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Installation & Operating Instructions

1. 2 3 22 Adjusting the cladding Adjust side panels cladding door and control panel visually by the width of the cladding door or equal gap size and tighten all screws Fig 60 18 L ririr ii IB ILILIBLILIBITIT Brot ROO mnc d o 2 TINI Mine 0 B whee enr ie Fig 60 Adjusting cladding tightening all screws 2 3 23 Checking the cladding door switch When closing the cladding door the cladding door switch must still have sufficient shifting travel after switch ing audible clicking before the cladding door is totally closed Fig 61 If necessary use a screwdriver at the top inside the control panel to reset Fig 62 LN Fig 61 Door switch must click Fig 62 Reset door switch with screws 29 2 For the Installer 2 3 24 Mounting the front boiler cover Hook the front boiler cover into the side panels Fig 63 and attach at rear with 2 self tapping screws Fig 64 Fig 63 Hinging in boiler cover 2 3 25 Mounting the rear boiler cover Fig 64 Securing boiler cover in 2 places f no adapter for the flue gas blower accessories is being used break off the cut out at the rear of the boiler cover Fig 65 large cut out exhaust pipe insulated small cut out exhaust pipe not insulated do not break off adapter for flue connection installed Hook the rear boiler cover into the slot provided on the side panel cladding Fig 66 Fig 69 I
2. Keep ash pan under boiler Supplied as standard Musas Instructions soriana Scratcher Optional accessory cleaning kit EWK 020 AA Hanger for installation on the wall or boiler side panel E Spatula Diepeauockes Cleaning brush canes Poker Fig 56 Fitting hanger ash pan under boiler 2 4 26 Installing the exhaust pipe a Install the exhaust pipe upward to the flue 45 is the ideal angle Maximum exhaust pipe length to flue 3 m Information O Any section of this exhaust line that only rises slightly up to 30 or is horizontal is not allowed to be more than 1 m in length b Avoid 90 bends 45 bends are better c Do not push the exhaust pipe too far into the flue d Do not seal the exhaust pipe completely into the flue Connection with flexible exhaust pipe inlet into the flue The vacuum fan can cause sound transmissions that create noise pollution e The entire exhaust line should be sealed incl cleaning aperture because there can be positive pressure in the exhaust pipe for a short period during the starting phase f Insulate the exhaust pipe with at least 30 mm insulation g A draught limiter is needed if the maximum draught see technical data in section 4 4 is exceeded during operation vis Note We would recommend fitting outside the flue around Y m below where the exhaust pipe intersects with the flue 27 2 For the Installer 2 4 27 Installing the thermal process safegu
3. C Parameters Actuator test Settings Choose Back 5s o 88 Parameters Actuator test Settings Choose Back 5 a fas Temp Boiler Temp chamb Fan speed Pos Prim airfl Pos Sec airfl 02 signal 68 C 578 C 2500 rpm 60 30 18 1 v Fig 89 02 heat current Temp Exhaust A Fig 90 4 For the Service Technician 4 7 2 Parameters The following parameters can be selected with the arrow buttons then confirmed using the Choose button Automatic ignition Restart temperature Burnout This adjuster is used to set whether electric ignition is present or not Yes No Factory setting depending on condition upon delivery v Save Back A Fig 91 Restart temperature Boiler temperature for restart The blower switches off if the boiler temperature is too high The restart temperature is the temperature at which the blower switches back on and the boiler resumes normal heating operation Factory setting 13 E Possible settings 65 C or 75 C Fig 92 Burnout Burnout automatic detection automatic detection normal Burnout characteristics are determined by MESplus thermal distribution Ember quantity module WVF If only Solid fuel operation is set on the WVF Burnout with embers maintenance is undertaken With all other settings on the WVF v Save Back A a normal burnout is undertaken Fig 93 normal A normal
4. 7 GND capacitor A oO N gt comb chamber sensor flue gas temp sensorsuction draught L VOc s x A GND fan L exhaust gas sensor niols EDV Nr 011999 VE safetytemperature limiter boiler 100 C JOjouJ ue J qdI 20IA ali Y I S v Lr D fo ie o o o Oo QF SA o D lt fe gt D oO cn x Iseq 4ISSE 4 NIMDO 1 67 INDJ 2 Al UBIDIUYIA AIIAIIS 9Y 104 Subject to technical modifications AWP vor tibersetzt aus 024150 02 WARRANTY The warranty requires that the boiler and related accessories be properly installed and started by Windhager Customer Service or Customer Service Partner otherwise the manufacturer s warranty will not be honored Malfunctions resulting from improper operation or adjustment as well as use of poor or not recommended fuel types are not covered by the warranty Further the warranty shall be void if equipment other than those provided by Windhager are installed The special warranty restrictions for your system are available in the Warranty Conditions folder supplied with your boiler Start up and regular maintenance following the terms of the Warranty Conditions will assure safe environmentally friendly and economical operation of your system We recommend that you obtain a maintenance service contract i is Prodan
5. Aad Aue 2 Zo Mee distelungdsednermocoenteol Sensor COVBI 23 25 id blu m PDT d rs 21 2 9 197 IAS tana thermas CONSO and Se SOIT ucc acted deu ia e heo e ce er Denies 22 ZO Mstan Mtis HEattop har CROSCOSP DOG sou caa ett a ren wl RO ER UP etd UIS CLEA EUIS 24 zs MASIA e rear Dades oat rest HP dt a aA an e o set tii alos 24 23 19 MSN thie blower housing OM Meada ple P rra ARANA 20 2 3 19 Installing the lever for cleaning heating surfaces liliis ses 29 2320 San Ne COn pa NEL id E EEE TE 27 ZO MSG te cada Md ADO acti Pr Sale beater EPOR OR d 28 ZEN a E E EE a A a AE e AeA E E EAE AA 29 22 Oe MING ine taddi nho OSM ds ss aaa Ar a Bee aaraa aA 29 2032 MOUNTING COS TEFORTESOITOD COV CN cias pi he lays a e us ted ere as de a e a A AS 30 2 929 Moun nathe rear DO LEC da IA ii AA ae eed standi ha 30 2326 Insrrucions cleaning andoperating MP EMEN E an AAA 30 22 VISTO Ne enaus CODE ed eorr dass dE ADE 3 23 28 Inststupgqednermalt process SCOLARI uen Se pcd A 21 Table of contents 3 For the ElIGCIFICIal ooo us Rx EEEEEAR RR A 32 9 15 Electrical connecblollS xen eiie toD toda p de 32 4 FortheServic Technician arc ii AAA 36 4 1 Start up and operating instructionS 0 0 ee eee eee eee eee eee 36 4 7 SErVice and Fepall Wo K uio eh tte mn sien eo ERE a C UP P UE du PEE ee bets 36 4 3 Checking and servicing the thermal process safeguard cece eee 36 4 4 Technical data for calculating the flue gas system acc to
6. Frequently overhaul of existing systems involves oversized flue cross sections or flues not desig ned for lowtemperature operation We suggest an evaluation by the local building inspector before installing the boiler system In this way appropriate modifications can be made to the flue before system installation see technical data for flue calculation values 1 Important initial information for the Technician 1 3 Boiler room Installation room Attention N The configuration of the entire system must comply with the requirements of regional legislation applicable regulations standards and guidelines he minimum clearances for connections cleaning and maintenance must be complied with see section 2 4 3 Minimum service clearances Sufficient ventilation of the set up area must be assured See section 2 2 9 Combustion air The boiler must be installed in dry premises The boiler may not be installed in rooms that are very dusty or humid Permissible limit values Air humidity 85 at room temperature of 25 C non condensing Room temperature 2 to 40 C 1 4 Initial start up and operating instructions Windhager Customer Service or the customer service partner will start up the boiler first of all and will familia rise the customer with the system operation and cleaning of the boiler with reference to the Operating Manual The following preconditions must be met before you order the initial start up 1 Boile
7. Information level and MES 42 Module in the display Fig 73 Operating phases Info O y AE Fig 72 Use the arrow buttons to select the Service level sub menu Fig 73 Service level Information level MES Module v Choose Back A Press and hold the Choose button for 5 seconds Fig 74 dici id erica h S AP conil i Service level e display shows Service level only or trained service Information tevel personnel Fig 75 MES Module v Choose Back A 5s A R ll HE Press for 5 seconds Service level only for trained service personnel O R ii RE Fig 75 Press for 5 seconds 1 only displayed when an MESplus control is present and this has been adjusted by a trained service technician in the basic settings 37 4 For the Service Technician Select the required item Values Parameters Ac tuator test or Settings and confirm by pressing the Choose button Fig 76 For further settings see sections 4 7 1 4 7 4 Parameters Actuator test Settings Choose Back 5s AE Fig 76 The menu item or sub menu item is exited by pressing Parameters the Back button or after a delay of 10 minutes Fig 77 Actuator test Settings Choose Back AE Fig 77 4 7 1 The follow
8. assembly instructions provided Information After connecting the cables remove any remaining assembly materials e g wire cuttings from the control panel 34 3 For the Electrician Hook the front boiler cover into place Fig 75 and attach with 2 screws Fig 76 Fig 79 Hooking in the front boiler cover Fig 76 Securing with 2 screws Insert the rear boiler cover into the slot provided on the side panel Fig 77 Connect or plug in the mains power plug at the rear of the boiler Fig 78 Fig 77 Hooking in the rear boiler cover Fig 78 Insert or connect the power plug 35 4 For the Service Technician 4 For the Service Technician 4 1 Start up and operating instructions The Windhager Customer Service or Partner Customer Service will start up the boiler and will familiarize the customer with the system operator and cleaning of the boiler Start up and maintenance are part of the guarantee requirements of the warranty conditions see also section 1 4 We recommend that you obtain a maintenance service contract 4 2 Service and repair work Service and repair may be performed only by appropriately qualified technicians Attention N De energise the boiler before opening the control panel for service or repair purposes Unplug po wer plug Fig 79 Switching off the on off button on the InfoWINplus does not mean the boiler and its accessories are completely without power When replacin
9. burnout is always undertaken i e the wood is burnt as best as possible until no more remains without embers maintenance Ember quantity Burnout with embers maintenance is always undertaken i e basic embers are maintained to make it easier to light up again Factory setting normal 4 7 3 Actuator test Induced draught fan The following actuators can be selected with the arrow buttons then confirmed Primary airflap and started using the Choose button The actuators are switched off again after Secondary airflap 1 minute A self test is started at the end of an actuator test 02 heating Automatic ignition Induced draught fan v Primary airflap l Secondary airflap Fig 94 02 heating Automatic ignition 42 4 For the Service Technician 4 7 4 Settings Install display module Boiler no This sub menu contains the following settings Language selection l Temperature format Install display module Time format Boiler no Date format Language selection Y Choose Temperature format Fig 95 Time format Date format Function Weight Function v Choose Back A Fig 96 Boiler no Boiler no This is not required for the LogWIN Fig 97 Install display module Start installation procedure This is not required for the LogWIN Please press LON button on automatic firing device briefly Fig 98 Language selection Deutsch The InfoWINplus can
10. connected or uninstalled Animated symbol disconnected TO Fig 91 4 8 InfoWINplus basic settings The basic settings are used to set whether the InfoWINplus controls a wood or pellet boiler or whether it is solely used as master operation switch the master operation functions on and off activate deactivate remote switching by text message The basic settings are undertaken in the factory before delivery as per the order Information Only trained service personnel may perform modifications in the basic settings The display switches to the basic settings when Ver sion Fig 93 is displayed and the button shown in Fig 93 is pressed for 5 seconds 4 2 Version is displayed ifthe R button is pressed for 5 seconds on a stan dard display Fig 92 if the InfoWINplus was de energised and then swit ched on Boiler temperature Operating phases Info The following settings are available in the basic set tings O Language selection Boiler MB SMS ELG Ethernet Version V3 00 Update Software 25 9 2013 Update Firmware 5s lly TI zm Fig 93 Press for 5 seconds Language selection Deutsch No No No No Ethernet v Choose Back A Fig 94 41 4 For the Service Technician Language selection The InfoWINplus can show the display tex
11. on and off activate deactivate remote switching by text message The basic settings are undertaken in the factory before delivery as per the order Information o 44 Only trained service personnel may perform modifications in the basic settings 4 For the Service Technician The display switches to the basic settings when Versi on Fig 107 is displayed and the button shown in Fig 107 is pressed for 5 seconds C Version is displayed 42 ifthe R button is pressed for 5 seconds on a stan dard display Fig 106 if the InfoWINplus was de energised and then swit ched on Boiler temperature Operating phases Info The following settings are available in the basic set tings 5 ii BR Language selection Fig 106 Boiler MB SMS ELG Ethernet Version V4 00 Update Software os Update Firmware Display contrast Fig 107 for 9 Seconds Language selection English No No No No Ethernet v Choose Back A Fig 108 Language selection Deutsch The InfoWINplus can show the display texts in various languages The language English required can be selected in this sub menu Francaise Italiano Dansk Fig 109 Boiler Pellets Setting to determine what kind of boiler the InfoWINplus controls e g wood or Wood pellet boiler or whether it is solely used as master operation Heating oil Combi boiler Fact
12. output if it can be ensured that a lack of water in the system will not result in excess heating If the boiler is above the radiators then a low water cut off must be installed 2 2 3 Accumulator tank The installation of a buffer tank is required by the following standards laws EN 303 5 1st Federal Immission Control Ordinance Germany Art 15a of the Small Combustion Devices Agreement Austria Air Protection Ordinance Switzerland Having a correctly sized accumulator tank is essential for correct operation of a wood fired heating system The fuel must always be selected and the heat load of the building calculated Heating characteristics e g bringing the hot water tank up to temperature in summer and the system configuration ground and or radiator heating circuits should also be taken into consideration Information Rooms that are not heated at times guest rooms living areas only used at weekends etc must be subtracted from the calculated heat load QH for the accumulator tank configuration Recommended accumulator tank content Wood gasification Boiler model Recommended accumulator tank content LogWIN Klassik LWK 180 300 2000 l Note p Refer to planning documents for how to calculate the minimum buffer tank volume 2 For the Installer 2 2 4 Heating circuits Several heating circuits In line regulating valves should be installed to permit better regulation of the system In a bui
