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Compact / Hardwired / Logic Controller / M258 System

1. Application Main PRG SYSTEM CONTROL PRG za Symbol configuration PE Task Configuration gt MAST Schneider Electric 78 HMI Introduction This application uses a Magelis XBTGT4330 HMI This HMI device communicates with the Controller using the SoMachine protocol on Ethernet The HMI is programmed using the software tool Vijeo Designer Delivered with SoMachine described briefly in the following pages For the connection between the the HMI and the Controller use the Ethernet cable 490NTW00005 NOTE The Vijeo Designer tool is opened and closed via SoMachine software For more information see the chapter Controller Add Vijeo Designer HMI Setting up the HMI is done as follows e Main Window e Communication settings e Create a switch e Create a numeric display e Example screens Main Window After double clicking on HMI application in SoMachine Vijeo Designer creates the HMI program main window Communi To set the communication cation parameters select in the settings navigator select IO Manager SoMachineNetwork01 double click on E Performance _ W_M258 Vijeo f rame X81G14330 Paneli Language File Edt Buki HMI Arrange Voide Repot Mew Drew Tods Window Heb LEF apea XBTGT4330 Paneli Language x IB OPUS RAAT ERT Performance_t 3 M eteTsss0 3 Graphical Panels UET a Lan Be e i n O A Be MW EREA EAEN 1E Function Keys
2. 10 Y f Oto 20 mA resolution 12 bits Reset mapping IV Always update variables k Create new variable Map to existing variable Input Assistant Categories Global Variables Local Variables Programs Project Programs Libraries E IOSTANDARD standard 3 2 1 40 system FEJ MyControter 2 9 PLC Logic MyController Application MyController PLC Logic cv lq wATY312_1SpdRef W220 IoConfig_Globals H SEC m2596 piteystem 1 0 0 13 IV V Structured view V Show documentation Documentation g_wATV312_1SpdRef WORD VAR_GLOBAL _ TMssaoat I O Configuration Expansion Bus I O Mapping Status Information Channels Variable Mapping Channel Address gj Outputs Fa Application GVL q_wATV312_15pdRef AnalogOutputOo Fata o AnalogOutput01 y AnalogOutputO02 o AnalogOutput03 10 Y Oto 20 mA resolution 12 bits Reset mapping IV Always update variables Map to existing variable 9 Create new variable Schneider Electric 53 Add TeSys Library Performance HW M258 In this application the function blocks MOT2D1S were used to manage the forward and reverse control of the ATV312 and LXM32 drives These function blocks are included inside the TeSys library The current libraries in the project can be viewed in the Library Manager Double click on Library Manager in the Devices browser to open the Library Manager To add th
3. Schneider Electric 71 Select Build Download All Build AMI Arrange Variable Clean All Validate All Build All Validate Target Build Target Ea Simulation Download All j Download Target Options The Vijeo Designer Runtime Installer dialog indicates that v the runtime version does not match Start the download of Runtime version does not match or the runtime is unknown ee Download will install the current version of the runtime system the new version by clicking on and all Run time Data will be deleted Yes Continue The actual state of the download is displayed ina Installing Runtime p rog ress ba r File Transfer Progress 13 MAIN SYS Downloading All Project Performance_HvY _M256 S3 Target XBTGT4330 Status Downloading Please do not interrupt until complete Progress If the Project ID does not match you will see this message Downloading Acknowledge with Yes to proceed the download y The project ID does not match or is unknown B Download will install the entire project and all Run time Data on the Main Flash and SRAM will be deleted Click Yes to delete Run time Data and proceed with download Click No to abort download Continue Performance HW M258 Schneider Electric 7 During the download procedure the system creates messages which you can see in the Feedback Zone Once the runtime download is complete change the Download connection in the
4. Performance HW M258 Schneider Electric 93 Sarel cabinet Main switch Power supply Appendix Detailed Component List The following order list is the list of main parts for the Performance HW M258 The complete order and component list of the build up overall architecture is in the EPLAN file Performance_HW_M258 WID Hardware Components TP Rev Part Number Vors 1 0 Cabinet with mounting plate P GD 1800 x 1000 x 600 mm HxWxD aa Pe a 1 Wiring diagram pocket 1 3 1 Fan with filter 250 m 230 V IP54 NSYCVF165M230PF 14 1 Cabinetfilter 223x223 NSYCAG223LPF_ _ Cabinet light incl socket magnetic NSYLAM75 i fixing Thermostat 1NC 0 60 C NSYCCOTHO Eo o Hardware Com 2 0 1 Main switch 3pin 36 kA LV429003 2 1 1 Contact block TM32D LV429035 2 2 1 Terminal cover LV429515 2 3 1 Rotary drive with door interface LV429340 Hardware Components Description Part Number pau Power supply 230 Vac 24 Vdc 5 A ABL8RPS24050 Disconnect terminal Fuse 6 3 A Type T slow blow third party Littelfuse Fuse 3 15 A Type T slow blow third party Littelfuse Terminal for Fuse with LED 8 Circuit Breaker C60N 1P C 2A Circuit Breaker C60N 2P C 2 A Circuit Breaker C60N 1P C 3 A Circuit Breaker C60N 2P C 2 A 3 10 Circuit Breaker C60N 1P C 10 A Circuit Breaker C60N 2P C 10 A 0 1 2 3 A 5 6 T 8 9 i ball E Lu el Fuse 1A Type T
5. This document is based on European standards and is not valid for use in U S A Compact Hardwired Logic Controller M258 System User Guide ElO0000000292 Schneider May 2010 P Electric Contents MI DOMMANEINTOFIN GT ON erone aa 3 Before YOU BEO 9 meee mene meet Re et tere ine nnn en eh ee ene eater ee ee eee ee ere ere 4 MITER OCU GUO ies hese cscs faseesace potvcace cesta caww awh ea waove sce a 6 PRIDE CV LAU OU S Enn E a shape bee vee arsine ananassae eae T GIOS S Va A A E see atecazeselosacccenaces 8 Application Source COC rrisnin aa 9 TY ICILADPPUCAUONS rirnan naa 10 Sy Ste Mhn a ea eect se eee 11 AF TMCS GCN canna E ae Wee ae nc a esat c oo ee eno es eee ade came oon 11 HITS CANACION anna A 14 PIAL OW ARG aisa a a a geteenouucda 17 SONWANE amore og Ie a ee EI oR ne eo een 39 C omMmM NICAUON soso oss a a a a a a 40 SEVIS IIIS TANG Manna a eeieeme arsenate 43 CORALS AE OW sisi sealed ais sere ateteirea oct A 45 CONTO ann 46 aa l E A E S A A A A AA T E E A E E 79 DEVIC O Saan A E EE ane 86 ANNI ONA riaa ar a DAE AT a T a NE 87 LEXIM 2G serora a a a a voce nnestenccue tence seg ean tesenteswszaece 90 PROS UC ara n E A au caeme ened eect 94 Detaled Component LIS insidiis aaa 94 Component Protection ClaSS S sssusa adiada 97 COMPONEN FEIU S aaa 98 CONTAC apne ne er en Tene on naar nee ee eee ere ee ter reer err ere cere ere re err err errr rer er cre terre cre 103 Performance HW M258 Schneider El
6. folder Application GVL JE Application Mi GVL stands for Global Variables iil bibrare Manager List which can be accessed throughout the Application folder The GVL is opened by double clicking on GVL in the Devices g GYL MyController PLC Logic Application browser l VAR GLOBAL Z q w TY3l _ lopdRet WORD In this application EHD VaR q_wAtv312_1SpdRef is declared as a WORD variable in the application s GVL Application GVL q_wAtv31 2_1SpdRef prior to mapping the data QW3 to it Performance HW M258 Schneider Electric Performance HW M258 To map the output to an existing variable double click on the Outputs Variable field then click on the button that appears at the end of the field In the Input Assistant dialog that opens locate the variable inside the Global Variables category and select it Then click on OK The analog module s output WORD QW3 now maps itself to Application GVL q_wAtv312 _1SpdRef To refresh all the I O variables in every cycle with the latest I O data check the Always update variables box If left unchecked only the status of the I O variables that are called in the POUs are updated H TMssao4t I O Configuration Expansion Bus I O Mapping Status Information Channels Address Type Current Value Variable Mapping Channel I Outputs a G AnalogOutputoo QW o AnalogOutput01 HWI o AnalogOutput02 SHOWS o AnalogOutput03 OWS
7. DeviceNet Modbus Profibus DP Modbus Performance HW M258 Schneider Electric 100 Lexium 32 servo drive e Voltage range 1 phase 100 120 Vac or 200 240 Vac 3 phase 200 240 Vac or 380 480 Vac e Power 0 4 to 6 kW e Rated torque 0 5 to 36 Nm e Rated speed 1500 to 8000 RPM e The compact design allows for space saving installation of the drive in control cabinets or machines e Features the Power Removal Safe Stop functional safety function which prevents the motor from being started accidentally Category 3 with machine standard EN 954 1 e Lexium 32 servo amplifiers are fitted with a brake resistor as standard an external brake resistor is optional e Quick control loop scan time 62 5 us for current control loop 250 us for speed control loop and 250 us for position control loop e Operating modes Point to point positioning relative and absolute electronic gears speed profile speed control and manual operation for straightforward setup e Control interfaces CANopen Modbus or Profibus DP Analog reference inputs with 10 V Logic inputs and outputs Altivar 312 Variable Speed Drive The Altivar 312 varisble speed drive for 3 phase squirrel cage asynchronous motors The Altivar 312 is robust compact easy to use and conforms to EN 50190 IEC EN 61800 2 IEC EN 61800 3 standards UL CSA certification and to CE marking Altivar 312 drives communicate on Modbus and CANopen industrial buses
8. Exdusive Input Mester Panel O E S 10 Manager SoMachinehe 50 Y 244 Zoo PP SOM_MyController SOM_MyController Performance HW M258 Schneider Electric 19 In the SoMachine Network Equipment Config dialog set the Controller Equipment Address You will find this address in SoMachine by double clicking the MyController in the SoMachine project browser In the Communication Settings tab select the Controller and click on Edit The equipment address of the controller is displayed as the Device Name Performance HW M258 SoMachine Network Equipment Config Eg PLC Configuration Equipment Address Connection Optimization Time Out Retry Count TCP VIP Configuration Gateway PAddress 127 wees a i l Port FE MyController TM258L0420T 2 PLE Logic J Mycontrotier Communication Sestngs appkators Azs Log ALC settings Services 2 0 Masang sisas Intormaticn Salon the seteotk path to tha cosb olar fostemay t2 Pe Gerewey l Wa fy Y ofi NZSKLDA2DI geomors40024t 0001 4000 0001 acte Yo XBTGTIS30 0001 9108 006 40241874 Address Device Name CoDeSys Address IP Address Schneider Electric 80 Create a Select the Switch icon in the switch Tool bar Select the position where you wish to place the butto
9. 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and rating of components there are hazards that can be encountered if such equipment is improperly operated e It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to prevent unauthorized changes in operating characteristics 4 WARNING UNEXPECTED EQUIPMENT OPERATION e Only use software tools approved by Schneider Electric for use with this equipment e Update your application program every time you change the physical hardware configuration Failure to follow these instructions can cause death serious injury or equipment damage Performance HW M258 Schneider Electric 5 Intention Introduction This document is intended to provide a quick introduction to the described system It is not intended to replace any specific product documentation nor any of your own design documentation On the contrary it offers additional information to the product documen
10. A Add Device Name XBTGT4330 Action Append device Insert device Plug device Device vendor Schneider Electric ve Name J HMI Controller iJ Logic Controller 3 Magelis HMI 4 XBTGH Series jj XBTGK Series J XBYGT1005 Series 5 XBTGT2000 Series H XBTGT4000 Series J XBTGT4230 Schneider Electrice 2 0 1 43 Gj xeTGT4330 Schneider Electric 2 0 1 43 J XBTGT4340 Schneider Electric 2 0 1 43 G XBTGTS5000 Series I Display all versions for experts only Information J Name X8TGT4330 Vendor Schneider Electric Groups XBTGT4000 Series Version 2 0 1 43 Model Number Description XBTGT4330 640x480 Add selected device to the project top level You can select another target node in the navigator while this window is open cose Schneider Electric 62 Configure Controller HMI Data Exchange Performance HW M258 The new XBTGT4330 is now listed under the project in the Device window Note When a Magelis HMI is added to a project the programming software Vijeo Designer opens in a new window and you can start programming See HMI Chapter To link the variables between the controller and the HMI the object Symbol configuration is used To add a Symbol Configuration right click on Application and select Add Object from the pop up menu Select Symbol configuration in the Add Object dialog Click on Open a Performance AW Meso E My Contr
