE han pasado satisfactoriamente las pruebas referentes a las regulaciones de Compatibilidad Electro magn tica EMC directiva 89 336 EEC Sin embargo se requiere una atenci n especial en el momento de seleccionar el cable de sefial cuando se va a utilizar un equipo con marca CE Calidad del cable de se al prensaestopas y conectores Brooks suministra cable s de alta calidad que cumple las especificaciones de la certificaci n CE Si usted adquiere su propio cable de sefial deber a usar un cable que est completamente protegido en su conjunto con un apantallamiento del 100 Cuando utilice conectores del tipo Circular deber an estar protegidos con una pantalla met lica Cuando sea posible se deber n utilizar prensaestopas met licos provistos de abrazadera para la pantalla del cable La pantalla del cable deber se
39. 007 Rev F Sheet 2 of 2 QvO1 3A11SIS38 VZ AOv OG 2 0 20A 011 Y3lgeve AV I3H Vna 0 lt 0809 VZ AES2 d L 0 0 SOO VA OOS d ZH S9 St A OEZ M IX3 ZHS 9V 47 2 I dNV amp I ZH S9 Sb IVA SIT M 1X3 285 SV3M IVA OSZ A OV OVA OSZ A DV ZH 09 5 OVA OEZ 022 IX3 LL3N ZH 09 5 IVA SII IX3 Z 3M SHIN W3dd3Id 9VJM GV4JM SHINJ Y H3dd3d SONILVH AV 3H IX3 LL3M SHONS Y TY3dd3d SONILVY AV I3H rHIIHHVE AVISY 339NIS 01 IOA 2 39W170A ATddNS 21901 ZOI IOA v2 39 170 5 3007 SY3l1Y8vg JHL WOHJ O31W10SI A T31VnO3Gv SVH JOVLTOA JHL LVHL O3NIWH3I3O0 N338 SVH LI SSS INN 20 SAY SITIOA OSE JO SS3OX3 NI S31VH3N39 HO SISN HOIHM 391A30 OL 38 LON LSNN SYIIHYVE JHL SLIYNOSS V 34L13WOUINOD LNSd SLNVSOdWOD 30 NOILILSENS VI LN3W3SSILU3AV ALSAVS SISNIHINI HIVdAI AVN SININOANOD JO NOILNLILSENS ONINHVM EIGIN Yad 14 HN02 0 JO 3INVLINON I NV ONV 14 49 09 JO 1 V ONISN O3LYINIIVI SYM HLON3T 378Y9 WnWIXVW 3HL S3SOJENA ALIJVS IISNIHINI HOJ 1X3 3M 00 60 DEHE 1 2006 13 29177 1 aero 232 0O E60 082 E 1 2006 EI ON YIIYYVE HLONST 378V2 HWI _ 3002 37089 5 ONIMOTIOS JHL OL 0319191535 38 S3 78VO JHL JO HLON3T JHL t 11 11 170916 INI THVIS H3lHHV8 3007 E 318Y9 8 3dAL Z E S 3S
40. 08 2 7 Installation of Flowmeter Section 2 Installation Model MT 3810 A WARNING If the inlet and outlet valves adjacent to the indicator to be closed for any reason the indicator must be completely drained Failure to do so may result in thermal expansion of the liquid which can rupture the meter and cause possible personal injury Recommended installation for Models MT 3809 and MT 3819 is as follows a b Carefully remove the covers from each end of the flowmeter Install the flowmeter with the inlet at the bottom and the outlet at the top When installing the flowmeter in the process line follow accepted plumbing practices for flanged or NPT fittings Install the flowmeter within 5 of true vertical Use of a level is recommended to determine the proper alignment Installation of a bypass piping arrangement is recommended Figure 2 1 Bypass piping permits the meter to be isolated from the flow line for servicing and cleaning HORIZONTAL VERTICAL LINE LINE D FLOWMETER FLOWMETER B B A Inlet Valve B Outlet Valve C Bypass Valve D Control Valve E Drain Valve Figure 2 1 Typical Bypass Installation 2 3 2 4 Section 2 Installation Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541BO50AHG June 2008 2 8 Installation of Model MT 3810 Flowmeter with a Smart Meter Manager Transmitter with or without Optional Alarms and Pulse Output
41. 7 2 902 19 UDya 4930848 snapubddo 55 244 JOJ 07 07 PUD 09 DJ JO sen D 294 PUD sngoupddo ejos pd SUlJJU aya JOJ Jo PUD IN Jo O4 Jo upy4 559 BJP smapubddo 20550 4 JOY OJ JO DS PUD ON JO DOA JO pe ouddo eya ueuw so Ul peuiwoxe 02 2 5 Zou sna4oaoddo 20550 PUD ajos PDISUIJJUI YO SMO D 3de2uoj 3 3 SUI 0 1 2 Q091 1 2 07 219927 17 07 JN SIO 0 1D 819099419 00 19922 15 209 WWOr I XOW II gt og xou 251 ODE N xOWA In on XDUA 20A SJSJUDIDJ 197FTUSUDIT S3NOZ SNOTSTATO SJagewoJod Aq que ug m dnouB puo euoz JO dnou6 puo VOISIAIE snqounddo 2 550 pea Jj 3292 OI 5 OZFS3MN11 3SNOdS3H 3AIISIS3H VZ AOv OG L O O0SOD V2Z AOS2 IV l1fndlnO 2350 O2 23SW 02 ASNVd ISIN LNANI HLONIT 357109 1 VN 2 OF VN 1 2 VA SIS3H31SAH ONIHOLIMS LNIOd HOLIMS VN 25 AB 2OA XVN VW OS IOA OE O2 ATddNS H3MOd M eX3 2HS 204 SHOnd Y Waddad O3sS3Hddns AT3LVNOSOV 38 LSNN SOVOT 3AI1OV3H 310N INI 3SNO4SSU 90 SE Y S O SLIVM OI SONILVY LOVINO9 0338 08 5 OQ SE O2 9104 TN 50 ZH S9 Sy A OEZ M 2X3 ZUS 9V II a VS ZH 09 5 OVA SII EXA LLIM SHON4 TH3dd3d Ref No 981Y
42. 8 LON LSNW SH3lHHV8 JHL 3118n93S VI SYLLANOYdNOD LNAd SINVSOdWOO 30 NOILILSENS VI 1N3A3SSI LHJAV AL34VS OISNISINI HIVdNI AVW SIN3NOdWOO 40 NOILNLILSENS ONINYVM E161N Yad ld HnOZ O 40 3ONVIODONI NV 14 434 JO 3ONVlIOVdVO ONISN GSLYINOIWS SVM HI9N31 318VO WOWIXVW JHL S3SOdHnd ALSSVS OISNIHINI HOJ XVN 15 EEE LT Hw9 E2 30 0 1 9 4 0 11 9 14 OOS 9 HUg TI JNBE 0 30 1 12 XVN ceete atv ID HI9N31 318v3 309 41089 IINIYII S3INIVA ONIMOTIOY 3HL OL 0319191538 38 S3 8vO JHL JO HLONIT 3H1 Z HOLVOINOWAOO Q I3H ONVH 542 I300N INNON3SOY V SI 391430 SIE ON Figure 1 3 Transmitter Only Wiring Notes 1 8 Section 1 Introduction Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 2 3302 2 NOISIAIO GSYINOSY LON SH3IHHVG 310N OSET LAM 10 fl III 8133 9 If yl X33 bl 9 4 3 5 a v SdNOUD NOISIAIG III SSYTD MEVLINS bl 9 8 4 SdNOUD NOISIAIG II SSYD III 5510 II 55770 I 5 12 a v SdNOUD 2 NOISIAIQ I SSYTD NOLLVIO1 55 12 SNOGSVZYH i SniVHVddV 34VS H3LLIWSNVHL NOI LW907 NOI LV207 HOLIMS 0832 6 I BELN O1BELN BOBELN SNOOHVZVHNON SNOGYVZVH 133HS E 310N 335 1d329NO9 NILSAS Z 133HS 310N 33S 1d30NO9 ALILN3 Ref No 981Y005 Rev Sheet 1 of 2 915 A 915 A THO 13365
43. Card Edge sono normalmente non metallici cavo impiegato deve comunque avere una schermatura del 100 per soddisfare la certificazione CE Lo schermo deve essere collegato ad un terminale di terra Per il corretto cablaggio dei terminali occorre fare riferimento agli schemi del manuale di istruzioni dello strumento Nederlands Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Onderwerp Addendum voor Instructie Handboek Referentie CEcertificering voor Mass Flow Meters amp Controllers Datum Januari 1996 Dames en heren Alle CE gemarkeerde elektrische en elektronische produkten van Brooks Instrument zijn met succes getest en voldoen aan de wetgeving voor Electro Magnetische Compatibiliteit EMC wetgeving volgens 89 336 EEC e aandacht is echter vereist wanneer de signaalkabel gekozen wordt voor gebruik met CE gemarkeerde produkten Kwaliteit van de signaalkabel en kabelaansluitingen Brooks levert standaard kabels met een hoge kwaliteit welke voldoen de specificaties voor CE certificering Indien men voorziet in een eigen signaalkabel moet er gebruik gemaakt worden van een kabel die volledig is afgeschermd met een bedekkingsgraad van 100 e D of ronde kabelconnectoren moeten afgeschermd zijn met een metalen connector kap Indien kabelwartels worden toegepast moeten metalen kabelwartels worden gebruikt die het mogelijk maken het kabelscherm in te klemmen Het kabelscherm moet aan beid
44. D on JO JO parouddo aya ueuw wagsfis so Ul 02 2 5 you 5 20 550 PUD ajos PDISUlJJU JO SMO D Fy yug 2941 OSZ 1 8190971 17 297 819097 112 07 4405 19 819059 19 Z09 819099 19 09 vu S2 1 X0w II og xow 251 T I N XOWA in on SOA Sesisnvevd S3NOZ SNOTSTATO SH31WNVHVd ALILNS HLIM VAOHddV dNOHD 3NOZ HO NOISIAIO 378V21 lddY HLIM SnivHvddv GSLVISOSSVY 031311839 Z 378V2 8 3dAL 2 5 3SNVTD 6EOOSN3 HLIM 3ONVIJdWOO NI 38 150 SLYO SLYO SIGVII lddV 3H3HM 9 O3SW 026 SNIL 3SNOdS3H 151534 V2Z A Ov 30 L 0O lt 0SOJ VZ AOSZ IV 1ndlno JSN 02 935 02 35NVd 3S TND LNINI HLON3T 357 NANI VN Z Ors VN 1 2 2 1 SIS3YILSAH ONIHOLIMS LNIOd HOLIMS VW B 9S AB 20A VW OS 90A OE OZ A ddnS H3MOd M 2X3 ZUS 2044 SHOnd 3dd3d 0355359915 AT3LVNOSIOV 38 LSNN SOVOT 3AI19V3H 310N 235W2 3NIL 3SNOdS3H IOA SE amp O SLLVM OI SONllVH LOVINO9 AV I3H 0338 v 09 85 IOA SE OZ 9107 TUN H3lHuvd O383M0d ZH S9 Sv A OEZ M 2X3 28S 9V 3 TIVA DEZE Ose ERST LLM H 09 Sy 022 2X3 LL3M div O V 20A HE ZH 09 Sb OVA SIT 2X3 ZZ3M SHON4 Y TH3dd3d H3lIHHV8 AV 3H vna S QvO 3AI1SIS3H VZ AOv 20 ANY Z O 2QA OII 90 ZH S9 Sp OEZ M 1X3 28S 9V 34 270 0990 SA T ZH S9 Sb OVA
45. Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Brooks Model MT 3810 Metal Tube Variable Area Flowmeter with Optional Electronics Based on Smart Meter Manager Technology MT3810 Brooks Model MT 3810 BROOKS www BrooksInstrument com INSTRUMENT Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG Model MT 3810 December 2008 Essential Instructions Read this page before proceeding Brooks Instrument designs manufactures and tests its products to meet many national and international standards Because these instruments are sophisticated technical products you must properly install use and maintain them to ensure they continue to operate within their normal specifications The following instructions must be adhered to and integrated into your safety program when installing using and maintaining Brooks Products Read all instructions prior to installing operating and servicing the product If this instruction manual is not the correct manual please see back cover for local sales office contact information Save this instruction manual for future reference If you do not understand any of the instructions contact your Brooks Instrument representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation and maintenance of the produc
46. NOO Y NI 34V SNOII23NNOO 3S3Hl NOI123NNOO NOIIO3NNOO Y HONS 381N038 HO llWH3d S3ILIHOHLNV HO 53000 1207 3H3HM NOI IO3NNOO ONIONOG ABVIN3SW3 ldd S V BOJ SI IWVNINY3L ONIONNOHD VNH3IX3 JHL NOII23NNO2 9NIONDOHO AN3Nd INOS JHL BOJ 0357 38 1SNN TYNINYIL SNIONDnOHO TYNHILNI ONIUNITOEO JUUYANOISUTAX3 110ONOO LAN SVH ONISNOH HOLVOIONI 60BEIN JOOHdNOISO IHX3 JHL NOLYTIVLSNI AULN3 OZW HO AHIN3 LdN E 2 Wavy Z WHVV ONNOYD I WHV V NYVIV Y ma AINO NOI AV TWLSNI NYVIV 3AILONONI HOJ ONIHIM OSET LATT GI P339 7 IT 111 5575 9 4 3 59 SSv72 5 SSVTD SNOIIV2O Q3014ISSV719 SnOQHVZVH HOLIMS OY3Z 3007 0 O ATT SNYVTIV SAILONONI MH31ILIWSNVHI VW O2 HOJ ONIHIM Ref No 981Y008 Rev D Sheet 1 of 1 Figure 1 7 Model MT3810 Explosion Proof Housing Wiring Diagram 1 13 1 14 Section 1 Introduction Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG Model MT 3810 December 2008 1 5b Microprocessor Transmitter with Inductive Alarms EEE a A This combined system provides both the sophistication of the microprocessor along with the simplicity of one or two switch inductive alarms Specifications for the transmitter are as stated previously and specifications for the fron
47. NVIO BEOOSN3 HLIM SONVITdDNOD NI 38 LSNW 91 0 QNV S132 1 1 2 3 1 8VO9 3H3HM I 18Yd 3000 IW9IYL9313 NYIOVNVO JHL HLIM J3ONVOSOOOV NI 38 1SnW SNOILVTIVISNI VOVNVI HOJ 3 211HV OL VdJN 3009 1v21H129313 TYNOILVN 3Hl ONY 58007 34VS ATIVOISNIBINI ONITIVLSNI 8 2134 39119V8d OIONINNOIIH VSI VOIH3AV JO AL3IDOS LNSWNYLSNI OL 88434 NOILVINSNI 378V1INS SVH HOIHM 3789 NI HO S319vI 3iVHVd3S NI NOH ISNN 9149 S1X9 ILHO Z HOLVOINOWWOO 542 7300 LNNOWSSOY V SI 391A3Q Si an Figure 1 9 Transmitter with Inductive Alarm Wiring Notes 1 16 Installation and Operation Manual Section 1 Introduction X VA MT3810 eng Part Number 541B050AAG December 2008 Model MT 3810 1 5c Inductive Alarm Switches O ss Design Features 1 or 2 normally open inductive limit switches Optional intrinsically safe power supply amplifier relay unit Forlow or high limit signaling switching Front adjustable Description 1 or 2 electronic limit switches can be installed in the indicator housing to allow initiation of signaling or switching functions on a preset flow value The limit switch operates as a slot initiator that is inductively actuated by a disc mounted on the pointer shaft Any flow value can be used for setting the limit value by sliding the initiator along the indicator scale Minimum setting distance between two limit switches is
48. Number SV ResettableTotalizer Sequence Number Serial Number TV InventoryTotalizer Current Float Position FlowMeter Configuration QV unused Internal Temperature Test Device HE Flow Meter Zero LowFlow Cutoff Analog Loop Test Calibration Factor Analog Output E Temperature E L Set 4mA ensity Set 20mA AO Percent End Test AO Milliamps E Contact Out Test AO HiRange Pressure AO LoRange L Set OFF AO Failure Behavior Viscosity L End Test Pulse Output Contact Out2 Test isi E PulseOut Scaler E Computations PulseOut Width Set ON L Set OFF PulseOut UOM L End Test FlowRate Alarm Pulse Output Test Totalizers Resettable Alarm HiLimit Output n Pulses Alarm LoLimit End Test Li nventory Outputs Alarms Device Information Figure 3 1 Model MT 3810 SMM Electronics Device Description Tree Basic Setup 3 3 Section 3 Operation Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG Model MT 3810 December 2008 Detailed Setup Measurements Computations Outputs Alarms Device Information Flow Totalizers HF Analog Output Alarm Status Tagname Diagnostic Code HF Description E FlowRate
49. OM Brooks MT 38xxVA 2 FlowRate Units lt t gal min In Flow scroll through list optional units Highlight the FlowRate UOM desired Press mde to enter the new information and press F2 to send this information to the transmitter Note Two Warning messages will appear Warning Pressing OK will change device output Put loop in manual e Warning Return control loop to automatic control These warnings confirm changes to the programming and alert the user to make changes in other related fields Installation and Operation Manual Section 3 Operation X VA MT3810 eng Part Number 541B050AHG December 2008 Model MT 3810 Example 2 Programming Low Flow Cutoff Brooks MT 38xxVA On line 2 PV 3 AO 4 URV 5 LRV From the Online Menu select Device Setup Brooks MT 38xxVA M Device Setup 1 Process Variables 2 Diags amp Services 4 Detailed Setup From the Device Setup Menu select Basic Setup Brooks MT 38xxVA 42 Basic Setup 1 2 Model 3 Ser 4 Configuration 5 Ana From the Basic Setup Menu select Configuration 3 11 3 12 Section 3 Operation Model MT 3810 Brooks MT 38xxVA Q Configuration lt a 1 Cutoff 2 CalFact Brooks MT 38xxVA Cutoff 00 00 L min Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 From the Configuration Menu select Cutoff Enter the Cutoff value in the same units specified
50. SIT 1 8 286 5 IVA 052 A IV IVA OSZ XVN A OV ZH 09 St IVA QEZ 1022 1X3 LL3M 9vdw Gv 4 Y TW3dd3d SONILVH AVIES IX3 LL3M SHONYJ 9 TY3dd3d SONTLVY AVI3Y ZH 09 5 D ES gt Ref No 981Y001 Rev F Sheet 2012 SH3lHHvB8 JHL WOHJ O3iV OSI ATILVNOIOV N338 SVH 39Vl OA JHL 1 1 O3NINY3130 N33H SVH LI SS3TNN 0 HO SWH SITIOA OSE 40 SS3OX3 NI S31VH3N39 HO S3SN HOIHM 391A30 Ol OILIINNOI 38 LON LSNN SYIIYYVE JHL E 3NO3SNIYINI SLIYNDSS VT 3HIl13WOHdWNOO 1039 SINVSOdWNOO 30 NOILILSENS VI 1N3A3SSIIHSAV AL343VS IISNIHLNI HIVdWI AVW SIN3NOdAOD JO NOILNLILSENS ONINYVM EIB IN 14 HN02 1 JO NV ONV 13 39 09 JO SONVLIOVdVD Y 9NISn OZLVINITVI SVM HLON3T 318V9 WNWIXVN SHL S3SOdHnd ALIIVS DISNIYINI HOJ __M2X3 285 203M__ 14 91 12 ON HIIHHVE SINIVA ONIMOTTOJ JHL OL 0319191538 38 SJN YO JHL JO HLON3T JHL LYUVd 3009 7V21812313 NVIQOVNVO FHL HLIM 39NVOYOIIV NI 39_LSNN SNOILVTIVISNI YOYNY HOJ 379118W OL VdJN 3009 TW201810373 TYNOILVN JHL ONY 58007 IVS ATIVIISNIHLNI ONITIVISNI 9 21d8 39119VUd O3ON3MWOO3H 51 VOIH3AV JO 131305 IN3ANYISNI OL 43434 NOILVINSNI 378YLINS SVH HOIHM 3 78VO NI HO S3 8vO SLVYVdSS NI NOH LSNN 919 5310 Section 1 Introduction Model MT 3810 Figure 1 11 Inductive Alarms Only Wiring Notes 1 20 Installation and Operation Manual X VA MT3810 eng Par
51. able as Normally Open N O or Normally Closed N C The alarms may be set at the minimum and maximum flow rate or at any other preferred high and low limits The units of measure of the alarm limits is the same units of measure as the process variable itself 3 7 3 8 Section 3 Operation Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Computations Totalization Totalizers are available in both Resettable and Inventory options Resettable totalization is used for batching while inventory totalization measures the total volume over time Units of measure are set indepen dently for each of these options Pulse Output Pulse Out Scaler Pulse Out Width The SMM has a pulse output channel that indicates flow rate as a variable frequency and therefore can pass information to many types of external equipment such as batch controllers automation systems or provers The output pulse width default 15 1 millisec but may be user configured since certain external receiving equipment cannot keep up with high incoming frequency Low Flow Cutoff Warning for Pulse Output and Totalization The low flow cutoff parameter can be programmed to signal when the flow level is below which the process is intended Below this level the totalizer will assume that the flow rate is actually zero and that no data should be accumulated by the totalizers Pulse Output Overrun Alarm If a
