CX109 4-1/2” METAL CUTTING BAND SAW WITH
Contents
1. Stop 4 Bol Figure 13 Stop bolt RAFTE TEST RUN Now that vou have assembled vour machine completelv it is time for a test run to make sure that the machine works properlv and is readv for operation All the tools and objects used for assembling the machine should be removed and cleared awav during the test run WARNING Before starting the dust collector make sure that you have read and understood the manual and you are familiar with the functions and safety features on this machine Failure to do so may cause serious personal injury Plug the cord to the power outlet and turn the dust collector ON See if the dust collector operates correctly During the test run if there is any unusual noise coming from the machine or the machine vibrates excessively shut off the machine immediately and disconnect the cord from the power source Check all the parts you have assembled once again and investigate to find out the problem SPEED CHANGES The CX109 features 3 speeds and the speeds changes can be performed by positioning the belt on different grooves on the motor pulley and saw pulley To change the speed Make sure the switch is in the OFF position the cord is disconnected from the power source Open the pulley cover to access the pulleys Loosen the screw on the motor bracket shown in figure 14 This will loosen the tension on the belt Figure 14 Loosening the tension o2. While doing inventorv if you can not find anv part check if the part has alreadv been installed on the machine Some parts come pre assembled for shipping purposes WARNINGI CX109 is a very heavy machine do not over exert vourself For safe moving method use fork truck Failure to do so could result in serious personal injurv and damage to the machine SETUP Before setting up your machine you should read and understand the instructions given in this manual To prevent anv damage to the machine during shipping the band saw comes with it is head secured to the base with a bracket Remove the two screws using a screw deriver and remove the bracket securing the saw head to the base See figure 2 Figure 2 Removing the bracket When setting up vour machine vou will want to find an ideal spot where vour band saw will most likelv be positioned most of the time Consider vour complete work environment before placing vour machine in the ideal spot CLEANING The unpainted surfaces of this band saw are coated with a rust preventive waxy oil and you will want to remove this before you begin assembly Use a solvent cleaner that will not damage painted surfaces ASSEMBLV To assemble the CX109 metal working band saw follow the instructions given below Attach the upper short brackets to two stand legs and secure it using carriage bolts washers and nuts provided See figure 3 Upper Short Brack
3. Screw Figure 8 Installing the work stop Take the belt cover and slide in over the pulleys as shown in figure 9 and secure it by tightening two screws Figure 9 Installing the motor cover VERTICAL CUTTING WORK TABLE CX109 can easily be set up for vertical use Notching Slitting and contour work maybe be done with CX109 in the vertical position Vertical cutting work table is used on the band saw only in vertical cutting mode When using the saw in horizontal position make sure the cutting table is removed To install the vertical cutting table 1 Make sure the power cord is disconnected from power source 2 Remove the bolt shown in figure 10 so that the band saw can be positioned at 90 10 Figure 10 Removing the bolt to position the bad saw at 90 3 Once the bolt is removed lift the saw arm to the vertical position 4 Use a screw driver and remove the two screws as shown in figure 11 Figure 11 Removing the two screws 5 Guide the blade through slot in the table and secure the table with two screws removed in step 4 See figure 12 Work Table Figure 12 Installing the work table STOP BOLT Stop bolt is located on the band saw base and is adjusted to stop the band saw at the desired height when cutting To adjust the stop bolt Loosen the lock nut shown in figure 13 and thread the bolt in or out Once the bolt is at the desired height re tighten the lock nut
