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AX020507

1. If an On Off response is selected an Input is ON when the input is greater than or equal to the Maximum Input setpoint and OFF when the input is less than or equal to the Minimum Input setpoint Input values between these two limits will have no affect on the state of the input The output state will equal the input state Input ON Output ON If an Output will be ON or OFF depending on whether an input is inside or outside of its range the range is determined by the values in the Minimum Deadband and Maximum Deadband setpoints of the input Minimum Deadband lt Range lt Maximum Deadband When a Dual Input response is selected for a digital output then the Enable Input for that output channel can be used as the second control input Hefer to the user manual for more details Output Accuracy Protection Overcurrent protection is provided on both proportional and digital outputs Short circuit protection is provided on both proportional and digital outputs Error Conditions If an error on the input is detected the output of the controller shuts off TDAX020507 5 Proportional Output Response Profiles I mA SINGLE PROFILE Maximum N EREU TIE Du cd Rd n Gece ete ch ters ud E EM E M teat hea E E EE C EATE EEIEIEE E EE X 5 gt oo Single Slope Dual Slope ex Either with Error Checking Either no Error Checking ERROR MODE ERROR MODE e Breakpoint JT oe M
2. Pullup Active Switch to GND LOW ON Parameter not used with this input type Parameter not used with this input type No Filtering Proprietary B priority cannot change ms Parameter not used with this PGN Feedback Byte 0 0x04 Data Index gt 2 WORD iBit Y FALSE WARNING Illegal Value DM1 will not be sent Amber Warning Y Y ms Axiomatic USB CAN converter For additional EA and USB CAN software ONLY CD s use ordering P N CD AX070502 Figure 2 0 Configuration screen from the Electronic Assistant The Electronic Assistant EA is a software configuration tool that runs on a PC connected to a J1939 bus via a USB to CAN converter AX070501 Upon being connected to the bus the EA will find all the Electronic Control Units ECU on the bus and recognized those manufactured by Axiomatic Using this tool a user can quickly configure an Axiomatic ECU for the desired performance over a wide variety of applications Table 5 0 Pin out AX020507 Grey Connector Function PIN Proportional Solenoid 1 Proportional Solenoid 1 Black Connector PIN Function Analog In 4 Digital In 4 Analog GND 2 Analog In 3 Digital In 3 15V Reference 2 Analog In 2 Digital In 2 Analog GND1 Analog In 1 Digital In 1 Proportional Solenoid 2 Proportional Solenoid 3 Proportional Solenoid 3 5V Reference 1 8 Proportional Solenoid CANL 6 bDiiSoeod 12 PWM n 27 Digtal I
3. higher including 64 bit editions Port USB 1 1 or 2 0 full speed Display VGA XGA or better with 1024 x 768 recommended Setup and Configuration Refer to the User Manual UMAX07050X To order the EA software at the time of initial purchase order the KIT AX070502 see above which includes the QN Electronic Assistant l File View Options Help fe gt 31939 CAN Network ECU AX020503 Quad 1 i General NAME Information Setpoint File Sp Firmware Sp Miscellaneous sp 3t TS Analog SP Input2 Analog SP Input3 Analog Sp Input4 Analog SP Input5 Pulse SP Input Pulse Sp Output1 Proportional SP Output2 Proportional Sp Output3 Proportional Sp Output4 Proportional SP Outputs Digital SP Over Temperature Setpoint Name SP Input Sensor Type SP DIN Active Level 0 SP Pulses per Revolution SP Measuring Window SP Filter Type SP Filter Constant SP Minimum Input SP Minimum Breakpoint SP Minimum Deadband SP Maximum Deadband SP Maximum Breakpoint SP Maximum Input SP Transmit PGN SP Message Priority SP Repetition Rate SP Destination Address SP Proprietary B Message Type SP Data Size 2 SP Data Index in 8 BYTE Array LSB 2 SP Data Resolution 0 001000 SP offset 0 00 SP Generate Diagnostic Messages 0 SP SPN for Diagnostics 0 SP Diagnostic Lamp Type SP Minimum Error 0 00 SP Maximum Error SP Delay Before Sending DM1 Value Comment Oto 5 Volt
