User Manual - Speck Pumps
Contents
1. replaced if cracked broken or missing Hazardous suction c hair or bod a ae e Number of Suction Outlets Per Pump Provide atleasttwo 2 hydraulically injury or death balanced main drains with covers as suction for each circulating pump Do not block suction suction line The centers of the main drains suction outlets on any one 1 suction line must be at least three 3 feet apart center to center The system must be built to include at least two 2 suction outlets drains connected to the pump whenever the pump is running However if two 2 main drains run into a single suction line the single suction line may be equipped with a valve that will shut off both main drains from the pump The system shall be constructed such that it shall not allow for separate or independent shutoff or isolation of each drain More than one 1 pump can be connected to a single suction line as long as the requirements above are met Water Velocity The maximum water velocity through the suction fitting or cover for any suction outlet must be 1 5 feet per second unless the outlet complies with the latest published edition of ANSI ASME A112 19 8 ANSI APSP 16 2011 the standard for Suction Fittings For Use in Swimming and Wading Pools Spas Hot Tubs and Whirlpool Bathtub Applications In any case do not exceed the suction if fitting s maximum designed flow rate lf 100 of the pump s flow comes from the main drain system the maximum2. 6 Switch on power to the pump motor to start There will be a delay of six to twelve 6 to 12 seconds as the pump powers up 7 The Badu EcoM3 V comes in two versions Refer to pump for Version number NM Version 3 Runs on HIGH speed for two minutes Prime sequence and then defaults to either LOW or MEDIUM speed Refer to page 12 Changing the Default Speed NM Version 4 Runs on HIGH speed for two hours Prime sequence is the first two minutes and then defaults to either LOW or MEDIUM speed Refer to page 12 Changing the Default Speed NOTE Speeds cannot be changed during the two minute prime After the two minute prime the pump will accept commands to move to LOW MEDIUM HIGH or the STOP position If power is cut or the STOP button is used a two minute prime sequence will occur upon restarting the pump 11 12 Start Up Guide continued Prime Sequence If full prime has not been achieved after two minutes refill the pump with water and start on HIGH speed Allow the pump to run for up to 5 minutes to allow air trapped in the suction line to be purged 8 The pump has three 3 programmable speed settings Each speed can be varied in speed HIGH 3450 down to 2850 RPM MEDIUM 2800 down to 1800 RPM LOW 1725 down to 1000 RPM HIGH Used when vacuuming the pool or operating the spa jets or some water features such as water falls MEDIUM Used for gentle spa jet action or filtration for the pool LOW Recommended f
3. call 1 800 223 8538 4 Operation Start Up Guide CAUTION Never run the pump without water Running the pump dry for any length of time can cause severe damage to both the pump and the motor and will void the warranty If this is a new pool installation make sure all piping is clear of construction debris and has been properly pressure tested The filter should be checked for proper installation verifying that all connections and clamps are secure according to the manufacturer s recommendations WARNING To avoid risk of property damage severe personal injury or death verify that all power is turned off before starting this procedure 1 Release all pressure from the system and open the filter pressure release valve 2 Depending on the location of the pump do one of the following Mm Ifthe pump is located below the water level of the pool open the filter pressure valve to prime the pump with water NM If the pump is located above the water level of the pool remove the lid and fill the basket with water before starting the pump 3 Prior to replacing the lid check for debris around the lid o ring seat Debris around the lid o ring seat will make it difficult to prime the pump 4 Hand tighten the lid to make an air tight seal DO NOT use any tools to tighten the lid hand tighten only Make sure all valves are open and the unions are tight 5 Once all the air has left the filter close the pressure release valve
4. but not limited to those arising in connection with the use of or inability to use the pump and motor 2 To the fullest extent permitted by law the Limited Warranty will be void and of no force or effect and Speck Pumps Pool Products Inc will have no liability responsibilities or obligations to Buyer or with respect to the pump and motor in the event of the occurrence of any one or more of the following a Any damage to the pump and motor caused by Buyer any third party ground movement other natural forces acts of God or any other sources or causes not arising from a breach of the Limited Warranty excluding ordinary wear and tear b Any replacement modification alteration or repair of any parts or components of the pump and motor by anyone other than Speck Pumps Pool Products Inc c Any abuse misuse accident tampering with improper installation or modification of the pump and motor or any other actions inactions or failures to act that violate the terms and conditions of this Limited Warranty d Buyer s failure or inability to present an invoice bill receipt or other documentation clearly evidencing that the pump and motor was installed and maintained in strict compliance with this Limited Warranty and that the claim was timely submitted within the Limited Warranty Period and or e Buyer s failure to comply with the conditions and contingencies set forth in paragraph 3 below 3 The Limited Warranty is exp