11. ATV IMC Drive controller HMI HMI Magelis graphic panels e XBITGT e XBITGK SoMachine is a professional efficient and open software solution integrating Vijeo Designer It integrates also the configuring and commissioning tool for motion control devices It features all IEC 61131 3 languages integrated field bus configurators expert diagnostics and debugging as well as outstanding capabilities for maintenance and visualization SoMachine integrates tested validated documented and supported expert application libraries dedicated to Packaging Hoisting and Conveying applications SsoMachine provides you e One software package e One project file e One cable connection e One download operation Performance HW M258 Schneider Electric 102 Contact Publisher Process amp Machine Business OEM Application amp Customer Satisfaction Schneider Electric Automation GmbH Steinheimer Strasse 117 D 63500 Seligenstadt Germany http www schneider electric com sites corporate en home page As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication Performance HW M258 Schneider Electric 103
12. An expansion unit interface for fieldbus communication card Device Net Profibus DP 7 An RJ45 connector for Ethernet TCP IP link JOBASE T 100BASE T with an activity LED A USB type A host connector for connecting peripherals transferring applications and Modicon M340 terminal port communication A slot for Compact Flash memory card with pivoting cover A removable VO connector 12 spring terminals for loudspeaker connection one input reset and 3 outputs alanm buzzer run On XBT GT4340 only 9 A minijack connector for connecting a microphone 10An RCA connector for connecting a digital or analog video camera NTSC PAL Performance HW M258 Schneider Electric Ethernet cable ConneXium 490NTW0000x This cable is for connecting the HMI lt Controller by the Ethernet switch TCSESU033FNO USB cable TCSXCNAMUM3P This cable is for connecting the Controller HMI PC SoMachine The download direction is from the PC to the M258 and via the M258 to the HMI Performance HW M258 Ethernet cable 490NTWOO00x Ethernet switch le TCSESUQSSFNO M USB cable TSACNAMUMSP aera re ey i 7 Aa nitti h pie eae TEETE i a ed e Schneider Electric 42 Implementation Introduction The implementation chapter describes all the steps necessary to initialize to configure to program and start up the system to achieve the application functions as listed below Function Start up and f
13. Gly Zero Suppress _ Enable Input Mode In Display Digits the sisi il all Z Display Zero s maximum number of digits to konar Dec C Digit Grouping be displayed for the integral and fractional part of the value E Saeed es i can be set Language SENS Font Vijeo Modern 8x13 v Font Width 8 Click OK Font Style Normal v Font Height 13 123456 Alignment sls The display shows the new numeric display Example 4 The Home page shows the scree ns architectu re ic r nib iol ined M253 dd nyy 24 00 08 SS SS SO 0 SO a Ne es Fl From the Alarm page it is possible to locate device faults ier rerfornanoe Horned nas ove and functional safety problems i Performance HW M258 Schneider Electric From the Safety page it is possible to locate functional safety problems From the TeSys page it is possible to control the two TeSys devices From the ATV312 page it is possible to control the Altivar 312 drives From the LXM32 page it is possible to control the Lexium 32C servo drives Performance HW M258 24 00 00 z er Performance Hardwired H258 dd mm yy Electric i PTE T T T TEN 47 y S 4 00 NUA N l 3 f m E er Parfornance Hardwired M258 dd nm yy Electric ee 53 if oca Manua TeSy TeSysU No t TeSysU No 2 ee ee 2 Schneider performance Harduired M258 P Electric l m 7 b i LE bir 2 Sal TE OC anua TeSy 31 LXM3
14. Jag Setting can only be changed if power stage is disabled Changed settings become active the next time the product is switched on Schneider Electric 91 Inputs Outputs configuration Performance HW M258 Configuration of the digital inputs di0 di1 di5 and digital outputs do0 do1 gt di0 EnAb Enables the power stage gt di1 FrES Fault reset after error gt did hALt Stopping movement with Halt gt dod nFLt Ready to switch on gt dol Acti Operation Enable The digital inputs di2 di5 are not used It is required to set this inputs to nonE gt di2 nonE gt di3 nonE gt di4 nonE gt di5 nonE di2 di4 Pea Description Function Input DIO IOfunct DIO Conf 0 7 1 Freely Available nonE Available as required 2 Fault Reset FrES Fault reset after error 3 Enable Enfb Enables the power stage Parameter name Description TOfunct DOO Function Output DQO Conf 0 1 Freely Available nonE Available as dol required 2 No Fault nFLE Signals operating states Ready To Switch On Switched On and Operation Enable 3 Active Ack Signals operating state Operation Enable di0 dot Z x di0 dot E amp amp none amp 2j gam g i om amp nonE nonE E lt 4 Schneider Electric 92 Power cycle 1 In case of display nrdy instead of rdy a power cycle on off on is required
15. M258 l Logic Controller me embedded digital outputs Internal electronics 24 Vode KO power segment integrated into the bus bases Inductive load protection Zire load O Wide VO power segment by external connection Modicon M258 Logic Controller Expansion module elements 1 Bus base Electronic module 3 Terminal block Performance HW M258 Schneider Electric 23 Performance HW M258 Modicon M258 Logic Controller Bus base for electronic module TM5ACBM11 and for additional power supply TM5ACBM01R left side isolated Modicon M258 Logic Controller Electronic module Schneider Electric 24 Performance HW M258 Modicon M258 Logic Controller Terminal block TMSACTB12 Modicon M258 Logic Controller Bus Base Locking Plate Right TMSACLPR1 Schneider Electric O iF l pin assignment z ji I a f Ta Sa i WE eat Ll A De eel li i m i T ll fal i E FN 25 Performance HW M258 Modicon M258 Logic Controller Expansion module TM5SDI12D with 12 digital inputs Modicon M258 Logic Controller Expansion module TM5SDI6D with 6 digital inputs ee Internal electronics 24 Woe VO power segment integrated into the bus bases 2 Wire Sensor 24 Vole VO power segment by external connection Internal electronics 24 Vide KO power segment integrated into the bus bases 2
16. Property Inspector back to SoMachine To download the application to the Controller and the HMI select Online Multiple Download Performance HW M258 Feedback fone _ _ Checking Connection AB TGT4330 Connection Confirmed alidating Yalidating Services Target X lt BTGT4330 ABTGT4330 HMI ABTGT4330 I0 SRAM Total 512 KB Control 128 KB Use Generating Code Compiling Romizing Calling romizer Romizer successful Target XBTGTA4A330 HMI Project 1 119 KI Downloading Downloading xBTGT4330 Processing runtime Processing project sending tiles Property Inspector Target Mame sBTaT4a30 Description Type ABTGST4000 Series koa TargetColor 64k Colors w Model SBTST4330 640x480 w InitialPanelID i H ins tH Startup Options Buzzer Enabled Window Alt Fe Online Debug Watch Tools Create boot application USB Mass Storage Multiple Download Schneider Electric 73 Performance HW M258 Check the Controller MyController and the HMI XBTGT4330 and Always perform a full download Click on OK Acknowledge this message with Yes to perform the download Before the download starts a build of the complete project is done The result of the build is displayed in the Messages window Once the download to the Controller is finished the HMI download starts The result of the HMI download is displayed in the Message
17. WiTe Sensor Schneider Electric 26 Modicon M258 Logic Controller Expansion module TM5SD012T with 12 digital outputs Modicon M258 Logic Controller Expansion module TMSSAI4PH with 4 Pt100 inputs Performance HW M258 Internal electronics 24 Vode WO power segment integrated into the bus bases Inductive load protection 1 aire load O Vie VO power segment by external connection afafa eieiei Internal electronics 24 Woe VO power segment integrated into the bus bases Jawie Sensor 4anire sensor Schneider Electric 27 Modicon M258 Logic Controller Expansion module TMS5SAO04L with 4 analog outputs Modicon M258 Logic Controller Expansion module TM5SAI4L with 4 analog inputs Modicon M258 Logic Controller Expansion module TM5SPS2F power supply Performance HW M258 Internal electronics 24 Vode WO power segment integrated into the bus bases Current Voltage Internal electronics 24 Vode PO power segment integrated into the bus bases Current Voltage Internal electronics 24 Vode WO power segment integrated into the bus bases Integrated fuse type T slow blow 6 5 4250 VW exchangeable 24 Vode Main power External fuse type T slow blow 2 A 250 Vv Schneider Electric 28 HMI Magelis XBTGT4330 24 Vdc Input TFT Color LCD 640 x 480 Pixels 65536 Colors 32 MB Application Flash EPROM with Built in Ethernet A removable screw terminal block f
18. be mounted on a 35 mm DIN rail Main switch Lexium 32C servo drives and Altivar 312 variable speed drives are screwed directly onto the mounting plate Alternatively if an adapter is used the Altivar 312 can be mounted on a DIN rail The Emergency Stop button the door guard switches and the pushbutton housing for the display and acknowledgement indicators are designed for on wall mounting in the field All switches except the door guard switch can also be installed directly inside a control cabinet e g in a cabinet door without special housings There are two options for installing XB5 pushbuttons or indicator lamps These pushbuttons or switches can be installed either in a 22 mm hole e g drilled into the front door of the control cabinet or in an XALD type housing suitable for up to 5 pushbuttons or indicator lamps The XALD pushbutton housing is designed for backplane assembly or direct wall mounting 400 Vac 3 phase wiring between the main circuit breaker drives and motors 230 Vac 1 phase wiring between the main circuit breaker and Lexium 32C drive 230 Vac 1 phase wiring between the main circuit breaker and primary side of the 24 Vdc power supply 24 Vdc wiring for control circuits and the controller 1 O modules and the HMI power supply The individual components must be interconnected in accordance with the detailed circuit diagram in order to ensure that they function correctly ConnexXium Ethernet 3 port switch TCS
19. ie ATV312 No 2 et fe fe oorwin av Manual Speed Set Local Speed l 2345 12345 ATV312 No 3 o orma fE awa Manual Speed Set Local Speed 2345 aa ATVS12 No 4 Set Manual Speed Set Local Speed f a a f 12345 12345 ddm yy o Fmi ean oe ff Manual Speed Se Schneider Electric 85 Introduction Devices This chapter describes the steps required to initialize and configure the different devices required to attain the described system function General Altivar 312 and Lexium 32C drives are configured by using the local control panel Note It is recommended that the controller is in stop mode before parameterizing the drives Performance HW M258 schneider Electric 86 Introduction front of the device Note Altivar 312 The ATV312 parameters can be entered or modified via the local control panel on the If this is not a new drive it is recommended to return to the factory settings If you need instructions on how to do this please read the drive documentation Jog dial that is a part of the local control panel and can be used for navigation by turning it clockwise or counter clockwise Pressing the jog dial enables the user to make a selection or confirm information Control panel Performance HW M258 REF LED illuminated if SPEED REFERENCE rEF menu is active Load LED MON LED illuminated if MONITORING SUP menu is active CONF LED illuminated if the SETTINGS SE
