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1. J The Interface Solution Experts 49 CCS Figure 31 Connecting a Relay Output OMM with DC Inductive Load i E E e l I 1 1 t X 3 CONTACT MOV 2 LOAD 2 FIELD WIRING QUT OMM RELAY OUTPUT l l J Figures 32 through 35 illustrate connections utilizing a redundant communication link A redundant communication link is asecondary means for exchanging digitized data between IMM and OMM Figures 32 and 33 show the recommended hookups for utilizing a redundant communication link These hookups eliminate the problems that other hookups may have with length and short circuits Figure 34 shows a hookup that requires that the length of the secondary link be within 10 percent of the pri mary link An electrical short on either link prevents the system from operating Forthis reason this con figuration is not recommended Figure 35 illustrates a redundant link incoporating one manual switch which disconnects the primary link and connects the secondary link This configuration over comes the need for the secondary link to be within 10 percent of the primary However an electrical short in this conf
2. J201 t 1 a bod Ped RIGHT END OF 2 FRONT PANEL PC 3IN OMM J200 RIGHT END OF FRONT PANEL PC3IN DISCRETE OMM s EQUIPPED WITH RELAYOUTPUT ROMM TOMM RIGHT END OF FRONT PANEL Bench Check Non Modbus Units This section provides the instructions for a simple test ofthe basic operation of the modules in your CCS For CCS systems using Modbus refer to the Bench Check section for Modbus units With the Bench Check the user may verify operating levels and channel configu ration settings and become familiar with the basic connection and operating techniques of the CCS in a controlled environment isolated from any actual appli cation The equipmentlisted Table 51 needed when bench checking the CCS These items are not supplied by Moore Industries but should be available in most test ing labs Table 5 CCS Bench Check Equipment Universal Modules Capable of Voltage and Current output accurate to within 0 0196 of span Discrete Modules ON OFF switch or similar device Signal Source Digital Multimeter Fluke Model 8060 or equivalent accurate to within 0 0196 of span Contact Closure configured IMMs and OMMs 335mA TTL configured IMMs 175mA TTL configured Discrete OMMs 335mA Univers
3. 24VDC j POWER SUPPLY IMM FIELD DEVICES RS485 FIELD DEVICES Page 43 CCS UP TO 32UNITS 212951 Bg CODO t 24 VDC POWER SUPPLY Figure 20 Connecting IMM Analog Current Input Loop Powered Field Device RTD A LOOP POWERED TRANSMITTER FIELD TRANSMITTING DEVICE PEE 2 24VDC POWER 4 5 SUPPLY AC 2 INTERMALCIRCUTRY DPS EL i 1 1 1 1 4 20 i 250 sucia UX 1 1 2 1 IN FIELD WIRING i IMM ANALOG i CURRENT d M The Interface Solution Experts 44 CCS Figure 21 Connecting the IMM with Analog Current Input 4 wire Field Device 22222222 P INTERNAL CIRCUITRY 1 1 l 4 20 RTD Q FIELD WIRING I 250 idi ua l 4 WIRE 1 1 5 I 1 1 ANALOG i CURRENT EVICE
4. 1 1 5 250 MINIMUM 1 IMPEDANCE 2 m 1 0 10V I FIELD WIRING 2 3 BA 1 V ZIN OMM ANALOG l TYPICAL VOLTAGE FIELD DEVICE o OUTPUT __ NOTE Negative terminals are common to all voltage outputs Figure 28 Connecting the OMM with TTL CMOS Output i VCC 8 i 2 FIELD WIRING 0 4V DROP i 1 oN V AT 1 6mA TYPICAL FIELD i DEVICE OMM 5 OUTPUT CONNECTIONS The Interface Solution Experts 48 CCS Figure 29 Connecting the OMM with Discrete Output PT rl INTERNAL CIRCUITRY POWER 1 1 429 PILOT OPTO ISOLATED NET RELAY 1 i 100 1 1 1 1 FIELDWIRING 1 94 1 5V DROP ALTERNATE AT 100mA OUT LOCATION I FOR PILOT RELAY OP 1 1 OMM DISCRETE TYPICAL RELAY OUTPUT POWER CONNECTIONS Figure 30 Connecting the OMM with Relay Output and AC Inductive Load OUT 1 gt LR 3 CONTACT MOV 2 LOAD BE tc l l FIELD WIRING VA s OUT 220VAC OMM RELAY OUTPUT POWER SOURCE
5. SUPPLY IMM FIELD DEVICES pdomepepaonesuasdedernespepdedboned3pac i IMM When power is applied to modules in the CCS the first readout to appear on the LCD is the Module Type Version Display This display showsthe version of the firmware installed in the module To Bench Check the CCS D 1 Connectthe module s Comm links to the PC The A link terminal connects to Data if using converter and the B link terminal connects to Data B if using a Ups MI 24 VDC JEU ERE 24VDC POWER 4 POWER SUPPLY om G SUPPLY IMM 2 Connecta source of 18 30Vdc or 24Vac to the power terminals of the module s With dc power make sure to connect to and to 3 Verify that the Channel Status Display appears onthe LCDs of the IMM and OMM being checked The following is an example ofa Channel Status Display 1 CH 1 CLOSED Converter 1 The Module ID Number 1 99 are possible CH 1 The Channel Number 1 16 are possible The Interface Solution Experts CLOSED The Status of the channel being displayed closed open high low or a value that represents a percentage of span 4 Execute a Report Sla
6. ENTER UPDATES DECREMENT CALIBRATION S SEE NOTE 1D ENTER FULL lt ENTER SEE NOTE 1 INCREMENTS FULL SCALE A N CALFULL ENTER wv DECREMENTS UPDATES FULL SCALE CALIBRATION S E NOTE 1 ENTER DEFAULT ENTER SEE NOTE 1 4 INCREMENTS DEFAULT OUTPUTA CAL DEFAULT lt lt ENTER 4 UPDATES DECREMENTS CALIBRATION DEFAULT SEE NOTE 1 QUTPUT 1 Press DOWN scroll through calibration options for channel displayed of the following five options will appear ENTER FULL ENTER DEFAULT EXIT Press down until the option you wish to access is displayed on the screen Press enter 2 To set zero press ENTER when ENTER ZERO is on the LCD The display will show CALIBRATE ZERO 3 Monitorthe output channel being calibrated with a meter Press UP or DOWN to set zero value to the desired level Page 35 CCS NOTE In the calibrate mode pressing ACK simultaneously with UP or DOWN while setting the zero or full scale values accelerates the display s change 4 When the measured value is at the desired level press ENTER The value will be updated in your module and the display will immediately show for example 1 30 0 The digital meter will show that the desired level corresponding to0 of span is being output at the terminals To set full scale continue If done calibrating channels skip to Exiting Channe
7. I INPUT EcL d LE eee Emm Figure 22 Connecting an IMM with Voltage Input z 277 1 INTERNAL CIRCUITRY AC ACC RTD A OUT 2 2 1 0 15 FIELD WIRING i ee l 1 2 4 WIRE D 1 TRANSMITTER B B 1 ANALOG FIELD TRANSMITTING VOLTAGE INPUT DEVICE E mec Ud Jd Eccle mee The Interface Solution Experts 45 CCS Figure 23 Connecting the IMM with TTL CMOS Input INTERNALCIRCUTRY 5VOLT MAX TTL 15 VOLT CMOS 1 15mA MAX ISOLATED 1 gt 1 V i 1 x FIELD WIRING 57 C 1 74 Q 1 1 1 1 1 TTL CMOS OY IMM 5 FIELD DEVICE a dE E m im mi mim n dams Qmd n n NOTE output must be limited to 15mA maximum Figure 24 Connecting the IMM with Contact Closure Input E 4 1 INTERNAL CIRCUITRY I SEE NOTE M I ok ISOLATED 10 1 MN 2 5 2 DRY CONTACT I L CLOSURE FIELD WIRING m YO Q r2 I 1 7 gt 300 COMMON IMM CONTACT lt 100 OHMS CLOSED i TOALLINPUTS CLOSURE FIELD DE
8. Current For Discrete IMMs Contact Closure TTL TTL output is not available in some types of Discrete OMM Refertothe Specifications listing in this manual for more information on the factory configuration of Discrete OMMs Figure 13 shows CONFIGURE 29 CCS Figure 13 Setting the CONFIGURE Parameters SYSTEM ER INCREMENTS ENTER DISPLAYED A INCREMENT CHANNEL NUMBER STATUS DISPLAY CURRENT OPTION SELECTS OPTION INCREMENTS DISPLAYED SEE NOTE 1 CHAINES lt SELECTS ENTER OPTION INCREMENTS DISPLAYED SEE NOTE 2 CHANNEL TTLOPTION F sELEcrs OPTION INCREMENTS DISPLAYED ES CONFIGURE _ J QN CENTER Y OPTION OPTION SELECTS CENTER Y y OPTION SETUP INCREMENTS THE DISPLAYED CHANNEL SEE NOTE 3 CHANNEL A CONFIGURATION CH ae STATUS EXAMPLE ENTER py NOTES 1 Not available on discrete configured channels 2 Not available in versions of the Discrete OMM equipped with relays ROMM TOMM 3 For relay equipped Discrete OMMs all channels display CC RELAY UP increments the channel number but the only other active pushbutton is ENTER which returns to CONFIGURE as shown The Interface Solution Experts 30 CCS
9. Current consumption 2 24Vdc nominal Analog Inputs 175mA Discrete Inputs 335mA Mixed Inputs Universal Module 335mA maximum OMM Output Module current consumption 2 24Vdc nominal Analog Outputs 500mA Discrete Outputs 500 with output type 335mA with T output type Mixed Outputs Universal OMM 500mA Ambient Temperature Adjustments Indicators Weight Page 5 CCS Operating Range 0 to 65jC 32 to 149jF Ambient Temperature Effect Less than 0 01 jC analog inputs and outputs from 0 to 65jC Front Panel Pushbuttons Configure and calibrate module channels configure master slave clear alarms and activate de activate modem software Internal Solderless Jumpers Configure channels for analog current or voltage or discrete contact closure inputs outputs Integral Display 16 character LCD shows module identification number channel number and process value during configuration calibration and operation Front Panel LEDs Indicate module is transmitting receiving data properly and when the unit is in a fault condition 2lbs 14 oz 1 3Kg per module Ordering Information IMM Input Module 16 channels per module 8 modules per system maximum OMM Output Module 16 channels per module 8 modules per system maximum NOTE For Peer to Peer Systems IMM and OMM modules must be ordered in pairs with a maximum of eight pairs per system
10. FFFF 2 1 1111111 1111 1110 327681 0000000 0000 0000 8000 Data Format for Discrete Channels This is the data format for discrete channels Registers 0 15 on Modbus equipped IMMs and OMMs dddd dddd The bits are numbered in ascending order The least significant bit represents channel one The bit defini tion for OMMs and 1 is different For OMMs 0 OFF LOW Inactive 1 ON HIGH Active For IMMs 1 Contact Closure is ON Troubleshooting When an IMM or OMMis powered up it runs a self test routine The display shows the following messages in succession CCS UIMM V1 7 or some similar Module Type Version Display SELF TESTING DISPLAY OK 2 REGISTER Ifthe diagnostic routine detects any system problems during the self test a warning appears on the display The module cannot start until the problem is corrected The messages state CONSULT MANUAL and the user is advised to power down and power up again as this may solve the problem To verify the compatibility of this manual and your CCS Unit s After power up and the Self Diagnostic have completed press ENTER Listen forthe tone that confirms instruction receipt Disregard the status of the indicator LEDs The LCD will show the Module Type Version display For example CCS UIMM V1 7 Next press ENTER once again The display will return to the Channel Status Display Page 53 CCS NOT
11. AN H L L a COMM SETUP E L L pymmmummumumumumumumumumumummau NOTES 1 Menu accessed only if there are more FAULTS to clear 2 If more FAULTS exist accesses the next in the log otherwise goes to Security Access Code Display The Interface Solution Experts 58 CCS Customer Support Moore Industries is recognized as the industry leader in delivering top quality to its customers in products andservices We perform a battery of stringent quality asurance checks on every unit we ship If any Moore Industries product fails to perform up to rated specifi cations callus for help Our highly skilled staff of trained technicians and engineers pride themselves on their ability to providetimely accurate and practical answers to your process instrumentation questions Factory phone numbers are on the back cover The Interface Solution Experts If problems involve a particular CCS there are several pieces of information you can gather before you call the factory that will help our staff get you answers more efficiently When you call please have The model number of the unit in question The serial number of the unit in question The job number if available The purchase order under which the unit was shipped if available Declaration of Conformity EMC Directive 89 336 EEC Manufacturer s Name Manufacturer s Address 4 Moore Industries International Inc 16650 Schoenbor