13. settings 65 C or 75 C Burnout automatic detection Burnout characteristics are determined by MESplus thermal distribution module WVF If only Solid fuel operation is set on the WVF Burnout with embers maintenance Is undertaken With all other settings on the WVF a normal burnout is undertaken normal A normal burnout is always undertaken i e the wood is burnt as best as possible until no more remains without embers maintenance Ember quantity Burnout with embers maintenance is always undertaken i e basic embers are maintained to make it easier to light up again Factory setting normal 4 7 3 Actuator test The following actuators can be selected with the arrow buttons then confirmed and started using the Choose button The actuators are switched off again after 1 minute A self test is started at the end of an actuator test nduced draught fan Primary airflap Secondary airflap 02 heating Automatic ignition 39 Automatic ignition Yes No v Save Back A Fig 80 Boiler temperature for restart Fig 81 Burnout automatic detection normal Ember quantity v Save Back A Fig 82 Induced draught fan Primary airflap Secondary airflap 02 heating Automatic ignition Fig 83 4 For the Service Technician 4 7 4 Settings This sub menu contains the following settings Install display module Language selection Temperature format
14. the designation described above and in accordance with Building Regulations Approved Document J A single wall metal fluepipe is suitable for connecting the boiler to the chimney but is not suitable for use as the complete chimney The chimney and connecting fluepipe must have a minimum diameter of 150 mm and its dimension should be not less than the size of the outlet socket of the boiler Any bend in the chimney or connecting fluepipe should not exceed 45 90 bends should not be used Combustible material should not be located where the heat dissipating through the walls of fireplaces or flues could ignite it Therefore when installing the boiler in the presence of combustible materials due account must be taken of the guidance on the separation of combustible material given in Building Regulations Approved Document J and also in these boiler instructions If it is found that there is excessive draught in the chimney then a draught stabiliser should be fitted in the chimney above the chimney above the flue pipe connection Fitting of a draught stabiliser will affect the requirement for the permanent air supply into the room in which the boiler is fitted in accordance with Approved Document J see also combustion air supply Adequate provision e g easily accessible soot door or doors must be provided for sweeping the chimney and connecting fluepipe Hearth The hearth should be able to accommodate the weight of the boiler and its chimney
15. times lower than conventional solid fuel appliances Although it is not classed as a condensing appliance the low flue gas temperature results in condensation occurring within the flue Any chimney flue system must therefore be able to withstand the effects of condensate and operate under wet conditions designation letter W In addition it should be soot fire resistant and able to withstand the corrosive effects of flue products generated by solid fuels designation G and 3 respectively If installation is into an existing masonry chimney then it will require re lining with a liner meeting the specification described above Existing concrete or clay lined chimneys are not suitable for this boiler and must be lined as described above All installations must be in accordance with Building Regulations Approved Document J Any existing chimney must be clear of obstruction and have been swept clean immediately before installation of the lining system Where the chimney is believed to have previously served an open fire installation it is possible that the higher flue gas temperature from a closed appliance may loosen deposits that were previously firmly adhered with the consequent risk of flue blockage It is therefore recommended that the chimney be swept a second time within a month of regular use after installation Version 1 22 January 2015 7 windhager HEAT WITH VISION If there is no existing chimney then any new system must be to
16. you attempt to burn any other type of fuel General Maintenance It is important that any glass or other decorative surfaces are kept clean using the appropriate cleaning materials and techniques as to not damage the internal or external finishes of the boiler Spare Parts For more information on obtaining spare parts please revert to the specific page of the manufacturer s original instruction manual or contact details provided HETAS Ltd Approval This appliance has obtained HETAS Ltd approval for burning wood logs only as specified in the main instruction manual Approval does not cover the use of other fuels either alone or mixed with the recommended fuel nor does it cover instructions for the use of other fuels Contact Details Windhager UK Tormarton Road Marshfield oouth Gloucestershire SN14 8SR T 01225 892211 E info windhager co uk Version 1 22 January 2015 Table of contents Table of contents 1 Important initial information for the Technician 00ccnneneenee hr hh LT Satety precautions nidad dia 4 EL FUG ES O A DN A eel ee ea eee ee 4 1 3 Boiler rooms Installation POOM ees acess Dao a ec og Cb guess sauder RH PE Dro 5 1 4 Initial start up and operating instructionS 0 ccc es D 2 For the Installer ciao Zal euverypackagilig oou teria dai 6 LA INS id in taa a 6 Bilu ER iia AR Aa 6 DU MEE o A A 6 zs deis aic CET ARAN 7 LS MEIN fa Ca cU MT PC D cuc PCR 7 Dele
17. 10 flue connection at top With the adapter accessories the blower housing is located outside the cladding Fig 13 The flue connec tion is steplessly adjustable from left to right Fig 12 Unscrew 4 interior nuts in the blower housing Fig 10 and remove the housing Do not remove the seal Fig 11 Fig 10 Glower housing directly on boiler Fig 11 Seal on boiler standard 2 For the Installer Secure adapter with slot position depending on desired angle of flue connection on boiler according to Fig 12 with seal and 4 M8 nuts Fig 12 13 Boiler side Boiler side 135 180 Boiler side e Guo e VG A i g d NS F5 ad yc ig gt A U J NN 7l oA L esa O 399 Ese iu a Fig 12 Installation of adapter depending on angle of flue connection Fig 13 Adapter on the boilder accessories vil Note Do not screw the blower housing onto the adapter until the rear panel has been installed otherwise the rear panel cannot be installed 2 For the Installer 2 3 6 Installing the flue gas blower air control and lambda sensor Screw the flue gas blower to the blower housing with 4 wing nuts Fig 16 Hook in the air control at the top and secure with screw at the bottom Fig 14 16 Screw the lambda sensor in finger tight and tighten approx 1 4 turn with an open ended wrench SW 22 Fig 15 16 Fig 14 Hooking in air control at top and screwing on
18. 5 81 85 E mail info dfr windhager com 7 windhager HEAT WITH VISION WOOD Assembly instructions LogWIN Klassik 1 2 m wood gasification boiler For small and large houses Nominal thermal output 18 25 30 kW M indh HEAT WITH VISION 07 2014 093391 02 7 windhager HEAT WITH VISION USER MANUAL FOR BATCH FED INDEPENDENT WOOD LOG FIRED BOILERS SUPPLEMENTARY OPERATING INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOK AND THESE INSTRUCTIONS CAREFULLY BEFORE USING THE BOILER WARNING NOTE Properly installed operated and maintained this stove will not emit fumes into the dwelling Occasional fumes from de ashing and re fuelling may occur However persistent fume emission is potentially dangerous and must not be tolerated If fume emission does persist then the following immediate action should be taken a Open doors and windows to ventilate the room and then leave the premises b Letthe fire go out c Check for flue or chimney blockage and clean if required d Do not attempt to relight the fire until the cause of the fume emission has been identified and corrected If necessary seek expert advice The most common cause of fume emission is flueway or chimney blockage For your own safety these must be kept clean at all times IMPORTANT NOTES General Before lighting the boiler check with the installer that t
19. DA Plug X14 m e i accessories Plug X11 Fig 36 LogWIN Klassik control panel top view 20 2 For the Installer 2 4 15 Installing insulation for the rear panel Install insulation on top and bottom as shown in Fig 37 ro Fig 37 Installing insulation on the rear panel 2 4 16 Installing the rear panels f no adapter for the flue gas blower accessories is being used break off the cut out at the top of the back panel Fig 37 large cut out exhaust pipe insulated small cut out exhaust pipe not insulated do not break off 2 adapter for flue connection installed Fasten the rear panel at top and bottom with 4 screws each Fig 39 Connect the blower plug to the flue gas blower Fig 39 4 each of ower plugs 4 each of ms Fig 38 If no adapter for the flue connection is be Fig 37 Fitting the rear panels ing used break off the cut out 21 2 For the Installer 2 4 17 Installing the blower housing on the adapter Only for LogWIN with flue connection adapter accessories First screw the 4 included M8 x 16 hexagon screws into the blower housing from the inside the attach the blower housing with seal 4 nuts and washers to the adapter Fig 40 Fig 40 Installing the blower housing on the adapter 2 4 18 Installing the lever for cleaning heating surfaces Depending on accessibility either install lever for cleaning heating surfaces on the left or right side Pun
20. EN 13384 1 for LWK 180 300 37 4 5 Technical data General for LWK 180 300 0 0 0 cece RR mn 37 4 6 Dimensional sketches stes EE es paid dee ene hades Ie E ee pen tre ds 38 A uiu C PP Er 39 TU ANE i XCTI 41 M MEME E So sees cases daca eset tes cea eat ar TTE c 42 Bites A CE Sida Pu rr EP Rear NECA ew axes t SA re de mer dde ed duet SSR eee Ls 42 JEU MEE cjuo aa a a a a O SA AA A 43 dw INSTALO M ES PUSO QUES aesa e E ARTS AAA 44 40 INTOWINPLUS basic Setullids a a a ni do des 44 4 9 OO WIN Klassik pasic cICU Y rd lid ada ds 47 Warranty cra AAA ARA AA 48 1 Important initial information for the Technician 1 Importantinitialinformation for the Technician The following instructions are available for operation and installation Heating expert Assembly installation instructions list of spare parts System owner Operating Manual quick guide heating instructions 1 1 Safety precautions The boiler and related accessories are state of the art and meet all applicable safety regulations Your boiler and all accessories operate using 230 V AC electric current Improper installation or repair can pose the danger of life threatening electric shock Installation may be performed only by appropriately qualified technicians Caution symbols Please take careful note of the following symbols in these Installation instructions Attention Ignoring the warnings identified can lead to personal injury Info
21. MMO UAC IA EV ERR ET TL D PC 8 2 2 0 TENG ANSI AN EDU HUP IDEE E RT IU eror tut 8 2 2 7 Domestic water bringing the hot water tank up to temperature in summer 0 00 00 0000 8 2 28 Combination with automatic boiler e g pellet or oil fired boiler 0 ee 8 229 Watersside resistance pressure OSS i nu ain deep Deo gate b dee ep es debate e Pe op td 9 29 10 Compu tOna ee a rh ii a ER quce 9 Ze ANStavlaliOn Sequence bee dd OG bee 10 ZO Rare GesiGhalons ler ista laos A diodes eds 10 2 97 ARR WTO TASC OU LOG ar It AUT scu e caos dla uie obtenu ttr da dida 11 2 3 3 Minimum clearances for fire protection cleaning and maintenance lille llle 11 Foote OW MON Ste o AAA O eld Ah e Lot er le et A ee hd is ea eel ee 13 29 SISTANCE ue cone cdd 2 3 d A A A aed he A eh oe 18 2 3 6 Installing the flue gas blower air control and lambda sensor els 15 2 9 7 Instalumg the Lighting door with tormatic gp TOT 33 oy ra oc Recte a etr a demo ao RR etes 15 27 0505 IMSS Sed apDOTIS S IONES AA TAE a Ne 16 2 3 9 Mount shaft for the lever for heating surface cleaning for LogWIN Klassik pellet ready only 17 XO MICE In EUR IU PR TER iS A oo 18 2 904 ISSUE Ee Sie panes usais rese Sx qe bod t eo pb dorar biu ut 19 ZONA MEUN thee DEO panes dictu a uns si dr pant a gaa ai a le salva o se deletes ge n Sle aala ida 20 2 219 WASTING oeste io COE rol SOS a cad qd OS dip fad of elas Ae es anne Oe eee SEN qut
22. N ees C2 D a C1 Water side resistance mbar N NO 14 0 20 0 37 4 For the Service Technician 4 6 Dimensional sketches Flue gas blower directly on boiler flue connection at top Rear view 654 All dimensions in mm p Left view 559 1 sf ot f v o t 3 3 T p r z Y A PE Boiler feed 5 4 pipe KR Boiler return 5 4 pipe Fig 81 LogWIN Klassik flue gas blower directly on boiler WY ues es Thermal valve sensor 1 2 sleeve SB sss Thermal safety device 1 2 tube B ue Discharge Blower housing with adapter flue connection steplessly adjustable from left to right All dimensions in mm Rear view Rear view Left view Fig 82 LogWIN Klassik flue gas blower with adapter on boiler 38 4 For the Service Technician 4 7 Service level Values restart temperature burnout language and actuator test can be displayed and modified on the Service level Information Only trained service personnel may perform system modifications on the Service level Structure on the Service level Language selection Boiler MB SMS ELG InfoWINplus basic settings see section 4 8 Ethernet Update Software Update Firmware Display contrast Menu Operator level Settings in the operator level MES Module Service level Inform
23. This connection should never be reduced in diameter to lower than that of the flue gas connector of the boiler In some cases it may be necessary to fit an adapter in the connection pipe to increase the diameter to the required minimum diameter of 150 mm for burning wood fuel in accordance with UK regulations Any connections should be made gas tight and sealed with a suitable sealing agent such as fire cement Version 1 224 January 2015 7 windhager HEAT WITH VISION Connection to the central heating system The boilers may be installed on either open vented or sealed fully pumped systems The water system must be properly vented and a double feed indirect cylinder to the current specification in issue BS 1566 Part 1 for double indirect cylinders is necessary where there is a combined hot water and central heating system During installation caution must be made on the need for a gravity heat leak radiator or towel rail to dissipate heat when the pump is off and the minimum load for this function The central heating system must be in accordance with BS EN 14336 2004 Heating Systems in Buildings Installation and commissioning of water based heating systems BS EN 12828 2003 Heating Systems in Buildings Design of water based heating systems BS EN 12831 2003 Heating Systems in Buildings Method for calculation of the design heat load and BS 6880 1988 Parts 1 to 3 Code of Practice for low temperature hot water heating systems
24. Time format Date format Weight Install display module This is not required for the LogWIN Language selection The InfoWINplus can show the display texts in various languages The language required can be selected in this sub menu Temperature format All temperatures are displayed in the chosen format e g 30 6 C or 87 0 F Factory setting ye Selection C and F Time format The time is displayed in the chosen format e g 14 12 or 02 12 PM Factory setting 24h Selection 24hor12h Date format The date is displayed in the chosen format e g Wed 17 02 2010 or Wed 02 17 2010 Factory setting DD MM YYYY Selection DD MM YYYY MM DD YYYY Weight The weight is displayed in the chosen format e g 6 5 kg or 14 3 lbs Factory setting t kg Selection t kg or tn sh lbs 40 Install display module Language selection Temperaturskala Time format Date format Weight v Choose Back A Fig 84 Start installation procedure Please press LON button on automatic firing device briefly Fig 85 Language selection Deutsch English Francaise Italiano Choose Back A Choose Back A Choose Back A Fig 88 Date format DD MM YYYY MM DD YYYY Choose Back A tn sh lbs v Choose Back A Fig 90 4 For the Service Technician 4 7 5 Installation of MESplus modules Installation procedure active Display if an MESplus module is installed
25. U oO ah os i Jd z N 5 N q ue GND as kG Josues seb jsneuxe E 7 1BNEIP UONONS osuas dual seb any lt 90A Cc o C L f gu 7 2 101oedeo IND E Josues Jequieuo Quod O Josues jequieuo QUOD N j Uis e0A lc UN c E Josues J9 10Q a RW YN 9 001 491104 i JO sunyesodwayAjayes x ro n 1 seonep Ajgjes QONS IIEH Fe Zemio 10jouJ uE 4 I ARE x iod Josuas jeH puis ISA ni gioM 9X d X N 9SO9 YIS uedo y1S a tica N gt To ce i esla 0 icm YOUMS qur 49 gt u md youms wr H o 3S d x el 2 YOUMS z o P TT 100p 100p Duippeo x H s T GND Fz 4 uos 100g 98019 Md pueuiep lt 23 egs uedo yd DuneeujeuJo xe S euondo 5 gt 1E E oi npa TA u waj uous N OVA 0 z Ajddns 1 mod gt NO E N OVA 0 2 Buyeay aqoid gt UM j JES dd Ajddns Jamod Duneeu aqoid aM i eqoJd euDis Zenos J aNd w vad N Ayepuooas E co H of Yx sueJ1 ZO Qo ud q Mewn UY Hz os o E mm 960400 IN AQ3 NIM507 eunejdziesnz lt 9d Az lddns semod 1eeui UN imn LLLI LLL juawaja uous cJ LLI n Kis 4 9 LogWIN Klassik bas 43 Subject to technical modifications AWP vor bersetzt aus 024150 01 GUARANTEE AND WARRANTY LIMITATIONS The guarantee and warranty limitations require that the boiler and related accessories be properly installed and started up by Windhager Customer Service or Customer Servic
