TS 45 Electronics and Wiring Manual EPA13 – Part 1
Contents
1. MAN Engine Diagnostic Tool MANCAT KIBES K Line Interface Cable General Tools Mitsubishi Diagnostic Tool MUT III X Connection Wire 085000 CUMMINS Engine Diagnostic Tool INSIDE Multimeter DAF Engine Diagnostic Tool DAVIE x 45 x Note 00 1 3 Warnings Symbol List Operating Instructions in this manual includes the folowing symbols warning words and signs CAUTION This symbol is used in conditions which may cause damage or injury if necessary measures are not taken TS45 C3 VISUAL INSPECTION This symbol is used to inform the user that a visual inspection is necessary Note WARNING This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are not taken wv gt lt DANGER This symbol is used to indicate danger 00 1 3 Warnings Safety Precautions The following safety instructions must be strictly observed WARNING To disconnectaconnectornever pullthe harness E Note 1 Hold the connector 2 To disconnect locking type connectors push it in the direction indicated by an arrow 3 To connect a lock type connector plug it un2. 01 1 Connector 1 1 4 4 Area Area 1 Elecric Room Area 2 Rear Elecric Room Area 3 Front Body amp Chassis Area 4 Middle Chassis Area 5 Roof Area 6 Engine Room Area 7 HVAC System C34 05 C34 04 ALISON F BODY 33 01 33 02 1 Audio Video TS45 SW amp HARNESS LSC 01 STALK SWITCHES 27 00 3 7 SPARE CABLE CHASSIS amp ENGINE ROOM WIRING HARNESS Electric Room Relay Panel CHASIS in Swbox 5 07 Blue SP 07 SP 08 Chey SP 08 SP 09 Blue 09 5 10 Blue SP 10 SP 1 Blue SP 11 SP 12 Blue SP T SP 13 Blue SP 13 5 14 Bluey SP 14 5 15 Blue 5 15 s _SP 16 5616 col ALCOLOCK INNECTOR Not Harness Symbol P Component Label These red arrows show the approximate locations of labels on harnesses TS45 Note 28 F BODY Blue SP 0 Bley SP 02
3. m E naa WIL 4 1155 x 3 EE 8 TSA z do g 8 Copper Busbar 0 m sassa ri Shs nse 5 EN dio 2 01K002 01X005 A Ha cum OPH 3 8 1 Copper Busbar SiS SUP S OIMFO32 2 Copper Busbar 8 1 3 8 E 5 a j 4004 E I 1 d eps EN E 01 032 indicates ma the fuse name B 30 A indicates the amper value of fuse Fuse definition and location are shown in Power System Power Input or Output KL 31 Ground KL 58 Park Lamp KL 30 Battery Power KL 15 Ignition Power 12M002 Indicates the code of the com ponent 512 1 Indicates the number 512 1 System 12 Wiring Page 1 TS45 00 2 4 Wire Code Definitions Wire characteristic as illustrated in Figure A Background White 25 01 Wire Code 2 5 Wire Size 2 5 mm If there is not any number in parenthesis wire size is 1mm 25 01 T Le 25 01A 25 01B Wire characteristic as illustrated in Figure B Wire size is indicated with the cross sectional area of conductor 2 5RW 2 5 Cross sectional area of conductor is 2 5 mm RW Background colour is RED Stripe colour is WHITE No wire size is shown for a shielding wire but is 25 01 2 5 Wire Size Wire Code Background White C No