5. cause the motor to overheat and void the warranty Pressure Test WARNING When pressure testing a system with water air is often trapped in the system during the filling process This air will compress when the system is pressurized Should the system fail this trapped air can propel debris at a high speed and cause injury Every effort to remove trapped air must be taken including opening the bleed valve on the filter and loosening the pump basket lid while filling the pump WARNING Trapped air in the system can cause the filter lid to be blown off which can result in death serious injury or property damage Be sure all air is properly purged out of the system before operating DO NOT USE COMPRESSED AIR TO PRESSURE TEST OR CHECK FOR LEAKS WARNING When pressure testing the system with water it is very important to make sure that the pump basket and lid is completely secure STEPS 1 Fill the system with water using care to eliminate trapped air 2 Pressurize the system with water to no more than 35 PSI WARNING DO NOT pressure test above 35 PSI Pressure testing must be done by a trained pool professional Circulation equipment that is not tested properly might fail which would result in severe injury or property damage Pressure Test continued 3 Close the valve to trap pressurized water in the system 4 Observe the system for leaks and or pressure decay 5 If there are leaks repeat Steps 1 3 For technical support
6. circuit breaker is properly set Time set properly Check motor wiring at terminal With power off turn shaft It should spin freely If not disassemble and repair 4 Low flow Dirty filter Suction Leak Back wash filter when filter pressure is high or clean cartridges See Problem 2 Blocked Impeller WARNING Before servicing the pump switch off the circuit breakers at the power source Severe personal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn OFF the pump Switch off the circuit breaker to the pump motor 2 Remove the pump lid and strainer tank 3 Look inside pump for debris Remove any debris found inside 4 Replace the strainer tank and lid 5 Switch on the circuit breaker to the pump motor 6 Turn ON the pump see if the problem is solved 7 If the impeller is still blocked with debris and it is not possible to remove the debris using Steps 2 4 the pump will need to be disassembled in order to access the inlet and outlet of the impeller Removal and Replacement of the Impeller and or Mechanical Seal WARNING Before servicing the pump switch off the circuit breakers at the power source Severe personal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn OFF the pump Switch off the circuit breaker to the pump motor If you are not replacing the motor do not disconnect the electrical wiring 2 Tur
7. of the swimming pool spa or hot tub structure and to all electrical equipment metal conduit and metal piping within five 5 feet of the inside walls of the swimming pool spa or hot tub 2 Bond the motor using the provided external lug WARNING Always disconnect the power source before working on a motor or its connected load WARNING n order to avoid the risk of property damage severe personal injury and or death make sure that the control switch time clock or control system is installed in an accessible location so that in the event of an equipment failure or loose plumbing fitting the equipment can be easily turned off Bonding and Grounding continued CAUTION The pump must be permanently connected to a dedicated electrical circuit No other equipment lights appliances or outlets may be connected to the pump circuit with the exception of devices that may be required to operate simultaneously with the pump such as a chlorinating device or heater WARNING Motor is fitted with internal auto reset May restart without warning Electrical Installation 1 The pump motor must be securely grounded inside the motor control box See Figure 2 NOTE DO NOT connect to electric power supply until unit is permanently grounded 2 Wire size must be adequate to minimize voltage drop during the start up and operation of the pump See Table 1 0 for recommended wiring sizes 3 Insulate all connections carefully to prevent grounding
8. shipper or distributor where the pump was purchased 2 Inspect the contents of the carton and verify that all parts are included See Section 7 Parts List and Exploded View for details Pump Location NOTE In Canada the pump must be located a minimum of three 3 meters approximately ten 10 feet from the water CSA C22 1 1 Speck Pumps recommends in order to achieve better self priming to install the pump as close to the pool as practical Consult local codes for minimum distance between pool and pump WARNING Some Safety Vacuum Release System SVRS devices are not compatible with the installation of check valves If the pool has an SVRS device be sure to confirm that it will continue to safely operate when the check valves are installed 2 The piping should be as direct and free from turns or bends as possible as elbows and others fittings greatly increase friction losses 3 Place pump on solid foundation which provides a rigid and vibration free support so that it is readily accessible for service and maintenance 4 Install the pump in a well ventilated location protected from direct sunlight and excessive moisture rain sprinklers etc 5 Protect the pump against flooding and excess moisture and prevent foreign objects from clogging air circulation around motor All motors generate heat that must be removed by providing proper ventilation 6 DO NOT store or use gasoline or other flammable vapors or liquids in
9. the vicinity of this pump DO NOT store pool chemicals near the pump 7 DO NOT remove any safety alert labels such as DANGER WARNING or CAUTION Keep safety labels in good condition and replace any missing or damaged labels 8 Provide access for future services by leaving a clear area around the pump Allow plenty of space above the pump to remove lid and basket for cleaning Pipe Sizing NOTE All pipe sizes are able to withstand the pressures the pump will deliver but not necessarily the flow If the pipe is too small for the pump or is elevated above water the maximum gallons per minute GPM may not be delivered If this happens the pump will develop a pocket of air cavitation that makes noise This may shorten the life of the pump Pipe Sizing continued SUCTION amp DISCHARGE When the pump is located up to 50 feet from the pool the recommended minimum pipe size for both the suction and discharge is 2 Plumbing Installation When installing the pump care should be taken to see the suction line is below water level to a point immediately beneath the pump to ensure quick priming via a flooded suction line The height between the pump and water level should not be more than five 5 feet If the pump is located below water level isolation valves must be installed on both sides of the pump to prevent the back flow of pool water during any routine or required servicing The Badu EcoM3 V pump comes equipped with unions o