26. WOOD Assembly instructions LogWIN Klassik 1 2 m wood gasification boiler For small and Large houses Nominal thermal output 18 25 30 kW M indh HEAT WITH VISION 1O20 T 09339101 7 windhager HEAT WITH VISION USER MANUAL FOR BATCH FED INDEPENDENT WOOD LOG FIRED BOILERS SUPPLEMENTARY INSTALLATION INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOKLET AND THESE SUPPLEMENTARY INSTRUCTIONS CAREFULLY BEFORE INSTALLATION These instructions together with those in the instruction booklet cover the basic principles to ensure the satisfactory installation of the boiler although detail may need slight modification to suit particular local site conditions In all cases the installation must comply with current Building Regulations Local Authority Byelaws and other specifications or regulations as they affect the installation of the boiler If any guidance contained within this manual contradicts advice given in the main manufacturer s instruction manual then the most stringent advice must apply It should be noted that the Building Regulations requirements may be met by adopting the relevant recommendations given in British Standards BS 8303 BS EN 15287 1 2007 as an alternative means to achieve an equivalent level of performance to that obtained following the guidance given in Approved Document J Please note that it is a legal requirement under En
27. ach of b t z t d UB P 1d Y3 En service laisser les portes ferm es LN nem A In operation keep all doors closed Fig 39 Attaching the cover over the thermocontrol sensor with 4 screws 21 2 For the Installer 2 3 15 Installing the mains connection and sensor Route the mains cable and sensor lines in the right cable channel toward the back Fig 40 Plug the flue gas sensor accessories in the control panel to Plug X11 and also route it in the right cable channel toward the back Route all sensor lines through the feed through in the cable channel downward Screw the power socket to the rear of the side panel with two 2 9x16 self tapping screws Fig 41 Insert boiler sensor and safety temperature limiter sensor STB as far as possible into the immersion sleeve and secure them with the sensor guard to prevent them from slipping out Fig 41 Install the flue gas sensor with protective tube accessories into the flue outlet as described in the installation instructions Fig 41 Route both cables for the flue gas blower in the cable channel stoward the back Fig 41 i i Cable with AM oe Awa power plug ae JE 3 Boiler sensor and Cable from flue gas blower mp f STB sensor Ne I ae i kd bad Li Ll Ld hd id E t ee 1 IM A y Cable from lambda sensor SN E es mm ai Bo LS Cable from flue gas blower NS y D N A iV Flue gas sensor acc
28. actory to 80 C The resulting flow temperature depends on the relevant operating status and the line losses to the system 2 2 2 Standards The following European standard should be followed EN 12828 this specifies that the following should be fitted a A closed expansion tank b A reliably functioning safety valve with max 3 bar reaction pressure installed at the highest point of the boiler or at a non closable line c Athermometer a pressure gauge d An automatic device for dissipating heat which will prevent the maximum water temperature in the boiler of 110 C from being exceeded The built in thermal safety device heat exchanger should always be used with the thermal discharge safeguard e A low water cut off A low water cut off is not required for systems providing up to 300 kW nominal thermal output if it can be ensured that a lack of water in the system will not result in excess heating If the boiler is above the radiators then a low water cut off must be installed 2 For the Installer 2 2 3 Accumulator tank The installation of a buffer tank is required by the following standards laws EN 303 5 1st Federal Immission Control Ordinance Germany Art 15a of the Small Combustion Devices Agreement Austria Air Protection Ordinance Switzerland Having a correctly sized accumulator tank is essential for correct operation of a wood fired heating system The fuel must always be selected and the heat
29. ake careful note of the following symbols in these Installation instructions Attention Ignoring the warnings identified can lead to personal injury Information aD Ignoring the warnings identified can lead to malfunction of or damage to the boiler or heating sys tem NN Note p The blocks of text highlighted provide information and tips for operation 1 2 Flue A properly dimensioned flue is required for optimal functioning of the combustion system Measurement of the dimensions must follow EN 13384 1 See the Technical data section for values required for this calculation Please note that in the permissible performance range flue gases may be below 160 C The flue gas system must display at least the following classification Temperature class T400 nominal operating temperature 400 C Soot fire resistance class G flue gas system with soot fire resistance Corrosion resistance class 2 suitable for unprocessed wood fuels We would recommend fitting an energy saving intake regulator for problem free operation This will largely prevent moisture in the flue and losses resulting from down time will be reduced draught interruptions If you have a feed pressure flue draught of more than 0 20 mbar the energy saving intake regulator must be fitted Sb y Note qp We would recommend fitting the draught limiter outside the flue around 1 2 m below where the ex haust pipe intersects with the flue Information
30. also 2 3 19 connect and route in side panel Fig 73 90 ILIILINODIIDTNTT 0 vd un o TUN InfoWIN cable Fig 73 Connect InfoWIN cable if necessary and route in side panel 33 3 For the Electrician Make sure that the plugs for the door switch flue gas sensor accessories and air control are correctly con nected in the control panel Cables and plugs are inscribed Fig 74 The connections for the MESplus system control are on the terminal blocks screwless spring type terminals at the rear in the control panel and should be connected with fine wire PVC sheathed cables Fig 74 Information Be sure to note the separate wiring of the extra low voltage line 0 12 VDC and low voltage line 230 V AC Route cables in the cable ducts available Fig 74 Cable duct Extra low voltage a dd B a duct 0 12 VDC TUE 1 Low voltage a 230 V AC R glettes de bornes MESplus u Air control TEM ZA menn ere aL X ON NETAS Ir SII niii 42 on Wy ay z Air control Fi E Plug X14 Flue gas sensor accessories Plug X11 BR Door switch plug X15 Fig 74 Control panel open connecting plugs front view Information Electrical cables should be routed in the cable ducts intended for this purpose and are not allowed to be routed over the cleaning cover The space above the cover must be accessible for cleaning Connecting automatic ignition accessory see separate
31. alve incl no thermostatic valves amp 4 P Note Sg If operating with a manual mixing valve or the MES plus function elevated room temperatures may sporadically occur Mixer valve A 3 way mixer valve is always necessary in conjunction with outside temperature control there must be a 3 way motorised mixing valve and a buffer tank Underfloor heating Only possible with a buffer tank with outside temperature control motorised mixing valve 2 For the Installer Return flow temperature increase Required with LogWIN Klassik It is essential that a return temperature of 61 C be maintained during heating In order to achieve good temperature stratification in the heat accumulator or buffer tank we recommend that the boiler circuit be regulated When using the return hold up group SK RH 41 in connection with the stratified charge function MESplus function module WVF regulating the boiler circuit is no longer necessary Boiler start up relief A boiler start up relief must be installed and connected in all cases so that the circulation pumpl s are switched off when the boiler temperature is below 60 C This prevents condensation forming in the boiler and extends its service life A boiler start up relief of this kind is contained in the MESplus control system 2 2 5 Circulation pump Since 2013 regulations in Europe require that new circulation pumps satisfy a minimum level of energy efficiency The Energy Eff
32. ard Connecting thermal process safeguard to thermal safety device a The thermal process safeguard and cleaning T piece must still be accessible after installation b The drain must be visible in order to check the function therefore use a discharge funnel c It must not be possible to block the connection manually Connection according to EN 303 5 Minimum connection pressure of the thermal safety device 2 bar It must not be possible to block the connection manually TUR Pressure reducing valve only with CW connection of more than 6 bar acia Dirt trap niegan Thermal process safeguard opens at approx 95 C nto Cleaning T piece ENT Discharge funnel ista Immersion sleeve for the sensor of the thermal process safeguard renee Boiler return Does Boiler feed Fig 57 Thermal safety device connection 28 3 For the Electrician 3 For the Electrician 3 1 Electrical connections The boiler and related accessories are designed to be installed only in dry areas protection type IP 20 Installation of electrical components may only be performed by a qualified technician The regulations and speci fications of OVE VDE SEV and local ordinances must be followed Attention The phases of the 230 V electrical power supply must be connected correctly otherwise the blo wer might still be live even after the fuse has blown The mains connection must be protected against short circuit with a 13 A delayed act
33. at bottom Air control _ _ Lambda sensor t gt L Fig 15 Lambda sensor installed Fig 16 Flue gas blower air control and lambda sensor installed 2 3 7 Installing the lighting door with automatic ignition Only for LogWIN with automatic ignition accessories see separate installation instructions included ee le y a LR Fig 17 Automatic ignition Fig 18 Lighting door with automatic ignition 2 For the Installer 2 3 8 Installing the carburisation gas duct Screw in 2 fasteners for the carburisation gas duct over the heating door on the boiler see Fig 19 20 Attach the carburisation gas duct and screw tight with 2 M8 nuts Fig 21 Fasteners Fig 19 Installing 2 fasteners for carburi Fig 20 2fasteners installed sation gas duct Fig 21 Installing the carburisation gas duct 2 For the Installer 2 3 9 Mount shaft for the lever for heating surface cleaning for LogWIN Klassik pellet ready only l s Note With the LogWIN Klassik pellet ready the heating surface cleaning lever can only be mounted to the left hand side of the boiler Connect both shaft components Fig 22 and push the pointed side of the shaft into the rod axle Fig 23 Screw the shorter level to the shaft with a hexagon screw M8x16 and a U washer 8 Fig 24 Fig 22 Connect both parts of the shaft Fig 23 Push the shaft into the rod axle Fig 24 Screw the shorter lev
34. ata General for LWK 180 300 0 0 0 0 ccc mn 34 4 6 Dimensional sketcheS neve ema ard e EGER ae Padus Ua coe bag aite eua o inb pida 35 WA uil RP rio a angie a sas 36 WA A 38 A ITI oe RT ent 28 ook Saeed esos Soe Reseed He oe eek Aes se REE E Bees Hee eee ees 97 Mh PCO Ae Ol gs abt ee ae dears e wwe doe ee one hh Sob ee ee een Wee ane ore ee Qed re oS ew eee ee 3 Uwe E ng SS 40 4 9 Tisraliston OF MESPIUS MOQUE x x13 us a e ROR GRACE EA ORE EERE Je RR P AULA e 41 4 8 InfoWiNplus basit setings erogaci n teenceyn ra ar i Rn i qe doceri arai CN ee 41 7 LogWIN Klassik Dasic CIFCUITV coudre us 982 E Een E DIS E E zuo RR ER Ea Deuda E OE eens eave eee ses 43 Guarantee and warranty limitations eere rrr hu hm hh hn 44 1 Important initial information for the Technician 1 Importantinitialinformation for the Technician The following Instructions are available for operation and installation Heating expert Assembly installation instructions list of spare parts System owner Operating Manual quick guide heating instructions 1 1 Safety precautions The boiler and related accessories are state of the art and meet all applicable safety regulations Your boiler and all accessories operate using 230 V AC electric current Improper installation or repair can pose the danger of life threatening electric shock Installation may be performed only by appropriately qualified technicians Caution symbols Please t
35. ation level Reserved for trained service see LogWIN personnel only operating instructions see separate instructions for see LogWIN InfoWINplus Master operation Operating Manual Values Parameters Actuator test Settings Induced draught fan Temp Boiler Install display module Primary airflap Temp chamb Boiler no Secondary airflap 02 heating Fan speed Language selection Pos Prim airfl Temperature format Automatic ignition Time format Pos Sec airfl Date format Weight O2 signal 02 heat current Temp Exhaust Function Automatic Restart Mice Burnout Ignition temperature Boiler temperature Burnout Automatic ignition for restint automatic detection normal Ember quantity 1 only displayed when an MESplus control is present and this has been adjusted by a trained service technician in the basic settings 39 4 For the Service Technician Service level Boiler temperature Pressing the Menu button Fig 83 shows the Opera ec tor level Service level Information level and MES 42 Module in the display Fig 84 Operating phases Info Menu O R Ez Fig 83 Use the arrow buttons to select the Service level sub Operator level menu Fig T Service level Information level MES Module v Choose Back A D R 5s Ha ill U Press and hold the Choose button for 5 sec
36. cause the chimney fire to go out If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately Do not relight the boiler until the chimney and flue ways have been cleaned and examined by a professional Permanent air vent The boiler requires a permanent and adequate air supply in order for it to operate safely and efficiently In accordance with current Building Regulations the installer may have fitted a permanent air supply vent into the room in which the boiler is installed to provide combustion air This air vent should not under any circumstances be shut off or sealed USER OPERATING INSTRUCTIONS Please read the important notices given above before referring to the main instruction book for detailed operating instructions Version 1 224 January 2015 7 windhager HEAT WITH VISION Frequency of cleaning ash and residues from combustion chamber and ash box The owner is required to regularly carry out this cleaning operation and the frequency will depend on the heating load When first put to use the boiler should be checked on a daily basis and experience will show how often this will eventually be required Remember also that during the main heating season the cleaning interval will shorten as the load on the boiler will be higher Recommended fuels The boiler is designed to burn wood logs only as detailed in the main instruction book Under no circumstances should
37. ch through the cut out insert lever through opening in side panel Fig 41 and slide inwards through the cleaning heating surfaces axle limit stop must face upwards Fig 42 and secure with screws inserted only Fig 42 Limit stop Fig 41 Punching through the cut out inserting lever Fig 42 Sliding lever through axle and secur for cleaning heating surfaces through opening ing with screw inserted only 22 2 For the Installer 2 4 19 Installing the control panel Before the control panel is installed the InfoWIN cable must be routed from the control panelat the front left Fig 43 Route the cable from the door switch on the control panel at the front right into the control panel and connect Plug X15 Fig 44 Loosely screw the control panel to the side panels 2 x and control panel 2 x with self tapping screws Fig 45 Connect the InfoWIN cable and route into the side panel Fig 45 Control panel feed through InfoWIN cable Fig 43 Threading the InfoWIN cable through InfoWIN plug 5 an hip asndqgrher TE EE a a E 7 E 31 m A mo Y a mm TUM zu AERA M AERA pega UNI jae Le i it ti E y j 1 Gem e Xe EN E apr era Bol e nn wA i Mp y 1311 r 7 ea j I ls 3 R5 Bram F T ea By FE qu ora iine Vac eni Fe Nl ul a 1 Lr us m Door switch cable and Plug X15 Control panel feed through Fig 44 Inserting the cable from the do