4. TS45 Note 24 FRONT MARKER LAMP 3 e THROTTLE PEDAL e PEDAL PARKING BRAKE RELEASE FRONT MARKER LAMP4 PASSENGER CURTAIN FRONT MARKER LAMP 5 RIGHT SIDE MARKER LAMP 1 RIGHT MIRROR TRE PRESSURE LG AUDIO VIDEO DEFROSTER WIPER MOTOR 7 7 PRESSURE SENSOR 10 PSI NBS SENS ALISON SW 1 STOP LAMP SW 2 STOP LAMP PARKING BRAKE SW SENSOR 1 AIR PRESSURE SENSOR 2 AIR PRESSURE SENSOR FOOT RETARDER ENGINE amp TRANS DIAGNOS ABS DIAGNOS Blink Code DIAGNOS WABCO ABS DIAGNOS TRE PRESSURE DIAGNOS BATTERY SAVING SWITCH e MUX1 2 amp MUX 1 2 e WIPER CONTROL MODULE e OUTSIDE KNEELING BUZZER RIGHT DRL LAMP RIGHT SIGNAL LAMP RIGHT HIGH BEAM LAMP RIGHT LOW BEAM LAMP RIGHT PARK LAMP HORN 2 e HORN 00 3 4 ENGINE WIRING HARNESS REAR MARKER LAMP 3 REAR MARKER LAMP 2 REAR MARKER LAMP 1 REAR MARKER LAMP 4 D REAR MARKER LAMP 5 REAR MARKER LAMPS RESERVE TANK ENGINE START amp STOP ENGINERODMIAMP ENGINE START 8 STOP FRE WARNING SENSOR FIRE WARNING SENSOR A FUEL HEATER n N ENGINE ROOM LAMP SAFETY SW N SUNOD VALVE BACK UP BUZZER AMBIENT AIR TEMP ENGINE ETHER INJECTION LICENCE PLATE LAMP REGEN FORCE SW INDICATOR LAMP BACK UP LAMP P
5. 3 00 3 7 Spare Cable Chassis Wiring 28 00 1 7 Procedures After Welding Application 14 00 3 8 Diagnostic CORDfle ckOl s encor iere 29 00 1 8 Possible failure causes of KIBES 32 15 00 1 9 Symbols of Switches Lenses ttti 16 00 1 10 Socket Configuratioris anu nean nnne 16 00 2 How to Use This Manual 90 2 1 How to Use seio rrt tetti 7 00 2 2 Coding System of The 7 00 2 3 Wiring Diagram Definitions 18 00 2 4 Wire Code 5 19 00 2 5 Wile COlOUES uuu 20 Note TS45 00 TEMSA 00 1 1 General Information Technical information and properties of the vehicles stated within this Electrical Wiring Manual are valid on the date of issue TEMSA reserves the right to make any necessary changes to the features of its products without giving any advance notice TS45 The Aim of this User s Manual The Electrical Wiring Manual is prepared to explain how to service your vehicle in the safest and most efficient way Safety instructions given in this manual are intended to protect persons and properties Therefore before operating the vehicle or before carrying out any maintenance work read this manual completely and carefully A
6. GW Green White RW Red White L Blue RY Red Yellow LB Blue Black V Violet LG Blue Green VG Violet Green Lg Light Green VR Violet Red LgB Light Green Black VW Violet White TS45 Note Cy 00 3 Wiring Harness Configurations 00 3 1 Chassis Wiring Harnessu L uU anan u aa aus 00 3 2 Roof Wiring 55 00 3 3 Front Body Wiring 00 3 4 Engine Room Wiring Harness 00 3 5 HVAC Wiring 00 3 6 Socket Connection Location 00 3 7 Spare Cable Chassis Wiring Harness 00 38 Diagnostic 2 TEMSA Note 22 23 24 25 26 27 28 29 TS45 21 00 3 1 CHASSIS WIRING HARNESS MEDIUM LUGGAGE LAMP RIGHT 3 LUGGAGE FRONT 0008 LAMP SW ELECRIC ROOM PRESSURE SW RIGHT REAR GEAR LAMP RIGHT 3 LUGGAGE LAMP DIR IND REAR RIGHT LINING SENSOR RIGHT BRAKE LAMP SW RIGHT DIRECTION RIGHT 1 BM LINING SENSOR 2 RIGHT BRAKE PARK SENSOR ECU RIGHT 2 RIGHT4 ABS SPEED SENSOR FRONT DOOR SEC PRESSURE SW LUGGAGE LAMP UGGAGE LAMP L GGAGE SW REAR FUSE BLOCKS AXLE UNLOADING SENSOR Rem
7. Blue SP 03 Blue SP 04 Blue SP 05 5 06 SP 07 Blue SP 07 SP 07 Blue SP 07 SP 08 Blue SP 08 SP 08 Bus SP 08 SP 09 Blue SP 09 SP 09 Blue SP 09 SP 10 Bue SP 10 SP 10 Blue SP 10 SP 11 Blue SP 11 SP 11 18708 SP 11 SP 12 Blue 5 17 SP 12 5 12 SP 13 Blue SP 13 SP 13 Blue SP 13 SP 14 Blue SP 14 SP 14 Blue 5 14 SP 15 Blue 5 15 SP 15 Blue SP 15 SP 16 Blue SP 6 5 16 ci SP 16 5 ALCOLOCK 34 05 CONNECTOR FB 08 8 13 26 R 5 13 26 30 A 10A nas 50100 13 04A IGNITION B 13 048 From ignition switch 06 005 To start t E 22184 a MUX 1 3 J 8 Spare Cables for Alcolock Unit GND 4 00 3 8 DIAGNOSTIC CONNETORS amp MULTIPLEX UNITS ENGINE amp TRANS DIAGNOS ENGINE amp TRANS DIAGNOS ABS DIAGNOS Blink Code KIBES DIAGNOS WABCO ABS DIAGNOS TIRE PRESSURE DIAGNOS BATTERY SAVING SWITCH 5 amp WABCO DIAGNOSTIC CONNECTORS 7 Not Harness Symbol Component Label These red arrows show the approximate locations of labels on harnesses Note TS45 29 30 TEMSA