10. 00 and 3450 RPM This allows you to select the most appropriate speed for your application This variable speed pump was designed to meet the needs of today s more environmentally friendly consumer The pump parts are made of 100 recyclable environment friendly plastic The axial flux brushless DC motor has a significant reduction in greenhouse gas emissions saving greater than 2 tonne CO per year Lower noise reduction and energy savings per year The Badu EcoM3 V control panel provides manual speed controls for the pump There are three preset speed buttons that can be selected LOW MEDIUM and HIGH See Figure 1 Controls and LEDs Description LED Lights Active When lit indicates it is in operation or active Button LEDs LOW MED and Programmable buttons to be set for speeds The factory HIGH Buttons presets speeds are LOW 1600 RPM MED 2600 RPM and HIGH 3450 RPM Power LED The green LED indicates unit has power Error LED The red LED indicates the unit has a fault error ek z STOP button Stops the pump WARNING STOP button will turn off pumpsa the pump but voltage is still present Always turn OFF the breaker before servicing Figure 1 3 Installation Information Preparation Guide 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as cracks dents or a broken base If damage is found contact the
11. 20 2991000088 2920141210 2921117412 160 1 160 2 412 1 143 101 582 894 1 595 914 1 412 5 174 2 507 DESCRIPTION LID LOCK RING LID O RING LID 137 x 5mm BASKET ONE PIECE CASING CAP DRAIN 3 8 WITH GASKET CASING LEGO SPACER GASKET 1 4 x 7 16 x 1 SCREW CASING HEX SLOT M7 x 48mm SS O RING DIFFUSER 90 x 5mm DIFFUSER PART NUMBER DRAWING NUMBER QTY DESCRIPTION 2920723101 2920143310 2921141222 2921116125 2921111300 5879120825 2991000062 2500300902 2921770001 2500300914 2921157700 2921150700 230 433 412 2 161 2 113 914 2 554 2 721 721 1 721 8 721 1 25 507 ee a E OE e IMPELLER ll 1 0HP S F 1 0 101 9 0mm M10 MECHANICAL SEAL 14mm O RING CASING 190 x 6mm SEAL HOUSING 14mm FLANGE BOLT FLANGE M8 x 25mm WASHER FLANGE BOLT M8 SET DISCHARGE UNION COMPLETE SET SUCTION UNION COMPLETE COMPLETE UNION SET SUCTION DISCHARGE SPANNER LID OPTIONAL SLINGER SPLASH RING 8 Limited Warranty Speck Pumps Pool Products Inc grants solely to the original consumer purchaser Buyer of the pump and motor the following personal non transferable and limited warranty on the following terms and conditions the Limited Warranty the pump and motor is warranted to be free of material defects in materials or workmanship under normal use for a period of two 2 year beginning on the date of the Buyer s purchase of the pump and motor Not wit
12. ILITY TO USE THE PUMP AND MOTOR OR THE PERFORMANCE OR NONPERFORMANCE OF ANY OBLIGATION UNDER THIS LIMITED WARRANTY THIS PARAGRAPH THE WARRANTY DISCLAIMERS IN PARAGRAPH 4 ABOVE AND THE SOLE AND EXCLUSIVE REMEDY SET FORTH IN PARAGRAPH 1 ABOVE SHALL APPLY EVEN IF SPECK PUMPS POOL PRODUCTS INC HAS BEEN NOTIFIED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH DAMAGES OCCURRING WHETHER SUCH LIABILITY IS BASED ON CONTRACT TORT NEGLIGENCE STRICT LIABILITY PRODUCTS LIABILITY OR OTHERWISE AND EVEN IF ANY REMEDY STATED HEREIN FAILS OF ITS ESSENTIAL PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF SPECIAL INDIRECT INCIDENTAL EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS SO THE ABOVE EXCLUSIONS AND LIMITATIONS MAY NOT APPLY 6 This Limited Warranty gives the Buyer specific legal rights and the Buyer may also have other rights which vary from state to state 7 A return merchandise authorization RMA must be obtained from Speck Pumps Pool Products Inc before returning any product Products returned without an RMA will be refused and returned unopened to the Buyer All returned products are to be sent freight prepaid and insured for Buyer s protection to the manufacturer at 8125 Bayberry Road Jacksonville Florida 32256 Under no condition will products be accepted after the expiration of the Limited Warranty Period Speck Pumps Pool Products Inc shall not bear any costs or risks incurred by Buyer in shipping a defective pum
13. Installation Operating and Service Manual Badu EcoMs3 V Variable Speed Pool Pump Pam STA POOL PRODUCTS INCORPORATED Technical Support Address Speck Pumps 8125 Bayberry Road Jacksonville FL 32256 USA Hours Monday Friday 8 00 am to 5 00 pm EST Toll Free 800 223 8538 Phone 904 739 2626 Fax 904 737 5261 Website www usa speck pumps com Date of Installation Installed by Serial Number For Service Call Manufactured by Speck Pumps Jacksonville Florida USA 2013 2014 All Rights Reserved This document is subject to change without notice Safety Safety is emphasized throughout the user manual These are safety alert symbols CAUTION WARNING and DANGER They alert the user to potential personal injury hazards Obey all safety messages to avoid possible injury or death or damage to equipment SAVE THESE INSTRUCTIONS 2999999289 Rev 08 2013 Table of Contents Important Safety Instructions 4 General Description 6 Installation Information 7 Preparation Guide 7 Pump Location 7 Pipe Sizing 7 Plumbing Installation 8 Bonding and Grounding 8 Electrical Installation 9 Voltage Checks 10 Pressure Testing 10 Operation 11 Start Up Guide 11 Changing the Default Speed 412 Adjusting the Speed 13 3rd Party Controllers 14 Service and Maintenance 15 Routine Maintenance 15 Mechanical Seal 16 Winterizing 16 T
14. It will damage the seal and cause failure 11 The ceramic side of the seal can be pushed out from the rear of the seal housing Please note its position before removing 12 Using water only wet the ceramic side of the seal and using your thumbs push into the seal housing Clean surface with a clean cloth 13 Wipe the motor shaft of all debris Re install the seal housing and apply a single drop of Loc tite to the motor shaft threads 14 Install impeller by spinning it clockwise onto the motor shaft Continue to turn clockwise until the carbon and ceramic sides make contact and the seal spring slightly compresses 15 Install the diffuser by aligning the diffuser pin with the holes in the seal housing and pressing together 16 Make sure the diffuser and casing o rings are in place and free of debris Slide the motor flange into the casing 17 Tighten the eight screws using a cross pattern from side to side and top to bottom CAUTION DO NOT over tighten or you will strip the casing threads Motor Replacement WARNING The pump must serviced by a professional service technician qualified in pool spa installation The following procedures must be followed exactly Improper installation and or operation can create dangerous electrical hazards which can cause high voltage to run through the electrical system This can cause property damage serious personal injury and or death Improper installation and or operation will void the warran
