compound sliding saw
Contents
1. 2 Adjust knob 1 to the required depth 3 Once set to the desired depth Tighten the wing nut 1 against the re taining bracket 3 to lock the depth stop and ensure there is no move ment due to vibration etc Function Once the depth stop is set the blade will not cut all the way through the work piece depending on the depth that it is set to This will allow the operator to easily cut slots out of the work piece if used in conjunction with the sliding function of the saw it is advisable to check the cut depth on a scrap piece of wood Make a cut as explained earlier in this instruction manual then raise the main saw head above the work piece Move the work piece left or right slightly and make another cut until the desired amount of wood is re moved and the slot is complete Note It may be necessary to clean the slot with a sharp chisel or by sanding 20 TECHNICAL SPECIFICATIONS Part number Input voltage 230v 50hz 110v 50hz 2400 watts 2400 watts Maximum speed no load 4200rpm 4200rpm Blade size 315mm x 315mm x 30mm 30mm Mitre range 55 to 55 55 to 55 Cross cut capacity mm 90 x 110 h x 300 d 110 h x 300 d 90 Mitre cut capacity mm 90 x 45 Bevel cut capacity mm 45 x 70 x 300 70 x 300 90 Compound mitre cut capacity 70 x 200 70 x 200 mm 45 x 45 ACCESSORIES Work piece support x 2 Work piece clamp Dust collection bag User manua2. April 2005 27 PARTS LIST cont Part No 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 Description Part No Description Rear holder 141 Plate Seal 142 Screw for guard Ball bearing 143 Limiting screw Bar holder 144 Wing nut Hex nut M8 145 Cross pan head screw M5x14 Locking screw M8x16 146 Locating base Side pull rod 147 Plastic plate Main pull rod 148 Seal plate Knob 149 Seal ring O ring 150 Spring Limiting screw 151 Self locking holder Latch 152 Screw Front base 153 Extended foot Pole 154 Cross pan headed screw M6x12 Connecting arm 155 Special screw Screw Locking screw M 5x10 Cross pan headed screw M3x8 Battery box Spring A Copper chip Switch HS G5 Battery Spring B Battery box cover Lining plate for guard Spring ring Transparent guard 26 CONTENTS PAGE 3 PAGE 4 PAGE 7 PAGE 9 PAGE 9 PAGE 10 PAGE 11 PAGE 11 PAGE 12 PAGE 12 PAGE 15 PAGE 17 PAGE 21 PAGE 23 PAGE 24 PAGE 27 CONTENTS GENERAL SAFETY INSTRUCTIONS SPECIFIC SAFETY INSTRUCTIONS TECHNICAL SPECIFICATIONS ACCESSORIES GETTING TO KNOW YOUR SAW SAFETY SYMBOLS CONNECTING TO THE POWER SUPPLY WARRANTY INSTALLATION ASSEMBLY ADJUSTMENTS OPERATING INSTRUCTIONS MAINTENANCE EXPLODED DIAGRAM PARTS LIST DECLARATION OF CONFORMITY GENERAL SAFETY INSTRUCTIONS Please read the fo
3. IC SAFETY INSTRUCTIONS WARNING LASER Warning The laser beam can potentially cause severe eye damage Never look or stare directly into the laser beam During use do not point the laser beam at people directly or indirectly through reflecting surfaces This laser complies with class 2 according to EN 60825 1 1994 The unit includes no servicing components Do not open the housing for any reason If the unit is faulty damaged have it repaired replaced by an authorized repair agent Battery When replacing batteries Always replace both batteries Do not mix old batteries with new ones Prevent all batteries from short circuiting Do not store batteries where the temperature may rise above 50 C Dispose of batteries in the correct manner never burn the batteries Never attempt to open batteries In case of battery leakage carefully remove the liquid using a cloth Avoid skin or eye contact Do not swallow In case of skin or eye contact rinse with clean water and seek medical advice CAUTION The warnings and cautions mentioned in this user man ual can not cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which can not be built into this product but must be applied MAINTENANCE NOTE ALWAYS ENSURE THAT THE SAW IS TURNED OFF AND THE PLUG IS REMOVED FROM THE MAINS SUPPLY BEFORE ANY REPAIRS OR MAINTENANCE ARE CARRIED OUT Clea