8. Fire Warning System 19 gt 165 168 WC Unit l SS SSS 20 gt 169 172 Reverse Gear Buzzer Systems 22 gt 173 176 Alarm and Central Locking System 24 gt 177 180 Bacup Sensor 8 Rear View Camera System 28 gt 181 184 Invertor Systemi A A IS a qasa 30 gt 185 188 Tire Pressure and Tempereture System 31 gt 189 194 Handycapped Lift System 32 gt 195 198 Lane Trackink System 39 gt 199 202 Appendix Logicad User Manual Appendix1 gt TS45 FOREWORD 00 1 General Information 00 3 Wiring Harness Configurations 00 1 1 General Information i i coner rent nta teneant 6 00 3 1 Chassis Wiring Harness nn tio tnt 22 00 12 TOONS as tesi tette rm 7 00 3 2 ROOT Wiring FIarTieSs u tero 23 90 1 3 8 9 00 3 3 Front Body Wiring Har ness 24 00 1 4 Control Units Handling amp Repair Precautions 10 00 3 4 Engine Room Wiring Harness 25 00 15 Cautions Before Service Werk u anne teet 10 11 00 3 5 A C HVAC Wiring Harness 26 12 00 3 6 Socket Connection P aces 27 00 1 6 Procedures for Electrical Welding Application
9. FIRE WARNING SENSOR LUGGAGE LAMP SW PUMP WATER h 96 PIN ENGINE J2 CONNECTOR LIFTING VALVE 2 14 PIN ENGINE CONNECTION z Y HUMIDITY DRYER HALDEX gt AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP NI FIRE WARNING SENSOR mmn ENGINE amp TRANS DIAGNOS Sis REAR VIEW MONTOR MIRROR CONTROL ee TETAK ANP DEF 00506 LEFT MARKER LAMP 12V PLUG TET BRAKE LEFT 4 LUGGAGE LAMP LINNIG COOLING CLUTCH VALVE LEFT 1 LUGGAGE DRIVER SPEAKER E LEFT 1 LUGGAGE DIR IND REAR LEFT LEFT DIR IND LAMP GEAR LAMP LAMP SW LEFT 1 LUGGAGE LINING SENSOR LAMP SW LEFT 3 LUGGAGE LEFT BRAKE Tag Axle Steering LAMP LEFT 3 LUGGAGE LEFT 4 LUGGAGE AXLE UNLODING SENSOR Fluid Preesure Sensor LAMP SW A C CONDENSER ROOM LAMP SW LINING SENSOR 2 LEFT BRAKE MODULE SUPPLY SUCTION LINE HOSE HEATING Section View A A BACKFLOW LINE HOSE HEATING PRESSURE LINE HOSE HEATING Note Harness Symbol ae Component Label These red arrows show the approximate locations of labels on harnesses TS45 Note 22 00 3 2 ROOF WIRING HARNESS REI AMPLIFIER SPEAKERS SPEAKER CONNECTOR BLAUPUNKT LEFT SIDE MARKER LAMP 2 AFTER COIL SENSOR INSIDE TEMP SENSOR FRONT MARKER REAR MARKER LAMP 1 LAMP 1 FRONT MARKER LAM
10. OSITION amp STOP LAMP STOP LAMP ah TE POSITION amp STOP LAMP INDICATOR LAMP 14 PIN ENGINE CONNECTION RIGHT MARKER LAMP LEFT MARKER LAMP PUMP WATER ATERNATOR POWER CABLES 96 PIN ENGINE J2 CONNECTOR Section view D D STARTER MODULE SUPPLY SUCTION LINE HOSE HEATING BACKFLOW LINE HOSE HEATING PRESSURE LINE HOSE HEATING Component Label These red arrows show the approximate locations of labels on harnesses Not Harness Symbol TS45 g Note 25 26 00 3 5 A C HVAC WIRING HARNESS Harness represents the symbol on the label Harness CONNECTION ONNECTOR RS485 lo External Diagnostic RIGHT SOLENOID Note Harness Symbol Component Label These red arrows show the approximate locations of labels on harnesses TS45 Note FLOOR VALVE Isometric view CONDENSER Condenser Power and Ground Cables fl TEMSA 00 3 6 50 CONNECTION LOCATION SCR SENSOR TABLE CONNECTOR DPF SENSOR TABLE CONNECTOR DEF DOSING INJ VALVE Rear Eli SPARE Rear Mega fuses F BODY 35 07 5 06 right Socket and Cable number Indicates the socket number C14 01 C35 06 C Connector Socket LABEL
