User Manual - FindTheNeedle.co.uk
Contents
1. 5 WHOA Oll Ve n tute oti 5 DOIG oj am 5 EUImIDOHS eus 6 Battery state bas Ep oe asd esa eee eas 7 Battery replacement and 9 7 Criteria for a perfect 7 Drilling plan for receiver fastenint T 8 CONMOCCHON eT ia E SET 8 AC receiver main DOIG cud TELA Deque 10 AC receiver ON OFF OUIDUIS ng 11 DC receiver MAIN DOOR s r daw a 12 DO ONOFF 13 DC receiver analogue GUDR ee 14 Serup TUO ONS drca egt ERRARE b A c da nein 15 Technical specifications TI T 16 Instructions for frequency 20 21 Instructions for preventive 22 Periodical maintenance to be carried out by the 22 Maintenance and internal C2. 24 26 IMET M550Luk Inst manual L 10 4 Technical assistance In all cases of a real radio remote control failure which is not possible to detect on a superficial check like the checks suggested in the present handbook conceived for non specialised personnel ap ply exclusively to the assistance service centre authorised by the manufacturer Get in contact with the nearest assistance centre or the reseller where you bought the radio remote control and tell him the following data Radio remote control model e Serial Number Detected problem e Purchase date Remember that the present handbook and the warranty certificate filled in all parts 11 SCRAPPING When the radio remote control cannot be used any longer remove batteries and hand it over to the area disposal centre It is absolutely forbidden to throw batteries into the city wastes containers as they are strongly polluting Therefore if necessary throw them into the special containers 12 COUPLING TELEGRAM DESCRIPTION The constant length telegram is composed by 127 bits 16 of which are assigned to the coupling ad dress between transmitter and receiver 83 of which are used for the command code while the re maining 28bits implement the protection algorithm assuring Hamming distance of 9 with a probabil ity of non detection error of 7 34 x 107 both for the address and the command code The 16 address bits are used to couple the transmitting unit
3. 3 hours PVD IP30 0 C 35 32 F 95 F 20 C 70 4 F 158 F 75X49X142 mm L P H 250g 490g Battery charger CB6000 for S G and Z models Supply tension Power demand Charging current Max charging time Charge type Housing protection degree Operation temperature with loaded battery Storage temperature off and without battery Dimensions Weight Weight with transformer 230Vac optional IMET M550Luk Inst manual 11 32Vdc Optional 230Vac 3W while charging 450mA 3 ore PVD IP30 0 C 35 C 32 F 95 F 20 C 70 4 F 158 F 137x94x260 mm L P H 250g 620g 19 26 8 INSTRUCTIONS FOR FREQUENCY CHANGE The frequency change can be carried out for all models using two commands belonging to group A A1 A8 for the joystick for the tens A2 for the units and the button START see enclosures A and B There are two different modalities at disposal through the movement of the frequency channel in use to the second subsequent one modality two steps or through the selection of a precise working channel modality any step If the selected channel should not be available it is necessary to repeat the frequency change procedure till to find a channel free from any interference Frequency change Modality two steps Position the transmitting unit as close a possible to the receiver Power up the receiver and turn the transmitter
4. RADIO REMOTE CONTROL M550L User s Manual The reproduction of any of the present handbook under any form without Imet express written authorisation 15 forbidden IMET reserves the right to modify the contents of this manual without no tice Every possible care has been taken in compiling and verifying the documentation contained in this manual however Imet declaims any responsibility deriving from its use or any errors or omissions in the information Furthermore IMET can not be held responsible for damages or problems in general arising from the use of non original Imet accessories or spare parts The same remark applies to persons or companies involved in the realisation of the present handbook M550L doc 3 Edition 27 January 2004 IMET S r l Fornace 28 33077 Sacile PN Italy Tel 39 0434 7878 Fax 39 0434 737848 INTRODUCTION This manual contains detailed instructions for the installation use and maintenance of the M550 radio remote control family In order to obtain the best possible performance during its operation in com plete safety all operators must read the instructions provided in this manual carefully and follow them scrupulously All operations regarding the installation use and maintenance must be performed by specialised per sonnel only The enclosed sheets A B and C have to be considered an integral part of this manual 1 Identification data Industrial radio remote control Da