4. K FOR DAMAGED PARTS Before every use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate correctly and perform its intended function Check for align ment of moving parts free running of moving parts breakage of parts and any other conditions that may affect its operation A guard or other part that is damaged should be correctly repaired or replaced by an au thorized service centre unless otherwise indicated in this instruction man ual Have defective switches replaced by an authorized service agent Do not use the tool if the switch does not turn it on and off KEEP ALL GUARDS IN PLACE And in full working order MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories All extension cables must be checked at regular in tervals and replaced if damaged Always keep the hand grip on the tool clean dry and free of oil and grease USE ONLY RECOMMENDED ACCESSORIES Consult this user manual for recommended accessories Follow the instructions that accompany the accessories The use of improper accessories may cause hazards and will invalidate any warranty you may have EXPLODED DIAGRAM GENERAL SAFETY INSTRUCTIONS cont REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of check ing to see that keys and adjusting wrenches are removed from the tool before every use SECURE THE WORKPIECE
5. Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the appropriate recycling bin 12 Compound Sliding Never dispose of electrical equipment or batteries M it S in with your domestic waste If your supplier of l re aw fers a disposal facility please use it or alternatively use your local amenity tip and dispose in the cor rect manner This will allow the recycling of raw materials and help protect the environment FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CALL OUR CUSTOMER SERVICE HELP LINE 01509 500359 Please read and fully understand the instructions in REF 090306 this manual before operation Keep this manual safe cr for future reference DECLARATION OF CONFORMITY WE SIP LTD GELDERS HALL ROAD SHEPSHED LOUGHBOROUGH LEICESTERSHIRE LE12 9NH Declare that the Sliding Compound Mitre Saw SIP Pt No 01502 01509 Complies with the following EEC Directives their supporting Statutory Instruments and the relevant standard where applicable 98 37 EC Machinery Directive 93 68 EEC Low Voltage Directive EN 61029 1 A11 A12 N 61029 2 9 2002 N 60825 1 1994 A1 A2 MC Directive N 55014 1 2000 A1 A2 N 55014 2 1997 A1 N 61000 3 2 3 11 2000 m m 89 336 EEC eses ies Signed Sean Mr Marco Ippaso Joint Managing Director Date 20th
6. R MAINTENANCE ARE CARRIED OUT Adjustment of the cutting angles This saw is set up at the factory and should need no adjustment however time and careless use can effect the angles and some adjustment may be required Mitre angle Sliding rail locking knob Loosen the sliding rail locking knob push the saw handle back as far as it will go and lock the handle again Now loosen the angle lock knob pull up the angle adjustment lever and turn the main table until the angle guide pointer is close to 0 ensure the table is locked in the groove and tighten the lock knob If the pointer is not set to 0 loosen the screw and turn the pointer until it is
7. Use clamps or a vice to hold the work piece This frees up both hands to operate the tool DO NOT OVERREACH Keep proper footing and balance at all times USE THE RIGHT TOOL Do not use the tool or attachment to do a job for which it was not designed DO NOT FORCE THE TOOL It will do the job better and more safely at the rate which it was designed DO NOT OPERATE POWER TOOLS IN EXPLOSIVE ATMOSPHERES Do not use the tool in the presence of flammable liquids gases dust or other combustible sources Power tools may create sparks which can ig nite the dust or fumes DO NOT EXPOSE THE TOOL TO RAIN OR USE IT IN WET CONDI TIONS Water entering a power tool will greatly increase the risk of elec tric shock HAVE YOUR TOOL REPAIRED BY A QUALIFIED PERSON The tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise this may result in considerable danger to the user MAINTENANCE cont NOTE ALWAYS ENSURE THAT THE SAW IS TURNED OFF AND THE PLUG IS REMOVED FROM THE MAINS SUPPLY BEFORE ANY REPAIRS OR MAINTENANCE ARE CARRIED OUT Removing the carbon brushes Brush cap Take a flat blade screwdriver not sup plied and locate it in the slot on the motor brush cap Turn anti clockwise until the cap can be removed take care when removing the cap as there is a spring under com pression holding the brush in place Remove the brus
