PowerFlex™ 700 Adjustable Frequency AC Drives Technical Data
Contents
1. Input Output Connection Example Required Parameter Changes Analog Current Input Unipolar S Qonfigure Input for Current Speed Reference EE Parameter 320 Bit 1 1 Current Dei Sa 2 Adjust Scaling 4 20 mA Input rums n anaes and 325 326 iew Results u Parameter 002 Analog Current Input Unipolar 0 2 Configure Input for Current Speed Reference S Parameter 320 and add jumper at appropriate terminals Adjust Scaling 4 20 mA Input Parameters 91 92 and 325 326 View results Parameter 002 Analog Output S Configure with Parameter 340 HOV 4 20 mA Bipolar 2 Select Source Value 10V Unipolar Parameter 384 Digital Out1 Sel shown 2 Adjust Scaling Standard Control Parameters 343 344 4 20 mA Unipolar d use term 8 amp 9 ER 2 Wire Control Non Reversing 2 Disable Digital Input 1 24V DC internal supply Parameter 361 0 Unused 2 Set Digital Input 2 Parameter 362 7 Run Stop Run 2 Set Direction Mode Parameter 190 0 Unipolar 2 Wire Control Neutral 115V 2 Set Digital Input 1 Reversing 2 Common 24V Parameter 361 8 Run Forward External supply 25 Set Digital Input 2 O Board dependent gt Parameter 362 9 Run Reverse 28 Run Rev 3 Wire Contro2. n N PE 0 Fam2 Frame 0 1 O LT i Es of E e 9 3 2 T Fan Terminal Block Common Bus Only 120 2 VAC VAC VAC O 9 O A E Frame 6 Frame 5 Fan VA Rating Common Bus Only Frame Rating at any voltage 5 100 VA 6 138 VA Installation Considerations Terminals Contd 2 QC Q BR1 BR2 DC DC Lat PE BRI BR2 DC DC U V W PE R S T d 11 T2 T3 L1 L2 L3 SCH Q Q
3. Parameter Name Number Group Pulse Input Ref 99 Speed Reference Pulse In Scale 422 Speed Feedback PWM Frequency 151 Load Limits Ramped Speed 22 Metering Rated Amps 28 Drive Data Rated kW 26 Drive Data Rated Volts 27 Drive Data Reference Mask 280 Masks amp Owners Reference Owner 292 Masks amp Owners Regen Power Limit 153 Load Limits Reset Meters 200 Drive Memory Reset To Defaults 197 Drive Memory Rev Speed Limit 454 Speed Regulator Run Boost 70 Volts per Hertz S Curve 146 Ramp Rates Save HIM Ref 192 HIM Ref Config Save MOP Ref 194 MOP Config Save To User Set 199 Drive Memory ScaleX In Value 476 482 Scaled Blocks ScaleX In Hi 477 483 Scaled Blocks ScaleX In Lo 478 484 Scaled Blocks ScaleX Out Hi 479 485 Scaled Blocks ScaleX Out Lo 480 486 Scaled Blocks ScaleX Out Value 481 487 Scaled Blocks Skip Freq Band 87 Spd Mode amp Limits Skip Frequency X 84 86 Spd Mode amp Limits Sleep Level 182 Restart Modes Sleep Time 183 Restart Modes Sleep Wake Mode 178 Restart Modes Sleep Wake Ref 179 Restart Modes Slip Comp Gain 122 Slip Comp Slip RPM FLA 121 Slip Comp Slip RPM Meter 123 Slip Comp Speed Desired BW 9 Speed Regulator Speed Feedback 25 Metering Speed Mode 80 Spd Mode amp Limits Speed Ref X Hi 91 94 Speed Reference Speed Ref X Lo 92 95 Speed Reference Speed Ref X Sel 90 93 Speed Reference Speed Ref Source 213 Diagnostics Speed Reference 23 Metering S
4. 3 Impedance 5 Impedance HP Rating IP 00 Open Style IP 11 Nema Type 1 IP 00 Open Style IP 11 NemA Type 1 Standard Drive Normal Heavy Catalog Number Duty Duty Catalog Number Catalog Number Catalog Number Catalog Number 20BD1P1 0 5 0 33 1321 3R1 C 1321 3RA1 C 1321 3R1 B 1321 3RA1 B 20BD1P16 0 5 0 33 1321 3R2 B 1321 3RA2 B 1321 3R2 C 1321 3RA2 C 20BD2P1 1 0 75 1321 3R2 A 1321 3RA2 A 1321 3R2 B 1321 3RA2 B 20BD3P4 2 1 5 1321 3R4 B 1321 3RA4 B 1321 3R4 C 1321 3RA4 C 20BD3P46 2 15 1321 3R4 C 1321 3RA4 C 1321 3R4 D 1321 3RA4 D 20BD5P0 3 2 1321 3R4 B 1321 3RA4 B 1321 3R4 C 1321 3RA4 C 20BD5P06 3 1321 3R8 C 1321 3RA8 C 1321 3R8 D 1321 3RA8 D 20BD8P06 5 3 1321 3R8 B 1321 3RA8 B 1321 3R8 C 1321 3RA8 C 20BD8P06 b 3 1321 3R4 B 1321 3RA4 B 1321 3R4 C 1321 3RA4 C 20BD0116 7 5 5 1321 3R12 B 1321 3RA12 B 1321 3R12 C 1321 3RA12 C 20BD0116 7 5 5 1321 3R8 B 1321 3RA8 B 1321 3R8 C 1321 3RA8 C 20BD0146 10 7 5 1321 3R18 B 1321 3RA18 B 1321 3R18 C 1321 3RA18 C 20BD014 10 7 5 1321 3R12 B 1321 3RA12 B 1321 3R12 C 1321 3RA12 C 20BD022 15 10 1321 3R25 B 1321 3RA25 B 1321 3R25 C 1321 3RA25 C 20BD0228 15 10 1321 3R18 B 1321 3RA18 B 1321 3R18 C 1321 3RA18 C 20BD027 20 15 1321 3R35 B 1321 3RA35 B 1321 3R35 C 1321 3RA35 C 20BD027 20 15 1321 3R25 B 1321 3RA25 B 1321 3R25 C 1321 3RA25 C 20BD034 25 20 1321 3R35 B 1321 3RA35 B 1321 3R35 C 1321 3RA35 C 20BD040 30 25 1321 3R35 B 1321 3RA35 B 1321 3R35 C 1321 3RA35 C 20BD0406 30 25 1321 3R45 B 1321 3RA45
5. g Weight kg Ibs t A B C D E Drive Drive amp Packaging 0 110 0 4 33 336 0 13 23 200 0 7 87 80 0 3 15 320 0 12 60 5 22 11 5 8 16 18 1 135 0 5 31 336 0 13 23 200 0 7 87 105 0 4 13 320 0 12 60 7 03 15 5 9 98 22 2 2220 8 74 342 5 13 48 200 0 7 87 192 0 7 56 320 0 12 60 12 52 27 6 15 20 33 5 3 222 0 8 74 517 5 20 37 200 0 7 87 192 0 7 56 500 0 19 69 18 55 40 9 22 68 50 9 Weights include HIM and Standard I O 31 Specifications Approximate Dimensions Cont d PowerFlex 700 Frames 0 3 Bottom View Dimensions Frame 0 i lt 96 0 3 78 gt 15 0 2 95 55 0 2 17 gt 35 0 1 38 22 2 0 87 Dia 4 Places 3 ols T Fors Or Y __ CB lees 1 19 TAN r BE 187 5 185 0 7 38 SS 7 28 KOA HOQ 132 9 Oy ROR 5 23 MO 9e vege CORO e OTOMI Y LI LI Y 41 9 1 65 lt gt 56 1 2 21 gt 75 9 2 99 gt 96 0 3 78 Frame 2 x 167 5 6 59 xi in im a 28 7 1 13 Dia 22 4 0 88 Dia 3 Places pre 5 ug 1 ROOM c N d i i 184 8 7 28 ig 7 28 157 5 6 20 F de 5 150 9
6. Comm Slot VO No Catalog Code Option Standard Installation Factory Installed Option Feedback No User Installed Kit Available Leave Default Value B Common Mode Catalog Drive Input Voltage CE Filter Frame Core Code 208 240V AC Yes 3 Yes A 208 240v AC Yes 0 3 No B 208 240V AC Yes 4 6 Yes A 380 480V AC Yes 0 6 Yes A Aor B Voltage Enclosure one Rating Rating Default Value N Communication Adapters Not Used Choose User Installed Kit Leave Default Value N User Installed Kit Brake Resistor Description Catalog Number ControlNet Communication Adapter 20 COMM C DeviceNet Communication Adapter 20 COMM D Ethernet IP Communication Adapter 20 COMM E Interbus Communication Adapter 20 COMM I Profibus Communication Adapter 20 COMM P Remote Communication Adapter 20 COMM R RS 485 DF1 Communication Adapter 20 COMM S Serial Null Modem Adapter 1203 SNM Smart Self powered Serial Converter RS 232 1203 SSS includes 1203 SFC and 1202 C10 Cables Choose Catalog Code Factory Installed Option Factory Installed Option Description Catalog Code ControlNet C DeviceNet D Ethernet IP E Remote I O R RS 485 DF1 S Emission Comm Slot 1 0 Feedback Product Selection Guide Option Selection Contd Position 15 I O Option Card Position 15 specifies I O voltage
7. 96 0 1 1 3 78 ii Y 28 0 1 10 450 1 77 85 0 3 35 gt 66 4 2 61 150 0 5 91 128 0 5 04 gt 215 0 8 46 x 255 0 10 04 Weight kg Ibs Drive Drive amp Frame B E Drive Packaging 5 644 5 25 37 225 0 24 61 625 0 24 61 37 19 82 0 42 18 93 0 34 Specifications Approximate Dimensions Cont d PowerFlex 700 Frame 6 Dimensions 85 0 33 lt A gt el 100 0 71 14 20 360 6 Detail 49 6 1 95 el a lt c 1 7 Ilo of 5 e e o 3 3 PowerFiox o IRL B E o e e o d 3 o 126 3 85 033 be ol Lifting Holes 4 Places 4 97 13 5 0 53 12 7 0 50 Dia Y 349 1 37 Dia 22 2 0 87 Dia 562 2 21 3 Places 62 7 2 47 Dia 4 Places 45 6 1 80 3 Places Removable Junction Box T W E say CTX INT CNP M NAD NZ AN U C S Er L NZ i i i 2190 8 62 242 0 O 9 53 ica 2223 q S 185 4 875 485 7 30 6 85 151 8 116 6 450 5 98 474 1 85 52 1 2 05 69 1 2 72 gt 5 12 130 1 230 1 9 06 280 1 11 03 330 1 13 00 Approx Weight 1 kg Ibs Drive
8. 190 1119113 010 na Aejaq eu L u0N 1 eui jueuig3 ndul dH ana i S eng e e se3oN 10 ZZ 8080 99S 5891 80 1981018 pepueuiuooeg Indul JY 10A 802 24 om E S E 9 S 3 0 i tion Contd issipa Power Ratings Branch Circuit Protection and Power D YN m x 00 009 009 SLC 09 9 0 880 Occ 5806 8 Obl VN ose 005 009 osz SLE ose ELE 9961 011 921 9 06 9 g 6 VN e osz 00s 009 osz SIE 096 SGc 18 0ZL Gel POL 06 VN 5 osz 00 oss 00c 00 00c 08c 0 0 EOL 961 9 039005 VN si F 0Sc 007 WEG 00c 00 00c Ole 9 0 0L 82 0901 OS 00 00v OS 900 WEI Ole 899 S01 92 SS 000 9 Se S 5 DG GLE 00S OG Sle DCL 9 SEL GC 668 SS 0 OS GLE SLE Sel 002 Sel 894 vv 96 869 616 Sv uS ScLOg0c 0901 x z OGL 00 00v Sel Soc Sel EU 9 80 969 L6 OSL 00 00 OLL GLI OLL 0 8e 99 79S Sv 9 9019807 L6 E a 5 S OG 00 00 OLL SLL Ott 9 v6 G8 79S 9 Gy l m OS 00 00 OLL SLL DL vv 801 01 91 689 LE g 0 0 1 5 00 DG osz 06 WEI 06 LL v8 1 81 689 0 Z 409807 019 m 00L 00c 00 0L Sel 0L 98 v9 99 95 99 64 06 99008900 6Gp Se Se 09 OS OG 09 0
9. 20B DU003B EN P 11 02 amp 20B DU003C EN P 1 03 Copyright amp 2003 Rockwell Automation All rights reserved Printed in USA
10. 5 Drive amp GC Drive Packaging 4 219 8 8 65 758 9 29 88 201 6 7 94 192 0 7 56 738 2 29 06 124 49 54 0 29 03 64 0 1 Weights include HIM and Standard WO 33 Specifications Approximate Dimensions Contd PowerFlex 700 Frame 5 Dimensions 37 6 1 48 lt A lt C gt A 0 26 6 5 lt lt 15 0 0 59 e e S Lifting Holes 4 PI JP ifting Holes 4 Places iie 65 0 26 12 7 0 50 Dia 863080 08 627 247 Dia lt 104 0 4 09 gt 34 9 1 37 Dia 222 0 87 Dia 2 Places 932 367 gt 2 Places 222 0 87 Dia 2 Places 2 Places M B Ly E i UJ 7 o iS oa 627 247 Dia 1 SES DN ae J NIS Cb 5 el J 2419 LA 7 9 4 EN F o9 9 52 223 5 s 1o i 8 80 x 188 5 7 42 o 184 3 159 5 1 7 26 6 28