11. P 2 LEFT LUGGAGE RACK REAR MARKER LAMP 2 FRONT MARKER LAMP 3 DRIVER LIGHTING LEFT SIDE MARKER LAMP 3 REAR MARKER LAMP 3 MONITOR 1 FRONT MARKER REAR MARKER LAMP 4 LAMP 4 RIGHT LUGGAGE RACK MONITOR 3 FRONT MARKER REAR MARKER LAMP 5 LAMP 5 RIGHT SIDE MARKER LAMP 3 RIGHT SIDE MARKER LAMP 2 RIGHT SIDE MUX 1 4 MARKER LAMP 1 LIFT SOCKET Section View B B ON OFF SWITCHES FOR PASSENGER INTERIOR LAMPS SPEAKER Not Harness Symbol Component Label These red arrows show the approximate locations of labels on harnesses Note TS45 23 00 3 3 FRONT BODY WIRING HARNESS N Bf FRONT MARKER LAMP 2 LAMP SIDE DOOR C FRONT MARKER LAMP 1 LEFT MIRROR DRIVER CURTAIN DRIVER LIGHTING VALVE FRONT DOOR e ENGINE amp TRANS DIAGNOS MIRROR CONTROL REAR VIEW MONTOR DRIVER SPEAKER CONTROL STEERING VALVE ENGINE amp TRANS DIAGNOS LEFT DRL LAMP LEFT SIGNAL LAMP LEFT FOG LAMP LEFT HIGH BEAM LAMP LEFT LOW BEAM LAMP LEFT PARK LAMP WIPER WATER MOTOR C HORN 2 Section View C C Note Harness Symbol a Component Label These red arrows show the approximate locations of labels on harnesses
12. TOURING Electronics manual TS 45 9020 2301 EJXU8L1 12 2014 Valio motion Note CONTENTS Section gt Sheet No Foreword 5 Emergency Stop amp Flasher amp Starter Safety Systems Engine Control System Engine Water Cooling amp Motorfan Transmission amp Retarder Multiplex Sysem U u u u u u uuu u uuu Displays and Instruments Systems Brake System ABS amp ASR System Air Suspension System er EI T Air Condition System Heating 8 Defroster System Window and Mirror Systems Wiper and Washer Systems Lights System Audio Video amp GPS Navigation 00 5 30 01 31 42 02 gt 43 48 03 gt 49 56 05 gt 57 66 06 gt 67 82 07 gt 83 88 08 gt 89 96 09 gt 97 102 10 gt 103 108 11 gt 109 112 12 gt 113 118 13 gt 119 124 14 gt 125 130 15 gt 131 134 16 gt 135 150 17 gt 151 158 Section gt Sheet No Accessories 18 gt 159 164
13. er Switch Paik amp BOOTH Lamp qD Wiper Water Switch e pepe ps 4 3 2 3 Switch alole ol els ulol ela kA Auto Lubricate 20 Front Lamp Switch Front Door Switch JADE alis 02 2194416 24 Horn Signal 13 Rear Lamp Switch Rear Door Switch q erbe SGo EIS 8 EAM GEE 90 teh Central Lock Switch Kal Motorfan Floor Switch em Driver Glass Switch ry s l elt AU Preheater Switch OO ce 2 8170615 TS45 Note Cp 00 2 1 How to Use This Manual This manual consists of following parts 1 General Information 2 System Chapters 3 Appendix On General Information Cautions before service work warnings symbols of switch lens symbols and definitions configuration of sockets and wiring harness configurations are shown On System Chapters Wiring diagrams locations of components spesifications troubleshooting and OEM wiring diagrams are shown On Appendix Software Downloading amp Online Test OEM docu ments are shown 6 Note 00 2 2 Coding system of the Wiring Manual gt Indicates the number page of the system For example P3 indicates Wiring Page 3 gt Sheet Wiring Page gt Indicates the name of the system or section For example 03 indicates engine control
14. estination Plate Lamp d Driver Lamp Switch A School Bus Lamp Switch aoa X2 Lifting Switch WC WC Power Switch 9 Bus Stop Switch Convector Control Switch ASR Switch x Electrical Curtain Switch STOP Engine Start Stop Exhaust Brake Switch START Switch lt Economy Switch I I 14 13 12 1 10 9 r t0 9 8 7 6 5 4 3 ABS Switch UDS UDS Switch apa ej e e Switch D Retard