20. open m Schneider Electric 50 The added expansion 3 Performance AW M239 modules are now visible GE MyController TM258LD42DT EV PLE Logic Note s Application ae aL The sequence of the modules u i ibrary Manager must be consistent with the aA tek orti sequence of the actual lt 2 mast hardware For example in this 2 b Expert 10 application the TM5SDI12D JS PowerDistribution POWER module is attached to the f be72ro om72Fo expansion module interface of hy ue prem DM 2F 1 ee fll ite Manager INS Manage TM258LD42DT Package and w EEE the TM5SAI4PH module to I TMSSD1120 TMSSD1120 the expansion interface of the Je TMSS5AI4PH TMSSAI4PH TM5SDI12D module J gt TMSsa04L TMSSA04L gt TMssa04L_1 TMSSaO4L I gt TMS50O12T TM550012T 13 tmssps2r TM55P52F gt TM550012T_1 TM550012T gt TMS50O12T_2 TM550012T TMSS5D01120_1 TMS501120 i TMSSD112D_ 2 TMSSD112D J TMS5CI6D TMSSDIED TM5SAI4L TM55A14L hae Cheha ae Configure IO To configure an expansion GE myController TM25eLD42D7 Expansion module double click on it EI PLC Logic Modules 12 Application Here we will configure the ow analog output of the il Library Manager expansion module ee Task Configuration TM5SAOAL MAST 2 Expert IO PowerDistribution POWER Ue pmz2ro DM72F0 f DMZ2F1 DM72F1 W TMS T THIS Manager TMS Manager 4 Embedded 1 0 f TM5501120 TM5501120 J TMS5A14PH TM55A14
21. slow blow 0218001 HXP a third party Littelfuse an an ae La an Pet ee a Performance HW M258 Schneider Electric 94 Hardware Com M258 AJA ALALA AAA Ay ALA a ical a fecal agli aac Fo 4 11 Locking plate right 12 Terminal block 12 pin coded aes Analog input module 4 IN Hardware Components O1 Drives 0 O1 1 Ei 5 10 5 11 5 12 Qty Description ATV 312 variable speed drives 0 37 kW Lexium 32C servo drives 0 75 kW TeSysU base module reversing 12 A NC Fault Auxiliary contacts for circuit breaker 1NO 1 NC Power cable for Lexium 32 5m 4 Encoder cable for Lexium 32 5m Hardware Components HMI Magelis XBTGT 7 4 touch display Hardware Components Communication Performance HW M258 ca 1 Ethernet switch 3 port Patch cable twisted pair RJ45 2 m Schneider Electric Part Number Vers TM5SAI4PH J o TM5SAI4L TM5SAO4L TM5SD112D TM5SDI6D_ _ TM5SDO12T TM5SPS1 TM5ACBMOIR TM5ACBM11 J TM5ACLPR1 J TM5ACTB12 Part Number Vers IE50 03 14 S SR oo E ince LUFN20 GV2LO7 o GV2L14 Lo Ss GVAE11 VW3M5101R50 VW3M8102R50 Part Number Vers XBT GT4330 V5 1 19 0 Part Number Rev Vers TCSESU033FNO as 490NTWO00002 S 95 E Stop and Door Guard Harmony Software Tools Hardware Com Rev E Stop safety module XPSAV XPSAV11113Z002 Safety extension module XPSECP5131
22. way CANO Master CANopen bus e RJ45 port Ethernet Ethernet TCP IP Web Server Ethernet Modbus TCP Performance HW M258 Schneider Electric 99 Magelis Display Terminal XBTGT4330 e Sensor screen STN Technology with 24 Vdc power supply e Brightness and Contrast adjustment e Communication via Uni Telway and Modbus Communication via Ethernet TCP IP le in specific models Flat Profile Memory expansion for application program Temperature range 0 50 C Certificates UL CSA TeSysU motor starter One power base Control unit 0 15 to 32 A Only 6 setting ranges up to 32 A Only 4 voltage ranges up to 240 Vac dc 3 versions Standard Extended Multifunctional Overall width 45 mm Complete reversing contactor combination 0 15 to 32 A eae switches and function modules Integrated Motor circuit breaker auxiliary contact 1 NC with connectors Integrated Contactor auxiliary contacts 1 NO 1 NC freely available Option Auxiliary switch module with 2 contactor state contacts Option Error and Selector switch position signal contact Alarm thermal overload function module Motor load display function module 0 to 10 V 4 to 20 mA Differentiated error display function module under development Communication modules Parallel wiring with plug in connection cables up to eight motor controls can be supplied on one distribution module Modbus RTU protocol AS Interface CANopen Gateway FIPIO Modbus
23. 258 To export the selected variables to Vijeo Designer right click on HMI Application and select Export Symbols to Vijeo Designer To change the Ethernet settings double click Ethernet in the project browser Check the fixed IP Address box and set an IP Address In this project 10 10 27 121 and a Subnet Mask In this project 255 0 0 0 Note For the initial download of the project the USB cable TCSXCNAMUM3P must be used For subsequent downloads an Ethernet connection could be used F TecvaraccessLi F _IoStandard A xBTGT4330 XBTGT4330 ET HMI Application 2 COM do Cut g SoMachine_Ne Copy W comz Ki SoMachine_Ne amp Ethernet Delete Properties Sea 1 A SoMachine_Nel 3 Add Object C Add Folder Edit Object Export Import ey Build HMI Target Export Symbols to Vijeo Designer il Performance Olt Meso Cel MyController TH258LD42DT EVI PLC Logic T a Expert I0 Oh TMS a Ethernet 4 Corial ine E A Ethernet Ethernet Configuration Status Information Configured Parameters ether _0 mmy _Device f IP Address by DHCP Interface Name Network Mame f IP Address by BOOTP fe Fixed IP Address IF Address Subnet Mask Gateway Address Anto Ethernet Protocol Ethernet 2 Transfer Rate iW Web Server active Schneider Electric 65 Communication setting Controller PC Performance HW M258 To con
24. ESU033FNO and ConneXium Ethernet cable 490NTW00002 is installed for the communication link between the controller and the HMI The modules and I O listed here are a representative cross section of the modules and indicators required to implement the application as defined in this document and will without doubt differ from your own specific application Performance HW M258 Schneider Electric 16 Hardware General General description of the hardware Main Switch Compact NSX100F LV429003 36 kA 380 415 Vac Main Switch Compact NSX100F LV429035 Trip unit TM32D Thermal magnetic 32 A Ir Thermal protection Im Magnetic protection Main Switch Compact NSX100F Rotary handle LV429340 Terminal shield LV429515 Rotary handle with red Terminal shield short handle on yellow front Emergency Stop switch for door mounting Harmony XB5AS844 XB5A2Z141 Incl Emergency Stop Label ZBY8330 Performance HW M258 Schneider Electric Power supply Phaseo ABL8RPS24050 24 Vdc 5A Safety Module Preventa XPSAC5121 Safety Module Preventa XPSAV111132Z002 Ai Isis Buliss s32 Ca a CIE TO Aa Sc DETE z zR mar XPS AV Te pe Anhalten der 2 O Ko2 Performance HW M258 Schneider Electric 18 Expansion Module Preventa XPSECP5131 JH BHI a Guard Switch Preventa XCSPA792 Motor Circuit Breaker Short Circuit Protected GV2L07 and GV2L14 Used togethe
25. OU they can only be accessed by the POU local variables fhAT 312_1Ctr MOT2D1S Auto Declare g_xAtv312_1Fwd d _GLOBAL Object Initialization Address GYL MyController PLC Logic ee Flags Comment a CONSTANT RETAIN PERSISTENT Devices vax T o Sortby 24 Sort order g amp Find l VAR GLOBAL g wAtv312_l5pdRef WORD 15 Performance HW M258 i_xPb ysLocFwd BOOL z MyController TM258LD42DT E PLC Logic gt 1 Application END VAR ibrary Manager Global Variables Application Specific T A amp T 312_1C0NTROL MyController PLC Logic Application 1 PROGRAM ATY312_1CONTROL 2 VAR 3 fhATV312_lCtrl MOT2D15 4 END VAR 5 Local Variables POU Specific Schneider Electric GYL MyController PLC Logic Application g Atv3l2_1Fwd BOOL FALSE 60 Task Configuration Performance HW M258 Before you can start working with the new POU you have to add it to a task Here the POUs are added to the MAST task To do this double click the MAST task and click on Add POU Note If a POU is not included in a TASK it will not be invoked Select Categories Programs Project and select the new POU ATV312_1CONTROL in the Items list Then click OK Note You have to add all POUs in the project Cael MyContraler TM258L0420T PLC Logic ai Application g a ri Library Manager il MLOONTROL PRG Task Configuration gk MAST we MA
26. PH f gt TMESAO4L THSSA04L3 gt Tessac4L_1 TMSS404L TMSSD012T TMSSD012T TMSSPS2F TMSSPS2F3 TMSS0012T_1 TMSSD012T TMSSD012T 2 TMSSDOQL2T TMSSD112D_1 TMSS5D112D TMSSD112D_2 TMSS5D112D TMSSDI68D TMSSDIED TMSSAISL TMSSAI4L Performance HW M258 Schneider Electric In the I O Configuration tab the Value of the Enumeration C170 Configuration JE xpansion Bus 1 0 Mapping Stats Intomaton of BYTE for the Channel PES type of Channel00 is T N Bove changed to 10 V Busbass Enumeration of BYTE TMSACBMT Ld B Channel00 Channel type Press Enter to accept the new yaaa se l ecti O n FT TRER type Enumeration of BYTE 39 Channeld3 Channel type Enumeration of BYTE Map IO On the Expansion Bus I O Module Mapping tab it is possible to Variables to map the data of QW2 toa Existing variable a asa Va riables Addess Type Current Vue Defauk Vaie Unit Desciption INT 10 VOC AnabgOutputop WZ There are two ways of s reps ee marae AnslgOutputti2 WWI INT 10 sOt QWs r Mapping s teat 5 corde F Create a new variable p Mapping to an existing e ee variable serene To update the variables with the newest I O data check Always update variables Paine Update variables output is mapped to an existing E FE MyController TM258L042D7 In this project Map to existing variable was used example the variable that is located in the PLC Logic
27. ST MyController PLC Logic Application Task Configuration Configuration Priority 1 31 lis Type Cyclic v Interval e g t 200ms zo Watchdog V Enable Time e g t 200ms 1100 Sensitivity 1 POUs ddd POU Comment C Programs Project GE MyController r fies E PLC Logie MyController ba onli Oro V Insert with arguments V Structured view Il Show documentation Documentation PROGRAM ATY312_1CONTROL Schneider Electric 61 Add Vijeo Designer HMI Performance HW M258 Now the POU is in the MAST task In the upper part of the MAST task configuration you can change the Type of the task In this project it is Freewheeling Direct under the Type menu is the Watchdog field Set the Watchdog time to 200 ms To add a Magelis HMI unit to the project right click on the project name and select Add Device from the pop up menu In this project it is Performance_HW_M258 Add Device In the Add Device dialog select Schneider Electric as Vendor Click on Magelis HMI XBTGT4000 Series XBTGT4330 Click on Add Device Then click on Close MAST MyController PLC Logic Application Task Configuration Configuration Priority 1 31 fis Tygge d Freewheeling Sensitivity Wakchdag SS Time e g E 200rms o it Sensitivity i My Controller TM258LD42D7 ETJ Add Object Add Device
28. These two protocols are integrated as standard Altivar 312 drives are supplied with a heat sink for normal environments and ventilated enclosures Multiple units can be mounted side by side to save space Drives are available for motor ratings between 0 18 kW and 15 kW with four types of power supply 200 Vac to 240 Vac 1 phase 0 18 kW to 2 2 kW 200 Vac to 240 Vac 3 phase 0 18 kW to 15 kW 380 Vac to 500 Vac 3 phase 0 37 kW to 15 kW 525 Vac to 600 Vac 3 phase 0 75 kW to 15 kW Performance HW M258 Schneider Electric 101 SoMachine OEM Machine Programming Software SoMachine MSDCHNSFUV20 SoMachine is the OEM solution software for developing configuring and commissioning the entire machine in a single software environment including logic motion control HMI and related network automation functions SoMachine allows you to program and commission all the elements in Schneider Electric s Flexible and Scalable Control platform the comprehensive solution oriented offer for OEMs which helps you achieve the most optimized control solution for each machine s requirements Flexible and Scalable Control platforms include Controllers HMI controllers e Magelis XBTGC HMI controller e Magelis XBTGT HMI controller e Magelis XBTGK HMI controller Logic controllers e Modicon M238 Logic controller e Modicon M258 Logic controller Motion controller e Modicon LMCO058 Motion controller Drive controller e Altivar
29. V Response time on input opening lt 100 ms AC 15 breaking capacity C300 DC 13 breaking capacity 24 Vdc 2 A L R 50ms Minimum voltage and current 17 V 10 mA Dimensions mm 114 x 22 5 x 99 Connection Captive screw clamp terminals Degree of protection IP20 terminals IP40 casing Safety modules XPSAC are used for monitoring Emergency Stop circuits conforming to standards EN ISO 13850 and EN 60204 1 and also meet the safety requirements for the electrical monitoring of switches in protection devices conforming to standard EN 1088 ISO 14119 They provide protection for both the machine operator and the machine by immediately stopping the dangerous movement on receipt of a stop instruction from the operator or on detection of a fault in the safety circuit itself Modicon M258 Logic controller TM258LD24DT The M258 is powered with 24 Vdc offer e 26x 24 Vdc inputs including 10 fast inputs dedicated to special functions such as HSC high speed counting e 16x 24 Vdc solid state outputs including 4 fast outputs dedicated to special functions such as counting PWM and PTO e USB B mini port Programming port for SoMachine V2 0 Software e USB A port Connection of a USB memory stick for tranferring programs data files firmware updates e RJ45 port MBS RS 485 serial link mainly dedicated to connection of a Human Machine interface terminal link providing a5 V power supply for a Magelis Panel e SUB D connector male9