11. Catalog Number Description Used with Loose Kit 380 575V AC 9A 0 37 3 7 kW 0 5 5HP 1204 RWR2 09 B IP 20 NEMA Type1 380 460V amp 500 600V A Frame Devices Terminator Catalog Number Description Used with Loose Kit IP65 NEMA Type4x 0 37 1 5 kW 0 5 2HP 460V Drives 1204 TFA1 Connection Cable Included 0 75 597 kW 1 800 HP 575V Drives 1 5 597 kW 2 800 HP 460V Drives 1204 TFB2 0 75 597 kW 1 800 HP 575 Drives Correct terminator selection is dependent on motor characteristics cable type and cable length Refer to publication 1204 1 0 for application details before ordering 13 Configured Drives PowerFlex 700 Configured Drives Bulletin Numbers 21B and 21X 25 Horsepower PowerFlex 700 NEMA Type 1 480V Fused Disconnect LCD Full Numeric Panel Mount Human Interface Module HIM Control Power DeviceNet Input and Output Line Reactors Bypass Drive Fault and Pilot Light Product Description Configured PowerFlex 700 AC drives are ideal for global Original Equipment Manufacturers OEM and end users with special installation needs This program simplifies installation and start up by allowing users to order drive packages that combine operator interface control communications and power options in pre configured assemblies Designed to meet customer demands for space savings application flexibility and reliability Configured PowerFlex 700 AC drives offer a number of common
12. gt 349 1 37 Dia 2 9665 467 1 84 Dia 2 Places 287 1 13 Dia RT 2 Places D I SM 1 1 t 16 5 1845 H 726 165 1 H I 650 e dei 630 OS PRA 1277 D OAO O O Q 5 03 UAHA GLH OXQ O O OTO O CC EE OO CN Cl Vent Plate y 1 n 22 7 0 89 lt 290 1 14 lt 66 0 2 60 130 0 5 12 gt 186 0 7 32 Specifications Approximate Dimensions Cont d PowerFlex 700 Frame 4 Dimensions 13 9 0 55 gt pec D 8 0 0 31 dia k Rs A a 4 Places o o B E o o Y Q 0 nj A d 8 0 0 31 gt e 0 31 Lifting Holes Places 47 0 1 85 Dia enga Zwee ae 65 3 2 57 gt 54 1 2 19 Dia 22 2 0 87 Dia 2 Places I HE e m uM i zx z 189 7 1 Q 747 POT S d 177 9 d AL 7 00 eH ORL oO O RP e AOI CO OO CO O o LL SAW 1419 CCC CAO QOO SS GH EE 105 1 NA en COON OES oO Y Y Y y N N 26 8 1 06 lt gt 36 8 1 45 lt gt 51 1 201 lt 63 8 2 51 gt lt 112 8 4 44 lt 180 8 7 12 gt Approx Weight 1 kg Ibs
13. 239172 5 pi 0s OS 06 0s Di cr 091 886 Ol 8 5 0 VN 0007 0 0 L 660292 09 00 09 Ge Pk ES 96 101 LSC GZ OL 60 VN 00SC NINO INOP L 800 3827107 960 380 110 7 1 0 08 0S Sc t 0 ce 8 S SZ 0 VN 919 3823 NOvL 9L9 38Q IWOr L 9 3 0 09 0 0c ee 991 ESH ZS S L 6 VN 0 0 383 409 0 0 380 107 Sk S 0c CL PPL 90 96 VE CR H L 8 0 VN 0 0 282 107 0 0 380 0 1 SL Sc SL DL et 6 89 vc 66 Z 6 VN 98 38Q NOvL 8989 10 1 L EI 8 S v9 gr cv vi EI L 0 65 YN 608 2380 107 8 E SL 9 E EE vo cc L0 660 0 0 6 DV HOA 6 S SHEM 2 Siequinw Bojeje sduiy sdWy z XEWN 1 WW z XEW j VIN 298 uy L 3002 V A Sduy OH ON 1equinN uonedessiq 9 c Bue uang 910816001 uum 1911215 1010 NOL p 40199101 8 aen asny Aejaq sduiy jndjno sbungu Buney 0 S 19MOd 1 09 ynoulg gien awij uoy eui yuawiayy ndul dH eg E Joo jena sejoN 10 Zz 36080 ees 5891 80 9810108 p pu uutuo5 ut Indul JY HOA OFZ S UO Bunuug jo eui 8 9108 18 JON LA VN VN 09 SL 9 618980 Bunuud Jo WIL 18 51081 6 JON 9180 VN VN OS 09 9 6 VN osz GLE 00S SZ EI SLL SLL 8 0 907 cel 0S S YN e e e OG 00 007 Scl Sec Scl SZL DL OL We 86 Or 60 VN Sg x DCL ose Gly OS DG WEI SL
14. GS Q W T3 R L1 A sq Frames Z ae 0 amp 1 881 BR2 DC DC U V W R S T Frame 3 amp 4 T1 T2 T3 L1 L2 L3 S N Wr yay V O0 9 O 9 O 9 9 9 9 9 9 BR1 PS BR2 DC 00 DC Um 2 3 PE PE DD SA2 T3 BRi Da DC Um v2 WIT3 IN 8 00 8 R2 PS OO OO O OC O OO OF O Frame 5 100 HP 480V Normal Duty Drive Terminals BR1 amp BR2 will only be present on drives ordered with the Brake Option BRi 0 240 PS BR2 00 DC DC 2 3 PE VAC VAC PE PS VAC Terminal Description Notes Terminals BRI amp BR2 will only be present on drives ordered with the BR1 DC Brake Dynamic Brake Resistor Connection 0 0 Brake Option BR2 DC Brake Dynamic Brake Resistor Connection DC DC Bus DC Input Power or Dynamic Brake Chopper ei Common
15. amp A Max C Max Packaging 403 9 15 90 850 0 33 46 275 5 10 85 300 0 11 81 825 0 32 48 37 19 82 0 42 18 93 0 Weights include HIM and Standard I O 35 Specifications Control and Performance Category Specification Protection Drive 200 208V 240V 380 400 480V 600V 690V AC Input Overvoltage Trip 247VAC 285VAC 475VAC 570VAC 690VAC AC Input Undervoltage Trip 120VAC 138VAC 233VAC 280VAC 345VAC Bus Overvoltage Trip 405V DC 405V DC 810VDC 810VDC 1013VDC Bus Undervoltage Shutoff Fault 153VDC 153VDC 305VDC 305VDC 381VDC Nominal Bus Voltage 281VDC 324VDC 540VDC 648VDC 810VDC All Drives Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Hardware Overcurrent Trip 200 of rated current typical 220 300 of rated current dependent on drive rating Line transients up to 6000 volts peak per IEEE C62 41 1991 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment Altitude 1000 m 3300 ft max without derating Maximum Surrounding Air Temperature without Derating IP20 NEMA Type 1 0 to 50 C 32 to 122 F IP56 NEMA Type 4X 0 to 50
16. 18 Digital Out 1 N O 1 NOT Fault Max Current 5A Min Load 10mA I LER 5 U NOT un e ACISOV DC B40VA 105W 15 Digital Out 2 Common Max Current 3 5A Min Load 10mA 16 Digital Out 2 N O 1 Run 17 Anlg Current In 1 2 Isolated 3 4 20mA 11 bit amp sign 124 ohm input impedance 320 18 Anlg Current In 1 327 19 Anlg Current In 2 2 Isolated 4 4 20mA 11 bit amp sign 124 ohm input 20 Anlg Current In 2 impedance 21 10V Pot Reference 2k ohm minimum 22 10V Pot Reference 23 Reserved for Future Use 24 24VDC 5 Drive supplied logic input power 5 25 Digital In Common _ 26 24V Common 9 Drive supplied logic input power 5 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 28 Digital In 2 Start Low State less than 30V AC 366 29 Digital 3 Jog High State greater than 100V AC 24V AC DC 50 60 Hz Opto isolated Digita na Speed Sel 1 Low State less than 5V AC DC 31 Digital In 5 Speed Sel 2 High State greater than 20V AC DC 32 Digital In 6 Speed Sel 3 11 2 mA DC Notes 1 Contacts in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed These inputs outputs are dependa
17. 203 Drive Memory Man Ref Preload 193 HIM Ref Config Alarm X Fault 229 230 Diagnostics Drive Logic Rslt 271 Comm Control Marker Pulse 421 Speed Feedback Alarm X Code 262 269 Alarms Drive OL Count 219 Diagnostics Maximum Freq 55 Torq Attributes Alarm Clear 261 Alarms Drive OL Mode 150 Load Limits Maximum Speed 82 Spd Mode amp Limits Alarm Config 1 259 Alarms Drive Ramp Rslt 273 Comm Control Maximum Voltage 4 Torq Attributes Analog In X Hi 322 325 Analog Inputs Drive Ref Rslt 272 Comm Control Minimum Speed 81 Spd Mode amp Limits Analog In X Lo 323 326 Analog Inputs Drive Status X 209 210 Diagnostics MOP Frequency 11 Metering Analog In X Loss 324 327 Analog Inputs Drive Temp 218 Diagnostics MOP Mask 284 Masks amp Owners Analog InX Value 16 17 _ Metering Droop RPM FLA 2 Load Limits MOP Owner 296 Masks amp Owners Analog OutX Hi 343 346 Analog Outputs Elapsed MWh 9 Metering MOP Rate 195 MOP Config Analog OutX Lo 344 347 Analog Outputs Elapsed Run Time 10 Metering MOP Reference 11 Metering Analog OutX Sel 342 845 Analog Outputs Enc Position Fdbk 414 Speed Feedback Motor Cnt Sel 53 Torg Attributes Anlg In Config 320 Analog Inputs Encoder PPR 413 Speed Feedback Motor Fdbk Type 412 Speed Feedback Anlg In Sqr Root 321 Analog Inputs Encoder Speed 415 Speed Feedback Motor NP FLA 42 Motor Data Anlg Out Absolut 341 Analog Outputs Encoder Z Chan 423 Speed Feedback Motor NP Hertz 43 Motor Data Anlg Out Config 340 Analog Outputs Fault 1 Code 243 Fa
18. 30 DC 840VA 105W 15 Digital Out 2 3 Com Max Current 3 54 Min Load 10mA 16 Digital Out 3 N O 4 Run 17 Current In Jumper 1 Placing a jumper across terminals 17 amp 18 or 19 amp 20 will 18 Analog In 1 configure that analog input for current 19 Current In Jumper 1 20 Analog In 2 21 10V Pot Reference 5 2k ohm minimum load 22 10V Pot Reference 23 Reserved for Future Use 24 24VDC 5 Drive supplied logic input power 5 25 Digital In Common 26 24V Common 5 Same as terminal 24 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 28 Digital In 2 Start Low State less than 30V AC 366 29 Digital 3 Jog CA eer deet Fe 100V AC a Opto isolate 2 Digita ni Speed Sal Low State less than 5V DC 31 Digital In 5 Speed Sel 2 High State greater than 20V DC 32 Digital In 6 Hardware Enable Speed Sel 3 11 2 mA DC Important 4 20mA operation requires a jumper at terminals 17 amp 18 or 19 amp 20 Drive damage may occur if jumper is not installed These inputs outputs are dependant on a number of parameters see Related Parameters Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Contacts in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for oth
