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FP2 New Analog Unit Technical Manual, ARCT1F397E6

1. acs Note e Use double core twisted pair shielded wires It is recommended to ground the shielding However depending on the conditions of the external noise it may be better not to ground the shielding e Do not have the analog input wiring close to AC wires power wires or load wires from sources other than the PLC Thermocouple J K R S T N Terminal Terminal block block Cho Chi ch2 Ch3 Ber Note e Perform the wiring correctly according to the polarity of the thermocouple Also to lengthen the signal wire of the thermocouple use the compensating wire of the thermocouple It is recommended to use shielded wires and to ground the shielding e Do not have the analog input wiring close to AC wires power wires or load wires from sources other than the PLC R T D Resistance thermometer device Pt100 JPt100 Pt1000 Terminal Terminal block block Al B Cho Ch4 Three wire R T D Vib Resistance thermometer device b Al B Ch1 Ch5 Vib b Al B Ch2 Ch amp Vib b Al Bi Ch3 Ch7 Vib b wg Note For copper wiring used in wiring the R T D resistance thermometer device use insulated and thick wiring not to allow a large build up in electrical resistance It is recommended to use shielded wires and to ground the shielding e Do not have the analog input wiring close to AC wires power wires or load wires from sources other than th
2. 1 preparation completion hai ch 0 data ch1 FO MV WX 1 DT 101 ch1 ch 1 data reparation completion prepared input value R2 az L FO MV WX2 DT 102 Tee ch2 preparation completion Gem ch 2 data R9010 A pen READ K0 K10 K1 WRO on Preparation Specifies the analog input unit of slot No O completion flag area Reads the one word data of the shared memory address 10 to the internal relay WRO RO to RF m ED processing setting for e Execution of conversion i cht to ch2 analog inputs a Analog input average processing ch 0 No average i processing ch 1 3 times average i processing ch 2 10 times average i processing Bebe em o a o am o E RE Preparation completion 7 flag for analog input reading 4 8 5 8 1 3 Offset Setting Program Program outline This program offsets the analog input data read from chO and ch1 and then reads it to the data registers DT100 to DT101 K Offset processing Note Offset setting for the above example If the analog input value is 5V and the converted data is K50 the converted data is offset to O with the offset value K 50 In the sample program the offset value K 50 for chO is read into the shared memory address 30 offset changing setting for analog input chO Once the value is read the analog input unit offsets with K 50 automatically Settings
3. Setting value for De Item Descriptions example program Ex ion channel of en Se EEN d Specify H11 for shared memory address 16 a ch2 to ch3 Set to no execution processing i WXO Analog input data for cht VO allocation wx1 Analog input data for ch Data register allocation DT100 Input data read area for cht DT101 Input data read area for ch1 Address 10 Preparation completion flag for chO to ch7 Address 16 Execution no execution of conversion Shared memory processing setting for ch0 to ch3 Address 30 Offset changing setting for chO analog input Address 31 Offset changing setting for ch1 analog input kel Key Point e The offset setting is to correct the deviation created when inputting standard analog input values lt current voltage temperature gt e The converted digital values can be offset in programs using the incremental or decremental instruction Note e The ranges for the converted values differ depending on the used ranges e The number of input contacts and specified slot numbers differ depending on the installation positions of the units e Set offset values for each channel The offsets may differ for each channel even if the analog input value are same e The conversion method and converted values for the area around the maximum and minimum values differs depending on the offset directions so confirm the I O conversion characteristics gt a Reference lt Chapter 6 Analog I O Conversion Characteristics
4. of analog unit o A eee 8 e c 9 2 9 2 Sample Program 9 2 1 Basic Program Analog Output Unit Program outline This program writes the output data stored in data registers DT100 and DT101 to the output relay areas WYO and WY1 which correspond to the output channels cht and chi of the analog output unit set for the execution of conversion processing By the move instruction FO MV the stored digital values of the desired dataregisters DT100 and DT101 are written to the output relay areas WYO and WY1 for analog output unit Analog output E CPU unit Analog output unit L Converts the digital values O to 4095 that were written in WYO and WY1 to the analog value 0 to 20 mA if for example the analog output range was set to 0 to 20 mA 0 2047 4095 KJ Settings Setting value for Item example program Descriptions Execution channel of A Cho0 to ch1 Set to execution analog input conversion ch2 to ch3 Set to no execution Specify H11 for shared memory address 22 processing A WYO Digital output data for chO VO allocation WY1 Digital output data for ch1 DT100 Output data write area for chO DT101 Output data write area for ch1 Data register allocation gt Execution no execution of conversion Address 22 processing setting for chO to ch3 B F Note e Written digital values and output
5. DT 101 ch 1 data DT 102 ch 2 data DT 30 Output hold setting DT 31 ch 0 any value DT 32 ch 1 any value DT 33 ch 2 any value W 0 ch 0 output data WY 1 ch 1 output data W 2 ch 2 output data K17 y Analog output hold data any value r Analog output data writing sde J Chapter 11 Troubleshooting 11 1 Troubleshooting Analog Input 11 1 1 Analog Input Value Cannot be Read e Check the I O allocation for the analog units e Check that the shared memory addresses 16 and 17 are not set to H0000 e Check the terminal block wiring e Check the range settings 11 1 2 Analog Input Conversion Value is Unsteady e Make sure that you are using shielded twisted pair wiring and that the shielding the properly connected e Make sure that the analog signal wires are not connected to AC wires or power wires e Check that there is no devices which create radiated noise such as power lines power cables high capacity relays or inverters near the analog unit 11 1 3 Proper Current Input Conversion Value Cannot be Obtained e Check the terminal block wiring e Check output devices 11 1 4 Proper conversion Value Cannot be Obtained During Thermocouple Connection e Check the type of the thermocouple and the range setting of the analog unit e Check the polarity of the thermocouple e Make sure that no wind directly hit the analog input unit e Check that the w
6. K Pt100 i q JPt100 HUE SEES ESS SSL SEES ES Pt100 2000 7 JPt100 Peroo i JPLIOO 7 Pt1000 Pt100 JPt100 When exceeding the rated analog input range Reference values which the precision is not guaranteed are indicated for the ranges up to 15 C Range Input value Converted value SE E a ro SE 2150 5 21 Im SS e Irun SE 2150 P09 KE Ne Broken wire 20000 Note If the input values exceed the upper limits they will be converted to the above values however the temperatures get higher furthermore the values will be the same value as the case of broken wire i e 20000 A Reference For the information on broken wires see lt 8 2 1 Broken Wire Detection for Analog Unit gt 6 6 6 2 Analog Output Conversion Characteristics 6 2 1 Voltage Output Range 10 to 10 V m 2048 1024 1023 2047 When exceeding the rated digital input range K Output range 10 to 10 V Digital input value Analog output value K V 2047 10 1535 7 5 1023 5 511 2 5 0 0 512 2 5 1024 5 1536 7 5 2048 10 Digital input value Analog output value 2048 or more mali holds the output value that corresponds to the previous effective input value 2049 or less Invariable holds the output value that corresponds to the previous effective i
7. A TO I 2000 Thermocouple K Thermocouple T Thermocouple N When exceeding the rated analog input range Reference values which the precision is not guaranteed are indicated for the ranges up to 15 C Range Input value Converted value Thermocouple S 55 C or less 19 290 1515 C or more 15150 Thermocouple J 215 C or less 2150 765 C or more 7650 Thermocouple J 115 C or less 1150 415 C or more 4150 Thermocouple K 215 C or less 2150 1215 C or more 12150 Thermocouple K aa 72190 1015 C or more 10150 Thermocouple K TS en oe 615 C or more 6150 Thermocouple T 215 C or less 2150 365 C or more 3650 Thermocouple R 65 C or less 1 el 1515 C or more 15150 Thermocouple N 215 C or less 2150 1315 C or more 13150 Broken wire 20000 Note1 Forthe S and R ranges conversion will be performed even if the input is outside of the ranges 0 to 55 C and 0 to 65 C but the precision cannot be guaranteed Note2 If the input values exceed the upper limits they will be converted to the above values however the temperatures get higher furthermore the values will be the same value as the case of broken wire i e 20000 gt Reference For the information on broken wires see lt 8 2 1 Broken Wire Detection for Analog Unit gt 6 5 6 1 7 R T D Resistance Thermometer Device Input Range
8. e In the terminal block socket construction if the wire closes upon counter clockwise rotation the connection is faulty Disconnect the wire check the terminal hole and then re connect the wire 3 1 2 Input Unit FP2 AD8VI Output Unit FP2 DA4 Suitable terminals and wires M3 terminal screws are used for the terminals of analog input and output units The following suitable solderless terminals are recommended for the wiring to the terminals O Fork type terminal O Round type terminal x CE y 1 H Le me 6 mmorless p 6 mmorless l 3 2 mm or more 3 2 mm or more Suitable solderless terminals Manufacturer Shape Part No Suitable wires mm Round type 1 25 MS3 0 25 to 1 65 Fork type 1 25 B3A JST Mfg Co Ltd Round type 2 MS3 1 04 to 2 63 Fork type 2 N3A i Suitable wires Suitable wires Tightening torque AWG22 to 14 0 3 to 2 0mm 0 5 to 0 6 N m Wiring to terminal block Remove the terminal block before beginning the wiring operations To remove the terminal block push downward on the release lever located at the top of the terminal block Es Terminal block ner Note Install the terminal block by inserting it all the way to its original position and pressing the lock button on the bottom of the unit Then confirm that the terminal block is securely attached and cannot be removed Accessory terminal blocks can be purchased separately Accessory termin
9. ARCT1F397E 5 JUN 2011 6 edition Change of Corporate name Error correction ARCT1F397E 6 JUL 2013 7 edition Change of Corporate name Please contact Panasonic Industrial Devices SUNX Co Ltd E Overseas Sales Division Head Office 2431 1 Ushiyama cho Kasugai shi Aichi 486 0901 Japan E Telephone 81 568 33 7861 Mi Facsimile 81 568 33 8591 panasonic net id pidsx global About our sale network please visit our website Panasonic Industrial Devices SUNX Co Ltd 2013 July 2013 PRINTED IN JAPAN ARCT1F397E 6
10. Y n 2 0 to Y n 2 F ch3 WY n 3 Y n 3 0 to Y n 3 F Note e The I O number shown by an n in the table above is determined according to the installed slot position and the UO allocation for other units e Both input and output are handled by increments of 16 bits per channel e Even if the number of used channels is specified low in the setting of the shared memory the number of I O allocation does not change 12 7 12 2 Table of Shared Memory Area 12 2 1 Shared Memory of Analog Input Unit ch6 and 7 Address Name Nebel Descriptions value After the power is turned on and the first conversion is completed the input channel where the conversion data preparation is completed affects the bits shown below 10 Preparation completion flag for Hoooo 315814813 812 B11 B10 89 B8 57 86 BS B4 B3 B2 Bi B0 analog input ch0 to ch7 ch7 ch6 chS ch4 ch l ch2 ch1 ch0 0 Preparing 1 Preparation completed Specifies the input channel where conversion processing is not executed No execution of conversion B15 B14 B13 B12 311 B10 BS 88 B7 B6 BS B4 B3 B2 Bi BO processing setting for analog ona el cm ono 16 d H1111 input chO to ch3 i 1 1 jj Note1 0 Conversion not executed 1 Conversion executed B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 Pi BO No execution of conversion enz one ens ena 17 processing