4. OR LOW DIN2 DIN2 CURRENT FB 2 FEEDBACK E A MICRO OUTPLIT 2 SOLENDII 2 A 2 mA DR 4 20mA ANALOG AINA g E M OH B 5V OR B IZV ANALOG AINI a lt CONTROLLER UZA l OR ACTIVE HIGH OA LOW DIN3 DINI wz Sme a6 4 se B 28mA OR 4 20mA ANALOG AIN4 25 OH 5V OR B IBV ANALOG AIN4 Z RINS nw PGND2 OR ACTIVE HIGH OA LOW DIN4 DIN4 uz lt Lr 2RIVER WITH E V V uM CURRENT e FEEDBACK 5 I2V G TOGXDC 5B l Hz PWMI e PWM CURRENT DR ACTIVE HIGH DR LOW DING DINS OUTPUT 3 l 5OLENDID 3 H 24 I 5 I2V A IBAXDC 50 IAAAAHz PWM 7 P2 l DR ACTIVE HIGH DA LOW DINH 2 DING e PEND3 RS 232 5 CONTROL SIGNALS TRANCE IVER SOLENOM 4 POSTS z CAN H al 7 DRIVER WITH A e CAN Fl E CURRENT CAN 2 88 na iver J FEEDBACK 7 CAN L mI ee CURRENT 7 N m OUTPUT 4 SOLENDID 4 n N H 24 ui J Eia AS 232 2 CONNECTOR PGND4 INTERNAL um DO uT1 g 5 WITCH B e I 2A DIGITAL OUTPUT 5A I ON OFF SOLENOID Bl l DGNDI Notes Model shown above depicts full hardware capability RS 232 is not available in this model TDAX020507 2 Set up of AX020507 Controller on a CAN Network Set up of SAE 11939 Controller on a CAN Network Other CAN Modules and Termination Axiomatic Electronic Assistant Axiomatic Controller 1 SAE 11939 CAN bus with CAN WNP SLE CM USB Cable it 7 EDITI m amp Axiomatic Controller d with CAN i Axiomatic USB CAN AX070501 Axiomatic Controller Computer with CAN Oth
5. 8 3 3595 600 Tel 1 905 602 9270 Fax 358 3 3595 660 Fax 1 905 602 9279 www axiomatic fi www axiomatic com Ordering Part Numbers AX020507 Quad Controller SAE J1939 50 mA 5V ref Accessories PL DTM06 12SA 12SB Mating Plug Kit The KIT is comprised of DTMO6 12S DIM06 12SB 2 W12S and 24 contacts The Axiomatic stock is FG IOCTRL 19 AX070502 Configuration KIT includes the following USB CAN Converter P N AX070501 1 ft 0 3 m USB Cable P N CBL USB AB MM 1 5 12 in 30 cm CAN Cable with female DB 9 P N CAB AX070501 AX0705021N CD P N CD AX070502 includes Electronic Assistant software EA amp USB CAN User Manual UMAX07050X USB CAN drivers amp documentation CAN Assistant Scope and Visual software amp documentation and the SDK Software Development Kit NOTE To order this kit you need only to specify P N AX070502 Block Diagram 2 8 38V DC VEHICLE POWER ADAGE ANT INPUT B 3EV PDLARITY 7 GND PROTECT ON 45V REFERENCE BIAS POWER y E SOLENOID 1 POUTI 5V CONVERTOR SMFFET TA AIRRENT eA 45V REFERENCE Cui FEEDBACK I 333v ELIRRENT i OUTPUT AGND REFERENCE 77 Wy Boa i POLENOID 1 ABND REFERENDE 7 l i m PGND1 A aY T B Z mA OR 4 2 mA ANALOG AJNI AINI FEZHLET T OR B sV DR B IBV ANALUG ANNI 2 DINI E a OR ACTIVE HIGH OR LOW DINI Ped DUTPUT SQLENOm 2 FOLIT2 CURRENT FB I B 2 mA OR 4 2 mA ANALOG Anza AIN2 B c ARAT d ERR MENU 7 DH 5V OR B IEV ANALOG AINZ OR ACTIVE HIGH
6. ALLOA IC Global Electronic Solutions TECHNICAL DATASHEET TDAX020507 QUAD VALVE CONTROLLER with SAE J1939 P N AX020507 Multiple Digital Analog or PWM Command Inputs 4 Independent Proportional Outputs and 1 On Off Output 2 45V 50 mA Reference Voltages CAN SAE J1939 with Electronic Assistant amp Description The quad valve controller provides precise repeatable control of 4 proportional solenoids and 1 on off solenoid over a SAE J1939 network PWM signal inputs or analog voltage or current inputs are accepted for interface to a PLC Engine Control Module or command potentiometers Multiple switched inputs are provided to suit a range of applications Each can be configured to measure the input value and send the data to a SAE J1939 CAN network In addition any output on the controller could be configured to use any of the on board inputs as either a control signal or an enable signal instead of taking the control information from the CAN bus Diagnostics messages are provided over the CAN network for the status of inputs or outputs Settings are user configurable via a Windows based Electronic Assistant amp configuration tool interfacing to the controller via an USB CAN device to suit a wide variety of applications Applications The controller is designed for harsh operating environments Typical applications can include e Industrial off highway mobile and marine applications for the control of hydrauli