15. LWAYS maintain the proper water level in your pool Continued operation in this manner could cause a loss of pressure resulting in damage to the pump casing impeller and mechanical seal 6 Troubleshooting Controller Malfunction Warnings WARNING The pump must be serviced by a professional service technician qualified in pool spa installation The following procedures must be followed exactly Improper installation and or operation can create dangerous electrical hazards which can cause high voltage to run through the electrical system This can cause property damage serious personal injury and or death Improper installation and or operation will void the warranty The Badu EcoM3 V pump malfunction warnings are indicated by a flashing LED light on the control panel If the error light is on pay attention to the appropriate number of flash intervals of short or long duration then shut the pump down immediately For example if a Low Voltage warning occurs the LED will blink two times then off then blink two times This sequence is repeated until the condition is cleared Table 2 0 Flash Rate LED Error Light Error Description Cause 1 Flash Microprocessor fault Microprocessor Start Up 2 Flashes Low voltage Voltage must exceed lt 208V AC control activates itself independently when voltage exceeds 208V for more than six 6 seconds Motor Activates 3 Flashes Temperature too high Temperature
16. NG Before servicing the pump switch off the circuit breakers at the power source Severe personal injury or death may occur if the pump starts while your hand is inside the pump NM Place a screwdriver Allen Wrench or appropriate tool in the end of the motor shaft and turn it clockwise OR m Remove the fan cover and turn the fan in a clockwise direction manually This may require removal of the cover at the rear of the motor or small circular cap at the rear center of the motor Winterizing CAUTION The pump must be protected when freezing temperatures are expected Allowing the pump to freeze will cause severe damage and void the warranty There are two options when winterizing the pump Option 1 1 Drain all the water from the pump system equipment and piping Winterizing continued 2 Remove drain plugs DO NOT replace plugs Store the plugs in the empty strainer basket for winter 3 Keep the motor covered and dry Option 2 1 Drain all the water from the pump system equipment and piping 2 Remove the pump and motor from the plumbing and store indoors in a warm and dry location NOTE When the winter season is over the pump will need to be check and primed prior to start Refer to Section 4 Operation Start Up Guide CAUTION DO NOT run the pump dry If the pump is run dry the mechanical seal will be damaged and the pump will start to leak at the seal If this occurs the mechanical seal will need to be replaced A
17. Too High gt 100 C 212 F Temperature too low Temperature Too Low lt 20 C 4 F 4 Flashes Thermal overload tripped Motor is drawing to many amps 5 Flashes High voltage Voltage has exceeded 269V AC 6 Flashes Shaft locked Impeller or pump locked motor shaft stopped turning 7 Flashes Self test One or more self test were not completed 8 Flashes Motor Error One or more phases are not connected 18 General Pump Troubleshooting Table 3 0 Problem Possible Cause Solution 1 Error Light appears during start up Low Voltage During the initial start up 6 12 seconds delay there is a momentary power drop in which case the pump will restart itself after the voltage is above 208V for a period of six seconds 2 Pump will not prime Suction air leak No water in pump Closed valves or blocked lines Low voltage to motor Make sure see through lid and o rings are clean and properly positioned Hand tighten see through lid Tighten all pipes and fittings on suction side of pump Be sure water in pool is high enough to flow through skimmer Make sure strainer tank is full of water Open all valves in system Clean skimmer and strainer tank Open pump and check for clogging of impeller Check voltage at motor If low pump will not come up to speed 3 Motor does not turn No power to motor Pump jammed Check that all power switches are on Be sure fuse or
18. are closely supervised at all times WARNING Risk of Electrical Shock Connect only to a grounding type receptacle protected by a ground fault circuit interrupter GFCI Contact a qualified electrician if you cannot verify that the receptacle is protected by a GFCI The unit must be connected only to a supply circuit that is protected by a ground fault circuit interrupter GFCI Such a GFCI should be provided by the installer and should be tested on a routine basis To test the GFCI push the test button The GFCI should interrupt power Push the reset button Power should be restored If the GFCI fails to operate in this manner the GFCI is defective If the GFCI interrupts power to the pump without the test button being pushed a ground current is flowing indicating the possibility of an electric shock Do not use this pump Disconnect the pump and have the problem corrected by a qualified service representative before using CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity TO REDUCE THE RISK OF ELECTRICAL SHOCK connect ground wires to grounding screw located in the motor Use no sma
19. e any debris because as the debris accumulates it will begin to block the flow of water through the pump Keep the basket clean and clear to improve the performance of the pump 4 Turn the lid s lock ring counter clockwise until it stops Carefully remove the lid and lock ring 5 Remove the basket and properly dispose of the debris into the trash and rinse out the basket Check basket for cracks if crack is found replace basket 6 Replace basket back into the pump align the basket properly with the suction pipe Then fill with water up to the suction pipe Clean clear cover lid o ring and sealing surface of the pump of any debris 7 Replace lid with locking ring Hand tighten the lid to make an air tight seal DO NOT use any tools to tighten the lid 8 Verify that all valves have been returned to the proper position for normal operation Turn ON the power to the pump Mechanical Seal NOTE It is normal for a few drops of water to escape from the mechanical seal from time to time This is especially true during the break in period Depending on the water quality and the number of operating hours the mechanical seal could begin to leak If water pours out constantly replace the mechanical seal Refer to Removal and Replacement of the Impeller and or Mechanical Seal Section on Page 19 After long periods of NOT operational seasonal storage etc the pump must be checked for ease of rotation while it is switched off WARNI
