"user manual"
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1. EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL WILDCAT Spare parts list for Lifting trolley PUMA 400N Pos K Qty Description Part No 1 1 Lifting trolley assy 367031 2 1 Cross head block 9999007 3 1 Lifting gear welded 369262 5 1 Joint thrust piece 9999008 6 1 Camping lever 9998230 7 14 Sliding plug 369706 8 1 Cross head block 9998232 15 1 Hexagon nut with clamp 9910208 16 8 Washer 9920102 17 1 Block 369702 18 1 Hexagon head screw 9900125 19 1 Gas pressure spring 9994303 28 1 Trolley rack 369261 29 2 Washer with plastic house 9998895 30 2 Wheel assy 9994922 31 2 Retaining ring 9998894 32 1 Hexagon head screw 9900109 23 1 Joint eye on pipe 9999009 34 2 Countersunk screw 9907183 35 1 j Footset 369713 36 2 Washer 9920106 37 2 nut M10 9910105 59 2 Hexagon nut M8 9910107 60 2 Hexagon head screw M8x45 9900123 60 1 Hexagon head screw M8x45 61 1 Hexagon head screw M8x35 9907195 62 3 head screw M8x40 9907196 62 1 Hexagon head screw M8x40 62 2 head screw M8x55 63 2 Handle with hand protection black 9998893 Wearing part WAGNER 56 EDITION 03 2011 PART DOC2303659 DEBET OPERATING MANUAL 1 1 WAWUNER 8 11 LIFTING GEAR PNEUMATIC B 00282 Mounting materials Pos Qty PartNo Description 71 1 9992528 Loctite 270 722. Application WILDCAT PUMA 18 40 28 40 Furniture industry Kitchen manufacturers 7 Joinery 2 a Window factories gt Steel fabrication Construction of vehicles Offshore Legend Recommended limited suitability gt less suitable 13 EDITION 03 2011 OPERATING MANUAL 4 3 DATA PART NO DOC2303659 4 3 1 MATERIALS OF THE PARTS TRANSPORTING PAINT A WAGNER Housing Stainless steel Valve seats Hard metal Piston Stainless steel and hard chrome O rings PTFE Valve balls Stainless steel V packings Standard PE TG PE Polyethylen UHMW TG PTFE with graphite 4 3 2 RECOMMENDED V PACKINGS Wagner V packings are manufactured in four different materials Code Material Colour L Leather dark brown TG PTFE with graphite black PE Polyethylen UHMW transparent T PTFE white Each material has the following properties which influence the packings L TG PE T Mechanical stability poor good good poor Coefficient of friction poor verygood good very good Sealing capacity good good good good Chemical resistance or reactivity poor good very good very good Temperature stability good poor good very good poor for abrasive materials Standard combinations Standard pneumatic pumps PE TG Heavy duty HD pumps PE L Hardener pump in 2C Systems PE T PE T 14 EDITION 03 2011 PART NO DOC2303659
3. WILDCAT PUMA 18 40 28 40 PE TG PE TG Pos Description No No 1 Piston pump 366110 367103 2 Material pump 367070 3 Air motor 366080 367080 4 Spring 367530 5 Coupling 367529 6 Double nipple M36x2 63 4 367958 7 Sealing ring 9974109 8 Sealing ring 9925024 9 Double nipple G 3 8 NPSM 3 8 367556 10 Adapter NPSM 3 8 NPSM 1 4 367562 11 Adapter NPSM 3 8 M16x1 5 367563 12 Earthing cable assy 236219 13 Molykote DX grease 9992616 Tightening torque Air motor Material pump 25 Nm 18 Ibft Tightening torque Pos 6 160 Nm 118 Ibft Tightening torque Pos 9 100 Nm 74 Ibft lt gt amp 00336 WAGNER 39 EDITION 03 2011 PART DOC2303659 OPERATING MANUAL I I I WAGNER 8 3 AIR MOTORS 8 3 1 AIR MOTORS WILDCAT AND PUMA NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work WILDCAT PUMA 80mm 100mm Spare p