5. den in places requiring antideflagration characteristics 5 INSTRUCTIONS FOR USE For the correct radio remote control use it is necessary to comply with the rules described below which are essential for work safety 5 1 Safety rules to be complied with The radio remote control use is allowed to competent operators who should have a perfect knowl edge of the radio remote control operation and of the relative machine IMET strictly recommends to arrange a proper training for all operators using the radio remote control It is forbidden to switch on the transmitter in places where the machine commanded through the ra dio remote control is not completely visible By switching on the transmitter in a closed place in any case far from the receiver it is evident that it is not possible to be really aware of the opera tions to be carried out This can bring to dangerous situations In case of work suspension even for short periods the control unit has to be switched off and the key removed from the transmitter thus to avoid its use by non allowed personnel 5 2 Start function e sure that the transmitter is switched off and the key selector is in anticlockwise position type S 2 or that the key with reed contact has been removed from its seat type WAVE e Insert a loaded battery in the transmitter e Make sure that the mushroom head button for emergency is not switched on e Feed the machine and the re
6. containing suggestions for a radio remote control use 3 OPERATION DESCRIPTION The M550 system is the result of IMET long experience in the field of radio remote controls The high technology applied has enabled to manufacture a product enhancing the main erties of a modern radio remote control Thanks to its compact anti collision plastic container the M550 system can stand the heaviest use conditions with the highest reliability Equipped with a removable and rechargeable battery available in the version with exclusive water proof locking in system for the transmitting units type S G and Z and in the hermetic version with gold plated contacts for models tyoe WAVE IMET radio remote control assures operation for continu ous working shifts in the most climatic and environmental conditions A practical clear and ergonomic control panel allows complete control of all the machine s functions letting the operator perform even the most difficult manoeuvres safely and freely The M550 system is equipped with a frequency synthesis radio PLL allowing to change the transmission channel frequency directly from the control switchboard double decoding channel allows to obtain very high safety levels thus reducing error probability in practice to zero Thank to the safety STOP function the system is able to operate in compliance to the most strict exist ing safety norms The homonymous relays opportunely connected grants
7. to the receiver through a single code which is adjusted in the coupling electronic card and assigned exclusively to each radio remote con trol IMET M550Luk Inst manual 25 26 13 DECLARATION OF CONFORMITY C Industrial radio remote control IMET model M550 Serial no Construction year 2004 Is suitable for installation on machines or other apparatus in conformity with the Machine Directive 98 37 CE Is in conformity with the following standards or technical specifications e EN 330 220 3 2000 e EN 301 489 1 2001 Standard SRD e EN 301 489 3 2002 Standard EMC Standard EMC EN 61000 6 2 2001 Standard EMC EN 61000 6 4 2001 e UNI EN 954 1 10 1998 EN 60204 32 1998 10 Machinery safety Electric equipment of the machines Part 32 Requirements for hosting equipment Standard EMC Parts of the command system dealing with safety e EN 60950 2000 Safety in Information technology Which assign to the protection requirements stated by the CEE Directives e 1999 5 CE acknowledged by the LEGISLATIVE DECREE 9 May 2001 No 269 Directive R amp TTE 89 336 article 4 10 1 and 10 2 Enclosures Directive EMC e 73 23 CEE article 2 Enclosures Part and IV and following variations Directive LV Sacile 27 January 2004 IMET S r l The President Evio Cadorin 26 26 IMET M550Luk Inst manual
8. when releasing a com mand the safety function in case of failures UNI EN 954 1 norm The safety category of each com mand is stated in the enclosure B and depends also from the safety STOP function which allows to decrease of one level the safety category of the command This system can grant a high safety level in dangerous situations where a higher safety category is required The wide range of versions available can meet all user s requirements Easy to install the radio re mote control IMET M550 can be integral part of each machine requiring a wireless command system It can be supplied with a cable clamp or a multiple connector fixed on the receiver case or with pre cabled outputs through a multiple plug The system can operate using both during current 12 28 Vdc or alternate current 24 48 55 110 e 230 Vac 4 26 IMET M550Luk Inst manual 4 COMMON APPLICATIONS The most common applications of the radio remote control generally regard hoisting and hauling ma chines as construction cranes bridge cranes truck mounted cranes and concrete pumps Other ap plications are not to be excluded as long as they are in compliance to the conditions mentioned on the chapter below 4 1 Non admitted uses The radio remote control may not be used if the climatic electric characteristics men tioned in the chapter 7 0 not present Moreover the radio remote control application is forbid
