Baker Model 18HD User Manual
Contents
1. 26 9 PARTS AND SERVICE 0 27 Parts Pictures and Description 27 Service Contact Information 28 Serial Number Location 0 28 Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 2 INTRODUCTION Thank you and congratulations on the purchase of your new Baker Model 18HD has been designed to be durable productive and easy to use When properly used and maintained it will provide you with many years of profitable operation For safety reasons and for your own best use of the Baker Model 18HD we must insist that you read this manual fully and constantly review and refer back to it as necessary No one should attempt to operate or pertorm maintenance on this egulpment until they have been trained and taken the time to read and understand the information contained in this manual Machine Purpose The Baker Model 18HD is the economical choice for turning timber into valuable boards and sguares Machine Function The Baker Model 18HD utilizes a 15 horse power electric motor to turn the 18 inch band wheels that allow you to cut logs up to 30 inches in diameter and 16 feet or 20 feet 6 inches in length Utilizing Baker s exclusive roller style guide system the thin kerf blade easily pushes through the log Blade height adjustment is easy and simple too Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 3 Definition of Terms The outer most protective layer of a tree composed of dead cor2. zil nj Na JER e i mi Kl r j m Z TN BAKER PRODUCTS AL Ellington Industrial Supply Inc P 0 Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 7711 Fax 573 663 2787 TABLE OF CONTENTS SECTION AND SUB SECTION TITLE PAGE 1 INTRODUCTION 3 Machine Purpose 3 Machine Function 0 OS 3 Definition of Terms o 4 Manual Contents Notice 5 Machine Specifications and Requirements 5 Warranty 6 Defective Parts Service Policy O 2 RULESFORSAFEOPERATION 8 __ Safety Expectations for Operating Power Equipment 8 Control of Hazardous Energy Lockout Tagout 9 Machine Safety Decals 0 3 INSTALLATION gt O O Receiving and Inspection 1 0n Unpacking PM MachineMovng tt __ Track and Machine Positioning 1 4 SET UP AND OPERATION 12 Operator Training 1 12 BladeTensioning 8 Blade Tracking Blade Tracking Adjustment 14 Getting Started O 9 45 Making the Cut 5 USE OF LUMBER SCALE 18 Calibrating Lumber Scale 9 6 SECURING THE MILL FOR TRANSPORT 1 20 7 MAINTENANCE 2 General Clean up 1 OA Inspection and Preventative Maintenance 22 25 8 GUDES 12 Mam Setting and Adjusting the Guides
3. Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 13 Blade Tracking LJ The blade tracking is set at the factory prior to shipment but it may periodically have to be adjusted or reset Most band blades will vary on how they track due to blade material A DANGER Note For the Honda 20 hp motor this reguires the key to be removed from the ignition and a do not operate tag attached to the motor Blade Tracking Adjustment Note f the blade is tracking out just a little after running for a few minutes don t be alarmed most blades do this as they self adjust to the contour of the wheels L Open and remove the two 2 cowling doors LJ If the blade is running out or in more than 1 32 you should try three or more blades or another box of blades before making any tracking adjustments This will help you determine whether it s the blade s or something else that is affecting tracking LJ If the blade is tracking outward and you want to move blade tracking inward adjust the top and bottom band wheel tracking bolts by loosening the center jamb nut and then tighten the bolts via the bolt head one 1 revolution to the right Figure 14 and 14A LI Next make the same adjustments on the opposite wheel by loosening the center jamb nut and then tighten the bolts via the bolt head one 1 revolution to the right Q After tracking bolts have been adjusted rotate the idler wheel several rotations counter clockwise and look a
4. Check engine fuel and blade lubricant level by inspecting the fluid level on the side of the respective tanks Engine Keepa gas tank minimum of 1 2 full Q Grease the roller guides We recommend JT 6 grease no more than 3 pumps Grease Fitting Grease Fitting Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 23 Figure 24 ja Figure 24B Baker Model 18HD Rev 1 05 07 Figure 24A pductis Inspection and Preventative Maintenance continued Monthly LJ Check drive belts for wear and ensure belt tension is taut with no more than 1 2 deflection when engaged elts for wear til Belt tension should be taut with no more than 1 2 of deflection when engaged NOTE Pictured is a Model 18HP with an electric motor power Source Same belt tensioning principle applies whether power source is electric gasoline or diesel NOTE If belts are slipping during start up that may be a sign of loose belts SAFETY REMINDER RETURN ALL GUARDS AND COVERS PRIOR TO RESUMING OPERATION Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 25 GUIDES Setting and Adjusting the Roller Guides When properly set and utilized your band blade guides will provide better blade control and longer blade life LJ To adjust or re align the left moveable roller guide loosen the t handle holding th