4. B 00281 Mounting materials Pos Qty Part No Description 70 1 9998808 Grease Beacon EP2 71 9992528 Loctite 270 72 1 9992831 Loctite 542 73 2 9992610 Cable ties 74 3 9950615 Cable ties 52 EDITION 03 2011 PART NO DOC2303659 DEBET OPERATING MANUAL WACHER Spare parts list for WILDCAT Lifting trolley pneumatic PUMA Pos K Qty Description Part No 1 1 Lifting trolley pneumatic compl 367032 2 1 Cross head block 9999007 3 1 Lifting gear pneumatic 369237 4 3 Elbow hose connection 9999125 5 1 Joint thrust piece 9999008 6 1 Camping lever 9998230 7 14 Sliding plug 369706 8 1 Cross head block 9998232 9 2 Hexagon head screw 9900107 10 2 Washer 9920106 11 1 Hexagon nut 9911016 12 1 Mounting part 369732 13 1 Hose black 3 4 m 11 15 ft 9982079 14 1 Cylinder 9999388 15 1 Hexagon nut with clamp 9910208 16 8 Washer 9920102 17 1 Block 369702 18 1 Hexagon head screw 9900125 19 1 Gas pressure spring 9999010 20 1 Screwed elbow 9998250 22 2 Coding ring red 9998995 24 2 Coding ring green 9998994 25 2 Bolt 369724 26 1 Angle 369723 27 1 Screw in screw connection straight 9998255 28 1 Trolley rack pneumatic 369236 29 2 Washer with plastic house 9998895 30 2 Wheelassy 9994922 31 2 Retaining ring 9998894 32 1 Hexagon head screw 9900109 33 1 J
5. B_00209 20 EDITION 03 2011 PART DOC2303659 WUIIII I II lt IbIXO I OPERATING MANUAL WAGNER 4 4 3 HIGH PRESSURE FILTER OPTION 4 4 3 1 STANDARD HIGH PRESSURE FILTER OPTION To ensure problem free operation it is recommend ed that a WAGNER high pressure filter is used These ES have been developed es pecially for the respec tive pneumatic pumps The filter inserts can be ex changed depending on the material to be used You will find the respective high pressure filters and their inserts for the device in the accessory list 00292 1 Connection material pump 2 Two material outlets 3 Return 3 Installation position with filter housing at down is also possible Preferred filter in stallation position B_00208 4 4 3 2 FILTER RELIEF COMBINATION OPTION Instead of the standard filter the advantageously filter relief combination can be used if only a small volume of material will be delivered Use for pumps to 28 40 The filter inserts can be ex changed depending on the material to be used You will find the respective high pressure filters and their inserts for the device in the accessory list 1 Connection material pump 2 Material outlet 3 Return 4 Relief valve B 00212 21 EDITION 03 2011 PART DOC2303659 A OPERATING MANUAL WASNER 5 STARTING UP AND OPERATING 5 1 INSTALLATION AND CONNECTION Note This pump can be used as
6. OPERATING MANUAL WILDCAT PUMA 80mm 100mm Spare parts list for air motor heal La an ee Pos K Description Qty No Qty No 54 Screw SFS 2 9907126 2 9907126 55 Cheese head screw M6x16 3 9900325 3 9900325 56 Washer 3 9920103 3 9920103 57 Sealing ring 1 9970149 1 9970149 58 Socket 1 9952668 1 9952668 59 Clamping strap 1 9952667 1 9952667 60 Cheese head screw 1 9900701 1 9900701 61 Spring ring 1 9921505 1 9921505 62 Cheese head screw 4 9900316 4 9900316 63 O ring 1 9974086 1 9974086 64 O ring 1 3055026 1 3055026 65 O ring 2 9974105 2 9974105 66 Sealing ring 2 9970149 2 9970149 67 Manometer 1 9998677 1 9998677 69 Pin 1 9998718 1 9998718 70 Plug in nipple 1 9998810 1 9998810 71 Sticker IceBreaker 1 367806 1 367806 72 Warning sign 1 367807 1 367807 74 Detent body assy ISO 1 2 1 368038 1 368038 75 Silencer ISO 1 2 2 368313 