52. air storage or handling or any other cause not the fault of Seller are not covered by this limited warranty and shall be at Buyer s expense Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety 90 days whichever is longer This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller BROOKS SERVICE AND SUPPORT Brooks is committed to assuring all of our customers receive the ideal flow solution for their application along with outstanding service and support to back up We operate first class repair facilities located around the world to provide rapid response and support Each location utilizes primary standard calibration equipment to ensure accuracy and reliability for repairs and recalibration and 15 certified by our local Weights and Measures Authorities and traceable to the relevant International Standards Visit www BrooksInstrument com to locate the service location nearest to you START UP SERVICE AND IN SITU CALIBRATION Brooks Instrument can provide start up service prior to operation when required For some process applications where ISO 9001 Quality Certification is important it is mandatory to verify and or re calibrate the products periodically In many cases this service can be provided under in situ conditions and the results will be traceable to th
53. allation and Operation Manual Section 2 Installation X VA MT3810 eng Part Number 541B050AHG June 2008 Model MT 3810 All internal parameters can be accessed over the HART communications channel including the configuration of the output signals used for alarms and pulse output An external termination box is attached for easy hookup of these signals The alarms are configurable as normally open or normally closed The alarm contact and pulse output digital signals are electrically identical independent optically coupled transistor outputs Wiring will be as required by the external driven system Prover DCS PLC terminal automation system batch controller etc These can be wired as an open collector or open emitter signal on the high or low side of voltage rail within the receiv ing equipment depending upon the signal needs When interfacing to external electronics be careful to work within the voltage current polarity and limits as specified in Section 1 To install the typical transmitter alarms and or pulse digital outputs configu ration 1 Intrinsically safe installations require the use of barriers power supply limits and cable parameters as shown in the installation diagram All connections are made in the terminal box attached to the back of the transmitter housing Refer to Figures 1 4 and 1 5 2 If the area classification is Division 2 a barriers are not required and cable parameters are not applicable However the e
54. connection to a specific HART compatible device The simulation mode is a training tool that enables you to become familiar with a device before configuring it in a critical environment Access to the simulation mode is through the utility menu For more details and instructions on use of the Emerson Model 275 Communicator please contact Brooks Service Department Representative or your local Emerson office b Recalibration of Analog Transmitter Output spanning high and low At any time after factory calibration shipment installation or service the SMM transmitter can be recalibrated by overwriting any of the previous calibration point pairs assuming that the user can provide a series of accurate rates of flow through the meter If preferred the meter with transmitter may be returned for recalibration at the Brooks Service Depart ment for a fee c Basic Transmitter Setup Parameters Refer to Figures 3 1 and 3 2 These are meter identification parameters set prior to shipment of the meter Flowmeter Identification Model Number Serial Number Tag Name Flowmeter Configuration Low Flow Cutoff Calibration Factor Flow Rate Units of Measure Transmitter Analog Output Analog Output HiRange Analog Output LoRange d Optional Programmable Alarm and Pulse Output Parameters and Features Alarm Contact Output HiLimit LoLimit One or two digital outputs are available for a alarm signals Contact output polarity is configur
55. d HART communication data is overlaid and transmitted on the 4 20 mA signal Refer to Figure 2 2 for SMM electrical configuration The float is constructed with an integral magnet that activates a magnetic sensor that is part of the transmitter This same float magnet also drives the mechanical pointer The flow rate is scalable by setting independent high and low range parameters The Analog Output AO transmitter parameters AO Hi Range and AO Lo Range span the 4 20 mA signal For example if flow rate is normally between 100 and 500 gpm the AO Hi Range parameter is set at 500 and the AO Lo Range is set at 100 Like other common parameters the AO Hi Range and AO Lo Range can be set by Brooks prior to shipment Microprocessor Transmitter Wiring Connections Refer to Figures 1 3 1 4 1 5 and 1 8 for detailed UL approved wiring hookup Figures 2 3 through 2 6 are schematic drawings showing typical electronic hookups A CAUTION Since this is a magnetically activated device strong magnetic fields and materials with magnetic properties may cause faulty operation when in close proximity to the flowmeter This includes steel pipes steel conduit motors and transformers Installation and Operation Manual Section 2 Installation X VA MT3810 eng Part Number 541BO50AHG June 2008 Model MT 3810 Production service Download Connector BROOKS on inside Cable to Terminal Box sat ela for Digital Outputs Alarm Co
56. ded by open collector switches One or two alarms may be programmed prior to shipment of the unit or at the customer site with a hand held communicator Section 1 Introduction Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG Model MT 3810 December 2008 Specifications SMM Microprocessor Transmitter with or without Alarm and Pulse Output EMC Directive 89 336 EEC EN 50081 EN 50082 and EN 61326 1 Hazardous Location Classification Enclosure Type 4X IP65 Ambient Temperature 22 F gt Tamb 150 F 30 C gt Tamb lt 65 Intrinsically Safe United States and Canada UL Listed E73889 Vol 1 Sect 15 Class II and III Division 1 Groups A B C D E E and T4 Europe 01 ATEX1235 X 112 G EEx ia T4 Il 2 D T135 C Entity Parameters Transmitter Ui Vmax 30 li Imax 140 mA Ci 15 nF Liz 0 mH Entity Parameters Integral Alarms Ui Vmax 30 li Imax 45 mA Ci 0 nF Liz 0 mH Non Incendive United States and Canada UL Listed E73889 Vol 1 Sect 15 Class II 111 Division 2 Groups A B C D and T4 Europe KEMA 01ATEX1236 G EEx nA II T4 I 3 D T135 C Section 1 Introduction Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 NOI LV2O SNOAYVZYHNON 1 0 1920 XVN I 2951 20A SHILINVHVJ HIIHHVE c 133HS 310N
57. e damper from turning by inserting a 1 8 pin through the top guide cartridge While holding the damper in place remove the top outlet screw 5 Push the float assembly out through the inlet bottom To clean the gas damper unscrew the cylinder head 6 Then remove the bolt 7 and carefully take out the small piston so as to not damage the critical surfaces Reassemble the meter by assembling the damper with float assembly Insert the float assembly with damper into the inlet bottom of the meter Secure the inlet bottom screw While holding the damper in place with a pin 1 8 diameter insert and secure the top outlet screw 5 Replace the spiral retaining ring 1 4 3 4 4 Section 4 Maintenance Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 f Sizes 15 and 16 3 and 4 Flanged Liquid or Gas Service Size 15 only 1 2 Remove the meter from the process line and lay the meter horizontal on a table Loosen the float assembly by fixating two pliers one on each end of the float assembly inlet guide cartridge 8 Turn to loosen with the help of a pin wrench Carefully remove the complete float assembly 2 and conical taper 7 as well as the spacer bushing 10 Size 16 only out the inlet bottom of the meter Reassemble by inserting the float assembly inside the conical taper as well as the spacer bushing Size 16 only Then ins