11. b e i Processing in the analog input part lau o7Telslof7TzTafofTalsloT1Tz12fo Data of cho to be read in a b c d the CPU unit For one channel A 7 Analog signal of chO VW enn NO A 0 A ee A o nn nn nn 14h 4 Q ch Segel we en 5 0 0 lo A E Processing in the analog input Converts in the order of ch0 ch1 ch2 ch3 VO refresh This is an example of AFP2401 or AFP2402 When using AFP2400L the base processing is performed before the ch0 conversion Converts cht repeatedly part a I O refresh U DH y 1 y Li D I 1 1 L DU U L y the CPU unit i i i i i i i i i 1 i D L i amp u Data of chO p penen TTT the CPU unit 7 3 Sample Prog ram 7 3 1 Basic Program Analog Input Unit Program outline Using chO to ch5 of the analog input unit this program reads the analog input data to the data registers DT100 to DT105 using the preparation completion flag Converts the read analog values 4 to 20 mA to the digital values O to 13107 lt f CPU unit Analog input unit tJ Reads the contents of the input relay r j e B PY K 413107 4 annan nanan an Analog signal t Input range 4 to 20mA 46553 4 anny area WXO to WXS to the data registers 12 6553 DT 100 to DT105 by
12. 0 08 to 1 25mm 2 wires AWG 28 to 20 0 08 to 1 5mm Pole terminal with a compatible insulation sleeve If a pole terminal is being used the following models manufactured by Phoenix Contact Co should be used Cross sectional BarhNe Manufacturer 2 Size SR 3 Without insulating area mm With insulating sleeve sleeve 0 25 AWG 24 Al 0 25 6 BU A 0 25 7 0 34 AWG 22 Al 0 34 6 TQ A 0 34 7 0 50 AWG 20 Al 0 5 6 WH A 0 5 6 Phoenix Contact Co 0 75 AWG 18 AI 0 75 6 GY A 0 75 6 i 1 00 AWG 18 A 1 6 0 5x2 AWG 20 AI TWIN 2X 0 5 8 WH for 2 pcs Pressure welding tool for pole terminals Manufacturer Part No Product No Phoenix Contact Co CRIMPFOX 6 1212034 For tightening the terminal block When tightening the terminals of the terminal block use a screwdriver Phoenix contact Co Product No 1205037 with a blade size of 0 4 x 2 5 Part No SZS 0 4x2 5 The tightening torque should be 0 22 to 0 25 N m 2 3 to 2 5 kgf cm or less 3 2 Wiring method 1 Remove the terminal block If it is hard to remove insert a driver for the terminal block into a gap between the terminal block and the case and remove the terminal block V 1 Firstly remove the terminal block at the side of gt ch4 to ch7 Insert the driver into the ch4 side and ch7 alternately 2 Remove the terminal block at the side of cht to chs At this time take care not to damage a Temperature sensor
13. 0 to 55 C on When using 1 to 4 channels 0 to 55 C Storage temperature 20 to 70 C Ambient humidity 30 to 85 RH at 25 C non condensing Storage humidity 30 to 85 RH at 25 C non condensing Breakdown voltage Insulation resistance 500 V AC 1 minute between all analog input terminals and earth 500 V AC 1 minute between all analog output terminals and earth 1500 V AC 1 minute between all analog input terminals and AC external terminal excluding earth terminal 1500 V AC 1 minute between all analog output terminals and AC external terminal excluding earth terminal 200 V AC 1minute between analog input terminal channels for FP2 AD8X only Isolated between insulation voltage range and thermocouple range only When using R T D range not isolated between all other ranges Cutoff current 10 mA excluding protective varistor and capacitor 100 MQ or more between all analog input terminals and earth 100 M or more between all analog output terminals and earth measured with a 500 V DC megger testing 100 MQ or more between all analog input terminals and AC external terminal excluding earth terminal 100 M or more between all analog output terminals and AC external terminal excluding earth terminal measured with a 500 V DC megger testing Vibration resistance 10 to 55 Hz 1 cycle min double amplitude of 0 75 mm 10 min on X Y and Z directions Shock re
14. Analog input unit C Sampling processing Average processing K K Min value Max value y WY Stores the average value excluding the maximum and minimum values to conversion value area Program outline The number of average processing times is specified for the shared memory address 22 to 29 by user program When cho No average processing ch1 3 times ch2 10 times R9013 HH FO w KO DT 20 ch 0 average FO MV K 3 DT 21 ch 1 average FO MV K 10 DT 22 ch 2 average F151 wer KO DT 20 K3 K 22 ch Oto 2 average processing Specifies the analog input unit of slot No 0 Writes the three word data of data register DT20 to the shared memory address 22 Timing for average processing e The data to be read by sampling are converted successively Note The conversion time differs depending on the used number of channels and the setting ranges e Average processing is performed for the values going back for the specified number of times from the latest data except the maximum value and minimum value and then the average value is output The change in the averaged data is as follows When the number of sampling times is 10 b e ay I Analog signal a g ch 0 Analog input processing w Y a 00 to a H a a II 4 La mn a tt os nn 1 VO refresh CPU processing input EZ Ardo SEEN Average of cto Average
15. Bolos A HOF between channels N 200 to 1300 C taras N A HOA between channels Pt100 200 to 650 C NOLES A H12 between channels Pt100 100 to 200 C elise ated N A H22 between channels R T D JPt100 200 to 650 C EE N A H32 between channels JPt100 100 to 200 C Nol eolated N A H42 between channels Ptiooo 100 to 100 C ee A H13 between channels Note For FP2 AD8X it is possible to switch between Isolated between channels and Not isolated between channels depending on the ranges Photo MOS relay insulation 12 11 FP2 RTD AFP2402 A Available N A Not available Measurement Input range Input Type range Isolator DIPSW setting setting code Pt100 200 to 650 C Not isolated A H12 between channels Pt100 100 to 200 C Not ISo ated N A H22 between channels R T D JPt100 200 to 650 C Mot isolated N A H32 between channels JPt100 100 to 200 C Notiisolated N A H42 between channels Pt1000 100 to 100 C Not isolated A H13 between channels Note If specifying values other than the above setting codes the conversion does not performed properly Do not set to those values 12 12 Shared Memory of Analog Output Unit Initial Address Name wa Descriptions value Sets either the non hold hold final value during RUN mod
16. O Data Processing Functions 1 3 1 Analog Input The following process is performed 1 Loading of analog input The analog input data of the displacement sensor or pressure sensor are taken in the input part of the analog unit 2 Digital conversion The analog input values are automatically converted to digital values successively in the unit 3 Storage of digital values The converted digital values are read by the user program as the data of the input relay area WX Digital conversion processing Loading analog signals Laser analog sensor Vorl Pressure sensor CPU unit Analog input unit N C L Reading digital values Analog signal t For the analog input the following optional settings are available The optional settings can be specified by writing into the shared memory using the programs for each channel if necessary Setting for No of times of averaging Sets the number of times to average the converted data Setting for temperature sensor broken wire detection Sets to detect the disconnection of the input wiring for the input channels which has been set to the temperature sensor range thermocouple input range and resistance thermometer device 1 3 2 Analog Output Processing The following process is performed 1 Writing of digital data The digital data for the analog output are written in the output relay area WY corresponding to each channel by the user progr
17. The range setting switch for FP2 AD8VI is a octal switch The switches No 6 to 8 must be used being switched off If they are on it does not operate properly Default setting All the switches are off 1000050 ON1 2 3 4 5 Especially note Do not set the range setting switch to not used If setting to not used the unit will not operate properly For setting different ranges for each input channel Set the range for each channel respectively by ladder programs Always set the range setting switch as below Enable seting 4 700 98 ftware ON1 234 5 e Reference lt 12 3 1 Shared Memory of Analog Input Unit gt 4 2 4 1 2 Setting the Analog Output Range How to set the output range The analog output range setting can only be performed by the range setting switch At the analog output units use the range setting switches 1 to 4 to set the range for each channel vivo cho ch2 v v ch1 ch3 Output range O Current y en 0 to 20 mA ON Voltage y ON 10to 10 V ON Im Default setting All the switches are off 7bbo nl ON1 23 45 6 Especially note For the analog output unit be sure to have the range setting switches 5 and 6 set to off If setting to on the unit will not operate properly 4 3 4 2 I O Allocation and Slot Numbers 4 2 1 Occupation I O Areas and I O Allocation During sequence program processing with the FP2 the analo
18. for Ki analog input ch2 25 Average times setting for Ki Po analog input ch3 N A RER RR Average times setting for En K3 to K64 is set Average processing is performed for analog input ch4 specified times Average times setting for KO to K2 is set No average processing general 27 analog input ch5 K1 sampling processing 28 Average times setting for Ki Note When specified average times are changed analog input ch6 during the processing the data which has been stored 29 Average times setting for Ki by then will be deleted and the program will start analog input ch7 storing data from the start Offset changing setting for analog input ch0 KO Offset changing setting for 31 A KO analog input ch1 Offset changing setting for ge Sets the offset data for each channel that executes analog input ch2 offset changing 3 Offset changing setting for K range 2048 to 2047 analog input ch3 A S B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 Bi BO 34 Offset changing setting for Ko analog input ch4 Offset changing setting for 35 KO analog input ch5 K 2048 K2047 36 Offset changing setting for Ko analog input ch6 Offset changing setting for a analog input ch7 KO Address 38 Data update flag I 38 Only for FP2 AD8X H0000 l l J FP2 RTD ch7 ch6 ch5 ch4 ch3 ch2 chi cho After writing the converted data in the shared memory adds 1 0001101100 S KO 20 ms
19. listed above e The shared memory addresses are all preset when the power is turned from off to on they return to the initial values Address Conditions 17 to 22 After changing the mode from the PROG to the RUN mode writing by program is available any number of times 12 13 12 3 Analog I O Conversion Cycle Time When setting the range for each analog UO channel the analog I O conversion cycle time can be calculated by the formula below e Analog input conversion cycle time FP2 AD8VI Conversion cycle time conversion speed 0 5 ms x number of input channels used base time 0 4 ms number of input channels set for execution of conversion processing e Analog input conversion cycle time FP2 AD8X FP2 RTD Conversion cycle time conversion speed x number of input channels used number of input channels set for execution of conversion processing Note1 The total time of all channels set for execution of conversion processing Note2 When the thermocouple range and the R T D range are mixed the conversion cycle time for the voltage range will get longer e Analog output conversion cycle time FP2 DA4 Conversion cycle time conversion speed 0 5 ms x number of output channels used number of output channels set for execution of conversion processing 12 14 Chapter 13 Dimensions Sample Programs and others 13 1 Dimensions 13 1 1 Analog Input Unit FP2 AD8VI AFP2400L 93 i
20. of j tos SIO NRU lt excluding max and min lt excluding max and min data values gt values gt 8 1 2 Sample Program Program outline After averaging the analog input data for chO to ch2 for the analog input unit the program reads the averages to the data registers DT100 to DT102 using the preparation completion flag Averages the analog values that were read and stores the averages in the conversion value area input relay area v y Analog signal gt 5 t Average processing amp 2 1 K Sampling processing K Min value max value u H lt u By the move instruction FO MV the contents of input relay area WXO to WX2 are read to the data registers DT100 to DT102 Stores the average value excluding the maximum and minimum values to conversion value area A Settings Item E SON Descriptions example program Execution channel of analog input conversion Cho0 to ch2 Set to execution Specify H111 for shared memory address 16 processing WXO Analog input data for cht VO allocation WAT Analog input data for ch1 WX2 Analog input data for ch2 DT100 Input data read area for cht Data register allocation DT101 Input data read area for ch1 DT102 Input data read area for ch2 Address 10 Preparation completion flag for chO to ch7 Execution no execution of conversion A