30. a Door guarding module XPSAC XPSAC5121 1 Emergency Stop pushbutton for XB5AS844 cabinet door 1 Auxiliary contacts forcabinetE Stop ZBSAZ141_ _ oo E E a oe OO OO gt WIN ee O1 Assembly housing XALDO1 4 Door guard switch XCSPA792 Actuator for door guard switch XCSZ12 a E Stop Door guarding contactors 2 4 LC1DO9BL kW Illuminated pushbutton 1 NC blue XB5AW36B5 OO OO o jN Hardware Components Rev Qty Description Part Number Vers Box for 3 button Assembly housing XALD03_ rAssemblyhousing pamo Signal lamp LED white xBsavst illuminated pushbutton geen ZB5Aaw333 LED module green for pushbutton ZALvB3 Pushbutton red sa Auxiliary switch bank zenn Auxiliary contact 1NONC zB5az105 Labels for engraving z yom Tagholder30x50mm z z3 Tagh older30X40mm z z 4 Signal Pilar Pipe xvseco2 Connection element xvwscn Temin pwo A S a i SSS ae eed lca SOOO SLS n e ce j cj Mea N on IN OO NO O 01 amp GO NO gt 9 17 Software Com ER Rev SoMachine V 2 0 MSDCHNSFUV20 Programming cable USB TCSXCNAMUM3P Performance HW M258 Schneider Electric 96 Component Protection Classes Protection Class __ _ s lt S s diP54_ s IP65 IP55 IP65 IP20 Main switch with or without undervoltag
31. able Speed Drive Altivar 312 ATV312H037N4 Terminal board The following is mandatory to ensure that the logic inputs can be energized using controller transistor outputs Toggle the logic input configuration switch to CLI position Connect the CLI terminal to the O Vdc reference potential Motor starter TeSysU Power base LU2B12BL two directions Coil wiring kit LU2MBOBL Motor starter TeSysU Control unit LUCAO5BL Performance HW M258 si Q Logic input Source v 6 5 S 22 42 configuration CLI LOTEC EEEE switch ELVES OM NON ORION ONO Ses 2 t 5 a SS ee Ee Control PPC VEO Ve aay ts ae ae terminals N RJ45 i Es connector RJ45 rer OOOO Switch in CLI position Schneider Electric 3 Performance HW M258 Motor starter TeSysU Auxiliary contact module NC Alarm LUA1C11 Tower light XVBC Schneider Electric LUA C11 17NO 1a NO eS MMM ISING S6 NC 1 LUA1C110 2 LU9BC11 J 3 1 2 LUA1C11 Wire 5 Wire 4 Wire 3 Wire Wire 1 Wire green yellow pe Wire 6 38 General Software The main programming work lies in the programming of the Modicon M258 Logic controller and creating the screens for the HMI display Programming of the Modicon M258 Logic controller is done by using SoMachine Programming of the HMI Magelis XBTGT 4330 HMI is done by using Vijeo Designer which is integrated into SoMachin
32. able connection 3 phase Neutral Ground Neutral is needed for 230 Vac Phase and Neutral Output Motor power ratings 2 asynchronous motor controlled by TesysU 0 37 kW 4 asynchronous motor controlled by ATV312 0 37 kW 4 servo motor BMH type without brake controlled by LXM32C continuous output current 6 A RMS at 6000 RPM Performance HW M258 Schneider Electric 12 Functional Safety Notice EN ISO 13849 1 EN IEC 62061 Emergency Stop Safety Function Dimensions The standard and level of functional safety you apply to your application is determined by your system design and the overall extent to which your system may be a hazard to people and machinery As there are no moving mechanical parts in this application example category 1 according to EN ISO 13849 1 has been selected as an optional safety level Whether or not this functional safety category should be applied to your system should be ascertained with a proper risk analysis This document is not comprehensive for any systems using the given architecture and does not absolve users of their duty to uphold the functional safety requirements with respect to the equipment used in their systems or of compliance with either national or international safety laws and regulations Emergency Stop Emergency Disconnection function This function for stopping in an emergency is a protective measure which compliments the safety functions for the safeguarding of hazar
33. ager is not below a device the placeholder will be resolved with the library specified in the Field Default library Placeholder name SE_TeSys v Default library Schneider Hlectric 49 Integrated Lexium Library 3 0 5 0 Schneider Electric 49 Lexium Library 244 SM Device Library 1 2 1 0 Sohneider Slectric Schneider Electric Library Repository Add Library select TeSys Library Library Placeholder Placeholders are used to include target specific libraries to a project The placeholder will be resolved with a real library depending on information stored in the device description IF this library manager is not below a device the placeholder will be resolved with the library specified in the Field Default library Placeholder name SE_TeSys v m Default library Company All companies 49 Integrated Lexium Library 3 0 5 0 Schneider Slectric 4 Lexium Library 1 2 1 0 Sofneider Sectie And click on OK to insert the TeSys Library into the Library Manager 2 0 0 5 Schneider Electric Cancel Now the new libraries can be seen in the Library Manager Name Namespace Effective version A lfoStandard 3 3 1 40 System loStandard 3 3 1 40 Standard 3 3 1 40 System Standard 3 3 1 40 4H Util 3 3 1 40 System Util 3 53 1 40 2 M255 PLCSystem 1 0 0 11 Schneider Electric CCommunication 1 0 2 10 Schneider Electric Add library Properties Remove library Try
34. ation i OEA errors or compilation warnings Buld started Application MyCon The application is up to date in ou r exam ple project Compile complete 0 errors O warnin Note The Symbol configuration cannot be refreshed when there are compilation errors in the program All Variables created in the user program are shown in m Symbol configuration MyController PLC Logic Application 4b x th e Ava i l a b l e va ri a b l es l i st a Available variables Refresh Selected variables Available hems Access Rights Selected Items Access Rights Sais I CONTROL s Daaa Trak In this project as all variables Sore are global variables they are Loe ee R located in the GVL folder By borana loStandard lt 4 SE J To link the variables from the controller to the HMI select GVL and click on gt Download Display Invalid variables Instance Path The right frame now lists the B Selected variables which are yal canapa aiian L Eae PL Logi keai Available variablas Refresh to be used the HMI vale Rene a Shale Variables Q varidi ATY312_ICONTROL 2 goa P Q xAtv312_IFwd 895 g_KAtv312_1Fwd h i_xPbSyslocfwd i_KPbSysLocFwd SOX 5 P q_wAT 312_1SpdRef Woz O q_wATV312_1SpdReF i N lt P2 deta Types E toconfig_Gobals TecVarAccessLibrary Display invald verisbies Instance Path Performance HW M258 Schneider Electric Performance HW M
35. c Controller controller Modbus JA Communications A Communications protocol o ce St pee a SeMachine SE product name for an integrated software tool TeSys SE product name for a family for motor protection devices and load contactors Vijeo Designer An SE software product for programming Magelis HMI devices Performance HW M258 Schneider Electric 8 Introduction Application Source Code Examples of the source code and wiring diagrams used to attain the system function as described in this document can be downloaded from our website registration is required contact your Schneider Electric Application Design Expert The example source code is in the form of configuration application and import files Use the appropriate software tool to either open or import the files File Type Software Tool Required CSV Comma Separated Values Spreadsheet MS Excel DWG Project file AutoCAD DOC Document file Microsoft Word PD Portable Document Format document Adobe Acrobat PROJECT Project file SoMachine Z13 Project archive file EPLAN Performance HW M258 Schneider Electric Typical Applications Introduction Here you will find a list of the typical applications and their market segments where this system or subsystem can be applied Hoisting e Gantry crane e Overhead traveling crane Textile e Opening and closing machines e Circular knitting machines e Plucker machines e Blending machines e Carding machines
36. ction to Motor Length 3 m VW3M5101R30 Black L3 BK pE Peeve ground conductor Greenelow NYE Performance HW M258 Schneider Electric Performance HW M258 Servo Drive Lexium 32C LXM32CD18M2 Signal Connector CN3 Encoder Cable Connection to Motor Length 3 m VW3M8101R30 3 PLETAL CN3 Encoder 1 Pair Meaning OOOO 2 fomes ooo 2 Reerence tor cosmesi id En ooo a Reernce forse sina Sd Encoder supply Reference potential for encoder supply Shield vo a Notassined o E E B Servo Drive Lexium 32C LXM32CD18M2 O Z ar Signal Connector CN5 LJ cw LUMA NMU AJO NO e p p pranm heavy _ Schneider Electric 32 Servo Drive Lexium 32C LXM32CD18M2 Wiring diagram holding brake Servo Drive Lexium 32C LXM32CD18M2 Parallel connection DC bus CN8 Braking resisto Servo Drive ee sa ie Lexium 32C Re ee N M ms Gipsy 2 LXM32CD18M2 Ca a Connecting the external braking resistor Performance HW M258 Schneider Electric Servo Drive Lexium 32C LXM32CD18M2 T gt Wh geseeeor G TL We wA ye omen 4 A h D Wiring diagram controller supply voltage and STO CN2 The controller supply voltage 24 Vdc must be connected for all operating modes gams A C Q amp Safety function STO Dual channel connection connection A Safety function STO Dual channel connection connec
37. d device Start Ctrl F5 SoMachine gt a Do vou really wank to perform the operation Start Schneider Electric 76 Performance HW M258 If everything is operational the devices and folders are marked in green otherwise they will be marked in red Devices I S Sort by 24 Sort order g4 Find Tl Perfornmance_HV M8 lt 9 RE MyController ci EM PLCLoaic 0 Application run H an 4 4 LXM_32 D TeSysu H Library Manager SYSTEM STATUS PRG B Application _Main PRG ia SYSTEM_CONTROL PRG o a Symbol configuration i 44 Task Configuration J b Expert 93 PowerDistribution POWER Efi DM72F0 DM72F0 J DM72F1 DM72F1 S F TMS i Esi ji TM5_Manager TM5 Manager E gt R Ethernet E F h Serial Line pH XBTGT4330 XBTGT4330 Schneider Electric es Application overview Performance HW M258 The picture on the right shows the structure of the program gt Application run ATY 312 A ATY312_1CONTROL PRG EA ACT ATV312_2CONTROL PRG EA ACT ATV312_3CONTROL PRG EA ACT ATV312_4CONTROL PRG EA ACT 5 LxM_32 fF LXM32_1CONTROL PRG EA ACT fF L M32_2CONTROL PRG A ACT 2 L M32_3CONTROL PRG EA ACT F LxM32_4CONTROL PRG EA ACT TeSys F TESYSU_ICONTROL PRG EA ACT ar TESYSU_ZCONTROL PRG EA ACT g cv Til Library Manager af S STEM_STATUS PRG
38. dous zones according to prEN ISO 12100 2 Door guarding up to Performance Level PL b Category 1 Safety Integrity Level SIL 1 The dimensions of the individual devices used controller drive power supply etc require a housing cabinet size of at least 1800 x 1000 x 600 mm WxHxD The HMI display illuminated indicators such as SYSTEM ON SYSTEM OFF or ACKNOWLEDGE EMERGENCY OFF as well as the Emergency Stop switch itself can be built into the door of the cabinet Performance HW M258 Schneider Electric 13 Installation Introduction This chapter describes the steps necessary to set up the hardware and configure the software required to fulfill the described function of the application Assembly Main cabinet BT RI TE a bat Front Scien pean Or sd 4 lecceerrm wer cee ree en eran AS eae P dirama armaraattasani r I P WL we a MEE Rox Se AY arii mn i LRS 7 cil hh EN d GELAN E Gee Performance HW M258 Schneider Electric Field devices and motors Performance HW M258 5 ee Ca eS ap a a a 5 sme mamn m oa tow im Me hon ee eg T Pf 7 ss eee ae n g UaK E i ae gt Q Schneider Electric 15 Notes The components designed for installation in a cabinet i e the controller safety module circuit breakers contactors motor circuit breakers power supply TeSysU motor starter and TM5 I O modules can