4. Check machinist handbook for recommended blade type Place blade in contact work after motor is started Adjust Use thinner blade Make longer annealing cycle Premature Blade Dulling Teeth too coarse Too much speed Inadequate feed pressure La ull Hard spots or scale in on material m Work hardening of material specially stainless steel Blade installed backwards pr fu Insufficient blade tension gt on Pr A N Use finer teeth blade Try next lower speed Decrease spring tension on side of saw Reduce speed increase feed pressure scale Increase feed pressure hard spots Increase feed pressure by reducing spring tension Remove blade twist inside out and reinstall Increase tension to proper level Blade Cuts Crooked Work no square Feed pressure too great ta Guide bearing not adjusted properly gt Inadequate blade tension m Blade guides spaced out too much Dull blade Speed Incorrect Ne Blade guide assembly loose Blade guide bearing assembly loose Blade tracks too far away from wheel flanges See p l u pi nm sem Adjust the vise to be square with the blade and always clamp the work piece Reduce pressure by increasing spring tension on side of the saw Adjust guide bearing to 001 greater than maximum thickness including weld of the saw Increase blade tension a little at a time Move guide to th
5. like all power tools proper care and safety procedures should be adhered to Motor 1 3 HP 110V Single Phase Capacity 90 4 x 6 Rectangular 4 Round Capacity 45 4 x 3 Rectangular 3 1 2 Round Table a 8 X 8 3 4 amp Blade Speed 80 120 amp 220 FPM Blade Size 1 2 x 025 x 64 1 2 Gear Box Sealed Worm Gear Ball Bearing Drive Wheels and Blade Guides Yes Auto Shut Off Yes Heavy Duty Cast Iron Base Yes Powdered Coated Paint Yes Carton Size 17 x 18 x 40 Approximate Weight 68 Kg Warranty 3 Years lt gt CRAFTE 4 1 2 METAL CUTTING BAND SAW PHYSICAL FEATURES Pulleys amp Belt Blade Cover Guide Post Motor Table Vise Guide Post Adjustment Knob Swivel Head Blade Tension Lock Lever Knob 7 Swivel Head vise Scale Hand Wheel ON OFF Switch Work Stop Powdered Stand Coated Paint L CRAFTE g kesenize 6 PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock To prevent electrical hazards have a qualified electrician ensure that the line is properly wired This machine is for us
6. right enough so that no blade slippage occurs Install the back cover Apply a few drops of oil on the blade Square the blade to the base See page 13 for details MAINTENANCE During the life of your machine you will need to practice some regular maintenance to keep your saw in peak performance condition WARNING Make sure the machine is turned off and the cord is disconnected from the power source before servicing and removing replacing any components on the machine Check the band saw daily for loose mounting bolts screws damaged wires worn switch and any other unsafe condition MACHINE STORAGE When the band saw is not in use disconnect the cord from the power source and store the machine in a dry place Do not expose the machine to rain Make sure to keep the cord away from potential damage sources such as sharp objects chemicals heat sources and water RAFTE s TROUBLE SHOOTING SVMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Excessive Blade Breakage 1 Incorrect blade tension Incorrect speed or feed Material loose in vise Blade rubs on wheel flange Teeth too coarse for material NPON Lid Teeth in contact with work before saw is started Misaligned guides Blade too thick for wheel diameter Cracking at weld CON MRON gt e ON Adjust to where blade just does not slip on wheel Check machinist handbook Clamp work securely Adjust wheel alignment
7. rotate the blade guide slightly until the blade is square along its entire width with the base and re tighten the screws CRATE B BLADE SELECTION An 8 tooth per inch general use blade is furnished with this metal cutting band saw Additional blades in 4 6 8 and 10 teeth sizes are available The choice of the blade pitch is governed by the thickness of the work piece to be cut The thinner the work piece the blade with more teeth should be used A minimum of three teeth should engage the work piece at all times for proper cutting If the teeth of the blade are so far apart that they straddle the work severe damage can occur to the work piece and to the blade BLADE DIRECTION OF TRAVEL The blade is mounted on the wheels such that the vertical edge engages the work piece first See figure 19 A Figure 19 Shows blade direction of travel BLADE TENSION A properly tensioned blade is very important to get the best performance from any band saw If the blade is too loose there is a possibility that the blade slip or RAFTE drift off the line while operation and it will be hard to have accuracv in the line of cut If the blade is tensioned too tightly it will be very difficult to make tighter radius cuts and secondly there will be a great possibility of breaking prematurely To adjust the blade tension Turn the switch OFF and disconnect the cord from the power source Turn the blade tension