21. output range are available voltage 10 V to 10 V and current O to 20 mA Analog output unit 4 channels High speed D A conversion of 500 us channel e The resolution is 1 4096 and the data to output is treated as 12 bit digital data Analog output unit Inverter 1 2 Type of Unit E Analog input units M Analog output unit Ee Por 2 CH ge i ae L Sie che E Q of ES ISS E H IS Q 7 RS R Re NY FP2 AD8VI FP2 AD8X FP2 RTD FP2 DA AFP2400L AFP2401 AFP2402 AFP2410 Name No of channels Part No Product No os Input 8 chs FP2 AD8VI AFP2400L FP2 analog input unit 5 Channel isolation dype Input 8 chs FP2 AD8X AFP2401 FP2 RTD input unit Input 8 chs FP2 RTD AFP2402 FP2 Analog output unit Output 4 chs FP2 DA4 AFP2410 1 3 Analog I
22. to 650 C 0 1 C 7 JPt100 100 to 200 C 0 1 C NoteT Pt1000 100 to 100 C 0 1 C Conversion speed Note4 Voltage input 500 us channel Not isolated 5 ms ch Isolated 20 ms channel TO Note 22 ms channel and 300ms Thermocouple input channel can be selected by shared memory 39 DTD input 20 ms channel Ye Note 22 ms channel and 300ms var channel can be selected by shared memory 39 He Overall accuracy 0 3 F S or less at O to 55 C 0 1 F S or less at25 C Voltage range only Reference junction compensation accuracy 1 0 C Ce Input impedance Voltage input Approx 150 kQ or more Thermocouple input 1 MQ or more R T D input Approx 51k Q Absolute maximum input 10 to 10 V range 42 to 12 V 1 to 5V range 150 to 150 mV 100 to 100 mV range Insulation method Between analog input terminal and FP2 internal circuits Optical coupler insulation DC DC converter insulation Between input channels Optical MOS relay insulation in channel isolation range Digital output processing Can be set in a range of 3 to 64 times each channel Averagin 8 f ging moving average excluding max and min values Offset setting Can be set in a range of K 2048 to 2047 each channel Broken wire detection Only thermocouple range or R T D input range each channel Input range change method All channels
23. 1 K 0 control N R101 R100 Trio Tm Y90 d NV R101 r ED nes Note Executes the initial setting for analog input unit gt Execution channel ch O only Average times 20 times Offset 5 0 C I Specifies the initial value for PID parameter in gt i DT200 to DT210 Reads the current values of analog input to DT202 H A a een we AL I When X80 tums on auto tuning starts gt i After the completion of auto tuning the highest bit in DT200 changes 1 to 0 A Y pn i When X81 tums on PID operation starts Se eee moms amo af A I Converts PID operation output KO to K10000 to g On Off time of timer O to 1000 ms and tums I heater On Off The ranges for the digital values to be read and the digital values specified for output differ depending on the used ranges The number of I O contacts and specified slots differ depending on the installation position of units ev Reference lt Chapter 6 Analog I O Conversion Characteristics gt lt 4 2 1 O Allocation and Slot Numbers gt For the details and precaution for PID operation instruction F355 see lt FP Series Programming Manual gt 13 6 Record of changes Manual No Date Description of changes ARCT1F397E AUG 2004 First edition ARCT1F397E 1 JAN 2005 2 edition ARCT1F397E 2 JUN 2005 3 edition ARCT1F397E 3 JUN 2006 4 edition ARCT1F397E 4 NOV 2008 5 edition Change of Corporate name
24. 3 RTD Input Unit FP2 RTD AFP2402 MHA Manin 1 Analog input terminals There are analog input terminals for channels 0 to 7 The terminal block can be removed The wiring connections should be carried out with the terminal block removed If it is hard to remove the terminal block insert a driver for the terminal block into a gap between the terminal block and the case to remove the block Y Kal Reference lt 3 1 Wiring of Terminal Block gt 2 Range setting switch Used to set the analog input range 2 2 Analog Output Unit FP2 DA4 AFP2410 1 Analog output terminals There are analog output terminal for 4 channels Terminals with a dot mark are not used however they are connected to the analog input circuit internally so do not connect anything to them The terminal block can be removed to facilitate wiring M3 solderless terminals can be used 2 Range setting switch Used to set the analog output range 2 5 2 6 Chapter 3 Wiring 3 1 Wiring of Terminal Block 3 1 1 Input Unit FP2 AD8X FP2 RTD A screw down connection type for terminal block is used The suitable wires are given below Terminal block socket Item Description Number of pin 16 pins Manufacturer Phoenix Contact Co Model No MC1 5 16 ST 3 5 Product No 1840502 Suitable wires No of wires Size Nominal cross sectional area 1 wire AWG 28 to 16
25. ARCT1F397E 6 Panasonic PROGRAMMABLE CONTROLLER FP2 New Analog Unit Technical Manual 2013 7 panasonic net id pidsx global Safety Precautions Observe the following notices to ensure personal safety or to prevent accidents To ensure that you use this product correctly read this User s Manual thoroughly before use Make sure that you fully understand the product and information on safety This manual uses two safety flags to indicate different levels of danger WARNING If critical situations that could lead to user s death or serious injury is assumed by mishandling of the product Always take precautions to ensure the overall safety of your system so that the whole system remains safe in the event of failure of this product or other external factor Do not use this product in areas with inflammable gas It could lead to an explosion Exposing this product to excessive heat or open flames could cause damage to the lithium battery or other electronic parts CAUTION If critical situations that could lead to user s injury or only property damage is assumed by mishandling of the product To prevent excessive exothermic heat or smoke generation use this product at the values less than the maximum of the characteristics and performance that are assured in these specifications Do not dismantle or remodel the product It could cause excessive exothermic heat or smoke generation Do not touch the terminal while turn
26. Analog I O Conversion Characteristics 6 1 Analog Input Conversion Characteristics 6 1 1 Current Input Range 4 to 20 mA K 13107 4 i 20 mA Input range 4 to 20 mA Analog input value Digital converted mA value K 20 13107 16 9829 12 6553 8 3276 4 0 When exceeding the rated analog input range Analog input value Converted value 20 mA or more 13107 4 mA or less 0 6 1 2 Current Input Range 20 to 20 mA 16383 8191 20 mA When exceeding the rated analog input range Input range 20 to 20 mA Analog input value Digital converted mA value K 20 16383 15 12287 10 8191 5 4095 0 0 5 4096 10 8192 15 12288 20 16384 Analog input value Digital converted value 20 mA or more 20 mA or less guaranteed Conversion will be performed for the values of 16383 to 32767 or 16384 to 32768 even when outside of the allowable range but the precision cannot be 6 2 6 1 3 Voltage Input Range 1 to 5 V K 413107 4m 46553 4 ng H 3 5 V 6 1 4 Voltage Input Range 10 to 10 V K 32767 SS 16383 ke 0 5 10 V A 16384 men ee Input range 1 to 5 V Analog input value Digital converted mA value K 5 13107 4 9829 3 6553 2 3276 1 0 When exceeding the rated analog inp
27. By range setting switch Each channel By shared memory setting Conversion execution processing channels setting Each channel By shared memory setting Permission resistance of input wire 30 Q or less when the ohmic values prec input for 3 wires are the same Input conversion data setup time After FP2 system power has been turned on Input range all channels together FP2 AD8X Non insulation Voltage input range 500 ms Insulation voltage input range 4500 ms Thermocouple input range 4500 ms R T D input range 4500 ms Note1 Can be specified by the shared memory setting only Note2 When using the thermocouple or R T D range sampling is performed 10 times within the conversion time for 20 ms to average 8 sampling data by excluding the maximum value and minimum value 12 4 Note3 The full scale F S for analog input voltage 1 to 5 Vis 10 V The full scale F S for thermocouple range is 200 to 1000 C The total precision for the thermocouple R at 0 to 500 C is 0 5 F S or less at O to 55 C The full scale F S for R T D is 200 to 650 C Note4 zJ Reference For the information on conversion cycle time see lt 12 3 Analog I O Conversion Cycle Time gt Note5 As there is a case that the measured data is unstable the conversion execution processing channels setting should be specified for unused channels call Reference lt 12 2 1 Shared Memory of A
28. Conversion speed switch K1 22 ms Select it when the 50Hz frequency noise 39 Thermocouple R T D Ko has an effect SE FP2 AD8X K4 300ms Select it when being effected by a ART noise supported from Ver 1 2 Detects broken wires in the input wiring only for each input channel that is set for the thermocouple input range or R T D resistance thermometer device input range and copies the data to the bits shown below 42 Broken wire detection flag for Hoooo 216814813 B12 B11 B10 B9 Bs er B6 as B4 B3 B2 81 BO temperature sensor input ch7 lens lens lonal cha 0 Normal 1 Broken wire detected Ca Note e Do not perform reading and writing with shared memory addresses other than those listed above e The shared memory addresses are all preset when the power is turned from off to on they return to the initial values 12 9 Address Conditions When the PROG mode changes to the RUN mode all preparation completion flags for all channels turn on as the setting has been done to execute conversion for all channels Once the no execution setting has been specified for each channel the 10 applied bits in address 10 are in preparation If setting the range setting switch to Enable setting by software the analog input preparation completion flag for the address 10 does not turn on as the conversion will not be performed until completing the range setting 10 38 42 Writing by user program is not available Rea
29. D DT 111 K 13107 DT 113 ch 1 conversion 1 ch 1 conversion 2 F22 DT 113 K 1000 DT 114 ch 1 conversion 2 ch 1 conversion 3 R9010 F150 READ K0 K10 K1 WR 0 Preparation completion flag area Always on Specifies the analog input unit of slot No 0 Reads the one word data of the shared memory address 10 to the internal relay WRO RO to RF Execution of conversion processing setting for ch0 to ch1 analog inputs Scale conversion KO K13107 l K1000 K5000 Scale conversion KO K13107 l K1000 K5000 Preparation completion 1 flag for analog input reading 7 8 Chapter 8 Optional Settings for Analog Input 8 1 Average Processing Setting 8 1 1 Average Processing for Analog Unit Average processing setting for analog input Average processing is performed for the analog values read by sampling except the maximum value and minimum value and stores them as digital values e Sets the number of averaging in the shared memory for each channel e Allowable number of times is in a range of 3 to 64 times Note The digital values to be converted differ depending on the rages The slot numbers differ depending on the installation positions for the units O ms analog signals CPU unit Er Pre signal we Laser analog sensor Averages the analog values that were sampled and stores as digital values Se sensor
30. O allocation WY1 Digital output data for ch1 WY2 Digital output data for ch2 DT100 Output data write area for cht Data register allocation DT101 Output data write area for ch1 DT102 Output data write area for ch2 Analog output hold setting Address 17 HO Non hold Shared memory H1 Hold holds analog output at any desired value Analog output hold data any value setting Address 1849 20 Sets output hold digital value in constant number for chO to ch2 y Key Point If H1 is set for the shared memory address 17 the program holds the analog output value when switching the RUN mode to PROG mode When the analog output hold setting is not performed a value equivalent to the digital value KO 0 V or O mA is output Note e The written digital values and output values differ depending on the used ranges e The number of input contacts and specified slot numbers differ depending on the installation positions of the units gt a ei Reference lt Chapter 6 Analog I O Conversion Characteristics gt lt 4 2 I O Allocation and Slot Numbers gt 10 4 Sample program R9013 MV Initial setting MV Fo MV Fo Ww F151 WRT KO DT30 K4 Output hold setting Specifies the analog output unit of slot No 0 Writes the four word data of data registers DT30 to DT33 to the shared memory addresses 17 to 20 R9010 m FO w Fo MV Fo MV H 2 K 2047 K 2047 K 4095 DT 100 ch 0 data