2 368313 80 Hand wheel 1 2315535 1 2315535 81 Spool and sleeve assembly ISO1 ISO2 1 9943097 1 9943097 100 Pressure regulator unit assy 1 367060 1 367060 incl Pos 62 101 Wearing parts set for pos 20 1 0115943 1 115943 106 Loctite 222 50 ml 50 cc 9992590 9992590 107 Loctite 243 50 ml 50 cc 9992511 9992511 108 Loctite 542 50 ml 50 cc 9992831 9992831 109 Molykote DX grease 9992616 9992616 110 Grease Beacon 9998808 9998808 Service set 1 366995 1 367995 Wearing part x Included in service set 43 PART NO DOC2303659 EDITION 03 2011 WA
7. X lt lt UK P II ZZII I OPERATING MANUAL I II WAGNER 1 ABOUT THESE INSTRUCTIONS This operating manual contains information about the operation repair and maintenance of the unit Always follow these instructions when operating the unit 1 1 LANGUAGES This operating manual is available in the following languages Language Part No Language Part No German 2302505 English 2303659 French 2303661 Dutch 2303662 Italian 2303663 Spanish 2303665 Danish 2303666 Swedish 2303667 The corresponding service instructions are available under the following order number Language Part No Language Part No German 367865 English 367866 1 2 WARNINGS NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual point out particular dangers to users and equipment and state measures for avoiding the hazard These warning instructions fall into the following categories Danger imminent danger Non observance will result Z DANGER in death serious injury and serious material damage This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level a SIHI 0100 GB The measures for preventing the hazard and its consequences Warning possible danger Non observance can result in death serious injury and serious material damage A WARNING This line warns of the hazard Possible consequenc
8. Piston pump dry run High wear damage to the packages Paint or solvent can escape if the seals are dry Ensure that the separating fluid container is filled with sufficient separating fluid Filling level 1 cm 0 4 inches under the pot edge SIHI_0018_GB Place the supplied separating fluid into the separating fluid cup Filling level 1 cm 25 4 inch under the pot edge Separating agent Part No 9992504 Note When preparation has taken place the maxi allowed leaning an gle of the pump is 30 for moving transport etc During the operation it must standing vertical 00303 26 EDITION 03 2011 PART DOC2303659 eOUIIO NISNKCMCICXX II OPERATING MANUAL I II WAGNER 5 2 3 BASIC CLEANING 1 11 12 13 14 15 16 Point the gun without nozzle into Place empty container 5 under return tube 4 Place suction hose 7 in a container with solvent 6 Set pressure regulator 1 to approx 0 05 MPa 0 5 bar 7 25 psi Open return valve 3 Slowly open ball valve 2 Adjust the air pressure on the pressure regulator 1 so that the pump runs regularly Rinse the system until clean solvent flows into the container 5 Close ball valve 2 Close return valve 3 container 5 and open it Slowly open ball valve 2 Rinse until clean solvent flows from the gun Close ball valve 2 When there is no pressure remaining in the system close gun Secure