58. e relevant international quality standards CUSTOMER SEMINARS AND TRAINING Brooks Instrument can provide customer seminars and dedicated training to engineers end users and maintenance persons Please contact your nearest sales representative for more details HELP DESK In case you need technical assistance Americas B 1 888 554 FLOW Europe T 31 318 549 290 Within Netherlands Z 0318 549 290 Asia B 011 81 3 5633 7100 Due to Brooks Instrument s commitment to continuous improvement of our products all specifications are subject to change without notice TRADEMARKS BOOKS EE Brooks Instrument LLC EMerson iaa ci Emerson Electric Co HART euer HART Communications Foundation Smart Meter Manager Brooks Instrument LLC Brooks Instrument LLC Teflon DuPont de Nemours amp Co VON rc DuPont Performance Elastomer Brooks Instrument Brooks Instrument Brooks Instrument 407 West Vine Street Neonstraat 3 1 4 4 Kitasuna Koto Ku P O Box 903 6718 WX Ede Netherlands Tokyo 136 0073 Japan Hatfield PA 19440 0903 USA T 31 318 549 300 T 011 81 3 5633 7100 T 215 362 3700 F 31 318 549 309 F 011 81 3 5633 7101 F 215 362 3745 E Mail BrooksEu BrooksInstrument com E Mail BrooksAsQBrooksInstrument com E Mail BrooksAm BrooksiInstrument com www BrooksInstrument com BROOKS Copyright 2008 Brooks Instru
59. e tasks are stored even when the communicator is off and are always readily available by simply pressing the Hot Key Figure 3 5 HART Communicator Action Hot Keys LCD The LCD is an eight line by twenty one character display that provides window to all the functions of a HART compatible device When connected to a HART compatible device the top line of each menu displays the model name of the device and its tag The bottom line of each menu is reserved for a dynamic label for each function key F1 through F4 Brooks MT 3809 On line 0 86 4 275 0 00 50 00 Figure 3 6 LCD Installation and Operation Manual X VA MT3810 eng Part Number 541B050AHG December 2008 Section 3 Operation Model MT 3810 Function Keys Use the four function keys marked F1 through F4 located below the LCD to perform software functions as indicated by the dynamic labels Different labels appear over the four function keys as you move among the various menus On line Menu When connected to a HART compatible device simply press the ON Key to display the On line Menu This menu contains the most critical informa tion about the connected device and your measurement including Model Number User defined Tag Number Flow Rate Units of Measure Analog Output LoRange Analog Output HiRange a Simulation Mode The HART Communicator provides a mode that allows you to simulate an on line
60. e zijden over 360 met de metalen connectorkap of verbonden worden Het scherm moet worden verbonden met aarde e Card edge connectors zijn standaard niet metallisch De gebruikte kabels moeten volledig afgeschermd zijn met een bedekkingsgraad van 100 om te voldoen aan de GE certificering Het scherm moet worden verbonden met aarde Voor pin configuraties a u b verwijzen wij naar het bijgesloten instruktie handboek Hoogachtend Installation and Operation Manual Appendix A CE Certification X VA MT3810 eng Part Number 541 C050AAG December 2008 Brooks Model 3810 Norsk Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Vedr rende Vedlegg til h ndbok Referanse CE sertifisering av utstyr for massestr msm ling og regulering Dato Januar 1996 Til den det ang r Brooks Instrument elektrisk og elektronisk utstyr p f rt CE merket har gjennomg tt og best tt pr ver som beskrevet i EMC forskrift om elektromagnetisk immunitet direktiv 89 336 EEC For opprettholde denne klassifisering er det av stor viktighet at riktig kabel velges for tilkobling av det m letekniske utstyret UTF RELSE AV SIGNALKABEL OG TILH RENDE PLUGGER e Brooks Instrument tilbyr levert med utstyret egnet kabel som m ter de krav som stilles til CE sertifisering Dersom kunden selv velger kabel m kabel med fullstendig 100 skjerming av lederene benyttes D type og runde plugger og forbindelser m v re u
61. er 4 Remove the float snap ring to clean individual float assembly parts 5 Reassemble the meter by reassembling the float assembly and inserting it into the bottom of the meter Replace the spiral retaining ring 1 in the meter inlet b Size 8 1 2 Flanged Liquid Service 1 Remove the meter from the process line and lay the meter horizontal on a table 2 With small screwdriver remove the spiral retaining ring 1 from the meter inlet 3 Loosen the float assembly with two screwdrivers one on each end of the meter and turn to loosen the inlet and outlet screws 2 Remove inlet screw 2 at the bottom of the meter 4 Remove the guide vane 3 at the bottom of the meter and gently push the float assembly up and out the top outlet side Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Section 4 Maintenance Model MT 3810 Reassemble by inserting the float assembly into the top of the meter Replace the guide vane 3 and secure the float assembly by tightening the inlet and outlet screws 2 Replace the spiral retaining ring 1 in the meter inlet Size 8 1 2 Flanged Gas Service Remove the meter from the process line and lay the meter horizontal on a table With the help of small screwdriver remove the spiral retaining ring 1 from the meter inlet Secure the damper from turning by inserting a 1 8 pin through the top
62. ert the complete float assembly into the bottom of the meter Replace the float assembly inlet guide cartridge and tighten the float assembly into place NPT Connection Size 7 1 2 NPT Liquid or Gas Service Remove the meter from the process line and lay the meter horizontal on a table Unscrew the inlet fitting 4 at the bottom of the meter Push the entire float assembly slowly downward and out of the meter inlet by pushing from the top with a round bar stock 3 4 or 19 mm diameter Remove the float snap ring and clean individual float assembly parts Reassemble the meter by reassembling the float assembly and inserting it into the bottom of the meter Reinstall and secure the inlet fitting 4 Sizes 8 1 2 10 1 12 1 1 2 13 2 Liquid Service Remove the meter from the process line and lay the meter horizontal on a table Unscrew the inlet fitting 4 at the bottom of the meter Loosen the float assembly with two screwdrivers one on each end of the meter and turn to loosen the inlet and outlet screws 2 Remove inlet screw 2 at the bottom of the meter Remove the guide vane 3 at the bottom of the meter and gently push the float assembly up and out the top outlet side Reassemble by inserting the float assembly into the top of the meter Replace the guide vane 3 and secure the float assembly by tightening the inlet and outlet screws 2 Reinstall and
63. hat all electrical connections where applicable have been made AWARNING Do not operate this equipment in excess of the specifications listed in Section 1 3 Failure to heed this warning can result in serious personal injury and or damage to the equipment At no flow condition the indicator pointer should align with the 0 mark on the scale If necessary adjust the pointer as per directions in the Mainte nance Section 4 3 3 2 Start Up and Operation of Flowmeter a Slowly initiate flow into the system Open process valves slowly to avoid flow surges b Check for leaks around the meter inlet and outlet connections If no leaks are present bring the system up to operating pressure 3 3 Operation of the Model MT 3810 Flowmeter with a Smart Meter Manager Transmitter with or without Optional Alarms and Pulse Output for totalization ee a Start up the meter as described in Section 3 2 b Programming performed prior to shipment parameters The SMM transmitter with or without alarms and pulse output is preprogrammed prior to shipment for the following parameters based on the order information meter configuration and application If parameters are not specified in the customer purchase order the defaults inherent to the electronics will be as shown in parenthesis 3 1 3 2 Section 3 Operation Model MT 3810 Transmitter Only uP Pre Programmed Parameters Model Number Serial Number Tag Name blank