9. EN 24VAC IN AND POLE A 2 FOR 48 55 0 250VAC SHORTCIRCUIT 24VAC IN SND POLE B 5 FOR LBVAC 55VAC CONNECT BETWEEN 50VAC IN AND POLE N 10 26 IMET M550Luk Inst manual 6 4 AC receiver ON OFF outputs N 86 S 1 Si ie S o NO 51 S O lt S LIS vs 871 CAS AS 5 lt S S UNS O we 1 e S ea HI DB 9 I S 50 o o E IMET M550Luk Inst manual 11 26 6 5 DC receiver main board BUS CONNECTOR 6 RECEIVER OR TRANSCEIVER RADIO MODULE SETUP DIPSWITCH 5 PASSIVE EMERGENCY CH DATA ERROR CH 8 PASSIVE EMERGENCY A DATA ERROR CH A POWER SUPPLY WORKING Le SAFETY EMERGENCY STOP STOP 1 2 SAFETY STOP NO VDC IN EMERGENCY SAFETY STOP C STOP 2 2 GND TIMED STOP NO EMERGENCY STOP TIMED STOP NC EMERGENCY STOP TIMED STOP HORN NO HORN NC HORN START C START NC START NO 12 26 IMET M550Luk Inst manual 6 6 DC receiver ON OFF outputs BUS CONNECTOR 3 ANALOG CONNECTOR IMET M550Luk Inst manual 13 26 6 7 DC receiver analogue outputs TJ 4 C ANALOG CH ADI ANALOG CARD CH AD2 ANALOG CARD 08 a E a lt I ANALOG CARD CH ADS ANALOG CARD CH AD7 ANALOG CARD CH AD6 ANALOG CARD ANALOG CARD CH ADL CH ADS 14 26 IMET
10. M550Luk Inst manual 6 8 Set up of logic functions The receiver can be set up by selecting the position of the Dip Switches placed inside the receiver see par 6 3 and 6 5 Table 0 Table 1 Table 2 Table 3 Table 4 Table 5 The commands coming from the transmitter are executed without being subjected to any conditioning by the receiver Three speeds associated with three different keys with command maintenance Once the basic speed key is pressed down A1 and or A2 the second speed A3 the third speed key A4 needs only to be pressed briefly and said functions will be main tained till the basic speed is released Three speeds associated with three different keys with command maintenance The description given for table 1 applies with the only difference being in this case that the basic speed keys are A5 and A6 whilst the second and the third speed keys are A7 and A8 Is the combination of the two previous tables Three speeds associated with just 2 keys with memory In this case the dual function of the key is exploited allowing the basic speed to be obtained when pressed once and the second speed when pressed for the second time The third speed is instead acti vated by another key specifically A3 for the A1 B5 or A2 B5 key and A4 for A5 B7 or A6 B7 In case the radio remote control is to applied to a bridge crane since this function re quires distinct second speed controls even the second func
11. OPLEFOIS sss ieu cete e uiro Gee a IE 22 Instructions to be complied with in case of inconveniences 23 Listof transmitter spare a eod 24 LISP OrAG TOCemerspate a 24 List Of DC receiver spare PUn e Ed e 24 ASSISIQNGE ka 25 cT v fof DING MEME S 25 Coupling telegram description 25 Declaration of 2 26 Configuration of electric symbols of transmitter 2 1 A List OF command Sai sas B Wiring diagram of receiver nenne nnn nnn M550Luk Inst manual 3 26 2 CONVENTIONS USED IN THIS MANUAL Attention This symbol means instructions to be complied with for a correct working of the radio remote control Danger The paragraph marked with this symbol contains information to be complied with carefully to avoid dangerous situations Note This arrow means remarks
12. Synthesizer 2 4 Vdc 100 mA 120mA 0 3 W Ni MH 2 4V 1 5 A h 15 hours 12 hours 15 min 2 lines of 8 characters each 30x15mm 100 char sec 10 mW ERP Internal antenna 25KOF1D Synthesizer 6 90 mA 110mA 0 54 W 0 66 W Ni MH 6V 1 11 hours 9 hours 15 min 2 lines of 16 characters each 55x15 mm 100 char sec 75x43x180 mm L P H 75x43x245 mm L P H 175x115x135 mm L P H 235x177x175 mm L P H 205x115x170 mm L P H 196x137x170 mm L P H 0 375 Kg 0 465 kg 1 050 Kg 1 200 Kg 1 650 Kg 1 800 Kg 1 200 Kg 1 350 Kg 17 26 Receiving unit RF receiver type Emission power of the R F system Emission class Oscillator type Supply tension Power demand Max quantity of command relays NO Max quantity of command relays NC NO Max quantity of DC command drivers Max quantity of service relays NO Max Max carrying capacity of DC receiver command relays Max Max carrying capacity of AC receiver start relays carrying capacity of DC receiver start relays Max Max carrying capacity of AC klaxon relays relays C3 carrying capacity of DC klaxon relays Max carrying capacity of AC timed stop C4 relays Max carrying capacity of DC timed stop Max carrying capacity of AC safety STOP relays Max carrying capacity of DC safety STOP relays Max carrying capacity of AC receiver stop relays Max carrying capacity of DC receiver stop re