31. Overall accuracy Within 1 0 F S or less at0 to 55 C Output impedance Voltage output 0 5 Q or less Maximum output current Voltage output 5 mA puoweble output load Current output 300 Q or less resistance Insulation method Between analog output terminal and FP2 internal circuits Optical coupler insulation DC DC converter insulation Between analog output channels Not isolated Analog output hold Hold non hold setting by shared memory setting Note1 For the FP2 analog output unit FP2 DA4 there are restrictions regarding the ambient temperature that depend on how many channels are used Use according to the restrictions listed in Ambient temperature of section 12 1 General Specifications Note2 For information on the conversion cycle time when using multiple channels ali Reference lt 12 4 Analog I O Conversion Cycle Time gt 12 6 12 1 1 Table of Input Output Contact Allocation Analog input unit Channel FP2 UO number cho WX n X n 0 to X n F ch1 WX n 1 X n 1 0 to X n 1 F ch2 WX n 2 X n 2 0 to X n 2 F Serben ch3 WX n 3 X n 3 0 to X n 3 F ch4 WX n 4 X n 4 0 to X n 4 F ch5 WX n 5 X n 5 0 to X n 5 F ch6 WX n 6 X n 6 0 to X n 6 F ch WX n 7 X n 7 0 to X n 7 F Analog output unit Channel FP2 UO number cho WY n Y n 0 to Y n F ch1 WY n 1 Y n 1 0 to Y n 1 F Analog output Con WY n 2
32. Range and I O Allocation 4 1 I O Allocation 4 1 1 Setting the Analog Input Range How to set the input range Set the range setting switch on backside of the unit as described in the table below The range for all the channels will be set at once If you use different input ranges together then set the range setting switch to Enable setting by software and set the ranges by the shared memory Setting of range setting switch Input range PS Input range mn ti a FP2 AD8VI FP2 AD8X FP2 RTD Ge FP2 AD8VI FP2 AD8X FP2 RTD E V Not isolated Not used 38858 aozoma 1 to SV Not used between channels HESS Not isolated Not isolated ot use Defaut Default N41 23 4 5 between channels between channels 100mvV Not used Not RA between channels Not used Thermocouple J Not used 200 to 750 Notused ThermocoupleR Not used 0 to 1500 C Not used ThermocoupleK Not used 200 to1000 C C o EI 2 30 n COIN g coja CD Not used Thermocouple T Not used 200 to 350 C Notused ThermocoupleS Not used 0 to 1500 C a D a a 2 EJ EJ w En gt Pt100 Pt100 200 to 650 C 200 to 650 Default Not used Pt1000 100 100 C 100 100 C D Co D TI aC 0 2 x N w gt Enable setting Enable setting Enable setting by software by software Note
33. Writes data into the relevant output relay area WY using the user program of the CPU unit to obtain analog output Note The converted analog values differ depending on the range settings The specified slot numbers differ depending on the installation position of the units 2 The digital data written in the analog unit are converted to the analog values within the analog unit successively Ee 2 Analog conversion processing Outputs to analog outptu device Vorl IM L Writes digital data to Analog output t the output relay area Inverter CPU unit Analog output unit L Program outline When writing the data in DT100 into the output relay area WYO for chO R9010 H FO MV DT 100 WYO 7 ch 0 output Timing for analog output from analog unit e Data is written into the analog unit as a data in the output relay area at the time the I O for the CPU unit is refreshed e Since the conversion within the analog unit is not synchronized with the operation of the CPU unit the latest data written from the CPU unit will be converted to the analog value and output The time taken for the analog unit to convert digital data differs depending on the used number of channels and the used ranges a incpUunt 1 1 1 7 17 VO refrest Processing in PETES TA TIINAN NI NW 777777 the CPU unit LLL INNIN ANIA LA Processing in v y Y y a un 0112 JONE 3 o 1 2 sopi JOME 3 ch O output
34. al block for FP2 UO unit AFP2800 5 pack 3 2 Wiring for Analog Input 3 2 1 Analog Input Unit FP2 AD8VI Voltage input 1 to 5 V 10 to 10 V d Input ch n Input terminal block K Current input 4 to 20 mA 20 to 20 mA Input equipment Connect V terminal and terminal OKT Input terminal block Ex Dl Input chO COM For H Och Input ch1 Input ch2 Input ch3 Input ch4 For SOM rr Input ch5 Input ch6 E Input ch Input terminal block The voltage approx 10V may be output momentarily for approx 200 ms from the output terminal of the analog output unit when the power supply of FP2 FP2SH turns on off If it becomes a problem on the system take appropriate measures such as delaying the timing of the power activation of connected external devices from the power activation of the PLC Note e Use double core twisted pair shielded wires It is recommended to ground them However depending on the conditions of the external noise it may be better not to ground the shielding e Do not have the analog input wiring close to AC wires power wires or load wires from sources other than the PLC 3 6 3 2 2 Analog Input Unit FP2 AD8X Voltage input 1 to 5 V 10 to 10 V 100 to 100 mV Terminal Terminal block block Al cho Ch4 Input equipment Al XXX E Ch1 Y vm Ch amp Ch2 Ch Ch3 Ch7 gt V SEENEN AAA KEE
35. all analog output units Sets to KO when installing in the slot number 0 e Execution channels of analog output conversion processing Specifies H11 H0011 to set chO and chi to execute and ch2 and ch3 not to execute the conversion processing No of data Specifies the number of words to be written in the shared memory e Address of shared memory Specifies the address allocated for the no execution channel of analog output conversion processing setting Program example R9013 HA FO MV H11 DT O F151 WRT KO DT O K1 K22 ef J el Specifies the analog output unit of slot No o Writes the one word content of data register DTO to the shared memory area of address K22 Optional settings to be specified for each channel by programs if necessary e Analog output hold setting Specifies either to hold or not hold analog output data when switching the CPU unit to the PROG mode if necessary Carry out the following analog output hold any value data setting as well to set the output value at the desired value e Analog output hold any value data setting Specifies to hold the analog output data at a desired value when switching the CPU unit to the PROG mode if necessary A Reference e For the information on the table of shared memory area lt 12 3 Table of Shared Memory Area gt e For the information on the program example lt Chapter 9 10 Sample Programs gt Chapter 6
36. am 2 Analog conversion The written data are automatically converted to analog values successively in the unit 3 Output to analog drive devices The converted analog values are output to analog drive devices such as inverter Analog conversion processing Analog output unit N Outputting to analog drive devices Se E o 5 5 a un oa Vorl Inverter Writing digital data Analog output t For the analog output the following optional settings are available The optional settings can be specified by writing into the shared memory using the programs for each channel if necessary Analog output hold setting Sets to either not hold hold or hold any value when changing to the FP2 CPU unit PROG mode 1 5 1 4 Installation Restrictions 1 4 1 Installation Position of Analog Input Unit and Output Unit Can be installed in any slots on the CPU backplane and the expansion backplane except the slots for the power supply unit and the CPU unit Backplane for CPU side Analog output unit Analog input units Can be installed in either position Expansion cable i QW EWOS Backplane for expansion side 1 5 Current Consumption The internal current consumption values for the FP2 analog units noted below When the system is configured the other units being used should be taken into consideration and a power su
37. ated A Volt 1to5V 1to5V Non isolated A A A oltage o o 3 Isolated A Non isolated A A 100 mV 100 to 100 mA Isolated A 20 mA 20 to 20 mA Non isolated A A Current F 4 to 20 mA 4 to 20 mA Non isolated A A S 0 to 1500 C A A J 200 to 750 C A A J 100 to 400 C EE A ER K 200 to 1000 C Elo aba A A rmo GE K 200 to 1200 C A couple K 10010 60090 Isolated A tt FP2 AD8X T 200 to 350 C A A R 0 to 1500 C A A N 200 to 1300 C A Pt100 100 to 500 C A Resistance Pt100 200 to 650 C A A thermo Pt100 100 to 200 C p A A Non isolated meter JPt100 200 to 650 C A A device JPt100 100 to 200 C A A Pt1000 100 to 100 C A A A About a similar manual For FP2 Analog Input Unit there are two manuals which is for FP2 AD8 traditional type and for FP2 AD8VI AD8X and RTD new type The appropriate manual must be referred to use each product Two manuals for FP2 Analog Output Unit FP2 DA4 include the same contents Manual Name Manual No Relevant models This manual FP2 New Analog Unit ARCT1F397 FP2 AD8VI FP2 AD8X FP2 RTD Traditional manual FP2 Analog Unit ARCT1F283 FP2 AD8 Current input with FP2 AD8X If inputting current with FP2 AD8X install the provided resistor between the B terminal and the V b terminal and input after converting it to voltage la Reference lt 3 2 2 Analog Input Unit FP2 AD8X gt For further details refer t
38. ch2 Settings Setting value for Sek Item GE program Descriptions Execution channel of analog input conversion Cho0 to ch2 Set to execution Specify H111 for shared memory address 16 processing WXO Analog input data for cht VO allocation WX1 Analog input data for ch1 wx2 Analog input data for ch2 DT100 Input data read area for cht Data register allocation DT101 Input data read area for ch1 DT102 Input data read area for ch2 R10 Broken wire detection flag for chO Internal relay allocation1 R11 Broken wire detection flag for ch1 R12 Broken wire detection flag for ch2 Address 10 Preparation completion flag for chO to ch3 Shared memory Address 16 Execution no execution of conversion processing setting for chO to ch3 Address 42 Broken wire detection flag for ch to ch7 3 Key Point The broken wire flags are stored in the shared memory address 42 for each channel At the same time the analog input data becomes 20000 nd Note e The ranges for the converted values differ depending on the used ranges e The number of input contacts and specified slot numbers differ depending on the installation positions of the units gt Reference lt Chapter 6 Analog I O Conversion Characteristics gt lt 4 2 I O Allocation and Slot Numbers gt 8 9 Sample program R9013 Initial setting A f e e Execution of conversion
39. ddress 16 a i Shared memory processing setting for ch0 to chs Address 22 Average processing times setting for chO Address 23 Average processing times setting for ch1 Address 24 Average processing times setting for ch2 y Key Point The average processing is performed in the analog unit by specifying the average processing times for the shared memory addresses 22 to 29 Note e The ranges for the converted values differ depending on the used ranges e The number of input contacts and specified slot numbers differ depending on the installation positions of the units e Specify the average processing times within a range of K3 to K64 ly all Reference lt Chapter 6 Analog I O Conversion Characteristics gt lt 4 2 I O Allocation and Slot Numbers gt 8 4 Sample program R9013 HAHAHA FO m HM DTO FF Da ch Oto ch2 setting execution F151 WRT KO DTO K1 K16 ch O to ch2 execution Specifies the analog input unit of slot No O Writes the one word data of data register DTO to the shared memory address 16 R9013 iH FO MV K0 DT 20 pa el ch 0 average processing sel FO MV K 3 DT 21 t ch 1 average processing FO MV K 10 DT 22 ch 2 average processing F151 WRT KO DT20 K3 K22 Specifies the analog input unit of slot No 0 Writes the three word contents of data register DT20 to DT22 to the shared memory addresses 22 to 24 RO HA Fo mo Wx 0 DT 100
40. ding is always available 16 17 After changing the mode from the PROG to the RUN mode writing by program is 22 to 37 39 available any number of times 18 to 21 Writing by user program is available only once after the RUN mode Reading is always available 12 10 Table of input range setting code FP2 AD8VI AFP2400L A Available N A Not available Measurement 5 Input range Input Type range Isolator DIPSW setting setting code 10 V 10 to 10 V NotIso ateg A Ho1 between channels Voltage Not isolated 1to5V 1to5V A HO7 between channels 20 mA 20 to 20 mA ige A Ho1 between channels current Not isolated 4 to 20 mA 4 to 20 mA A H07 between channels FP2 AD8X AFP2401 A Available N A Not available Measurement S Input range Input Type range Isolator DIPSW setting setting code en s A ON 10 V 10 to 10 V Isolated N A H02 between channels Bee s A mor Voltage 1to5V 1to5V Isolated N A H08 between channels Bun s a 93 100 mV 100 to 100 mV Isolated 3 N A H05 between channels s 0 to 1500 C Geer A H10 between channels J 200 to 750 C soared A HOD between channels J 100 to 400 C melee N A H1D between channels K 200 to 1000 C ale A HOE between channels Thermo K 200 to 1200 C poe N A HIE couple between channels K 100 to 600 C sorata N A H2E between channels T 200 to 350 C ae A H11 between channels R 0 to 1500 C