19. C 32 to 122 F Storage Temperature all const 40 to 70 C 40 to 158 F Atmosphere Important Drive must not be installed in an area where the surrounding air atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 5 to 95 non condensing Shock 15G peak for 11ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak Agency Certification The drive is designed to meet the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems NEMA 250 Enclosures for Electrical Equipment IEC 146 International Electrical Code c US UL and cUL Listed to UL508C and CAN CSA C2 2 No 14 M91 Marked for all applicable European Directives 1 EMC Directive 89 336 EEC Emissions EN 61800 3 Adjustable Speed electrical power drive systems Part 3 Immunity EN 61800 3 Second Environment Restricted Distribution Low Voltage Directive 73 23 EEC EN 50178 Electronic Equipment for use in Power Installations Electrical Voltage Tolerance 10 of minimum 10 of maximum Frequency Tolerance 47 63 Hz Input Phases Three phase input provides full rating for all drives Single phas
20. For Standard Control user kits include a separate I O board For Vector Control user kits include the entire cassette including the main control board 20B D 2P1 A 0 A YorN N AorB N 0 Drive pes Rating Enclosure HIM Manuals Brake bid Emission Comm Slot Feedback Standard Cassette Vector Option Choose User Installed Kit Leave Default Value N Description Catalog No 24V DC AC 20 DA1 A0 115V AC 20 DA1 BO Choose Catalog Code Factory Installed Option Choose User Installed Kit Leave Default Value N Control Description Catalog Code Vector with 24V DC 24V DC 20B VECT CO Vector with 115V AC 115V DC 20B VECT DO Choose Catalog Code Factory Installed Option Control Description Catalog Code Control Description Catalog Code Standard No I O N Vector 24V DC C Standard 24V DC AC A Vector 115V DC D Standard 115V AC B Note The Vector Control option utilizes DPI only Position 16 Input Cards for Feedback Devices For Vector Control Only Position 16 specifies the input card for the desired feedback device Choose between resolver or high resolution Hiperface encoder 20B D 2P1 A 0 A YorN N Voltage I Brake Rating Rating Enclosure HIM Manuals Brake Resistor Emission A or B N N Drive Comm Slot 1 0 Feedback Default Value O Feedback Option Not Used Choose User Installed Kit Vector Control Only Leave
21. Frequency regulation when speed regulation is not required Slip Compensation delivers a minimum 5 speed regulation without feedback hardware Droop allows drives to load share without fighting each other Encoder Feedback provides up to 001 speed regulation for the tightest application requirements Unsurpassed Capability in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen Bradley DPITM communication adapters offering the following benefits E s 3 95 co o o o S g lt 9 2 gt 8 E S 3 u amp Gi FF 2 Descriptio Unconnected Messaging permits other network devices e g PanelView to communicate directly to a drive without routing the v v v communication through the network scanner Adapter Routing Plug PC into one drive and talk to all other Allen Bradley drives on same network without being routed through net v v wv v Work scanner v v v v v v v Access to 100 of all parameters over the network v v v AutoBaud capability makes initial connections less problematic Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states v Very flexible configuration for each node Example reference must change by more than 5 Peer Control provides master slave type control between drives where one or more slave drives
22. consumers can run based on the sta v v tus of a master drive producer which can also significantly reduce network traffic ADR Automatic Device Replacement saves significant time and effort when replacing a drive by allowing the scanner to be config v ured to automatically detect a new drive and download the required parameter settings Flexible Fault Configuration Adapters can be programmed to take fault based actions as ramp to stop coast to stop and hold last state as well as send user configurable logic control and speed reference values In addition different actions can be taken based on v v v wv VK whether the network experienced a serious problem broken cable etc versus network idle condition PLC set to Program Product Overview Catalog Number Explanation Positions 1 8 Base Drive Selection Base Drive Option Selection Position Position 2057 D 2 1 0A YoN N AoB R A O Voltage Rating Rating Enclosure Feedback Code Type 20B 700 Code Voltage Ph B 240VAC 3 C 400VAC 3 D 480VAC 3 E 600VAC 3 F 690VAC 3 J 650 DC Code Enclosure R 650 00 A IP 20 NEMA Type 1 N Open Output Current 480V 60Hz Input Code AmpsHP 1P1 14 0 5 2P1 2 1 1 0 3P4 34 2 0 5PO 5 3 0 8P0 8 5 0 011 11 75 014 14 10 022 22 15 027 27 20 034 34 25 040 40 30 052 52 40 065 65 50 077 77 60 096 96 75 125 125 100 156 156 125 180 180 150 DC Input Voltage Classes Drive Inpu
23. geil OL 50 S En 1 OV HOA 009 5 SREM z Boje sduy sduy z XEN 1 UW z XEN 1 UW 295 OI L 2002 VAY Sduy OH ON z JequinN e uopedessiq g Bueu uang lqelsnlpV UMA ees 4010 NOL p 1 01981010 1938918 asn4 sny 0 sdwy 1nding suey Buneu E 900 3 Ke JOMOd N3119 10401 DOUD ejeg w j uoy au uawa 3 00 dH ua S eng q 75 e mojaq SA ON 99S 5891 90 991018 p pu ululo35 u 1ndu JY HOA 009 27 Specifications Power Ratings Branch Circuit Protection and Power Dissipation Cont d 650 Volt DC Input Recommended Protection Devices HP Rating DC Input Ratings Output Amps Bussmann Style Fuse Drive Catalog Number Frame ND HD Amps kWA Cont 1 Min 3 Sec Fuse or Equivalent 650 Volt DC Input 20BD1P1 0 0 5 0 33 0 9 0 7 14 12 1 6 6 BUSSMANN JKS 6 20BD2P1 0 1 0 75 1 6 14 2 1 24 32 6 BUSSMANN_JKS 6 20BD3P4 0 2 15 2 6 2 2 3 4 4 5 6 0 6 BUSSMANN_JKS 6 20BD5P0 0 3 2 3 9 3 2 5 0 55 7 5 10 BUSSMANN_JKS 10 20BD8P0 0 5 3 6 9 5 7 8 0 8 8 12 15 BUSSMANN JKS 15 20BD011 0 75 5 9 5 79 11 12 1 16 5 20 BUSSMANN_JKS 20 20BD014 1 10 75 12 5 10 4 14 16 5 22 30 BUSSMANN_JKS 30 20BD022 1 15 10 19 9 16 6 22 24 2 33 45 BUSSMANN_JKS 45 20BD027 2 20 15 24 8 20 6 27 33 44 60 BUSSMANN_JKS 60 20BD034 2 25 20 31 2 25 9 34 40 5 54 70 BUSSMANN_JKS 70 20BD040 3 30 25 36 7 30 5 40 51 68 80
24. general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four 4 XLPE insulated conductors with a 10096 coverage foil and an 8596 coverage copper braided shield with drain wire surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known Location Rating Type Description SEN F Four tinned copper conductors with XLP insulation Standard Anixter B209500 Copper braid aluminum foil combination shield and tinned copper drain Option 1 a m B209507 Belden 29501 PVC jacket 29507 or equivalent Tray rated 600V 90 C Standard 194 F RHH RHW 2 Three tinned copper
25. mode capacitors to ground ensure compatibility with ungrounded systems 6 kV transient protection provides increased robustness for 380 480V system voltages There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Consult the PowerFlex Reference Manual available online at www ab com manuals dr for detailed recommendations on input power conditioning CE conformance EMC filtering dynamic braking reflected wave protection motor cable types and motor cable distances The block diagram below also provides direction on other installation issues and concerns DC Input AC Input Input Fuses Page y E E Branch Circuit Protective Devices Page 24 28 Input Cable Length Not Used 4 Input Power Conditioning Page 11 12 EMC Requirements See PowerFlex Reference Manual Same as AC gt LCD Human Interface Module Page 7 Power Terminal Block XS C C C C Powerflex 881 BR2 DC DC U V W PE R S T T1 T2 T3 L L3 Removable MOV and Caps underneath cover See PowerFlex Reference Manual Cable Requirements Page 23 Same as AC Class 10 Motor Overload Integral to the PowerFlex 700 Input Cable Length is limited See Pub
26. oo LO e O CH C ma CRAIC i CORO ORD MIEDO Pao OKOK PX Y Y gt 39 3 1 55 57 2 2 25 gt 727 2 86 gt 106 0 4 17 lt 139 4 5 49 3 lt 1774 6 98 32 Frame 1 4 27 108 5 87 5 3 44 gt 67 5 2 66 475 1 87 22 2 0 87 Dia 28 6 1 13 Dia M i Sen 6 1 Lee ES 1 ROO Og 255 vy 1 o B B 1 DL q E 187 6 te 185 1 7 39 i e 7 29 pm 5 133 3 TIC Sc 5 25 I si CH C se Y Y Y 43 0 1 69 lt lt 70 0 2 76 gt 75 9 2 99 96 0 8 78 gt Frame 3 All Drives except 50 HP 480V 37 kW 400V 105 3 4 15 gt 947 3 73 22 2 0 87 Dia 373 373 47 Dia 28 7 1 13 Dia P 2 Places x T Er amp 1845 90 165 1 ees hee M T rj H 1 I r H 160 1 151 4 630 535 L 1277 n 6 03 D D Y n A 227 0 89 lt gt 290 1 14 gt 66 0 2 60 gt lt 97 0 3 82 gt 6 40 137 2 _ lt Le 187 0 7 36 gt Frame 3 50 HP 480V 37 kW 400V Normal Duty Drive 105 3 4 15 947 3 73