64. ith double throw SPDT relay standard For other configurations consult factory Section 1 Introduction Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Z NOISIAIG Z AFUINOI LON SUITANVE 310N DSETLOEN PL II VUR DEI 55 10 FIAVLINS pL 3 5 NOISIAIG II SSVD 8 5 Z NOISIAIQ 1 SSYD Ostet Lazu 198 239710 e 1 NYVTV i NOILVJOT NOILVIOA SNOOHVZVHNON SNOGHVZVH H n Ref No 981Y001 Rev F Sheet 1 of 2 OVA 2 611 5 IV 108100 2 AVTIY SWHV IV 3AILONONI SIBELN OIBELN 60BELIN 1 1 0 AVT3H8 5 310N 33S 1d3ONOO NILSAS 4 335 1d32NO9 ALILIN3 OEZ SIT 5 IV N SN TTET 1ndinO v 31ON 33S 1d3oNoo 545 4 335 1d3ONOO ALILIN3 OML HO WvHOVIO 9NIHIM 618E 01BE 60BELN 1 19 Figure 1 10 Inductive Alarms Only Wiring Diagram 541BO50AAG December 2008 X VA MT3810 eng Installation and Operation Manual Part Number 8 Q097 17 8 Q099 19 smaouoddo 20550 244 JOY 07 07 puo DJ JO sen D 2443 puo snaouoddo ejos 091501030 243 JOY II Jo xow PUD IN Jo OZ Jo uDya 559 220 smaoubddo 20550 243 JOY O JO 2S PU
65. l MT 3809 and MT 3819 Flowmeters with Inductive Alarms 1 Or 2 SWITCNES ronca pi EE EE 2 10 Section 3 Operation 3 1 Prestan CHECK AAA ver du smeder 3 1 3 2 Start Up and Operation of Flowmeter ssssssssssssrssssrrssrrrsssrrrssnrrsnnr rss ann rr eene RASK KR RAK KKR RR RAR RAKA KRK KKR a 0 nn 3 1 3 3 Operation of Model MT 3810 Flowmeter with a Smart Meter Manager Transmitter with or without Optional Alarms and Pulse Output for Totalization 3 1 3 4 Operation of Model MT 3810 Flowmeter with a Smart Meter Manager Transmitter with Inductive Alarms 1 or 2 Switches unne nnee sons rs erna nns aren rna nerna nn 3 13 3 5 Operation of Model MT 3810 Flowmeter with Inductive Alarms 1 or 2 Switches 3 13 Section 4 Maintenance 4 1 General Service Information oonooocccccnnoncoccnncccnonannnonnccnnnnnonnnncncnnnnn nn nr ARR nnn 4 1 4 2 Meter Float Replacement and Cleaning sse nnne nennen 4 2 4 3 Meter Indicator Reference Mark Zero Adjustment nnen eee vennnenne ran e 4 5 4 4 Smart Meter Manager Transmitter Replacement with or without Alarms and Pulse Output 4 5 4 5 Inductive Alarm Replacement nnee enne neer nana RAA cnn nn 4 5 Section A CE Certification GE 1 Warranty Local Sales Service Contact Information
66. lacement amp Cleaning Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 ASSEMBLY GAS __ DAMPER FLOAT ASSEMBLY SIZE 10 4 SIZE 12 13 Bo Installation and Operation Manual Appendix A CE Certification X VA MT3810 eng Part Number 541 C050AAG December 2008 Brooks Model MT 3810 Dansk Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Emne Till g til instruktions manual Reference CE meerkning af Masse Flow udstyr Dato Januar 1996 Brooks Instrument har gennemf rt CE m rkning af elektronisk udstyr med succes i henhold til regulativet om elektrisk st j direktivet 89 336 EEC Der skal dog g res opmeerksom p benyttelsen af signalkabler i forbindelse med CE m rkede udstyr Kvaliteten af signal kabler og stik Brooks lever kabler af h j kvalitet der im dekommer specifikationerne til CE m rkning Hvis der anvendes andre kabel typer skal der benyttes et sk rmet kabel med hel sk rm med 100 d kning Forbindelses stikket type D eller cirkulaere skal v re sk rmet med metalhus og eventuelle PG forskruninger skal enten v re af metal eller metal sk rmet Sk rmen skal forbindes i begge ender til stikkets metalhus eller PG forskruningen og have forbindelse over 360 grader Sk rmen b r v re forbundet til jord Card Edge stik er standard ikke af metal der skal derfor ligeledes benyttes et sk rmet kabel med hel
67. larger than acceptable output pulse width is configured totalizer pulses may be delayed or queued No loss of pulses will occur The totalizer output pulses will to be sent until the queue is empty Under these circum stances an alarm message will be sent to the control station However the alarm can be disabled if not required Optional Alarm Configurations Enable Destination Alarm Type Latching Three additional parameters may be programmed for process and diag nostic alarms to control functionality enable destination and alarm type latching Enable allows alarms to be enabled and disabled depending on use of the alarm For example if output pulses are being used it may be normal practice to delay e g queue up output pulses because of a slow receiving end device that requires wide pulse width The enable param eter allows the user to disable the pulse output overrun alarm and not send an alarm when in fact pulse outputs are delayed by choice Some critical diagnostic alarms such as database initialization can not be disabled or turned off When an alarm occurs it can be posted through the defined destination digital contact closure outputs 1 2 both or neither Therefore the alarms may be managed according to local operating practices and the need to notify upstream control safety systems An alarm may be posted at a designated destination only when the alarm situation is occuring or posted until the a
68. larm is acknowledged by the operator The descision to latch or unlatch the alarm is controlled by setting the alarm type parameter By utilizing this optional parameter the Operator can see that there is an alarm as it is occuring unlatched or even after the fact in the case when the operator did not directly observe the unit alarm latched Installation and Operation Manual Section 3 Operation X VA MT3810 eng Part Number 541B050AHG December 2008 Model MT 3810 The following are two examples of typical programming via a Emerson Model 275 hand held communicator Example 1 Programming Flow Rate Units Brooks MT 38xxVA On line 2 PV 3 AO From the Online Menu select 4 URV Device Setup Brooks MT 38xxVA O Device Setup lt 1 Process Variables 2 Diags Services 3 Basic Setup From the Device Setup Menu select Detailed Setup Brooks MT 38xxVA Detailed Setup From the Detailed Setup Menu 2 Computations 3 Outputs 4 Alarms 5 Device Info select Measurements 3 9 Section 3 Operation Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Brooks MT 38xxVA Q Measurements lt a 2 Temperature From the Measurements Menu 3 Density select Flow 4 Pressure 5 o Brooks MT 38xxVA 2 Flow 1 FlowRate Units 2 Configuration 3 Meter Calibration From the Flow Menu select FlowRate Units of Measure FlowRate U
69. lectrical code will require the use of conduit for wire protection Refer to Figures 1 4 and 1 5 3 If the installation is to be protected by Division 1 explosion proof methods the optional explosion proof enclosure is required and explosion proof installation methods must be followed Refer to Figure 1 4 and1 5 4 Itis highly recommended that shielded cable be used for hook up The shield should be connected to chassis ground at the transmitter end and should be taped up and not connected at the receiver end Insulation of the shield at the receiving end is especially important for intrinsically safe installations 5 The maximum resistance of the loop resistor the associated cable and the barrier is determined by the power supply voltage and is shown graphically in Figure 1 2 6 The pulse and alarm outputs function as isolated switch closures optically isolated open collector emitter and must be supplied with a power source as shown in wiring diagram Figure 1 4 Observe polarity and do not exceed 30 Volts for the supply and limit load current to 20 mA for each output 7 The zero function is activated by momentarily shorting the zero terminals on the wiring block This may be accomplished with any conductive jumper or a switch which can be remotely mounted The hazardous area classification will determine the wiring methods used for this switch 2 9 2 10 Section 2 Installation Installation and Operation Manual X VA MT3810 eng
70. ment LLC All rights reserved Printed in U S A INSTRUMENT
71. n Manual X VA MT3810 eng Part Number 541B050AAG December 2008 AWARNING If this equipment is not properly serviced serious personal injury And or damage to the equipment can result from potentially high Operating pressures Process line pressure should be removed prior to servicing There is no routine maintenance required for the Models MT 3810 flowmeters However should it become necessary to replace adjust or remove components of the flowmeter specific recommendations must be followed 4 2 Meter Float Replacement and Cleaning en Float replacement procedures are dependent on the meter size connection type and fluid gas vs liquid application Please refer to the appropriate section below for instructions along with Figures 4 1 4 2 and 4 3 for referenced part numbers appearing in parenthesis Pressure test the flowmeter before returning it to service Hydrostatic pressure testing should be performed only by qualified personnel or serious personal injury and or damage to the equipment can result Flanged Connection a Size 7 1 2 Flanged Liquid or Gas Service Remove the meter from the process line and lay the meter horizontal on a table 2 With a small screwdriver remove the spiral retaining ring 1 from the meter inlet 3 Push the entire float assembly slowly downward and out of the meter inlet by pushing from the top with a round bar stock 3 4 or 19 mm diamet