7. N L terminals at both ends of the network TDAX020507 7 CAN Interface TDAX020507 1 CAN port SAE J1939 The software was designed to provide flexibility and provides the following e Configurable ECU Instance in the NAME for multiple ECU s on the network e Configurable Input Parameters e Configurable Output Parameters e Configurable PGN and Data Parameters e Configurable Diagnostic Messaging Parameters as required Diagnostic Log maintained in non volatile memory Note Configurable parameters are also called setpoints Any input or output on the controller by default uses a Proprietary B message to send data to the network bus There are nine setpoints per channel that are associated with the J1939 message that is sent to the network bus There are eleven setpoints per channel that are associated with the J1939 command message that is received by the ECU from the network bus There are six setpoints per input channel four per output channel and seven per fault that are associated with if and how diagnostic messages will be sent to the network bus To use J1939 capabilities refer to the user manual The Axiomatic Quad AX020507 is compliant with Bosch CAN protocol specification Rev 2 0 Part B and the following J1939 standards Table 4 J1939 Compliance OSI Network Model J1939 11 Physical Layer 250K bit s Twisted Shielded Pair Physical J1939 15 Reduced Physical Layer 250K bits sec Un Shielded Twist
8. Use dielectric grease on the pins when installing the controller Key Arrangement B black lr x ai ee Lc DEP W rWfo6oo3o0039 jja AE E IB JE LAO OO H lt L Lx w a NEU Ro E Key Arrangement A grey FRONT VIEW 24 PIN RECEPTACLE Packaging and Dimensions High Temperature Nylon housing Deutsch IPD PCB Enclosure EEC 325X4B 4 62 x 5 24 x 1 43 inches 117 42 x 133 09 x 36 36 mm W x L x H excluding mating plug HOUSING DIMENSIONS Housing Material High Temperature Nylon Black 3D VIEW Housing with 24 Pin Receptacle 4 677 118 80 FRONT VIEW 24 PIN RECEPTACLE NOT TO SCALE Height 1 368 34 75 with 24 pin receptacle 3 976 101 00 Key Arrangement B black Mounting Holes 0 29 7 40 through 2 pl for 0 25 6 00 fastener TR Mounting flange Key Arrangement A grey Deutsch IPD P N 16 mm 0 63 in thick Mating Plug Assemblies for 24 pin receptacle Deutsch IPD P N DTM06 12SA and DTM06 12SB with wedgelocks WM12S and contacts Contact factory for contact specification Distance between mounting holes Dimensions inches mm BOTTOM VIEW excluding mating plug s TDAX020507 9 Table 3 0 Electronic Assistant Electronic Assistant amp y The Electronic Assistant amp EA runs on any modern PC with the Microsoft Windows 2000 operating system or higher It comes with a royalty free license for use System Requirements Operating System Windows 2000 or
9. c adh wae dete Diced ition te ee g pb E ea eee s ERE Minimum JU MC rer ooo ERE INPUT Minimum Breakpoint Minimum Maximum Error Minimum Error Maximum DUAL PROFILE A mA Maximum Single Slope Dual Slope ex Either with Error Checking Either no Error Checking Breakpoint MP TL EE Minimum INPUT Deadband Maximum Breakpoint Maximum Maximum Error Maximum TDAX020507 DUAL PROFILE B Single Slope Dual Slope S Either with Error Checking Either no Error Checking Minimum 94 oon dpa avatar hd a oes a a S Mons CEREREM INPUT Minimum Breakpoint Minimum Deadband Minimum Error Minimum General Specifications Control Logic Standard embedded software is provided Refer to the user manual for details Application specific control logic is available on request User Interface User configuration and diagnostics are provided with the Axiomatic Electronic Assistant amp p n AX070502 The Axiomatic Service Tool is a Windows based graphical user interface that allows easy configuration of the controller setpoints Refer to Table 3 0 for details Approvals CE type approval for the 2004 104 EC Directive EMC Network Termination It is necessary to terminate the network with external termination resistors The resistors are 120 Ohm 0 25W minimum metal film or similar type They should be placed between CAN H and CA
