Force Test Stands Series ES User`s Guide
Contents
1. Optional items ESMO001 Digital travel display kit UNPACKING 1 Carefully unpack the stand and inspect for any damage Inspect the con tents to ensure that you have received a test stand complete with all acces sories see List of Included Items above 2 Place the stand on a firm flat and level working surface free from vibration to ensure accurate readings 3 Save original packaging materials in case future transportation is reguired MAIKIEIE E i Models ESM amp ES30 SAFETY TIPS e Wear eye and face protection when testing Although the ESM has rela tively slow moving mechanisms be aware of the dangers posed by poten tial energies that can accumulate in the sample during testing e Keep away from the moving parts of the test stand e Never operate the test stand if there is any visible damage to the power cord or the control unit The ESM is powered by 110 220 volts that are pre sent in both the power cord and the control unit Any contact with this high voltage can cause serious injury or even death e Ensure that the control unit be kept away from water or any other electri cally conductive liguids at all times e Make sure the electrical outlet powering the test stand has local earth ground 3 hole outlet e If itis necessary to remove the cover of the control unit or motor drive al ways disconnect power before doing so Use Mark 10 replacement parts only if any repairs are needed SETUP2. Place the stand on a clean flat and level work area that meets the criteria out lined in the work area safety instructions For accurate readings the area should be free of vibrations If desired the stand can be mounted to the work area with two 5 16 screws Included is a mounting hole drill template for quick setup Before the stand can be mounted the belt cover surrounding the fine adjustment knob on the right hand side of the stand has to be removed Using a flat screwdriver loosen the four captive screws and slide off the cover After the two 5 16 screws holding the stand are tight place the belt cover back into place While making sure that there is no contact with the fine adjustment knob tighten the screws in the four corners E MAIKIEIE E User s Guide With the base removed the ESM can be easily integrated into large systems such as production lines In general the stand can be mounted on any angle upside down for example although extra care should be taken during installation and operation After the stand is in a stable and secure position install a force gauge with four thumb screws provided All Mark 10 gauges except the Series CG mount directly without adapters Plug the remote console cable into the 9 pin male connector located above the motor in the rear of the stand Plug the power cord into the remote console and the other side into a wall outlet Turn on the power with the switch located on
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4. Control Unit POWER PLUG RECEPTACLE Located in the left rear of the Control Unit Plug the power cord in here CONTROL CABLE Plug this cable into the lower male connector on the test stand adjacent to the motor SPECIFICATIONS E MAIKIEIE E DIMENSIONS in mm 22 35 566 9 6 42 163 1 REMOTE CONSOLE MAIKIEI E 14 6 370 8 MAX MG 13 75 349 3 MAX EG BG 2 76 70 1 2 30 58 4 2 80 71 1 3 26 82 8 45 N CLEARANCE HOLE FOR 5 16 SCREW x2 2 76 70 1 2 30 58 4 2 80 71 1 3 26 82 8 10 32 UNF X25 User s Guide Models ESM amp ES30 ES30 OPERATION Place the stand on a clean flat and level surface It is recommended that the stand be mounted to the surface with two 5 16 screws Use the mounting hole drill template for guick setup Install a force gauge onto the gauge plate with four thumb screws All Mark 10 force gauges except the Series CG mount directly to the stand without adapters Install the necessary attachments and make sure they are secure safe to operate and set up properly for your sample Then zero out the force gauge and turn the hand wheel clockwise for compression or counter clockwise for tension The base is removable so that the stand may be used as a component of a larger testing syste