41. e Example For reading the value in the digital conversion data storage area WXO for ch to arbitrary area data register DT100 ch O input RO H T FO MV wan DT 100 7 2 Timing for Reading Data Input conversion processing time for input unit Conversion time differs depending on the used ranges and number of channels The conversion time can be shorten for the number of channels where the conversion is not executed by using the execution no execution setting When specified to execute the conversion for four channels AFP2401 and AFP2402 Converts in order of ca0 gt ch1 gt ch2 gt ch3 gt ch0 gt ch1 gt ch2 gt ch3 cho ch1 ch2 ch3 conversion conversion conversion conversion AFP2400L Converts in order of base processing gt ch0 gt ch1 gt ch2 gt ch3 gt base processing gt Base processing cho conversion ch1 conversion ch2 conversion ch3 conversion Timing for reading data in the CPU unit The base time is fixed at 400 us regardless of the number of conversion channels e The digital value converted in the analog unit is read into the CPU unit at the time the I O is refreshed e Since the conversion within the analog unit is not synchronized with the I O refresh for the CPU unit The latest data will be read into the memory for operation of the CPU unit at the time the I O refresh is performed For four channels Analog signal of chO Jo
42. e or hold any value for the analog output during the FP2 CPU unit PROG mode B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 BS B4 BS B2 B1 BO Output hold setting for a 17 non analog output ch0 to ch3 hold H0000 Non hold H0001 Hold final value during RUN mode H0002 Hold any value If a value different from those above is set then non hold is set Output hold any value When an desired output is set for the hold 18 data setting for analog K0000 setting of the address 17 the analog output output ch0 value is held corresponding to the data set at Output hold any value this address 19 data setting for analog K0000 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 BS B4 B3 B2 B1 BO output cht am Output hold any value 20 data setting for analog K0000 10 to 10V output range K 2048 K2047 output ch2 Oto 20mA output range KO K4095 If a value different from those above is set then Output hold any value the set value becomes disabled and the final 21 data setting for analog K0000 output value before moving to the PROG mode output ch3 is held Specifies the output channel where conversion processing is not executed No execution of conversion B15 B14 B13 B12 B11 B10 B9 B8 B7 86 BS B4 B3 B2 81 BO 22 processing setting for H1111 cho chej em eno analog output ch0 to ch3 1 i 1 1 0 Conversion not executed 1 Conversion executed Note e Do not perform reading and writing with shared memory addresses other than those
43. e Input Range 10 to 10 V nneeensnsennensnnnnnennnnnnnnnnnnnnnnnnnnnnnennnnnnn anne nn rca 6 3 6 1 5 Voltage Input Range 100 to 100 MV nuensnnesnensnnnnnnnnnnnnnnnnnnnnnennnnnnnnnn nn nnnn nn 6 4 6 1 6 Thermocouple Input Range nn 6 5 6 1 7 R T D Resistance Thermometer Device Input Range 6 6 6 2 Analog Output Conversion Characteristics uuneuunnennnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnn 6 7 6 2 1 Voltage Output Range 10 to IDN 6 7 6 2 2 Current Output Range Oio20m nn 6 7 7 Basics of Analog Input seunsuussounununiennnn nn 7 1 7 1 Reading the Analog Input Data uuensssssnansnnnnnnnnnnanannnnnnnnnnnnnannnnnnnnnnnnnanannennnnnnnnnnnn 7 2 7 1 1 Reading the Analog Input Data 7 2 7 2 Timing for Reading Data unnsersnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnenn nn 7 3 7 3 le Or e LCE 7 4 7 3 1 Basic Program Analog Input Unit 2ussrs44nsnennnnnnnennnnnnnennnnnnnennnnnnnnnnnnnnennn nen 7 4 7 3 2 Scale Conversion Processing Program 7 6 8 Optional Settings for Analog Input uuuessnssnnsnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnn 8 1 8 1 Average Processing Setting nn4nnnnennnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnannnnn nun 8 2 8 1 1 Average Processing for Analog Un 8 2 8 12 Sample Prod Micra rta 8 4 8 123 Offset Setting Program hunderten lid ld 8 6 8 2 Temperature Sensor Input Broken Wire Detection unsennsennennnnenn
44. e PLC Current input 4 to 20 mA 20 to 20 mA When using FP2 AD8X as current input connect the provided 250 resistor and then input after converting it to voltage Terminal Terminal Cho Ch4 Input equipment 21000 E y V b Chi ChS Ch2 Ch Ch3 wail Note When using FP2 AD8X as current input If 2500 resistor is connected 4 to 20 mA is converted to 1 to 5V and 20 to 20 mA is converted to 5V to 5V e Crimp the provided resistor and the wiring using a pole terminal manufactured by Phoenix Contact Co Al TWIN2X0 5 8WH and then connect to the terminal block Use the wiring of which size is AWG22 cross sectional area 0 33 mm or AWG20 cross sectional area 0 5 mm e When the pole terminal is not used the tensile strength can be increased by winding the lead of the resistor round the wiring Lead resistor Ti N wing gt Specifications of resistor for current input e Resistance value 2500 e Rated power 0 25 W e TCR 25 ppm C e Resistance value tolerance 0 1 3 2 3 RTD Input Unit FP2 RTD R T D Resistance thermometer device input Pt100 JPt100 Pt1000 Terminal Terminal block block Al Cho Ch4 Chi cha Ch2 Ch6 Ch3 Ch7 2 CO e Y d mad Note e For copper wiring used in wiring the R T D resistance thermometer device use insulated and thick wiring not to allow a large build up in electrical resistance It is recomm
45. e aaa aiaa a aaa 1 5 1 4 Installation Restrictions nunsnsennnennnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnennnnnnnanneennnannenn nnmnnn na 1 6 1 4 1 Installation Position of Analog Input Unit and Output Unit 1 6 1 5 Gurrent Gonsumption 4 2225 22 eege Eed cd else 1 7 2 Parts and RE ed CN 2 1 2 1 Analog Input TEE 2 2 2 1 1 Analog Input Unit FP2 AD8E V enore EE RA EEA 2 2 2 1 2 Analog Input Unit Channel isolation type EPDZ ADGNT ener ener krnnnnn nn 2 3 2 1 3 RTD Input Unit FP2 R TD aa Ed ele PE done DERES 2 4 2 2 Analog Output Unit FP2 DA4 uunssnssnannnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnannnnnnnnnannnnn nenn 2 5 SWUNG eee 3 1 3 1 Wiring of Terminal Block uensesnnssnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn nennen 3 2 3 1 1 Input Unit FP2 AD8X FP2 RTD GW G d sssssseeeeeree renen nren renen rn renen renere 3 2 3 1 2 Input Unit FP2 AD8VI Output Unit FP2 DA4 u uuennseesnsensnnnnnnnnnnnnnnnnnnennnnann 3 5 3 2 Wiring for Analog Input SES EDER ERE ande 3 6 3 2 1 Analog Input Unit FP2 AD8 VI f le betegnelse ERR n nano ENE ETAETA rra rca 3 6 3 2 2 Analog Input Unit ERZ ADON cnn RR EPE rca rrnnn nara 3 7 3 23 RTD Input Unit P2 RUD EEE cece celeee Heeres 3 10 3 3 Wiring for Analog Output uussesssnsnnnnnnnannnnnannnnnnnnnnnnnnnannnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnannnnnann 3 11 3 3 1 Analog Output Unit EP DAAT 3 11 4 Setting UO Ra
46. e conversion The converted values read from the analog unit are fractional numbers Convert to round figures if necessary Example For the range of 1 to 5 V Converted values to be read from the analog unit KO to K13107 Sets the values to be converted K1000 to K5000 Calculates the scale and the offset specified in the program replacing with the values to be converted in the conversion characteristics graph Note e The ranges for the converted values differ depending on the used ranges e The number of input contacts and specified slot numbers differ depending on the installation positions of the units gt Reference lt chapter 6 Analog I O Conversion Characteristics gt lt 4 2 I O Allocation and Slot Numbers gt 7 6 ED Sample program R9013 HT Fo MV H 11 DT 0 ie cating ch O and 1 execution F151 WRT KO DTO K1 K16 ch O and 1 execution Specifies the analog input unit of slot No O Writes the one word data of data register DTO RO Fi LFO MV wen DT 100 is preparation completion ch 0 reading F30 DT 100 K 4000 DT 101 ch O reading ch O conversion 1 F33D DT 101 K13107 DT 103 ch O conversion 1 ch O conversion 2 L F22 DT 103 K 1000 DT 104 ch O conversion 2 ch O conversion 3 R1 HA Fo MV wi DT 110 F t preparation completion td value MI F30 DT 110 K 4000 DT 111 Gem ng ch 1 reading ch 1 conversion 1 F33
47. ed memory setting when switching from teh RUN to PROG mode Program outline When setting the shared memory address 17 to H1 and holding the output at the final value in the RUN mode R9013 H FO MV H 1 DT 3 Initial Output hold setting setting F151 WRT KO DT30 K1 K17 Output hold setting R9010 H FO w DTO wo chOdata ch O output data und Note When the analog output hold setting is not performed the output in the PROG mode will be the output 0 V or O mA equivalent to the digital value KO 10 2 10 2 Sample Program 10 2 1 Final Value of Run Mode Program outline When switching from the RUN mode to the PROG mode this program holds the analog output at the final value of the RUN mode according to the shared memory setting Then the program writes the data stored in data register DTO to the output relay area WYO of output channel cho Final value of RUN mode During the RUN mode the analog output value corresponding to the last digital data written Settings Item Sang value eh Descriptions example program VO allocation WYO Digital output data Data register allocation DTO Output data write area for cht DT30 Area specified in output hold setting Analog output hold setting Shared memory Address 17 HO Non hold H1 Hold holds analog output at final value of RUN mode Sample program R9013 Fo MV HI DT 30 AO A Initial Output hold setting D Analog output
48. ended to use shielded wires and to ground the shielding e Do not have the analog input wiring close to AC wires power wires or load wires from sources other than the PLC 3 3 Wiring for Analog Output 3 3 1 Analog Output Unit FP2 DA4 Voltage output 10 to 10 V Input equipment H Output chC aw I AXX Output eh ze Ines UNNA com gt Suit ter V COM Output terminal P Shielded wire MN block Output cht Not SE Output ch2 Not used lt Output ch3 Not used Not used Output terminal block Current output 0 to 20 mA Load equipment Output cht s Output ch n y 8 y 8 Output terminal Kruse U P Shielded wire Output chi Not used H gt Output ch2 Not used lt gt Output ch3 Not used Not used Output terminal block weg Note Forthe analog output wiring always use double core twisted pair shielded wires e Ground the shielding of the shielded wires at the side of the load devices However depending on the conditions of the external noise it may be necessary to ground externally or better not to ground the shielding e Do not have the analog input wiring close to AC wires power wires or load wires from sources other than the PLC e The terminals marked with a dot on the input and output terminal blocks are not to be used However they may be connected to circuits internally so be sure not to connect any wiring to them 3 12 Chapter 4 Setting I O
49. es the address allocated for the no execution channel of analog input conversion processing setting Program example R9013 HT FO MV H11 DT O Initial pe WRT KO DT 0 K1 K16 setting Specifies the analog input unit of slot No O Writes the one word content of data register DTO to the shared memory area of address K16 Optional settings to be specified for each channel by programs if necessary e Analog input offset change setting Specifies the digital value for the offset when performing the process to add the offset to the conversion data e Average processing times setting Specifies the number of times to perform average processing for conversion data e Analog input range setting Specify to set the input range individually for each channel with the input range setting switch or to set the range which cannot be set with the range setting switch a Reference e For the information on the table of shared memory area lt 12 3 Table of Shared Memory Area gt e For the information on the program example lt Chapter 7 8 Sample Programs gt 5 2 2 Output Settings No execution channel of analog output conversion processing setting Shared memory addresses 22 Can specify the channels not to execute the analog output processing Specify when you want to shorten the conversion processing time for unused output channels The items for the initial settings e Slot numbers to inst
50. for analog input For the input channels of the thermocouple input range and R T D resistance thermometer device input range you can detect broken wires in the input wiring of the temperature sensor for each channel using the broken wire detection flag Once a broken wire detected a relevant bit in the shared memory address 42 for the unit turns on and the analog input data becomes 20000 The shared memory address 42 is read and used by the user program as necessary ner Note For the broken wire detection in the three wire resistance thermometer device input wiring depending on which wire breaks as shown below there are situations where the broken wire detection cannot be performed Three wire R T D Resistance thermometer device A r Input terminal block e Wire A connected to the A terminal is broken Broken wire detection is possible e Wire B and C connected to the B terminal and the V b terminal are broken together Broken wire detection is possible e Only wire B connected to the B terminal is broken Broken wire detection is not possible e Only wire D connected to the b terminal is broken Broken wire detection is not possible 8 2 2 Sample Program Program outline The conditions on the input wiring of the temperature sensors such as thermocouple or resistance thermometer device for each channel are read to the internal relays R10 to R12 using the broken wire detection flag for chO to