12. Open Relays For R type OMMs only Relay output rated 250Vac or 5A 30Vdc sistive loads The Interface Solution Experts 5 The CCS uses a simple hierarchical menu to set and control both System wide and individual module oper ating parameters The menuis displayed on modules LCDs The front panel membrane pushbuttons allow the user to view and change the settings and status of the Communications Setup MASTER SLAVE for IMMs only Not available on MODBUS units UNIT ID BAUD RATE and MODEM NO MODEM Not available on MODBUS units Configuration of Channels input for IMMs and output for OMMs CONTACT CLOSURE TTL VOLTAGE CURRENT Calibration of Channels relative to your application s input and output ZERO FULL SCALE INVERTED OUTPUT HIGH OPEN or LOW CLOSED DEFAULT VALUE DEFAULT TO LAST VALUE ENABLE DISABLE Inverted output is possible with discrete configured channels only Zero and Full Scale input and output settings are available in Universal modules only Volt age and current are not available with discrete mod ules configured by the factory Page 7 CCS Accessories The link between IMM and OMM in a standard CCS is asingle RS 485 signal This signal may be transmit ted over a twisted wire pair for up to two miles depend ing upon the baud rate selected for use in your System refer to specifications listing Incorporating Moore Industries Li
13. are connected to input output channels DO NOT connect DC power to channel terminals damage will result Each CCS set has two LINK terminals Either LINK terminal can be used to make a single communication link Each link uses a three terminal plug and in each module each linkis electrically identical pin Ais wired to pin A B is wired to B and S to S To link an IMM to an OMM a shielded twisted wire pair is required and would be connected to terminals A and with the shield connected to the S terminal at either or both modules In a multi IMM connection scenario or daisy chain both terminals are used Page 41 CCS The fault contact terminal has a single two connector terminal plug for connection to external alarm circuits Power is supplied to each module via a single two connector terminal plug If the application uses a dc power source connect the positive power connection to the CCS module terminal and the negative power connection to the CCS module terminal Refer to the Ordering Information Table for specifica tions Figure 17 shows atypical hookup diagram for an IMM Figure 18 illustrates a typical hookup diagram for an OMM Figure 19 shows a typical hookup diagram for IMMs and OMMs with Modbus Input and output devices will vary from those shown in these figures Figures 20 through 31 illustrate hookups for systems that use various types of field devices These are provided
14. fault relay for units equipped with the Modbus option The Interface Solution Experts For communication link losses the display will show 01 COM LINK FAIL This alarm activates the fault relay in non Modbus units Should a communication link loss occur the fault relay de energizes When the communication link is re stored the relay energizes within seconds When alarm conditions are remedied the system re sumes normal operations However the FAULT light continues flashing until the alarms are acknowledged by pressing ACK On Modbus units write command 06 to bit 8 of register 32 or press ACK to acknowledge the alarm to stop the steady glow of the FAULT light When an alarm is acknowledged the FAULT light be comes constantly illuminated and an alarm message appears in the display Figure 36 shows the Fault menu 57 CCS Figure 36 Accessing the CCS Fault Menu SYSTEM POWER UP SEE NOTE 1 FAULT STATUS DISPLAY STATUS DISPLAY J DECREMENT CHANNEL NUMBER EXAMPLE INCREMENT FAULT SELECT 1 COM LINK FA N xad 4 SECURITY ACCESS CODE ENTER CLEAR THIS ALARM SELECT 4 SEE pESESBEEEEEEREEEEEEEEENR NOTE2 dia REFER FIGURE 9 r lt ENTER d Y F CALIBRATE E L L L a L a L CONFIGURE L
15. for example 1 CH 3 50 0 4 the default value of another analog channel press UP until desired channelis displayed then repeat steps 1 through 4 gt Enabling Default to Last With this feature the module uses the signal level present at time of communication fault as the default until communications are restored This is useful for maintaining a status quo until the link problem can be fixed 1 Press UP until the desired analog channelis displayed 2 Press DOWNuntil the display shows DEFAULT TO LAST 3 Press ENTER The Menu will return to the Channel Calibration Status Display gt Whenever a link failure occurs the levels at all chan nels with the Default to Last parameter enabled will be maintained until the communications link is restored Until communications are restored the display and the output will consist of this last value and include a D to indicate the level being maintained is the default For example 1 3 25 0 D The FAULT LED on the front panel will also flash Re fer to the Troubleshooting Section of this manual for instructions on clearing alarms Upon re establishment of the link the System will re turn to normal operating conditions as determined by the configuration parameters set prior to the link fail ure Calibrating Discrete OMM Channels As shown in Figure 15 the calibrati
16. for instructional purposes only Your field devices and the method of connection may differ The Interface Solution Experts 42 CCS Figure 17 Connecting the IMM ALARM N 117 POWER _ COMM LINK ja 117VAC SUPPLY TO OMM TYPICAL ABS RTDS POWER _ SUPPLY LINK LINK NOTES 1 Either comm link may be used FAULT 2 Forthe comm link a twisted wire pair must be used minimum CONTACT If a shielded twisted wire pair is used connect the shield to the S terminal at either or both modules Figure 18 Connecting the OMM ALARM FROM IMM i d COMM LINK Da 117VAC SEE NOTES __ __ ____ TYPICAL DEVICE 3 15 psig POWER _ SUPPLY SUPPLY 20psi ABS 1 LINK LINK FAULT CONTACT NOTES 1 Either comm link may be used 2 For the comm link twisted wire pair must be used minimum If a shielded twisted wire pair is used connect the shield to the S terminal at either or both modules The Interface Solution Experts Figure 19 Connecting Multiple and OMM Modules with Modbus RS232 DATA DATA CONVERTER IF NEEDED CONNECT TO DATA CONNECT B TO DATA FIELD DEVICES adora Aeae aa oe ela a At
17. inthe IMM andthe sets are numbered J1 through J16 The J1 jumper controls channel 1 J2 controls channel 2 etc Figure 4 shows the first four sets of jumpers on the board as they will appear when the unit is oriented upright with the LCD facing the operator The posi tions of the jumpers are designated as and D Refer to Table 2 to determine the configuration of each IMM channel as required by your application and use figure 4 to set the jumpers If a jumper is not set it should be stored on one pin only Figure 4 Setting IMM Configuration Jumpers LEFT SIDE OF MODULE FRONT OF MODULE Table 2 Positioning IMM Configuration Jumpers Voltage NONE store all jumpers Current A TTL NONE store all jumpers Contact closure B C D TTL NONE store all jumpers Dry Contact Closure C D Externally Powered D Contact Closure 0 D STORED C STORED o o ALL 8 STORED 2 o STORED o STORED VOLTAGE CURRENT TTL INPUTS INPUTS INPUTS UNIVERSAL IMM DO D Oj D D STORED OTO C STORED OUS B NOT USED N
18. priate channels of OMM 3 NOTE The Modules in each pair a System must be configured with the same Module ID To select unit ID D 1 1 From the Module Status Display press UP or DOWN until the following appears onthe LCD UNIT ID 2 Press ENTER then UP increment or DOWN decrement to select the ID Number ofthe module according to yourapplication s needs Modbusunits ID Numbers can range from 1 99 Non Modbus units ID Numbers can range from 1 8 The display will look similar to this UNIT ID 8 8 is the selected Module ID Number 1 is the default Module ID Number Page 27 CCS 3 Press ENTER The setting of the module will be updated according to your selection and the display will return to UNIT ID 4 Press UP or DOWN to access EXIT or the next desired sub menu then press ENTER Selecting BAUD RATE To select the baud rate 1 From the Module Status display press UP or DOWN until the Baud Rate display appears 2 Press ENTER then use UP or DOWN to select the desired baud rate UP to increment DOWN to decrement The available baud rates are 300 600 1200 2400 4800 9600 and 19200 NOTE The Baud Rate setting of all modules in the CCS must be the same A Baud Rate setting of 300 is not available with Modbus units 3 Once the desired rate setting is displayed press ENTER The setting of the module will be updated acco
19. recycle System power WITHOUT PRESSING ENTER If the DATA LOST sequence appears again it will be necessary to reset the operating parameters Press ENTER and setthe module operating parameters ac cording to your application as described inthis manual beginning with the Communications Setup section The Interface Solution Experts NOTE When ENTER is pressed after the DATA LOST sequence the module s operating parameters revert to the data loss default The data loss defaults are SLAVE IMMs Unit ID 1 4800 Baud Modem Option disabled NO MODEM except for Modbus units Contact Closure input output for all discrete configured channels and modules Current input output for Universal channels Refer to the System Specification sheet and Module Configuration Record to verify the factory default set tings in the module being reset After reset recycle power to the module If problems persist consult the factory Alarms The FAULT LED alerts the user to a link failure or system level problem The LED also flashes when a powerinterruption or non volatile memory corruption oc curs Press ACK to stop the flashing of the FAULT LED It will then emit a steady glow On Modbus units the FAULT LED does notflash instead it glows steadily until the faults are acknowledged Along with the FAULT light flashing the internal fault relay is activated when the communication link is lost The fault relay is co
20. your modules do not bring up the displays described here you may be using the wrong user s manual Contact Moore Industries Customer Service Department for assistance Entering the Security Access Code To register changes to any of the parameters in the System Menu the user must enter the Security Ac cess Code This extra step is provided to help avoid accidental or unauthorized changing of operating pa rameters which could result in false readings or erro neous indications Figure 11 illustrates the procedure for bringing up and entering the Security Access Code The Interface Solution Experts 24 CCS Figure 11 The CCS Security Access Code SYSTEM POWER UP INCREMENT N CHANNEL CHANNEL NUMBER STATUS gt v DECREMENT CHANNEL NUMBER INCREMENT ACCESS CODE NUMBER SECURITY N DECREMENT ACCESS CODE NUMBER IF CORRECT CODE NUMBER IS ENTERED DISPLAY GOES TO COMM SETUP LAST SELECTED CHANNEL STATUS OR FAULT STATUS To enter the Security Access Code D 1 1 From the Channel Status Display press SELECT The Security Access Code Display will appear 2 Press UP or DOWN until display shows 07 The display can read 00 through 99 NOTE The Security Access Code cannot be changed by the customer The Interface Solution Experts 3 Press ENTER The first level of the CCS 1 now accessed From here press ing UP
21. COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall
22. E OF MODULE ad bed FRONT OF MODULE Page 11 CCS Table 3 Positioning OMM Configuration Jumpers Current Contact Closure Setting Fault Contact Configuration Jumpers IMMs and OMMs are equipped with a fault relay The output of the relay is accessible at the Fault Con tactterminals onthe front panel andthe setting of one internal jumper on determines how the relay con tacts will operate B F D Stored VOLTAGE CURRENT OUTPUT OUTPUT A E Stored Stored CONTACT TTL CLOSURE OUTPUT OUTPUT The Interface Solution Experts 12 CCS With the module front panel upright and facing the operator the jumper can be found on the front right most corner of the board Figure 6 shows the location of the Fault Contact Con figuration jumper on PC3 of all threetypes of IMM and OMM Use Figure 6 and Table 4 to set the jumper for OPEN or CLOSED in the event of a link problem or power loss Table 4 Positioning Fault Contact Jumper OPENS in alarm or power loss IMM CLOSES in alarm or power loss Closes in alarm or power loss OPENS in alarm or power loss OPENS in alarm or DISCRETE OMM power loss Configured for ee la LL CLOSES in alarm or power loss The Interface Solution Experts Figure 6 Positioning the CCS Modules Fault Contact Configuration Jumpers PC3 IN IMM
23. E This manual is for use with CCS modules using Moore Industries Version 1 7 Universal or Discrete CCS firmware Version 1 0 of the OMM firmware for Discrete modules with miniature power relays or the power relay pc board and Version 1 0 for Modbus units This firmware is available in Systems with serial numbers 707795 and above If the Module Type Version display does not appear you may have the wrong manual for the CCS Contact your Sales Representative or the factory If the display shows the following in succession LOW BATTERY CONSULT MANUAL The CPU senses a low battery voltage from the RAM back up battery and the user should consult the fac tory If the display shows the following in succession CONSULT MANUAL the diagnostic routine has sensed defective RAM and the user should recycle power to the System The Interface Solution Experts 54 CCS If the diagnostic again detects a defective RAM chip consult the factory In most cases the unit will com plete its diagnostic and return to normal operation If the display shows the following in succession BAD REGISTER CONSULT MANUAL The diagnostic routine senses abad register The user is advised to consult the factory If the display shows the following in succession DATA LOST CONSULT MANUAL TO CONTINUE The Communications Configuration and Channels Calibration data stored in RAM may have been cor rupted The user should
24. ES Use the setup described in the Bench Check of this manual when executing the Input Output Calibration procedures The last changes made in the calibration mode are retained in memory whenever power is removed from the modules Figure 14 illustrates the CALIBRATE procedures for IMMs The Interface Solution Experts 32 CCS Figure 14 Calibrating the IMM SYSTEM POWER UP CHANNEL STATUS DISPLAY DECREMENT CHANNEL NUMBER N INCREMENT CHANNEL NUMBER li SECURITY ACCESS CODE lt ENTER INCREMENTS THE DISPLAYED CHANNEL _ EXIT 9 CENTER 5 CH 2 CLOSED NS FOR DISCRETE FOR ANALOG CALIBRATE v ENTER ENTER ZERO CONFIGURE p ENTER UPDATES CALIBRATION X COMM SETUP EXIT mme ENTER FULL wv Ww ENTER ENTER UPDATES CALIBRATION CHANNELS CALIBRATION EOS STATUS The Interface Solution Experts Calibrating Analog IMM Channels To calibrate Analog IMM Channels 22 11 1 Tocalibrate current or voltage input channels on Universal IMMs enter the security sequence and incre ment the main menu to CALIBRATE Press ENTER The menu will bring up the Channel Calibration Status Display For example 1 1 65 4 On your unit the 1 represents the module ID number 1 through 8 or 01 through 99 for MODBUS units CH 1 is t
25. Lil moore INDUSTRIES May 1996 16 Channel s Q S Q 16 Channel CCS 280 701 00 F Cable Concentrator System Caution This manual is intended for use with CCS modules having a serial number of 707795 and above or units upgraded by Moore Indus tries to accommodate Version 1 7 or later of the CCS firmware or CCS units with version 1 0 of the Modbus firmware Do not use this manual with older or non upgraded CCS modules Moore Industries eti 47 CENTER Providing Instrumentation fast from our Quick Ship Facilities Signal Transmitters Temperature Transmitters e I P and Converters Isolators and Converters Indicators and Displays Alarm Trips Integrators and Totalizers Power Transducers Instrument Power Supplies e Racks Rails and Enclosures If you need it today It s on its way Call us TOLL FREE United States 1 800 999 2900 United Kingdom 008 251928 STAR Center is Service Technical Assistance and Repair Introduction Moore Industries Cable Concentrator System the CCS is an easy to use highly cost effective group of devices used to concentrate and transmit multiple process instrumentation signals from point to point According to the requirements of your application the System may be configured to use a single twisted wire pair modems or fiber optics to link its communica tions modules This provides sig
26. Ms are correct the module need not be disassembled Skip to the Bench Check section of this manual It is strongly recommended that a module be bench checked whenever any jumpers are moved Module Disassembly To verify or change the posi tion ofthe CCS module configuration jumpers the top panel of the module housing must be removed of the customer set jumpers in the CCS modules are located on PC board 3 It is recommended that the procedures in these sec tions be performed at atechnician s bench orin a simi lar laboratory setting To complete the procedures you will need a small Phillips head screwdriver and a pair of narrow needle nose pliers Figure 3 Disassembling the CCS Modules TOP PANEL Page 9 CCS Figure 3 illustrates the disassembly of CCS modules andthe location of PC3 The style of housing employed by discrete OMMs equipped with miniature power re lays is slightly different than the one depicted but re gardless of which style housing is being disassembled the two top most screws on each side panel must be removed CAUTION Remove any power connection before disassembly Electrostatic discharge can permanently damage the module PC 3 The Interface Solution Experts FRONT PANEL 10 CCS Setting IMM Configuration Jumpers There are sixteen sets of labeled jumpers on PC3 of the IMM Each set four jumpers per set corresponds to achannel
27. OT USED A STORED A STORED A STORED CONTACT CONTACT TTL CLOSURE CLOSURE INPUTS INPUTS INPUTS DISCRETE UNIVERSAL DISCRETE IMM IMM IMM D o C STORED B lt STORED EXTERNALLY POWERED CONTACT CLOSURE INPUTS ALL IMM TYPES The Interface Solution Experts Setting OMM Configuration Jumpers Sixteen sets of OMM configuration jumpers are located on PC3 The jumper sets are notlabeled on the OMM board but with the module front panel upright and facing the operator the left most set corresponds to channel 1 andthe right most set corresponds to chan nel 16 Figure 5 shows the first six sets of jumpers and illus trates the positioning required for the various output configurations Table 3 summarizes the installation Unused jumpers can be stored on one pin NOTE Discrete OMMs configured by the factory for relay output do not use customer selectable jumpers for channel configuration Refer to the Specifications listing for data on the output of the Discrete OMM Figure 5 Positioning OMM Configuration Jumpers WN o 7 22 22 lt lt Tort EO T I OO O o o ojjoo o ojjoo oojjo o o ojjoo o ojjoo oojjo o o ojjoo o ojjoo oojjoo o ojjoo ojjoo oojjo o ojjo o Iv 7 LEFT SID
28. S pepe 4 16 OUTPUTS ANALOG IMM 6 ANALOG DISCRETE Ex poe DISCRETE 16 INPUTS pepe 16 OUTPUTS ANALOG IMM 7 OMM 7 ANALOG m DISCRETE ol Poe DISCRETE As the figure shows multi module application one IMM must be configured as the System Master All other IMMs must be configured as Slaves The set ting of the Master Slave operating parameter is de scribed in the Communications Setup section of this manual The CCS with the Modbus option allows the IMMs and OMMs to be connected independently to a DCS sys tem in a peer to host arrangement It uses Modbus protocol for communications These units can not be interchanged or combined with non Modbus units Refer to the Specifications list and Ordering Information Table for more information The Interface Solution Experts Data Communications The CCS can be ordered in either a peer to peer con figuration or with the MBR option in a peer to host setup Communications in a peer to peer configuration use a RS 485 proprietary protocol Peer to host CCS MBR option use RS 485 with Modbus RTU for com munications between a PC or DCS and IMMs or OMMs Refer to the Specifications list and Ordering Informa tion Table later in this manual for more information on baud rates link length and the MBR option Modbus RTU is a registered trademark of MODICON Inc North Andover MA 01845 Special Co
29. SHOW MAST CON D 8 M U 4800 gt L MODULE A STATUS EXAMPLE DISPLA Y TO EXIT ER SLAVE ORMODEM OPTDN SCREENS The Interface Solution Experts 26 CCS To set module operating parameters 1 Enterthe Security Access Code 2 Checkforthe following display COMM SETUP 3 Press ENTER The LCD will show the Module Status Display 1 9600 M 10 1 is the module s ID numberin the System 1 8 possible Modbus units can have 1 99 M is the designator for Master IMMs An S denotes IMM configured as a slave and an appears in the display for an OMM Modbus units cannot be config ured as slaves or masters so the display will be blank in this location U is for Universal A D would signify a Discrete mod ule Modbus units will have either IMM or OMM dis played after the U or D NOTE Modules configured at the factory for Discrete operation cannot be modified to provide universal operation in the field 9600 is the four digit number representing the cur rently selected baudrate Options for 300 600 1200 2400 4800 9600 and 19200 are programmable for non Modbus units Modbus units can selectfrom 600 1200 2400 4800 9600 and 19200 M signifies that this unit is configured for external modem operation a blank space in the last character of the Module Status Display means NO MODEM Modbus units will always display the modem opti
30. See Table 1 for descriptions IMM INPUT MODULE U 16 input channels configured to accept any combination of analog and or discrete signals in Peer to Peer Systems pair with OMM with OUO output type D 16 input channels accept discrete signals In Peer to Peer Systems pair with OMM with or output type OMM OUTPUT MODULE RS485 communication from a matching IMM module or computer based host 18 30DC 24Vdc nominal or 24Vac 10 50 60Hz NOTE Moore Industries DPS 1200 and SMP Power Supplies are recommended for use with the CCS Ask for Datasheets 11 1 and 11 3 See Table 1 for descriptions IMM INPUT MODULE RS485 to a matching OMM or computer based host OMM OUTPUT MODULE U 16 output channels configured to accept any combination of analog and or discrete signals In Peer to Peer Systems pair with IMM with OUO input type R 16 relay output channels NC or NO option required T 16 discrete output channels discrete contact closure DMBR MODBUS RTU Communication link for Peer to Host System not available with Peer to Peer Systems Normally closed relays R type OMM only see Table 1 DNO Normally open relays R type OMM only See Table 1 Ihe Interface DIN Aluminum DIN style rail mount housing mounts on 32mm G type 50035 35mm Hat EN50022 rails Single and multi unit enclosures and cabinets available call for details olu