5. Figure 16A on page 16 Step 2 Reduce engine throttle to a minimum idling state then turn the key to the off position Note The band blade does not stop spinning automatically and will coast to a stop Note Consider de tensioning the blade if your machine is going to sit idle for a 24 hour period or longer Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 17 USE OF LUMBER SCALE Your Baker Model 18HD is eguipped with a lumber scale which simplifies the lumber dimensioning process The scale incorporates four separate scales with blade kerf factored in for each increment Our 1 1 4 x 0 035 Lennox blades have 0 080 inch kerf SCALE RESULTING THICKNESS 1 thick boards 4 4 HWD hardwood 1 1 8 thick boards 1 1 2 thick boards 8 4 2 thick boards Actual inches row Standard ruler scale 1 1 2 1 4 1 8 and 1 16 graduations 4 4 Scale Row 1 lumber 4 4 HWD Scale Row 1 1 8 lumber 6 4 Scale Row 1 1 2 lumber 8 4 Scale Row 2 lumber Pe Line shows actual blade height as measured from the top of log bunks Ti and is used for scaling Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 18 li i A 5 4 4 HE n E 1 i i Ki kng Figure 19 Figure 19A Baker Model 18HD Rev 1 05 07 SECURING THE MILL FOR TRANSPORT LJ The mill requires a 2 t
6. Track Length 26 feet Machine Width 74 inches Machine Height 53 inches with trailer axle removed Combined Weight Standard 26 foot track length and saw head approximately 1 500 pounds Production Rate Varies according to type of material thickness of cut and rate of speed material is cut Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 5 Warranty Ellington Industrial Supply Inc machinery is warranted against defects in material or workmanship starting from the date of shipment from the manufacturing plant This warranty is given solely to the original purchaser of the equipment and is in no way to be expressed or implied that it is transferable to any other parties without the written consent and approval from the CEO or Sales Manager of Baker Products Our one 1 year warranty period covers all items built at our manufacturing facilities including structural frame cowlings doors shafting dust chutes trailer axle and guards We honor six 6 months of warranty coverage for miscellaneous vendor purchased supplied items including bearings chain sprockets hydraulic components etc Ninety 90 days of warranty coverage Is provided on all electrical parts All electrical components and wiring has been installed in accordance with the National Electrical Code NEC of the United States of America Ellington Industrial Supply Inc does not warranty this machine to meet any other requirements or jurisdiction
7. CKOUT TAGOUT PRIOR TO PERFORMING MAINTENANCE KEEP WORK AREA CLEAN AND WELL LIGHTED TO MINIMIZE OR ELIMINATE HAZARDS KEEP CHILDREN AND VISITIORS AWAY FROM OPERATING EQUIPMENT OPERATE THE EQUIPMENT AT THE RATE IT WAS DESIGNED FOR KEEP GUARDS IN PLACE WHEN OPERATING EQUIPMENT REMOVE TOOLS BEFORE RESUMING OPERATION USE PROPER EXTENSION CORD WEAR PROPER APPAREL AND AVOID CLOTHING AND ACCESSORIES THAT COULD GET CAUGHT IN MOVING PARTS e ALWAYS WEAR SAFETY GLASSES AND HEARING PROTECTION e AVOID KICK BACK BY KNOWING WHAT CONDITIONS CAN CREATE IT e CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY NEVER e LEAVE TOOL RUNNING OR UNATTENDED ALWAYS TURN POWER OFF e OPERATE EQUIPMENT WHEN TIRED FATIGUED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL e ALLOW UNTRAINED PERSONNEL TO OPERATE MAINTAIN OR REPAIR THIS EQUIPMENT No list of safety expectations can ever be complete as every work environment is as different as the people operating it Always keep safety as your highest priority and always use this machine with caution and respect Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 8 Control of Hazardous Energy Lockout Tagout Lockout Tagout LOTO refers to specific practices and procedures to safeguard employees from the unexpected energy startup of machinery eguipment or the release of hazardous energy during service or maintenance activities This reguires that a designated individual turn off and d