8. d the handle firmly 9 Do not perform any operation freehand The work piece must be se cured firmly against the base and guide fence with the clamp during all operations Using your hand may cause severe injury 10 Keep hands out of path of saw blade never reach around saw blade 11 Make sure the blade is clear of the work piece before the switch is turned on 12 Before making the first cut using the saw let it run for a while Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade Adjust or replace as necessary 13 Allow the blade to run up to full speed before cutting 14 Stop operation immediately if you notice anything abnormal 15 Do not attempt to lock the trigger in the ON position 16 Wait for the saw blade to stop completely and remove from mains supply before servicing or adjusting tool 17 Be alert at all times especially during repetitive monotonous opera tions Don t be lulled into a false sense of security Blades are extremely unforgiving 18 Use of improper accessories such as abrasive wheels may cause dam age to the saw and surrounding area as well as increasing the risk of in jury 19 Turn off the saw and wait for it to complete stop before moving work piece or changing settings 20 To reduce the risk of injury return carriage to the full rear position after each crosscut operation 21 Do not modify the saw to do tasks other than those intended SPECIF
9. e system and should be performed only by a suitably qualified person o This tool is fitted with a standard 230v plug Before using the tool inspect the cable and plug to ensure that neither are damaged If any damage is visible have the tool inspected repaired by a suitably qualified person If it is necessary to replace the plug a heavy duty impact resistant plug would be preferable The wires in the plug are coloured in the following way Blue Neutral Brown Live As the colours of the wires may not correspond with the markings in your plug proceed as follows The wire which is coloured blue must be connected to the terminal marked with N or coloured black The wire which is coloured brown must be connected to the terminal which is marked L or coloured red Always secure the wires in the plug terminal carefully and tightly Secure the cable in the cord grip carefully WARNING Never connect live or neutral wires to the earth terminal of the plug Only fit an approved BS1363 A plug and correct rated fuse if in doubt consult a qualified electrician 11 WARRANTY Guarantee This saw is covered by a 24 month parts and labour warranty covering failure due to manufacturers defects This does not cover failure due to misuse or operating the machine outside the scope of this manual In the unlikely event of warranty claims contact your distributor or con tact our help line on the back page of this manual Proof of purchase
10. h and check the length If the brush needs changing fit the new brush and tighten the cap to retain it If the brush is not worn but is sticking inside the holder there may be a carbon build up that needs removing The best way to re move the carbon is by blowing dry air into the holder but a small stiff brush or pipe 7 cleaner could be used to do the same job The brush will also need cleaning as some of the build up may be stuck to it Caution When removing or cleaning the brushes eye protection and a dust mask should be worn particularly if using dry air Clean or change the brushes in a well ventilated area and ensure everyone in that area also wears the appropriate protection 22 SPECIFIC SAFETY INSTRUCTIONS cont 1 Use only the blade flange specified for this tool 2 Be careful not to damage the arbor flange especially the installing sur face or bolt Damage to these parts could result in blade breakage 3 Make sure that the table base is properly secured so it will not move during operation 4 For your safety remove the chippings and work debris etc from the table top and from inside the extraction port before each operation 5 Avoid cutting nails screws etc Remove all obstructions from the work piece before cutting 6 Make sure the arbor lock is released before switching on the saw 7 Be sure that the blade does not come into contact with the base when the blade is in the lowest position 8 Hol