8. LK CRAFTEX CX SERIES CX109 4 1 2 METAL CUTTING BAND SAW WITH SWIVEL HEAD User Manual Table of Contents General Safety Instructions Specific Safety Instructions Features Physical Features Proper Grounding Unpacking Setup Cleaning COD MOND Aw Assembly Vertical Cutting Table Stop Bolt Test Run So Swivel Head Squaring Blade to the Base Blade Selection Blade Direction of Travel Blade Tension Blade Changing Maintenance Machine Storage Troubleshooting Parts Breakdown Parts List Warranty parrer GENERAL SAFETV INSTRUCTIONS Extreme caution should be used when operating all power tools Know vour power tool be familiar with its operation read through the owner s manual and practice safe usage procedures at all times ALWAYS read and understand the user manual before operating the machine CONNECT your machine ONLY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection and safety shoes when operating your machine DO NOT wear loose clothing or jewelry when operating your machine SA SAFE ENVIRONMENT is important Keep the area free of dust dirt and other debris in the immediate vicinity of your machine amp BE ALERT DO NOT use prescription or other drugs that may affect your abili
9. S BREAKDOWN Fm Be L CRAFTE CK 18 CX109 PARTS BREAKDOWN CX109 PARTS LIST NO DESCRIPTION QTY NO DESCRIPTION QTY 1 HEX HEAD SCREW 2 ss screw 3 2 SPRING 1 j 59 BLADE COVER 1 3 WASHER 2 jj 60 C RING 4 4 BOLT MITER PLATE 1 61 BEARING 4 5 NUT 1 62 GUIDE pivor 4 6 FIXING LEVER 1 63 BEARING SHAFT PIN 2 7 MITER PLATE 1 jj 64 BLADE SEAT 2 1 HEX HEAD SCREW 3 65 BLADE GUIDE DRACKET R 1 12 HEX NUT 1 f 66 BRACKET LOCK R 1 13 PAD BASE 4 67 WASHER 1 16 ELECTRIC CABLE 1 f 68 SCREW 2 17 ROD 1 jj 69 BEARING 608 2 is SUPPORT PLATE 1 7 HEX NUT 4 19 STOCK STOP 1 71 DRIVE BLADE WHEEL 1 20 THUMB SCREW 1 i 72 BEARING COVER 1 21 ROD STOCK STOP 1 73 KEY 2 2 WIRE RELIEF RETAINER 3 jp 74 HEX SET SCREW 6 23 SWITCH 1 f 75 HEX HEAD SCREW LU 24 BUSHING 1 76 SWITCH CUT OFF TIP 1 25 HEX NUT 1 77 wee BLADE WHEEL 1 26 BLADE GUARD 1 78 HEX HEAD screw 4 27 HEX HEAD SCREW 1 79 TENSION KNOB 1 28 HAND WHEEL 1 s0 HEX NUT 1 29 BLADE COVER L 1 si BODY FRAME 1 30 BLADE COVER R 1 j 82 CONDENSER COVER 1 31 C RING 1 jp 83 SET SCREW 2 32 LEAD SCREW 1 84 MOTOR PLATE 33 VISE NUT 1 qf 85 MOTOR 1 34 CLAMPING PLATE VISE 1 ss MOTOR PULLEV 1 35 WASHER isl 87 BALL BEARING 62027 4 36 HEX HEAD SCREW 1 jj 88 BUSHING 1 37 BA
10. SE 1 jp 89 OIL SEAL 2 38 ANGLE POINTER 1 90 TRANSMISSION GEAR SHAFT 1 39 SCALF 1 91 TRANSMISSION GEAR 1 40 CONDENSER MOTOR 1 jj 92 GASKET GEAR BOX 1 41 HEX HEAD SCREW 1 93 GEAR BOX COVER 1 42 HEX NUT 5 jj 94 WORM GEAR 1 44 ELECTRICAL CABLE 1 9 BUSHING 1 45 KNOB 1 101 GEAR PULLEY 1 46 KNOB 1 103 BLOCK BLADE TENSION 1 4s SET SCREW i 107 WHEEL SHAFT 1 49 VISE BASE 1 108 C RING 1 st LOCKING CHAIN 1 109 TRACKING PLATE 2 53 HEX HEAD SCREW 1 110 SPRING WASHER 4 54 ARM 1 111 PULLEY CASE 1 5S VERTICAL CUTTING TABLE 1 112 V BELT A22 1 56 BRACKET LOCK L 1 113 SAWBLADE 1 57 BLADE GUIDE BRACKET L 1 CRAFTEX 20 CX senies K CRAFTEX cX SERIES WARRANTY CRAFTEX 3 YEAR LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labour unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund o
11. e on a normal 110 volts circuit Make sure that the machine is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle 110 Volt Grounded Outlet Grounding Plug Figure 1 110 Volts Outlet for CX109 WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded It is strongly recommended not to use extension cords with your CX109 Always try to position your machine close to the power source so that you do not need to use extension cords If it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage Check for heat build up periodically Your CX109 should be wired with a 3 prongs plug fitting a 3 prong grounded receptacles as shown in figure 1 Do not remove the grounding prong to fit it into a 2 pronged outlet Always check with a qualified electrician if you are in doubt RAFTE 7 UNPACKING The machine is properlv packaged and shipped completelv in a box for safe transportation When unpacking carefuliv inspect the box and ensure that nothing has been damaged during transit Open the box and check that the machine and the parts are in good condition NOTICE