27. 0 2 mm2 zs 24 AW Auxiliary Control Voltage 3 16 AWE G 5 6 4 0 mm2 0 5 mm2 0 6 N m 0 6 N m 10 AWG 22 AWG 5 3 lb in 5 3 Ib in 1 0 Terminal Block e 2 1 mm2 0 30 mm2 1 36 N m 1 36 N m 0 5 6 Signal and control connections 14 AWG 22 AWG 12 Ibin 12 Ib in e Encoder Terminal Block 4 5 6 Encoder power and signal connec 0 75 mm 0 196 mm2 1 36 N m 1 36 N m tions 18 AWG 24 AWG 12 Ib in 12 Ib in Fan Terminal Block 4 0 mm2 0 5 mm2 0 6 N m 0 6 N m 9 ne User Supplied Fan Voltage 10 AWG 22 AWG 5 3 lb in 5 3 Ib in Notes 1 Maximum minimum sizes that the terminal block will accept these are not recommendations Not all terminals present on all drives External control power UL Installation 300V DC 10 Non UL Installation 270 600V DC 10 0 3 Frame 40 W 165 mA 5 Frame 80 W 90 mA 4 Maximum minimum sizes that the terminal block will accept these are not recommendations SBS Installation Considerations Terminals Contd fe PEB N o DE ES tll H eua Bosporus ee sus 5 Fa e fil om 1 5 lo kb H ISH Se H Se oH Taal M sun Kan J suo e Z J 5 woes eco
28. 0 420 620 NA 8 20 20 40 40 420 520 420 520 NA 25 4 20 20 40 50 620 620 620 620 NA 8 20 20 40 40 620 420 620 620 NA Notes 1 1000V motor is defined as one assembled without phase paper 1200V motor is defined as one assembled with phase paper 1488V motor meets NEMA MG 1 1998 section 31 standard where the insulation can withstand voltage spikes of 3 1 x rated motor voltage due to inverter operation inverter duty motor 1600V motor is a 1329R or 1329L Operation at nominal line voltage To increase the distance between the drive and the motor some mitigation device needs to be added to the system i e an RWR or Terminator 2 NA Data Not Available at time of publication Specifications Mounting Us S ij a E 101 6 mm 101 6 mm 4 0 in 4 0 in w ww CT 33888 4 No Adhesive Label T see below With Adhesive Label see below gt Refer to page 32 page 35 for EES nj detailed dimension EL m Mi 7 N information y N 101 6mm 101 6 mm 101 6 mm 4 0 in 4 0 in 4 0 in v v 3E Operating Temperatures PowerFlex 700 drives are designed to operate at 0 to 40 C surrounding air To operate the drive in installations between 41 and 50 C refer to the table below Acceptable Surrounding Air Temperature amp Required Actions Required Action IP 20 NEMA IP 20 NEMA IP 00 NEMA Type 1 Type Open Type Open No Action Remove To
29. 1 0 62 Ohms 1 2 5 Hp 20BB DB1 1 22 Ohms 1 7 5HP 20BB DB2 1 22 Ohms 2 20BB DB1 2 380 480V AC 115 Ohms 0 20BD DB1 0 115 Ohms 1 20BD DB1 1 62 Ohms 2 20BD DB1 2 Choose Catalog Code Factory Installed Option Factory Installed Option Drive Input Voltage Frame Brake Resistance Catalog Code 208 240V AC 0 62 Ohms Y 1 2 5 Hp 62 Ohms Y 1 7 5 HP 22 Ohms Y 2 22 Ohms Y 380 480V AC 0 115 Ohms Y 1 115 Ohms Y 2 62 Ohms Y Product Selection Guide Option Selection Contd Position 13 EMC Filter Position 13 identifies the presence of the internal EMC filter meets second environment CE standards and provides the option of noise reducing common mode cores Cores are standard on all drives below 100 HP Note CE certification testing has not been performed on 600V class drives 20B D 2P1 A 0 A YorN N Drive cs Rating Enclosure HIM Manuals Brake Eod 380 480V AC 208 240V AC No User Installed Kit Available Leave Default Value A No Catalog Code Option Standard Installation Factory Installed Option Drive Input Common Voltage CE Filter Frame Mode Core Catalog Code 380 480V AC 0 6 Yes Yes A Position 14 Communication Adapter Position 14 selects a communications adapter for the drive Adapters are available for most industrial networks and can be supplied factory installed or as field kits D A AorB N N 0
30. 1 operating range 50 rad sec bandwidth Speed regulation with feedback 0 001 of base speed across 120 1 speed range 1000 1 operating range 250 rad sec bandwidth Torque Regulation Torque Regulation without feedback 10 600 rad sec bandwidth Torque Regulation with feedback 5 2500 rad sec bandwidth Selectable Motor Control Sensorless Vector with full tuning Standard V Hz with full custom capability and vector control Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S curve Two independently programmable accel amp decel times Each time may be programmed from 0 3600 sec Accel Decel 0 e onds in 0 1 sec increments x 110 Overload capability for up to 1 minute Intermittent Overload 150 Overload capability for up to 3 seconds vm Current Limit Capability Proactive Current Limit programmable from 20 to 160 of rated output current Independently program mable proportional and integral gain Class 10 protection with speed sensitive response Investigated by U L to comply with N E C Article 430 Electronic Motor Overload Protection UL File E59272 volume 12 Encoder Type Incremental dual channel Supply 12V 500 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 90 27 at 25 C Duty Cycle 50 10 Encoders must be line driver type quadrature dual channel or pulse single channel 8 15V DC output Requireme
31. 6 09 tL 9S r 0804 0 8 6 y0080c Wr 9 0 281 1 0S 91 Sel Sy 08 Sy 09 Sr 1 vc OSE 98 Z 4 0980c v6E 000 1 x 0S Oct Wi S 09 S Sr EE 080 26 8 8 6 0 0080c 9c 900 3827007 Sc0 38Q NOvL 20 1 0 08 08 oe Sp 0 EE ove cal EtL 906 91 008900 8lc 000 3837107 029 38Q INOvL 01 0c 09 09 0c oe 0c Vec CLL 00 SG 900900 76 910 383 IWOrL 9 0 380 109 90 SL Sr Sy GL Ge SL v EL 9 1 GZ t 0 030900 791 0 0 3837107 0 0 380 107 SL oe 0 SL 9 SL cel 66 8 GS 64 ec v 0 1d8980c 6 98 38d W0rl 99 L 0c 0c 9 0L 9 GL 99 09 Cp 9v GL 0 09309005 91 Org 38Q NOTI Z SL et 9 2 9 09 Sy S cc 69 90 SL 0 930000 9 S 38d W0rl EI 8 9 ce ve Z 9 SSO 0 308900 ES 0 1 SL 9 6t vt t 220 9 0 760 0 d 9807 CE SREM 2 S equinw Bojeje sduy sduly z XEWN WA z XEW i WW 99S g UWL 1002 VAY Sdwy GH GN m Jequinu uornedessiq 9 e 9Bueg yuana 9108160101 uum 181121 100 NOYE p 4019910Jd 8 Sen 2504 Aejaq sdwy 0 suey Burney i Bojeje J9MOd 1109117 1010 nog Aejoq euij uoN eu uawa Idul A raq leng Leo 10 Zz 3680 eas 5891 80 0 810108 pepueuiuooeg 1ndu 9V HOA OOP 25 on Co
32. 600V AC Input 690V AC Input Normal Duty Heavy Duty Catalog Number Frame Cont 1 Min 3 Sec Cont 1 Min 3 Sec kW HP kW HP 20B Size 22 25 5 34 15 20 11 15 E022A0AYNANAO 20 27 33 44 5 18 5 25 15 20 E027A0AYNANAO 2 32 40 5 54 5 22 30 18 5 25 E032A0AYNANAO 3e 41 48 64 30 40 22 30 E041A0AYNANA0 3 52 61 5 82 _ 37 50 30 40 E052A0AYNANAO 30 Catalog number corresponds to output amps in these columns Drive must be programmed to lower voltage to obtain higher currents shown at right Frame 4 5 and 6 drives have dual current ratings one for normal duty applications and one for heavy duty applications in parenthesis The drive may be operated at either rating 380 400V 85 A rating is limited to 45 C surrounding air 380 400V 205 A rating is limited to 40 C surrounding air Preliminary data check for availability before ordering Product Selection Guide Option Selection Position 9 Human Interface Modules HIM Position 9 of the catalog string specifies the Human Interface Module HIM Four LCD styles are available as well as a blank plate These HIMs can be factory or user installed 20B D 2P1 A N Y or N N Aor B N O Drive pus Rating Enclosure Documentation Brake i Emission Comm Slot lO Feedback Default Value 0 HIM Not Used Blank Cover Included Choose User Installed Kit Leave Default Value 0 User Installed Kit Ha
33. 7 Diagnostics Flying StartGain 170 Restart Modes PI Reference Hi 460 Process PI Dig OutX Level 381 385 Digital Outputs Inertia Autotune 67 Torq Attributes PI Reference Lo 461 Process PI 389 IR Voltage Drop 62 Torq Attributes PI Reference Sel 126 Process PI s er s ache chaos Ixo Voltage Drop 64 Torq Attributes PI Setpoint 127 Process PI z Ss Jog Mask 278 Masks amp Owners PI Status 134 Process PI O OTE 2n SEU BIOS SUIS Jog Owner 290 Masks amp Owners PI Upper Limit 132 Process PI Digital InX Sel 361 366 Digital Inputs Jog Speed 1 100 Discrete Speeds Pos Torque Limit 436 Torg Attributes Digital OutX Sel 380 384 Digital Outputs Jog Speed 2 108 Discrete Speeds Power Loss Level 186 Power Loss 388 Kf Speed Loop 447 Speed Regulator Power Loss Mode 184 Power Loss Direction Mask 279 Masks amp Owners Ki Speed Loop 445 Speed Regulator Power Loss Time 185 Power Loss Direction Mode 190 Direction Config Kp Speed Loop 446 Speed Regulator Powerup Delay 167 Restart Modes Direction Owner 291 Masks amp Owners Language 201 Drive Memory Power Up Marker 242 Faults DPI Baud Rate 270 Comm Control Last Stop Source 215 Diagnostics Preset Speed X 101 107 Discrete Speeds DPI Data Rate 270 Comm Control Load Frm Usr Set 198 Drive Memory Parameter List Contd
34. A08 UO ASN 10 Dis IN ON ZE A009 10 8 EHEC 10 OAM Orc EOC 10 BAM 802 10 p ls IN 166 1oloN uomeuiquio 3 20 L 09108101 21 95 8 8 9 S dun ou Wu 9 eui yeu Bue1 unuiuiu ay 0 10s du jueuno y aney pjnous eBuej jueuno ejqejsnfpe ym Wop unang c Unujxeu ase uwous SUEY V14 JOJOW Jo 821 SI ezis WNWIUIW 23N SN 104 19988 0 1 09 duy snoeuejuejsul 0 9101 HNO 0 0 p S Uinuiixeu eje uwous SHUEY V13 100W Jo SZ SI ezis WNWIUIW 93N SN 404 JexeeJq euin asaul Jeyeejg 1 89 c 3 WNWIXe ase uwous SHUEY V13 100W Jo SZ SI ezis WNWIUIW 93N SN 404 981010 aaup serjddns yey 2918 80 payed sayy au si ezis 391 88 983 wnwxe c 6 Buddy eouesinu mo uomnoejoid wnwxew seijddns yey 691 80 Dag 1S9M0 BU SI ezis 89 60 8100 WNWIUI 4 Bn S8 ON VN Duguug jo awl 18 08180 ON 9180 YN ZZ VN 09 060 5 VN Dud jo eur 18 910818 JON LA YN 29 VN os 09 v 2903802 8 VN 001 002 002 09 Or 09 28 ei 28 9679 ml ml 08 8 5 VN 5 09 091 OS os 06 0 79 ol Ip bee 946 oe ole 7 VN 0s Sel 901 0r 0L Ov S 90 9 ZE 9081 reel se Ot 60 2 VN 0 00 001 ge 09 Es vy 92 Bre 02 92 2 00 s VN 08 08 08 0 0s 08 E SG zz 0121 2021 si 02 Z 50 t VN 02 09 09 oz Or 02 GSC 8 091 vsi oL l 57 om S YN 5 SL ov 0r SL Sc FI si 961 izo 66
