MNX10047B-PXR100 Product Manual
Contents
1. Terminal Block Output Options Number 1 4 20mA Vibration 2 4 20 mA Vibration 3 elay Vibration 5 COM e 7 gt Vibration 8 5 COM 9 4 20mA DC Gap 10 4 20mA DC 11 lt 9 DC 13 14 fale 15 ey DC Gap 16 COM 17 4 20mA Vibration 18 4 20 mA Vibration 19 ar elay a Vibration 21 2 tt 23 Vibration 24 25 4 20mA DC Gap 26 4 20 TS feys elay 28 DC Gap 29 COM 30 eer 31 sy DC Gap 32 COM Table 1 Output Options MNX10047 Rev B 6 1 2011 Section IV Maintenance Once the system has been calibrated and installed it requires minimal maintenance Basic checks to ensure system integrity should be made periodically Visual inspections should include examinations for the following but not limited to The displays are operational No visible electrical burns or smoke inside the enclosure Enclosure hinges are free from rust and enclosure is securely latched No moisture or condensation build up inside the enclosure Enclosure viewing window is clean and internal components are clearly visible MNX10047 Rev B 6 1 2011 To remove the main display panels to access the SC200 series signal conditioners and or proximity probe drivers follow the steps below 1 Start by removing the lower cover panel by removing the two phi2. lt PROTECTION amp RELIABILITY OPTIMIZATION INSTRUMENTS A CTC COMPANY Product Manual MNX10047 REV MODEL PXR100 Dual Channel Proximity Probe Monitoring System Contents Section Overview 2 2 PXR100 Series Model 2 Section Installation gt 3 Section Ill Operation Configuring ROTA 4 Factory Settings of Process 5 6 Section IV Maintenance Generales a e E 10 Warnanya iee E E 10 Figures Figure 1 PXR Series Selection 2 Figure 2 Cable Entry Exit amp 3 Figure 3 Display 4 Figure 4 Mounted 8 Figure 5 Lower Cover Panel 8 Figure 6 Display Cover Panel 9 Table Table 1 OUMSUPOOTONS sccaxecoutistatcatelancdncnuameenadeube adidaamnentes 6 MNX10047 Rev B 6 1 2011 Section Overview Introduction This document contains information on the operation installation and maintenance of the PXR100 Serie
3. es system fits your specific requirements Figure 1 Px R 1200 U U u Display Enclosure Type R Relay with 1 Fiberglass 4 1 Channel imi A None eal 2 2 Channels 1 1 4 Conduit fitting for cable entry amp 1 2 conduit fitting for power Cord grips 1 per amp 1 27 conduit fitting for power Exam mple Part Number PXR100 1P AA Relay with display fiberglass enclosure 1 channel proximity probe input Figure 1 PXR Series Selection Guide MNX10047 Rev B 6 1 2011 2 Section Il Installation The PXR100 Series system is contained within a standard fiberglass junction box enclosure Mounting brackets are provided for wall mounting the enclosure Wall anchoring screws are not included Cables enter and exit the enclosure through conduit fittings on the bottom of the unit Proximity probes are to be connected to the drivers within the unit and all other input and output wiring is connected at the terminal blocks at the bottom of the unit All outputs are routed through a 1 25 conduit fitting The input proximity probes are routed through a 1 25 conduit fitting or cord grips one per probe A supply voltage of 85 to 265 VAC is needed to power the unit through the terminal block on the far right side of the enclosure 5 conduit fitting is provided for an AC power entry Figure 2 NOTE If there is no proximity probe connected to the driver the output display
4. llips head screws the cover panel will hang by the tether cables UNIT t UNIT 3 Figure 4 Mounted Enclosure 2 Remove the four phillips head screws holding down the main panel this panel will also hang by the tether cables Figure 5 Lower Cover Panel Removed MNX10047 Rev B 6 1 2011 8 3 SC200 signal conditioners and proximity probe drivers are now accessible Figure 6 Display Cover Panel Removed 4 Connect proximity probes through the center 1 25 in conduit fitting on the bottom of the enclosure as shown in Figure 2 Use care when replacing the main panel to prevent damage to the internal wiring For Proximity Probe Installation amp Specifications see MNX10031 Model DX3301 PRO DP DD DC 1001 Series Proximity Probe Product Manual MNX10047 Rev B 6 1 2011 9 General There are no customer replaceable parts It should provide trouble free continuous service under normal operating conditions Warranty If any PRO product should ever fail we will repair or replace it at no charge as long as the product was not subjected to misuse natural disasters improper installation or modification which caused the defect CONTACT INFORMATION Connection Technology Center Inc CTC 7939 Rae Blvd Victor NY 14564 1 800 999 5290 US amp Canada 1 585 924 5900 International sales ctconline com www ctconline com MNX10047 Rev B 6 1 2011 10