38. crews Fig 56 Connect the InfoWIN cable and route into the side panel Fig 56 Control panel feed through ksa Door switch cable and Plug X15 InfoWIN cable Control panel a feed through Fig 54 Threading the InfoWIN cable through Fig 55 Inserting the cable from the door switch and connecting to Plug X15 InfoWIN plug 4x 2e P a z Fig 56 Attach the control panel with 4 self tapping screws route InfoWIN cable 27 2 For the Installer 2 3 21 Installing the cladding door Note wy The cladding door and the boiler doors are designed for door catches on either the left or right Standard delivery always includes door catches on the left The catches on the cladding door and boiler doors must be on the same side Hook the cladding door in at the upper and lower door hinges Fig 57 and fasten the upper door hinge with 2 washers and M6x10 hexagon screws Fig 58 2 each of M x10 zio su Fig 97 Lower cladding door on door hinge Fig 98 Upper cladding door with door hinge Press 2 magnetic catches top bottom into the side panel to align with the door catch side Fig 59 Install 2 magnet retainers top bottom in the cladding door with 2 self tapping screws each Fig 59 2 each of Fig 59 Screw the hinge into the cladding door with 2 self tapping screws on each side press 2 magnetic catches into place 28 2 For the Installer
39. ctions are located in the control panel The control panel at the front contains the LogWIN main board while the control panel at the rear contains the connection terminals screwless spring type terminals for connecting the MESplus control 29 3 For the Electrician Remove rear boiler cover Fig 59 loosen 2 screws from front boiler cover Fig 60 and lift up cover and pull off to the rear Fig 61 Fig 59 Removing the rear boiler cover Fig 60 Loosen 2 screws Fig 61 Lifting boiler cover and pulling off to the rear Check 4 pin plug on InfoWIN cable route to left side from control panel as necessary see also 2 4 19 connect and route in side panel Fig 62 zm ME UN TLIILIN LITTTNT TIL WE Sy MIR un ATEO T a d Tam a T CAE Ma Alv A InfoWIN cable eE Fig 62 Connect InfoWIN cable if necessary and route in side panel 30 3 For the Electrician Make sure that the plugs for the door switch flue gas sensor accessories and air control are correctly con nected in the control panel Cables and plugs are inscribed Fig 63 The connections for the MESplus system control are on the terminal blocks screwless spring type terminals at the rear in the control panel and should be connected with fine wire PVC sheathed cables Fig 63 Information Be sure to note the separate wiring of the extra low voltage line 0 12 VDC and low voltage line 230 V AC Rout
40. d charge function MESplus function module WVF regulating the boiler circuit is no longer necessary Boiler start up relief A boiler start up relief must be installed and connected in all cases so that the circulation pumpl s are switched off when the boiler temperature is below 60 C This prevents condensation forming in the boiler and extends its service life A boiler start up relief of this kind is contained in the MESplus control system 2 2 5 Circulation pump We recommend using pumps efficiency class A 2 2 6 Heating water a The chemical composition of the heating water must meet the specifications of ONORM H 5195 Part 1 or VDI 2035 P1 According to ONORM H 5195 Part 1 2010 edition the condition of the heating water must be checked every 2 years by a heating technician in order to avoid corrosion and sediment accumulation in the heating system b The pipe lines and heating appliances should be thoroughly rinsed before the boiler is connected c To protect the boiler from contamination from the heating system installation of a dirt trap is required in old or existing systems mesh size 0 5 mm with maintenance cocks installed in the return line d If oxygen diffusion or sludge build up cannot be prevented the system must be segregated by means of a heat exchanger e If antifreeze is used a minimum volume of 20 antifreeze is required otherwise corrosion prevention is not guaranteed 2 For the Instal
41. d time within a month of regular use after installation In situations where it is not possible to sweep through the boiler the installer will have provided alternative means such as a soot door After sweeping the chimney the boiler flue outlet and the flue pipe connecting the boiler to the chimney must be cleaned with a flue brush Periods of Prolonged Non Use If the boiler is to be left unused for a prolonged period of time then it should be given a thorough clean to remove ash and unburned fuel residues Empty the hopper of unburned fuel To enable a good flow of air through the appliance to reduce condensation and to avoid door seals becoming stuck and subsequently damaged leave the filling hatch and combustion chamber doors slightly ajar These actions will reduce the possibility of unnecessary damage and corrosion Extractor fan There must not be an extractor fan fitted in the same room as the boiler as this can cause the boiler to emit smoke and fumes into the room Aerosol sprays Do not use an aerosol spray on or near the boiler when it is alight Use of operating tools Always use the operating tools provided when handling parts likely to be hot when the boiler is in use Chimney Fires If the chimney is thoroughly and regularly swept chimney fires should not occur However if a chimney fire does occur turn off the boiler immediately and isolate the mains electricity supply and tightly close the doors of the boiler This should
42. door Fig 8 Install two set screws in the front left or right 2 54 5 Installing the flue connection adapter Only for LogWIN with flue connection adapter accessories Standard installation of the blower housing is directly on the boiler Fig 9 flue connection at top With the adapter accessories the blower housing is located outside the cladding Fig 12 The flue connec tion is steplessly adjustable from left to right Fig 11 Unscrew 4 interior nuts in the blower housing Fig 9 and remove the housing Do not remove the seal Fig 10 Fig 9 Glower housing directly on boiler Fig 10 Seal on boiler standard 2 For the Installer Secure adapter with slot position depending on desired angle of flue connection on boiler according to Fig 11 with seal and 4 M8 nuts Fig 11 12 Boiler side Boiler side L mo EL o l Ebo e E Boiler side of Oe Boiler side d 70x pU UTE ue ol y e o e L oos f NE A39 ro BA x ye d ff SN lg d bi N p gy o ES b e uuo 79 999 ERE di Fig 11 Installation of adapter depending on angle of flue connection Fig 12 Adapter on the boilder accessories Note Do not screw the blower housing onto the adapter until the rear panel has been installed otherwise the rear panel cannot be installed 2 For the Installer 2 4 6 Installing the flue gas blower air control and lambda sensor Screw the flue gas bl
43. e Partner otherwise the manufacturer s guarantee will not be honoured Malfunctions resulting from improper operation or adjustment as well as use of poor or not recommended fuel types are not covered by the guarantee and warranty Further the warranty shall be void if equipment other than those provided by Windhage are installed The special warranty restrictions for your system are available in the Warranty Conditions folder supplied with your boiler Start up and regular maintenance following the terms of the Warranty Conditions will assure safe environmentally friendly and economical operation of your system We recommend that you obtain a maintenance service contract h Production monitored E Typelested 44 Austria Windhager Zentralheizung GmbH A 5201 Seekirchen bei Salzburg Anton Windhager Str 20 Tel 43 0 62 12 23 41 0 Fax 43 0 62 12 42 28 E mail info dat windhager com Germany Windhager Zentralheizung GmbH D 86405 Meitingen bei Augsburg Deutzring 2 Tel 49 0 82 71 80 56 0 Fax 49 0 82 71 80 56 30 E mail infoldde windhager com Switzerland Windhager Zentralheizung Schweiz AC CH 6203 Sempach Station bei Luzern Industriestrasse 13 Tel 41 0 41 46 94 69 0 Fax 41 0 41 46 94 69 9 E mail infoldch windhager com France Windhager Chauffage Central SAS 1 rue du Maire Georges Baruch Z A C Nord du Rosenmeer F 67560 Rosheim Tel 33 0 3 88 81 82 17 Fax 33 0 3 88 9
44. e cables in the cable ducts available Fig 63 Cable duct i _ Extra low voltage id B Cable duct 0 12 VDC E 7 Low voltage b P A 230 V AC R glettes de bornes MESplus Air control plug X6 X7 Air control Plug X 14 MEI AE UR Flue gas sensor accessories Plug X11 Door switch plug X15 Fig 63 Control panel open connecting plugs front view Information Electrical cables should be routed in the cable ducts intended for this purpose and are not allowed to be routed over the cleaning cover The space above the cover must be accessible for cleaning Connecting automatic ignition accessory see separate assembly instructions provided Information After connecting the cables remove any remaining assembly materials e g wire cuttings from the control panel 21 3 For the Electrician Hook the front boiler cover into place Fig 64 and attach with 2 screws Fig 65 Fig 64 Hooking in the front boiler cover Fig 69 Securing with 2 screws Insert the rear boiler cover into the slot provided on the side panel Fig 66 Connect or plug in the mains power plug at the rear of the boiler Fig 67 Fig 66 Hooking in the rear boiler cover Fig 67 Insert or connect the power plug 32 4 For the Service Technician 4 For the Service Technician 4 1 Start up and operating instructions The Windhager Customer Service or Partner Customer Service w
45. e spring in place Fig 30 31 Information Pull the protruding cable from the thermocontrol sensor back into the side panel or control panel The cable may not hang out in order to keep it from becoming caught in the ash door Cut out feed through Fig 28 Inserting the thermocontrol sensor at the top Fig 29 Threading through thermocontrol sensor Fig 30 Securing the thermocontrol sensor with Fig 31 Thermocontrol sensor with spring spring pulling cable back 2 4 13 Installing the thermocontrol sensor cover Attach the thermocontrol sensor with 4 self tapping screws Fig 32 2 each of 2 each of sa i k Q4 2 E mt pe JE 4 In operation koap all deere closed A En service kisser les portes termers 2 For the Installer 2 4 14 Installing the mains connection and sensor Route the mains cable and sensor lines in the right cable channel toward the back Fig 33 Plug the flue gas sensor accessories in the control panel to Plug X11 and also route it in the right cable channel toward the back Route all sensor lines through the feed through in the cable channel downward Screw the power socket to the rear of the side panel with two 2 9 x 16 self tapping screws Fig 34 Insert boiler sensor and safety temperature limiter sensor STB as far as possible into the immersion sleeve and secure them with the sensor guard to prevent them from slipping out Fig 34 I
46. eaning heating SUIMACES is sucer odo S YER Et e oe Pde Reo CR Ced Le 245 12 Installing th control panel eresas asite ui dE end dob oe ede hohe obti V Ehe Ears eie cce Ad he reo d 23 220 Stalling the cladding CODI e s 3 d rra recitar Y sabe ve Vota e dob Xr o Ga Ee Go CR Y pa Fn a 24 EXON AUS MEA TELS RECETTE EET ETT TIE TITIO TECTORIO ar atrasa 29 221 22 Checking the Cladding door SWITCH s eru iesi ia bed Debe ee Sh Dara es eI FREIE V ERE Dai vd Red ii ai Zo 2 5 25 Mounting Ine FOR E UOIGr COVE au eses edis fUr P QE SU qr e da Diao oben PES SE rugs 26 2 4 24 Mounting the rear boiler cover o 26 2 4 25 Instructions cleaning and operating implements 0 000 ec cee eens Zi 224220 Installing te exhaust DID scs cm earch apa HOP ROCA e KREG EL ROCTRR OEY REA OM er d Fo sd canc fe a p KREG 27 2 4 27 Installing the thermal process safeguard 0 0 cette eee 28 Inhaltsverzeichnis 3 POF tie ELGCITICIOIE sar ad cadena eee A 29 3 1 Electrical connections 0c ehh n rns 29 4 For the Service Technician 552a sna ERR EEG AR RERO AAA ORC RR wanes 33 4 1 Start up and operating instructionS sasssa nananana eee hh hn 33 4 2 Service and repair WOFK usui eds duo Pee EHE IE uH exe ES rur ddp nex NES ueni ise eas 33 4 3 Checking and servicing the thermal process safeguard lille 33 4 4 Technical data for calculating the flue gas system acc to EN 13384 1 for LWK 180 300 34 4 5 Technical d
47. ede oie oe eee ee dee Woes ee 10 2 4 1 Parte designations far installato x a siu aes acick e gh evo PRESS EERE SAGE ASE PA RER SAPS RE BEER ERAS 10 2 4 2 Taking into the building and installing es reisa sa tra a E a eee eee 11 Zr SEE titel PRECC L MMT 11 ZR PROPIO Me tales P RRTTER 12 2 4 0 Installing the flue connection adapter 0 0 00 ete ete eee 12 2 4 6 Installing the flue gas blower air control and lambda sensor 0 020 eee 14 2 4 7 Installing the lighting door with automatic Ignition 02 eee eee 14 24 9 Installing the earburisstion das GUCE soeces woe Ete oe as ea dH WR Ad ARP beh ede EE e ee es 15 247 Installing the INSULATI N ot acre co ncc Sure opor ilc ie ek oad nh tede Het grises ek cria a Pod e er eg d I5 2 4 10 Installing the side panelsS ehh hrs 16 PENNE gekun Tronu drg PPTFCPPMC 17 2 4 12 Instauimng the thierrmocontro Ll Senso osse mecs pde oak wed t Gi Race RR RC ERROR OE E Ree da CR a ck rA IA 18 2 4 19 Instetuimo tne thenmocontrol Sensor COVBE ues 2655 cbewds ob pe dees ri aos oben bes ada 18 2 4 14 Installing the mains connection and SENSO 19 2 4 15 Installing insulation for the rear panel 2 2 0 ete eee eens 21 24 16 Installing the PERDAMOS rara ra Eb an Rb Os t RET e ERROR EL CCS GRE ERASE RRR OWENS OR C RE iC den 21 2 4 17 Installing the blower housing on the adapter 0 0 eee eens 22 2 4 19 Installing tne lever Tor cl
48. er into posi tion 2 For the Installer 2 3 10 Installing the insulation only for LogWIN Klassik pellet ready Remove cut out for heating surface cleaning lever Fig 25 Attach insulation on top and sides see Fig 26 29 Fig 25 Remove cut out for LogWIN Klassik Fig 26 Installing insulation pellet ready only LogWIN Klassik pellet ready LogWIN Klassik pellet ready LogWIN Klassik Fig 27 Installing insulation ow LogWIN Klassik pellet ready Dae A IN Klassik Fig 29 Installing insulation 2 For the Installer 2 3 11 Installing the side panels Screw in 2 screws on the bottom of each side of the base halfway Fig 30 Release the side panels and hook them into the installed screws at the bottom Fig 31 32 and loosely screw the top on with one self tapping screw and one saw tooth ring for earthing Fig 33 vil Note Only screw the cladding screws on loosely at first do not adjust the cladding gap size and tighten all screws until all cladding parts have been installed 2 each of Fig 30 Screw in 2 screws on each side of the base Fig 31 Hooking the side panels in with screws at the Fig 32 Hooking in side panels bottom Fig 33 Screws the side panels on loosely at the top front 2 For the Installer 2 3 12 Installing the control panel Place the control panel on the side panels and attach it to each with 2 self tapping screws and 1 saw tooth ring for ear
49. ermal process safeguard dripping gt Clean the seal on the piston and valve seat If the seal is damaged gt Renew the piston Note There is no need to remove the fitting for this purpose 7 Fig 69 Thermal process safeguard Press the red cap against the valve 33 4 For the Service Technician 4 4 Technical data for calculating the flue gas system acc to EN 13384 1 for LWK 180 300 LogWIN Klassik Formula LWK 180 LWK 250 LWK 300 wood gasification boiler mes UV min max mm max min max Values in practical operation Average between two cleaning intervals Nominal heat load kW 14 3 19 3 14 3 27 2 14 3 33 8 firing thermal output Flue gas mass flow rate m 0 0078 0 0107 0 0078 0 0151 0 0078 0 0184 0 Flue gas temperature Ty Pw Necessary feed pressure Te fos o e 0 Flue gas connection diameter 4 5 Technical data General for LWK 180 300 LogWIN Klassik wood gasificationboiter Unt Lwteo Lwkzso LWK300_ maera enson LL LLL FutwpewtWamsamo eme cm cm ace Beech 5 8 8 3 4 2 8 3 3 9 8 3 Burn duration at rated load part load h 37 53 27 53 25 53 WxDxH mm 394 x 562 X 640 Filling chamber l 145 Beech spruce 37 24 Filling door dimensions mm 430 x 397 Feed pressure during operation Necessary se 0 10 draught requirement Maximum 0 20 Boiler temperature control range 62 87 1 Water side resistance i I i i mbar 2 Operating pressure bar 3 F