35. Allen Bradley Technical Data PowerFlex 700 Adjustable Frequency AC Drives Allen Bradley EES pDo bex Wun Rockwell Automation Product Overview PowerFlex 700 Adjustable Frequency AC Drives Technical Data The PowerFlex 700 AC drive offers outstanding performance in an easy to use drive that you have come to expect from Rockwell Automation This world class performance comes in a small and competitively priced package The PowerFlex 700 AC drive is designed to control three phase induction motors in applications with requirements ranging from the simplest speed control to the most demanding torque control Two configurations are available standard control which includes volts per hertz and sensorless vector control and Allen Bradley drive s patented Force Technology which includes volts per hertz sensorless vector control and Flux Vector control Table of Contents Description SERIES ek ERE tw Sisto es aie Page Standard Drives Program 3 Catalog Number Explanation 5 PowerFlex 700 Drives 6 Option Selection Meee E EET RES ESS 7 ACCESSOMES ro Deg d Yee e pos A E 11 PowerFlex 700 Configured Drives 14 Power Winng isis hak Rea eee ae aa wa s ea 15 Power Terminals 16 Control Terminals 42 hates o
36. B 1321 3R45 C 1321 3RA45 C 20BD0526 40 30 1321 3R45 B 1321 3RA45 B 1321 3R45 C 1321 3RA45 C 20BD0526 40 30 1321 3R55 B 1321 3RA55 B 1321 3R55 C 1321 3RA55 C 20BD0656 50 40 1321 3R55 B 1321 3RA55 B 1321 3R55 C 1321 3RA55 C 20BD0656 50 40 1321 3R80 B 1321 3RA80 B 1321 3R80 C 1321 3RA80 C 20BD096 75 60 1321 3R80 B 1321 3RA80 B 1321 3R80 C 1321 3RA80 C 20BD0969 75 60 1321 3R100 B 1321 3RA100 B 1321 3R100 C 1321 3RA100 C 20BD1250 100 75 1321 3R100 B 1321 3RA100 B 1321 3R100 C 1321 3RA100 C 20BD156 100 1321 3R130 B 1321 3RA130 B 1321 3R130 C 1321 3RA130 C 20BD156 125 1321 3R160 B 1321 3RA160 B 1321 3R160 C 1321 3RA160 C 20BD180 125 1321 3R160 B 1321 3RA160 B 1321 3R160 C 1321 3RA160 C 20BD180 150 1321 3R200 B 1321 3RA200 B 1321 3R200 C 1321 3RA200 C Note the discount schedule difference between 1321 and PowerFlex 700 products Normal Duty Input Output and Heavy Duty Output Heavy Duty Input Normal Duty Heavy Duty Input Normal Duty Heavy Duty Output Heavy Duty Input Output Normal Duty Input Output Input line reactors were sized based on the NEC fundamental motor amps Output line reactors were sized based on the VFD rated output currents 12 Product Selection Guide Accessories Contd Reflected Wave Reduction Reflected Wave Reduction Device with Common Mode Choke Catalog Number Description Loose Kit 380 600 AC 17 5A 3 7 7 5 KW 5 10HP 1204 RWC 17 A 2 NEMA Type1 Reflected Wave Reduction Device
37. BUSSMANN_JKS 80 20BD052 3 40 30 47 7 39 7 52 60 80 100 BUSSMANN JKS 100 20BD065 3 50 40 59 6 49 6 65 78 104 150 BUSSMANN JKS 150 20BR077 4 50 59 6 49 6 65 98 130 150 BUSSMANN JKS 150 4 60 72 3 60 1 77 85 116 150 BUSSMANN_JKS 150 20BR096 5 60 72 8 60 1 77 116 154 150 BUSSMANN 65 0 75 90 1 74 9 96 106 144 200 BUSSMANN_JKS 200 20BR125 5 75 90 1 74 9 96 144 168 200 BUSSMANN_JKS 200 100 117 97 6 125 138 163 250 BUSSMANN_JKS 250 20BR156 6 100 131 109 125 188 250 250 BUSSMANN_JKS 250 125 147 122 156 172 234 300 BUSSMANN_JKS 300 20BR180 6 125 147 122 156 234 312 300 BUSSMANN JKS 300 150 169 141 180 198 270 400 BUSSMANN_JKS 400 Specifications Maximum Motor Cable Lengths in feet 1488 volt motor 480V HP Carrier 1000 volt motor 1200 volt motor NEMA MG1 1998 Rating Freq kHz Shielded Shielded Unshielded Shielded Shielded Unshielded Shielded Shielded Unshielded 0 5 4 50 25 75 50 220 320 220 420 NA 8 40 20 75 40 220 220 220 420 NA 1 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 2 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 3 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 5 4 25 25 75 40 420 520 420 620 NA 8 25 25 75 40 420 275 420 520 NA 75 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 10 4 NA NA NA NA NA NA NA NA NA 8 NA NA NA NA NA NA NA NA NA 15 4 20 20 40 50 420 62
38. Default Value O Description Catalog No 12V Encoder 20B ENC 1 Choose Catalog Code Factory Installed Kit Vector Control Only Factory Installed Kit Description Catalog Code No Encoder 0 12V Encoder 1 10 Product Overview Accessories Accessory kits are available to supplement the drive installation or tailor the drive to the particular requirements These may include installation issues communications structure or others Separately Mounted Human Interface Module HIM Remote Panel Mount IP 66 UL Type 4x12 O Description Catalog Number Blank Plate LCD Display Digital Speed LCD Display Full Numeric Keypad 20 HIM C3 LCD Display Analog Speed Potentiometer LCD Display Programmer Only 20 HIM C5 For indoor use only Includes a PowerFlex HIM Interface Cable 20 HIM H10 Human Interface Module Interface Cables Description Catalog Number Bezel Kit for LCD HIMs NEMA 1 20 HIM B1 PowerFlex HIM Interface Cable 1 m 39 in 20 HIM H10 Cable Kit Male Female 0 33 Meters 1 1 Feet 1202 H03 1 Meter 3 3 Feet 1202 H10 3 Meter 9 8 Feet 1202 H30 9 Meter 29 5 Feet 1202 H90 DPI SCANport One to Two Port Splitter Cable 1203 03 Includes an interface cable 1202 C30 for connection to drive Required only when HIM is used as handheld or remote Required in addition to 20 HIM H10 for distances to a total max
39. L 9 0 3847107 9 0 380 107 903 0c 0s 0s S7 oe 9 cc vi VOL Gel GZ OL L 6 v6l 9 0 384 407 9 0 380 10 1 Sl or Or SL 0c SL 9 VoL 96 S GZ 0 6 o POL 0 0 383 40 0 0 280 107 0 0 0 SL oe oe DL SL DL et 88 08 LS 69 S 0 6 lt 6 698 3807107 0c 0c 9 Ol 9 GL gs 09 6 6 H 0 60 9L Org 38Q NOvVL 0 EI eL v 8 v 09 sr FEI ec 90 Z 0 60 9 SL 8 9 ct vc Ve 9 0 60 tQ ER 1 EI 9 9 cl 60 680 SO 0 7 Ha OV HOA 08t S gt SHEM 2 S equinv Bojeje ejqejeny sduy sduy 2 wW OSE UIW L 1409 gu sduy qH ON z JequinN NEI ull NEI ui 90 v uonedessiq 9 c Buey uang ejqeisn py um ees 10101 NOL p 10199101d 8 Sen 2904 0 sduiy Indino sbuney Buney and DC 90 1 09 maul Aejaqawij uon eui jueule3 yndu dH D 0 0 na o 2 Da e Leon 10 Zz 3680 ees 5891 80 0 1991018 p pu uuuio3 ui 1ndu 9V 110A 26 ion Contd t issipa re Bulpunouns 5 Op 0 payu s Buge jueuno 07 re Buipunouns 2 Sp 0 payu s Buge 3 07 d N3 81009S NOr 8 ees Aen ew 0 8101 10 0N NOL un ling 3y jo sue eur Suejs s Seo Q S D 8 81 60 2180 A009 10
40. L cel 0 1 SIZE Ov 8 VN 0006 Ost 00 ose Sel 002 Scl SLL SEL 06 86 9 6 9 60 VN Bunuug Jo eui 18 91086 10 80 VN 99 96 VN SC 0 v O80880c Ce VN Bunuud jo WIL 18 31081 8 JON LA VN 98 VN 0 GC t 86 VN 0089 0 E 001 00c 00c 08 Sel 08 98 v9 99 GIS Sk Oc 6 5 VN O0 9 NNO WOrl 29 x 04 SLL SLL 09 001 09 Gel Ves 68 09 St 0 8 86 2 VN 0007 NNO INOPL 00 291 m 0s Sel Sel Or 0L 07 9 HI 008 10 9686 SZ OL 50 o VN 00Sc NINO IOP 8607383 0 SCO 38Q NOY E 0 00 0 DE 0S 0 HEI 810 EGC 8 0 S GZ L 6 lt VN 0800 383 009 070 38Q INOF I 000 00 1 0 0L 0L 0c S 0c EI LSE S 990 2 VN 919 383 IWOvL 9 0 380 07 S 0 or eL 0c eL JL Vol FE 96 4 60 VN 0 0 383 009 0 0 380 107 0 0 00 SL 0 0 DL SL DL SEL 8L vc 89 GE Z L 6 tQ VN be 98 38Q NOvL DH SL GLb 9 DL 9 OL ER 97 EL L E 0 L 60 H Da VN e Scg 38Q WOYL 908 00 SL DL E 9 8t 8 Ge LO 6 680 SO 0 60 S gt DV HOA 5 SHEM 5 90 8 sduy sdwly z XEN WN z XEN j UW 98S uy L 1002 VAY Suy OH m oun c Le uonedessiq 9 e 9Bueu yuan ejqeisn py YLM 19118 S 10101 NO p 1991010 c 1938918 280 esnJ 0 sduiy 0 suey Buney 3 Bope
41. Mode Capacitor amp DC DC Bus DC Input Power or Dynamic Brake Chopper Ata MOV Jumpers PE PE Ground Refer to page 17 for location on 3 Frame drives Les j BR2 BRT Dor A DE Lj Ba f Motor Ground Refer to page 17 for location on 3 Frame drives l Input Filter Capacitor U U T1 To motor V V T2 To motor I Tu W W T3 To motor is R R L1 AC Line Input Power II flo lloilo le ir S S L2 AC Line Input Power QE Nj i E H ONLY T T L3 AC Line Input Power vo U y x I PE PE H n E T 6 N M OUTPUT INPUT Frame 6 18 Installation Considerations Control Terminals Standard Control Option Description 1 Anlg Volts In 1 2 Isolated 3 bipolar differential 0 11 bit amp sign 88k ohm 320 input impedance 327 2 Anlg Volts In 1 4 3 Anlg Volts In 2 2 Isolated 4 bipolar differential 10V 11 bit amp sign 88k ohm 4 Anlg Volts In 2 input impedance i E 5 Pot Common For and 10V pot references i Z 6 Anlg Volts Out 1 2 Bipolar 10V 11 bit amp sign 2k ohm minimum load 340 2 7 Anlg Volts Out 1 344 Na 8 Anlg Current Out 1 2 4 20mA 11 bit amp sign 400 ohm maximum load 2 9 Anlg Current Out 1 i z 10 Reserved for Future Use Sa 11 Digital Out 1 N C 1 Fault Max Resistive Load 380 a 12 Digital Out 1 Common 240V AC 30V DC 1200VA 150W 387 zl