8. ack fits squarely on the main frame and is secured in place via the front leveling legs A BAKER jel de ji ER FI 1 18M Hinged bracket located behind tire Align bracket holes with carriage head frame holes and insert bolts and secure with washers and nuts Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 20 MAINTENANCE General Clean Up DANGER Follow proper Lockout Tagout procedures prior to performing any maintenance or repair on the machine LJ ona daily basis use an air hose to blow off the dust and wood chips that accumulate in and around the machine If air is not available a soft brush will work as well LJ Machine operator is closer to operating mechanism of the machine during maintenance clean up more than during production extra care should be taken LJ During daily clean up and daily maintenance of the machinery it is advised that the operator complete a visual inspection of the eguipment to look for anything that may have been damaged or become loose during normal use LJ DO NOT clean with flammable or combustible materials LJ Follow applicable codes and standards with regards to Ventilation and monitoring of work area for excessive accumulation of hazardous vapors Wearing personal protective equipment for handling materials Using proper procedure for disposing of all waste materials Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 21 Imp
9. ber revan n annan nan n nn a ava 4 445 Date of Purchase REE ENE eee rere Engine Make and Model aaa Ellington Industrial Supply Inc P O Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 7711 Fax 573 663 2787 Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 7 RULES FOR SAFE OPERATION The purpose of safety symbols and signage is to draw your attention to real or possible hazardous conditions that may exist when operating this eguipment Please remember that safety symbols and signage alone do not eliminate danger and are not substitute for proper training and education regarding operational hazards ne or This symbol and warning indicates a potentially hazardous A DANGER situation which if not avoided will result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This warning provides notice and instruction regarding a potentially hazardous situation which if not avoided will result in serious injury or death SAFETY EXPECTATIONS FOR OPERATING POWER EQUIPMENT ALWAYS e ENSURE THAT TRAINED PERSONNEL OPERATE MAINTAIN AND REPAIR THIS EQUIPMENT TURN POWER OFF AND LO
10. e guide arm in place If adjusting the stationary right side guide proceed to the next step LJ Loosen the bolts A holding the roller guide in its vertical and horizontal position These bolts serve as a roller guide tilting and or leveling function LJ Loosen the bolts B that hold the roller guide edge against the back of the blade LJ Set the roller guides by ensuring the back edge of the guide is spaced 1 8 inch behind the back of the blade Re tighten the bolts B after adjustment and alignment is complete LJ The roller guide should rest evenly on the blade with no down force pressure applied If a tilt adjustment is required and you havent already done so loosen the top and bottom tilting bolts A and adjust accordingly until you are satisfied the roller guides are level and even with the horizontal blade surface then re tighten the jamb nuts LI Adjust the left moveable guide to the required cutting width for your material and tighten the t handle Doing so will apply a small amount of down pressure on the blade LJ Ensure any remaining bolts nuts and jam nuts associated with the left and right roller guide assemblies including the guide arms are tight prior to resuming operations Moveable guide T handle Loosen to adjust roller er gree eae mi Loosen to adjust edge of roller guide alignment to back of blade ss s s esti ana guide ti
11. f charge F O B our plant This warranty does not cover expendable items i e drive belts band wheels blades cutters guides etc Except as expressly provided herein this warranty is in lieu of all other warranties expressed or implied including a warranty of merchantability or fitness for a particular purpose This warranty is void if any part of the unit has been tampered with modified altered or operated with parts other than supplied or recommended by Ellington Industrial Supply Inc In no event shall Ellington Industrial Supply Inc be liable for special indirect incidental or conseguential damages however arising including but not limited to the loss of earnings or the cost of downtime Service Policy In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday A member of our trained staff will answer any guestions you may have We charge nothing for this service The only charge is for replacement parts not covered by warranty or after our inspection we deem that the problem is due to operator error or lack of proper maintenance or neglect If it is necessary for a member of our service department to visit your plant at your reguest there will be a charge for this service Call our service department for current prices Retain this Information for your Records Model Number vananev ea naa ena navn aaa anna nen Serial Num