15. guration request programmed Voltage Supply or CAN already defective or not present when OFF turning node defective Connector ON Node defective Voltage supply OK Note TS45 11 00 1 5 Cautions Before Service Work CAUTIONS Before servicing of electrical systems follow the below mentioned steps Turn the Ignition key to OFF position Turn the Battery Cut Off switch to ON position CAUTIONS Before servicing of Electronic Control Units ECU follow the below mentioned steps Turn the Ignition key to OFF position Turn the Battery Cut Off switch to ON position Check the system failure Disconnet all connectors of Electronic Note Remember that Battery Cut Off Switch Control Unit is an OPTION Check the system failure Note Remember that Battery Cut Off Switch OPTION TS45 Note 5 12 00 1 6 Procedures Electrical Welding Application 4 Disconnect Battery positive terminal IGNITION CAUTIONS Before electrical welding of the vehicle follow the below mentioned steps 1 Turn the ignition switch to OFF position 2 Turn the battery cut off switch to ON position 5 Touch and joint negative and positive cables of vehicle to discharge static electr
16. ic in the harnesses 6 Disconnect connectors of all Electronic Control Units 3 Disconnect Battery negative terminal 7 After the above mentioned steps are finished welding prosses can be applied safely Note TS45 13 00 1 7 Procedures After Electrical Welding Application 4 Connect Battery positive terminal 5 Turn the ignition key to ON position CAUTIONS After electrical welding of the vehicle follow the below mentioned steps Turn the Battery Cut Off switch to OFF position 1 Connect all connectors of all Electronic Control Units 7 Now vehicle is ready to start 2 Disjoint negative and positive cables of the ve hicle 3 Connect Battery negative terminal TS45 Note C 14 00 1 8 Possible failure causes for 5 32 products CAUTION Welding on the vehicle when KIBES 32 products are connected to the harness of the vehicle Vehicle has been struck by lightning ESD electro static discharge by touching of connector pins by a person without protection against ESD e g ESD shoes Exchange of KIBES 32 product during co
17. ipal De S curit Relais De Reveil Panneau De Relais Avant Relais 12V KI15 12V KI 30 Relais d alimentation 24V 30 Relais d alimentation Relais permettant au v hicule de s arr ter lorsque la vitesse est inf rieure 5 km h Rel de diagn stico de amortiguaci n de voltaje Alimentation Du Panneau Des Relais 0 Alimentation Du Climatiseur Alimentation Du Panneau Des Relais 15 Alimentation 1 Du 0 Puissance Du Mecanisme De Levage L 30 Relais d activation K Bloc De Diodes Et De Resistances Combin D Instruments Motor d dor Moteur Soufflante Du Condenseur Elevadd table shows the l Mecanisme De Levage Des Handicapes definitions of the Carroll codes that are on the diagram in many languages Ts45 Note B3 E 2 indicates the posi tion of the component on diagram Exam A1 02 00 3 Se KL 15 Ria 015001 Ban atch spans 07A001 c em 02K026 01K027 S if ese y ae 7 3 1 RY B I 01012 06 FT 87 it E 4 T 2 8 7 amp 3 dio do E