42. NNANAO 5 380 480V AC Three Phase Drives Output Amps 3 3 Nominal Power Ratings P2O NEMATypei T 480V AC Input 380 400V AC Input Normal Duty Heavy Duty Catalog Number Frame Cont 1 Min 3 Sec Cont 1 Min 3 Sec kW HP kW HP 20B Size 1 1 1 2 1 6 1 3 1 4 1 9 0 37 0 5 0 25 0 33 D1P1A0AYNANAO 0 2 1 24 3 2 2 1 2 4 3 2 0 75 1 0 55 0 75 D2P1A0AYNANAO 0 3 4 4 5 6 3 5 4 5 6 1 5 2 0 75 1 5 D3P4A0AYNANAO 0 5 5 5 7 5 5 5 5 7 5 22 3 1 5 2 D5POAOAYNANAO 0 8 8 8 12 8 7 9 9 13 2 4 5 2 2 3 D8POAOAYNANAO 0 11 12 1 16 5 11 5 13 174 5 5 7 5 4 5 D011A0AYNANAO 0 14 16 5 22 154 17 2 23 1 7 5 10 5 5 7 5 D014A0AYNANAO 1 22 24 2 3 24 2 33 11 15 7 5 10 D022A0AYNANAO 27 33 44 30 33 45 15 20 11 15 D027A0AYNANAO 2 34 40 5 54 37 45 60 18 5 25 15 20 D034A0AYNANAO 2 40 51 68 43 56 74 22 30 18 5 25 D040A0AYNANAO 3 52 60 80 56 64 86 30 40 22 30 D052A0AYNANAO 3 65 78 104 72 84 112 37 50 30 40 D065A0AYNANAO 3 77 65 85 98 116 130 85 72 94 108 128 144 145 60 37 50 D077A0ANNANAO 4 96 77 106 116 144 154 105 85 116 128 158 170 5 75 45 60 D096A0ANNANAO 5 125 96 138 144 163 168 125 96 138 144 163 168 75 100 55 75 D125A0ANNANAO 5 156 125 172 188 233 250 170 140 187 210 255 280 90 125 75 100 D156A0ANNANAO 6 180 156 198 234 270 312 205 170 220 255 289 313 0 150 90 125 D180A0ANNANAO 6 600 690V AC Three Phase Drives Output Amps Nominal Power Ratings IP20 NEMA Type 1
43. ademark of the Open DeviceNet Vendor Association www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation Br hlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 6356 9077 Fax 65 6356 9011 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication 20B TD001A EN P January 2003 Supersedes 20B UM001C EN P 1 03
44. conductors with XLPE insulation 5 mil single helical copper tape 25 overlap min with three bare cop Option 2 Anixter OLF 7xxxxx or per grounds in contact with shield equivalent PVC jacket Tray rated 600V 90 C Three bare copper conductors with XLPE insulation and impervious Class amp Ij 194 F RHH RHW 2 corrugated continuously welded aluminum armor Division amp Il Anixter 7V 7xxxx 3G or equivalent Black sunlight resistant PVC jacket overall Three copper grounds on 10 AWG and smaller Dunuud jo WIL je 108118 JON 9180 VN 26 VN 09 GZ 9 c6L880c Bunuug Jo WIL ye 9108 18 JON LA WN VN OS 09 9 0 VN E 2 DG GLE 00s SLL Sc SLL SLL 8 DEI gek 08 VN OS 00 00v Sel Scc Sel GLI D ll v0L 7 86 Or S O amp laaoe VN DCL 00 007 Sel Gee Sel SLL SII Ol Z 86 0r VN 006 5 2 SS 0 00 00 00 SLL 0 094 WI 08 8c 0 S 8 0 VN Bunuud jo eui 18 5108116 JON SEO VN DEL SOL 08 VN 9 0 86 VN Bur 6 JON Ed VN SOL 8L 0L VN 0 SC v 50 VN L T m x 001 002 00 09 08 9 CS 681 ZZv Sk Oc 60 VN OOE9 NNO WNOrY
45. e operation provides 50 of rated current Displacement Power Factor 0 98 across speed range Efficiency 97 5 at rated amps nominal line volts Max Short Circuit Current Rating Using Recommended Fuse or Circuit Breaker Type Maximum short circuit current rating to match specified fuse circuit breaker capability Specifications Category Specification Control Method Sine coded PWM with programmable carrier frequency Ratings apply to all drives The drive can be sup plied as 6 pulse or 12 pulse in a configured package Carrier Frequency 2 4 8 amp 10 kHz Drive rating based on 4 kHz Output Voltage Range 0 to rated motor voltage Output Frequency Range Standard Control 0 to 400 Hz Vector Control 0 to 420 Hz Frequency Accuracy Digital Input Within 30 0196 of set output frequency Analog Input Within 0 4 of maximum output frequency Frequency Control Speed regulation with Slip Compensation 0 5 of base speed across 40 1 speed range Standard 40 1 operating range 10 rad sec bandwidth Speed regulation with Slip Compensation 0 5 of base speed across 80 1 speed range Standard 80 1 operating range 20 rad sec bandwidth Speed regulation with feedback 0 1 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth Speed Control Speed regulation without feedback 0 1 of base speed across 120 1 speed range 120
46. e toe kee ees 19 Cable Recommendations 23 Maximum Lead Lengths 29 Approximate Dimensions 31 Control and Performance 36 ParameterLast z RR RR Re ES 38 Product Overview Standard Drives Program Flexible Packaging and Mounting IP20 Type 1 For conventional mounting inside or outside a control cabinet Conduit plate is removable for easy installation and replacement without disturbing conduit Zero Stacking Drives can be mounted next to each other with no reduction of surrounding air temperature rating 50 C This unique bookshelf design also allows access to one drive without disturbing another Space Saving Hardware Features Integral EMC Filtering plus built in common mode cores and common mode capacitors provides a compact all in one package solution for meeting EMC requirements including CE in Europe Internal Communications allow the user to integrate the drive into the manufacturing process Status indicators for all internal communication options are visible on the cover for easy setup and monitoring of drive communications Users can easily manage information from shop floor to top floor and seamlessly integrate their complete system as they control configure and collect data Integral Dynamic Brake Transistor delivers a cost effective means of switching regenerative ene
47. ed 3 E performance whether it is operated with or without feedback x 15 While this industry leading control provides the highest level amp 4o of drive performance it is as easy to use as any general purpose 3 drive available Multiple motor control algorithms allow ere performance matched to the application need 0 0 2 0 2 4 6 8 10 12 Volts Hertz for simple Fan and Pump applications Frequency HZ Sensorless Vector for high torque production over a wide 25 Open Loop Performance speed range Flux Vector for outstanding torque regulation and excellent low speed zero speed performance with Flux Vector control cassette Tourque Rer Unit oa 1 0 Drives Features 0 5 Fast acting Current Limit and Bus Voltage Regulation dc 2 4 6 8 10 12 result in maximum acceleration and deceleration without Frequency HZ tripping High speed analog inputs improve drive response to torque or speed commands Programming flexibility allows parameters to be linked within the drive Flying Start delivers smooth connection into rotating loads regardless of commanded direction without the need for any speed feedback Integral Process PI Control can eliminate the need for a separate process loop controller Intertia Ride Through offers tripless operation during a prolonged power outage by using the rotating energy stored in high inertia low friction loads Speed Regulation as required Open Loop
48. elow Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity Shielded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks Refer to Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES IN001A EN P Consideration should be given to all of the
49. er functions will energize only when that condition exists and will deenergize when condition is removed 5 150mA maximum Load Not present on 115V versions 20 Installation Considerations Control Terminals Contd Encoder Terminal Block Vector Control Option Only Table 0 A Encoder Terminal Designations No Description refer to page 37 for encoder specifications See Detail on 8 12V DC Power Internal power source page 18 7 12 DC Return Common 250 mA 6 Encoder Z NOT Pulse marker or registration 5 Encoder Z input 4 Encoder B NOT Quadrature B input 3 Encoder B 2 Encoder A NOT Single channel or quadrature A 1 Encoder A input Sample Encoder Wiring 1 0 Connection Example yo Encoder Power Internal Drive Power Internal drive 12V DC 250mA to SHLD Connection Example Encoder Power External Power Source Encoder Signal Single Ended Dual Channel I O Wiring Examples Input Output Potentiometer Unipolar Speed Reference 1 10k Ohm Pot Recommended to Power Supply Common zw toSHLD Hz J BNOT 1 H Anor Ja U Standard amp Vector Control Options Connection Example Encoder Signal Differential Dual Channel Required Parameter Chang
50. es Adjust Scaling Parameters 91 92 and 325 326 2 View Results 2k Ohm Minimum Parameter 002 Joystick Bipolar Speed 2 Set Direction Mode Reference 1 Parameter 190 1 Bipolar HOV Input 2 Adjust Scaling Parameters 91 92 and 325 326 2 View Results Parameter 002 Analog Input Bipolar Speed Reference HOV Input 2 Set Direction Mode Parameter 190 1 Bipolar 2 Adjust Scaling Parameters 91 92 and 325 326 2 View Results Parameter 002 Analog Voltage Input Unipolar Speed Reference 0 to HOV Input 2 Configure Input with parameter 320 2 Adjust Scaling Parameters 91 92 and 325 326 2 View results Parameter 002 21 Installation Considerations