50. essories Plug X11 DAA WAT stad un 2x Me T Exhaust gas sensor IS with protective tube accessories Power socket Boiler sensor Fig 41 LogWIN Klassik rear side 22 2 For the Installer Route both cables from the air control in the side panels upward via the cable channel feed through into the control panel as shown in Fig 42 and connect as shown in Fig 43 Route the lambda sensor cable from the control panel via the cable channel feed through in the side panel downward and connect to the lambda sensor Fig 42 Cable duct p 4 m Cable duct m Extra low voltage Low voltage 230 V AC 0 12 VDC Air control Air control cable with Plug X14 Lambda sensor cable Plug to Air control cable with lambda sensor Plug X6 X7 i ees es ee A icuox as Gs Air control cable with Plug X6 X7 LA Air control cable with Plug X14 PA Flue gas sensor gt S A accessories Plug X11 Fig 43 LogWIN Klassik control panel top view 23 2 For the Installer 2 3 16 Installing insulation for the rear panel Install insulation on top and bottom as shown in Fig 44 Fig 44 Installing insulation on the rear panel 2 3 17 Installing the rear panels f no adapter for the flue gas blower accessories is being used break off the cut out at the top of the back panel Fig 45 large cut out exhaust pipe insulated small cut out ex
51. est pressure E ote S Borwa E ECL Minimum transpor Operation 43 49 o3 Electrical power consumption Standby W 7 7 7 Igniting 2000 2000 2000 Values from type test with beech Testing office TUV SUD Munich test report no 1348 00 13 A enner r rated load oC 123 150 170 J P part load 97 97 97 1 see operating manual Fuels section 2 ssee point 2 2 1 3 by removing parts which are easy to disassemble e g doors hook in plates burnthrough plates heating surface cleaning etc 4 without doors cleaning cover and flue gas blower ceo Boiler set temperature C C C 34 4 For the Service Technician 4 6 Dimensional sketches Flue gas blower directly on boiler flue connection at top Rear view 654 All dimensions in mm p Left view 559 A 1 nt ot i x zx A o t 3 3 yor oy i KV Boiler feed 5 4 pipe AR sss Boiler return 5 4 pipe Fig 70 LogWIN Klassik flue gas blower directly on boiler TA sa ua Thermal valve sensor 1 2 sleeve SB usos Thermal safety device 1 2 tube E uus Discharge Blower housing with adapter flue connection steplessly adjustable from left to right All dimensions in mm Rear view Rear view Left view Fig 71 LogWIN Klassik flue gas blower with adapter on boiler 39 4 For the Service Technician 4 7 Ser
52. f no adapter for the flue connection is being used break off the cut out Fig 66 Hooking in the rear boiler cover 2 3 26 Instructions cleaning and operating implements Install the hanger with the instructions folder cleaning and operating implements on a side panel of the boiler Fig 67 or on a wall in the boiler room installation room Keep ash pan under boiler Supplied as standard ERAN Instructions REM Scratcher AA Ash pan Optional accessory cleaning kit EWK 020 Hanger for installation on the wall or boiler side panel De Spatula ee Cleaning brush o NN Poker 30 r T MIL Fig 67 Fitting hanger ash pan under boiler 2 For the Installer 2 3 27 Installing the exhaust pipe a Install the exhaust pipe upward to the flue 45 is the ideal angle Maximum exhaust pipe length to flue 3 m Information O Any section of this exhaust line that only rises slightly up to 30 or is horizontal is not allowed to be more than 1 m in length b Avoid 90 bends 45 bends are better c Do not push the exhaust pipe too far into the flue d Do not seal the exhaust pipe completely into the flue Connection with flexible exhaust pipe inlet into the flue The vacuum fan can cause sound transmissions that create noise pollution e The LogWIN is a low pressure boiler This means that the flue gas system needs to meet the N1 seal integrity requirement according to EN 1856 1 a
53. g tightening all screws 2 4 22 Checking the cladding door switch When closing the cladding door the cladding door switch must still have sufficient shifting travel after switch ing audible clicking before the cladding door is totally closed Fig 50 If necessary use a screwdriver at the top inside the control panel to reset Fig 51 1 Fig 50 Door switch must click Fig 91 Reset door switch with screws 20 2 For the Installer 2 4 23 Mounting the front boiler cover Hook the front boiler cover into the side panels Fig 52 and attach at rear with 2 self tapping screws Fig 53 Fig 92 Hinging in boiler cover Fig 93 Securing boiler cover in 2 places 2 4 24 Mounting the rear boiler cover f no adapter for the flue gas blower accessories is being used break off the cut out at the rear of the boiler cover Fig 54 large cut out exhaust pipe insulated small cut out exhaust pipe not insulated do not break off 2 adapter for flue connection installed Hook the rear boiler cover into the slot provided on the side panel cladding Fig 55 y e Fig 954 Punching out the rear boiler cover Fig 955 Hooking in the rear boiler cover 26 2 For the Installer 2 4 25 Instructions cleaning and operating implements Install the hanger with the instructions folder cleaning and operating implements on a side panel of the boiler Fig 56 or on a wall in the boiler room installation room
54. g system components pumps mixing valves etc prevent all power input e g by removing the mains power plug n q I I ks p EL A i Power plug TES Az Fig 79 Disconnecting plugs 4 3 Checking and servicing the thermal process safeguard Please inform your customer Attention The function of the thermal process safeguard must be checked once a year by a technician and the amount of limescale in the thermal safety device must be checked If there is limescale in the ther mal safety device then it must always be removed Press the red cap against the valve Fig 80 Water must flow out into the funnel Little outflow at funnel gt Limescale in thermal safety de vice pump limescale remove e g formic acid through the thermal safety device Thermal process safeguard dripping Clean the seal on the piston and valve seat If the seal is damaged gt Renew the piston Note There is no need to remove the fitting for this purpose P Fig 80 Thermal process safeguard Press the red cap against the valve 36 4 For the Service Technician 4 4 Technical data for calculating the flue gas system acc to EN 13384 1 for LWK 180 300 LogWIN Klassik Formula LWK 180 LWK 250 LWK 300 wood gasification boiler symbols O mim max mm max mm max Values in practical operation Average between two cleaning intervals Nominal heat load kW 17 19 3 17 27 2 17 33 8 firing the
55. gWIN and an automatic boiler e g pellet or oil fired boiler are connected to one flue without a MESplus control in the case of LogWIN a flue gas thermostat accessory OK 050 must be installed to prevent parallel operation on the same flue 2 For the Installer 2 2 9 Water side resistance pressure loss LWK 180 300 Flow rate m h 2 4 5 67 8 91 20 30 40 50 6070 Diagram 1 water side resistance Pressures OSS eben 2 2 10 Combustion air The combustion air is drawn directly by the device from the installation room therefore the installation room has to be adequately ventilated The combustion air should be directed to the vicinity of the boiler and must be free from pollutants gases vapours and dusts otherwise malfunctions and increased wear e g corrosion may occur Attention N The configuration of the entire system must comply with the requirements of regional legislation applicable regulations standards and guidelines Applicable for Austria excerpt from ONORM H 5170 The area of the free minimum cross section must be 5 cm per kW of the boiler s nominal total output The opening to the outdoors for combustion air should be designed as follows the flow of air must not be restricted in any way by the weather e g snow leaves the free cross section area remains the same when taking the cover grille discs etc into consideration Applicable for Germany excerpt from the Firing Ordinance Septembe
56. gland and Wales Building Regulations that the installation of the boiler is either carried out under Local Authority Building Control approval or is installed by a Competent Person registered with a Government approved Competent Persons Scheme HETAS Ltd operate such a Scheme and a listing of their Registered Competent Persons can be found on their website at www hetas co uk CO Alarms Building regulations require that whenever a new or replacement fixed solid fuel or wood biomass appliance is installed in a dwelling a carbon monoxide alarm must be fitted in the same room as the appliance Further guidance on the installation of the carbon monoxide alarm is available in BS EN 50292 2002 and from the alarm manufacturer s instructions Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring reqular servicing and maintenance of the appliance and chimney system HEALTH AND SAFETY PRECAUTIONS Special care must be taken when installing the boiler such that the requirements of the Health and Safety at Work Act 1974 are met Handling Adequate facilities must be available for loading unloading and site handling Version 1 22 January 2015 7 windhager HEAT WITH VISION Fire Cement some types of fire cement are caustic and should not be allowed to come into contact with the skin In case of contact wash immediately with plenty of water Asbestos This boile
57. haust pipe not insulated do not break off adapter for flue connection installed Fasten the rear panel at top and bottom with 4 screws each Fig 46 Connect the blower plug to the flue gas blower and secure cable at side with cable ties Fig 46 Blower plugs 4 each of Fig 45 If no adapter for the flue connection is be Fig 46 Fitting the rear panels ing used break off the cut out 24 2 For the Installer 2 3 18 Installing the blower housing on the adapter Only for LogWIN with flue connection adapter accessories First screw the 4 included M8x16 hexagon screws into the blower housing from the inside the attach the blower housing with seal 4 nuts and washers to the adapter Fig 47 Fig 47 Installing the blower housing on the adapter 2 3 19 Installing the lever for cleaning heating surfaces only for LogWIN Klassik without pellet ready Depending on accessibility either install lever for cleaning heating surfaces on the left or right side Punch through the cut out insert lever through opening in side panel Fig 48 and slide inwards through the cleaning heating surfaces axle limit stop must face upwards Fig 49 and secure with Cylinder screw with hexagon socket M8x30 inserted only Fig 49 Push the grommet into the cladding Fig 48 lu 4 uif Limit stop 3 2 y Grommet je Fig 48 Punching through the cut out insert Fig 49 Sliding lever th
58. he installation work and commissioning checks described above have been carried out correctly and that the chimney has been swept clean is sound and free from any obstructions As part of the boilers commissioning and handover the installer should have shown you how to operate the boiler correctly Do not light the boiler if there is a possibility that any part of the heating system may be frozen Please make sure the ash pit door and the hopper lid charging door are firmly closed at all times whilst the boiler is in operation CO Alarm Your installer should have fitted a CO alarm in the same room as the appliance If the alarm sounds unexpectedly follow the instructions given under Warning Note above Boiler Access Access to the boiler should be restricted for children aged and or infirm persons by way of a lockable door to the room in which the boiler is installed Version 1 224 January 2015 7 windhager HEAT WITH VISION Chimney cleaning The chimney should be swept at least twice a year It is important that the flue connection and chimney are swept prior to lighting up after a prolonged shutdown period Where the chimney is believed to have a served an open fire installation it is possible that the higher flue gas temperature from a closed appliance may loosen deposits that were previously firmly adhered with the consequent risk of flue blockage It is therefore recommended that the chimney be swept a secon
59. iciency Index EEI must be observed 2 2 6 Heating water Attention The chemical composition of the heating water must comply with the requirements of regional legis lation regulations guidelines and standards e g ONORM H 5195 VDI 2035 SWKI BT 102 01 Applicable for Austria excerpt from ONORM H 5195 a According to NORM H 5195 2010 edition the condition of the heating water must be checked every 2 years by a heating technician in order to avoid corrosion and sediment accumulation in the heating system b The pipe lines and heating appliances should be thoroughly rinsed before the boiler is connected c To protect the boiler from contamination from the heating system installation of a dirt trap is required in old or existing systems with maintenance cocks installed in the return line d If oxygen diffusion or sludge build up cannot be prevented the system must be segregated by means of a heat exchanger e If antifreeze is used a minimum volume of 25 antifreeze is required otherwise corrosion prevention is not guaranteed 2 2 7 Domestic water bringing the hot water tank up to temperature in summer There may still be fuel in the boiler after the hot water tank has been brought up to temperature As a result measures must be taken to dissipate the surplus energy see 2 2 4 Heating circuits Minimum heat consumption 2 2 8 Combination with automatic boiler e g pellet or oil fired boiler If the Lo
60. if the chimney is not independently supported The weight of the boiler is indicated in the brochure The boiler should preferably be installed on a non combustible hearth of a size and construction that is in accordance with the provisions of the current Building Regulations Approved Document J The clearance distances to combustible material beneath surrounding or upon the hearth and walls adjacent to the hearth should comply with the guidance on the separation of combustible material given in Building Regulations Approved Document J and also in these boiler instructions If the boiler is to be installed on a combustible floor surface it must be covered with a non combustible material at least 12mm thick in accordance with Building Regulations Approved Document J to a distance of 30 cm in front of the boiler and 15 cm to each side measuring from the door of the combustion chamber Combustion air supply In order for the boiler to perform efficiently and safely there must be an adequate air supply into the room in which the boiler is installed to provide combustion air The provision of air supply to the boiler must be in accordance with current Building Regulations Approved Document J An opening window is not appropriate for this purpose Connection to chimney All boilers have a flue gas connector that allows connection to either a masonry chimney or a prefabricated factory made insulated metal chimney in accordance with the instructions
61. ill start up the boiler and will familiarize the customer with the system operator and cleaning of the boiler Start up and maintenance are part of the guarantee requirements of the warranty conditions see also section 1 4 We recommend that you obtain a maintenance service contract 4 2 Service and repair work Service and repair may be performed only by appropriately qualified technicians Attention N De energise the boiler before opening the control panel for service or repair purposes Unplug po wer plug Fig 68 Switching off the on off button on the InfoWINplus does not mean the boiler and its accessories are completely without power When replacing system components pumps mixing valves etc prevent all power input e g by removing the mains power plug D ET A Power plug aes Fig 68 Disconnecting plugs 4 3 Checking and servicing the thermal process safeguard Please inform your customer Attention The function of the thermal process safeguard must be checked once a year by a technician and the amount of limescale in the thermal safety device must be checked If there is limescale in the ther mal safety device then it must always be removed Press the red cap against the valve Fig 69 gt Water must flow out into the funnel Little outflow at funnel gt Limescale in thermal safety de vice pump limescale remove e g formic acid through the thermal safety device Th