20. ff position for at least 30 seconds 3 Turn the pump ON and allow the motor to come to full speed 4 Press and hold the HIGH and MEDIUM buttons simultaneously until the LOW speed LED indicator light begins to blink and then release 5 The LOW speed LED will continue to blink for three seconds to indicate a modification to the automatic default speed is being requested After a brief pause a second series of LED blinks will indicate the new default setting has been set to either MEDIUM speed MEDIUM speed LED blinks or LOW speed low speed LED blinks Adjusting the Speeds The Badu EcoM3 V pump control panel provides manual speed controls for the pump There are three 3 factory preset buttons that can be selected LOW MED or HIGH The LOW button is preset to 1600 RPM The MED button is preset to 2600 RPM The HIGH button is preset to 3450 RPM Once a button LOW MED or HIGH is pressed the LED for the appropriate button will appear However the three 3 speeds can be modified to various speeds required by minimum flow pressure requirements of various pool side eguipment features as defined by the manufacturer specifications Please follow all local state regulations regarding pool motor and timer speeds settings when choosing the appropriate speeds To Adjust LOW Speed NM Verify that the pump is powered ON and the green power LED light is on m Press the LOW button for 5 to 10 seconds this will switch the control from Normal O
21. he terminal box 11 Tighten the three screws into the terminal box while applying light pressure to the top control enclosure DO NOT OVER TIGHTEN 12 The Badu EcoM3 V is a 208 230 volt pump Make sure the correct voltage is supplied refer to the motor plate NOTE If the motor exceeds 250 volts the pump will not start from the OFF STOP position 10 Electrical Installation continued Green Yellow White o O Orange li EN aft O O Connection 2 og 3 B Control Box 556 ptt Lower Half Whit L2 Green Ground Red O j White 5 O H 3 Yellow O O O o O G oo OO S ON Red White Connection Control Box Yellow Top Half s Figure 2 Voltage Checks The correct voltage as specified on the pump data plate is necessary for proper performance and long motor life Incorrect voltage will cause the error light to turn on and cause damage to the motor if not turned off immediately It is the responsibility of the electrical installer to provide data plate operating voltage to the pump by ensuring proper circuit sizes and wire sizes for this specific application CAUTION Failure to provide data plate voltage during operation will
22. he top control panel See Figure 3 9 Screw in the low voltage strain relief onto the rear of the terminal box Run the low voltage cable to the automation control box 10 Carefully fold the extra wires inside the terminal box and place the top control panel back on top of the terminal box 11 Connect the low voltage wires to the HOT Side of the relay RED and BLACK wires on the top side of the relay Depending on the manufacturer of the automation controller you may need to remove the plate that covers the relays to gain access to the terminals 12 Wire the low voltage wires for the following speeds to be controlled High Speed BLACK Medium Speed BROWN Low Speed RED WHITE BLUE GREEN 3rd Party Controllers continued The automation controller allows for all three speeds to be selected and operated for any length of time Note that the currently selected and operating speed must be turned OFF prior to the selection of a new speed The on time and speeds should be set so that the pool can meet the total number of turns as required by local state regulations The user can also override the operational speed currently being set by the automation controller via the buttons on the top control panel The override will continue until the motor is either powered off by the automation controller or a new speed is requested by the automation controller At anytime another speed can also be selected via the top side co
23. hstanding any provisions herein to the contrary the warranties and obligations hereunder shall not in any event extend for more than three 3 years beyond the date of shipment of the pump and motor from the factory the Limited Warranty Period The Limited Warranty is subject to each of the following additional terms and conditions 1 IN THE EVENT OF ANY BREACH OF THE LIMITED WARRANTY SPECK PUMPS POOL PRODUCTS INC S ENTIRE OBLIGATION AND LIABILITY TO BUYER AND BUYER S SOLE AND EXCLUSIVE REMEDY SHALL BE AS FOLLOWS Speck Pumps Pool Products Inc will at its option either repair or replace the pump and motor or refund to Buyer the purchase price actually paid by Buyer for the pump and motor subject to the Limited Warranty Speck Pumps Pool Products Inc shall have no obligations under the Limited Warranty unless Buyer delivers timely written notice to Speck Pumps Pool Products Inc of the Limited Warranty claim within the Limited Warranty Period and returns the pump and motor to Speck Pumps Pool Products Inc if requested To the fullest extent permitted by law Speck Pumps Pool Products Inc expressly disclaims any liability for and the Limited Warranty does not include or cover any labor costs or other expenses in connection with the removal transportation shipment insurance replacement repair or installation of repaired or replaced parts or for any other costs or expenses or damages to property or things including