5. Force Test Stands Series ES MODELS ESM amp ES30 User s Guide MN KIKIETEN Models ESM amp ES30 Thank you Thank you for purchasing a Mark 10 Series ES Force Measurement Test Stand We are confident that you will get many years of great service from this product Mark 10 test stands are ruggedly built for many years of service in laboratory and industrial environments This User s Guide provides unpacking setup and operator instructions for the Model ES30 and Model ESM Force Measurement Test Stands Dimensions and specifications are also provided For additional information or answers to your guestions our technical support and engineering teams are eager to help you Thank you again for your purchase and happy testing TABLE OF CONTENTS LIST OF INCLUDED ITEMS da aaa 3 UNPACKING AND SETTING UP 3 MODEL ESM ss sadi asis gain kana Gate erates eat eateries eae 3 Safety Tips aaa 4 SETUP ainiaan air EE E n kaa Kaan dies eee ku 4 Operation aaa 5 SpecificatiOns coosuuummmn n aaa 5 Dimensions 6 Specifications 7 MODEL E S30 ioanen lila nana nia 8 Operation 8 Dimensi0oNS ckasendssie edaikasekd s s cadaa eddadai rn 9 SPOCIICATIONS nesini taian eta n nn ala xd aa ae N RA in 9 WARRANTY Gaisa ce ee N Tanaan 9 User s Guide LIST OF INCLUDED ITEMS 1 Accessories set small hook medium hook 2 diameter compression plate 2 extension rod and 1410 32 adapter
6. m Proper care should be taken during installation to avoid injury To maintain smooth functioning of the stand avoid overloads Optional Eguipment Digital Travel Display Kit This position indicator covers 6 of travel per setting with a 5 digit display 0 0005 resolution and a computer interface for automated data collection It may be easily installed by the user Motor Drive Kit The motor drive kit converts an ES30 manual test stand into an ESM motorized test stand The kit consists of a motor block that replaces the hand wheel a remote console and an optional limit switch kit The speed is user selectable from 0 5 to 13 in min 13 to 330 mm min and it is load independent The system is overload regulated to 150 of full capacity E MAIKIEIE E User s Guide ES30 DIMENSIONS DI 0 75 19 1 4 50 114 3 m hu O CLEARANCE HOLE FOR 5 16 SCREW EA 4 Ll 6 l al 10 32 UNF ti R X25 g s s 3 0 76 2 2 76 70 1 g 5 T8 O 2 30 58 4 5258 2 80 71 1 S z u 3 26 82 8 s ry 1 93 48 9 z BASE PLATE a TOP VIEW Li in mm o o 25401 SPECIFICATIONS Load capacity 200 Ibs 1000 N Loading method Hand wheel Weight test stand only 17 Ibs 7 7 kg WARRANTY Mark 10 Corporation expressly warrant
7. s to its buyer for three 3 years from the date of delivery that the goods sold are free from defects in workmanship and materials Mark 10 Corporation will at its option repair or replace or refund the purchase price of goods found to be defective This remedy shall be the buyer s sole and exclusive remedy Any modification abuse exposure to corrosive environment or use other than intended will void this warranty This warranty is in lieu of all other warranties including implied warran ties of merchantability and fitness for an intended purpose In no event shall Mark 10 Corporation be liable for any incidental and conseguential damages in connection with goods sold or any part thereof MAIKIEE E E d MIA IE1 LS I KI I Mark 10 Corporation has been an innovator in the Force and Torgue measurement fields since 1979 We strive to achieve 100 customer satisfaction through excellence in product design manufacturing and customer support In addition to our standard line of products we can provide modifications and custom designs for OEM applications Our engineering team is eager to satisfy any special reguirements Please contact us for further information or suggestions for improvement VACKA We make a measurable difference in force and torque measurement Mark 10 Corporation 11 Dixon Avenue Copiague NY 11726 USA 1 888 MARK TEN Tel 631 842 9200 Fax 631 842 9201 Internet www mark 10 com 354083 Email info mark
8. the remote console by the power cord The test stand is now ready for operation OPERATION Using the provided attachments set up your sample zero out the force gauge and if applicable connect it to a computer or printer When the gauge and sample are ready for testing use the remote console to operate the test stand For fine adjustment or otherwise manual testing turn the knob on the right hand side of the stand clockwise for compression counter clockwise for tension Optional Eguipment Limit Switches Adjust the switches vertical positions by loosening and re tightening the wing screws A limit condition is indicated by an amber light on the front surface of each sensor Upper limit switch while a limit condition exists the slider will not move up Lower limit switch while a limit condition exists the slider will not move down MAIKIEI E E Models ESM amp ES30 Using the Control Unit w A Press and hold for tension release button to stop motion Located on the face of the Control Unit DOWN y Press and hold for compression release button to stop motion Located on the face of the Control Unit SPEED CONTROL DIAL Adjust speed by turning the dial 0 5 13 in min 13 330 mm min Located on the face of the Control Unit POWER SWITCH Use this switch in the left rear of the Control Unit to turn on and turn off power to the test stand Power is indicated by an amber light on the face of the
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