18. nnection to power Before exchange the KIBES 32 product has to be disconnected from power e g switch off battery Overstress of outputs of KIBES 32 products Some examples on base of the MUX2 B or MUX2 M are described below Cy Note TS45 15 00 1 9 Symbols of Switches Lenses 00 1 10 Socket Configurations Uc Roof Heater Fan Motor Glass Heater Switch 4 Auxiliary Lamp Switch 5 Y P 5 Switch 2765 Lc EET L 3 Re E Reverse Gear Horn Fen 510 F Mirror Heater Switch 5 Room Lamp Switch oR PR 2 TIER bi Lac HH coca HG LX os Door Buzzer Cancel oe LT LJ A Hazard Switch EN Reading Lamp Switch of Switch L 1 44 7 1 5 2 LOG e Zu D
19. ny injury or damage arisen from noncompliance with the safety instructions given in this manual is the responsibility of thet vehicle s owner This manual is intended to be used commonly for all variants of TS 45 Cummins EPA13 EJXU8L1 There fore some properties of your vehicle may not com ply with those indicated in this manual Note Use of Genuine Parts and Accessories For a safer and longer service life of the vehicle use only TEMSA genuine spare parts accessories or parts which have been approved and tested by TEMSA All genuine parts have been approved by TEMSA by means of testing their reliability endurance and safety factors TEMSA does not take any responsibility for any injury or damage due to use of non approved third party products Any alteration of the vehicle may interfere with safety features built into the vehicle and may lead to an accident resulting in serious injury or death Service and Maintenance The service and maintenance operations should be carried out by authorized services and be in compli ance with TEMSA directives 00 1 2 Tools SUI OOOO 000 il 10 I I
20. system 09 indicates ABS ASR System gt Indicates the short code of the system TS45 17 00 2 3 Wiring Diagram Definitions While looking to the wiring diagram on manual you will see two s On the right hand side you will see electrical wiring diagram Some symbols and codes exsits on the diagram On the left hand side you will see the explanations of the codes on the table By looking to the part no you can easily find the com ponent code and definitions Code 01G001 01G002 01K002 01 012 01 016 01K020 01K021 01K022 01K026 01MF004 01MF006 01MF007 01MF009 01MF022 02K026 05A026 07A001 12M002 32A007 18 Ba Ba Re Pri Re Fron Re Re Re rel se Spanish teria 1 teria 2 del Interruptor del Aislamiento ncipal RD Encendido Panel de Rel s a 15 de 12V de alimentaci n de 12V KI 30 de alimentaci n de 24V KI 30 para permitir que el veh culo detenga cuando su velocidad sea inferior a 5 km h Re de de diagn stico de amortiguaci n voltaje Alimentaci n del Panel de Rel s KI30 Alimentaci n del Aire Acondicionado Alimentaci n del Panel de Rel s 15 Grupo de Instrum entaci n del KI30 1 component 01K003 Indicates the code number for the IMPORTANT CODE NUMBERS OF COMPO NENTS DO NOT REPRESENT PART NUMBERS Fran ais Batterie1 Batterie1 Relais Contacteur Princ
21. te Shield wires are indicated as shown bellow Figure C to distinguish them from other wires Wire colours are shown with the capital letter of each colour When the capital letters of the colours are the same they will be identified as follows R Red L Blue Br Brown Where a stripe is added to the wire colour a combi nation of two capital letters is used e g RY Yellow stripe on red background WB Black stripe on white background Stripe Colour Background colour Wire Size D B Stripe Shield W Isolation of Conductor Background Colour Wire core Conductor TS45 19 00 2 5 Wire Definitions BACKGROUND amp STRIPE COLOURS 20 B