62. ing values are displayed Values Temp Boiler The current boiler temperature is displayed in C Temp chamb The current temperature in the combustion chamber is displayed in C Fan speed The nominal speed of the blower is displayed in rpm Pos Prim airfl The position of the primary air choke is displayed in 96 Pos Sec airfl The position of the secondary air choke is displayed in 96 02 signal The O2 signal of the lambda sensor is displayed in 96 02 heat current The 02 heat current of the lambda sensor is displayed in A Temp Exhaust The current flue gas temperature is displayed in C 38 Temp Boiler Temp chamb Fan speed Pos Prim airfl Pos Sec airfl 02 signal 68 C 578 C 2500 rpm 60 30 18 1 v Fig 78 02 heat current Temp Exhaust Back A Fig 79 4 For the Service Technician 4 7 2 Parameters The following parameters can be selected with the arrow buttons then confirmed using the Choose button Automatic ignition Restart temperature Burnout Automatic ignition This adjuster is used to set whether electric ignition is present or not Factory setting depending on condition upon delivery Restart temperature The blower switches off if the boiler temperature is too high The restart temperature is the temperature at which the blower switches back on and the boiler resumes normal heating operation Factory setting Pare Possible
63. ion fuse We recommend using fine wire PVC sheathed cables e g HO5VV F YMM J with a 3 x 1 5 mm nominal crosssection The boiler is pre wired and internally fused with a T 6 3 A fine wire fuse to protect against short circuit By special order up to 3 MESplus modules including boiler sensor will be installed in the control panel and wired at the factory Fig 58 if there are more than 3 modules they are installed in the wall mount casing accessory MES 004 and need to be electrically wired on site Maximum MESplus module switching capacity Relay outputs 230 V AC 6 A 2A inductive 50 Hz WVF and B PLM modules with X1 X2 contact Solid state relay 230 V AC 1 A The electrical rating is dependent upon the number of modules installed in the unit that is the number of actua tors powered pumps mixing valves etc In areas with increased power surge risk e g lightning strikes in regions prone to storms we recommend ins tallation of an appropriate surge protector Fuse F1 T 6 3 A Cladding door switch MESplus module Service plug Control n _ ge iss Control panel FT e m a ef ii i m tipped forward p 3 ees E Fig 58 Control panel LogWIN Klassik Information Electrical cables must not touch heating and exhaust pipes nor must they come in contact with non insulated boiler components They are to be sufficiently braced and provided with a protective tube All electrical conne
64. lding without insu lation new building not yet plastered the calculated and actually required heating requirements often differ to a considerable extent Minimum heat consumption The smallest possible boiler power must be continuously dissipated from the boiler during operation Suitable measures to ensure minimum heat consumption should be maintained throughout the entire burning time e g Correctly dimensioned buffer tank see 2 2 3 Function of the MES plus controller in the WVF function module on the master user module incl no thermostatic valves Non blockable heating circuit e g never fully close manual mixing valve incl no thermostatic valves S 2 Note Sy If operating with a manual mixing valve or the MES plus function elevated room temperatures may sporadically occur Mixer valve A 3 way mixer valve is always necessary in conjunction with outside temperature control there must be a 3 way motorised mixing valve and a buffer tank Underfloor heating Only possible with a buffer tank with outside temperature control motorised mixing valve Return flow temperature increase Required with LogWIN Klassik It is essential that a return temperature of 61 C be maintained during heating In order to achieve good temperature stratification in the heat accumulator or buffer tank we recommend that the boiler circuit be regulated When using the return hold up group SK RH 61 in connection with the stratifie
65. ler 2 2 7 Domestic water bringing the hot water tank up to temperature in summer There may still be fuel in the boiler after the hot water tank has been brought up to temperature As a result measures must be taken to dissipate the surplus energy see 2 2 4 Heating circuits Minimum heat consumption 2 2 8 Combination with automatic boiler e g pellet or oil fired boiler If the LogWIN and an automatic boiler e g pellet or oil fired boiler are connected to one flue without a MESplus control in the case of LogWIN a flue gas thermostat accessory OK 050 must be installed to prevent parallel operation on the same flue 2 2 9 Water side resistance pressure loss i HHIHH LWK 180 300 d i STO PELE E AMAN EE ET 5001 H A LC EHE aa V LLLI WT J Flow rate m h 2 3 4 5 6 7 8 910 20 30 40 50 6070 Pressure loss mbar Diagram 1 water side resistance 2 2 10 Combustion air The combustion air is drawn directly by the device from the installation room therefore the installation room has to be adequately ventilated The combustion air should be directed to the vicinity of the boiler and must be free from pollutants gases vapours and dusts otherwise malfunctions and increased wear e g corrosion may occur The area of the free minimum cross section must be 5 cm per kW of the boiler s nominal total output The opening to the outdoors for combustion air should be designed as follows the flow
66. load of the building calculated Heating characteristics e g bringing the hot water tank up to temperature in summer and the system configuration ground and or radiator heating circuits should also be taken into consideration Information Rooms that are not heated at times guest rooms living areas only used at weekends etc must be subtracted from the calculated heat load QH for the accumulator tank configuration Recommended accumulator tank content Wood gasification Boiler model Recommended accumulator tank content LogWIN Klassik LWK 180 300 2000 l Note o Refer to planning documents for how to calculate the minimum buffer tank volume 2 2 4 Heating circuits Several heating circuits In line regulating valves should be installed to permit better regulation of the system In a building without insu lation new building not yet plastered the calculated and actually required heating requirements often differ to a considerable extent Minimum heat consumption The smallest possible boiler power must be continuously dissipated from the boiler during operation Suitable measures to ensure minimum heat consumption should be maintained throughout the entire burning time e g Correctly dimensioned buffer tank see 2 2 3 Function of the MES plus controller in the WVF function module on the master user module incl no thermostatic valves Non blockable heating circuit e g never fully close manual mixing v
67. maom ES Type inated 48 Austria Windhager Zentralheizung GmbH A 5201 Seekirchen bei Salzburg Anton Windhager Str 20 Tel 43 0 62 12 23 41 0 Fax 43 0 62 12 42 28 E mail info dat windhager com Germany Windhager Zentralheizung GmbH D 86405 Meitingen bei Augsburg Deutzring 2 Tel 49 0 82 71 80 56 0 Fax 49 0 82 71 80 56 30 E mail infoldde windhager com Switzerland Windhager Zentralheizung Schweiz AC CH 6203 Sempach Station bei Luzern Industriestrasse 13 Tel 41 0 41 46 94 69 0 Fax 41 0 41 46 94 69 9 E mail infoldch windhager com France Windhager Chauffage Central SAS 1 rue du Maire Georges Baruch Z A C Nord du Rosenmeer F 67560 Rosheim Tel 33 0 3 88 81 82 17 Fax 33 0 3 88 95 81 85 E mail info dfr windhager com 7 windhager HEAT WITH VISION
68. mestic water and filled 5 Sufficient quantity of fuel available pellets oil gas slit logs 6 The customer must be present during start up The initial start up cannot be carried out if any of these points are neglected The customer will be charged for any unnecessary costs arising as a result Start up and maintenance by Windhager Customer Service or a customer service partner are part of the gua rantee requirements of the enclosed guarantee limitations Note When the boiler is heated up for the first time bad smells may result from gas emissions from in sulation or paint residue being burnt off Ensure that the boiler room installation room is therefore well vented Condensation may also form near the coasting surfaces and the combustion chamber temperature may only increase after a delay 2 For the Installer 2 For the Installer 2 1 Delivery packaging Boiler covered with a plastic sack The cladding control panel and small parts can be found in the 2 cardboard boxes and in the filler chamber Fig 3 Cladding and control panel in 2 cardboard boxes Fig 2 LogWIN Klassik 2 2 System 2 2 1 Area of use For heating buildings acc to EN 12831 The boilers are designed and approved as heat generators for hot water heating systems with a permissible flow temperatures of up to 90 C They may be installed only in sealed systems The max boiler temperature for the LogWIN is limited in the f
69. nces for the walls hydraulic components and connection pipes Attention Follow the installation guidelines for boiler rooms All dimensions in mm Recommended minimum room heights 1850 mm OOS min 550 min 228 r r O O nr V min 400 A O al I 1 min 485 3 2 al al o a min 400 n Ems TL UI Bes 1102 883 min 200 min 628 min 200 min 628 a min 700 Lar min 700 Y A T Fig 9 LogWIN Klassik exhaust pipe upwards top view Fig 6 LogWIN Klassik with exhaust pipe adapter top view 2 For the Installer 2 4 4 Prior to installation Move the boiler to its definitive installation position and use the set screws to align it inclined slightly upwards towards the rear If it is not possible to level the unit using only the rear set screws two additional set screws can be installed at the front Fig 8 The cladding door and the boiler doors are designed for door catches on either the left or right Standard delivery always includes door catches on the left The catches on the cladding door and boiler doors must be on the same side Prior to installing the set screws the lower door hinge and the dog point screw for attaching the cladding door must be mounted either on the left or right depending on which side the door catches are to be located Fig 7 en O amm 5 S 1x Fig 7 Install door hinge for cladding
70. nd EN1856 2 Please ensure a sufficient immersion depth when fitting e g when using Windhager stainless steel flue systems f The entire exhaust line should be insulated to a minimum of 2 cm thickness in order to prevent or minimise condensation g A draught limiter is needed if the maximum draught see technical data in section 4 4 is exceeded during operation amp E 3 Note p We would recommend fitting outside the flue around 1 2 m below where the exhaust pipe intersects with the flue Attention The configuration of the exhaust line must comply with technical fire protection requirements in accordance with the applicable legislation regulations guidelines and standards refer also to section 2 3 3 Minimum clearances for fire protection cleaning and maintenance 2 3 28 Installing the thermal process safeguard Connecting thermal process safeguard to thermal safety device a The thermal process safeguard and cleaning T piece must still be accessible after installation b The drain must be visible in order to check the function therefore use a discharge funnel c It must not be possible to block the connection manually Connection according to EN 303 5 4 5 Tu connection pressure of the thermal safety device 2 bar It must not be possible to block the connection manually jm Pressure reducing valve only with CW connection of more than 6 bar An Dirt trap C E Thermal pr
71. nis 1 Important initial information for the Technician eere ehh en amp 1 1 EZ 1 3 1 4 Safety precautions no On OI eee deme e ewes ee 4 gi P IR 4 Boiler room Installation room 2 1 ccc ee ee eet eee nhan 5 Initial start up and operating instructions 0 0 0 eee eee eee 5 2 For the installer sca wee wee ce was ae dar ii ee eee ee all 2 1 2 4 Delivery packaging ccc eee hh hh 6 E AGO E PTT 6 2 1 2 Optional accessories is senses sachen koe bande nae oem edad Badd chee bona Shae toads badwode new ea dd 6 SUSTO ou Shen ein ri Mi RUN SE RR aras eee eee 7 BON AOR A e a eho ee Kaeo a e E oes eG eh oe a E E EEE A E p eee 7 De AINA ery ee a pee get ate Sw oe om ney ee pee ee Sa eee eee ee 7 2 2 9 al EI roe es Gap tupS REVUE PESSUSDENMSSUEU NEP EN SEESE GERE EESSUquRES cba pM i MEE cu CCU cp wg E ae ek Was E ge Ge a es ee i ea Siw Be wade ee a 8 Zoo TOTO SUC UN PEPERIT 8 Bee Ie OWN Wael ya pea D Oe eo ah OR nd Hae eh eG PAG E a pa ee ee RES E 8 2 2 7 Domestic water bringing the hot water tank up to temperature in summer 2 0 0 0 0 0 000 cece eee 9 2 2 8 Combination with automatic boiler e g pellet or oil fired boiler 0 ee 7 2 2 9 Water side resistance pressure loss 0 0 0 eee 9 ZA OOM SOU AlN o pusimos seee Ss obte pi ra a do ee ice ee 9 Installation sequence voce w cue eee eee ee eect des eee de R
72. nstall the flue gas sensor with protective tube accessories into the flue outlet as described in the installation instructions Fig 34 Route both cables for the flue gas blower in the cable channel stoward the back Fig 34 Cable with power plug Boiler sensor and Cable from flue gas blower STB sensor Cable from lambda sensor wi Cable from flue gas blower FA Flue gas sensor accessories Plug X11 Fig 33 Control panel cable routing 20 po rd i Exhaust gas sensor 3 x with protective tube accessories 4 Power socket Boiler sensor STB sensor Sensor guard Fig 34 LogWIN Klassik rear side 2 For the Installer Route both cables from the air control in the side panels upward via the cable channel feed through into the control panel as shown in Fig 35 and connect as shown in Fig 36 Route the lambda sensor cable from the control panel via the cable channel feed through in the side panel downward and connect to the lambda sensor Fig 36 4 MN Cable duct Cable duct __ Extra low voltage Low voltage 230 V AC 0 12 VDC Air control Air control cable with Plug X14 Lambda sensor cable Plug to Air control cable with lambda sensor Plug X6 X7 amrer A Sees LLL LL Fee ieii AS Air control cable with E a E yam Ti jli TT NY pilum a i s Mi A HEN Mil i m REN BS ie Er LEER j Air control cable with Uer oe N
73. ocal building inspector before installing the boiler system In this way appropriate modifications can be made to the flue before system installation see technical data for flue calculation values 1 Important initial information for the Technician 1 3 Boiler room Installation room Attention N The configuration of the entire system must comply with the requirements of regional legislation applicable regulations standards and guidelines he minimum clearances for connections cleaning and maintenance must be complied with see section 2 3 3 Minimum service clearances Sufficient ventilation of the set up area must be assured See section 2 2 9 Combustion air The boiler must be installed in dry premises The boiler may not be installed in rooms that are very dusty or humid Permissible limit values Air humidity 85 96 at room temperature of 25 C non condensing Room temperature 2 to 40 C 1 4 Initial start up and operating instructions Windhager Customer Service or the customer service partner will start up the boiler first of all and will familia rise the customer with the system operation and cleaning of the boiler with reference to the Operating Manual The following preconditions must be met before you order the initial start up 1 Boiler installed correctly 2 System fully wired up electrically 3 System rinsed filled and vented heat consumption must be possible 4 Boiler connected to do
74. ocess safeguard opens at approx 95 C Cleaning T piece O Discharge funnel Ones Immersion sleeve for the sensor of the thermal process safeguard ee Boiler return o SENS Boiler feed Fig 68 Thermal safety device connection 31 3 For the Electrician 3 For the Electrician 3 1 Electrical connections The boiler and related accessories are designed to be installed only in dry areas protection type IP 20 Installation of electrical components may only be performed by a qualified technician The regulations and speci fications of OVE VDE SEV and local ordinances must be followed Attention The phases of the 230 V electrical power supply must be connected correctly otherwise the blo wer might still be live even after the fuse has blown The mains connection must be protected against short circuit with a 13 A delayed action fuse We recommend using fine wire PVC sheathed cables e g H05VV F YMM J with a 3x1 5 mm nominal crosssection The boiler is pre wired and internally fused with a T 6 3 A fine wire fuse to protect against short circuit By special order up to 3 MESplus modules including boiler sensor will be installed in the control panel and wired at the factory Fig 69 if there are more than 3 modules they are installed in the wall mount casing accessory MES 004 and need to be electrically wired on site Maximum MESplus module switching capacity Relay outputs 230 V AC 6 A 2A ind