51. g input and output data is allocated to the I O X Y and refreshed The analog input signal for one channel is handled in units of 16 points of the X contact The analog output signal for one channel is handled in units of 16 points of the Y contact The I O allocation for the analog input and output data is as shown in the table below Analog input unit Occupation number of points 128 points Input 128 points Channel FP2 I O number Programming tool software Cho WX n X n O to X n F Ch1 WX n 1 X n 1 0 to X n 1 F Ch2 WX n 2 X n 2 0 to X n 2 F Ch3 WX n 3 X n 3 0 to X n 3 F Analog input cha wX n 4 X n 4 0 to X n 4 F PRS Ch5 WX n 5 X n 5 0 to X n 5 F Ch6 WX n 6 X n 6 0 to X n 6 F Ch7 WX n 7 X n 7 0 to X n 7 F Analog output unit Occupation number of points 64 points Input 64 points Channel FP2 UO number Programming tool software Cho WY n Y n O to Y n F Ch1 WY n 1 Y n 1 0 to Y n 1 F Analog output enz WY n 2 Y n 2 0 to Y n 2 F ona Ch3 WY n 3 Y n 3 0 to Y n 3 F Note e The I O number shown by an n in the table above is determined according to the installed slot position and the I O allocation for other units e The occupation number of points remains unchanged even if the number of channels to use has been reduced in the shared memory setting 4 2 2 Confirmation of I O No Allocation I O numbers and slot numbers are necessar
52. gt lt 4 2 I O Allocation and Slot Numbers gt Sample program R9013 NEE Initial L FO MV HM pr a i d SET Execution of conversion 4 execution e x i setting processing setting for chO F151 WRT KO DTO K1 K16 and cht analog inputs j ch 0 and 1 execution de Specifies the analog input unit of slot No O Writes the one word data of data register DTO to the shared memory address 16 FO MV K 50 DT 2 Mann Offset setting for cho K 50 na nn a FO MV K 30 DT 4 a Sie t Offset setting for ch 1 K 30 F151 WRT K0 DT4 K1 K31 Sende eine ER J Specifies the analog input unit of slot No 1 Writes the one word data of data register DT4 RO Moves the data of set in LL FO MV WXO DT 100 Lk analog input unit to li completion ch 0 input value DT100 ch 1 A J Ri Moves the data offset in h1 FO MV WX1 DT 101 A u analog input unit to preparation completion ch 1 input value DT101 R9010 AA nd re READ K0 K 10 KI VW o SEN 7 Preparation completion Preparation flag for analog input completion rea ding i Specifies the analog input unit of slot No O es a ESSEN J Reads the one word data of the shared memory address 10 to the internal relay WRO OO 8 2 Temperature Sensor Input Broken Wire Detection 8 2 1 Broken Wire Detection for Analog Unit Temperature sensor broken wire detection
53. ing on electricity It could lead to an electric shock Use the external devices to function the emergency stop and interlock circuit Connect the wires or connectors securely The loose connection could cause excessive exothermic heat or smoke generation Do not allow foreign matters such as liquid flammable materials metals to go into the inside of the product lt could cause excessive exothermic heat or smoke generation Do not undertake construction such as connection and disconnection while the power supply is on It could lead to an electric shock Copyright Trademarks This manual and its contents are copyrighted You may not copy this manual in whole or part without written consent of Panasonic Industrial Devices SUNX Co Ltd Windows is a registered trademark of Microsoft Corporation in the United States and other countries All other company names and product names are trademarks or registered trademarks of their respective owners PLC_ORG Table of Contents Precautions Before You Start 1 Functions and Restrictions of the Unit uunsssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 1 1 1 1 Features and Functions of the Unit urresnnssnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnannnnn nennen 1 2 Tele ege eege 1 3 1 3 Analog I O Data Processing Functions unnzausnannnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnannnnnn 1 4 1 371 Analog Hputn 2 re EE 1 4 1 3 2 Analog Output Processing iiri aaar a eaaa aa a
54. iring between the thermocouple and the analog input unit is not relayed with wirings other than thermocouples or thermocouple compensating lead wire 11 1 5 Proper conversion Value Cannot be Obtained During R T D Connection e Check the wiring and cycle the power supply 11 2 Troubleshooting Analog Output 11 2 1 Analog Output Value is Unsteady e Make sure that the shielding on the input device is grounded e Depending on the conditions of the external noise it may be better to leave the shielding open e Check the program 11 2 2 Analog Output Value Does Not Change e Make sure that the FP2 CPU unit is in RUN mode e Check the I O allocation for the analog units e Check the terminal block wiring e For current output make sure that the impedance of the output load device is 350 or less e Make sure that the output does not short circuit e Make sure that the input digital value is in a range of 0 to 4095 for current output and 2048 to 2047 for voltage output e Check the set of the range setting switch dip switch 11 3 Chapter 12 Specifications 12 1 Table of Specifications General specifications Common Item Ambient temperature Description 0 to 55 C Use the FP2 analog output unit FP2 DA4 within the ranges given below Output range Ambient operating temperature ere When using 4 channels 0 to 45 C 0 to 20 mA When using 3 channels 0 to 50 C When using 1 or 2 channels
55. itten in the shared memory differs depending on the input range set for the channel Once the reading is available the preparation completion flag in the shared memory turns on The time from the startup of the FP2 until the first analog input data is written in the shared memory Analog input unit RTD Resistance N Input range thermometer device unit FP2 AD8VI FP2 AD8X FP2 RTD Non isolated voltage input range 430 ms 500 ms i Isolated voltage input range 4500 ms Current input range 430 ms Thermocouple input range E 4500 ms RTD Resistance thermometer 4500 ms 4500 ms device input range e The preparation completion flag in the shared memory area No 10 changes from off to on only when the power supply turns on The flag does not change when switching the RUN mode PROG mode e The values of the shared memory right after turning the power supply on are preset to the default values specified for every memory area numbers When turning the power on to off The value set in the shared memory of the unit is cleared 5 1 2 Analog Output Operation When turning the power off to on e The voltage approx 10V may be output momenily for approx 200 ms from the output terminal of the analog output unit when the power supply of FP2 FP2SH turns on off If it becomes a problem on the system take appropriate measures such as delaying the timing of the power activation of connected external devices fr
56. nalog Input Unit gt Note6 If the commercial frequency noise at 50 Hz has an effect it is recommendable to use the conversion speed of 22 ms If it is used in the environment where any noise at 50Hz or 60hz has an effect it is recommendable to use the conversion speed of 300 ms Analog input specifications FP2 RTD AFP2402 Item Description No of input points 8 channels unit E Pt100 200 to 650 C 0 1 C Input range Pt100 100 to 200 C 0 1 C ni resolution R T D JPt100 200 to 650 C 0 1 C N JPt100 100 to 200 C 0 1 C Pt1000 100 to 100 C 0 1 C 20 ms channel WP Note Conversion speed R T D input 22 ms channel and 300ms channel can be selected by shared memory 39 Hei Overall accuracy 0 3 F S or less at 0 to 55 C VEI Between analog input terminal and FP2 internal circuits Optical coupler insulation DC DC converter insulation Can be set in a range of 3 to 64 times each channel moving average excluding max and min values Offset setting Can be set in a range of K 2048 to 2047 each channel Insulation method Digital output processing Averaging Broken wire detection Each channel Input range change All channels By range setting switch method Each channel By shared memory setting Conversion execution processing channels Each channel By shared memory setting setting Permission resistance of R T D input 30 Q o
57. ncluding backplane k 15 3 80 4 j 4 N N Ei pl E cs v rot g_ sta E x x E EE E 93 including backplane 13 2 13 1 2 Analog Output Unit FP2 DA4 AFP2410 93 including backplane 28 15 3 80 4 TO TTT 100 i E Mos A DEES 13 2 Sample Programs 13 2 1 Temperature Control by PID Operation Program outline Reads the temperature data to be obtained in the analog unit and executes the IPD operation in the CPU unit According to the result of the PID operation the heater is turned on off PWM output 1 sec Auto tuning start X80 PID control start X81 Stop X82 Thermocouple I O allocation UO number Descriptions X80 Auto tuning start X81 PID control start X82 Control stop Y90 Heater on off Data register allocation Setting type pala Gores Allocation Example program setting Select PID control auto tuning DT200 Control mode oper en Specify auto tuning Select I PD mode reverse action DT201 Target value Specify temperature DT202 Measured value Read analog input value WX0 Stores the operation result in KO to Setting area DT203 PID ou
58. nge and UO Allocation uuusussnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 4 1 4 1 VO Allocation 3 2 EEE E seddacseccudsccdesadiesascedenaaueddey casecseadeensanea 4 2 4 1 1 Setting the Analog Input Range 1 W W u u u ssssseererere renerne nr n nn n kreere kreeres 4 2 4 1 2 Setting the Analog Output Range o oocicocccnncccnonccononnnnncnconcn conc canon rana 4 3 4 2 V O Allocation and Slot Numbers u uun2000000000000nnnannn0nu0nunnnnunannnnnnnnnnnnn nnmnnn 4 4 4 2 1 Occupation I O Areas and I O Allocation 4 4 4 2 2 Confirmation of I O No Alocaton nn 4 5 4 2 3 lO elle 4 6 5 Power On Off and Initial Settings uuuuuunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 5 1 5 1 Unit Operation When turning the Power On Off uuuunssssnnnnnnnannnnnannnnnnnnnnnnnnnannnnnannnnnn 5 2 5 1 1 Analog Input Operation 5 2 5 1 2 Analog Output Operation nam 5 2 5 2 Initial Setting Programs aa a a aa a a ae e aaa a raae anada a adasa dea aaaea aai Tan aiaia 5 3 572 ES ae araoa en E RAEE ne E aa gb agnes ans Be ern ringe 5 3 5 22 Output Settings eat 5 4 6 Analog I O Conversion CharacteristiCs ccccccssseessseeeeeteeeeeeeeees 6 1 6 1 Analog Input Conversion Characteristics uunrsnennnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnn 6 2 6 1 1 Current Input Range 4 to 20 MA nn 6 2 6 1 2 Current Input Range 20 to 320m nn 6 2 6 1 3 Voltage Input Range 1 fobN cnn nano cnn rra cnn ERE rca 6 3 6 1 4 Voltag
59. nnnnnennnnnnnnnnnnnnnnn nen 8 8 8 2 1 Broken Wire Detection for Analog Un 8 8 8 2 2 Sample Program ne ee neh 8 9 9 Basics Of Analog Output nnuuunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 9 1 9 1 Writing the Analog Output Data unsunssesnnnnnnnsnnnnnnnannnnnannnnnnnnnnnnnnnannnnnnnnnnnnnnnannnnnnnnn 9 2 9 2 Sample Program 2 2 2 2 2 cn IE SEE TN 9 3 9 2 1 Basic Program Analog Output Unpt nn 9 3 10 Optional Settings for Analog Output uuunssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 10 1 10 1 Analog Output Hold Setting uusuuusssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnannnnnnnnn 10 2 10 2 Sample Program 2 2 2 0 200uu000n a drid 10 3 10 2 1 Final Value of Run Mode AA 10 3 10 2 2 Output Hold Any Value Setting Analog Output Umnt renee 10 4 1 Troubleshooting zu 11 1 11 1 Troubleshooting Analog Input unsnnssennennsennnannnnnnnnnnennnnnnnennnnannennnnannnnnnnannnennn anne 11 2 11 1 1 Analog Input Value Cannot be Head 11 2 11 1 2 Analog Input Conversion Value is Unsteady c cccecceeeeeeeeeeeeeeeeseeeeeaeeeeneeees 11 2 11 1 3 Proper Current Input Conversion Value Cannot be Obtained sseesseeeseeeeeseene 11 2 11 1 4 Proper conversion Value Cannot be Obtained During Thermocouple Connection 11 2 11 1 5 Proper conversion Value Cannot be Obtained During R T D Connection 11 2 11 2 Troubleshooting Analog Ou