39. e Configuration of the drives ATV312 and LXM32C is done using the control panel on the drive To use the software packages your PC must have the appropriate Microsoft Windows operating system installed e Windows XP Professional The software tools have the following default install paths e SoMachine C Program Files Schneider Electric SoMachine Schneider Electric 2 e Vijeo Designer Installed with SoMachine C Program Files Schneider Electric Vijeo Designer Performance HW M258 Schneider Electric 39 Communication General The Modicon M258 Logic controller and the Magelis XBTGT HMI communicate using the SoMachine protocol on Ethernet The download from the PC to the M258 and to the HMI is done using a single connection The PC has to be connected to the M258 over USB Using this connection the data is also sent across to the HMI The local control panel is used to configure the ATV312 and the LXM32C Ethernet 3 port switch TCSESU033FNO0 for connecting the HMI and the Controller Performance HW M258 Schneider Electric 40 COM2 Ethernet HMI Magelis XBTGT4330 The Ethernet connection is used to communicate with the Controller and the PC A removable screw terminal block for the 24 V power supply A 9 way male SUB D connector for RS 232C or RS 422 485 serial link to PLCs COM1 An RJ45 connector for RS 485 serial link COM2 with switch for polarization of the link used on Modbus
40. e Drawing frame machines e Combing machines e Ring Spinning machines Pumping e Booster stations e Compressors e Vacuum pumps Other Machines e Winding Unwinding machines e Wood working machines e Cutting machines e Sanding machines e Sawing machines Performance HW M258 Schneider Electric 10 System Introduction The system chapter describes the architecture the dimensions the quantities and different types of components used within this system Architecture General The controller in this application is a Modicon M258 Logic controller The user can control and monitor the application using the Magelis HMI device The Altivar 312 variable speed drives Lexium 32C servo drives and TeSysU motor starters are hardwired to the controller The example application includes two functional safety options according to EN ISO 13849 1 standards an Emergency Stop function supervised by a Preventa Safety Module see the appropriate hardware manual plus a second Preventa Safety Module to evaluate protective door sensors Layout 400 Vac 230 vac t 4 Compact NSX main switch 7 Lexium 32C servo dre LXMa2c 13 Harmony pushbuttons ALD 2 Phaseo power suppl ABLE 8 Lexiurn servo motor Bhl H 14M ulig circuit breaker Modicon M256 Logic controller Q Harmony Emergency Stop SALK 15 TesysD contactor LC D A Maqelis XATGT HMI 10 Preventa safety module XPS 16 Tesys motor circuit breaker W 2L 5 Tessi motor starter LU 11 Ethernet
41. e TeSys library click on Add library in the Library Manager editor MOT 2D 15 i x ut i_xMan i xLoc i_xFwdLa i xRevLo i xAtoph Cc C oc q XErr 1 xFudiut q dwitat i xRevaut 1 xFwdFb 1 xRevFb i xLock ARETE 1 XErrES 1 strPar i dwltrl ck ck E a 5 Peasformance_ AW Meso By MyController TH258L0420T Hl PLC Logic B Application ta L Library Manager i Library Manager MyController PLC Logic Application Name 2p b aee ToStandard lt Schneider Electric Namespace Effective version 54 In the Add Library dialog Placeholder tab select Add Library Placeholder d to include target specific libraries to a project The placeholder will be resolved with a real library depending on information stored in the device description IF this library manager is not below a device the placeholder will be resolved with the library specified in the field Default library Placeholder name Default library Placeholder name SE_TeSys z z Miscellaned z Application 5M3_Drive_CAN e gt Controller l m o Devices w Intern Library Repository select Add Library Devices Library Placeholder Placeholders are used to include target specific libraries to a project The placeholder will be resolved with a real library depending on information stored in the device description If this library man
42. e available Source Control via ENI Project Documentation See also Library Installation Library Manager Editor Menu Commands sorted by Categories D Editors Command Line Options 4 z Frogramming Reference D devices Uby aries wares System User Guides SF Contents index Ready 8 Repeat steps 2 to 4 to add more libraries Performance HW M258 Schneider Electric 56 Add POU Performance HW M258 To add a POU to the project right click on Application in the Devices browser and select Add Object in the pop up menu In the Add Object dialog select POU and enter a Name Select Program as the Type and Continuous Function Chart CFC as the Implementation language It is possible to select any of the IEC languages and to generate functions and function blocks Click on Open to continue The new POU ATV312_1CONTROL is now visible in the project browser under the Application entry Double click on ATV312_1CONTROL in the project browser will open the editor for the POU ATV312_1CONTROL The upper frame displays the declaration section The lower frame is for programming On the right side is the ToolBox window Use drag and drop with the toolbox to place example templates in the programming section Beging by placing a box element in the programming section Then click on the field i gt Sort by v Sort order 43 Find E Performance_ W M258 38 M
43. e protection and X integrated indicator _ Preventa relays XPS ss Single Double switch housing compete ee ee R E A E E E Buttons with LED Tewitch is x Labels 30x40 30x50 ee E E E ee Phaseo Power Supply o S ee S X Modicon M258 Logic controller o o ee S S X Attivar312 i S O S S O O O Lexium 32C servo drive Aarte o e eo E o E aan E a TeSys contactor To T Magelis HMI XBTGT C M po Performance HW M258 Schneider Electric 97 Component Features Components Compact NSX main switch Compact NSX disconnector from 12 to 175 A are suitable for on load making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required They can also be used for direct switching of motors in utilization categories AC 3 and DC 3 specific to motors e 3 pole rotary switch disconnector 12 to 175 A e Pad lockable operating handle padlocks not supplied e Degree of protection IP65 Power Supply Phaseo ABL8RPS24050 1 or 2 phase connection 100 120 Vac and 200 500 Vac input 24 Vdc output 5 A output Diagnostic relay Protected against overload and short circuits Performance HW M258 Schneider Electric 98 Preventa safety module XPSAC5121 Main technical characteristics For monitoring Emergency Stop Max Category accord EN 954 1 3 No of safety circuits 3 N O No of additional circuits 1 Solid State Indicators 2 LED Power supply AC DC 24
44. ect operation of the equipment It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing Performance HW M258 Schneider Electric CAUTION EQUIPMENT OPERATION HAZARD e Verify that all installation and set up procedures have been completed e Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices e Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future reference Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to prevent accidental equipment damage Before energizing equipment e Remove tools meters and debris from equipment e Close the equipment enclosure door e Remove ground from incoming power lines e Perform all start up tests recommended by the manufacturer OPERATION AND ADJUSTMENTS The following precautions are from NEMA Standards Publication ICS 7 1
45. ectric 2 Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury or This is the safety alert symbol It is used to alert you to potential personal injury death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage Electrical equipment should be installed operated serviced and maintained only by PLEASE ae 7 NOTE qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related t
46. ended equipment operation will not cause injury to personnel or damage to equipment Read and understand the software User Manual and know how to operate the equipment Failure to follow these instructions can result in death serous injury of equipment damage IF You agree to follow these instructions press Al F Cancel J MyControfer 7 The used Controller is now state cha re i econ oss al marked as active iode name a THZSEDAZOT ORE HOTS far z TTH25ELD420T 0080F449024 00014000 0001 sdh gt Targct Type a MITET 310 207 4002 00010000 10D7 aeto Address fore 2 0 c022 Device Mame TAZ SEIT Target Ink iE endor pomener Decne Target Version 2 6 25 D Dont sasu network pale it oruject Erompt networt path st logn M Sere onine nnde NOTE ES a n Communkaton setings Apoba tons Res Log ALC sectngs sentes LO Heens Select tre network pett te the cortrolisr eheves L026 1 003 200 K eao me QOR HOE Every M258 has a unique Ee oT ase MAC address that is a part of enna incor the default name in this case ae 0080F440024E ei Edner Decne Target Version 2 6 25 If you would like to change the P duni mantnut mi aoe default name of your s controller Gateway click on Edit Name Gateway 1 Driver TCP IP Cancel In the displayed pop up Method for adding a Device window go to the Device Name field and enter the new
47. etween the various software and hardware components specified herein You must be aware of the consequences of component substitution in the architecture described in this document as substitutions may impair the compatibility and interoperability of software and hardware A CAUTION EQUIPMENT INCOMPATIBILITY OR INOPERABLE EQUIPMENT Read and thoroughly understand all hardware and software documentation before attempting any component substtutions Failure to follow these instructions can result in injury or equipment damage Performance HW M258 Schneider Electric Abbreviations Abbreviation Signification Alternating Current Circuit Breaker CFC Continuous Function Chart a programming language based on function chart Oo Digital Input Do _ C Digital Output DC Direct Current DFB Derived Function Blocks O L D POU Programmable Object Unit Program Section in SoMachine PS Power Supply C FC i i T Structured Text an IEC 61131 programming language TVDA Tested Validated and Documented Architecture Variable Speed Drive WxHxD Dimensions Width Height and Depth E I l L P S S Performance HW M258 Schneider Electric f Glossary Expression Signification Altivar ATV SE product name for a family of VSDs Magelis SE product name for a SE product name for a family of HMI Devices sd of HMI Devices eel sige M258 Logic SE product name fora femly of Devoe product name for Logi
48. figure the communication gateway E MyController TMZ58LD4207 double click on MyController On the Communication Settings tab click on Add gateway E MyController Communication Settings Applications Fles Log PLC settings Services 1 0 Mapping Status Information m Select the network path to the controller Keep the factory settings and click on OK Select Gateway 1 and click on Scan network Mame Driver TCPYIP Settings IF localhost he Port 1217 _ J MyController Communication Settings Applications Files Log PLC settings Services 1 0 Mapping Status Information Select the network path to the controller Gabeway L Pie Gateway 1 Add gateway Add device Edit Connect gateway Don t save network path in project Prompt network path at login V Secure online mode When the scan is finished the devices pop up under the gateway Select the used Controller and click Set active path Dont save rework pach In prover Prompt icteork path at login fH Secure salhe mode Schneider Electric 66 Before continuing read the notification carefully W Warning WARRING UNINTENDED EQUIPMENT OPERATION Ensure that the software application being downloaded is installed on the intended device Confirm you have entered the correct device designation or device address Ensure guards are in place so that unint
49. h can be properly used When selecting automation and control equipment and related software for a particular application the user should refer to the applicable local and national standards and regulations A National Safety Council s Accident Prevention Manual also provides much useful information In some applications such as packaging machinery additional operator protection such as point of operation guarding must be provided This is necessary if the operator s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur Software products by itself cannot protect an operator from injury For this reason the software cannot be substituted for or take the place of point of operation protection Ensure that appropriate safeties and mechanical electrical interlocks for point of operation protection have been installed and are operational before placing the equipment into service All mechanical electrical interlocks and safeties for point of operation protection must be coordinated with the related automation equipment and software programming NOTE Coordination of safeties and mechanical electrical interlocks for point of operation protection is outside the scope of this document START UP AND TEST Before using electrical control and automation equipment for regular operation after installation the system should be given a start up test by qualified personnel to verify corr