75. of air must not be restricted in any way by the weather e g snow leaves the free cross section area remains the same when taking the cover grille discs etc into consideration Information Malfunctions or complaints occasioned by inadequate combustion air will not be covered by the guarantee 1 The boiler s nominal total output is the sum of the nominal outputs of all heat generators installed in the same boiler installation room 2 For the Installer 2 4 Installation sequence 2 4 1 Parts designations for installation Information All cladding parts must be fitted in full for air guidance and the dissipation of heat on the boiler NN Lower door hinge P ugs Carburisation gas duct X NN Side panel left Side panel right SRM Rear wall top NN Rear wall bottom jenes Front boiler cover c NE Rear boiler cover P socias Hook in plate ash pan 10 Bottom insulation left right i Top insulation left right A Top rear insulation Rm Bottom rear insulation d orcas Top front insulation Is M Cladding door TO E Magnet retainer 2 pcs A Lever for cleaning heating surfaces 18 Carburisation gas duct attachment 2 pcs Lp T Control panel DO RR Upper door hinge P4 p Control panel dl estos Dog point screw 2 pcs d eres Cable channel 2 pcs P ee Lambda sensor 2 Air control DO ies Set screws front 2 pcs T A Magnetic catch 2 pcs D NE Blowe
76. of output greater than 45kW where appropriate Electrical connections The installation of any electrical services during the installation of this boiler and the associated heating system must be carried out by a registered competent electrician and in accordance with the requirements of the latest issue of BS 7671 Commissioning and handover Ensure all parts are fitted in accordance with the instructions On completion of the installation allow a suitable period of time for any fire cement and mortar to dry out before lighting the boiler Once the boiler is under fire check all seals for soundness and that the boiler and water system are operating correctly Ensure that the flue is functioning correctly and that all products of combustion are vented safely to atmosphere via the chimney terminal On completion of the installation and commissioning ensure that the operating instructions for the boiler are left with the customer Ensure to advise the customer on the correct use of the appliance and warn them to use only the recommended fuel for the boiler Advise the user what to do should smoke or fumes be emitted from the boiler The customer should be advised about restricting access to the boiler by children aged and or infirm people Contact Details Windhager UK Tormarton Road Marshfield South Gloucestershire SN14 8SR T 01225 892211 E info windhager co uk Version 1 22 January 2015 Inhaltsverzeichnis Inhaltsverzeich
77. onds Fig 85 eui Rie i ONE h S bf Service level e display snows Service level only for trained service Information level personnel n Fig 86 MES Module v Choose Back A R 5s pm ll U Fig 85 Press for 5 seconds Service level only for trained service personnel R u 88 Fig 86 Press for 5 seconds 1 only displayed when an MESplus control is present and this has been adjusted by a trained service technician in the basic settings 40 4 For the Service Technician Select the required item Values Parameters Ac tuator test or Settings and confirm by pressing the Choose button Fig 87 For further settings see sections 4 7 1 4 7 4 The menu item or sub menu item is exited by pressing the Back button or after a delay of 10 minutes Fig 88 4 7 1 Values The following values are displayed Temp Boiler The current boiler temperature is displayed in C Temp chamb The current temperature in the combustion chamber is displayed in C Fan speed The nominal speed of the blower is displayed in rpm Pos Prim airfl The position of the primary air choke is displayed in 96 Pos Sec airfl The position of the secondary air choke is displayed in 96 02 signal The O2 signal of the lambda sensor is displayed in 96 02 heat current The 02 heat current of the lambda sensor is displayed in A Temp Exhaust The current flue gas temperature is displayed in
78. or switch and connecting to Plug X15 L pe MARIEL MEERE TER wo B SS i Fig 45 Attach the control panel with 4 self tapping screws route InfoWIN cable 23 2 For the Installer 2 4 20 Installing the cladding door Note e The cladding door and the boiler doors are designed for door catches on either the left or right Standard delivery always includes door catches on the left The catches on the cladding door and boiler doors must be on the same side Hook the cladding door in at the upper and lower door hinges Fig 46 and fasten the upper door hinge with 2 washers and M6x10 hexagon screws Fig 47 2 each of e M x10 Fig 46 Lower cladding door on door hinge Fig 47 Upper cladding door with door hinge Press 2 magnetic catches top bottom into the side panel to align with the door catch side Fig 48 nstall 2 magnet retainers top bottom in the cladding door with 2 self tapping screws each Fig 48 2 each of Fig 48 Screw the hinge into the cladding door with 2 self tapping screws on each side press 2 magnetic catches into place 24 2 For the Installer 2 4 21 Adjusting the cladding Adjust side panels cladding door and control panel visually by the width of the cladding door or equal gap size and tighten all screws Fig 49 NA rm RE 5os ds WODO VUUVWV VOV E SS Pr T niit P il 6 Ate P P gt Eal E a 0 V A Fig 49 Adjusting claddin
79. ory setting D Setting range 0 10 46 MB Yes No v Save Back A Fig 111 SMS Yes No v Save Back A Fig 112 ELG Yes No v Save Back A Fig 113 Ethernet IP Adresse 192 168 1 2 Subnet 255 255 255 0 Gateway 255 255 255 255 v Choose Back A Fig 114 Update Software MAC address 0C E5 D3 00 00 05 start back Fig 115 Update LON start back Fig 116 Display contrast Correction Fig 117 LO OS7E60 L7 E2 Ignition element UN In n hA linear power supply 12V DC GND L transf probe heating GND L Zusatzplatine LogWIN EDV Nr 007095 O2 transf N primary L O2 transf E secondary PE S ug ctm not used 2 Grau 1 gt X signal probe E 4 probe heating power supply PE 2 l eel Weik probe heating 230 VAC N x L l LON L power supply 230 VAC N Ignition element Optional i a externalheating PLK open L S3a L 215 demand PLK close L Door switch L 2 GND N 9 P 1I 2 cladding door door switch 1 y 4 A Limit switch PLK S5 Limit switeh E d imit switc Limit swite Sik SLK open L SLK close L Jafeypuim XG Weit 1 Hall signal Hall sensor Rot X Hall 5V L ID Fan motor Schwarz Hall GND safety devices L L V4 boiler sensor l 2 boiler sensor EX X V0a Gr n Wei GND comb chamber sensor N
80. ory setting is set in the factory before delivery as per the order No Selection Pellets BioWIN BioWIN XL FireWIN VarioWIN usw Choose Back A Wood LogWIN SilvaWIN usw Heating oil JetWIN EcoWIN Combi boiler DuoWIN No No boiler e g for MultiWIN simply master operation for remote switching 45 4 For the Service Technician MB Master operation Setting to define whether MESplus system control is present Factory setting is set in the factory before delivery as per the order Selection yes with MESplus system control no no MESplus system control SMS is set in the factory before delivery as per the order Factory setting wird je nach Bestellung werkseitg vor der Auslieferung eingestellt Selection yes with remote switching no noremote switching ELG These functions are not yet available Ethernet Setting the IP address subnet mask and gateway address of the Ethernet interface of InfoWINplus Factory setting IP Adresse 192 168 1 2 Subnet 255 255 255 0 Gateway 299 295 255 255 Update Software Der Update Vorgang zur Aktualisierung der InfoWINplus Software ber die Ethernet Schnittstelle wird gestartet Update LON The update procedure for updating the LON Controller firmware is being star ted The LON Controller firmware is included in the InfoWINplus software therefore no external update tool is required Display contrast Adjusters to change the contrast of the display Fact
81. ower to the blower housing with 4 wing nuts Fig 15 Hook in the air control at the top and secure with screw at the bottom Fig 13 15 Screw the lambda sensor in finger tight and tighten approx 1 4 turn with an open ended wrench SW 22 Fig 14 13 Fig 13 Hooking in air control at top and screwing on at bottom Air control Fig 14 Lambda sensor installed Fig 15 Flue gas blower air control and lambda sensor installed 2 54 7 Installing the lighting door with automatic ignition Only for LogWIN with automatic ignition accessories see separate installation instructions included E Fig 16 Automatic ignition Fig 17 Lighting door with automatic ignition 2 For the Installer 2 4 8 Installing the carburisation gas duct Screw in 2 fasteners for the carburisation gas duct over the heating door on the boiler see Fig 18 19 Attach the carburisation gas duct and screw tight with 2 M8 nuts Fig 20 Fasteners Fig 18 Installing 2 fasteners for carburi Fig 19 2fasteners installed sation gas duct Fig 20 Installing the carburisation gas duct 2 54 9 Installing the insulation Attach insulation on top and sides see Fig 21 22 Fig 21 Installing insulation Fig 22 Installing insulation 2 For the Installer 2 4 10 Installing the side panels Screw in 2 screws on the bottom of each side of the base halfway Fig 23 Release the side panels and hook them into the ins
82. pprox 120 kg by removing parts which are easy to disassemble e g doors hook in plates burnthrough plates heating surface cleaning etc The boiler can be installed directly on a non flammable surface and does not require special foundations 2 3 3 Minimum clearances for fire protection cleaning and maintenance The following minimum clearances from flammable materials and for connections cleaning and maintenance must be complied with Attention Follow the installation guidelines for boiler rooms The configuration of the exhaust line must com ply with technical fire protection requirements in accordance with the applicable regulations stan dards and guidelines Minimum clearances between exhaust pipe piece connecting to flue and combustible components for an uninsulated exhaust pipe for an insulated exhaust pipe min 2 cm insulation thickness for tested double walled exhaust system DIN V 18 160 1 in accordance with approval identification of exhaust system For the Installer LogWIN Klassik All dimensions in mm Minimum room heights 1850 mm e 00 Ln N we Wo E E G8y UW 88 gi 00Z UU 3 N gcc und E oop um ZOLL j e 00 Lo N Ln Wo E E sgr uu 88 ai 00Z Uru min 200 Li mod 00y Ulu COLL LogWIN Klassik with exhaust pipe adapter top view Fig 6 LogWIN Klassik exhaust pipe up
83. r 2007 For hearths with a nominal output of not more than 50 kW in total that are dependent on surrounding air supply of combustion air will be sufficient providing that every installation rooms has an opening that vents to the atmos phere with an unobstructed cross section of at least 150 cm or two openings of 75 cm each or pipes leading outside with a technically equivalent cross section Information Malfunctions or complaints occasioned by inadequate combustion air will not be covered by the guarantee The boiler s nominal total output is the sum of the nominal outputs of all heat generators installed in the same boiler installation room 2 For the Installer 2 4 Installation sequence 2 3 1 Parts designations for installation Information All cladding parts must be fitted in full for air guidance and the dissipation of heat on the boiler Fig 4 Parts for installation 2 For the Installer A Lower door hinge Das Cable channel 2 pcs ad Carburisation gas duct 29 niai Lambda sensor 5 Side panel left ZO ssisiss Air control d ecu Side panel right a Set screws front 2 pcs UM Rear wall top n Magnetic catch 2 pcs usada Rear wall bottom los Blower seal ro Front boiler cover 3l isis Flue connection adapter accessories Domitius Rear boiler cover Sl epee Blower housing p TES Hook in plate ash pan Ce Flue gas blower i Bottom insulation left right N Wing nugs Moses Top ins
84. r contains no asbestos If there is a possibility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment Metal Parts When installing or servicing this boiler care should be taken to avoid the possibility of personal injury BOILER PERFORMANCE Refer to the main instruction manual for details of the boiler s performance PREPARATORY WORK AND SAFETY CHECKS IMPORTANT WARNING This boiler must not be installed into a chimney that serves any other heating appliance There must not be an extractor fan fitted in the same room as the boiler as this can cause the boiler to emit fumes into the room Chimney In order for the boiler to perform satisfactorily the chimney height must be sufficient to ensure an adequate draught of approximately 15 Pa so as to clear the products of combustion and prevent smoke problems into the room NOTE A chimney height of not less than 4 5 metres measured vertically from the outlet of the boiler to the top of the chimney should be satisfactory Alternatively the calculation procedure given in EN 13384 1 may be used as the basis for deciding whether a particular chimney design will provide sufficient draught The outlet from the chimney should be above the roof of the building in accordance with the provisions of Building Regulations Approved Document J Because the boiler runs at high efficiencies the temperature of the flue gases is at
85. r installed correctly 2 System fully wired up electrically 3 System rinsed filled and vented heat consumption must be possible 4 Boiler connected to domestic water and filled 5 Sufficient quantity of fuel available pellets oil gas slit logs 6 The customer must be present during start up The initial start up cannot be carried out if any of these points are neglected The customer will be charged for any unnecessary costs arising as a result Start up and maintenance by Windhager Customer Service or a customer service partner are part of the gua rantee requirements of the enclosed guarantee limitations Note 7 When the boiler is heated up for the first time bad smells may result from gas emissions from in sulation or paint residue being burnt off Ensure that the boiler room installation room is therefore well vented Condensation may also form near the coasting surfaces and the combustion chamber temperature may only increase after a delay 2 For the Installer 2 For the Installer 2 1 Delivery packaging 2 1 1 LogWIN Klassik Boiler covered with a plastic sack The cladding control panel and small parts can be found in the 2 cardboard boxes and in the filler chamber Fig 2 LogWIN Klassik 2 1 2 Optional accessories Fitted in control panel if ordered MESplus system control installed and pre wired Supplied with the boiler if ordered Adapter for steplessly adjustable fl
86. r seal 2 Oe Flue connection adapter accessories DD eee Blower housing lisos Flue gas blower OF neuen Wing nugs a Lighting door with automatic ignition accessory DA sos Hanger accessory Fig 4 Parts for installation 2 For the Installer 2 4 2 Taking into the building and installing The appliance must be taken into the building and installed without subjecting it to significant knocks and jolts in order to avoid damaging the combustion chamber and or the parts slipping The warranty will be invalidated if the appliance is damaged due to having been taken into the building and installed incorrectly or if the appliance malfunctions as a consequence of this The LogWIN may only be transported upright and without cladding and it is easiest to transport using a lift truck or by rolling on pipes When transporting via stairs and the such like the boiler must be suitably secured Also refer to the technical data in section 4 5 for transport dimensions Note e There is a crane lug on the top of the boiler for transport using hoisting winches The weight can be reduced by approx 120 kg by removing parts which are easy to disassemble e g doors hook in plates burnthrough plates heating surface cleaning etc The boiler can be installed directly on a non flammable surface and does not require special foundations 2 5 3 Minimum clearances For maintenance and servicing it is essential to comply with the minimum cleara