51. imum of 10 Meter 32 8 Feet Isolation Transformers For installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances isolation transformers are available 240V 60 Hz Three Phase 460V 60 Hz Three Phase 240V Primary amp 240V Secondary 460V Primary amp 460V Secondary Motor Rating HP IP 32 Nema Type 3R Catalog Number IP 32 Nema Type 3R Catalog Number 0 33 1321 3TH005 AA 1321 3TH005 BB 0 5 1321 3TH005 AA 1321 3TH005 BB 0 75 1321 3TH005 AA 1321 3TH005 BB 1 1321 3TH005 AA 1321 3TH005 BB 15 1321 3TH005 AA 1321 3TH005 BB 2 1321 3TH005 AA 1321 3TH005 BB 3 1321 3TH005 AA 1321 3TH005 BB 5 1321 3TH007 AA 1321 3TH007 BB 7 5 1321 3TH011 AA 1321 3TH011 BB 10 1321 3TH014 AA 1321 3TH014 BB 15 1321 3TH020 AA 1321 3TH020 BB 20 1321 3TH027 AA 1321 3TH027 BB 25 1321 3TH034 BB 30 1321 3TH040 BB 40 1321 3TH051 BB 50 1321 3TH063 BB 60 1321 3TH075 BB 75 1321 3TH093 BB 100 1321 3TH118 BB 125 1321 3TH145 BB 150 1321 3TH175 BB Product Selection Guide Accessories Contd Line Load Reactors For impedance matching protection from AC line disturbances or motor protection reactors are available for both the input and output sides of the drive Input and Output Line Reactors 480V 60 Hz Three Phase
52. l No Changes Required Internal supply IMDS Start 3 Wire Control Neutral 2 No Changes Required External supply E ea O Board dependent Requires 3 wire functions only Digital Stop Sel Using 2 wire selections will cause a type 2 alarm Digital Output Power Source 2 Select Source to Activate Relays shown in powered state with Cy Neier Parameters 380 384 drive faulted See pages 18 amp 19 e e de Sa Standard Control or h SE So 1 relay at terminals 14 16 ro ale El Z NOT Run Vector Control oferen 2 relays at terminals 14 16 9 Enable Input LU 2 Standard Control oL Configure with parameter 366 Vector Control 2 P CE id AER or dedicated hardware Enable a Remove Jumper J10 see page 18 Notes 2 1 Refer to PowerFlex 700 User Manual for more information on bipolar wiring p Important Programming inputs for 2 wire control deactivates all HIM Start buttons 22 Installation Considerations Cable Recommendations Cable Types Acceptable for 200 600 Volt Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in See table b
53. lication 20B UM001x EN P for further details Installation Considerations Terminals Terminal Block Specifications Wire Size Range 1 Torque No Name Frame Description Maximum Minimum Maximum Recommended Power Terminal Block 4 0 mm2 0 5 mm2 1 7 N m 0 8 N m S m Allpower terminals 10 AWG 22 AWG 15 lb in 7 b in n 10 0 mm2 0 8 mm2 1 7 N m 14 N m sl 6 AWG 18 AWG 15 10 0 12 Ibin I 25 0 mm2 2 5 mm2 3 6 N m 1 8 N m BOWE terminal 3 AWG 14 AWG 32 Ib in 16 Ibin 10 0 mm 0 8 mm2 1 7 N m 14 N m 6 AWG 18 AWG 15 Ibn 12 Ibin 35 0 mm2 10 mm2 2 9 N m 2 9 N m i Alipowerterminals 1 0 AWG 8 AWG 24 Ib in 24 Ib in PS PS4 35 0 2 5 mm 3 6 N m 3 6 N m 5 i 1 0 AWG 14 AWG 32 lb in 32 Ib in 75 HP 2 PE 35 0 mm2 16 0 mm2 5 N m 5 N m 1 0 AWG 6 AWG 44 Ib in 44 Ib in PS PS 70 0 mm 16 0 mm2 15 N m 15 N m i 3 0 AWG 4 AWG 133 Ib in 133 Ib in 5 35 0 mm2 2 5 mm2 3 6 N m 3 6 N m 100 HP BF 2 terminals 1 0 AWG 14 AWG 32 Ib in 32 Ib in PE 35 0 mm2 16 0 mm2 5 N m 5 N m 1 0 AWG 6 AWG 44 Ib in 44 Ib in 6 DC DC BR1 BR2 PE and 70 0 mm2 2 5 mm2 6 N m 6 N m motor connections 250 MCM 14 AWG 52 Ib in 52 Ib in SHLD Terminal 0 6 Terminating point for wiring shields u er AU Terminal Block 0 4 1 3 mm
54. ly requested pre engineered options as well as more complex custom engineered packages Benefits Features Simplified installation and start up by use of common Standard PowerFlex 700 AC drives and drive related options assembled at the factory options Drive functionality exceeds options offered with a Six pulse and multi pulse standard drive Enclosure options Type 1 Type 12 fan and filter or Multiple packaging options specific to customer needs convection AC and Type 4 indoor Pre engineered options for easy order entry consistent Pre engineered options manufacturing high quality and reduced deliveries e Custom engineered solutions Selectable configurations to meet application e UL panel recognition from the factory for pre EES engineered options Options Drive Input Protection Communication Input Output Contactors Human Interface Module HIM Input Output Line Reactors Motor Interface Bypass Door Mounted Operator Devices Control Power Control Interface and Feedback Please contact your local distributor or sales office for product availability 14 Installation Considerations Power Wiring The PowerFlex 700 has the following built in protective features to help simplify installation Ground fault protection during start up and running ensures reliable operation Electronic motor overload protection increases motor life Removable MOV to ground and common
55. ndheld Local Drivemount Description Catalog Number Blank Plate 20 HIM A0 LCD Display Digital Speed 20 HIM A2 LCD Display Full Numeric Keypad 20 HIM A3 LCD Display Analog Speed Potentiometer 20 HIM A4 LCD Display Programmer Only 20 HIM A5 Separately Mounted HIMs can be found on page 11 Accessories Choose Catalog Code Factory Installed Option Factory Installed Options Catalog Code 0 Catalog Code 2 Catalog Code 3 Catalog Code 4 Catalog Code 5 No HIM Blank Cover LCD Digital Speed LCD Full Numeric LCD Analog Speed LCD Programmer Only Position 10 Documentation Position 10 specifies documentation Documentation set includes Language User Manual multi language Quick Start and a CD 20B D 2P1 A 0 Y or N N Aor B N N O Drive Voltage Rating Enclosure HIM Documentation Brake Brake Emission Comm Slot 1 0 Feedback Rating Resistor Default Value A English Manual Choose Catalog Code Factory Installed Option Description Catalog Code English Documentation Set A Portuguese Documentation Set P Spanish Documentation Set S No Documentation Set N N Product Selection Guide Option Selection Contd Position 11 Internal Brake IGBT Position 11 specifies the Internal Dynamic Brake IGBT It is standard on Frames 0 3 20B D 2P1 A 0 A N Aor B N N 0 Drive Wie Rating Enclosure HIM Manuals Brake Eus i Emission Comm Slot 1 0 Feedback Frames 0 3 Frames 4 6 Defaul
56. nt on a number of parameters See Related Parameters Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Differential Isolation External source must be less than 10V with respect to PE 150mA maximum Load Not present on 115V versions 53 DS Gm 19 Installation Considerations Control Terminals Cont d Vector Control Option 22 TNNININININISININININTNTNINTNIN SIMIRIRININIRISISTRIRINIRI GQOOOO eo bei Notes s FE SS s No Signal EA Description co 1 Analog In 1 1 2 Isolated 3 bipolar differential 10V 4 20mA 11 bit amp sign 320 2 Analog In 1 1 88k ohm input impedance For 4 20mA a jumper must be 327 3 Analog In 2 1 installed at terminals 17 amp 18 or 19 amp 20 4 Analog In 2 1 5 Pot Common For and 10V pot references 6 Analog Out 1 2 Bipolar current output is not bipolar 10V 4 20mA 11 bit 6 340 7 Analog Out 1 sign voltage mode limit current to 5 mA Current mode 347 8 Analog Out 2 max load resistance is 400 ohms 9 Analog Out 2 10 Reserved for Future Use 11 Digital Out 1 N C 4 Fault Max Resistive Load 380 13 Digital 011 10 4 NOT Fault SE x e Load 10mA m 4 ax Inductive Load A 240V 6
57. ntd i S VN 7 osz 00s 009 Soc 00v Soc 022 81 09 691 Gi VN z 5 5 osz oSv 009 002 Ose 002 ZLE vec 9SL 01 Sol 9 08 dgoe 2 VN gt osz 09 009 00c ose 00c vec 11 991 cel DA Sel e VN gt Se osz SIE 00S SLL 096 SLL osz 881 Gel LELI 60 S Syl 5 0 SLE 00s WEI ose WEI 94 8EL SCL 926 99 Sel Ose Ose Scl 002 Scl 894 vol 96 6L 06 SZ 9 60 e BLL x 9 Sel ose ose Sel 00c Sel vol 901 96 67 GL UO 7 6 0006 NINO INOT L E S 00 00 00 00 0 00 YSL 9 1 09 601 09 S 60 726 0006 NINO INOT L 001 00 00 00 W I 00 9 S8 LL 09 09 a E 00L 00 00 00L 04L 00L DEL 86 S9 96 9689 09 t 60 S ZIZ 006 E d 001 osz 0Sc SL Sel SL voL 8L S9 96 9689 0 OS 6 019 09 e 0L 002 000 09 OLL 09 08 09 09 268 1 EI Ov 6 3 6S 000 0 9 0s OG OS 0s 06 0s 89 L 0 902 9 Sc OE 6 ltt 000 0 23932 0S Scl Scl or 0 Or 9 SOP VE 696 TIE OC GC 80 768 000t NINO 0vL m 0S 00 00 S 09 S tv EE lc 906 8 SL 06 z 0 95 0066 0 0 ScO 383 WOv 60 3807107 7 0 08 08 SC 09 Ge EE 0 661991 661 OF 8 L 6
58. nts single ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board accepts 12V DC square wave with a minimum high state voltage of 7 0V DC 12 volt encoder Maximum low state voltage is 0 4V DC 1 Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high Pulse Freq readings Parameters List Shaded rows denote Vector parameters Parameter Name Number Group Parameter Name Number Group Parameter Name Number Group DPI Port Sel 274 Comm Control Local Mask 285 Masks amp Owners Accel Mask 281 Masks amp Owners DPI Port Value 275 Comm Control Local Owner 297 Masks amp Owners Accel Owner 293 Masks amp Owners Drive Alarm X 211 212 Diagnostics Logic Mask 276 Masks amp Owners Accel Time X 140 141 Ramp Rates Drive Checksum