31. To configure the channels 1 After power up inputthe Security Access Code 2 Press or DOWN until the LCD shows CONFIGURE 3 Press ENTER and the Channel Configuration Status Display will come up This is an example ofa Channel Configuration Status Display CH CC OPT The 1 willbe the channel number whose configuration status you are viewing or changing 1 through 16 are available CC OPT signifies the Contact Closure setting for this channel If yours is a Universal module the display may show CC OPT CURRENT OPT VOLTAGE OPT or TTL OPT Discrete IMMs have CC OPT or TTL OPT available Discrete OMMs display CC OPT TTL OPT and in some cases CC RELAY ROMM TOMM 4 Press UP to scroll through the channels in your unit As each channelis displayed its configura tion setting will also come up The Interface Solution Experts 5 Press DOWN to change the configuration for the channel displayed NOTE Repeatedly pressing DOWN scrolls through the setting options available with your type of module for the channel whose number is being displayed 6 Once the desired setting is dis played press UP toincrementthe display to the next channel The option displayed will change accordingly Record the changes made to each channel s setting on the laminated Configuration Record Card Exiting CONFIGURE When allthe channels have been setas desired pres
32. VICE RS i ee NOTE For applications calling for externally powered contact closure remove jumper JXC of IMM refer to section entitled Setting IMM Configuration Jumpers The Interface Solution Experts 46 CCS Figure 25 Connecting the OMM with Current Output T INTERNAL CIRCUITRY 1 24V LOAD 0 850 OHMS 250 i INCLUDING LEAD RESISTANCE 4 20 aan 2 1 7 1 FIELDWIRING 1 2 OUT I V OMM ANALOG TYPICAL OUTPUT TID sooo dac NOTE Negative terminals are common to all current outputs Figure 26 Connecting the OMM with Analog Output and SCX Isolator AW NE INTERNAL CIRCUITRY I 4 24V ee LOAD 0 300 OHMS 250 INCLUDING LEAD I RESISTANCE 1 4 20mA 4 20 OUT OUT l IN I 5 o L SOUT IN OUT ph FIELD WIRING TYPICAL CURRENT I FIELD DEVICE OUTPUT __ 1 NOTE Negative terminals are common to all current outputs The Interface Solution Experts Figure 27 Connecting the OMM with Voltage Output Page 47 CCS UNS eth 4 INTERNAL CIRCUITRY 1 24V
33. acommunica tion failure timeout occurs the outputs are setto default values Range Limits The range of default values that can be displayedfor analog configured channels is from 596 to 10596 When actual values from the application ex ceed this range the LCD will begin to flash the mini mum 596 or maximum 105 indicating under or over range respectively Data Format for Modbus Units IMMs and OMMs equipped with Modbus use a differ ent data format They use the 16 bit signed two s complement format with a data range of 32768 to 32767 When queried a register will produce atwo s complement number Using a calculator you can convert the two s complementto hex and then to deci mal to obtain the value of the reading representing percent of scale multiplied by 100 The CCS data string follows this format s ddd dddd dddd dddd Sign bit 0 positive 1 negative d data data is the binary equivalent in two s complement format of percent times 100 96 x 100 Data is clamped between 5 00 and 105 00 2904 For example 196 1x100 100 64 FF9CH or 75 0096 75x100 7500 1D4CH For reference the following is the data representation of the 16 bit signed two s complement format The Interface Solution Experts 327670 1111111 1111 1111 7FFF 2 0 0000000 0000 0010 0002 10 0000000 0000 0001 0001 0 0 0000000 0000 0000 0000 1 1 1111111 1111 1111
34. al IMMs 335mA Universal OMMs 500mA RTOMMs 450mA Power Supplies 2 Small Philips head and Slotted type with head width no greater than 2 54 mm 0 1 in Screwdrivers Page 13 CCS Special Considerations The IMM as Master or Slave In Systems with only one IMM OMM pair the setting for the IMM must be Master In multi IMM Systems one IMM mustbe configured as a Master and all others as Slaves Modbus units cannot be config ured as Masters or Slaves Accordingly the factory default setting in single IMM Systems is Master In multi IMM Systems the Sys tem Specification sheet identifies the Master IMM Earlierversions ofthe CCS IMM used ajumperto control the unit s functioning as a MASTER or SLAVE The System described in this manual uses the System Menu to control this operating parameter The proce dure for setting Master Slave is outlined in the COMM SETUP section of this manual The Bench Check Procedure contains the instructions for connecting and bench checking a Slave IMM Figure 7 shows the Bench Check setup for non Modbus units It depicts the connection of a Master IMM to an OMM If you have a multiple IMM CCS use the Sys tem Specification sheet to select the Master IMM CAUTION Always make sure components and tools are properly safeguarded against accidental electrostatic discharge To Setup for the Benchcheck The Interface Solution Experts 14 CCS Figure 7 Bench Checki
35. alibrate universal OMM channels Tocalibrate current or voltage output channels enter the Security Access Code and press DOWN until the CALIBRATE display appears then press ENTER The menu will bring up the Channel Calibration Status Display To calibrate universal OMM gh Solution perta 34 CCS Figure 15 Calibrating the OMM SYSTEM POWER UP SELECT SECURITY ACCESS CODE ENTER CHANNELY CALIBRATE ENTER A COMM SETUP INCREMENT CHANNEL NUMBER h v DECREMENT CHANNEL NUMBER iG 23 ENTER FN lt CONFIGURE CHANNELS EXAMPLE INCREMENTS THE DISPLAYED CHANNEL N 5 CH 2 CLOSED DEF oPEN HIGH ENTER UPDATES CALIBRATION SEE NOTE 3 DEF CLOSED LOW i ENTER UPDATES CALIBRATION N ee ENTER L ENTER ENABLES FEATURE CALIBRATION STATUS DEFAULT TO LAST NOTES 1 Pressing ACK and UP or DOWN simultaneously speeds the rate of display change 2 For power relay equipped Discrete OMM display reads DEF OPEN 3 For power relay equipped Discrete OMM display reads DEF CLOSED The Interface Solution Experts FOR DISCRETE FOR ANALOG INVERT OUTPUT k 2 ENTER ZERO ENTER 4 ENTER UPDATES SEE NOTE 1 INCREMENTS CALIBRATION
36. and an Output Module OMM The IMM collects and concentrates up to sixteen inputs and transmits them as a single signal to the OMM The receives this signal from the IMM then separates it and provides up to sixteen outputs in a customer defined format Any IMM OMM pair is capable of concentrating trans mitting receiving and separating up to sixteen inputs and outputs By using a daisy chain serial connec tion technique up to eight units can be used on either end of a CCS link This allows the user to accommo date up to one hundred and twenty eight inputs and their respective outputs in a CCS system Figure 1 illustrates one type of daisy chain The Interface Solution Experts 2 CCS Figure 1 Connecting the CCS in a Daisy Chain Application SHOIAAG 91915 MASTER 16 INPUTS 16 OUTPUTS ANALOG IMM 1 COMMLINK OMM 1 ANALOG m DISCRETE Es H DISCRETE 16 INPUTS Exp 16 OUTPUTS 1 4 2 OMM 2 ANALOG DISCRETE EL roe DISCRETE 16 INPUTS pp Lf 16 OUTPUTS ANALOG IMM 3 ANALOG DISCRETE p DISCRETE 16 INPUTS 4 16 OUTPUTS ANALOG IMM4 OMM 4 ANALOG DISCRETE us poc DISCRETE _ g lt I lt i 16 INPUTS m 4 16 OUTPUTS m ANALOG IMM 5 ANALOG DISCRETE E pee DISCRETE 16 INPUT
37. d Input Status Reads the state ON OFF HI LO of the discrete inputs of the IMM Registers 0 15 Read Holding Register Reads the levels of the analog inputs of the IMM 4XXXX It also reads the IMM communications status Holding register 32 04 Reads the levels of the analog inputs of the IMM 3XXXX Read Input Register 06 Write to holding register 32 to acknowledge and clear fault conditions Preset Single Register 17 Report Slave ID Returns a description of the IMM UIMM DIMM Table 8 Modbus Commands for the OMM 01 Read Coil Status Reads the state HI LO ON OFF of the discrete outputs CC RELAY of the OMM Registers 0 15 03 Read Holding Register Reads the level setting of the OMM analog outputs 4 It also reads the OMM communications status holding register 32 05 Force Single Changes the state of a single discrete Coil output to ON or OFF Registers 0 15 06 Preset Single Register Changes the level of a single analog output 4X It also writes to holding register 32 to acknowledge and clear fault conditions 15 Force Multiple Changes the state of multiple discrete Coils outputs to On or OFF Registers 0 15 16 Preset Multiple Changes the level of multiple analog Registers outputs 4 17 Report Slave ID Returns a description of the OMM UOMM ROMM This manual is intended for use with CCS module
38. d screwdriverto loosen terminal block screws and connectthe appropriate signal sourceto the selected IMM channel positive signal lead to positive module terminal and negative lead to negative module terminal 4 Connect the multimeter to the terminals of the selected channel onthe OMM NOTE If performing a check on an analog configured channel a 250 ohm shunt resistor may be connected in parallel with the OMM terminals and the multimeter If this modification is used in the setup the digital multimeter will measure the voltage drop across the resistor T 5 two modules Comm Links to each other Either set of link terminals labeled S the front panel may beused Make sure that the A link terminal of the IMM is connected to the linkterminal of the OMM and that the terminal of the IMM is connected the terminal the OMM 6 Connecta source of 18 30 Vdc or 24 Vacto the power terminals of the modules With dc power make sure to connnect to and to 7 Apply the appropriate powerto the setup and allow the units to complete the self check approxi mately 5 seconds NOTE Upon power up CCS modules emit a short beep the RCV and FAULT LEDs flash and the units begin a self check of their firmware and basic circuitry If problems are encountered a flashing error m
39. dustries manufactures sells and services is guaranteed to strict quality standards that have become synonymous with our name Before placing your CCS into service a bench check of basic operation is recommended to ensure that the unit hasn t sustained any damage during transit Even if a unit has been configured to your specifica tions by the factory factory calibration it is a good idea to perform a simple bench check The proce dures provide a safe means to uncover any unit dam age that may have occurred during shipping and offers a familiarization with CCS operation in the safety of a testing environment separate from the intended pro cess or application Configuration Jumpers The settings of jumpers on pc board 3 PC3 See figure 3 in each IMM or OMM determine the type of signal that each of its channels will process and the condi tion NO or NC of its fault relay contacts Moore Industries records these jumper dependent operational characteristics on the Module Configura tion Record and packs a copy ofthis record inside the storage compartment of each module The following sections describe the procedures for disassembling CCS modules and setting the jumpers that control channel configuration and fault relay con tacts Before going on check the Module Configuration Record of each of the modules in your System If the configuration of the channels and the fault contact condition on the IMMs and OM