87. rmal output Te fs wo fs wo fs 0 Flue gas temperature Ty Pw Necessary feed pressure Flue gas connection diameter 4 5 Technical data General for LWK 180 300 LogWIN Klassik wood gasification boiler ae LWK 180 LWK 250 LWK 300 Boiler class according to EN 303 5 2012 NEN 9 ow Nominal thermal output range A C2 Fuel type to EN 303 5 2012 15 25 Fuel water content Beech 6 5 7 8 4 7 7 8 37112 Burn duration at rated load part load h 43 52 31 52 26 52 394 x 562 x 640 WxDxH 145 Beech spruce 37 24 Filling door dimensions m 430 x 397 Feed pressure during operation Necessary 0 10 l mbar draught requirement Maximum Boiler temperature control range MI 62 87 _3 3 Filling chamber x Q e RO C Boiler set temperature 80 Return temperature AT 20 K AT 10 K Operating pressure bar d Fest pressure E ote EAS Borwa E ECL Mmmemwawportwegss a a Operation 43 49 53 Electrical power consumption Standby W 7 7 7 Igniting 2000 2000 2000 Values from type test with beech Testing office T V S D Munich test report no 1348 01 13 T rated load ec 121 1 35 145 J P part load 95 95 95 see operating manual Fuels section ssee point 2 2 1 3 by removing parts which are easy to disassemble e g doors hook in plates burnthrough plates heating surface cleaning etc without doors cleaning cover and flue gas blower interpolated values m ge i C
88. rmation O Ignoring the warnings identified can lead to malfunction of or damage to the boiler or heating sys tem Note p The blocks of text highlighted provide information and tips for operation 1 2 Flue A properly dimensioned flue is required for optimal functioning of the combustion system Measurement of the dimensions must follow EN 13384 1 See the Technical data section for values required for this calculation Please note that in the permissible performance range flue gases may be below 160 C The flue gas system must display at least the following classification Temperature class T400 nominal operating temperature 400 C Soot fire resistance class G flue gas system with soot fire resistance Corrosion resistance class 2 suitable for unprocessed wood fuels We would recommend fitting an energy saving intake regulator for problem free operation This will largely prevent moisture in the flue and losses resulting from down time will be reduced draught interruptions If you have a feed pressure flue draught of more than 0 20 mbar the energy saving intake regulator must be fitted ae Note Y We would recommend fitting the draught limiter outside the flue around 1 2 m below where the ex haust pipe intersects with the flue Information Frequently overhaul of existing systems involves oversized flue cross sections or flues not desig ned for lowtemperature operation We suggest an evaluation by the l
89. rough axle and secur ing lever for cleaning heating surfaces ing with screw inserted only through opening 29 2 For the Installer only for LogWIN Klassik pellet ready Push the heating surface cleaning lever into slot at front left of the side panel Fig 50 screw to the shorter lever with a hexagon screw M8x25 U washer 8 and lock nut M8 but DO NOT tighten screw the rods must be free to move Fig 51 Next push down behind the side panel Fig 52 Fig 50 Insert the heating surface cleaning lever Fig 51 Screw the levers together but do not tighten into the slot in the side panel screws as the rods must be able to move Fig 92 Heating surface cleaning lever is mounted behind the side panel of the LogWIN Klassik pellet ready Screw both shafts together in the axle limit stop must face upwards using a cylinder screw with hexagon socket M8x30 Do not screw the axle to the shaft Fig 53 Axle Limit stop er e F Fig 53 Screw the shafts together in the axle 26 2 For the Installer 2 3 20 Installing the control panel Before the control panel is installed the InfoWIN cable must be routed from the control panelat the front left Fig 54 Route the cable from the door switch on the control panel at the front right into the control panel and connect Plug X15 Fig 55 Loosely screw the control panel to the side panels 2 x and control panel 2 x with self tapping s
90. show the display texts in various languages The language English required can be selected in this sub menu Francaise Italiano Dansk v Save Back A Fig 99 Temperature format All temperatures are displayed in the chosen format e g 30 6 C or 87 0 F Factory setting ue Selection C and F Save Back A Time format 24h The time is displayed in the chosen format e g 14 12 or 02 12 PM Factory setting 24h Selection 24hor12h Save Back A Fig 101 43 4 For the Service Technician Date format The date is displayed in the chosen format e g Wed 17 02 2010 or Wed 02 17 2010 Factory setting DD MM YYYY Selection DD MM YYYY MM DD YYYY Weight The weight is displayed in the chosen format e g 6 5 kg or 14 3 lbs Factory setting t kg Selection t kg or tn sh lbs Function The name e g LogWIN of the boiler can be changed via Function 4 7 5 Display if an MESplus module is installed connected or uninstalled disconnected Installation of MESplus modules 4 8 InfoWiNplus basic settings The basic settings are used to Date format DD MM YYYY MM DD YYYY Save Back A Save Back A Function LogWINE v Save Back A Fig 104 Installation procedure active Animated symbol Fig 105 set whether the InfoWINplus controls a wood or pellet boiler or whether it is solely used as master operation switch the master operation functions
91. talled screws at the bottom Fig 24 25 and loosely screw the top on with one self tapping screw and one saw tooth ring for earthing Fig 26 Note Only screw the cladding screws on loosely at first do not adjust the cladding gap size and tighten all screws until all cladding parts have been installed 2 each of f Fig 23 Screw in 2 screws on each side of the base Fig 24 Hooking the side panels in with screws at the Fig 25 Hooking in side panels bottom Fig 26 Screws the side panels on loosely at the top front 2 For the Installer 2 4 11 Installing the control panel Place the control panel on the side panels and attach it to each with 2 self tapping screws and 1 saw tooth ring for earthing Fig 27 Attach the cable channels at left and right feed through at rear with a drilling screw on each side to the front of the control panel leave some overhang over the cladding at the rear approx 5 mm Fig 27 Cable routing see Fig 33 and Item 3 o KO A Feed through Cable channels i 2 For the Installer 2 4 12 Installing the thermocontrol sensor Route the thermocontrol sensor green cable at the front of the right side panel down and feed through Fig 28 29 But first bend the cut out feed through at the bottom of the side panel out of the way Insert the sensor over the ash door in the front and into the protective tube hook th
92. thing Fig 34 Attach the cable channels at left and right feed through at rear with a drilling screw on each side to the front of the control panel leave some overhang over the cladding at the rear approx 5 mm Fig 34 Cable routing see Fig 40 and Item 3 Feed through Cable channels Ce Fig 34 Screw the control panel on loosely screw the cable channels tight 20 2 For the Installer 2 3 13 Installing the thermocontrol sensor Route the thermocontrol sensor green cable at the front of the right side panel down and feed through Fig 35 36 But first bend the cut out feed through at the bottom of the side panel out of the way Insert the sensor over the ash door in the front and into the protective tube hook the spring in place Fig 37 38 Information Pull the protruding cable from the thermocontrol sensor back into the side panel or control panel The cable may not hang out in order to keep it from becoming caught in the ash door Secure the thermocontrol sensor cable to the side panel with a cable tie Fig 38 Cut out feed through Fig 35 Inserting the thermocontrol sensor at the top Fig 36 Threading through thermocontrol sensor Cable tie Fig 37 HEIDE NEP RARE Fig 38 Pull back the cable and secure it with spring with cable ties 2 3 14 Installing the thermocontrol sensor cover Attach the thermocontrol sensor with 4 self tapping screws Fig 39 2 each of 2 e
93. ts in various languages The language required can be selected in this sub menu Boiler Setting to determine what kind of boiler the InfoWINplus controls e g wood or pellet boiler or whether it is solely used as master operation is set in the factory before delivery as per the order Pellets BioWIN BioWIN XL FireWIN VarioWIN usw Wood LogWIN SilvaWIN usw Heating oil JetWIN EcoWIN No No boiler e g for MultiWIN simply master operation for remote switching Factory setting Selection MB Master operation Setting to define whether MESplus system control is present Factory setting is set in the factory before delivery as per the order Selection yes with MESplus system control no no MESplus system control SMS is set in the factory before delivery as per the order wird je nach Bestellung werkseitg vor der Auslieferung eingestellt Selection yes with remote switching no noremote switching Factory setting ELG Ethernet Update Software Update Firmeware These functions are not yet available 42 Language selection Deutsch English Francaise Italiano v Choose Back A Fig 95 Boiler Pellets Wood Heating oil No v Save Back A Fig 96 MB Yes No v Save Back A Fig 97 SMS Yes No v Save Back A Fig 98 4 For the Service Technician 6661 10 IN AQ3 093450 01 L
94. uctive 50 Hz WVF modules with X1 X2 contact Solid state relay 230 V AC 1A The electrical rating is dependent upon the number of modules installed in the unit that is the number of actua tors powered pumps mixing valves etc In areas with increased power surge risk e g lightning strikes in regions prone to storms we recommend ins tallation of an appropriate surge protector Fuse F1T6 3A Cladding door switch MESplus module Service plug Windhager Zentralheizung e Control panel Control panel tipped forward Fig 69 Control panel LogWIN Klassik Information Electrical cables must not touch heating and exhaust pipes nor must they come in contact with non insulated boiler components They are to be sufficiently braced and provided with a protective tube All electrical connections are located in the control panel The control panel at the front contains the LogWIN main board while the control panel at the rear contains the connection terminals screwless spring type terminals for connecting the MESplus control 32 3 For the Electrician Remove rear boiler cover Fig 70 loosen 2 screws from front boiler cover Fig 71 and lift up cover and pull off to the rear Fig 72 Fig 70 Removing the rear boiler cover Fig 71 Loosen 2 screws Fig 72 Lifting boiler cover and pulling off to the rear Check 4 pin plug on InfoWIN cable route to left side from control panel as necessary see
95. ue connection on left right Exhaust gas sensor kit with protective tube Automatic ignition Thermal process safeguard Energy saving intake regulator Return hold up group Motorised mixing valve mixer groups heating distributor Cleaning kit Flue gas thermostat 2 For the Installer 2 2 System 2 2 1 Area of use For heating buildings acc to EN 12831 The boilers are designed and approved as heat generators for hot water heating systems with a permissible flow temperatures of up to 90 C They may be installed only in sealed systems The max boiler temperature for the LogWIN is limited in the factory to 80 C The resulting flow temperature depends on the relevant operating status and the line losses to the system 2 2 2 Standards The following European standard should be followed EN 12828 this specifies that the following should be fitted a A closed expansion tank b Areliably functioning safety valve with max 3 bar reaction pressure installed at the highest point of the boiler or at a non closable line c A thermometer a pressure gauge d An automatic device for dissipating heat which will prevent the maximum water temperature in the boiler of 110 C from being exceeded The built in thermal safety device heat exchanger should always be used with the thermal discharge safeguard e A low water cut off A low water cut off is not required for systems providing up to 300 kW nominal thermal
96. ulation left right DA sese Lighting door with automatic ignition accessory m Top rear insulation o a uas Hanger accessory e E Bottom rear insulation only LogWIN pellet ready Top front insulation TN Cladding door D Diseno Top insulation Left MN Magnet retainer 2 pcs e eue To Nd on PAM UPON 0o M Side panel left 18 Lever for cleaning heating surfaces ae Shaft for cleaning heating surfaces eee Carburisation gas duct attachment 2 pcs EE ONET E l 200 Control panel a ere Lever for cleaning heating surfaces PA Nm Upper door hinge e ncm Control panel zc MES Dog point screw 2 pcs 2 3 2 Taking into the building and installing The appliance must be taken into the building and installed without subjecting it to significant knocks and jolts in order to avoid damaging the combustion chamber and or the parts slipping The warranty will be invalidated if the appliance is damaged due to having been taken into the building and installed incorrectly or if the appliance malfunctions as a consequence of this The LogWIN may only be transported upright and without cladding and it is easiest to transport using a lift truck or by rolling on pipes When transporting via stairs and the such like the boiler must be suitably secured Also refer to the technical data in section 4 5 for transport dimensions Note y There is a crane lug on the top of the boiler for transport using hoisting winches The weight can be reduced by a
97. vice level Values restart temperature burnout language and actuator test can be displayed and modified on the Service level Information Only trained service personnel may perform system modifications on the Service level Structure on the Service level selection InfoWINplus basic settings Men u see section 4 8 Operator level Settings in the operator level see LogWIN Operating Manual Values Actuator test Settings Temp Boiler Service level Information Level MES Module see separate instructions for InfoWINplus Master operation Reserved for trained service see LogWIN personnel only operating instructions Induced draught fan Install display module Temp chamb Primary airflap Language selection Fan speed Secondary airflap 02 heating Automatic ignition Temperature format Pos Prim airfl Time format Pos Sec airfl Date format O2 signal Weight 02 heat current Temp Exhaust Automatic Restart un Burnout Ignition temperature Automatic ignition Boiler temperature for restart Burnout Yes No 65 C automatic detection 75 C normal Ember quantity 1 only displayed when an MESplus control is present and this has been adjusted by a trained service technician in the basic settings 36 4 For the Service Technician Service level Boiler temperature Pressing the Menu button Fig 72 shows the Opera ec tor level Service level
98. wards top view Fig 5 LogWIN Klassik pellet ready for subsequent extension with a pellet boiler to the DuoWIN z E V O n C D E D lt 2028 V LogWIN Klassik pellet ready top view Fig 7 12 2 For the Installer 2 3 4 Prior to installation Move the boiler to its definitive installation position and use the set screws to align it inclined slightly upwards towards the rear If it is not possible to level the unit using only the rear set screws two additional set screws can be installed at the front Fig 9 The cladding door and the boiler doors are designed for door catches on either the left or right Standard delivery always includes door catches on the left The catches on the cladding door and boiler doors must be on the same side Prior to installing the set screws the lower door hinge and the dog point screw for attaching the cladding door must be mounted either on the left or right depending on which side the door catches are to be located Fig 8 m ES 1x Fig 8 Install door hinge for cladding door Fig 9 Install two set screws in the front left or right 2 3 5 Installing the flue connection adapter Only for LogWIN with flue connection adapter accessories Standard installation of the blower housing is directly on the boiler Fig

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