12. finished product dimensions Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 16 Making the Cut continued Step 6 Place your left hand on the center carriage cross member and your right hand on the push pull handle Figure 17 and move the head forward in the direction of the back of the log Allow the carriage to move forward and the blade to begin making its cut Listen to the motor and if it begins to bog down slow your advancement into and through the log Step 7 Once you ve completed your cut remove the slab and raise the saw head enough to clear the log and return the head carriage to the front of the log to make your next cut Step 8 Adjust saw head height to desired board thickness then make cut and remove flitch Step 9 Raise the saw head and return carriage to the front of the log and idle the motor Step 10 Release the log clamps and use a cant hook to turn the log 1 4 turn to the right so the flat edge is against the fence arms Ensure the fence arms and log clamps are well below the height of the passing blade before tightening Step 11 Repeat Step 6 through 10 until you ve cut your log into the desired lumber sizes pa il M 5 Place left hand on center Place right carriage cross member to hand on move carriage forward push pull and backward handle To STOP Processing Step 1 Disengage the belt drive by moving the tensioning handle upward relieving pressure from the belt
13. harges back to receiving party Note A new eguipment is assembled and thoroughly tested prior to shipment however damage may occur during transit which could cause the machine to not operate correctly during start up Unpacking If machine was delivered via flatbed trailer remove straps or chains securing it in place LJ If machine was delivered by crate carefully remove upper crating materials from the base skid Ll Remove lag screws strapping etc that attaches the machine to the skid Machine Moving LJ If required lift machine at the indicated lift points only o Use a safety strap to avoid tip over Lift points center the saw head over LJ Otherwise use the trailer tow hitch provided the axle and egually space forks under LJ Transport machine to the operation site the carriage frame for a balanced lift Track and Machine Positioning Placement Leveling Alignment LI For best performance choose a solid and level foundation that is covered and dry free of environmental elements such as rain or snow that could cause electrical or slip hazards LJ A level cement or concrete pad works best but square timbers also work well LJ Provide a minimum of 4 feet of clear workspace around the entire perimeter of the track LJ Remove trailer axle and store in a dry location LJ Assemble the track so that the log clamps are on the same side of the mill that the operator will work from LJ Bolt the sections of t
14. ion to ensure all guards and covers are in place and secure Step 2 Loosen the t handle securing the moveable guide and slide it in or out until it is slightly no more than 2 inches wider than the maximum width of the log Tighten the t handle after proper adjustment has been made Figure 15B amp 15C Note As you cut slabs and boards or squares from your log you will want to bring your guides in closer to ensure the best performance and quality cuts 7 4 Guides properly gt 1 lt positioned for guality cut i kd Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 15 Making the Cut continued Step 3 Start the engine and let it idle and warm up for at least 2 minutes Maximize engine throttle when ready to cut Engine choke Pull out to choke for starting and warm up p Push in for normal operation Engine throttle Turn key to Turtle slow right to start Rabbit Fast engine Step 4 Engage drive belt by pulling down on belt tension arm handle Figure 16A Step 5 Adjust blade height so you will only remove the top portion of the log flitch Note Typically you want to remove enough of a slab to open up a 4 inch face on the log Therefore on the next cut you will produce at least a 4 inch wide flitch to be edged into a 4 wide board This is a recommendation only Depth and width of cut is subject to your desired
15. isconnect the machinery eguipment from its energy source s before performing service or maintenance and that the authorized employee s lock and tag the energy isolating device s to prevent the release of hazardous energy and take steps to verity that the energy has been isolated effectively List of Related Terms Employee eguipment on which service or maintenance is being performed Authorized A person who locks or implements a tagout system procedure on machines or Employee equipment to perform the service or maintenance on that machine or equipment An authorized employee and an affected employee may be the same person when the affected employee s duties also include performing service or maintenance Energy Any source of electrical mechanical hydraulic pneumatic chemical thermal Source or other energy Lockout The placement of a lockout device such as a lock on an energy isolating device in accordance with an established procedure that ensures the device and the equipment cannot be operated until the lockout device is removed Servicing Workplace activities such as constructing installing setting up adjusting and or inspecting modifying and maintaining and or servicing machines or Maintenance equipment These activities include lubrication cleaning or un jamming of machines or equipment and making adjustments or tool changes where the employee may be exposed to the unexpected energy start up of equipment or relea