11. hod 1 Loosen the angle lock knob 2 Pull up the angle adjustment lever 3 Turn the table until the desired angle is indicated by the angle pointer see page 10 4 Tighten the angle lock knob to hold the desired angle Start the saw and allow it to reach its full speed before commencing cut Always allow the saw to do the cutting never force the saw as this could result in damage to the saw and or injury to the operator or those in the area ADJUSTMENTS cont Loosen the 4 2 on each side of the saw rear fence locking bolts and lower the blade to its lowest point lock the saw head down with the saw head lock knob see page 10 Place a square against the blade and rear fence and adjust until an angle of exactly 90 is achieved Proceed to tighten the rear fence locking bolts whilst ensuring that an angle of 90 is maintained Bevel angle Angle guide With the blade at its lowest point place a square against the blade and the base If the blade is not at 90 Loosen the lock nut on the right hand an gle setting bolt and proceed to move the bolt up down until an angle of 90 is achieved tighten the lock nut ensuring an angle of 90 is main tained The angle pointer should now be pointing at 0 if it is not loosen the screw and turn the pointer until it points at 0 Pull the handle to the left 45 and make sure the pointer is indicating an angle of 45 if not follow the previous instruction
12. l Batteries for laser x 2 Spare motor brushes x 2 1 set Box spanner IF ANY OF THE ABOVE ITEMS ARE MISSING CONTACT YOUR DISTRIBUTOR IMMEDIATELY GETTING TO KNOW YOUR SAW Arbor lock Blade guard release lever ON OFF Trigger switch Sliding rail lock Saw head lock Sliding rail Motor Angle guide bevel Blade guard Repeat cut stop Workpiece clamp Workpiece support ee A Angle lock knob mitre Angle guide mitre Angle pointer mitre Angle set lever mitre Angle lock lever bevel 10 OPERATING INSTRUCTIONS cont Fitting the work piece clamp Retaining aie T A gt m To fit the clamp locate the clamp into one of the retaining holes there are 2 on each side of the saw it depends what sort of cut is required as to which one is used 1 Tighten the retaining thumbscrew on the saw 2 Put the work piece onto the saw bed 3 Lower the clamp towards the wood and tighten the thumbscrew that is on the clamp 4 Turn the clamp lock knob on the clamp until it is tight and has secured the work piece Note A small piece of scrap wood can be used between the clamp and the work piece to spread the load this will reduce the risk of marking the wood particularly softer woods with the clamp 19 OPERATING INSTRUCTIONS cont Making a bevel cut A bevel cut of up to 45 to the left can be achieved by using the follow ing method 1 L
13. lat key 6x6x16 Spindle Bearing 6204 Bearing housing Elastic collar 20 Gear Elastic collar 17 Needle bearing HK1210 Cross pan headed screw M4x55 Frame Locking shaft Split latch 3x16 Spring Cross pan headed screw M4x12 GENERAL SAFETY INSTRUCTIONS PROTECT YOURSELF FROM ELECTRIC SHOCK When working with power tools avoid contact with any earthed items e g pipes radiators hobs and refrigerators etc It is advisable wherever possible to use an RCD residual current device at the mains socket STAY ALERT Always watch what you are doing and use common sense Do not operate a power tool when you are tired or under the influence of alcohol or drugs DISCONNECT THE TOOL FROM THE MAINS SUPPLY When not in use before servicing and when changing accessories such as cutters etc AVOID UNINTENTIONAL STARTING Make sure the switch is in the OFF position before connecting the tool to the mains supply NEVER LEAVE THE TOOL RUNNING CONNECTED WHILST UN ATTENDED Turn off the tool and disconnect it from the mains supply between jobs Do not leave machine until it comes to a complete stop DO NOT ABUSE THE MAINS LEAD Never carry the tool by the mains lead or pull it to remove the plug from the mains socket Keep the mains lead away from heat oil and sharp edges If the mains lead is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards CHEC
14. llowing instructions carefully failure to do so could lead to serious personal injury When using electric tools basic safety precautions should always be fol lowed to reduce the risk of fire electric shock and personal injury Read all these instructions before operating the tool and save this user manual for future reference SIP recommends that this tool should not be modified or used for any application other than that for which it was designed If you are unsure of its relative applications do not hesitate to contact us using the telephone number on the back of this user manual and we will be more than happy to advise you KNOW YOUR POWER TOOL Read and understand the owner s manual and labels affixed to the