12. e work piece as close as possible Replace blade Check manual for recommended speeds Tighten Tighten Redo the blade tracking adjustment according to the manual TROUBLE SHOOTING SVMPTOM POSSIBLE CAUSE CORRECTIVE ACTION jed cue 1 Too much speed or feed 1 Reduce speed and feed Rough 2 Blade is too coarse 2 Replace with finder blade Blade is Twisting 1 Cutis binding blade 1 Decrease feed pressure 2 Too much blade tension 2 Decrease blade tension 1 Blade guides worn 1 Replace Un usual Wear 2 Blade guides bearings not 2 Adjust as per operators manual on Side Back of adjusted properly 3 Tighten Blade 3 Blade guide bearing bracket is loose 1 Tooth coarse for work 1 Use finer tooth blade 2 Too heavy feed too slow feed 2 Increase feed pressure and or Teeth Rippin 3 Vibrating work place speed fon Blade 4 Gullets loading 3 Clamp work securelv 4 Use coarse tooth blade or brush to remove chips 1 Blade tension too high 1 Reduce tension on blade 2 Drive belt tension too high 2 Reduce tension on drive belt 3 Blade is too coarse for work 3 Use finder blade A pipes specially 4 Use coarse blade bri 4 Blade is too fine for work 5 Adjust gears so that worm is in heavier soft materially center or gear 5 Gear not aligned properly 6 Check oil bath 6 Gears need lubrication 7 Oil bearing shaft on idler wheel 7 Idler wheel needs lubrication CX109 PART
13. et Figure 3 Attaching upper short brace to the legs Attach the lower short bracket to the leg assembly and secure it using carriage bolts washers and nuts provided See figure 4 Lower Short Bracket Figure 4 Installing the lower short brace to the leg assembiv Assemble the other two legs with the short brackets in the same manner Attach the leg assemblies with the two lower and two upper long brackets using carriage bolts washers and nuts provided See figure 5 Upper Long Brackets Lower Long Brackets Figure 5 Stand assembly Get the help of an assistant and lift the band saw up onto the stand making sure that the rubber feet on the band saw base are sitting on the four corners of the stand and the model number CX109 is facing the same direction as the front of the band saw See figure 6 Figure 6 Installing the band saw onto the stand 9 Align the holes on the band saw base with the holes on the stand Secure the band saw onto the stand from under the base using two long bolts washers and nuts provided as shown in figure 7 Figure 7 Securing the band saw onto the stand Insert the work stop rod through the hole in the bed of the saw and lock it in position bv tightening the set screw shown in figure 8 Now take the work stop and slide it over the rod and secure it bv tightening the thumb screw shown in figure 8 r Set NN Thumb
14. knob shown in figure 20 clockwise to increase the tension on the blade and turn it counter clockwise to decrease the blade tension Blade gt Sn Tension Knob Figure 20 Blade tensioning IMPORTANT To prolong the life of the blade and reduce blade stretching when the machine is not in use for period of 24 hours or more release the tension on the blade BLADE CHANGING The band saw blade is sharp and while changing the blade you should wear leather gloves for the protection of your hands Lift the saw to the vertical position and remove the back cover bv removing the three screws shown in figure 21 Screws 7 Figure 21 Removing the back cover Loosen the blade tension knob allowing the saw blade to slip off the wheels Carefully remove the blade and place the new blade in between each of the guide bearings With teeth towards the motor position the blade around the motor wheel and hold it in place with left hand Hold the blade tight against the motor wheel by pulling the blade upward with the right hand which is placed at the top of the blade Remove your left hand from the bottom wheel and place it at the top side of the blade to continue the application on the upper wheel on the blade Remove your right hand from blade and adjust the position of the top wheel to permit left hand to slip the blade around the wheel Adjust the blade tension knob clockwise until it is just