13. atmospheric agents The battery recharging should be carried out in rooms without hu midity and ata temperature ranging from 0 to 435 6 CRITERIA FOR A PEHFECT INSTALLATION The radio remote control installation does not imply any particular difficulty Anyway for a good sys tem operation it is important to comply carefully with the rules described below e The installation should be carried out exclusively by qualified personnel e Do not elude the existing machine safety systems and comply with any manufacturer s instruction e Install the receiver in vertical position in an accessible place without metal obstacles which might attenuate the radio waves reception Moreover abstain from installing the receiver too far from the floor 10 20 metres At this height it is possible to receive radio signals which might jam the ception of the radio signals coming from the transmitter e In presence of strong mechanical vibrations put some rubber shock absorbers between the machine and the receiver IMET M550Luk Inst manual 7 26 6 1 Drilling plan for receiver fastening 162 mm 6 2 Connection No operation has to be carried out with the appliances under tension The radio remote control power supply must be connected down from the machine main switch A di rect connection is strictly forbidden The switch of the distribution net must be equipped with a system against a non authorised closure padlock There are several po
14. ccording to the art 6 4 of the 1999 5 CE directive Country 1 Austria 2 Belgium 3 Denmak 4 Finland ____ 5 France 6 Germany ____ 8 England 9 Ireland 10 italy 11 Luxembourg ___ 12 Liechtenstein ___ 13 Holland _____ 14 Portugal 15 Spain 16 Sweden 18 Switzerland 19 Hungary The product can be sold in all countries belonging to the European community acting in accordance to the ERC REC 70 03 norms Each single Country can provide then for special restrictions or licenses of use determined by the national competent authorities on the management of the telecommunications spectrum For this reason before using the radio remote control it is necessary to get more acquainted with the current laws concerning this matter IMET M550Luk Inst manual 21 26 Q vy bb 9 INSTRUCTIONS FOR PREVENTIVE MAINTENANCE Some suggestions for a correct maintenance of your radio remote control e Do not expose to heat sources e Avoid exposure to sun for long periods e Do not wash with high pressure jets or immerse appliances into water e Avoid contact with oil and solvents e Ifthe appliances are open and make sure that the gaskets are tight Submit the radio remote control to regular cleaning and check operations to keep it efficient and safe Before starting the maintenance operations switch off the receiver and the machine and remove the battery from the transmitter Us
15. ceiver remember that it takes approx 3 seconds to the receiver to be ready for the operation as it carries out some safety check tests before e Switch on the transmitter by turning the key in the clockwise direction type G 5 and 2 or insert ing the key with reed contact in the its seat WAVE Press the START button D The green light on the transmitter will be continuously lit when operation is correct From now on it is possible to carry out the desired commands The transmitter may not be started when the battery is not sufficiently charged the emergency push button is pressed or any key is pressed during the start phase 5 3 Emergency function Press the red mushroom head button this action will stop immediately the machine and all com mands To restart operation restore the emergency stop button operation 5 4 Switching off Press thoroughly the emergency stop button The transmitter is switched off and the receiver stops 5 5 Self switching off IMET M550Luk Inst manual 5 26 21 Deleted CORRETTO E SICURO e The transmitter is switched off after approx 3 seconds of operation e The transmitter is switched off when the battery is down 5 6 Luminous indicators Por Peas qaare edo ges o bunama mansis Jeu Twiss pap ed lunga hai um a aat toma im sum m ur oma tua
16. d A1 tens and 6 times the command A2 units Press START to confirm and check whether the green light place on the transmitter is blinking at regular intervals Wait more or less 20 seconds till the led stops blinking and goes off Now the system is ready to operate on the new frequency channel By pressing again the START it is possible to carry out the commands If not this means that a mistake has been made during the execution of the procedure Switch off the system and repeat the operation from the beginning The selection of the frequency channel is limited to number 3 for the tens command A1 A8 for the joystick and to number 9 for the units command A2 By activating more than times the tens or more than 9 times the units the counting begins again from O To select zero it is not necessary to activate the command For ex For channel 20 select 2 times the command A1 and press START D to confirm the operation NOTE Selecting 3 for the tens the units even if of different value will be always zero By selecting channel 00 the frequency will change according to the two steps modality 20 26 IMET M550Luk Inst manual 8 1 Available frequencies Table of available frequencies CHANNEL 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Please find below all countries where the radio remote controls have been notified to the national competent authorities on the radio frequencies spectrum a