40. e IMM NOTE During bench check the and RCV LEDs on the IMM and OMM will flash This indicates a data transfer Bench Check Example The Module Configuration Record fora Master IMM lists its Module ID number as 1 and channel 5 as configured for Contact Closure input A field device that supplies a dry Contact Closure sig nal 300 ohms open and 100 ohms closed is con nected to channel 5 of this IMM The Module Configuration Record for OMM 1 in this System shows thatit is factory configured as a discrete OMM and that it is equipped with the Normally Open Option of the miniature power relay outputs ROMM NO These modules are connected as described in the Bench Check Setup After appropriate power is ap plied to both units and the firmware s self check is completed the contact in the signal source is opened DOWN is pressed on both modules until the fol lowing is displayed on the IMM CH 5 OPEN And this appears on the LCD of the OMM CH 5 OPEN The meter shows infinite 2300 ohms resistance When the signal source contacts are closed the IMM will display changes appropriately and the OMM also will display the change in relay state The multimeter indicates negligible 100 ohms resistance Page 17 CCS Bench Check Modbus Units This section provides the instructions for a simple test ofthe basicoperation ofthe modules in your CCS With the Bench Check the user may
41. e IMMs and OMMs 43 holding register 32 22 holding registers 22 IMM Commands input registers 22 Least Significant Bit 22 MBR option 22 OMM Commands 22 Model Numbers 6 Modem Option 28 Module Configuration Record 8 Module Type Firmware Version 23 N NO OPTION 31 33 Note 1 1 Calibrating 34 configuration jumpers 11 connecting 42 Analog Output and SCX Isolator 46 Current Output 46 Discrete Output 48 Modbus 43 Relay Output with AC Inductive Load 48 Relay Output with DC Inductive Load 48 Modbus commands 22 operating parameters 25 26 Options 6 NC Normally Closed 6 NO Normally Open Relays 6 MBR Modbus RTU 6 22 Ordering Information 5 Model Numbers 6 R Read Coil Status 22 Read Input Status 22 Redundant Communication 49 Automatically Switched 50 Communication Link 51 Dual Manual Switches 50 Single Manual Switch 51 register 22 discrete 22 Register 32 defining 55 S Security Access Code 23 24 System Operating Parameters 19 Displaying Module Type Firmware Version 23 Menu 20 Security Access Code 23 24 Special ACK Functions 21 Slaves or Masters 26 Special ACK Functions 21 Specifications 5 System Specification sheet 8 T TTL OPT 30 45 Page 61 CCS U UNIT ID 27 Unit Slave IDs 19 Universal IMM 3 Universal OMM 3 V VOLTAGE OPT 30 Warning 1 Wiring Connections 41 IMM 42 Analog Current Input Loop powered field device 43 Analog Current Input 4 wire Field Device 44 Contact Cl
42. e menu Actions Buttons Not Shown Pressing front panel pushbuttons not depicted inthe menu flow charts have no effect on the display or menu For example SELECT DOWN and UP are not shown onthe Module Type Firmware Version Display depicted Figure 9 Pressing any of these buttons at this point in the program causes the unit to emit a single beep It does not effect a movement through the menu The Interface Solution Experts 20 CCS Figure 9 CCS Menu Overview SYSTEM POWER UP N INCREMENT CHANNEL NUMBER CHANNEL STATUS DISPLAY uw DECREMENT CHANNEL NUMBER SELECT SECURITY ACCESS ENTER TO UPDATE SETUP UP AND DOWN TOGGLES OPTION ON AND OFF S NOTE TO _ UPDATE SETUP ENTER UP AND DOWN SELECTS BAUD AA BAUD RATE ENTER kA ENTER SETUP UP OR DOWN SELECTS ID Lor J ID v TO ENTER UPDATE SETUP UP OR DOWN TO SELECT MODE SEE NOTE ID 8 M U 4800 NOTE Master Slave accessed in IMMs only OMMs go to UNIT ID display The MASTER SLAVE and MODEM option menus do not appear in Modbus units The Interface Solution Experts EXAMPLE TO EXIT From the Module Type Firmware Version Display ENTER is the only pushbutton that will perm
43. essage will appear on the LCD and the front panel FAULT LED will flash This may be accompanied by a steady warning tone If this occurs refer to the Troubleshooting section of this manual NOTE Make sure that the firmware installed in the modules being checked is compatible with this manual The Interface Solution Experts 16 CCS When power is applied to modules in the CCS the first readout to appear on the LCD is the Module Type Version Display This display shows the version of the firmware installed in the module To Bench check the CCS 1 Verify that the Channel Status Display appears on the LCDs of the IMM and OMM being checked The following is an example ofa Channel Status Display 1 CH 1 CLOSED 1 The Module ID Number 1 8 are possible CH 1 The Channel Number 1 16 are possible CLOSED The Status of the channel being dis played closed open high low ora value that rep resents a percentage of span 2 Supplythe signalto the IMM 3 Press UP or DOWN on the IMM until the channel being checked is displayed onthe LCD 4 Press UP or DOWN on the OMM until the channel being checkedis displayed onthe LCD 5 Observe the display on both modules and use the multimeter and Module Configuration Records to verify that the type of signal at the OMM terminals is appropriate for the input on the IMM Forexample analog inputat the IMM should outputas analog signals
44. extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE Www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 United States info miinet com moore Tel 818 894 71 11 FAX 81 8 891 2816 INDUSTRIES 8536 7200 Fax 02 9505 7296 2005 Moore Industries International Inc Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971 FAX 0 344 615920 Specifications and Information subject to change without notice
45. gnals exclusively There are two types of Discrete OMMs available One provides the user with the capability of configur ing individual channels for either contact closure or TTL output The other is set at the factory with contact closure outputs exclusively This second type can be ordered with internal miniature power relays normally open or normally closed The Universal OMM This type of module provides any user selected combination of analog or discrete outputs miniature power relay output not available The Specification and Ordering Information tables contain the operational and performance specifications for the CCS Figure 2 shows a generic front panel On your System s units the IMM or OMM designator appears in the upper left corner of the panel The Interface Solution Experts 4 CCS Figure 2 CCS Modules Front Panel t A 5 e ul To T m m um CABLE CONCE NTRATOR SYSTEMATENT PENDING FAULT CONTACT CONNECTION CONNECTIONS FAULT LED XMT RCV FAULT FLASHES TO INDICATE PROBLEM LINK STATUS LEDS INDICATE SUCCESSFUL DATA ACK ACKNOWLEDGE ALARM TRANSFER gt STOP FAULT LED FLASH ACCESS ALARMS DISPLAY The Interface Solution Experts Specifications Performance Calib
46. he channel number 1 through 16 and 65 496 represents the input signal as a percent of span dis crete channels display HIGH LOW OPEN or CLOSED 2 Press UP to scroll through chan nels 3 Toviewthe calibration options for the displayed channel press DOWN Thedisplay should show If it shows NO OPTION thenthis channel has been configured for discrete operation a access the display for other channels return to the Channel Calibration Status Display Press DOWN to EXIT then DOWN again then go to Step 2 of this procedure Page 33 CCS 4 Setthe analog input signal to zero percent of span Press ENTER The zero value is based on the input value presentatthe terminals when ENTER is pressed The display returns to the Channel Calibration Status Display It will show for example 1 CH 1 00 0 5 Fromthe Channel Calibration Status Display press DOWN twice the display will show ENTER FULL 6 Set the analog input signal to the full scale value and press ENTER The full scale value is based on the input value present at the terminals when ENTER is pressed The display will return to the Channel Calibration Status Display 7 Tocalibrate another analog channel press UP until the desired channel is displayed and repeat steps 6 NOTE The Full Scale value should always be higher than the Zero value Calibrating Universal OMM Channels Figure 15 shows the procedure to c
47. ication link to the OMM the display returns to normal channel indication 5 Discrete OMMs capable of TTL output if the default condition is required to be LOW or CLOSED fromthe Channel Calibration Status Display press UP until the desired discrete channel is displayed then press DOWNuntil display shows DEF CLOSED LOW Forrelay equipped Discrete OMMs DEF CLOSED 6 Repeatuntil all channels are calibrated LILIL Exiting Channels Calibration To exit channel calibration Page 39 CCS Fromthe Channel Calibration Status Display press DOWN until display shows EXIT Press ENTER The display will show CALIBRATE Press UP or DOWN to access another sub menu or until EXIT is displayed Press EXIT The module returns to the Channel Status Display eee The Interface Solution Experts 40 CCS Installation Priortoinstallingthe CCS the system should be bench checked andall necessary channels jumper configured forthe desired inputs and outputs By bench checking the system first the user makes the installation pro cess easier Along with jumper setting configuration and calibration information can also be entered before the system is mounted and wire connected Installation consists of physically mounting the unit and making wiring connections In most cases itis easier to mount the CCS before making wiring c
48. iguration will also prevent the system from operating This configuration is also not recommended The Interface Solution Experts 50 CCS Figure 32 Connecting Dual Manual Switches in a Redundant Communication Link MAIN LINK 9 F F Y REDUNDANT 9 NK Li Figure 33 Connecting an Automatically Switched Redundant Communications Link 24VDC MAIN LINK R R L L MN M REDUNDANT LINK 24VDC A B The Interface Solution Experts 51 CCS Figure 34 Using a Single Manual Switch in a Redundant Communications Link Not Recommended NOT RECOMMENDED MAIN LINK V Al REDUNDANT LINK B IMM OMM Figure 35 Connecting Redundant Communications Link Not Recommended NOT RECOMMENDED MAIN LINK REDUNDANT NOTE Comm link lengths must be within 10 of each other The Interface Solution Experts 52 CCS Operation Once installed the CCS operates unattended The System Menu displays on the IMM and OMM provide signal value condition information for each channel used On power up all OMM outputs are initialized to zero or open according to the hardware being used The OMM then maintains zero or open until the first data mes sage is received from its paired IMM If
49. it access any other point in the menu Special ACK Functions During normal operation and while viewing or changing operating parameters the FAULT LED on the front panel will begin to flash to indicate a problem with the link If the firmware is at the Channel Status Display point in the menu pressing ACK accesses the Fault Status portion of the System Menu Figure 10 Setting Up to Bench Check Slave IMMs SEE FIGURE 7 Page 21 CCS Pressing ACK at any other point in the menu will stop the FAULT indicator s flashing causing it instead to glow steadily Also from the Security Access Code display pressing ACK then ENTER before entering the correct code will bring up the Fault Status portion of the System Menu Units with MBR option Every IMM and OMM Chan nel will have a register one word associated with it The IMM has input registers and the OMM has holding registers These registers will be addressed 0 15 for channels 1 16 respectively IMM 1 PAIRED OMM MASTER 1 SIGNAL SOURCE SLAVE IMM 2 DIGITAL VOLTMETER PAIRED OMM 2 The Interface Solution Experts 22 CCS The IMM and the OMM will also have 16 disc