50. jection braking 87 Inputs To assign the inputs and outputs Outputs configuration gt gt Performance HW M258 Press MODE Select O INPUTS OUTPUTS CFG and press enter Select rrS Reverse input assignment and press enter The actual value LI2 factory setting Return to rrS with ESC Select r1 relay output 1 and press enter The actual value FLt No Drive Fault factory setting Return to r1 with ESC Select r2 relay output 2 and press enter The actual value nO is displayed Select SrA Speed Reached and press enter Return to r2 with ESC Select SCS Save configuration and press enter The actual value nO is displayed Select Strl and press enter for 2 seconds SCS automatically switches to nO as soon as the as the save has been performed Return to SCS with ESC Return to O with ESC Return to rdy with ESC Schneider Electric 88 Change To assign the settings for Preset settings for Speeds Preset Speeds Press MODE Main menu Select FUn APPLICATION FUNCT and press enter Select PSS and press enter Select PS2 and press enter The actual value LI2 is displayed Select nO and press enter Return to PS2 with ESC Select PS4 and press enter The actual value LI3 is displayed Select nO and press enter Return to PS4 with ESC Return to PSS with ESC Return to FUn with ESC gt Return to rdy with ESC The reason for this modification is in thi
51. n Release Operation Bit va Operation Set O Reset Toggle O Momentary ON O Momentary OFF Destination _50M MyController Application G L i_xPbSysLocFwc er C Kal Performance HW M258 Schneider Electric Create a Numeric Display Performance HW M258 In the tab Label select Static as the Label Type and enter a name that the switch would be labeled with e g FWD If you wish you can modify the label s Font attributes Style Width Height and Alignment When you are satisfied with the switch settings click on OK The new switch in now on the Work frame Click on the Numeric Display icon in the tool bar Click on the panel where you wish to position the numeric display and then drag the cursor to size it Then click again or press enter General Color Label Visibility Advanced Font Vijeo Modern 8x13 v Font Width 8 Font Style Normal v FontHeight 13 a v Alignment Ez 3 Ca e E p umeric Display T les I oye EE String Display Date Display 2 Time Display Schneider Electric 83 In the Numeric Display Settings dialog under the tab Numeric Display Settings General click on the bulb icon at the Variable field to select the variable that should be ig ate style onze linked to the display Data Type Integer Float SSS General Input Mode Color Visibility Advanced Variable
52. n by opening a rectangle on the display and pressing Enter In the Switch Settings dialog nel Lanquaq under the General tab click on Switch Settings the bulb icon at the end of the Destination field to select the variable that should be linked to the switch Performance HW M258 eS see General Color Label visibility Advanced Mode Switch O Switch with Lamp Category Primitive Name SwitchO1 Style State ma Up A Eok Lamp r C Reverse On Touch g when Touch While Touch when Release Operation Bit v Xiti Operation Set O Reset Toggle Momentary ON Momentary OFF Destination Schneider Electric 81 Click on the bulb icon as indicated in the image above to open the Variables List dialog Variables List Select the SoMachine tab and aorta EGNA k o the required variable x SoM MyController Application GVL i_ PbSys e g i_xPbSysLocFwd meee sz amp EJ MyController Click OK Sl Application GYL LPT g_xAtys12_1 Fed LP fie bSysLocFwd oP g wATY312_15pdRef After the variable has been selected as the switch s Switch Settings Destination click on Add gt General Color Label visibiity Advanced Mode Switch Switch with Lamp Category Primitive Name Switch01 j E Tl a Style v State P ru E Lamp Enter a valid Candition Expression N R d Reverse On Touch When Touch while Touch whe
53. nce HW M258 Schneider Electric 47 Performance HW M258 The Program windows appears ce HW M758 prow Machine PRIRULEASE FERSKIN NOT FOR A Home Properties Contguraticn Pom Commissioning Fe ER ww ect Bh Cine Duwa Toos Wado Hep 2 Sl Jae iu r Schneider Electric 48 Add the Right click on MENE Controller Performance_HW_M258 H Sort by 2f Sort order g4 Find Select Add Device in the E Fesfarmance AW MSE SEER pop up menu HW Properties Add Object Add Device Select Schneider Electric as i Add Device Vendor Then select eve Action Append device Insertdevice Plug device Logic Controller TE TM258LD42DT vendori schneider Eerie O O Name J Drive Controller J HMI Controller as a controller i pice il mm TM238LDA240R Schneider Electric ra TM238LDD24DT Schneider Electric i i Me TMZ38LFACZ4DR Schneider Electric C l C k O n Ad d D evi C e wl TMZ338LFAC24DR50 Schneider Electric ve TM238LFDC24DT Schneider Electric we TM238LFOC24DTS0 Schneider Electric Jma Schneider Electric CI l ck O n C lose Ge TM258LD42DT4L Schneider Electric Ga TM258LF42DR Schneider Electric Ga TM258LF42DR50 Schneider Electric Ge TM258LF42DT Schneider Electric Ss TM2S58LF42DT4L Schneider Electric oa TM258LF42DT4L50 Schneider Electric GE TM258LF42D0T50 Schneider Electric FE TM258LF66DT4L Schneider Electric Fl TM258LF66DT4L50 Schneider Electric F Display al versions fo
54. o the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved 2008 Schneider Electric All Rights Reserved Performance HW M258 Schneider Electric Before You Begin Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine 4 WARNING UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY e Do not use this software and related automation products on equipment which does not have point of operation protection e Do not reach into machine during operation Failure to follow these instructions can cause death serious injury or equipment damage This automation equipment and related software is used to control a variety of industrial processes The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required degree of protection required production methods unusual conditions government regulations etc In some applications more than one processor may be required as when backup redundancy is needed Only the user can be aware of all the conditions and factors present during setup operation and maintenance of the machine therefore only the user can determine the automation equipment and the related safeties and interlocks whic
55. obal Variables in the Input Assistant Categories list In the Items aaura section select Local Constants Local Variables COLLECTIONS cofectons 3 1 2 0 system 2 4 PLC Logic MyController MyController gt orf cs PLC Logic 5 z L u pak VC loConfig_Globals gt MyController Fi CSystews P q_wal and then the variable L E EAT i_xPbSys LocFwd I7 M Structured view M Show documentation Documentation In this project the variable is a rei lal three position selector switch that is mapped to a global variable Click on OK This image shows the FB with the connected input th tw312_1Ctd HOTZD1S s nt Lshlan Loc i FwdLoc RevLoc I StopLoc LxFwdAut LA ev ut L_ FiwdFock Performance HW M258 Schneider Electric Performance HW M258 Connecting a variable to an output is done similar to the input but here a new variable is created Click on the in the output field type in a name for the variable and then press Enter In the Auto Declare dialog that opens select the Scope and Type and confirm the variable Name In this example select VAR_GLOBAL and BOOL from the Scope and Type list box respectively When finished click on OK The VAR_GLOBAL variables are located in the GVL folder All variables located in this folder are globally accessible and can be accessed throughout the application If the variables are located in the P
56. oller TM258LD42D7 Per eF rame DI1G147I0 Panell De g Q WE Grace Veidi pport Yma Qm ook IERRA Rie ae Mtr 2 Perfomance jM NED E msm 3 Paral ENP hs gt Go h EAT rotes0 el x x MOPGT4IIO Pareil L Performance W M258 MyController TM2586LD4207T PLE Logic e Applicatic oar A cut if Library ES Copy i ATYS12 EE Task Co ge mag Delete Expert I0 H Properties TMS k Ethernet Serial Line i caninihinn 4dd Function From Template dd Object Add Object Name Symbol configuration 2 Application QL CAM table M Data Server ze DataLogManager DUT od Global variable List S Image Pool 09 Interface T Persistent Yariables pou 8 POUs For implicit checks Relocation Table t Symbol configuration l Visualization Manager 4 Visualizationinstance Remote access symbol configuration oms Schneider Electric 63 In the opened Symbol Ea Symbol configuration MyController PLC Logic Application configuration tab click on 2 Avateble variables tet Selected variables Refres h g Available Items Access Rights Selected Items Access Rights rJ Variables 2 Veriables e H Data Types Data Types Check the Messages window for the compilation result and correct any compilation errors To locate a compilation error double click on the compilation error message Messages a Xx There are no compil
57. or the 24 Y power supply A S way male SUB D connector for RS 232C or RS 422 485 serial link to PLCs COM1 An RJ45 connector for RS 485 serial link COM2 with switch for polanzation of the link used on Modbus An expansion unit interface for fieldbus communication card Device Net Profibus DP 7 An RJ45 connector for Ethernet TCP IP link IOBASE T 100BASE TX with an activity LED A USB type host connector for connecting peripherals transferring applications and Modicon M340 terminal port communication A slot for Compact Flash memory card with pivoting cover Aremovable l O connector 12 spring terminals for loudspeaker connection one input reset and 3 outputs alarm buzzer run On ABT GT4340 only 9 A mini jack connector for connecting a microphone 10 An RCA connector for connecting a digital or analog video camera NTSC PAL Servo Drive Lexium 32C LXM32CD18M2 1 phase 230 Vac Continuous output current 6 ARMS at 6000 RPM ADANGL macanoeus Te araoa rene Performance HW M258 Schneider Electric Servo Drive Lexium 32C LXM32CD18M2 Embedded Human Machine Interface Servo Drive Lexium 32C LXM32CD18M2 Control Panel Overview of the Signal Connectors Performance HW M258 Schneider Electric 30 Servo Drive Lexium 32C LXM32CD18M2 Power Connection CN1 CN1 Mains 115 240VAC Servo Drive Lexium 32C LXM32CD18M2 Motor Connection CN10 Power Cable Conne
58. ownload Result MyController Application Not changed XBTGT4330 HMI Application Downloaded Multiple Download Result MyController Application Downloaded XBTGT4330 HMI Application Downloaded Online DebugfWeatch Tools Window He Alt F amp SoMachine 7 The code has been changed since the last download What do you want to do f Login with online change C Login with download C Login without any change Performance HW M258 Schneider Electric 19 Performance HW M258 The actual download status Is displayed at the bottom of the main window With Online Create boot application It is possible to create a boot project if you wish A boot project is stored in EPROM so that a power loss does not mean you have to repeat the download on re start The actual creation status is displayed at the bottom of the main window To start the new Application select Online Start To start the new Application confirms the message with a click on Yes l uu F Sending download info Downloading 77 of 229 KByte 33 Online Debugfvatch Tools Window Help Ctrl Shirk F cs Logout Create boot application uu I Sending download info Downloading 77 of 229 KByte 33 lt Online Debug Weatch Tools Window Help Ctrl Shift Fe OF Logout Create boot application USB Mass Storage Multiple Download Source download to connecte