Black LgR Light Green Red VY Violet Yellow BG Blcak Green LgY Light Green Yellow W White BL Black Blue LgW Light Green White WB White Black BR Black Red LO Orange WG White Green Br Brown LR Blue Red WL White Blue BrB Brown Black LW Blue White WR White Red Brw Brown White LY Blue Yellow Y Yellow BrR Brown Red YB Yellow Black BW Black White OL Orange Blue YG Yellow Green Black Yellow P Pink YL Yellow Blue BrY Brown Yellow PB Pink Black YR Yellow Red G Green PG Green YW Yellow White GB Green Black R Red GL Green RB Red Black GR Green Red RG Red Green GY Green Yellow RL Red Blue
22. thers Otherwise you could make a mistake to understand the short or open circuit d Use diagnostic tool to check Engine EDC or UPEC Note A diagnostic tool for Cummins Engine is not existing e Use Kibes Runtime Software K Line interface cable to check Multiplex system control CAUTION Precautions for multiplex System program instal lation Following instructions must be strictly observed during installation of program to the system Do not install program to the system if there person under the vehicle If the program installed to the system while the vehicle is in lifting position lifting valves can release air and vehicle can go down Power supply should not be closed while installing program to the system Wait until the installation is completed Program should not installed while gine is in operating conditions Otherwise engine stops unsuitable conditions 00 1 6 Cautions Before Service Work Multiplex System Functional Checks CAUTION ON normal operation External node diagnosis To AUS_ID_PLUS a 2W bulb in connection with a 24V power supply can be connected failsafe operation for functional checks Configuration request 200 ms 400 ms 1500 ms Error Conditions Cause of Failure FAIL SAFE Operation CAN connection failed during operation Ground 24 Check Lamp Incorrct node ID incorrect node type or new node node yet Confi
23. til a click is heard TS45 00 1 4 Control Units Handling Repair Precautions CAUTION Observethefollowing precautions when handling or servicing the control units Engine EDC Re tarder ECU etc a Make sure that the control units does not contact directly with rain water car washing water etc If the control units soaks wipe it immediately b Avoid unnecessary removal or painting of the cover c To remove the control unit from the vehicle follow steps mentioned in the 0 08 d Apply arc welding for the repair of the vehicle parts steps mentioned in the 0 09 TS45 10 CAUTION Cautions during washing the vehicle a Before washing the vehicle make every electri cal equipment waterproof by covering it with vinyl sheet etc b Do not wash the electrical harness and water proof connectors CAUTION During washing the vehicle do not splash pressured water in Fuse Room and to the battery Note 00 1 5 Cautions Before Service Work CAUTIONS Be sure to use correct tools in the correct place for servicing as mentioned below a Use Fuse Holder for removing of fuses Use Multimeter or 24V Controllamp to search for short circuits if vehicle has not multiplex system c If there is a multiplex system remember that there is always 12 V check voltage in Diagnostic System Therefore use only Multimeter to check whether the circuit of the system is short or open Do not use Control lamp or o
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