10. c proportional poppet or spool valves e Interface with a diesel engine s electronic control module PWM signal to drive accessories e Transmission controls e Vehicle traction control e Closed loop control of hydraulic valves on request Features e Independent outputs for 4 proportional solenoids 0 2A and 1on off valve lt 5 A e Provides 2 5V 50 mA reference voltages to power input devices e 6 inputs available from the following Up to 4 voltage or current analog inputs 0 5V 0 10V 4 20 mA or 0 20 mA Up to 6 digital inputs for interface to switches etc Up to 2 PWM signal pulse or 16 bit counter inputs from sensors or diesel engine ECM s Enable or disable input commands e Robust 8 36VDC power supply interface with reverse polarity protection e Thermal overload and overvoltage protection provided e Operational from 40 to 85 C 40 to 185 F e CAN SAE J1939 permits networking or CANopen in model AX020502 e Hardware is available as a platform for application specific software or setpoints e Electronic Assistant runs on a Windows operating system for user configuration An Axiomatic USB CAN converter links the PC to the CAN bus e Rugged IP67 packaging and connectors e CE type approval for the 2004 104 EC Directive EMC In Europe In North America Axiomatic Technologies Oy Axiomatic Technologies Corporation H yt m ntie 6 5915 Wallace Street 33880 LEMPAALA Finland Mississauga ON Canada L4Z 128 Tel 35
11. e output current is proportional to the control input signal For the proportional outputs there are up to six output profiles that can be selected to determine how the output will react to a change at the input Refer to the graphs below for details There are five setpoints per channel that are associated with the output and how it is controlled There are another seven setpoints that will determine the output s behavior depending on the profile selected in Output Response Refer to the user manual for details Note 1 For proportional poppet valve applications a dual slope is user configurable Note 2 In digital output mode the output can be hotshot with a current to turn the load on and then dropped to a holding current to keep the load on with less energy The current at which the output is hotshot and the length of time it is held at this value are both configurable as is the holding current Digital Output High side sourcing One digital output lt 5A The controller will recognize a problem at DOUT but it cannot distinguish between open or short so it will simply flag that a fault exists Digital Output Logic for all There are five setpoints per channel that are associated with the output and how it is outputs controlled If an output is controlled by an input NOT configured as a digital input then the output will respond as per the setting in the Output Response setpoint Refer to the user manual for details
12. ed Pair UTP J1939 21 Data Link Layer The controller supports Transport Protocol for Diagnostic DM1 Data and DM2 messages PGN 65226 and 65227 It supports ata Lin responses on PGN Requests PGN 59904 and acknowledgements PGN 59392 It also supports Proprietary B messaging PGN 65280 to 65535 and uses a proprietary scheme described in the User Manual J1939 81 Network Management J1939 Appendix B Address and Identity Assignments Network Layer Arbitrary Address Capable ECU It can dynamically change its network address in real time The controller supports Address Claimed Messages PGN 60928 Requests for Address Claimed Messages PGN 59904 and Commanded Address Messages PGN 65240 J1939 71 Vehicle Application Layer None of the application layer PGN s are supported as part of the default configurations However the Quad could be configured such that any of the input messages to be sent will use a PGN from this section or for the outputs to respond to the data in a message with a PGN from this section The data size index resolution and offset can all be configured for the appropriate SPN associated with the PGN It is the user s responsibility to configure the Quad such that it will not violate the J1939 standard Application Layer J1939 73 Application Layer Diagnostics The Quad can be configured to send Active Diagnostic Trouble Code DM1 messages PGN 65226 for any I O channel Warni