50. ls Calibration section To set full scale value press DOWN twice The display will show ENTER FULL Press ENTER The display will show CALIBRATE FULL Using the appropriate meter monitor the output and press UP or DOWN to set full scale value to desired level NOTE In the calibrate mode pressing ACK simultaneously with UP or DOWN while setting the zero or full scale values accelerates the display s change The Interface Solution Experts 36 CCS 8 When the measured value is at the desired level press ENTER The value will beupdated in your module and the display will immediately show 10096 of input span For example 1 3 100 9 Tocalibrate another analog channel press UP until the desired channelis displayed Repeat steps 2 through 8 Setting Default Values With the desired analog channel displayed on the Channel Calibration Status press DOWN until the dis play shows ENTER DEFAULT To calibrate default values 1 Press ENTER Thedisplay shows CALIBRATE DEF 2 Monitor output channel with the appropriate meter and press UP or DOWN to set the full scale value to desired level NOTE In the calibrate mode pressing ACK simultaneously with UP or DOWN while setting the zero or full scale values accelerates the display s change The Interface Solution Experts 3 Press ENTER when the correct value is displayed Menu will display
51. mmunication error checksum CRC cleared when read Acknowledge fault conditions Fault LED is glowing steadily Set bit to acknowledge WR lo Clear all alarms Set bit to clear Thedisplay shows 10 alarm conditions in order of their occurrence Iftenorfewer alarms have occurred since the last time the log was cleared they can be viewed individually and are numbered 01 through 10 Should more than 10 alarms be logged the display shows the first nine individually and the last alarm registered is the tenth Modbus units log up to 99 alarm conditions Multiple faults can be logged as they occur and viewed from the front panel However only 10 faults can be viewed For example if the CCS has logged 23 alarm condi tions then the log will reflect alarms 1 9 and number 23 Alarm 23 must be cleared to read Alarm 22 and each successive alarm must be cleared to read the previous one in the series Reading holding register 32 will not indicate multiple occurences of the same fault condition The Interface Solution Experts 56 CCS The three alarm messages are displayed as follows After hardware faults or momentary power failures the display will show D1 PROGRAM STAL This fault does not activate the fault relay When power is restored after a power outage includ ing power up the display will show D1 POWER WAS OFF This fault does not activate the fault relay for non Modbus units but does activate the
52. mpatibility Note This manual is intended for use with non Modbus CCS modules with module serial numbers 707795 and above and Modbus units with version 1 0 firmware Operational and performance data in this manual may not apply to Systems using earlier firmware releases The IMM and OMM CCS hardware modules are packaged in compact aluminum DIN style rail mount housings Refertothe Installation section of this manual for the physical di mensions of each housing style For applications requiring dust or moisture tight pro tection or corrosion resistance enclosures are available Contact your Moore Industries Sales Rep resentative for more information The Discrete IMM Thistype of module is configured by the factory so that all of its sixteen channels accept and process discrete inputs exclusively The user can configure each channel to accept either contact clo sure or transistor transistor logic TTL inputs The Universal IMM This type of module is capable of accepting and processing any combination of dis crete or analog inputs The user selects the type of input to be processed by each channel Page 3 CCS Analog configured channels can be set to accept ei ther current or voltage input Discrete configured channels as in the Discrete version of the IMM are selectable for either contact closure or TTL inputs The Discrete OMM As in the Discrete IMM this module is factory set to process and output discrete si
53. n Street North Hills CA 91343 6196 USA Declares that the product s Product Name CCS MODEL _ INPUT OUTPUT POWER OPTIONS HOUSING Model Number s IMM 18 30VDC DIN OMM 2 18 30VDC CE DIN Indicates any input output and option as stated in the product data sheet Conforms to the following EMC specifications EN61326 1 1998 Electromagnetic Compatibility requirements for electrical equipment for control use Supplemental Information RF filters are required for the CE option 1 Additional measures are required to make relays options NC and NO CE compliant Contact the factory for details January 11 2005 Date Fred Adt Quality Assurance Director Robert Stockham Moore Industries International Inc European Contact Your Local Moore Industries Sales and Service Office The Interface Solution Experts www miinet com United States info miinet com Belgium infoG mooreind be China sales mooreind sh cn MOOR Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62481120 FAX 86 21 62490635 IND USTRIES Australia sales mooreind com au The Netherlands sales mooreind nl United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 Accessories 7 DIN Style Power Supply DPS 1200 7 Link to Fiber Module LFM 7 Redundan
54. ng the Non Modbus CCS TO OMM TO POWER COMM LINK SUPPLY ABS M FROM REMOTE SENSING DEVICE OR SIGNAL SOURCE SEE NOTES EA SEE NOTES SIGNAL SOURCE DIGITAL VOLTMETER POWER SUPPLY IMM OMM FROM IMM COMM LINK TO DIGITAL ABS TO POWER VOLTMETER SUPPLY 4 OMM AB 5 6 7 16 LINK LINK NOTES 1 SIGNAL SOURCE MUST BE CONNECTED TO AN INPUT CHANNEL CONFIGURED TO ACCEPT THE TYPE SIGNAL PRODUCED e g CURRENT VOLTAGE TTL 2 CONTACT CLOSURE CHANNELS REQUIRE AN ON OFF SWITCH OR SIMILAR DEVICE The Interface Solution Experts 15 CCS 1 Referto the IMM s Module Configu ration Record and select an IMM channel compatible with your signal source current voltage contact closure etc If unsure aboutthe configuration of achannel return to the Jumper Setting section of this manual and if necessary disassemble the module s to confirm the channel configuration status 2 Selectthe same numbered channel onthe OMM and use its Module Configuration Recordto verify compatibility analog in analog out discrete in discrete out etc 3 Usethe slotte
55. nificant cost mainte nance and space savings over bulky conventional multi conductor cabling This manual contains the information necessary to set jumpers set system operating parameters install operate maintain and troubleshoot the CCS It in cludes a brief unit description a table of performance and operational specifications and an explanation of Moore Industries model number based product data tracking system The following guidelines are used throughout the manual Warning Hazardous procedure or condition that could injure or be fatal to the operator Caution Hazardous procedure or condition that could damage or destroy the unit Note Information that is essential for a procedure condition or operation of the unit Naming Conventions In the remainder of this manual the UP and DOWN arrow pushbuttons are referred to simply as UP and DOWN UP represents the membrane pushbutton and DOWN represents the pushbutton Page 1 CCS Also the SELECT ENTER and ACK push but tons are referred to as simply SELECT ENTER and ACK In order to distinguish them from surrounding texts references to readouts on the LCD will be made using a special typeface For example LCD READOUT This fontis not an exact replica of the actual LCD but the text accurately reflects the display on your mod ules Description The Cable Concentrator System consists of an Input Module IMM
56. nk Converter Mod ule LCM or Link to Fiber Module LFM in the Sys tem makes it possible in some cases to link modules over greater distances using ordinary telephone lines or fiber optic communications cabling The following paragraphs comprise an overview of these and other DIN style accessories manufactured by Moore Industries See your Sales Representative or contact Moore Industries for more information DIN Style Power Supply DPS 1200 Solid state compact power supply with plug in terminal connec tors and snap in mounting Link Converter Module LCM Compact unit for converting the CCS s RS 485 signal to standard RS 232C RS 422 formats Also available Moore In dustries Short Haul Modem continuous link non switched Dedicated Line Modem leased lines or Dial up Modem standard switched lines Two LCMs and two modems up link and down link are required for each CCS if modem communications are desired also requires MODEM configuration in System menu See COMM SETUP section of this manual Link to Fiber Module LFM DIN style unit Con verts the CCS s RS 485 signal to communication grade light If fiber optic communications are required for your application two LFMs are required per CCS up link and down link Redundant Communication Link Module RLM Automatically switches the CCS signals to a second ary linkin the event of communications interruption on the primary link Two RLMs are re
57. nnected to the front panel so that external devices can monitor these conditions NOTE The time between communications loss and the FAULT light flashing and activating the fault relay is determined by the baud rate and the number of modules in the System Alarms are stored in an alarm log in each module All alarms in the log can be viewed individually onthe LCD In Modbus units the logs can also be viewed by que rying Bits 0 1 and 5 on register 32 with Command 03 Register 32 is defined in Table 9 Table 9 Defining Register 32 Power was OFF Note Communication error is defined as five consecutive CRC errors Once an alarm is displayed it can be erased from the log Thesameistrueforthe entire log it can be cleared and allowed to log future alarms Modbus units do write command 06 on Bit 9 of register 32 to clear all alarms Alarms are numbered in the log in the order of their occurrence The first alarm is number 01 The sec ond alarm is number 02 This process is continued up to the tenth alarm When the eleventh alarm occurs the previous tenth is erased and succeeding alarms are logged as number 10 Modbus equipped units can log up to 99 alarms but only 10 viewed Multiple faults can be viewed on the front panel as they occur The display has a two digit field that identifies the number of each alarm presently stored in the log Configuration data lost Page 55 CCS Co
58. on The Interface Solution Experts Selecting MASTER SLAVE NOTE Skip this section for OMMs and Modbus units Earlier versions of the CCS IMMused an internal jumper to control the unit s functioning as a MASTER or SLAVE The System described in this manual allows the user to set the IMM using the following portion of the Communications Setup In older hardware that has been retrofitted with the new firmware any Master Slave jumper setting will be over ridden by the selection in the menu NOTE In multi module Systems one and only one of the IMM s MUST be configured as a Master and the other IMMs as slaves To select Master or Slave 1 From the Module Status Display press UP or DOWN until the following 1 displayed M gt 2 Press ENTER then press UP or DOWN to toggle the IMM between Master and Slave configurations 3 When the desired setting is displayed press ENTER again The setting of the module willbe updated according to your selec tion and the display will return to MASTER SLAVE 4 Press UP DOWN to access EXIT or the next desired sub menu then press ENTER Selecting UNIT ID The Unit ID is the number ofthe module in the System Each IMM OMM pair must be given the same ID num ber in order to establish communications For example the signals input to IMM 3 whether it is a Master Slave inthe System will be available only atthe appro