tool Learn its applications and limitations as well as the potential hazards specific to this tool KEEP WORK AREA CLEAN AND WELL LIT Cluttered work benches and dark areas invite accidents Floors must not be slippery due to oil wa ter or sawdust etc DO NOT USE THE TOOL IN DANGEROUS ENVIRONMENTS Do not use power tools in damp or wet locations or expose them to rain Provide adequate space surrounding the work area Do not use in environments with a potentially explosive atmosphere KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA All visitors should be kept at a safe distance from the work area STORE TOOLS SAFELY WHEN THEY ARE NOT IN USE All tools should be stored in a dry locked cupboard and out of the
15. ning and maintenance of this saw is mainly common sense some points for guidance are as follows After each use brush off any wood chippings with a soft brush Pay special attention to the inside of the dust extraction port where the dust bag fits to the saw as this is where there will be a large build up if left for ex tended periods The motor of the saw should be cleared of any wood chippings as there would be a risk of fire if they are allowed to build up over time a soft brush or dry air could be used to clear the motor Empty the bag after each use there is a zip on the bag to allow for easy disposal of wood chippings Ensure the blade guard is kept clean with a damp cloth do not clean the guard or any part of the saw with a corrosive solvent to reduce the risk of injury Periodically oil all the moving parts on the saw to extend the life of the saw Inspect the carbon brushes in the motor at frequent intervals depending on the amount of use and change them if the wear reaches the worn limit line or is below 10mm they should also be checked to en sure that the brushes move in and out easily See over page 22 for instructions on removing the carbon brushes Caution As when using the saw cleaning can cause dust and debris to be thrown into the air Always wear eye protection and a dust mask to prevent any injury 21 OPERATING INSTRUCTIONS cont Depth cut stop How to use 1 Loosen the wing nut 2
16. oosen the angle lock knob turn anticlockwise which is situated at the back of the saw 2 Pull the saw head to the left 3 Use the angle guide and pointer to set the desired angle 4 Tighten the angle lock knob turn clockwise Fitting the work piece support Workpiece support retaining holes gt 5 oo 1 Loosen the support retaining screw 2 Locate the work piece support into the retaining holes 3 Tighten the retaining screw Note The support can be fitted to either or both sides of the saw de pending on which type of cut and work piece is being used 18 SAFETY SYMBOLS When using the saw always ensure the operator as well as those in the area wear ear protection When using the saw always ensure the operator as well as those in the area wear eye protection Some wood and wood composites have the potential to be highly toxic always wear a face mask when operating saw 00 This mitre saw is double insulated This means you are separated from the tool s electrical system by two complete sets of electrical insulation This extra layer of insulation is intended to protect the user from electrical shock due to a break in the wiring insulation All exposed metal parts are isolated from the internal metal motor components with protecting insula tion Double insulated tools do not need to be grounded earthed Servic ing of a tool with double insulation requires extreme care and knowledge of th
17. reach of chil dren WEAR THE CORRECT CLOTHING Do not wear loose clothing neck ties rings bracelets or other jewellery which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves up above the elbow USE SAFETY GOGGLES AND EAR PROTECTION Wear CE approved safety goggles at all times Normal spectacles only have impact resistant lenses they are NOT safety glasses A face or dust mask should be worn if the operation is dusty and ear protectors plugs or muffs should be worn particularly during extended periods of operation Part No 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 Description Laser holder Self tapping screw ST3 x 8 Laser Bearing 6002 Bearing clamping plate Armature Bearing 6000 Bearing sleeve Locking screw Hexagon screw M4x10 Push pin Wind guard ring Self tapping screw ST5 x 72 Spring washer 5 Flat washer 5 Stator Housing Cross pan headed screw M5x27 Self tapping screw ST4 x 12 Motor housing Rear cover Self tapping screw ST4 x 20 Brush holder Carbon Brush Brush cover Left handle Capacitor 0 33yf Right handle Part No 25 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 PARTS LIST cont De