13. er CAN Modules and Termination Technical Specifications Input Specifications Refer to the block diagram Power Supply Input 12 or 24VDC nominal 8 36 VDC power supply range NB The maximum total current draw permitted on the power supply input pins is 6 Amps 24VDC at one time Surge and reverse polarity protection are provided All Inputs Up to 6 inputs are selectable by the user and are arranged as 4 analog and 2 frequency All inputs except for frequency and counter are sampled every 10ms All inputs operate over the full power supply range of 8 36VDC Note the current input is limited to a max of 10V for continuous operation With the CAN model AX020507 all input channels are completely independent of each other as well as can simultaneously control an on board output and send a message to the J1939 bus There are six setpoints per channel that are associated with the input and how the data is measured There are six setpoints per channel that are associated with how the measured input will control a proportional output on the controller To use the J1939 capabilities refer to the user manual for details Analog Input Configuration Up to 4 analog inputs are configurable as the following options Hefer to Table 1 0 Disable input 0 5VDC or 0 10VDC 4 20mA or 0 20mA Digital input 8 to 36V Frequency Input Up to 2 frequency inputs are configurable as the following options Refer to Table 1 0 Configuration Disable
14. he input until the value in the measuring window setpoint is reached While the counter is active a timer with a 1ms resolution is running in the background When the count has been reached the value in the 1ms timer is captured and updated to the input feedback variable The timer is reset until the count value once again reaches the measuring window Input and error detection setpoints are not used since error detection is not possible in this mode High side sourcing High frequency PWM The 4 outputs are configurable as proportional or on off as follows Four independent proportional outputs 0 2A NB The maximum total current draw permitted on the power supply input pins is 6 Amps 24VDC at one time Each output provides a feedback signal to the processor that can be read via the J1939 network for diagnostic purposes The controller can also detect and flag overcurrent and open circuit loads Table 2 0 Proportional Output Adjustments Adjustable Parameter Output Current Adjustments 0 Imax 2A Both minimum and maximum current settings are user configurable Superimposed Dither Dither adjustments are configurable for each channel Dither Amplitude 0 mA factory default Adjustable from 0 500 mA Dither Frequency 200 Hz factory default Adjustable from 50 400 Hz Ramp Rates Ramp adjustments are configurable for each channel 1 000 mSec default Adjustable from 0 to 10 000 mSec 10 sec Proportional Output Logic Th
15. input PWM signal Pulse Hz or RPM 16 bit Counter Digital input 8 to 36V Analog Ground Two analog ground connections are provided Reference Voltages 2 5V 50 mA NB Reference voltages are available if digital inputs are active high Note 50 mA is available across pins 8 and 10 Regulation at 1 accuracy is provided Input Impedance 10 kOhms for all inputs except 0 4 20 mA which uses a 249 Ohm current sense resistor TDAX020507 3 Table 1 0 Inputs to AX020507 Input Type Disable Inputs Universal Analog Inputs Digital Inputs PWM Signal Inputs Pulse Inputs 16 bit Counter Inputs Output Specifications Proportional Outputs TDAX020507 Description Each input can be configured as a disable input command When disable is selected no CAN messages associated with that channel are sent to the network Up to 4 analog inputs are available Accuracy is 3 0 5VDC or 0 10VDC The offset is in volts and the resolution setpoint is V bit when sending a CAN message Error detection setpoints are interpreted in volts 4 20mA or 0 20mA The offset is in milliamps and the resolution setpoint is mA bit when sending a message Error detection setpoints are interpreted in milliamps Up to 6 digital inputs are available Accuracy is 3 The input can be configured for either an active high input switch is connected to a V signal when ON or an active low input switch is connected to a GND signa