59. on setting options for Discrete OMMs differ from those for IMMs and Universal modules This is due to the differences in hardware and firmware in Discrete type units To configure or setchannel default conditions for TTL contact closure or relay normally open normally closed D 1 Enter the Security Access Code the main CALIBRATE 2 Press ENTER to bring up the Channel Calibration Status Display For Discrete OMMs with TTL capability the display will show OPEN HIGH or CLOSED LOW Relay OMM ROMM and TOMM displays will Show OPEN or CLOSED 3 PressUP until the desired channel is displayed 4 Press DOWN to scroll through calibration options for that channel There five options Page 37 CCS INVERT OUTPUT DEF OPEN HIGH DEF CLOSED LOW DEFAULT TO LAST and finally EXIT For Discrete OMMs factory configured with power re lays the following displays are substituted where ap propriate DEF CLOSED The Interface Solution Experts 38 CCS Inverting Output Toinvertadiscrete channel output relative to the input atthe IMM press ENTER when INVERT OUTPUT is displayed The display will flash the change momen tarily For example from channel 12 on the Calibration Sta tus Display of a Discrete OMM DOWN is presseduntil the following appears INVERT OUTPUT ENTER is pressed and the LCD shows 1 CH 12 HIGH and then turns
60. on the OMM Contact Closure in should produce Contact Closure out etc The Interface Solution Experts Module operations unaffected by internal jumper positioning such as inverted scaled or converted outputs should be verified on the Module Configuration Record The procedure for changing these settings will be discussed later in this manual 6 Whenthese channels have been bench checked choose another pair of channels and repeat steps 1 5 until all channels are checked To Bench Check Slave IMMs in a multi module Daisy Chained CCS complete the procedure forthe Master IMM and its paired OMM first then 1 Start with the setup depicted in Figure 7 with the Master IMM and its paired OMM then choosea slave IMMandits paired OMM 2 Connect the link terminals on the Slave IMM to the matching seton its paired OMM A to to and S 5 3 Connectthe second set of OMM link terminals to the remaining set of link terminals on either the Master IMM or tiits paired OMM 4 source of 18 30 Vdc or 24 Vacto the power terminals of the Slave IMM and its OMM If using dc power connect to and to Do notapply power to the setup at this time 5 Goto Step 2 of the Bench Check and perform the IMM operation on the Slave Where the instructions call for an OMM use the OMM that is paired with the Slav
61. onnections Figure 16 Dimensions of the CCS 91 45 mm 3 60 in ba vp Mounting The CCS is packaged in DIN style aluminum housing that snaps onto 32 mm G rail DIN EN50035 or 35 mm hat rail DIN EN50022 NOTE The rail that the CCS modules attach to must be grounded for reliable operation The modules should be mounted in an area free of excessive dust moisture and corrosive elements If a protective enclosure is used ensurethat adequate cool ing is provided and thatthe LCDs can be easily viewed and pushbuttons reached without hazardous obstruc tions Figure 16 shows the mounting dimensions of the IMM and OMM 116 85 mm e XMT RCV FAULT a 4 60 in sc 222 25 mm 8 75 in The Interface Solution Experts 127 mm jl 5 00 in Wiring Connections All wiring connections are made with removable termi nal plugs that are shaped to prevent insertion in the wrong orientation The terminal plugs accept wire sizes 14 to 30 AWG A shielded twisted pair of 24 AWG copper wires is recommended for the communication link Allterminal plugs can be easily removed and reinserted Power should be removed from a module before con necting or disconnecting any terminal plugs CAUTION Ensure that only input or output signals
62. or DOWN accesses COMM SETUP CONFIGURE CALIBRATE Or EXIT IF INCORRECT CODE NUMBER IS ENTERED DISPLAY RETURNS TO 4 Press ENTER from any of these displays to access the appropriate sub menu inthe case of EXIT to return to the Channel Status Display SSS The Communications Setup This portion of the menu system referred to as the COMM SETUP controls module related operating pa rameters Figure 12 gives an overview In COMM SETUP it is possible to Set MASTER SLAVE IMMs only View or change the UNIT ID View or change the BAUD RATE Enable or Disable the Module s ability to interface with an external MODEM Not applicable to Modbus units Figure 12 Setting Module Operating Parameters SYSTEM POWER UP CHANNEL 4 INCREMENT CHANNEL NUMBER STATUS DISPLAY DECREMENT CHANNEL NUMBER SELECT Page 25 CCS COMM SETUP ENTER UPDATE SETUP ENTER UP AND DOWN TOGGLES OPTION ON AND OFF SE NOTE BELOW TO UPDATE SETUP C ENTER ENTER UP AND DOWN ecd BAUD UP OR DOWN SELECTS ID NO UNITID ENTER TO UPDATE SETUP ENTER P OR DOWN TO SELECT MODE SEE NOTE BELOW MASTER SLAVE m ENTER 7 NOTE MODBUS UNIS DO
63. osure 45 TTL CMOS Input 45 Voltage Input 44 Modbus 43 OMM 42 Analog Output and SCX Isolator 46 Current Output 46 Discrete Output 48 Relay Output and AC Inductive Load 48 Relay Output with DC Inductive Load 48 Redundant Communication 49 Automatically Switched 50 Communication Link 51 Dual Manual Switches 50 Single Manual Switch 51 The Interface Solution Experts 62 CCS The Interface Solution Experts RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation Anote listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair The and phone number of
64. quired per CCS for up link and down link can only be used in peer to peer configurations Supply Switching Module SSM Automatically switches power supplies in the CCS in the event of a failure The Interface Solution Experts 8 CCS Documentation Included with each CCS in addition to this User s Manual you are shipped A System Specification sheet Module Configuration Records 1 per module Module Configuration Record quick reference Cards also 1 per module The System Specification sheet documents how indi vidual modules were configured within your CCS The Module Configuration Record lists the configuration of each channelin a given module Both reference sheets list the modules in your system by serial number and may be used to identify and keep track of for example which IMM is the Master or which OMMs are config ured for converting or inverting output values The Module Configuration quick reference card is also intended to function as an aid in keeping track of changes made to a Module s operating parameters Grease pencil or erasable marker can be used to note operating parameter selections or changes and the card may be stored in the compartmentthat comprises the unit s bottom panel The Interface Solution Experts Setting Configuration Jumpers Bench Check Priorto shipment every CCS is subjected to rigorous testing by ourteam of skilled technicians Every prod uct Moore In
65. ration Capability 0 1 of maximum span for analog input and 0 1 of maximum span for analog output Isolation IMM Input Module Analog TTL inputs isolated to 175Vdc or ac between channels 500Vac between inputs power and data link OMM Output Module Analog outputs have common negative discrete outputs are isolated 500Vac between outputs power data link Impedance IMM Voltage 1M IMM Current 250 Drive Capability OMM Analog 0 20mA into 0 850 0 10V output limited to 20mA OMM Discrete Open Collector External power 42Ndc 100mA System Fault Contact 120Vac 9 0 5A or 24Vdc 1A non inductive Discrete Output Protection MOV protected on all contact closure and relay channels discrete channels on Universal modules are not protected COMM Link Twisted Wire Pair Baud Rate Any rate from 300 through 19 200 is user selectable Modbus units Any rate from 600 through 19 200 is user selectable Character FormatDModbus Units Factory set 1 start bit 8 data bits 1 stop bit no parity Transmission Range Using 24AWG twisted pair wiring maximum of 2 miles 3 2km 4800 baud or less maximum of 1 mile 1 6km 9600 baud maximum of 0 5 miles 0 8km 19200 baud modems and repeaters are offered to increase allowable transmission distances Surge Protection Order Part Number 800 893 61 for communication link surge protector see CCS Accessories for details IMM Input Module
66. rding to your selec tion and the display will return to BAUD RATE The Interface Solution Experts 28 CCS 4 Press UP or DOWN to EXIT or the next desired sub menu then press ENTER The module will transmit and receive at that rate Selecting the MODEM OPTION To select the modem Note Skip this section if your CCS unit has the Modbus option Modbus equipped units cannot turn the modem off 222 11 1 From the Module Status display press UP or DOWN until the Modem Option display appears 2 Press ENTER to access the selection screen UP or DOWN toggles the option on and off 3 Once the desired option setting is displayed press ENTER The setting of the module will be updated according to your selec tion and the display will return to MODEM OPTION 4 Press UP or DOWN to access the next desired submenu or EXIT The Interface Solution Experts Exiting COMM SETUP Repeatedly pressing DOWN from the Module Status Display will eventually bring the display to EXIT Press ing ENTER from this screen will return you to COMM SETUP display see figure 12 From COMM SETUP UP and DOWN will now move you to the other menus Configuring Channels The next sub menu allows the user to view or change the configuration of each channel in a module De pending upon the hardware you can set each channel to operate in For Universal Modules Contact Closure TTL Voltage
67. rete reg isters addressed 0 15 These registers will be used in the IMM to read the status of the discrete input chan nels Read Input Status command 02 and in the OMM to set the discrete output channels Read Coil Status command 01 Force Single Coil command 05 Force Multiple Coils command 15 These reg isters are packed as one input or output per bit of the data field See the Operation section of the manual for the data format for discrete channels The Least Significant Bit LSB of the first data byte contains the input addressed in the query The other inputs follow sequentially to the end of this byte and from low order to high order in subsequent bytes An additional holding register at address 32 will hold the IMM OMM fault conditions Reading holding reg ister 32 command 03 allows the host to read the status of the IMM OMM communications Writing to register 32 command 06 allows the hostto acknowl edge and or clear the exception fault flags The fault acknowledge and clear functions available from the front panel and display operate the same in Modbus and non Modbus systems CCS Modbus Commands The Modbus commands implemented in the CCS are shown Tables 7 8 Displaying Module Type Firmware Version The first system parameter to check in your CCS is the type of module and the version ofthe firmware installed The Interface Solution Experts Table 7 Modbus Commands for IMM Rea