17. e a brush and a wet cloth to carry out cleaning operations Do not use alcohol solvents as they might damage components and radio remote control housing 9 1 Periodical maintenance to be carried out by the operator Clean periodically all external parts of the receiver and the transmitter Material settlement may stop push buttons movement Pay particular attention to the emergency button clean it carefully and check whether it moves without any difficulty Remove any oxidation form the battery contacts Check the integrity of the radio remote control housing and components They may not have any creeks or even evident breaking All rubber parts keys and gaskets must be free form tearing If you find any damaged components replace them immediately to prevent humidity penetration and impurities from jeopardising safety and the perfect radio remote control operation 9 2 Maintenance and internal controls After one year of operation carry out a careful internal maintenance of the radio remote control units Said checks shall be carried out by specialised personnel Before opening the appliances switch off the receiver and the machine and remove the transmitter battery The operations described below should be carried out in a place free from dust and humidity Open the transmitter and receiver housing and check e The tightness of the gaskets e cable connectors tightening e The screws tightening of the connection cla
18. e version of receiver in alternate current is concerned in order to grant effective protection it is also essential to adjust the current value of the fuse F13 according to the line voltage see paragraph 6 3 e Fuse of 0 63A delayed for tensions from 110 Vac to 230 Vac Fuse of 1 25A delayed for tensions from 24Vac to 48 55 Vac If at all possible use the tips provided for terminating the conductors in such a way that the work is carried out as expertly as possible taking care to check the terminal screws are tightened 8 26 IMET M550Luk Inst manual Each command is provided with an additional safety function safety STOP activating the corre spondent relays in the receiver thus granting the safety function when releasing a command In case of operating failures The safety STOP function increase on a value the safety category of the related command see enclosure B For its activation connect the relays of this command directly to the ma chine if available or in series The risk evaluation has been based on the UNI EN 954 1 norm Example of a safety STOP relays wiring TO THE STOP COMMAND OF THE MACHINE TO THE AUXILIARY COMMANDS OF SELECTION TO THE COMMANDS COMMON OF MANOEUVRING STOF A STOP B SUPPLY p itr NU OR MOVEMENT OR TO THE SAFETY SYSTEM FUSE SAFETY STOP FUSE OF THE MACHINE Connect the emergency circuit so to command the coil of the main remote control switch of the ma chine considering that t
19. ed in this manual The M550 family is made up of many different radio control versions Some are characterised by the use of digital controls on off whereas others enable two control typologies to be used simultane ously both analogue and digital together This manual deals with the receiver versions L AC and L DC The easy identification code given in the table above means the configuration of the product and can be easily recognised 2 26 IMET M550Luk Inst manual INDEX Paragraph 1 1 4 1 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 8 1 9 1 9 2 10 10 1 10 2 10 3 10 4 11 12 13 EnclosureA EnclosureB EnclosureC Page 01911 ga 1 Identification nasa 1 Types of radio remote controls specified this 2 Conventions used in this 2 111 60 6 4 Operation GESCIIDUOMN aska AER 4 COMMON applications ceca quy aue xn dan ME 5 Nona Mi uad 5 INSTRUCTIONS 1OF USE Pm 5 Safety rules to be complied a Edu e va ea on p ERR a RA ER Aa Rn 5 Start TUN CHO od VR 5 A eet b du RO
20. eds correctly the receiver The receiver comes on but does not activate the machine main contactor Check the F12 fuse status IMET M550Luk Inst manual 23 26 Q gt The system enters often into passive emergency status Such a condition may be caused by other transmitters positioned nearby transmitting on the same frequency This hypothesis can be verified by simply switching off the transmitter and checking if the RF busy LED on the receiver remains lit If the device is subject to interference during operation the Data Error LED may switch off every time the system finds an error errors may last more than 0 5 sec sending the system into the passive emergency state The only way to avoid such problems is to change the frequency of the transmission channel See paragraph 8 for instructions Other troubles may require the intervention of a technical assistance centre authorised by the manu facturer 10 1 List of transmitter spare parts Article AS038 AS015 AS013 CR010 CR012 CB5000 11 32 Vdc battery charger CR011 AS037 CR008 CR009 CR007 AS034 10 2 AC receiver spare parts Description Article F10 fuse 5x20 T 1 25A delayed 25002 F11 fuse 5x20 5A FS005 F12 fuse 5x20 T 5A 25005 F13 24 55V fuse 5x20 T 1 25A delayed FS002 F13 110 230V fuse 5x20 T 0 63A FS001 10 3 DC receiver spare parts Description Article F10 fuse 5x20 T 1 25A delayed FS002 F11 fuse 5x20 T 5A FS005 F12 fuse 5x20 T 5A FS005