60. nput value 6 2 2 Current Output Range 0 to 20 mA mA 0 2047 When exceeding the rated digital input range 4095 K Output range 0 to 20 mA Digital input value Analog output value K mA 4095 20 3071 15 2047 10 1023 5 0 0 Digital input value Analog output value iabl 4096 or more nvanable holds the output value that corresponds to the previous effective input value Invariable 1 or less holds the output value that corresponds to the previous effective input value 6 7 6 8 Chapter 7 Basics of Analog Input 7 1 Reading the Analog Input Data 7 1 1 Reading the Analog Input Data Basics of the analog input operation 1 The data read into the input part are converted to the digital values within the analog unit successively Note The converted digital values differ depending on the range settings 2 The converted digital values are stored in any desired area by the user program of the CPU unit reading appropriate input relay area WX Note The area numbers differ depending on the installation positions IR Converts loaded data to the digital value H SS Loading analog signals E 2 ZS te 6 3 Laser analog sensor 2 Vorl lt L Et 2 Stores the converted Analog signal t digital value in any desired Pressure sensor area by user program Program for reading the converted digital valu
61. o the specifications in the following manuals before you use e FP FP2SH Hardware Manual ARCT1F320 e FP series Programming Manual ARCT1F353 iv Chapter 1 Functions and Restrictions of the Unit 1 1 Features and Functions of the Unit Features of analog input unit e This is a unit to import various analog values such as voltage current or temperature of displacement sensors or pressure sensors and to convert them to digital values in the unit e Input with multiple channels is available Analog input unit 8 channels Twenty types of input range such as voltage and temperature sensor are selectable and available for various connection devices FP2 AD8X e Resistance thermometer device and thermocouple can be directly connected FP2 AD8X FP2 RTD e High speed conversion of 500 us channel for voltage current range etc e The resolution is 1 13107 to 1 65536 temperature sensor is 0 1 C The input analog values are converted to a maximum of 16 bit digital data Analog input units FP2 AD8VI FP2 AD8X FP2 RTD Laser analog sensor gt gz GE Era Pressure sensor Features of analog output unit e This is a unit to convert the data within the unit to analog values and to output them to analog drive devices such as inverter e Two types of
62. om the power activation ofthe PLC e The values of the shared memory right after turning the power supply on are preset to the default values specified for every memory area numbers Program to execute the initial setting program after turning the power on if necessary e The analog output values are output according to the values written in the output relay area WY After turning the power on the program is executed and the values equivalent to zero for WY are output until the data is written in the output relay area WY Example For the range of 0 to 20 am The value 0 am equivalent to the digital value KO is output When turning the power on to off The value set in the shared memory of the unit is cleared 5 2 Initial Setting Programs 5 2 1 Input Settings No execution channel of analog input conversion processing setting Shared memory addresses 16 17 Can specify the channels not to execute the analog input processing Specify when you want to shorten the conversion processing time for unused input channels The items for the initial settings e Slot numbers to install analog input units Sets to KO when installing in the slot number 0 Execution channels of analog input conversion processing Specifies H11 H0011 to set chO and ch1 to execute and ch2 and ch3 not to execute the conversion processing e No of data Specifies the number of words to be written in the shared memory e Address of shared memory Specifi
63. ormance Specifications Input conversion data setup time gt q Note e The ranges for the converted values differ depending on the used ranges e The number of input contacts and specified slot numbers differ depending on the installation positions of the units 7 4 Sample program R9013 mik FO MV H 1111 DT 0 Initial chOtoch3 setting execution F151 WRT KO DTO K1 K16 ch 0 to ch 3 execution Specifies the analog input unit of slot No 0 Writes the one word data of data register DTO to the shared memory address 16 FO MV H1 DT 1 ch 4 to ch 5 execution F151 WRT KO DT1 K1 K17 Specifies the analog input unit of slot No 0 Writes the one word data of data register DT1 to the shared memory address 17 R9010 HIHI F150 READ KO K 10 Always on Specifies the analog input unit of slot No 0 Reads the one word data of the shared memory address 10 K1 WR 0 Preparation completion flag area RO HH FO MV wan DT 100 preparation completion cho 1 input value har l Fo MV WX1 DT 101 preparation completion ch1 R2 input value Hamz FO MV Wx2 DT 102 preparation completion ch2 3 input value Fast FO MV WX3 DT 103 preparation completion ch3 R4 input value HA ha FO MV WX4 DT 104 preparation completion ch4 R5 input value hrs L FO MV WX5 DT 105 preparation completion chs input value ED d Execution of conversion
64. pply unit with a sufficient capacity should be used Part No Product No Current consumption Name at 5 V DC pee analogiinput unit FP2 AD8VI AFP2400L 400 mA or less Voltage current type FP2 analog input Unit FP2 AD8X AFP2401 300 mA or less Channel isolation type FP2 RTD input unit FP2 RTD AFP2402 300 mA or less FP2 Analog output unit FP2 DA4 AFP2410 600 mA or less GG Reference For information on the internal current consumption of other units see lt FP2 FP2SH User s Manual ARCT1F320 gt 1 7 Chapter 2 Parts and Functions 2 1 Analog Input Unit 2 1 1 Analog Input Unit FP2 AD8VI AFP2400L 1 Analog input terminals There are analog input terminals for channels 0 to 7 The terminal block can be removed to facilitate wiring M3 solderless terminals can be used 2 Range setting switch Used to set the analog input range 2 2 2 1 2 Analog Input Unit Channel isolation type FP2 AD8X AFP2401 1 Analog input terminals There are analog input terminals for channels 0 to 7 The terminal block can be removed The wiring connections should be carried out with the terminal block removed If it is hard to remove the terminal block insert a driver for the terminal block into a gap between the terminal block and the case to remove the block A Reference lt 3 1 Wiring of Terminal Block gt 2 Range setting switch Used to set the analog input range 2 1
65. processing setting for icho to ch3 analog inpu eem oam o ameme mm a m Execution of conversion processing setting for ch4 ch5 analog inputs flag for analog input reading Analog input reading ts A H 7 3 2 Scale Conversion Processing Program Program outline This program read the scale converted analog data for chO and ch1 of the analog input unit to any data registers K 13107 46553 4 ng e Settings gt Scale conversion 5 V 5000 E EE 0 1 3 5 V Item Setting value for example program Descriptions Execution channel of analog input conversion processing Cho to ch1 Set to execution ch2 to ch3 Set to no execution Specify H11 for shared memory address 16 x WX0 Analog input data for cht KO allogation WX1 Analog input data for ch1 DT100 Input data read area for cht DT101 to DT102 Scale conversion for chO DT100x4000 DT103 Scale conversion for cht DT100x4000 13107 Data register allocation DT104 Scale conversion for chO DT103 1000 DT110 Input data read area for ch1 DT111 to 112 Scale conversion for ch1 DT110x4000 DT113 Scale conversion for ch1 DT110x4000 13107 DT114 Scale conversion for ch1 DT113 1000 Address 10 Preparation completion flag for ch0 to ch7 Shared memory Add Execution no execution of conversion ress 16 processing setting for chO to ch3 y Key Point Scal
66. processing setting for chO to ch2 analog inputs J FO MV H 111 DT 0 ch Oto 2 execution L F151 WRT KO DTO K1 K16 Specifies the analog input unit of slot No 0 Writes the one word data of data register DTO to the shared memory address 16 RO R10 H k FO MV wx 0 DT 100 det ENG ch 0 ch0 data nn ae wire input value u FE i FO MV WX 1 DT 101 Analog input reading preparation ch 1 ch 1 ch 1 data nn completion broken wire input value R2 R12 k FO MV WX2 DT 102 GE ch 2 ch 2 ch 2 data Completion broken wire input value ROOTES ee H F150 READ KO K 10 K1 WRO Always on Preparation Specifies the analog input unit of slot No 0 completion Reads the one word contents of the shared memory address 10 flag area to the internal relay WRO RO to RF Te y F150 READ K0 K42 K1 WR 1 Temperatureisensor Bickenawire broken wire detection Specifies the analog input unit of slot No 0 detection flag reading J Reads the one word contents of the shared memory address 42 flag area to the internal relay WR1 R10 to R1F flag for analog input geading EEN J R10 nnunciation ch 0 broken wire wannunclation _____ R11 ch 1 broken wire R12 ch 2 broken wire ED 8 10 Chapter 9 Basics of Analog Output 9 1 Writing the Analog Output Data Basics of the analog output operation 1
67. r less when the ohmic values input wire deeg for 3 wires are the same After FP2 system power has been turned on Input range FP2 RTD R T D input range 4500 ms Note1 Can be specified by the shared memory setting only Note2 When using the thermocouple or R T D range sampling is performed 10 times within the conversion time for 20 ms to average 8 sampling data by excluding the maximum value and minimum value Note3 The full scale F S for analog input is 200 to 650 C Input conversion data setup time Note4 ev Reference For the information on conversion cycle time see lt 12 3 Analog I O Conversion Cycle Time gt Note5 As there is a case that the measured data is unstable the conversion execution processing channels setting should be specified for unused channels Reference lt 12 2 1 Shared Memory of Analog Input Unit gt Note6 If the commercial frequency noise at 50 Hz has an effect it is recommendable to use the conversion speed of 22 ms If it is used in the environment where any noise at 50Hz or 60hz has an effect it is recommendable to use the conversion speed of 300 ms 12 5 Analog output specifications FP2 DA4 AFP2410 Item Description No of output points 4 channels Output range Voltage 10 to 10 V K 2048 to K2047 digital input Current 0 to 20 mA KO to K4095 Resolution 1 4096 Conversion speed Note2 500 us channel
68. s by programs for the analog unit Analog input output unit The slot number for the unit is determined depending on the installation position on the backplane When installing on the backplane of the CPU side The right hand slot of the CPU unit is counted as 0 Analog input unit or CPU unit Analog output unit Slot numbers 4 6 aes Note When using the two module type CPU unit the slot No 0 is allocated to the unit built in the CPU CPU unit Analog input unit or with 64 point input Analog output unit Slot numbers When installing on the backplane which the CPU unit with the S Link is mounted count the slot numbers for the unit built in the CPU unit as O 1 CPU unit Analog input unit or with S LINK Analog output unit Ea de E a ER E GA A a Slot numbers When installing on the backplane of the expansion side Count the right hand slot number of the power supply unit on the backplane of the expansion side as 46 Backplane for CPU side Backplane for expansion side Slot numbers gt 16 17 18 19 2 21 Analog input unit or Analog output unit 4 8 Chapter 5 Power On Off and Initial Settings 5 1 Unit Operation When turning the Power On Off 5 1 1 Analog Input Operation When turning the power off to on The time from the startup of the FP2 until the converted first analog input data is wr
69. setting for analog H1111 input ch4 to ch7 Note O Conversion not executed 1 Conversion executed When setting the input range independently for each input channel after setting the range setting switch to Range setting for analog input Enable setting by software the codes for the range 18 HFFFF cht and 1 settings shown below are set Address 18 B15 814 B13 B12 B11 B10 B9 B8 87 B6 BS B4 B3 B2 Di BO Range setting for analog input chi cho 19 ch2 and 3 HFFFF Address 19 B15 814 B13 B12 B11 B10 B9 Ba 87 B6 BS B4 B3 B2 B1 BO ch3 ch2 Ran ing for analog in Address 20 20 ange setting for analog input HFFFF B15 B14 B13 B12 B11 B10 B9 Ba B7 B6 BS BA B3 B2 B1 BO ch4 and 5 ch5 ch4 Address 21 Ran ins ee B15 814 B13 B12 B11 B10 B9 B8 B7 B6 BS B4 BS B2 B1 BO 21 ange setting for analog inpu HFFFF OE ch7 ch6 Note1 As there is a case that the measured data is unstable the conversion execution processing channels setting should be specified for unused channels 12 8 Initial Address Name Descriptions value Average times setting for Sets the number of times for average processing for 22 K1 analog input ch0 each channel that executes average processing 23 Average times setting for vi range 3 to 64 times analog input ch1 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 BS B4 B3 B2 Bi BO 24 Average times setting