72. nce check 10 Under actual flow conditions verify that the transmitter output matches the mechanical pointer position If a discrepancy is noted with the transmitter HART communications channel can be used to verify or adjust the transmitter settings The Emerson Model 275 hand held communicator provides a simple means to accomplish this check anywhere in the loop Refer to Figure 3 2 for connection instructions 11 Proper operation of the inductive alarms can be determined by manually rotating the mechanical pointer and observing the status lights on the relay isolator The small alarm pointers indicate the alarm trip points Changes to the set points can be made by loosening the pointer screws and repositioning the pointers Installation and Operation Manual Section 3 Operation X VA MT3810 eng Part Number 541BO50AHG December 2008 Model MT 3810 3 1 Pre Start Check AAA g eq ee ae RR RIS After the flowmeter has been properly installed in the process it is ready for operation When initiating flow slowly open the valve to avoid a flow surge Bypass is a help in bringing the flow on smoothly Avoid starting a pump to supply the flowmeter without the use of a valve upstream of the flowmeter AWARNING Operating Procedure Do not operate this instrument outside the specifications listed in Section 1 Before bringing the unit into operation make sure that all fluid connections have been correctly tightened and t
73. ntacts amp Pulse Out I Integral Magnetic i Sensor 4 20 mA Current Loop TN E Input With HART Communications for Meter Zeroing Figure 2 2 Smart Meter Manager Electrical Configuration DCS PLC System or PC with AMS software 275 Handheld Communicator own connected across the loop transmitter in the field The 275 is itself a 1 5 device but may also be connected across the load resistor across the barrier on the non hazardous side BROOKS HART modem or Interchange inside Shut lt Manager Wy LOAD RESISTOR 250 ohms typical 1 5 volts drop LOOP POWER 24 Vdo typical 155 Typical Earth Ground Point lt a Safe Side hazardous Side gt Figure 2 3 Typical SMM Transmitter Analog Output and Power Wiring 2 5 Section 2 Installation Installation and Operation Manual X VA MT3810 eng Part Number 541B050AHG Model MT 3810 June 2008 NOTE The load resistor can be BROOKS mounted inside the indicator housing lts purpose is to provide required loop LLL L impedance for the HART Handheld 275 device e g configuration setup service age LOAD RESISTOR 250 OHMS lt Digital Outputs IYRIGAR lt Pulse train Alarms lt a Safe Side hazardous Side gt TI 24 i HART Handheld 275 typical i
74. onics designed with either intrinsically safe or explosion proof construction to meet UL US amp Canada ATEX certifications and CE requirements 1 3 Specifications Meter AWARNING Do not operate this instrument in excess of the specifications listed below Failure to heed this warning can result in serious personal injury and or damage to the equipment Capacities Pressure Drop and Viscosity Immunity Ceilings Refer to Table 1 1 Accuracy Standard Flow Accuracy 5 Full Scale Repeatability 0 25 Full Scale Pressure Ratings Refer to Table 1 2 for maximum non shock pressure Pressure Equipment Directive PED 97 23 EC Flow meter complies under Sound Engineering Practices SEP or Catagories II or III Section 1 Introduction Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG Model MT 3810 December 2008 Scales Standard Detachable aluminum plate single or dual scales Graduations Choice of direct reading units millimeter or percentage of maximum flow Operating Fluid Temperature Limits Meter only Minimum 58 F 50 C Maximum 420 F 215 C Meter with Valve 392 F 200 C Refer to Table 1 3 for temperature limitations for meters with electronics Materials of Construction Metering Tube 316L stainless steel Flanges and End Fittings Flanges 316 316L dual certified stainless steel NPT 316L stainless steel Connections 150 Ibs or 300 lbs RF ANSI B 16 5 flanges or PN
75. ontact Brooks Customer Service Hatfield PA to provide programming for a nominal fee After Summer 1997 we request that the customers update their Model 275 units through Emerson Service Centers located throughout the world d Microprocessor Transmitter with Alarm and Pulse Output Wiring Connections ACAUTION Since this is a magnetically activated device strong magnetic fields and materials with magnetic properties may cause faulty operation when in close proximity to the flowmeter This includes steel pipes steel conduit motors and transformers ACAUTION Flowmeters with a transmitter must be mounted at least 18 inches apart to prevent the interaction of adjacent float magnets and transmitter To prevent ignition of hazardous atmospheres and serious personal injury proper installation methods must be used as defined in Article 505 of the National Electrical Code and the Canadian Electrical Code and ISA Stnadard 12 6 Typical Digital Output e g Alarm Contact Terminations External Box BROOKS e Alarm DCS PLC or s Indicator Safety System LS i Barrier Smart Neer Manager 22 Ribbon Cable e Safe Side Hazardous Side gt Power 24 Vdc typical Typical Earth Ground Point Figure 2 6 Typical SMM Transmitter with Alarms and Pulse Digital Output and Power Wiring Inst
76. r conectada al casquillo met lico prensa y protegida en ambos extremos completamente en los 360 Grados La pantalla deber conectarse a tierra Los conectores estandar de tipo tarjeta Card Edge no son met licos los cables utilizados deber n ser protegidos con un apantallamiento del 10096 para cumplir con la certificaci n CE La pantalla deber conectarse a tierra Para ver la configuraci n de los pines Por favor consultar Manual de Instrucciones adjunto Installation and Operation Manual Appendix A CE Certification X VA MT3810 eng Part Number 541C050AAG December 2008 Brooks Model 3810 Francais Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Sujet Annexe au Manuel d Instructions Reference Certification CE des Debitmetres Massiques a Effet Thermique Date Janvier 1996 Messieurs Les quipements Brooks lectriques lectroniques portant le label CE ont t test s avec succ s selon les r gles de la Compatibilit Electromagn tique directive CEM 89 336 EEC Cependant la plus grande attention doit tre apport e en ce qui concerne la s lection du c ble utilis pour v hiculer le signal d un appareil portant le label CE Qualit du c ble des presse toupes et des connecteurs Brooks fournit des c bles de haute qualit r pondant aux sp cifications de la certification CE Si vous approvisionnez vous m me ce c ble vous devez utiliser un c ble blind 100 96
77. s rio deve utilizar se buchas met licas de cabo para o isolamento do aperto do cabo O isolamento do cabo deve ser ligado blindagem ou bucha met lica em ambas as extremidades em 360 A blindagem deve terminar com a ligac o massa Os conectores Card Edge n o s o em geral met licos e os cabos utilizados devem ter um isolamento com blindagem a 100 nos termos da Certificac o CE A blindagem deve terminar com ligac o massa Relativamente configura o da cavilha queiram consultar o Manual de Instru es A 5 6 Appendix CE Certification Installation and Operation Manual X VA MT3810 eng Part Number 541 CO50AAG Brooks Model MT 3810 December 2008 Suomi Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Asia Lis ys Kayttoohjeisiin Viite Massam r mittareiden CE sertifiointi P iv m r Tammikuu 1996 Brooksin CE merkill varustetut s hk iset laitteet ovat l p issyt EMC testit direktiivi 89 336 EEC Erityist huomiota on kuitenkin kiinnitett v signaalikaapelin valintaan Signaalikaapelin kaapelin l piviennin ja liittimen laatu Brooks toimittaa korkealaatuisia kaapeleita jotka t ytt v t CE sertifikaatin vaatimukset Hankkiessaan signaalikaapelin itse olisi hankittava 100 sti suojattu kaapeli tai Circular tyyppisen liitimen tulisi olla varustettu metallisuojalla Mik li mahdollista tulisi k ytt metallisia kaapeliliittimi