59. p Remove Top Label Drive Catalog Number Required Label amp Vent Plate All Except 20BC072 40 C 50 C NA 20BC072 40 C 45 C 50 0 30 len Bradiey 50 8 mm 2 0 in gt Specifications Approximate Dimensions PowerFlex 700 Frames 208 240 AC Input 400V AC Input 480V AC Input 600V AC Input Frame ND HP HD HP ND kW NDHP HD HP ND HP HD HP 0 0 5 0 33 0 37 0 25 0 5 0 33 1 0 75 0 75 0 55 1 0 75 1 5 0 75 2 1 5 22 15 3 2 4 22 5 3 E 5 55 4 7 5 5 1 2 1 5 7 5 5 5 10 75 10 75 3 2 11 7 5 15 10 15 10 5 3 _ 75 5 2 10 7 5 15 11 20 15 20 15 18 5 15 25 20 25 20 3 15 10 22 18 5 30 25 30 25 20 15 30 22 40 30 40 30 37 30 50 40 50 40 4 25 20 45 37 60 50 60 50 30 25 5 40 30 55 45 75 60 75 60 50 40 100 75 6 60 50 75 55 125 100 75 60 90 75 150 125 _ _ 110 90 PowerFlex 700 Frames 0 3 A D 15 0 0 59 5 8 0 28 dia wa 1 see below gt ke I 0 gt So I 1 1 Il lt 5 5 0 22 Frames 0 1 7 0 0 28 Frames 2 3 0 31 3 Places Dimensions are in millimeters and inches Weights are in kilograms and pounds
60. peed Units 79 Spd Mode amp Limits Speed Torque Mod 88 Spd Mode amp Limits Start At PowerUp 168 Restart Modes Start Inhibits 214 Diagnostics Start Mask 277 Masks amp Owners Start Owner 289 Masks amp Owners Start Acc Boost 69 Volts per Hertz Status X Fault 227 228 Diagnostics Stop Mode A 155 Stop Brake Modes Stop Mode B 156 Stop Brake Modes Stop Owner 288 Masks amp Owners Stop BRK Mode A 155 Stop Brake Modes Stop BRK Mode B 156 Stop Brake Modes SV Boost Filter 59 Torq Attributes TB Man Ref Hi 97 Speed Reference TB Man Ref Lo 98 Speed Reference TB Man Ref Sel 96 Speed Reference Testpoint X Data 235 237 Diagnostics Testpoint X Sel 234 236 Diagnostics Torq Ref A Div 430 Torq Attributes Torque Current 4 Metering Parameter Name Number Group Torque Perf Mode 53 Torq Attributes Torque Ref X Sel 427 431 Torq Attributes Torque Ref X Hi 428 432 Torq Attributes Torque Ref X Lo 429 433 Torq Attributes Torque Setpoint 435 Torq Attributes Torque Ref B Mult 4 Torq Attributes Total Inertia 450 Spd Regulator Trim Hi 119 Speed Trim Trim In Select 117 Speed Trim Trim Lo 120 Speed Trim Trim Out Select 118 Speed Trim Voltage Class 202 Drive Memory Wake Level 180 Restart Modes Wake Time 181 Restart Modes PowerFlex Zero Stacking Force Technology DriveExplorer DriveExecutive DPI and PanelView are trademarks of Rockwell Automation ControlNet is a trademark of ControlNet International Ltd DeviceNet is a tr
61. rgy without costly external chopper circuits Internal Dynamic Brake Resistor up to 25 HP requires no extra panel space and supplies a large amount of braking torque for short periods Easy to Use Human Interface Tools The PowerFlex 7 Class AC drives provide common Human Interface tools that are familiar and easy to use These include the LCD Human Interface modules and PC based configuration tools LCD Human Interface modules provide Large and easy to read 7 line x 21 character backlit display Variety of languages English French German Italian Spanish Portuguese Dutch Alternate function keys for shortcuts to common tasks e Calculator like number pad for fast and easy data entry Full Numeric version only Control keys for local start stop speed and direction Remote versions for panel mount application PC based Configuration tools include DriveExplorer and DriveExplorer Lite A simple and flexible On line tool for monitoring and configuration while connected to a drive DriveExecutive A very flexible yet friendly On line and Off line tool for monitoring and configuration while connected to or disconnected from a drive Product Overview Standard Drives Program Cont d Closed Loop Performance Outstanding Control and Performance 3 0 Allen Bradley drive s Flux Vector Control utilizes patented E e Force Technology which provides excellent low spe
62. s Output Voltage 6 Metering Current Lmt Sel 147 Load Limits Fault Clear 240 Faults Overspeed Limit 83 Spd Mode amp Limits Current Lmt Val 148 Load Limits Fault Clear Mode 241 Faults Param Access Lvl 196 Drive Memory Current Rate Limit 4 Load Limits Fault Clr Mask 283 Masks amp Owners PI Configuration 124 Process PI Data In XX 300 307 Datalinks Fault Clr Owner 295 Masks amp Owners PI Control 125 Process PI Data Out XX 310 317 Datalinks Fault Contig 1 238 Faults PI Error Meter 137 Process PI DB Resistor Type 163 Stop Brake Modes Fault Frequency 224 Diagnostics PI Fdback Meter 136 Process PI DC Brake Level 158 Stop Brake Modes Fault Speed 224 Diagnostics PI Feedback Hi 462 Process PI DC Brk Lvl Sel 157 Stop Brake Modes Fdbk Filter Sel 416 Speed Feedback PI Feedback Lo 463 Process PI DC Brake Time 159 Stop Brake Modes Feedback Select 80 Spd Mode amp Limits PI Feedback Sel 128 Process PI DC Bus Memory 13 Metering Flux Braking 166 Stop Brake Modes PI Integral Time 129 Process PI DC Bus Voltage 12 Metering Flux Current 5 Metering PI Lower Limit 131 Process PI Decel Mask 282 Masks amp Owners Flux Current Ref 63 Torg Attributes PI Output Meter 138 Process PI Decel Owner 294 Masks amp Owners Flux Up Mode 57 Torq Attributes PI Preload 133 Process PI Decel Time X 142 143 Ramp Rates Flux Up Time 58 Torg Attributes PI Prop Gain 130 Process PI Dig In Status 216 Diagnostics Flying Start En 169 Restart Modes PI Ref Meter 135 Process PI Dig Out Status 21
63. t Value Y Internal Dynamic Brake IGBT Installed Default Value N Dynamic Braking Not Used No User Kit Available Leave Default Value Y No User Kit Available Leave Default Value N No Catalog Code Option Standard Installation Choose Catalog Code Factory Installed Option Factory Installed Option Factory Installed Option Drive Input Voltage Brake IGBT Frame Catalog Code Drive Input Voltage Brake IGBT Frame Catalog Code 208 480V AC Standard 0 3 Y 208 480V AC Optional 4 Y 208 480V AC Optional 5 Y 208 480V AC Optional 6 Y Position 12 Dynamic Brake Resistors Position 12 specifies the Internal Dynamic Brake resistor It is available on all drives below 100 HP This option provides limited dynamic without increasing the drive footprint Important These resistors have a limited duty cycle Refer to the PowerFlex Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient for your application An external resistor may be required 20B D 2P1 A 0 A YorN Aor B N N 0 Voltage ES Rating Emission Comm Slot VO Feedback Brake Drive Resistor Rating Enclosure HIM Manuals Brake Default Value N No Dynamic Brake Resistor Included Choose User Installed Kit Leave Default Value N User Installed Kit Drive Input Voltage Brake Resistance Frame Catalog Number 208 240V AC 62 Ohms 0 20BB DB
64. t Voltage DC Precharge Catalog Code Position 4 325V DC Y 1 4 B 650V DC Y 1 4 D 650V DC N 5 J 650V DC Y 5 R 650V DC N 6 J 650V DC Y 6 R Product Selection Guide PowerFlex 700 Drives 208 240V AC Three Phase Drives Output Amps Nominal Power Ratings IP20 NEMA Type 1 240V AC Input 208V AC Input Normal Duty Heavy Duty Catalog Number Frame Cont 1 Min 3 Sec Cont 1 Min 3 Sec kW HP kW HP 20B Size 2 2 24 3 3 2 5 2 8 3 8 0 37 0 5 0 33 B2P2A0AYNBNAO 0 4 2 4 8 6 4 4 8 5 6 7 0 0 75 1 0 0 37 0 75 B4P2A0AYNBNAO 0 6 8 9 0 12 7 8 10 4 13 8 1 5 2 0 0 75 1 5 B6P8A0AYNBNAO 1 9 6 10 6 14 4 11 12 1 17 2 2 3 0 1 5 2 0 B9P6A0AYNBNAO 1 15 3 16 8 23 17 5 19 3 26 3 4 0 5 0 2 2 3 0 B015A0AYNBNAO 1 22 24 2 33 25 3 27 8 38 5 5 7 5 4 0 5 0 B022A0AYNBNAO 1 28 33 44 32 2 38 50 6 7 5 10 5 5 7 5 B028A0AYNBNAO 2 42 46 2 63 48 3 53 1 72 5 11 15 7 5 10 B042A0AYNBNAO 3 52 63 80 56 64 86 15 20 11 15 B052A0AYNBNAO 3 70 78 105 78 2 86 117 3 18 5 25 15 20 B070A0ANNANAO 40 80 105 136 92 117 3 156 4 22 30 18 5 25 B080A0ANNANAO 40 104 60 6 115 120 175 160 120 92 132 138 175 175 0 40 22 30 B104A0ANNANAO 5 130 104 143 156 175 175 130 104 143 156 175 175 7 50 30 40 B130A0A
65. ults Motor NP Power 45 Motor Data Auto Rstrt Delay 175 Restart Modes Fault 1 Time 244 Faults Motor NP RPM 44 Motor Data Auto Rstrt Tries 174 Restart Modes Fault 2 Code 245 Faults Motor NP Volts 41 Motor Data Autotune 61 Torg Attributes Fault 2 Time 246 Faults Motor OL Count 220 Diagnostics Autotune Torque 66 Torq Attributes Fault 3 Code 247 Faults Motor OL Factor 48 Motor Data Break Frequency 72 Volts per Hertz Fault 3 Time 248 Faults Motor OL Hertz 47 Motor Data Break Voltage 71 Volts per Hertz Fault 4 Code 249 Faults Motor Poles 49 Motor Data Bus Reg Kd 165 Stop Brake Modes Fault 4 Time 250 Faults Motor Type 40 Motor Data Bus Reg Ki 160 Stop Brake Modes Fault 5 Code 251 Faults Mtr NP Pwr Units Motor Data Bus Reg Kp 164 Stop Brake Modes Fault 5 Time 252 Faults Mtr Tor Cur Ref 441 Torq Attributes Bus Reg Mode X 161 162 Stop Brake Modes Fault 6 Code 253 Faults Neg Torque Limit 437 Torq Attributes Commanded Freq 2 Metering Fault 6 Time 254 Faults Notch Filter Freq 419 Speed Feedback Commanded Speed 2 Metering Fault 7 Code 255 Faults Notch Filter K 420 Speed Feedback Commanded Torque 24 Metering Fault 7 Time 256 Faults Output Current 3 Metering Compensation 56 Torg Attributes Fault 8 Code 257 Faults Output Freq 1 Metering Control Status 440 Torq Attributes Fault 8 Time 258 Faults Output Power 7 Metering Control SW Ver 29 Drive Data Fault Amps 225 Diagnostics Output Powr Fetr 8 Metering Current Lmt Gain 149 Load Limits Fault Bus Volts 226 Diagnostic
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