68. s ENTER Thesetting ofthe module will be updated ac cording to your selection and the display will return to CONFIGURE Press UP or DOWN to access the next desired sub menu or EXIT Converting Outputs Itis possible to convert the signals processed by the modules in your CCS Currentinput be presented as voltage output and vice versa Itis suggested that the Module Configuration Record be used to note any converting Channel Calibration This sub menu is the means by which the user sets the zero and full scale values of analog channels cur rent and voltage along with the default value of output signals in the OMM From CALIBRATE the user can Set default values or conditions that the output channels assume if the communication link is lost Set current or voltage to any desired value within the range of the signal refer to the Specifications listing in this manual Invert the outputs of discrete channels and units Page 31 CCS Discrete IMMs and the discrete configured channels of Universal IMMs have no options inthe calibrate mode They are input to the IMM as either high or low for TTL or opened or closed for contact closure Discrete channels can be set for default conditions in the OMM but the channels are either on or off Inthe IMM ifa channel which has been configured for TTL or contact closure signals is selected for calibra tion the display will read NO OPTION NOT
69. s using Moore Industries Version 1 7 and above ofthe Universal and Discrete IMM the Universal OMM the version of the Discrete OMM not fitted with miniature power relays the DOMM and units with Modbus soft ware Texts andfigures also apply to the Discrete OMMs using version 1 0 and above of the firmware for mod ules equipped with power relays or using the power relay pc board These programs were first installed in units with serials numbers of 707795 Instructions and descriptions in the following sections may not apply to Systems using earlier firmware releases Tocheckthe firmware version referto Figure 9 Apply the appropriate power to the System and after the CCS modules execute a brief self check the first steady display to come up on the LCDs is the Channel Status Display To check the firmware version D 1 1 From the Channel Status Display press ENTER Listen for the tone that confirms instruction receipt As shownin figure 9 the LCD will show the Module Type Version Display An example follows CCS UIMM V1 7 UIMM The Module Type UIMM UOMM DIMM DOMM or RTOMM will appear Page 23 CCS V1 7 The version of Moore Industries proprietary System firmware installed 1 7 or higher for all but and Modbus for which 1 0 or higher will appear A Modbus example follows CCS UIMM V1 00 2 Press ENTER once again The display will return to the Channel Status Display NOTE If
70. smission to a matching OMM with or T output type or to a computer based host Input RS 485 for transmission to a matching Discrete D IMM or from a computer based host M NE Outputs Output Mechanical Relay Outputs Normally closed BNC option or normally open DNO option relay output rated 9 250Vac or 9 30Vdc resistive loads Input RS 485 transmitted from matching Discrete D IMM or from a computer based host Outputs Output Contact Closure 42V 100mA maximum at 1 5V drop signals configurable to represent HIGH LOW OPEN CLOSE or any ON OFF state Options CCS Model Numbers The following options are available with the CCS To order additional or replacement modules for your system refer to the Ordering Information table and build a model number using the information in bold text Specify the following in order Modbus communication link for Peer to Host systems using standard Modbus RS 485 protocol Character format is fixed as 1 start bit 8 data bits 1 stop bit No parity Product Input Output Power Option Housing Provides trouble free interface with MMI software pack For a CCS specify ages PC PLC and DCS systems and with other networkable instrumentation IMM U RS485 18 30DC DIN NC Normally Closed Relays For R type OMMsonly Relay output rated 250Vac or 5A 30Vdc re sistive loads OMM RS485 U 18 30DC DIN NO Normally
71. t Communication Link Module RLM 7 Supply Switching Module SSM 7 alarms 54 Fault Menu 57 Messages 56 Register 32 54 55 baud rate 27 Bench Check Modbus Units 17 Connection Drawing 18 Procedure 17 Unit Slave IDs 19 Bench Check Non Modbus Units 13 equipment 13 Example 17 Procedure 16 Setup Slave IMMs 16 C CALIBRATE see also Channel Calibration 31 Caution 1 CC OPT 30 CC RELAY 30 Channel Calibration 31 Analog IMM Channels 33 ENTER FULL 33 ENTER ZERO 33 NO OPTION 33 Invert output 7 31 NO OPTION 31 Set current or voltage 31 Set default values 31 Universal OMM Channels 33 CALIBRATE FULL 35 CALIBRATE ZERO 35 DEFAULT TO LAST 35 ENTER ZERO 35 ENTER FULL 35 ENTER DEFAULT 35 EXIT 35 Page 59 CCS Channel Configuration see Configure Channels Channel Status Display example 16 Commands 01 22 02 22 03 22 05 22 06 22 15 22 Force Multiple Coils 22 Force Single Coil 22 Read Coil Status 22 Read Input Status 22 Communications Setup 7 24 Baud rate 27 COMM SETUP 26 Exiting 28 Master Slave 26 Menu 12 Modem Option 28 Set parameters 26 Unit ID 27 Compatibility 3 6 Configuration Jumpers 8 Setting IMM Configuration Jumpers 10 Setting OMM Configuration Jumpers 11 CONFIGURE 30 configure channels 28 30 CONFIGURE 30 CC OPT 30 CC RELAY 30 CURRENT OPT 30 Exiting 30 Parameters 29 Connecting see also wiring connections IMM 42 OMM 42 Contact closure 45 Converting Outputs 30 CURRENT OPT 30 Current or vol
72. tage setting 31 Customer Support 58 The Interface Solution Experts 60 CCS D Data Communications 2 Daisy Chain 1 2 default values setting 31 Dimensions 40 DIN Style Power Supply DPS 1200 7 disassembly 9 Discrete IMM 3 Discrete OMM 3 48 discrete registers 22 Documentation 8 System Specification sheet 8 Module Configuration Records 8 Module Configuration Record quick reference 8 E ENTER DEFAULT 35 ENTER FULL 33 35 ENTER ZERO 33 35 equipment 13 Exiting COMM SETUP 28 Exiting CONFIGURE 30 F Fault Contact Jumper 12 firmware version 23 Force Multiple Coils 22 Force Single Coil 22 Front Panel 4 H holding register 32 22 holding registers 22 IMM 1 as Master or Slave 13 Calibrating 32 configuration jumpers 10 Connecting 42 Analog Current Input Loop powered device 43 Analog Current Input 4 wire Field Device 44 Contact Closure 45 Modbus 43 TTL CMOS Input 45 Voltage Input Modbus Commands 22 Setting up to Bench Check Slave IMMs 21 input registers 22 Invert output 7 31 The Interface Solution Experts L Least Significant Bit 22 Link Converter Module LCM 7 Master or Slave 26 MBR option 22 see also Modbus Menu Channel Calibration 7 Communications Setup 7 Channel Configuration 7 Fault 57 Overview 20 Modbus 2 Commands 22 01 22 02 22 03 22 05 22 06 22 15 22 Force Multiple Coils 22 Force Single Coil 22 Read Coil Status 22 Read Input Status 22 Connecting Multipl
73. the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Shipthe equipmentto the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE
74. tion Experts Table 1 Compatible Module Types Input Output Possibilities UNIVERSALBAnalog and or Discrete Inputs with Analog and or Discrete Outputs Each channel is user configurable to accept any combination of Analog SignalsDCurrent any range between 0 20mA such as 4 20mA with 8mA span minimum or voltage IMM Input any range between 0 10V such as 1 5V with 4V span minimum Discrete SignalsDContact closure switch point 3 0Vdc or TTL signals configurable to represent iversal tY HIGH LOW OPEN CLOSE or ON OFF state Output RS 485 for transmission to a matching Universal U OMM or to a computer based host Input RS 485 transmitted from a matching Univesal U IMM or from a computer based host OMM Each channel is user configurable to output any combination of Universal Outputs Analog SignalsDCurrent any range between 0 20mA such as 4 20mA with 8mA span minimum or voltage U Output any range between 0 10V such as 1 5V with 4V span minimum Discrete SignalsDcontact closure 42V 100mA maximum at 1 5V drop or TTL signals configurable to represent HIGH LOW OPEN CLOSE or any ON OFF state DISCRETEDDiscrete Inputs with Mechanical Relay or Contact Closure Outputs Each channel is user configurable to accept any combination of IMM Input Contact Closure switch point 1 0Vdc or TTL signals configurable to represent HIGH LOW OPEN CLOSE Discrete D or any ON OFF state Output RS 485 for tran
75. to 1 12 LOW I TTL contact closure and relay normally open nor mally closed outputs are all inverted in the same man ner and canbe re inverted by repeating this procedure The display will indicate an inverted output by display ing anlinthe last field ofthe Channel Calibration Status Display NOTE Inverting the output of a discrete channel changes its default condition This may produce unexpected results unless you are careful to note the relationship of input to output on the Module Configuration Record Card Calibrating Discrete Channel Defaults To program the discrete channels of Universal OMMs or all of the channels of either type of Discrete OMM The Interface Solution Experts 1 From the Channel Calibration Status Display press UP until the desired discrete channelis dis played then press DOWN If the Discrete OMM is capable of TTL output the menu will display DEF OPEN HIGH other Discrete OMMs will show 2 If the default condition is HIGH TTL channels or OPEN contact closure press ENTER The menu returns to the Channel Calibration Status Display 3 Remove the communication link connector from the OMM and wait for the alarm relay to change state The FAULT LED will begin to flash The display will show the default condition followed by a D For example a TTL could show l CH 12 HIGH D or contact closure could show 1 CH 12 OPEN D 4 Re connectthe commun
76. ve ID Com mand 17 or 11 HEX 5 The Slave ID of the unit will appear on the PC Table 6 shows the slave IDs 6 Bench Check is complete Table 6 Unit Slave IDs Slave ID Unit Type Setting the System Operating Parameters This section contains instructions for viewing and changing parameters in Communication Setup Chan nel Configuration and Input Output Calibration of the CCS It is recommended that before the modules of your CCS are deployed to field operation the Communication Setup Channel Configuration and Input Output Cali bration of the channels on each module be verified and recorded Alaminated Configuration Record card is packed with each System module inside the bottom storage com partment for recording changes Page 19 CCS As with the Bench Check it is recommended that the procedures in this section be performed at a technician s bench orin a similar laboratory setting In fact the same setup from the Bench Check may be used for verifying or changing System parameters in this section See Figures 7 and 10 Although Communication Setup Channel Configura tion and Input Output Calibration can be checked or changed once the System has been installed you may find it easier and safer to effect changes isolated from your process or application Figure 9 presents an overview of the CCS Menu Sys tem Representations of the front panel pushbuttons are used to indicate paths through th
77. verify operating levels and channel configuration settings and become fa miliar with the basic connection and operating tech niques ofthe CCS in acontrolled environment isolated from any actual application This section is for CCS units equipped with Modbus If your unit does not have the Modbus option refer to the bench check section for non Modbus units earlier in this manual Figure 8 shows the Bench Check setup for Modbus units It depicts the connection of IMMs and OMMs to a PC The IMMs and OMMs may be connected to the PC simultaneously during bench check however only one module can be bench checked at a time CAUTION Always make sure components and tools are properly safeguarded against accidental electrostatic discharge NOTE Make sure that the firmware installed in the modules being checked is compatible with this manual The Interface Solution Experts 18 S Figure 8 Bench Checking the Modbus equipped CCS RS485 523 CONVERTER IF NEEDED CONNECT TO DATA CONNECT B TO DATA UP TO 32UNITS DATA DATA FIELD DEVICES i Bi T FIELD DEVICES NONI 24VDC

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