18. s but with the left hand bolt until the pointer is set to 45 16 INSTALLATION ASSEMBLY cont Now pull the connecting bar backwards and use the screw on the saws pivot point to fix the bar to the saw see pic NOTE the saw head may need to be lifted up and down slightly in order to locate the screw Changing the blade NOTE ALWAYS ENSURE THAT THE SAW IS TURNED OFF AND THE PLUG IS REMOVED FROM THE MAINS SUPPLY BEFORE ANY REPAIRS OR MAINTENANCE ARE CARRIED OUT Release the saw head lock and allow the saw head to raise to its highest point Loosen there is no need to completely remove screw B INSTALLATION ASSEMBLY cont Press the blade guard release lever and pull the blade guard above the saw head The guard bracket should be released from screw B Press the arbor lock and turn the blade by hand until the arbor lock locates and the blade cannot be turned With the arbor lock still pressed and the blade locked use the spanner supplied to loosen turn clockwise and remove the blade retaining bolt and the outer blade flange The blade can now be removed Follow these instructions in reverse to re fit the new blade NOTE Ensure all screws bolts are completely tight and that the blade guard works correctly before re using the saw 14 ADJUSTMENTS NOTE ALWAYS ENSURE THAT THE SAW IS TURNED OFF AND THE PLUG IS REMOVED FROM THE MAINS SUPPLY BEFORE ANY REPAIRS O
19. scription Switch Square shaped inductor Connecting pillar Self tapping screw ST4x16 Cable anchor Cable sleeve Cable amp plug Supporter Hex screw M8x25 Hex nut M6 Hex screw M6x35 Elastic round latch 6x45 Connecting shaft Indicator Cover plate Seal Scale label Spring Locking wheel Flat washer 16 Waved washer 16 Self locking nut M16 Locking pole Locking knob Spring Screw Support pin Baffle chip PARTS LIST Part No m O e N ON NN NN NN NN N BE bk k h Be hB hB hB BH NAS BN BS Ho HRNAHR WN BO Description Extension support Rubber feet Screw M5x18 Self locking nut Flat washer 16 Waved washer 16 Base Cross pan headed screw 4x10 washer Screw M5x10 Clamping spring Clamping plate Self locking nut M6 Locking Pillar Locating handle Stop for lock handle Lock handle Counter sunk screw M5x10 Lock handle support Screw for lock handle Lining plate left Lining plate right Scale pointer Round base Screw for round base Location bar Flat washer 8 Hexagon screw M8x35 Part No 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Description Locking knob Clamping pole Clamping ring Clamping plate Clamping knob Hex Screw M8x20 left Washer Upper clamping plate Saw blade Bottom clamping plate Cross pan headed screw M4x16 Spring washer 4 Flat washer 4 Clamping plate F
20. will be required before any warranty can be honoured INSTALLATION ASSEMBLY Before operating this saw ensure all guards are in place and working correctly Fitting the blade guard Screw B Note Curve Screw A location Release the head lock see page 10 and allow the saw head to rise to its highest point Locate and loosen screw B and take note of where screw A supplied with the accessories should be located see pic Fit the guard around the blade and hook the guard bracket over screw B NOTE the curve on the bracket should follow the curve on the main saw body Fit screw A and tighten with a standard flat blade screwdriver then tighten screw B Note Once fitted screw A should only be removed by a suitably qualified person Caution Always ensure screws A amp B are tightened before each use 12 OPERATING INSTRUCTIONS NOTE Always ensure that the blade is not touching the work piece before the trigger is pressed Making a sliding cut A work piece up to 300mm depth x 110mm high can be cut using the sliding cut function Sliding rail locking knob 1 Loosen the sliding rail locking knob 2 pull the saw handle towards you and hold the blade above the work piece 3 Start the saw and allow it to reach its full speed slowly push the saw down wards and away from you to make the cut Making a mitre cut A mitred angle of 55 left or right can be obtained using the following met
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