21. he most available current tension is 5A The safety category of the emer gency circuit is 4 UNI EN 954 1 norm Once the installation is complete carry out an inspection and check that all the functions both of the radio control and the machine are working properly It is also compulsory to control the correct inter vention of the stop circuit Press the stop button during operation the main relay switch should deacti vate and disable all the controls Finally fill out the card with the wiring diagram of the connection of the receiving unit to the machine and write the date of installation in the box provided on the first page of this manual IMET M550Luk Inst manual 9 26 6 3 AC receiver main board BUS CONNECTOR 6 RECEIVER OR TRANSCEIVER SETUP RADIO DIPSWITCH MODULE 51 OO eX B PASSIVE EMERGENCY CH A gt amp DATA ERROR CH DATA ERROR CH A POWER SUPPLY ud SAFETY STOP C PLVACIN 9 SAFETY STOP NO nm 5 STOP 1 2 B 4 EMERGENCY STOP EMERGENCY STOP NO EMERGENCY 250 VAC 24 IN St START NO 5 p START NC N FUSES SPECIFICATIONS EMERGENCY STOP FUSE 212 SAFETY STOP FUSE SAT FIS PRIMARY POWER SUPPLY FUSE 1 25 AT 48 55 0 65 AT II0 230VAC FI SECONDARY POWER SUPPLY FUSE 25 POWER SUPPLY D FOR 24VAC CONNECT BETWE
22. hz ETSI EN 300 220 3 25 Khz Simplex 25 KHz Half Duplex 30 100m GMSK Dev 3 KHz 0 22 uV 12 dB Sinad gt 9 lt 7 34x107 65536 lt 3 sec lt 750 ms lt 110 ms lt 120 ms lt 150 ms lt 220 ms lt 800 ms 4 UNI EN 954 1 3 UNI EN 954 1 with safety STOP 20 C 70 C 4 F 158 F IP 65 Charged Nylon 2 Safety Stop Emergency stop 16 WAVE S 20 WAVE L 1 Klaxon 1 4 20 1 3 Start Klaxon and Timed Stop optional 8 IMET M550Luk Inst manual Transmitting unit WAVE type Emission power of the R F system Emission class Oscillator type Supply tension Power demand Supply power Battery Autonomy at 20 C with charged battery continuos operation Advice time battery down LCD Display Visualisation speed of the characters on the display Transmitting units type 5 and 2 Emission power of the R F system Emission class Type of oscillator Supply tension Current demand Power demand Battery Autonomy at 20 C with charged battery continuous operation Advise time battery low LCD Display Visualisation speed for the characters on the display Dimensions type WAVE S WAVE 51 52 type G2 G3 type 22 type 26 Weight type WAVE 5 WAVE type 51 52 type G2 type G3 type 22 type 26 Data Feedback version IMET M550Luk Inst manual 10 mW ERP Internal Antenna 25KOF1D
23. in compliance with the manufacturer s instructions Any faulty parts shall be replaced through original spare parts so that the system properties are not altered see the list of the spare parts par 10 1 10 2 e 10 3 Before carrying out any internal intervention switch off receiver and machine and remove the bat tery from the transmitter We suggest to carry out a general check according to the following instructions The transmitter does not come on Switch the device on by turning the selector key clockwise and activating the start control START The green LED set on the transmitter should light up If this is not the case replace the battery in use with a charged one and check the presence of oxidation on the contacts No commands including the emergency button have to be activated If after pressing the START the green Led begins blinking very fast this shows a failure in the emergency circuit If after this operation the led begins giving a series of 8 short blinks zero code the circuit is working correctly while on the contrary the led will produce a failure code In this case we suggest for safety reasons to avoid to start again the system and to apply to a authorised assis tance centre to solve the problem The receiver does not come on Power Supply LED is off Check the fuse F10 placed inside the receiver e Check the connection between the machine and the radio remote control Check if the machine fe
24. lays PWM analogue output Analogue output with loop of current Analogue output in tension Input ports Max quantity of digital inputs Max quantity of analogue inputs Data exchange speed of the parallel port Data exchange speed of the synchronous serial port Data exchange speed fo the asynchronous serial port Dimensions Max weight Data feedback version 18 26 carrying capacity of AC receiver command relays Superetherodine IF 83 16 MHz 455KHz 10 mW ERP Internal antenna 25KOF1D Synthesizer 24 Vac 48 55 Vac 110 Vac 230 Vac 12 28 15 W Max 16 4 20 3 10 130V 28V resistive load pure L 0 2A 28V inductive load L 10 mH 12A 130V 1 12A 28V DC1 12A 130V 1 12A 28V DC1 12A 130V 1 12A 28V DC1 6A 130V AC1 6A 28V DC1 6A 130V 1 6A 28V DC1 0 1 4 A MAX 0 20 mA o 4 20 mA 2596 Vcc 5096 Vcc 7596 Vcc 0 Vcc 3 adjustable MAX 28V Serial Parallel 8 4 50000 char sec 15000 char sec 4800 9600 bit sec 145 X 65 X 225 mm L P H 1 7 Kg IMET M550Luk Inst manual Battery charger CB5000 WAVE Models Supply tension Power demand Charging current Max charging time Charge type Housing protection degree Storage temperature with loaded battery Storage temperature off and without battery Dimensions Weight Weight with 230Vac transformer optional 11 32Vdc Optional 230Vac 4W while charging 550mA