78. s given an individual HART address in the range of 1 15 to distinguish each unit during communications over a common wire pair In this configuration the 4 20 mA output signal cannot be used To install the typical transmitter analog output configuration 1 For intrinsically safe installation intrinsic safety barrier selection cable parameters and power supply limits must be in accordance with the entity parameters shown in Figure 1 3 Alternatively the optional intrinsically safe power supply available from Brooks may be used Cable parameters for inductance and capacitance still apply 2 If the area classification is Division 2 a barrier is not required and cable parameters are not applicable The electrical code will require the use of conduit for wire protection Refer to Figure 1 3 3 If the installation is to be protected by Division 1 explosion proof methods the optional explosion proof enclosure is required and explosion proof installation methods must be followed Refer to Fig 1 5 4 and should be taped up and not connected at the receiver end Insulation of the shield at the receiving end is especially important for intrinsically safe installations 5 The maximum resistance of the loop resistor the associated cable and the barrier is determined by the power supply voltage and is shown graphically in Figure 1 2 6 After installation and powering of the loop the transmitter must be zeroed both electrically and mechanicall
79. secure the inlet fitting 4 C Size 8 1 2 NPT Gas Service Remove the meter from the process line and lay the meter horizontal on a table Unscrew the outlet fitting 4 at the top outlet of the meter and remove the gas damper Unscrew the inlet bottom fitting 4 and slowly remove the float assembly To reassemble the meter insert the float assembly into the inlet bottom of the meter Secure the inlet bottom fitting 4 Replace the gas damper and secure the outlet top fitting 4 Installation and Operation Manual X VA MT3810 eng Part Number 541BO50AAG December 2008 Section 4 Maintenance Model MT 3810 d Sizes 10 1 12 1 1 2 13 2 Gas Service 1 Remove the meter from the process line and lay the meter horizontal on a table 2 Remove the top outlet screw 5 3 Loosen the float assembly by holding the damper in place with a pin 1 8 diameter in the top while loosening the inlet bottom fitting Gently push the float assembly out through the inlet bottom 4 To clean the gas damper unscrew the cylinder head 6 Then remove the bolt 7 and take out the small piston carefully so as to not damage the critical surfaces 5 Reassemble the meter by inserting the float assembly with damper into the inlet bottom of the meter Secure the inlet bottom screw by holding 4 3 Meter Indicator Reference Mark Zero Adjustment This adjustment is performed with no process flo
80. shielded cable be used for hook up The shields should be connected to chassis ground at the transmitter alarm end and should be taped up and not connected at the receiver end The taping and insulation of the shields at the receiving end is especially important for intrinsically safe installations For the transmitter output if supplied the maximum resistance of the loop resistor the associated cable and the barrier is determined by the power supply voltage and is shown graphically in Figure 1 2 The relay isolator has built in power handling contacts Refer to the specifications for these ratings 2 11 2 12 Section 2 Installation Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541BO50AHG June 2008 If desired the transmitter zero function can be remotely mounted using a momentary contact switch Follow the same wiring practices as used for the other outputs After installation and powering of the loop the transmitter must be zeroed both electrically and mechanically This operation will compensate for any stray magnetic effects in the vicinity ofthe transmitter Flow must be zero when the zero function is activated using the remote switch or shorting the zero terminals The pointer must also be adjusted to the reference line on the scale using the adjustment screw on the face of the pointer nextto the hub The zero function may be activated as part of a periodical maintena
81. sk rm med 100 deekning Sk rmen b r v re forbundet til jord Forbindelse af stikket venligst referer til vedlagte instruktions manual Med venlig hilsen Deutsch Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Nachtrag zur Bedienungsanleitung Referenz CE Zertifizierung f r Massedurchflu ger te Datum 1996 Nach erfolgreichen Tests enstprechend den Vorschiften der Elektromagnetischen Vertr glichkeit Richtlinie 89 336 EEC erhalten die Brooks Ger te elektrische elektronische Komponenten das CE Zeichen Bei der Auswahl der Verbindungskabel f r CE zertifizierte Ger te sind spezielle Anforderungen zu beachten Qualit t der Verbindungskabel Anschlu stecker und der Kabeldurchf hrungen Die hochwertigen Qualit tskabel von Brooks entsprechen der Spezifikation der CE Zertifizierung Bei Verwendung eigener Verbindungskabel sollten Sie darauf achten da eine 100 igenSchirmababdeckung des Kabels gew hrleistet ist D oder Rund Verbindungsstecker sollten eine Abschirmung aus Metall besitzen Wenn m glich sollten Kabeldurchf hrungen mit Anschlu m glichkeiten f r die Kabelabschrimung verwendet werden Die Abschirmung des Kabels ist auf beiden Seiten des Steckers oder der Kabeldurchf hrungen ber den vollen Umfang von 360 anzuschlie en Die Abschirmung ist mit dem Erdpotential zu verbinden Platinen Steckverbindunger sind standardm ige keine
82. t Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that qualified people use replacement parts specified by Brooks Instrument Unauthorized parts and procedures can affect the product s performance and place the safe operation of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except when maintenance 15 being performed by qualified persons to prevent electrical shock and personal injury Pressure Equipment Directive PED All pressure equipment with an internal pressure greater than 0 5 bar g and a size larger than 25mm or 1 inch falls under the Pressure Equipment Directive PED The Directive is applicable within the European Economic Area EU plus Norway Iceland and Liechtenstein Pressure equipment can be traded freely within this area once the PED has been complied with Section 1 of this manual contains important safety and operating instructions related to the PED directive Meters described in this manual are in compliance with EN directive 97 23 EC module H Conformi
83. t Number 541BO50AHG June 2008 2 1 General Section 2 Installation Model MT 3810 2 2 Receipt of Equipment This section contains the procedures for the receipt and installation of the instrument See Section 1 for dimensional and connection requirements Do not attempt to start the system until the instrument has been perma nently installed It is important that the start up procedures be followed in the exact sequence presented 2 3 Recommended Storage Practice When the instrument is received the outside packing case should be checked for damage incurred during shipment If the packing case is damaged the local carrier should be notified at once regarding his liability A report should be submitted to your nearest Product Service Department Brooks Instrument 407 Vine Street P O Box 903 Hatfield PA 19440 USA Toll Free 888 554 FLOW 3569 Tel 215 362 3700 Fax 215 362 3745 E mail BrooksAm BrooksInstrument com www BrooksInstrument com Brooks Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherlands Tokyo 136 0073 Japan P O Box 428 Tel 011 81 3 5633 7100 6710 BK Ede Netherlands Fax 011 81 3 5633 7101 Tel 31 318 549 300 Email BrooksAs BrooksInstrument com Fax 31 318 549 309 E mail BrooksEu BrooksInstrument com Remove the envelope containing the packing list Outside of your clean area carefully remove the equipment from the packing case Make sure spare