59. r experts only Information Name TM258LD42DT Yendor Schneider Electric Groups Logic Controler Version 2 0 0 23 Model Number TM258LD42DT eS Description M258 Performance Logic Controller 10 fast sink input 200kH2 SS 24 de 4 Fast push pull outputs 100kHz 24Vdc 0 2 4 16 sink inputs 24Vdc and gt 12 source outputs 24 dc 0 54 and 4 analog inputs 12 bits 1 Ethernet port and 1 serial line port Timer and calendar Removable terminal blocks Add selected device to the project top level You can select another target node in the navigator while this window is open ce The Devices folder display now the new Controller P Sort by A sort order ak Find Performance HW MIS z MyController TM2585LD420T E PLC Logic Performance HW M258 Schneider Electric Add Expansion Modules Performance HW M258 To add expansion modules to the controller right click on TM5_Manager and click on Add Device In the Add Device dialog select Schneider Electric as Vendor select the required I O expansion modules and click on Add Device This procedure is for each card necessary In this project add the following cards in following sequence TM5SDI12D TM5SAI4PH TM5SAO04L TM5SAO04L TM5SD012T TM5SPS2F TM5SD012T TM5SD012T TM5SDI12D TM5SDI12D TM5SDI6D TM5SAI4L When you have finished adding the modules click on Close O Sortby 2 Sort order
60. r with auxiliary contact GVAE11 GVAE11 Performance HW M258 Schneider Electric Performance HW M258 Contactor TeSysD LC1D09BD Controller Modicon M258 Logic Controller TM258LD42DT CONDOR WNDN Status LEDs Power supply Internal I O area Ethernet port RS485 port Mini USB port USB A port Battery area Schneider Electric 20 Performance HW M258 TM258LD42DT Modicon M258 TM258LF4270Tee Logic Controller pierre embedded power supply Internal electronics 2 24 Vdc I O power segment integrated into the bus bases PS1 PS2 External isolated power supply 24 Vdc limited to 200 VA for UL508 conformance or limited to 150 VA for CSA 22 2 N 142 conformance External fuse type T slow blow 3 A 250 V External fuse type T slow blow 1 A 250 V External fuse type T slow blow 6 3 A 250 V Schneider Electric 21 TM258LD420T TM258LF420T oe f poeni Modicon M258 Logic Controller embedded fast I O s 1 Internal electronics 2 24 vdc KO power segment integrated into the bus bases 3 24 vdc Embedded expert modules power by external connection TM258LD42DT Modicon M258 TMEL FAZO Taa Logic Controller embedded digital inputs Internal electronics 24 Woe KO power segment integrated into the bus bases 24 Woe Ifo power segment by external connection Jawie Sensor Performance HW M258 Schneider Electric 22 TM258LD42D0T Modicon
61. roject e Add the controller e Add Expansion Cards e Configure IO Expansion Modules e Map IO Module Variables to Existing Variables e Add TeSys Library e Add POU e Task configuration e Add Vijeo Designer HMI Configure controller gt HMI data exchange Ethernet settings Communication settings controller lt PC Communication settings controller lt HMI Save the Project Build Application Download the controller and HMI program Login to the controller Application overview To create a new project select z Create new machine 2 SoMachine SFW existing machine Browse for exishng project E Create new machine Machine workflow Learning Center Schneider Electric 46 Select Start with empty project SoMachine St AI Home cv Show existing machine j Create new machine Start with empty project Start with VO armnitechre Start with appticabon Start With existing protect Start with example mE Machine workflow Learning Center In the Save Project As dialog box enter a File name Save Project As and press Save 7 my music Note e leat ra ade As default the project is saved under My Documents My Network File name Performance_HW_M 258 x laces Save as type Project File project v Cancel The SoMachine User Interface opens In the User Interface select the Program tab Performance _HW_M258 project SoMachine PRERELEASE VERSION NOT FOR RESALE Performa
62. rom the list and press Enter twice To instantiate the FB click on at the top of the template Type in a name for example fbAtv312_1Ctrl and press Enter The Auto Declare dialog opens A variable comment can be added in the Comment box Click OK to create the instance The new FB MOT2D1S is instantiated in the declaration section of the ATV312_1CONTROL Lit xMan xLoc FudLoc HevLoc 5topLoc L Fad ut HevAut xFwidF bck HevF bck Lock Err ErrAst strPara I dwCtrl fb TY312_1Ctrl g Auto Declare Scope Name Type Par T moTap1s Object Initialization Address AT 312_1CONTROL MyContr v Flags Comment CONSTANT RETAIN PERSISTENT BAE amp 7 312_1C0NTROL MyController PLC Logic Application PROGRAM ATV312_1CONTROL VAR fhATV312_1Ctrl MOTZD13 EHD VAR Schneider Electric 58 To connect a variable to an input place an input element Fidaty 12 1CHI from the ToolBox on the input J side of the FB and connect the input box to an FB input by clicking on the red end and dragging it to the input of the L FB HevLoc StopLoc Fada ut To open the Input Assistant i vGewAut dialog Click on in the input box and press F8 Or alternatively Click on the white box that appears at the end of the field RecN Fad4ut Revut i noi AC hl In the Input Assistant dialog select Gl
63. s Application we do not use the Preset Speeds and we use the Input LI3 for rSF Fault Reset Fault To assign the settings for Fault management management Press MODE gt Select FLt FAULT MANAGEMENT and press enter Select rSF Reset Fault and press enter The actual value nO is displayed Select LI3 and press enter Return to rSF with ESC Return to FLt with ESC Return to rdy with ESC Performance HW M258 Schneider Electric Lexium 32C Introduction The LXM32C parameters can be entered or modified via using the local control panel on the front of the device Note If this is not a new drive it is recommended to return to the factory settings If you need instructions on how to do this please refer to the drive documentation If the drive is being started for the first time the FSu First Setup is invoked Performance HW M258 Schneider Electric 90 Select the operating mode Selection of the operating mode VELP Profile Velocity The parameter lOdefaultMode io M is used to set the desired operating mode The selected operating mode is starting by enabling the power stage gt Set the operating mode with the parameter IOdefaultMode io M Parameter name Performance HW M258 Description Operating mode 0 None none None 1 Profile Torque tor Profile Torque 2 Profile Velocity UELP Profile Velocity 3 Electronic Gear GERr Electronic Gear 5 Jog Job
64. s clearly defined soMachine controller application design gt Altivar 312 Variable export for Parameterization Vijeo Designer via control panel Vijeo Designer HMI application design Save and download the project Begin start up Performance HW M258 Schneider Electric Lexium 32C Parameterization via control panel 44 Communication Introduction This chapter describes the data passed via the communication networks e g CANopen or Ethernet that is not bound directly with digital or analog hardware Device Links The SoMachine protocol over Ethernet connects Magelis XBTGT HMI lt gt Modicon M258 Logic controller The SoMachine protocol is used for the data exchange between the controller and the HMI Performance HW M258 Schneider Electric 45 Controller Introduction The controller chapter describes the steps required for the initialization and configuration and the source program required to fulfill the functions Requirements In order to proceed you require the following SoMachine is installed on your PC The controller is switched on and running The controller is connected to the HMI with the Ethernet switch TCSESU033FNO0 and the Ethernet cable 490NTW00003 controller to switch and HMI to switch The controller is connected the PC via the cable USB TCSXCNAMUMS3P Setting up the controller is done as follows Create a new project Performance HW M258 e Create a new p
65. s window Multiple Download Pless select the applications Parad y MyController Application i XBTGT4330 HMI Application Online change options If the application in the project differs from the application already present on the PLC then behave as Follows Try to perform an online change If this is not possible perform a Full download Force an online change If this is not possible cancel the operation Always perform a full download IF an application is not yet present on the PLC a Full download is always performed Additional operations I Delete all applications on the PLC which are not part of the project V Start all applications after download or online change SoMachine Do you really want bo perform the operation Multiple Download Messages Description generate relocations Sze of generated code 212585 bytes Sze of global data 27776 bytes Total memory size required 235008 bytes Memory area 4 contains Data and Code size 8388608 largest contiguous memory gap 8153600 97 Memory area S contains Retain Data and Persistent Data size 22000 largest contiguous memory gap 22000 100 Build complete 0 errors 0 warnings ready for download Vijeo Designer Description Started building HMI application s The HMI application for target X lt BTGT4330 was built successfully Vvijeo Designer reported 0 warnings Started downloading HMI applica
66. switch Connexiurn 17 Preventa guard switch ACS GAttvar 312 variable speed drive ATY312 12 Harmory tower light XVBC 18 Standard AC motor 19 Slow blow fuse Performance HW M258 Schneider Electric 11 Components Quantities of Components Degree of Protection Cabinet Technical Data Hardware Compact NSX100F mains switch Phaseo ABL8 Power Supply 230 Vac 24 Vdc Modicon M258 Logic controller Magelis XBTGT4330 HMI TeSysU motor starter Altivar 312 variable speed drive Lexium 32C servo drive BMH servo motor Multi9 circuit breaker Emergency Stop switch with rotation release XALK Harmony illuminated pushbuttons XB5 OsiSense limit switches Preventa guard switch Preventa safety module TeSys motor protection GV2L TeSysD contactors Connexium Ethernet switch Software e SoMachine V2 0 For a complete and detailed list of components the quantities required and the order numbers please refer to the components list at the rear of this document Not all the components in this configuration are designed to withstand the same environmental conditions Some components may need additional protection such as housings depending on the environment in which you intend to use them For environmental details of the individual components please refer to the list in the appendix of this document and the corresponding user manual Input Mains voltage 400 Vac Power requirement 4 kW Cable size 5 x 2 5 mm L1 L2 L3 N PE C
67. t MOTOR CONTROL drC INPUTS OUTPUTS CFG I O COMMAND CtL APPLICATION FUNCT FUn FAULT MANAGEMENT FLt or COMMUNICATION COM menus are active MODE button 1 If SPEED REFERENCE rEF is displayed this will take you to the SETTINGS SEt menu If not it will take you to the SPEED REFERENCE rEF menu The configuration of the Altivar can be done by using the buttons and the jog dial on the control panel of the Altivar 4x7 segment display pa 2 CANopen status LEDs or to clear the value displayed in order to revert to the value in the memory Used to quit a menu or parameter Jog dial can be used for navigation by turning it clockwise or counter clockwise pressing the jog dial enables the user to make a selection or confirm information ENT RUN button Controls powering up of the motor for forward running if the 2 3 wire control tCC parameter in the INPUTS OUTPUTS CFG O menu is set to Local LOC page 45 Schneider Electric Functions as a potentiometer if Ref 1 channel Fr1 in the COMMAND CtL menu is set to Image input AIV 1 AIV1 STOP RESET button Enables detected fault to be reset Can be used to control motor stopping If 2 3 wire control tCC is not set to Local LOC freewheel stop If 2 3 wire control tCC is set to Local LOC stop on ramp or freewheel stop during DC in
68. tation for installing configuring and implementing the system The architecture described in this document is not a specific product in the normal commercial sense It describes an example of how Schneider Electric and third party components may be integrated to fulfill an industrial application A detailed functional description or the specification for a specific user application is not part of this document Nevertheless the document outlines some typical applications where the system might be implemented The architecture described in this document has been fully tested in our laboratories using all the specific references you will find in the component list near the end of this document Of course your specific application requirements may be different and will require additional and or different components In this case you will have to adapt the information provided in this document to your particular needs To do so you will need to consult the specific product documentation of the components that you are substituting in this architecture Pay particular attention in conforming to any safety information different electrical requirements and normative standards that would apply to your adaptation It should be noted that there are some major components in the architecture described in this document that cannot be substituted without completely invalidating the architecture descriptions instructions wiring diagrams and compatibility b