25. m m apuma iat domin on aum nang rn cul DATA ERROR CH Receiving unit Led Data error ch B Normally switched on when operating Yellow Led It is off in case of data errors on channel The system errors are showed by some decoded blinks Passive emergency ch B Normally off when operating Red Led It is on when the channel B of the system is in stop condition Data error ch A Normally on when operating Yellow Led It is off in case of errors on channel A The system errors are showed by some decoded blinks Passive emergency ch A Red Normally off when operating Led It is on when the channel A is in stop condition RF busy Green Led When on it shows the presence of a signal on the radio channel Power Supply Green Led When on it means that the system is under supply Working When on it means that the 2 safety relays are closed Now it Green Led possible to operate 6 26 IMET M550Luk Inst manual Transmitting Unit Green Led When on it shows that the system is working When blinking at regular intervals means that the battery is down During the set up procedure of the analogue scales it gives some decoded blinks In case of an anomaly in the emergency stop circuit it starts blinking in according to a specific modality see chapter 10 In case of a system error it gives some decoded blinks 5 7 Battery state indicator The battery state i
26. mps and the connectors clutch e The tightening of the electronic cards e The tightening of the screws of the connection clamps and the integrity of the battery contacts Although well tight dust and humidity can enter the radio apparatus In this regard we reccomend to remove carefully any foreign particles 22 26 IMET M550Luk Inst manual Reassemble the transmitter making sure that it is well closed to avoid humidity infiltration When appliances are on do not touch the parts under voltage of the receiver and carry out the follow ing test e Check the correct operation of all commands e Check the correct intervention of the emergency stop circuit Press the emergency stop button while working The machine main contactor circuit will be interrupted stopping all commands All faulty parts shall be replaced through original spare parts so that the system properties are not al tered See list of spare parts par 10 1 10 2 In the end close the receiver and make sure that the gasket has perfect tightness 10 INSTRUCTIONS TO BE COMPLIED WITH IN CASE OF INCONVENIENCES The present chapter explains some problems which may occur during the radio remote control use and tries to give for each problem a possible solution Firstly make sure if the failure is given by the radio remote control and replace it through a traditional cable control to check whether the machine operation is correct All repairs shall be carried out
27. ndicator is showed by a luminous indicator placed on the transmitter normally lit during operation When the battery enters the reserve phase it starts blinking When the battery is completely down the transmitter is switched off according to the procedure described by chapter 5 4 The reserve phase lasts approx 15 minutes During the reserve phase place immediately the machine in safety position before replacing the bat tery 5 8 Battery replacement and charging Switch off the transmitter and remove the battery introduce it into the battery charger and wait for the charging completion 2 hours The battery charger blinks 4 times pre charging when introducing the battery then the charging phase starts To confirm this the LED is continuously lit When recharging a battery which is com pletely down it is possible that the blinking phase pre charging lasts much longer Anyway it is fol lowed by the real charging phase To assure a better efficiency and alonger life of a battery we suggest to make use completely of a charge which is signalled on the transmitter by the blinking led Caution do not break off the charging by removing the battery from its housing or switching off the battery charger when the signalling LED is still on Abstain as far as possible from recharging a battery completely or partially charged The battery charger has been conceived for use in buildings therefore it should be protected against