16. k and other elements A saw consisting of a continuous piece of flexible steel with teeth on one side A form of measurement where one board foot eguals the volume of a board 1 inch Board Foot or Board Feet thick by 12 inches wide and 12 inches long 1 x 12 x 12 1 board foot The 3 or 4 sided timber left over from a log normally the center or core of the log Cant Hook A device used for rolling cants or logs A framework on wheels that allows movement of the saw back and forth past the log A sawmill machine used to remove wany edges from flitches after they come off the sawmill squaring the edges and ripping the flitch into lumber Fence Arm A straight guide used to keep a log cant or board a set distance from a blade or cutter Flitch A longitudinal section of a log with wany edges Saw head or The principle support structures on a sawmill that carries the engine wheels and Head Saw band blade used for the initial breakdown of a log The groove or thickness of the path cut by the saw teeth the total amount of sawdust removed during a single cut Log Bunk A cross support that a log is loaded onto Lumber board A longitudinal section of a log after the wany edges have been removed normally a 4 sided rectangular shaped piece Production Rate A produced or processed quantity measure with respect to another measured quantity of time for example number of boards per minute board feet per hour per day pe
17. lt leveling Left side moveable guide assembly Right side stationary guide assembly Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 26 PARTS AND SERVICE Part Picture Description Part Picture Description 111135 111112 133408 gt 40B9 x 5 8 SPROCKET B 56 BELT ED 40A45 x 3 4 SPROCKET 133409 40810 x 3 4 SPROCKET 40B12F x 1 SPROCKET 133410 50BB13H x 2 IDLER SPROCKET 40A15 x 5 8 SPROCKET 101380 1 7 16 2 BOLT FLANGE 603 1 4V THRUST BEARING mld BEARING 101120 1 PILLOW BLOCK i A 1 2 BOLT FLANGE 17 32 BEARING BOLT HOLE BEARING 50 CHAIN ROLLER 50 CHAIN CONNECTOR LINK 40 CHAIN ROLLER 40 CHAIN CONNECTOR LINK CARRIAGE V WHEEL RIGHT or LEFT GUIDE ASSEMBLY 2 1190 OSD 362D x 1 TORQUE LIMITER 13 5 x 1 1 4 LENNOX BAND BLADES Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 27 Service Contact Information In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday Serial Number Location The model and serial number are located on the top left corner of the machine Please refer to your serial number and model number when speaking to a service technician or ordering replacement parts Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 28
18. of any electrical or safety codes of any other state municipality other country or jurisdiction The purchaser assumes all risk and liability whatsoever resulting from the use thereof whether used singularly or in conjunction with other machinery or apparatus including but not limited to all matters resulting from sawdust generation Note No warranty is provided on any electrical components or parts if equipment is powered or connected to a roto phase electrical converter in order to create a three phase power supply for operational current from a single phase source Any change in materials design or performance intended to improve any product of Ellington Industrial Supply Inc shall not obligate Ellington Industrial Supply Inc to modify any previously manufactured equipment This manual may contain details that if not properly followed can affect the performance of your equipment You are responsible for proper use and maintenance of your equipment and we reserve the right to deny warranty work if deemed to be caused by a lack of proper maintenance or negligence by the owner or any of their employees or other persons allowed to use the equipment Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 6 Defective Parts Parts claimed defective must be returned freight prepaid to our plant in Ellington Missouri Any part determined defective due to faulty workmanship or materials will be replaced or repaired at our option free o