69. tion B Reference potential for 24V controller supply voltage Reference potential for STO Performance HW M258 Schneider Electric 34 Servo Drive Lexium 32C LXM32CD18M2 Wiring diagram digital inputs outputs Analog input 1 210W for example for reference Value current of reference value speed of rotation 6 12 AIL Aeterence potential to AI1 pini 6 13 BIZ Analog input 2 210W for example for curent limita fon or apeed limitation add AIZ Aeterence potential to AIZ pind 6 16 DI COH x Reference potential to DIO a DIS at CNG CNB S5 a E CME DI COH Reference potential digital outputs onea o oouo CNE23 mn Digital output 4 CHEZA mz Digital output 2 ON625 Digital output 3 CHEZE D Digtal output 4 Pn Sorat Meoning Digital input 0 Reference potential digital inputa N61 4 Performance HW M258 Schneider Electric Servo motor BMH0702T06A2A Connected to Motor Terminals and CN3 of LXM32 using cables VW3M5101R30 and VW3M8101R30 respectively Variable Speed Drive Altivar 312 ATV312H037N4 AN Reference potentiometer 3 phase 400 Vac 0 37 kW i External 0 10 Vdc Analog Signal as Speed Reference 3 phase supply Braking resistor Reference if used potentiometer 1 Line choke if used 2 Detected fault relay contacts for remote indication of the drive status 3 Braking resistor if used Performance HW M258 Schneider Electric 36 Vari
70. tion s The project was transfered successfully into the HMI target XBTGT4330 Messages Vijeo Designer Description _ n a Started downloading HMIapplication s Started downloading HMIapplication s The project was transfered successfully into the HMI target Vijeodesignerhmi Schneider Electric 74 The results of the Multiple download to the Controller are displayed in the Multiple Download Result window Here are two examples In the first dialog there was no change and you select Try to perform an online change And in the second dialog there was an online change done and you select Try to perform an online change see screen Multiple Download in step 10 The same dialog you will see if you select Always perform full download see screen Multiple Download in step 10 even you did not made any changes in the Controller Program Click on Close to close to the results window Login to To login to the Controller click Controller Online Login If the Controller program is different from the program on the PC a message asks you how you wish to log in Login with online change Only the changes are downloaded Login with download The complete Controller changes are downloaded Select Login with online change and click OK If you do not wish to replace the Controller program select Login without any change click OK and continue with step 6 Multiple D
71. to follow these instructions can result in death serous injury or equipment damage IF You agree to follow these instructions press OAlH F The used HMI is now marked as active Save the To save the project click Project File Save Project Edit view Project Build Ey Save Project Ctrl 5 To save the project under a Save Project s different name click Project Archive File Save Project As In the Save Project dialog Save Project that opens after clicking on saven Dahi ss eA Save Project As enter the B new File name and click on My Recent Documents Save B Desktop My Documents My Computer a oe a uN File name Performance_Hw_M258 v aces Save as type Project files v Cancel Performance HW M258 Schneider Electric Build Application Performance HW M258 To build the application click on Build Build Application MyController PLC Logic Note If you wish to build the entire project HMI and Controller click Build All After the build you are notified in the Messages field as to whether the build was successful or not If the build was not successful there will be a list of messages in the Messages field Build Online Debug Watch Tools Window Help Build All Build Application MyController PLE Logic Ctrl B Rebuild Application MyController PLO Logic Generate code For Application MyController PLO Logic Generate Post Config
72. to reload library Performance HW M258 Schneider Electric More information on the TeSys library its modules and other Schneider Electric libraries can be found in the SoMachine Online Help under the Help menu by clicking on Contents Information on System libraries and their modules can be found in the Online Help under the folder CoDeSys Libraries 2 Index al Search Libraries Overview Shift F1 Register Product About E Online Help Q Back 2 c O contents LA Index A Search G SoMachine 2 0 amp E Getting Started 4 SoMachine 5 fCoDeSys 9 System User Guides SoMachine 2 0 Welcome to the SoMachine online help system 01 2010 Online Help Libraries The library standard library is installed by default It contains all functions and function blocks which are required according to the IEC 61131 3 standard as default POUS for an IEC programming systern Wekome to CoDeSys Y3 x Concepts and Base Components Quick Start User Interface User Management amp Access Rights Visualization Several further libraries are needed for the various functionalibes ofthe programming system like for example visualization profiling etc Those are implicit used libraries by default will be Included automatically in a project and the user has natto deal with them explicilly Symbokonfiguration Hw ee ee Notce ihat currently also some of the system libraries as known from CoDeSys 2 3 ar
73. unctional description lg 2 3 Functional Layout Performance HW M258 rE i il Eee Ensure all motor circuit breakers and Multi9 circuit breakers are in the ON position Ensure that the mains switch is in the ON position Press the ACKN E STOP blue illuminated pushbutton on the main cabinet door to acknowledge the system is energized The blue illuminated pushbutton will turn OFF if the system is energized Ensure that all machine interlocks are engaged i e the door guard switches Press the ACKN Local blue illuminated pushbutton on the main cabinet door to acknowledge the system is ready for operation The blue illuminated pushbutton will turn OFF if the system is ready for operation Use Magelis XBTGT HMI to control monitor the system a Manual Mode Using the screens TeSys ATV312 and LXM32C you can control the drives individually by touching the buttons FWD REV STOP and RESET You can also individually adjust their manual speeds here b Local Mode Control the drives from the selector switch located outside the cabinet Reset drive faults by acknowledging the red illuminated pushbutton Use the screens ATV312 and LXM32C individually adjust their automatic speeds here c Use the XBTGT screen to configure the HMI d The BUS ALARM SAFETY screens can be used to monitor the network system status and alarm messages 400 vac 230 VAC Schneider Electric 43 Course of Action Function
74. unique name for your controller Address Device Name CoDeSysAddress In our example we kept the factory setting name IP Address Performance HW M258 Schneider Electric Communication To configure the communi HMI lt PC on XBTGT4330 in the project browser 2 On the Communication Settings tab click on Add wercrsss0 atewav Communication Settings Status Information g y Select the network path to the controller J Sj setacove path Saen Retain the factory values and click OK Driver TCRIIP Settings IP 4 localhost i Port 1217 Select Gateway 1 and click Scan network ER Communication Settings status Information Select the network path to the controler iGateway 1 Pio Gateway t Add gateway Add device When the scan is finished the ee a devices appear under the Si gateway Select the used HMI Dra sen E and click on Set active path Performance HW M258 Schneider Electric 68 Before continuing read the notification carefully Warning WARNING UNINTENDED EQUIPMENT OPERATION Ensure that the software application being downloaded ts installed on the intended device Confirm you have entered the corect device designation or device address Ensure guards are in place so that unintended equipment operation will not cause injury to personnel or damage to equipment Read and understand the software User Manual and know how to operate the equipment Failure
75. uration Clean Application MyController PLO Logic Clean all Disabled Description Build started Application MyController Application typify code Compile complete 0 errors 0 warnings Schneider Electric 70 Download the Controller and HMI projects Performance HW M258 NOTE If it is the first time you are connecting to the Magelis HMI you will need to first download the latest runtime version to the Magelis HMI using Vijeo Designer This first download is described in the following steps If this is not the first download go directly to step 9 In Vijeo Designer select the HMI in the device list Then in the Property Inspector select Download via Ethernet Note The PC should be connected to the HMI via the Ethernet switch TCSESU033FNO and the Ethernet cable 490NTW0000x Navigator z g Performance Hy M256 E BTGT4330 H A Graphical Panels Forms amp Reports sa Actions H Environment H Resource Library H ra Alarms a Recipes EJ Data Logging fal Vijeo Manager Pl Project Property Inspector Target Name ABT GT 4330 Description Type ABTST4000 Series TargetColor 64k Colors Model SBTSOT4330 640x480 InitialPanelID Horie it Startup Options Buzzer abled ToCopedguration Ethernet IP ddress 10 10 27 122 DHCP Disabled Subnethlask 255 0 0 0 Defautgateway 0 0 0 0 E ONS mesDled User Application Main Drive Preserve Run Tin Enabled l m lI I
76. v Find Devices r Il X fey Fanfomnance Ale Mise E EW MyController TM258LD42D7 4 Ell PLL Logic i gt Q Application g a i Library Manager PE Task Configuration gE MAST 3 Expert a IS PowerDistribution POWER ofS om72ro 0m72F0 JS DM72F1 DM72F1 a TMS ir Embedded 1 PB cut ff DIDE By copy wa ff voizte a Ethernet F aste a Serial Line Delete FAL SoMachine_Net FS Properties EEJ Add Object Add Device Pocket fete eee I Ere Lie wil Scan For Devices i Add Device Name ITMSSDI 12D Action Append device C Insert device Plug device Device Vendor Schneider Electric w Name version g Analog Expansion Modules J Communication Expansion Modules g Digital Expansion Modules gt Bt Inputs j Schneider Electric J tmsso12zA Schneider Electric J Tsso1zD Schneider Electric Je Tsso14a Schneider Electric Je Tss014D Schneider Electric J tss016D Schneider Electric J TmssoI6u Schneider Electric ft Mixeds J Outputs g Expert Expansion Modules g Power Supply Modules Display all versions for experts only Information f Name Tm5501120 endor Schneider Electric Groups Inputs ersion 3 1 0 13 Model Number TMSSDI12D Description 12 Digital Inputs 24 YDC Sink IEC 61131 2 Type 1 Sanne E Append selected device as last child of T 15_Manager You can select another target node in the navigator while this window is
77. yController TM258LD42DT PLC Logic gt Application Cut fi Library Manager 5 Copy 848 Task Configuration MAST S Expert IO _ Delete JS PowerDistribution POWER Probas Dm72F0 DM72F0 Ja DM72F1 DM72F1 Add Function From Template 3 TMS lt 3 Add Object ii TMS_Manager TMS Manager Add Object application Name CAM table fatvar2 contro e bata Server B DataLogManager DUT Program a Global Yariable List Type C Function Block 5 T Persistent Variables is S Pou B POUs for implicit checks Method implementation language Relocation Table T Z Symbol configuration C Function Return type visualization Manager Implementation language 14 Visualizationinstance Continuous Function Chart CFC l Create a new POU Program Organization Unit ms GE MyController TM258LD42D7 EM PLC Logic c Application GYL H Library Manager E ATV312_1CONTROL PRG Fee Task Configuration ge MAST g AT 312_1 CONTROL MyController PLC Logic Application 1 PROGRAM ATV312_1 CONTROL VAR END VAR Return UY Composer TE Selector ca Comment Jy Input Pin EF Output Pin Schneider Electric 5 Performance HW M258 Type in a name for the function or function block When you start to type a hint list opens In this project the MOT2D1S FB is used for controlling the forward and reverse commands of the drives Select MOT2D1S f

Compact / Hardwired / Logic Controller / M258 System

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