70. setting i hold setting F151 WRT KO DT30 Ki K17 Output hold setting Specifies the analog output unit of slot No O Writes the one word data of data register DTO to the shared memory address 17 R9010 i Fo MV DTO wo ch 0 data ch 0 output data _ Analog output i data writing ee ED y Key Point If H1 is set for the shared memory address 17 the program holds the analog output value when switching the RUN mode to PROG mode When the analog output hold setting is not performed a value equivalent to the digital value KO 0 V or O mA is output sml Note e The written digital values and output values differ depending on the used ranges e The number of input contacts and specified slot numbers differ depending on the installation positions of the units gt 2 Reference lt Chapter 6 Analog I O Conversion Characteristics gt lt 4 2 I O Allocation and Slot Numbers gt 10 3 10 2 2 Output Hold Any Value Setting Analog Output Unit Program outline When switching from the RUN mode to the PROG mode this program holds the analog output at any desired value according to the shared memory settings Then the program writes the data stored in data registers DT100 to DT102 to the output relay areas WYO to WY2 of output channels chO to ch2 Settings Setting value for DER Item as program Descriptions WYO Digital output data for chO V
71. setting switch Each channel By shared memory setting Conversion execution processing channels setting Each channel By shared memory setting Input conversion data setup time After FP2 system power has been turned on Input range FP2 AD8VI Voltage input range A 4 all channels together PRI ASUS Current input range A 4 all channels together APIO ABS Note1 The full scale F S for each of analog input voltage 1 to 5 V and current 4 to 20 mA is 10 V and 20 mA respectively Note2 This is the preprocessing time which is necessary for carrying out the A D conversion The time is fixed at 400 us regardless of the number of channels gt Reference lt 12 2 Table of Shared Memory Area gt 12 3 Analog input specifications FP2 AD8X AFP2401 Item Description No of input points 8 channels unit Notes Input range resolution 10 to 10 V 1 65536 Voltage 1 to 5 V 1 13107 100 to 100 mV 1 65536 S 0 to 1500 C 0 1 C J 200 to 750 C 0 1 C 100 to 400 C 0 1 C Ne 200 to 1200 C 0 1 C N J K Thermocouple K 200 to 1000 C 0 1 C K 100 to 600 C 0 1 C N T 200 to 350 C 0 1 C R 0 to 1500 C 0 1 C N 200 to 1300 C 0 1 C Notet Pt100 200 to 650 C 0 1 C Pt100 100 to 200 C 0 1 C Notet R T D JPt100 200
72. sistance 98 m s or more 4 times on X Y and Z directions Noise immunity 1500 Vp p with pulse widths 50 ns and 1 us with noise simulator Applied to the power unit Operating conditions Free from corrosive gases and excessive dust Weight Approx 160 g FP2 AD8VI AD8X RTD approx 160 g FP2 DA4 12 2 Analog input specifications FP2 AD8VI AFP2400L Item Description No of input points 8 channels unit Input range resolution 10 to 10 V 1 65536 V llage 1 to 5 V 1 13107 20 to 20 mA 1 32768 Current 4 to 20 mA 1 13107 Conversion speed Voltage input Note2 Current input 500 us channel base time 400 us Overall accuracy 1 0 F S or less at 0 to 55 C Note1 Input impedance Absolute maximum input Voltage input 1 MQ or more Current input 250 Q 10 to 10 V range 1 15V 1 to 5V range SE 20 to 20 mA range 30 to 30 mA 4 to 20 mA range Insulation method Between analog input terminal and FP2 internal circuits Optical coupler insulation DC DC converter insulation Between analog input channels Not insulated Digital output processing Can be set in a range of 3 to 64 times each channel Averagin ging moving average excluding max and min values Offset setting Can be set in a range of K 2048 to 2047 each channel Input range change method All channels By range
73. temperature sensor located in the center of the position terminal block i Zen 2 Remove a portion of the wire s insulation 7 mm 3 Insert the wire into the terminal block until it contacts the back of the block socket and then tighten the screw clockwise to fix the wire in place Tightening torque 0 22 N m to 0 25 N m 2 3 kgf cm to 2 5 kgf cm When using FP2 AD8X as current input If 2500 resistor is connected 4 to 20 mA is converted to 1 to 5V and 20 to 20 mA is converted to 5V to 5V e Crimp the provided resistor and the wiring using a pole terminal manufactured by Phoenix Contact Co Al TWIN2X0 5 8WH and then connect to the terminal block Use the wiring of which size is AWG22 cross sectional area 0 33 mm or AWG20 cross sectional area 0 5 mm e When the pole terminal is not used the tensile strength can be increased by winding the lead of the resistor round the wiring Lead resistor TT Specifications of resistor for current input e Resistance value 2500 e Rated power 0 25 W e TCR 25 ppm C e Resistance value tolerance 0 1 4 Insert the terminal block into the unit firmly ta Note e When removing the wire s insulation be careful not to scratch the core wire e Do not twist the wires to connect them e Do not solder the wires to connect them The solder may break due to vibration e After wiring make sure stress is not applied to the wire
74. the transfer 16 9828 i instruction FO MV 20 13107 o 4 12 20 mA Settings Setting value for Er Item example program Descriptions o ns Cho0 to ch5 Set to execution Specify H1111 for shared memory address 16 g inp ch6 to ch7 Set to no execution Specify H11 for shared memory address 17 processing WXO Analog input data for chO WX1 Analog input data for ch1 wx2 Analog input data for ch2 VO allocation WX3 Analog input data for ch3 WX4 Analog input data for ch4 WX5 Analog input data for ch5 DT100 Input data read area for cht DT101 Input data read area for ch1 Data register allocation DT102 Input data read area for ch2 9 DT103 Input data read area for ch3 DT104 Input data read area for ch4 DT105 Input data read area for ch5 Address 10 Preparation completion flag for chO to ch7 Execution no execution of conversion Shared memory Address 16 processing setting for chO to ch3 Execution no execution of conversion Address 17 processing setting for ch4 to ch7 y Key Point The preparation completion flag indicates that the conversion is ready for the analog unit when turning the power supply on As data may be unstable values during the start up of the power supply make sure to confirm that this flag turns on and then create a program to read the data The time taken from the start up of the power supply until the preparation completion flag turns on differs depending on the ranges E A Reference lt 12 1 Table of Perf
75. tput uuresusnsannsnannnnnannnnnannnnnnnnnannnnnnnnnnnnnnnnnnnnnannnnnnnnn 11 3 11 2 1 Analog Output Value is Unsteady ceecceceecceeeeeceeeeeceneeeeaeeeeaeeseeeeesaeeeseaeeneneeee 11 3 11 2 2 Analog Output Value Does Not Change cccscceecceeeeeeeeeeeeeeeeseeeeeseaeeesaeeeeneeees 11 3 KN e LEE 12 1 12 1 Table of Specifications unnsuusnannnnannnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnannnnnannnnnnnnnnnnnnnannnnn nenn 12 2 12 1 1 Table of Input Output Contact Allocation 12 7 12 2 Table of Shared Memory Area unuussunnneannnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnannnnnnnnn 12 8 12 2 1 Shared Memory of Analog Input Un 12 8 12 3 Analog UO Conversion Cycle Time unssnsannnnannnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnannnnn ann 12 14 13 Dimensions Sample Programs and others css 13 1 13 1 ll ET ET EE 13 2 13 1 1 Analog Input nl EE 13 2 13 1 2 Analog Output Unit Lan 13 3 13 2 Sample Programs eaa eean nal 13 4 13 2 1 Temperature Control by PID Operation W u u u ssseseeer nr enern nn n nen n nn enn n nes 13 4 Precautions Before You Start Differences with the conventional unit A Available Remarks OS UE Measurement beween FP2 AD8 FP2 AD8VI FP2 AD8X FP2 RTD EE Yp range AFP2400 AFP2400L AFP2401 AFP2402 channels Non isolated A A A 10 V 10 to 10 V Isol
76. tput K10000 work area lt 0 00 to 100 00 gt for PID DT204 Lower value Specify 0 00 operation DT205 Upper value Specify 100 00 DT206 Proportional gain Rewrites setting values after DT207 Integral time automatic tuning when specifying DT208 Derivative time auto tuning DT209 Operation interval DT210 Progress of tuning DT211 to DT229 Used as work area by the system during PID operation Analog unit DT260 Execution channel setting cho Specify HI settings DT261 Average times setting 20 times Specify 20 DT262 Offset 5 0 Specify K50 13 5 Sample program a R913 MV H1 DT260 F151 WRT KO DT260 Ki Ki6 R9013 Unit MV K20 DT261 initial setting Bois F151 WRT KO DT251 K1 K22 Fo w K 50 DT262 Y F151 WRT KO DT262 K1 K30 A R3913 FO MV H2 DT200 ro MV K555 DT201 R9010 HH FO mv wxo DT202 R9013 FO MV KO DT203 PID ro mv KO DT204 parameter setting Fo MV K10000 DT205 ro MV 4 DT206 ro mv K1258 DT207 ro MV K314 DT208 ro mv K100 DT209 r ro Mv KO DT210 4 x80 Ri X82 R100 HH oF R100 R100 oF ke Autotuning 1 gt FO mv H8002 DT200 R100 H Fo m DT200 WR20 R2OF RIOF A PFAD _ _ _ i _f 4 x81 R100 X82 R101 EH oF Nu R101 PID i R100 operation F355 PID DT200 J R101 H A R100 F32 DT203 K10 SV11 R101 R100 T10 TML 10 K1000 y R101 PWM heater R100 T10 TML 1
77. ut range Analog input value Converted value 5 V or more 13107 1 V or less 0 Input range 10 to 10 V Analog input value Digital converted mA value K 10 32767 7 5 24575 5 16383 2 5 8191 0 0 2 5 8192 5 16384 7 5 24576 10 32768 When exceeding the rated analog input range Analog input value Converted value 10 V or more 32767 10 V or less 32768 6 1 5 Voltage Input Range 100 to 100 mV Input range 100 to 100 mV Analog input value Digital converted mA value K RN Fc az 100 32767 75 24575 16383 eent f 50 16383 i i 25 8191 0 50 100 mV 2 z 25 8192 renen 16384 50 16384 75 24576 DT IR 32768 100 32768 When exceeding the rated analog input range Analog input value Converted value 100 mV or more 32767 100 mV or less 32768 6 4 6 1 6 Thermocouple Input Range Thermocouple N Thermiocouple K A e WERE 2 i i Thermocouple K 7500 Thermocouple ESS NE E L Thermocouple K 4000 vveceseseeeeeeeeey Thermopouple J 1 D jeg Thermocouple T i Thermocouple S 40 Sa i i Thermocouple R AN H H H 200 1400 i i i id 5 tt t t t dl 350 600 750 1000 1200 1300 1500 fo PH aa Thermocouple J K jones Thermocouple J Thermocouple K
78. values differ depending on the used ranges e The number of input contacts and specified slot numbers differ depending on the installation positions of the units gt 2 Reference lt Chapter 6 Analog I O Conversion Characteristics gt lt 4 2 I O Allocation and Slot Numbers gt 9 3 Sample program BG 1 L FO MV H 11 DO ot er Execution of conversion processing setting for chO F151 WRT KO DTO Ki K22 and ch1 analog outputs Specifies the analog output unit of slot No 0 Writes the one word contents of data register DTO to the shared memory address 22 R9010 pre HH FO MV DT 100 W O ch 0 output Analog output i FO MV DT 101 W 1 AER chioutputt fmm nen ED Chapter 10 Optional Settings for Analog Output 10 1 Analog Output Hold Setting Analog output hold function e When switching from the RUN mode to the PROG mode this program holds the analog output e Specify the output hold setting in the shared memory area for each channel e Any value can be set for the output data Note The converted digital values differ depending on the used ranges The specified area number differs depending on the installation position Mode switch f RUN O REMOTE Switching from RUN to PROG PROG Outputs to analog drive device gt CPU unit Analog output unit Inverter Holds the output according to the shar
79. y to generate programs Those numbers vary depending on the installation position to the backplane Confirm they are as per design Confirm the occupation I O areas for all the units installed between the CPU unit and the analog unit The next number is allocated for the analog unit as I O area Example When installing the analog input unit next to three 16 point I O units CPU unit Analog input unit chO X30 X3F WX3 ch1 X40 X4F WX4 ch2 X50 X5F WXS5 ch3 X60 X6F WX6 ch4 X70 X7F WX7 chS X80 X8F WX8 ch6 X90 X9F WX9 ch7 X100 X10F WX10 16 point output unit 3 3 oa a A XO Y10 Y20 XF E Y2F WX0 WY1 WY2 Example When installing the analog output unit next to three 16 point I O units CPU unit Analog output unit ch0 Y30 Y3F WY3 chi Y40 Y4F WY4 ch2 YSO YSF WY5 ch3 Y60 Y6F WY6 butput unit 16 point XO Y10 Y20 XF E Y2F WX0 WY1 WY2 weg Note e If there are any blank slots between the CPU unit and the analog unit confirm whether the I O areas have been allocated for the blank slots e The areas for 16 points are automatically allocated for each blank slots during I O mounting allocation or automatic allocation e When using the two module type CPU unit also confirm the I O area allocated by the unit built in the CPU units 4 2 3 Slot Numbers Slot numbers are necessary to set various item

FP2 New Analog Unit Technical Manual, ARCT1F397E6

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