19. ortant Notice Improper lubrication will void warranty Inspection and Preventative Maintenance A DANGER Follow proper Lockout Tagout procedures prior to performing any maintenance or repair on the machine Note For the Honda 20 hp motor this requires the key to be removed from the ignition and a do not operate tag attached to the motor Freguency Recommendation around the machine and along the track the side of the respective tanks Daily LI Clean the crown on the idler and pull wheels by using an air hose brush or hol by wiping them down with a rag or shop towel freeing them of dust and debris LI Grease the roller guides We recommend JT 6 grease no more than 3 pumps LI Clean 8 inspect the blade guides Excessively worn guides should be replaced LJ Check band blade rotation to ensure it is tracking properly Na al aa ESSEE 9999969962 excessive heat sgueaking sound or looseness Grease the idler and pull wheel bearings We recommend JT 6 grease no more than 5 pumps Weekly LJ Grease the raise lower shaft bearings We recommend JT 6 grease no more than 5 pumps ey FRPS Monthly U Check drive belts for wear and ensure belt tension is taut with no more than 1 2 deflection when engaged RETURN ALL GUARDS AND COVERS PRIOR TO RESUMING OPERATION Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 22 Inspection and Preventative Maintenance continued Daily LI
20. r week etc The exterior portion of a log removed by the saw having one flat and one rounded portion of a log Thin Kerf A relative term typically referencing band saw blades which are usually thinner than circular saw blades thus resulting in greater lumber recovery accuracy and smooth finish Wany Waning or diminished in some parts not of uniform size throughout sawed boards or timber that is tapered or uneven from being cut too near the outside of the log bark To generate a return for effort an amount produced Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 4 Manual Contents Notice This manual is not totally comprehensive It does not and cannot convey every possible safety and operational problem that may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial environment All federal and state laws and any regulations having jurisdiction covering the safety reguirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to such regulations Machine Specifications and Reguirements Power 18 HP gasoline engine with 12 volt battery and electric start Band Wheels 18 inch diameter Band Blade 13 feet 5 inches long by 1 1 4 inch wide Blade Thickness 0 035 inch Blade Kerf 0 080 inch Guides Roller blade guide system for higher production accuracy and extended blade life
21. rack together with the nuts and bolts provided ensuring the track is flush where the ends are bolted together LJ Level the track front to back and side to side For optimal results the Model 18HD must be level and free of crowns or dips for the length of the adjoined tracks Consider the use of a string line to check for straightness along the track length LJ The saw head raise lower and carriage forward reverse chain tension should be taut with no more than 1 2 inch of deflection LJ Raise the head a minimum of 3 inches and roll from end to end to verify the track is aligned properly for smooth operation Adjust or re level as necessary Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM SET UP AND OPERATION Operator Training LJ According to many OSHA ANSI STATE and LOCAL CODES it is the EMPLOYER S RESPONSIBILITY to gt Permit only trained and authorized employees to operate and maintain equipment gt Inspect and maintain guards safety devices and start stop controls gt Instruct train and supervise the safe method of work LJ Be sure personnel are properly trained and safety rules are clearly understood before operating or performing maintenance v Operator V Machine All of these together make up the safety system v Guards Failure of any one of these factors will increase Y Devices accident potential V Instructions Note Prior to start up and then again after two weeks check that all nuts and bolt
22. railer hitch ball on the tow vehicle to properly fit the trailer coupler LJ Ensure tires are properly inflated to the correct pressure as stated on the sidewall LJ Position Carriage over the axel and secured in place by aligning the holes of the hinged frame bracket to those on the carriage head frame and inserting two 2 bolts through the aligned holes Tighten firmly with lock washers and nuts Figure 20 LJ Ensure the additional section of track fits squarely on the main frame is secured in place via the front leveling legs per the illustration below Figure 20A LJ Ensure all fences and clamp arms are raised and secured in place LJ Ensure trailer hitch is properly fastened with cotter pin in place on the hitch latch and the two safety chains and brake activation pull cable are securely fastened to the tow vehicle LJ Rotate trailer jack to the horizontal position and secure in place with the locking pin E Verify that the brake lights and turn signals work properly prior to towing NOTE Baker Products will not be held responsible for any injury or damage resulting from failure to follow all safety precautions associated with vehicle towing It is the customer s responsibility to ensure that the mill meets all laws associated with towed equipment in their respective state or local Insurance coverage is not provided by the manufacturer but should be covered by the tow vehicle being used for transport Ensure the additional section of tr