5. me Delay 000 o AMICI cenaeddeneeceseweddeaueevevesdsaacsegeueseddaaxeveusceee 000 Unit 3 amp 4 Mass 4 20 4mA 10 20mA 90 Decimal TETERE aT dd dd R lay Set PON 0 00 5 0 00 2 E OFF Fail Sal o Time 000 000 a SET UN 0 00 O Reset 0 00 o Fall Sate OFF oll SANS 2 OFF el 000 o Time 000 Refer to PD765 User Manual for detailed programming instructions MNX10047 Rev B 6 1 2011 5 Outputs The PXR100 Enclosure offers multiple outputs for your convenience These outputs are as shown below
6. on the process controller will read low or negative values Be sure to power the system AFTER the proximity probes have been connected and properly gapped NOTE If the display fails to output a value after the power has been turned on and the proximity probes have been connected and properly gapped turn off the unit wait several seconds and then reapply power The internal electronics require some time to ramp up and settle before they are fully operational Displays Dynamic Vibration a UNIT 1 UNIT 2 PXR100 2P BB option shown Proximity Probe Inputs Relay and or 4 20 Outputs 85 265 VAC Power Figure 2 Cable Entry Exit amp Power MNX10047 Rev B 6 1 2011 3 Section Ill Operation Configuring Relays Units 1 amp 3 display measurements made by channel 1 and units 2 amp 4 display measurements made by channel 2 Unit 1 and unit 2 are configured to display the dynamic vibration for their corresponding probes and units 3 amp 4 are configured to display the DC gap in mils for their corresponding probes The inputs on the process controllers come from either the signal conditioner or the TX series conditioner The process controllers are built with a specific full scale range and frequency band The full scale range of the signal conditioners must be known in order for the controllers to display the correct vibration value The signal conditioners will not display any vibration energy pre
7. s Dual Channel Monitoring System This manual is an overview of the system and references the specific component manuals User manuals are provided with the system for all configurable internal components Description The PRO PXR100 Series system monitors a machines condition based on its dynamic vibration and DC gap voltage for up to 2 proximity probes The system can be integrated into a circuit to shutdown a machine when preset vibration levels are reached based on the amplitude of the overall vibration within a selected frequency range The system can detect a high vibration levels sensed by the proximity probes and will actuate relays based on alert and alarm set points The system will indicate the instantaneous DC Gap voltage dynamic vibration and relay status at each channel through the display meters A 4 20mA signal based on the internal signal conditioners is provided as an output for external DCS interfacing PLC systems or SCADA systems The wave forms are obtained from the BNC jacks inside the enclosure or can be wired from the provided screw terminals A 4 20mA signal based on the internal TX Series conditioner is provided as an output DC gap and can also be obtained from the provided screw terminals PXR100 Series Model Selection The PXR100 Series system has multiple options available to customize the Proximity Probes Vibration Protection amp Relay system to specific needs Below is a guide to help select which PXR Seri
8. sent at frequencies outside the filtering range Refer to PRO SC Transmitter User Manual for specific instructions on calibration and operation Two relay outputs are available per channel It is recommended that baseline and typical alarm values of vibration are known before setup of the process controllers is attempted The relays provided by the process controller are highly configurable Refer to PD765 User Manual for detailed programming instructions Displays Dynamic Vibration Displays DC Gap Figure 3 Display Settings MNX10047 Rev B 6 1 2011 4 Factory Settings of Process Controllers Unit 1 amp 2 0 10 VDC gt OVDC 0 10VDC 10 Decimal dd dd Latching with Clear 5 00 o 1 00 Fal o Fail Sale OFF o Time Delay 1 000 2 000 9 Relay 2 Latching with Clear T Eaa a 7 00 Reset 1 00 Sal H a NEEE AEREA AE OFF Eae OFF o M
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