Micfiil Automatic Lubricator
Contents
1. UNG CJ INTERNATIONAL mic lic TECHNOLOGY CORPORATION Micfiil Automatic Lubricator This electromechanical automatic grease lubricator is primarily designed to compensate the performance of conventional gas type automatic grease lubricator It also offers superior advantages in cost competitiveness and user friendliness The Lubricator consists of a vertical self priming pump microprocessor control system and large LCD display This product is ideal for applications where considerable back pressure in lube line exists a precise lubricator is required or a disposable gas type lubricator is not economical Operating Principles Grease Selection This unit contains a vertical feed pump motor gear set and Type available Multipurpose microprocessor control system allowing high operating Heavy Duty pressure Six dispensing rates are available 1 2 3 6 amp 12 High Speed months amp half month An easy to read LCD screen provides all Food Grade the necessary information for set up and status High Temperature Both the grease pouch and battery pack are replaceable with a Cold Temperature selection of special purpose greases available upon request Special Grease by request Benefits efits e Cost effective by use of replaceable grease pouch Pouch Spring and battery pack Service pack e High output pressure 30 60kg cm 425 850 psi Pouch Plate Grease Pouch e Remote and multi point2. To ensure the safe operation and proper installation of the automatic lubricator we strongly recommended that you read the MB INTERNATIONAL following information carefully before use For more information please contact us mi TECHNOLOGY CORPORATION J Product Details LCD Display Function The dispensing period setting The of days rema until the end The unit is in Automatic Lock Out mode 125 250 Selected grease pouch capacity The of after dispensing has SSt03 v g ESHE The of days on stand by mode LMU due to excessive backpressure Pouch Spring Pouch Plate Grease Pouch Select the dispensing rate in ascending order 12 gt 3 p 6 p 12 gt Half H LCD Main Body Deactivate Automatic Lock Out by pressing the MODE LOCK button until the lock icon disappears Gear Piston Set Press the POWER button for 2 seconds to turn unit on or off Worm Gear Select the volume of grease pouch Run a test cyde by pressing the TEST button for two seconds Reset the unit when the unit malfunctions and or afler changing the service pack Signal lamp blinks periodically when battery power is low excessive backpressure exists or if grease level is empty Connecting Thread 3 8 M BSPT J Installation Instructions For completely Assembled micfil automatic lubricator unit Initial Installation Before installation of the micfil automatic lub
3. O D 1 4 pre filed lube line pressure gauge Ensure the break off pressure is below the average operating pressure of 30kg cm 425psi A WARNING Keep the maximum distance per lube point at Gm 20ft or less Installation parts for Multi Point Lubrication eee a Push in One touch Em amp Pre fqled Nylon Mounting Bracket Assembly Extension Tube Progressive Divider Block Fitting ut Tuts il yl F Shelf Life and Product Warranty The shelf life of each micfil automatic lubricator is limited to original defects in material and workmanship and will not cover inappropriate use of this product Warranty period is 1 year form the date of purchase Micfiil Automatic Lubricator beee R High Performance Automatic Grease Lubricator I Specifications Specifications Description Operating Pressure 30 6Okgficn 425 850psi 15 C 60 C 5 F 140 F Operating Temperature 40 C 60 C 40 F 140 F with optional Lithium Battery Pack Product Size 125cc 291mm 3 6 183mm 7 2 ii 250cc 291mm 3 6 210mm 8 2 125cc 860g 1 89 Ib Weight 250cc 1 050g 2 31 Ib Available Dispensing Periods Half H 1 2 3 6 amp 12 months Installation Thread Size 3 8 Male BSPT Up to 6m 20ft using a 6mm 1 4 O D Remote Installation oredilied lube line Before Use Thank you for purchasing the micfil automatic lubricator the electromechanical automatic grease lubricator form Micfil
4. Quick Reference for Service Pack Installation f Troubleshooting Guideline Symptom Unit Won t operate Low Battery Indication Unit Won t Dispense Grease LCD Display Normal Possible Cause of Trouble Electrical maKunction of CPU or circuitry Contact problem open circuit at buttons in control panel Electrical malfunction of CPU or circuitry Battery pack installed incorrectly Fauky or damaged battery pack Old battery pack was not replaced Expired battery pack Extreme storage conditions temperature or hum dty Fauky or damaged battery pack Extreme operating conditions Excessive backpressure exists due to Over lubrication High backpressure in lube line due to hardened grease upiured lube line long distance remote Installation eic Low battery power due to extreme operating condibans Grease pouch incorrectly fitted Grease pouch empty Grease hardens due to cold temperature or high oll separation Pump priming issue due to inadvertendy entrapped air pockets Troubleshooting Steps Contact your local supper or manufacturer for either reper or replacement 1 Make sure the battery pack is installed correctly 2 Replace battery pack 3 Contact your local supoller or manufacturer for either repair or rapkicement 1 Ensure operating environment meets requirements 2 Replace battery pack s WARNING The battery pack must be rep