84. t adjustable inductive alarms are as follows Wiring Diagrams Refer to Figures 1 7 1 8 and 1 9 Section 1 Introduction Model MT 3810 Installation and Operation Manual X VA MT3810 eng Part Number 541B050AAG December 2008 Z Z NOISIAIG LON SUJINUVE 310N ISETLAZU OM 93397 II NOILVIOOT NOILWIOA PL III 55 1 TIBVLINS SMOUYVZVHNON ShOGHVZVH 98 4 SdNOUD NOISIAIG SSV1D 9 a Y SdNOUd NOISIAIQ I SSY dDSET LATT PL IIIe X339 IT bl 98 3 3 a a SdNOUD T NOISIAIG SSVD II 5 10 I 5 12 NOLLVJOT 0314155710 5 OVA OE2 S11 SnivHVddV 33WS HOLIMS 0832 HILL 1NSNVYL SIBELN OIBELN BOBELN 1ndinO 2 Ref No 981Y007 Rev Sheet 1012 108100 I AV T3H 133HS 6 TYNO 2 133HS 8 310N H3lHBV8 ITONIS 1d32NO9 NILSAS Z 133HS OI 310N 33S 1d39NOO ALILN3 IVA OEZ SIT A ddns zi AV I3H Z 133HS B HIIHHVE AVIAH 379 15 2 13385 E 33S 1d329NO2 NILSAS 2 133HS OT 310N 33S 1d39NOO ALILN3 O 133HS 000 ua uuvg 9007 0 Figure 1 8 Transmitter with Inductive Alarm Wiring Diagram 1 15 X VA MT3810 eng Installation and Operation Manual Part Number Section 1 Introduction 541B050AAG December 2008 Model MT 3810 3 Q097 1
85. tf rt med kappe i metall og kabelnipler m v re utf rt i metall for jordet innfesting av skjermen Skjermen i kabelen m tilknyttes metallet i pluggen eller nippelen i begge ender over 360 tilkoblet elektrisk jord e Kort kantkontakter er normalt utf rt i kunststoff De tilh rende flatkabler ma v re utf rt med fullstendig 100 skjerming som kobles til elektrisk jord p riktig pinne i pluggen for m te CE sertifiseringskrav For tilkobling av medleverte plugger vennligst se h ndboken som h rer til utstyret Vennlig hilsen Portugu s Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Assunto Adenda ao Manual de Instruc es Refer ncia Certificac o CE do Equipamento de Fluxo de Massa Data Janeiro de 1996 equipamento el ctrico electr nico Brooks com a marca CE foi testado com xito nos termos do regulamento da Compatibilidade Electromagn tica directiva CEM 89 336 EEC Todavia ao seleccionar se o cabo de sinal a utilizar com equipamento contendo a marca CE ser necess rio ter uma atenc o especial Qualidade do cabo de sinal buchas de cabo e conectores A Brooks fornece cabo s de qualidade superior que cumprem os requesitos da certificac o CE Se fornecerem o vosso pr prio cabo de sinal devem utilizar um cabo que na sua totalidade seja isolado com uma blindagem de 100 Os conectores tipo D ou Circulares devem ser blindados com uma blindagem met lica Se tal for neces
86. ty Assessment All Brooks Instrument Flowmeters fall under fluid group 1 Meters larger than 25mm or 1 inch are in compliance with category II Ill of PED Meters of 25mm or 1 inch or smaller are Sound Engineering Practice SEP ESD Electrostatic Discharge ACAUTION This instrument contains electronic components that are susceptible to damage by static electricity Proper handling procedures must be observed during the removal installation or other handling of circuit boards or devices Handling Procedure 1 Power to unit must be removed 2 Personnel must be grounded via a wrist strap or other safe suitable means before any printed circuit card or other internal device is installed removed or adjusted 3 Printed circuit cards must be transported in a conductive container Boards must not be removed from protective enclosure until immediately before installation Removed boards must immediately be placed in protective container for transport storage or return to factory Comments This instrument is not unique in its content of ESD electrostatic discharge sensitive components Most modern electronic designs contain components that utilize metal oxide technology NMOS SMOS etc Experience has proven that even small amounts of static electricity can damage or destroy these devices Damaged components even though they appear to function properly exhibit early failure Installation and Operation Manual X VA
87. urged in accordance with the following AWARNING If the inlet and outlet valves adjacent the indicator are to be closed for any reason the indicator must be completely drained Failure to do so may result in thermal expansion of the liquid which can rupture the meter and cause possible personal injury Completion of form RPR003 1 Brooks Instrument Decontamination Statement A copy of this form can be downloaded from the Brooks website www brooksinstrument com or is available from any Brooks Instrument location listed above This is required before any Brooks Personnel can begin processing Copies of the form can be obtained from any Brooks Instrument location listed above Provide a Material Safety Data Sheet MSDS for the fluid s used in the instrument 2 5 Transit Precautions E E E lt A To safeguard against damage during transit transport the instrument to the installation site in the same container used for transportation from the factory if circumstances permit 2 6 Removal from Storage AAA se m zz u gt Upon removal from storage a visual inspection should be conducted to verify the condition of the equipment is as received Ifthe equipment has been in storage in conditions in excess of those recommended See Section 2 3 the device should be subjected to a pneumatic pressure test in accordance with applicable vessel codes Installation and Operation Manual X VA MT3810 eng Part Number 541BO50AHG June 20
88. w with the float resting on the guide vane or the inlet end fitting a Completely stop fluid flow through the indicator b Remove the four screws securing the indicator housing window and remove the gasket and cover Turn the slotted screw on the bottom of the point until the pointer is in line with the reference zero mark on the scale d Replace the indicator housing cover with gasket and secure with the four screws 4 4 Smart Meter Manager Transmitter Replacement with or without Alarms and Pulse Output 4 5 Inductive Alarm Replacement The transmitter is a self contained unit matched specifically to the associated flowmeter If there is a need to replace please contact your nearest authorized Brooks Service Representative a Remove the front cover of the indicator housing by removing the four screws securing it b The wires from the alarm switch es are plugged into the alarm terminal circuit board and must be unplugged for replacement Loosen the two screws securing the scale with the alarm switches attached and remove the scale d Turn the scale over and locate the screw centered in the green alarm switch Remove the screw being careful not to lose the nut on the outside of the alarm set bracket Remove the alarm switch from 4 5 Section 4 Maintenance Model MT 3810 Liquid Service FLOAT __ ASSEMBLY FLOAT SNAP P SPIRAL RING AS DAMPER 4 ASSEMBLY Figure 4 1 Meter Float Rep
89. y This operation will compensate for any stray magnetic effects in the vicinity of the transmitter Flow must be verified to be zero when the zero function is momentarily activated With the float at the zero flow position set zero flow by either shorting the two pins together at the terminal block If desired a zero switch can be remotely mounted and wired to these terminals The hazardous area classification will determine the wiring methods used for this switch The pointer must also be adjusted to the reference line on the scale using the adjustment screw on the face of the pointer next to the hub The zero function may be activated as part of a periodical maintenance check 2 8 Section 2 Installation Installation and Operation Manual X VA MT3810 eng Part Number 541B050AHG Model MT 3810 June 2008 7 Under actual flow conditions verify that the transmitter output matches the mechanical pointer position If a discrepancy is noted the HART communications channel can be used to verify or adjust the transmitter settings The Emerson Model 275 hand held communicator provides a simple means to accomplish this check anywhere in the loop Refer to Figure 3 2 for connection instructions Note The Brooks SMM transmitter device description DD will not be programmed into the Emerson Model 275 hand held communicators until after Summer 1997 Until the Brooks device description becomes standard to the Emerson Model 275 units please c

Download Pdf Manuals

Related Search

Related Contents

Manuel d`installation en réseau imprimantes Evolis  取扱説明書    IBM 600X Laptop User Manual  Guia Foca GNU/Linux  Philips F5803/ /  m m m u - Disney.fr    SmartBank Automotive owners/installation manual 1  

Copyright © All rights reserved. Failed to retrieve file