24. ller than a 12 AWG 3 3mm2 wire TO REDUCE THE RISK OF ELECTRICAL SHOCK a bonding connector is provided for bonding to metal water pipes metal rails or other metal within 5 feet of the swimming pool All local points should be bonded with a 8 AWG 8 4mm2 wire SAVE THESE INSTRUCTIONS WARNING Entrapment Prevention continued DANGER DO NOT BLOCK SUCTION A DANGER SUCTION HAZARD Can cause serious injury or death Do not use this pump for wading pools shallow pools or spas containing bottom drains unless pump is connected to at least two 2 functioning suction outlets WARNING Pump suction is hazardous and can trap and drown or i disembowel bathers Do not use or operate swimming pools spas or hot Y tubs if a suction outlet cover is missing broken or loose Hazardous suction Can trap hair or body g i k parts causing severe The following guidelines provide information for pump installation injury or death that minimizes risk of injury to users of pools spas and hot tubs Do not block suction Entrapment Protection The pump suction system must provide protection A DANGER against the hazards of suction entrapment Suction Outlet Covers All suction outlets must have correctly installed screw fastened covers in place All suction outlet drain covers must be 4 maintained Drain covers must be listed certified to the latest published edition of ANSIASME A112 19 8 ANSI APSP 16 2011 They must be
25. n OFF any valves to prevent pool water from reaching the pump Drain water from the pump by loosening the unions or removing the drain plugs 3 Remove the eight 8 screws connecting the pump casing to the flange 4 Pull the motor seal housing flange out from the pump casing Remove the pump casing o ring The impeller is connected to the motor shaft 5 Remove the diffuser by gently pulling the diffuser the diffuser is the cover over the impeller horizontally until the pins clear the seal housing 6 Place a flat head screwdriver through the center hole of the fan cover and into the screwdriver slot on the motor shaft Ceramic Ring Rubber Collar Impeller 7 While holding the motor shaft turn the impeller Shaft counter clockwise _ H Sealing 8 Gently pull the mechanical seal from the impeller shaft H Napa Surfaces noting the way it was originally installed Figure 3 CAUTION Do not damage the ceramic or carbon surfaces of the seal If the surfaces is damaged leaks will occur 9 Using water with a small amount of dish soap brush the impeller shaft for ease of assembly Pump Seal Housing 20 Removal and Replacement of the Impeller and or Mechanical Seal continued 10 With the carbon side up push the mechanical onto the impeller shaft and wipe carbon surface with a clean cloth CAUTION DO NOT use grease or lube to install seal
26. n both the suction and discharge ports This feature simplifies installation and service and eliminates the possibility of leaks at the threaded adaptors Before starting the pump for the first time remove the see through lid Turn lid counter clockwise to remove Fill strainer tank with water until it is level with the suction inlet Replace lid making sure the o ring is not damaged Screw down hand tight Suction and discharge line should be independently supported at a point near the pump to avoid strains being placed on the pump Always use properly sized valves Use the fewest fittings as possible Each additional fitting has the effect of moving the equipment farther away from the water NOTE If more than ten 10 suction fittings are needed the pipe size must be increased Every new installation must be pressure tested according to local codes See the Pressure Testing Section on page 10 Bonding and Grounding When installing and using the motor basic safety precautions should always be followed The wiring of the motor should be done by a licensed electrician in accordance with local codes BONDING AND GROUNDING 1 The motor frame must be grounded to a reliable grounding point using a solid copper conductor No 8 AWG or larger In Canada No 6 AWG or larger must be used If the pump is installed within five 5 feet of the inside walls of the swimming pool spa or hot tub the motor frame must be bonded to all metal parts
27. ntrol panel buttons 7 pin Badu Eco Touch Controllers 6 pin 3rd Party Controller Figure 3 Speck Conn AMP292207 7 LV Input Conn AMP292207 6 Nm o Pin 1 OFF White Mm Pin 1 Red Low Nm Pin 2 LOW Brown NM Pin 2 Green Low Nm Pin 3 MED Blue m Pin 3 Brown Med m Pin 4 HIGH Red m Pin 4 Blue Med m Pin 5 COM Black Mm Pin 5 Black High NM O Pin 6 Error Out Signal A Orange Nm Pin 6 White High NM Pin 7 Error Out Signal B Green PART DESCRIPTION 7400017010 10 ft Cable with 7 pin connector for a the Badu Eco Touch amp 7 7400017050 50 ft Cable with 7 pin connector for a the Badu Eco Touch 8 77 7400017100 100 ft Cable with 7 pin connector for a the Badu Eco Touch amp 77 7400016010 10 ft Cable with 6 pin connector for a 3rd party controller 7400016050 50 ft Cable with 6 pin connector for a 3rd party controller 7400016100 100 ft Cable with 6 pin connector for a 3rd party controller 5 Service and Maintenance Routine Maintenance This pump requires little or no service other than reasonable care and periodic cleaning of the strainer basket 1 Inspect the pump basket for debris by looking through the clear pump lid 16 Routine Maintenance continued 2 Turn OFF the power to the pump If the pump is located below the water level close isolation valves on the suction and discharge sides of the pump to prevent back flow of water 3 Remov
28. or Exit out of Speed Adjust Mode Press the STOP button or wait 30 seconds without pressing any buttons NOTE If the power is shut off or the pump is stopped using the stop button upon powering up the pump will run a two 2 minute prime on HIGH and then resume normal operation DO NOT press any buttons during prime operation To Adjust the HIGH Speed NM Verify that the pump is powered ON and the green power LED light is on NM Press the HIGH button for 5 to 10 seconds this will switch the control from Normal Operation Mode to the Speed Adjust Mode The HIGH LED light will begin to blink NM Press the left LOW button to decrease the speed or NM Press the right HIGH button to increase the speed NOTE The button will increase or decrease in increments of 200 RPM in most cases The Speed Range for HIGH Speed is 2850 3050 3250 3450 Factory Preset is 3450 MN Press the middle MED button to save the current the speed and return to Normal Operation Mode 14 Adjusting the Speeds continued NM To Stop or Exit out of Speed Adjust Mode Press the STOP button or wait 30 seconds without pressing any buttons NOTE If the power is shut off or the pump is stopped using the stop button upon powering up the pump will run a two 2 minute prime on HIGH and then resume normal operation DO NOT press any buttons during prime operation Adjusting Back to Factory Settings NM Verify that the pump is powered ON and the green power LED light i