28. s key clockwise ON position Activate the commands A1 and A2 simultaneously A8 for the joystick and A2 see enclosure for the identification press the START D The ignition light placed on the transmitting unit should blink 4 times consecutively followed by a pause Y Release the two commands and the START v Push the START D and check if the led placed on the transmitter blinks at regular intervals Wait more or less 20 seconds till the green light stops blinking and goes off The system can now operate on the new frequency channel By pressing again the START itis possible to carry out the commands If not this means that a mistake has been made during the execution of the procedure Switch off the system and repeat the operation from the beginning Frequency change modality any step v Place the transmitter as close as possible to the receiving unit Power up the receiver and turn the transmitter key clockwise ON position v Actuate the commands A1 A8 for the joystick and A2 see enclosure A for the identification si multaneously press the START D The ignition light on the transmitting unit should start blinking 4 times consecutively followed by a pause Release the two commands and the START v Select one of the 69 available channels by using A1 A8 for the joystick for the tens and A2 for the units Example for the push button the channel 36 is selected by activating 3 times the com man
29. ssibilities of connection for the radio remote control pre cabled with multiple connector fixed on the receiver box v With cable output pre cabled on the internal connectors and with mobile multiple plug be cabled on the internal connector and equipped with a cable clamp The wiring between the receiving unit and the machine must never be of a fixed nature At least a part must be connected to a multiple connector which enables the control to be reset at any time via cable The configuration of the radio control can be identified by referring to chapter 1 of this manual The wiring of the receiving unit to the machine must be carried out in accordance with the Regulation EN60204 The connecting wires must have a minimum cross section of 0 75 mm and be of a self extinguishing type Refer to the transmitting unit controls diagram see enclosure A and the receiving unit wiring diagram see par 6 4 and 6 6 and enclosure C in order to determine the equivalence between the actuators of the two units The wiring diagrams of paragraph 6 4 and 6 6 represent all available commands which can be re duced in accordance to the radio remote control configuration The receiver can be supplied at 24 48 55 110 and 230V If requested it can be supplied for use with continuous current at 12 28V Therefore particular attention must be paid to the connection of the line voltage to the receiving unit terminal block As far as th
30. te of installation Year of construction Serial no TRANSMITTING UNIT ID M550 Single transmission 5 Double transmission Receiver combined wth pushbutton 12 buttons Start and Stop WAVE L12 Receiver combined wth pushbutton 10 buttons Start and 25 Receiver combined wth pushbutton 8 buttons Start and Stop Receiver combined wth pushbutton 6 buttons Start and Stop Receiver combined wth pushbutton 4 buttons Start and Stop WAVE S8 Project reference number WAVE S6 WAVE S4 Transmitter wth 4 bi axial joysticks Transmitter wth 3 bi axial joysticks Transmitter wth 2 bi axial joysticks Transmitter wth selectors and potentiometer Transmitter wth selectors Transmitter wth 6 single axial joysticks Transmitter wth 2 single axial joysticks IMET M550Luk Inst manual 1 26 M550 Single transmission 5 Double transmission D Integrated board L Slot board H DIN rail M AC power supply AC DC power supply Project reference number External antenna Internal antenna RECEIVING UNIT ID Cable clamp output pre cabled output with boxed multipolar plug L Pre cabled output wth cable and multipolar plug M Unwred output 24 Vac power supply 48 55 Vac power supply 110 Vac power supply 230 Vac power supply Power supply voltage range 24 48 55 110 230 230 Vac 12 28 Vdc power supply 1 1 Types of radio remote controls specifi
31. tion of each key which normally belongs to two adjacent keys ant is the same for both is used as a distinct im pulse Table 0 No automatic maintenance Table 1 or and 4 maintained by Alor 2 Table 2 A7 or A7 and A8 maintained by 5 Table 3 Table 1 Table 2 Table 4 A3 maintained by A1 B5 or A2 B5 4 maintained by A5 B7 A6 B7 Table 5 Second speed Distinct IMET M550Luk Inst manual 15 26 7 TECHNICAL SPECIFICATIONS Manufacturer Working frequency Standard Channel spacing Number of P L L programmable radio channels Outreach Modulation Receiver sensibility Hamming distance Error non detection probability Available pairing addresses Delay time on receiver start Delay time on the start command Response time of commands Response time of active emergency Response time of passive emergency Safety category of STOP command UNI EN 954 1 Safety category of movement commands UNI EN 954 1 Operation and storage temperature Housing protection degree Housing material Quantity of safety commands Transmitters type WAVE Max quantity of ON OFF commands Service commands Max quantity of analogue commands Max quantity of selector commands optional Transmitters type S G and Z Max quantity of ON OFF commands Service commands Max quantity on analogue commands Data Feedback version 16 26 IMET 1 5 Band 433 075 434 775 M
Download Pdf Manuals
Related Search