16. l when ON using the DIN Active Level setpoint The controller interprets the offset as a state OFF 0 or ON 1 and the resolution setpoint as state bit when sending the message Error detection setpoints are not used since error detection is not possible in this mode Up to 2 PWM inputs are available to interface to a PWM signal from an ECM PLC or other PWM Signal Frequency 50 10 000 Hz Amplitude 5 12V PWM Duty Cycle 0 to 10096 NB At 1 kHz the input accuracy is 3 At gt 1kHz it is 5 The offset is interpreted as percent duty cycle dc and the resolution setpoint as dc bit when sending the CAN message Error detection setpoints will be interpreted in dc Up to 2 pulse inputs are available Accuracy is 3 This input counts the number of pulses over the period of the measuring window setpoint and calculates the frequency of the pulses Hz With a pulse per revolution of 0 the controller calculates the offset in Hz and the resolution setpoint as Hz bit when sending the CAN message Error detection setpoints are in Hertz RPM With a non zero pulse per revolution the frequency is interpreted as a RPM input The offset is in revolutions per minute RPM and the resolution setpoint is RPM bit Error detection setpoints are interpreted in RPM Up to 2 16 bit counter inputs are available Accuracy is 3 A counter input cannot be used to control an output The input is configured to count pulses on t
17. n 6 See Noies Notes To ground a PWM input it is recommended to use the analog GND connection pin Active high digital inputs can be connected to the 5V reference It is recommended that active low inputs can be grounded to the analog GND connection pin Proportional Solenoid 2 Note CANopen is a registered community trade mark of CAN in Automation e V Specifications are indicative and subject to change Actual performance will vary depending on the application and operating conditions Users should satisfy themselves that the product is suitable for use in the intended application All our products carry a limited warranty against defects in material and workmanship Please refer to our Warranty Application Approvals Limitations and Return Materials Process as described on www axiomatic com service html Form TDAX020507 07 27 12 TDAX020507 10
18. ng and Protect diagnostics will automatically become previously active when cleared Previously Active Diagnostic Trouble Codes DM2 messages PGN 65227 are available on request Shutdown diagnostics will be cleared upon receiving a Diagnostic Data Clear Reset for Active DTC s DM11 message PGN 65235 Occurrence counts in the diagnostic log will be cleared upon receiving a Diagnostic Data Clear Reset for Previously Active DTC s DM3 message PGN 65228 Diagnostics Diagnostics messages are provided over the CAN network for the status of inputs or outputs Each input or output channel could be configured to send diagnostic messages to the network if the I O goes out of range In addition to the I O channels one other type of fault can be reported to the network using diagnostic messaging which is an Over Temperature fault of the controller processor The controller stores diagnostic data in a non volatile log There are six setpoints per input channel four per output channel and seven per fault that are associated with if and how diagnostic messages will be sent to the network bus Hefer to the user manual for details Electrical Connections Refer to Table 5 0 Deutsch DTM series 24 pin receptacle DTM13 12PA 12PB R008 Mating plugs kits are available on request and include Deutsch DITM06 12SA and DTMO6 12SB with 2 wedgelocks WM12S and 24 contacts 0462 201 20141 20 AWG wire is recommended for use with contacts 0462 201 20141

AX020507

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