29. or everyday filtration of your pool This speed will achieve the lowest operating costs with the lowest noise level SPEED LOW MEDIUM HIGH Default 1600 2600 3450 MAXIMUM 1725 2800 3450 MINIMUM 1000 1800 2850 9 If the power is turned off or the pump is stopped it will repeat this process See number 6 amp 7 10 If the pump does not prime and all the instructions to this point have been followed check for a suction leak If there is a leak repeat Steps 2 through 6 NOTE It is normal for a few drops of water to escape from the mechanical seal from time to time This is especially true during the break in period Refer to section 5 2 Mechanical Seal on page 14 11 For technical assistance call Speck Pumps Technical Support at 800 223 8538 Changing the Default Speed The pump is factory set with a default speed of LOW However it can be modified to MEDIUM speed as required by minimum flow pressure requirements of various pool side equipment features as defined by the manufacturer specifications The default speed should be modified during the first two minutes of applying power to the unit Please follow all local state regulations regarding pool motor and timer speeds settings when choosing the default speed 1 Allow the pump to achieve prime if starting the system for the first time 2 Turn the power OFF using the OFF button on the controller once prime is reached Allow the pump to sit in the o
30. or short circuits Sharp edges on terminals require extra protection To prevent the wire nuts from loosening tape them using suitable listed UL ETL CSA electrical insulating tape For safety and to prevent entry of contaminants reinstall all conduit and terminal box covers Do not force connections into the conduit box Table 1 0 Recommended Wire Sizes for the Badu EcoM3 V Distance from Sub panel 0 50 Feet 50 100 Feet 100 150 Feet Voltage 208 230 VAC 208 230 VAC 208 230 VAC Minimum Wire Size 12 10 8 4 Remove the three screws holding the top control enclosure onto the motor Carefully lift the top panel and turn it over to expose the inside terminal box See Figure 2 5 The terminal box is supplied with a 1 2 14 NPS threaded hole Use only liquid tight fittings in order to protect the electronics and the motor CAUTION Failure to use liquid tight fittings will void the warranty 6 The right side of the terminal block will be marked Ground L2 and L1 7 After running L1 L2 and ground wire from conduit connect the L1 to the opening directly across from the orange wire on the terminal block 8 Connect L2 to the opening directly across from the white wire on the terminal block 9 Connect the ground wire to the opening directly across from the green yellow wire on the terminal block 10 Carefully fold all wires inside the terminal box and place the top control panel back on top of t
31. p and motor to Speck Pumps Pool Products Inc or in shipping a repaired or replaced pump and motor to Buyer Notes 25 2999999995 Rev 02 2013
32. peration Mode to the Speed Adjust Mode The LOW LED light will begin to blink Press the left LOW button to decrease the speed or Press the right HIGH button to increase the speed NOTE The button will increase or decrease in increments of 200 RPM in most cases The Speed Range for Low Speed is 1000 1200 1400 1600 1725 Factory Preset is 1600 Press the middle MED button to save the current the speed and return to Normal Operation Mode To Stop or Exit out of Speed Adjust Mode Press the STOP button or wait 30 seconds without pressing any buttons NOTE If the power is shut off or the pump is stopped using the stop button upon powering up the pump will run a two 2 minute prime on HIGH and then resume normal operation DO NOT press any buttons during prime operation To Adjust the MEDIUM Speed NM Verify that the pump is powered ON and the green power LED light is on NM Press the MED button for 5 to 10 seconds this will switch the control from Normal Operation Mode to the Speed Adjust Mode The MED LED light will begin to blink NM Press the left LOW button to decrease the speed or Press the right HIGH button to increase the speed NOTE The button will increase or decrease in increments of 200 RPM in most cases The Speed Range for Medium Speed is 1800 2000 2200 2400 2600 2800 Factory Preset is 2600 Press the middle MED button to save the current the speed and return to Normal Operation Mode To Stop
33. ressly conditioned and contingent upon Buyer s strict compliance with each of the following a Installation of the pump and motor by an experienced and qualified pool industry professional and a licensed electrician who is licensed within the jurisdiction in which the pump and motor is installed and will be used and b Buyer s operation and maintenance of the pump and motor in strict accordance with Speck Pumps Pool Products Inc s printed operator maintenance manuals delivered with the pump and motor 4 DISCLAIMER THE LIMITED WARRANTY IS THE ONLY WARRANTY MADE AND IS IN LIEU OF ALL OTHER WARRANTIES AND ANY AND ALL IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY THE IMPLIED WARRANTY AGAINST INFRINGEMENT AND THE IMPLIED WARRANTY OR CONDITION OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN THEIR SCOPE AND DURATION TO THE ONE YEAR TERM OF THE LIMITED WARRANTY SET FORTH HEREIN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO THE BUYER 23 24 Limited Warranty continued 5 TO THE FULLEST EXTENT PERMITTED BY LAW IN NO EVENT SHALL SPECK PUMPS POOL PRODUCTS INC OR ITS OFFICERS DIRECTORS EMPLOYEES SHAREHOLDERS AGENTS OR REPRESENTATIVES BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS INCLUDING TIME MONEY GOODWILL AND LOST PROFITS IN ANY WAY WHICH MAY ARISE HEREUNDER OR FROM THE USE OF OR INAB