5. installation up to 8 points max 6 meters 20 ft per point e Selectable grease pouch 60 125 and 250cc Motor e Durable and reliable engineering Gear Set e Simple user friendly programming Worm Gear e Easy to read user friendly LCD screen Connecting Tread 3 8 BSPT e Available dispensing periods 1 2 3 6 12 and Half H months ti LCD Screen Displays Dispensing period set Days remain until cycle completion Days since cycle completion expiry Dispensing test mode Low battery power Excess backpressure Low grease level Grease volume selection i Application Automatic grease dispenser battery operated advanced electronic control mechanism providing reliable cost effective lubrication for any component requiring regular lubrication e g slides bearing and seals Typically for motors pumps conveyors agitators etc 125 cc and 250 cc unit size is available F Available Mounting Options Single Point Lubrication Multi Point Lubrication Using Progressive Divider Block Direct Straight Angle Mount without extension Remote multi point lubrication is available with the micfil tube is always preferabel However for automatic lubricator using a divider block It is recommended applications not allowing any direct mounts or to test the back pressure of the bearing lube lines and divider extension mounts remotely mount the unit using block after assembly using a grease gun connected to a a 6mm
6. operation of the unit Grease discharge should be observed during test mode To deactivate 77 89mm 3 3 1 2 2months 21 3months i TEST MODE press the TEST button The unit will stop functioning in test mode within 20 seconds Otherwise the unit will automatically stop test mode after 2 minutes and return to previous mode set 4 Press MODE button to set dispensing period 25 SOmm t 2 12months N A 5 Scroll through the available dispensing rate settings Eg 1 2 3 6 12 or H Half a month j Replaceable Service Pack The micfil automatic lubricator is designed to last through 90 101mm 3 1 2 4 1month 4 2 2months 65 76mm 2 1 2 3 3months i 6months 51 64mm 2 2 1 2 6months i 12months N Application In Field many years of use Over the years this can add up to substantial savings over the cost of manual lubrication and disposable one time use lubricators mostly traditional gas charged products while providing assurance of the highest quality of lubrication achievable Micfil Lubricator Service pack consist of grease pouch 125cc or 250cc a battery pack 4 5V Alkaline and disposable dust cover Note The Lubricator grease pouch and battery pack must always be changed at the same time It is mandatory to ensure the reliable operation of unit Officially supplied by Please contact us by email info mictfil com r l i or fax number TECHNOLOGY CO
7. RPORATION 49 0 6263 42 79 960
8. laced together with each grease pouch replacement Kaap battery pack stored in a cool dry place to prevent damage F after rumning test mode g is still present Replace batlery pace Check backpressure in luks line Check grease d pansing rite Reduce remote installation cistance Use a lithium ballery pack in eM SMronnais F after running test mode 4 is no longer presenil itis okay to reinstall the lubricator nstall and secure grease pouch correctly Replace grease pouch and battery pack Use appropriate quality grease for operating environment i MODE amp a gt unlock D G gt EESE 1 Deactivate Auta Lock 2 Run test mode d Check if grease is dispensing x I ihe Gaus amp nol solved refer io fie sienos oelew l Gently depress the check Valve a few times with a thin Allen wrench screwdriver or similar tool 2 Run test mode and check that grease is dispensing Canad rest gt GLESE i Mode Settings Guidelines g Operation Ball amp Roller Bearing 1 oe the POWER button for 2 seconds to turn the unit Dispense Dispense 2 Confirm that the LCD is turned on and that the red LED cc day cc day flashes 166 229mm N A 16 6 Shaft Diameter 125cc 3 Test unit operation by test mode Depress the TEST button for 2 seconds the Tst icon 102 165mm 4 6 1 2 A 8 3 1month should start flashing and an audible gear mesh sound will confirm proper
9. ricator unit remove contaminants around the lube point and ensure a clear passage by purging the lube point with a manual grease gun Turn the micfil automatic lubricator unit ON by pressing the POWER button for 2 seconds To confirm that the LCD is turned on make sure that the red LED blinks once as soon as the POWER button is depressed Press the TEST button 2 seconds to run a test cycle The unit will start to dispense grease and operate continuously in purpe test mode This process will last approximatly 2 minutes to ensure every of lubricator works properly Select the appropriate grease pouch volume by pressing the 125 250 TEST button Press the MODE button to program the dispensing period Each time the MODE button is pressed the dispensing period changes in ascending order 1327337367312 H H Half month Install the micfil automatic lubricator unit on the lube point using appropriate adapters and accessories as needed Make sure that adapters and accessories are firmly tightened The installation date and the scheduled date of lube cycle completion should be logged for maintenance purposes Service Pack Installation If the micfil automatic lubricator unit is provided with a replaceable service pack the following procedure is required before step 2 of above For complete service pack installation instruction please refer to the Service Pack user manual 3 7 in the section of How to Replace a Service Pack
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