23. s are tight Then follow the instruction and schedule outlined in the Inspection and Preventative Maintenance section FREE TRAINING ON PROPER SET UP AND OPERATION IS AVAILABLE ON SITE AT THE MANUFACTURER S FACILITY Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 12 Back of band blade should be flush with back of band wheels Blade Tensioning LJ Your mill is shipped to you with minimal blade tension to help avoid the development of flat spots that could cause the blade to track improperly on the band wheels ADANGER Note For the Honda 20 hp motor this requires the key to be removed from the ignition and a do not operate tag attached to the motor LJ Open and remove the two 2 cowling doors E Verify that the back of the blade is flush with the back of each band wheel Figure 13 LJ To tension the blade turn the t handled all thread bolt clockwise until the factory set tension marks align Figure 13A 13C LJ Carefully rotate the band wheel counter clockwise to ensure blade tracks properly o See next section Blade Tracking if an adjustment is necessary Q Once proper tension and tracking is achieved return and secure the cowling doors LI If necessary refer to Setting and Adjusting the Roller Guides page 25 Blade tension adjusting t handle De tensioned blade marks not aligned Pre set factory blade tension mark Marking aligned proper tension
24. se of hazardous energy The placement of a tagout device such as a tag on an energy isolating device in accordance with an established procedure that ensures the device and the equipment may not be operated until the tagout device is removed The Fatal Five Main Causes of Lockout Tagout Injuries Failure to stop equipment Failure to disconnect from a power source Failure to dissipate bleed neutralize residual energy Accidental re starting of equipment Failure to clear work areas before re starting Q NA OR Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 9 Machine Safety Decals Adhere to ALL Safety Warnings Safety First ts Always allow all moving parts to stop completely before changing blade or servicing machine gt Never operate machine without guards and doors in place us Always wear eye and ear protection when operating machine t Never wear loose clothing when operating this machine 5 Always keep fingers and hands away from blade while operating machine CAUTION Do Not Operate Without Guards BAKER Products Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 10 INSTALLATION Receiving and Inspection LJ Upon receipt and prior to signing carrier s documents conduct a walk around and visual inspection of your new equipment Note any damage in writing upon the carrier s bill of lading and contact Baker Products immediately Failure to do so could reverse damage c
25. t the blade gullet in relation to the front face of the wheel to ensure tracking is consistent Continue to adjust and fine tune as necessary LJ If the blade is tracking inward and you want to move blade tracking outward loosen the center jamb nut and then loosen the tracking adjustment bolts one 1 revolution via the bolt head Repeat the same steps for the opposite side wheel LJ Once proper blade tracking has been achieved re tighten the jamb nuts 2 per side for both the pull and idler wheel LJ Return and fasten the cowling doors Bolt Jamb Tracking Head Nut Adjustment Bolts Located behind each band wheel Two 2 per band wheel Baker Model 18HD Rev 1 05 07 WWW BAKER ONLINE COM 14 Getting Started Log loading options for this mill include the use of heawy duty log ramps manual or electric winch or the use of a forklift or front end loader After loading a log onto the track roll it against the raised fence arms and secure it into position with the log clamp by turning the handle clockwise and screwing the clamp into the log A DANGER Note Ensure top of fence arms and log clamp are positioned safely below the height Backside view of t handle securing moveable guide of the blade Failure to do so will result in blade damage Log clamp arms Raised fence Making the Cut To START Processing Step 1 Prior to starting the engine complete a visual inspect
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