34. roubleshooting 17 Controller Malfunction Warnings 17 General Troubleshooting Problems 18 Blocked Impeller Ao Eee a 19 Removal and Replacement of the Impeller 19 Mechanical Seal Replacement 19 Motor Replacement 20 Product Specifications 21 Dimensional Drawing 21 Performance Curves AE NE 21 Replacement Parts and Exploded View 22 Limited Warranty 23 1 Important Safety Instructions READ THIS MANUAL CAREFULLY BEFORE USING THE SPECK PUMP READ AND FOLLOW ALL INSTRUCTIONS Important Notice This manual contains important information about the installation operation and safe use of this product This information should be given to the owner and or operator of this equipment WARNING This product must be installed and serviced by a qualified pool professional and must conform to all national state and local codes WARNING Before Installing this product read and follow all warning notices and instructions which are included Failure to follow safety warnings and instructions can result in severe injury death or property damage Call 1 800 223 8538 or visit www usa speck pumps com for additional copies of these instructions Important Safety Instructions When installing and using this electrical equipment basic safety precautions should always be followed including the following READ AND FOLLOW ALL INSTRUCTIONS WARNING To reduce the risk of injury do not permit children to use this product unless they
35. s on NM Press and Hold all three 3 speed buttons LOW MED and HIGH for 5 to 10 seconds Nm All LED light will be fully lit The LED s will blink to indicate the factory defaults were re established 3rd Party Controllers Automation Controller Signal Line Connection WARNING When servicing the pool pump motor always disconnect the main power from the unit It is also good practice to confirm that the power is off with a meter Follow the steps outlined below to connect the Badu EcoM3 V pump to an automation controller You will need the optional low voltage 6 pin cable 1 Remove the three screws holding the top control enclosure on the terminal box Carefully lift the top panel and turn it over to expose the inside of the terminal box 2 Run the L1 L2 and GROUND wires from the conduit cable through the opening on the right side of the motor shaft facing away from you 3 Connect L1 from the automation controller to the opening directly across from the BLACK wire on the terminal block 4 Connect L2 to the opening directly across from the WHITE wire on the terminal block 5 Connect GROUND to the opening directly across from the GREEN YELLOW wire on the terminal block 6 Screw the conduit connector into the right side of the terminal box shaft facing away from you 7 Remove the small black plug on the rear of the terminal box 8 Plug the connector end of the low voltage 6 pin cable into the connector on the underside of t
36. trical shock and may also cause damage to property Hazardous voltage Can shock burn or Always disconnect power to the pool pump at the circuit breaker cause death before servicing the pump Failure to do so could result in death or Disconnect power before Working Oni pump or Motoi serious injury to serviceman pool users or others due to electric shock 2 General Description The Badu EcoM3 V variable speed swimming pool pump is both environment friendly and cost efficient This revolutionary pump has three 3 programmable speed settings to provide the pool owner a simple three button control to operate the pump greatly reducing the operating cost at a reasonable investment The robust pump is based on Speck Pumps energy efficient design platform The Badu EcoM3 V high performance medium head pump uses a state of the art axial flux permanent magnet brushless DC motor controlled by advance logic electronics Providing cooler and quieter operation at a fraction of the cost of a standard PSC motor The affinity laws of hydraulics states that if you halve the speed the power reduces by 8 times The multiple speeds offered by the Badu EcoM3 V enables it to run slower and consume less energy but still have the ability to run at full speed if required The Badu EcoM3 V operates at a maximum system flow of 100 gallons per minute GPM at 3450 RPM This pump can operate from 1000 RPM to 3450 RPM with factory preset speeds of 1600 26
37. ty 1 Disconnect the wiring from the side of the motor Refer to the Electrical Installation on page 10 2 Remove the eight screws holding the flange to the pump casing 3 Slide the motor and flange from the casing 4 Remove the diffuser by gently pulling the diffuser horizontally until the pins are clear from the seal housing 5 Place a flat heat screwdriver through the center hole of the fan cover and into the screwdriver slot on the motor shaft 6 While holding the motor shaft turn the impeller counter clockwise 7 After removal of the impeller the seal housing will slide easily off the motor shaft 8 Using a M8 Allen wrench remove the four bolts and washers securing the flange to the motor 9 Remove the slinger from the old motor and install on to the new motor Motor Replacement 10 Clean the surfaces of the seal Refer to the Removal and Replacement of the Impeller and or Mechanical Seal Section page 17 18 steps 9 17 Product Specifications Dimensional Drawing Performance Curve TOTAL HEAD IN FEET 2600 RPM 600 RPM 20 40 60 80 100 120 GALLONS PER MINUTE A B C and D represent average system curves for pools with below pipe diameter B 112 Pipe C 2 Pipe A 2 Pipe D 3 Pipe 21 Replacement Parts and Exploded View PART NUMBER DRAWING NUMBER QTY 2921116010 2921116020 2901141201 2901114300 2921110108 2901158200 2920889410 29208894
38. water velocity in the pump suction hydraulic system must be six 6 feet per second or less even if one 1 main drain suction outlet is completely blocked The flow through the remaining main drain s must comply with the latest published edition of ANSI ASME A112 19 8 ANSI APSP 16 2011 the standard for Suction Fittings For Use in Swimming and Wading Pools Spas Hot Tubs and Whirlpool Bathtub Applications Testing and Certification Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest published edition of ANSI ASME A112 19 8 ANSI APSP 16 2011 the standard for Suction Fittings For Use in Swimming and Wading Pools Spas Hot Tubs and Whirlpool Bathtub Applications Fittings Fittings restrict flow for best efficiency use fewest possible fittings but at least two 2 suction outlets Avoid fittings that could cause an air trap Pool cleaner suction fittings must conform to applicable International Association of Plumbing and Mechanical Officials IAPMO standards WARNING Risk of Electrical Shock or Electrocution A WARNING This pool pump must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all applicable local codes and ordinances Improper installation will create an electric hazard which could result in death or serious injury to pool users installers or others due to elec
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