15. l be returned to you pre paid by our choice of carriers e Busv Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done e For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repairs Z FU
16. n the belt Once the belt tension is released position the belt on to the pulleys grooves to obtain the desired speed See figure 15 80 FPM Motor Pulley Saw Pullev Figure 15 Belt position on the pullevs for speed changes VISE The CX109 features a heavy duty vise to hold the work piece for safe and accurate cutting To use the vise Lift the saw arm and place the work piece between the jaws of the vise Secure the work piece between the jaws by turning the vise hand wheel See figure 16 Hand Wheel Figure 16 Vise jaws and hand wheel SWIVEL HEAD The CX109 features swivel head which allows cutting work pieces in different angles up to 45 To rotate the head Make sure the switch is in the OFF position the cord is disconnected from the power source Loosen the lock lever shown in figure 17 and rotate the head to the desired angle using the angle indicator Re tighten the lock lever when the head is in the desired angle Lock Lever Angie dicator Figure 17 Rotating the head SQUARING BLADE TO THE BASE 1 Turn the switch OFF and disconnect the cord from the power source 2 Take a machinist s square and place it on the base as shown in figure 18 Figure 18 Squaring the blade to the base 3 Check to see if the blade is making contact along the entire width of the blade 4 If adjustment is necessary loosen screw shown in figure 18 and
17. r replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etcetera Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busv Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items wil
18. ty or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs NEVER leave a tool unattended while it is in operation NEVER reach over the table when the tool is in operation ALWAVS keep blades knives and bits sharpened and properly aligned ALL OPERATIONS MUST BE performed with the guards in place to ensure safetv ALWAVS use push sticks and feather boards to safelv feed vour work through the machine ALWAVS make sure that anv tools used for adjustments are removed before operating the machine ALWAVS keep the bvstanders safelv awav while the machine is in operation lt gt CRAFTE 3 4 1 2 METAL CUTTING BAND SAW SAFETV INSTRUCTIONS CX109 is designed to cut metal only ALWAYS inspect the blade for any crack or missing teeth before operating the band saw ALWAYS ensure that the blade tension is properly set for the type and width of blade installed NEVER place your fingers or hands in the line of cut If you slip your hands or fingers may come into contact with the blade ALL THE GUARDS must be in place while operating the band saw to ensure safety ALWAYS feed the stock smoothly Do not force or twist the work piece while cutting MAKE SURE before making any adjustments the switch is in the OFF position and the cord is un pl
19. ugged from the power source B NEVER LEAVE the band saw unattended while it is running Turn the switch to the OFF position and unplug the cord before you leave DO NOT attempt to remove jammed pieces unless the band saw blade has come to a complete stop and the power switch has been turned to the OFF position NEVER the band saw ON if the blade is in contact with your stock ALWAYS make certain that the bearings are properly adjusted to guide the blade MAINTAIN AND SERVICE your band saw regularly as instructed in the user manual MAKE SURE you have read and understood all the safety instructions in the manual and you are familiar with your band saw before operating the CX109 If you fail to do so serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions lt gt CRAFTE 4 1 2 METAL CUTTING CC CRAFTEX BAND SAW CX SERIES FEATURES MODEL CX109 4 1 2 METAL CUTTING BAND SAW WITH SWIVEL HEAD As part of the growing line of Craftex metalworking equipment we are proud to offer CX109 a 4 1 2 Metal Cutting Band Saw with Swivel Head By following the instructions and procedures laid out in this owner s manual you will receive years of excellent service and satisfaction The CX109 is a professional tool and
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