9. 1 Cone spring 3514058 20 1 Ball valve 9998679 9999159 21 1 Screwed connecting piece 9998680 23 2 Lock screw 9907127 30 3 Sealing ring 9925024 31 1 Adapter NPSM 3 8 A NPSM 1 4 367562 33 1 Loctite 542 50 ml 50 cc 9992831 Wearing part Not part of standard equipment for spray gun Available however as additional extra NWARNING Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the chapter Spare parts catalog Before all work on the unit and in the event of work interruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 49 EDITION 03 2011 OPERATING MANUAL 8 6 FILTER RELIEF COMBINATION 17 90Nm 66 Ibft PART NO DOC2303659 A WAGNER 16 dy 19 lt lt M16x1 5 0 5 id 7 5 50 Nm 37 Ibft 97 De B_02760 i A 6 A NPSM3 8 NPSM3 8 NPSM1 4 Pos K Qty Part No Description 1 367135 Filter relief combination 2 1 123469 Filter housing 3 1 367564 Adapter I M20x1 5 A NPSM 3 8 4 1 169248 Relief valve assy 5 1 Filter cartridge 34
10. Translation of the original A WAGNER Operating manual Wildcat 18 40 Puma 28 40 Edition 03 2011 IceBreaker piston pumps Feed volume 40 cm B_00365 C Ex lI 2G IIB c T3 X EDITION 03 2011 PART NO DOC2303659 A OPERATING MANUAL WAGNER Contents 1 ABOUT THESE INSTRUCTIONS 5 1 1 Languages 5 1 2 Warnings notes and symbols in these instructions 5 2 GENERAL SAFETY INSTRUCTIONS 6 2 1 Safety instructions for the operator 6 2 1 1 Electrical equipment 6 21 2 Personnel qualifications 6 21 3 Asafe work environment 6 2 2 Safety instructions for staff 6 2 2 1 Safe handling of WAGNER spray units 7 222 Earth the unit 7 2 2 3 Paint hoses 7 224 Cleaning 8 2 2 5 Handling hazardous liquids varnishes and paints 8 2 2 6 Touching hot surfaces 8 2 3 Correct use 8 2 4 Use in an explosion hazard area 9 2 4 1 Correct use 9 2 4 2 Explosion protection identification 9 243 Identification X 9 3 3 2 YEARS GUARANTEE FOR PROFESSIONAL FINISHING 10 3 1 Scope of guarantee 10 3 2 Guarantee period and registration 10 3 3 Handling 10 3 4 Exclusion of guarantee 11 3 5 Additional regulations 11 3 6 CE conformity 12 3 7 German regulations and guidelines 12 4 DESCRIPTION 13 4 1 Fields of application 13 4 1 1 Correct use 13 4 1 2 Processing materials 13 4 1 3 Typical applications 13 4 3 Data 14 4 3 1 Materials of the parts transporting paint 14 4 3 2 Recommended V packings 14 4 3 3 Technical data 15 4 34 Measurements and connectio
11. 0 025 0 64 30 552225 Dispersion paint distemper 425 40 0 025 0 64 90 552425 and filler paint 525 50 0 025 0 64 230 552525 625 60 0 025 0 64 250 552625 825 80 0 025 0 64 295 552825 227 20 0 027 0 69 160 552227 427 40 0 027 0 69 80 552427 3 527 50 0 027 0 69 200 552527 2 627 60 0 027 0 69 265 552627 827 80 0 027 0 69 340 552827 c 629 60 0 029 0 75 285 552629 2 231 20 0 031 0 79 155 552231 431 40 0 031 0 79 85 552431 s 531 50 0 031 0 79 220 552531 631 60 0 031 0 79 270 552631 433 40 0 033 0 83 220 552433 e 235 20 0 035 0 90 60 552235 5 435 40 0 035 0 90 195 552435 o 535 50 0 035 0 90 235 552535 gt 635 60 0 035 0 90 295 552635 s 839 80 0 039 0 99 480 Large area paintwork 243 20 0 043 1 10 85 552243 543 50 0 043 1 10 340 552543 552 50 0 052 1 30 350 552552 1 Jet width mm inches at a distance of 30 cm 11 8 from the object and at a pressure of 10 100 bar 1450 psi synthetic resin paint 20 DIN4 seconds A WAGNER 36 EDITION 03 2011 PART DOC2303659 EeOIXSIWIKIKIKZC YHKO IGIAIII OPERATING MANUAL I I WAGNER 37 EDITION 03 2011 PART DOC2303659 A OPERATING MANUAL WAGNER 8 SPAREPARTS 8 1 HOW TO ORDER SPARE PARTS Always supply the following i
12. OPERATING MANUAL 4 3 3 TECHNICAL DATA A WAGNER Technical specifications description Units WILDCAT PUMA 18 40 28 40 Transmission ratio 18 1 28 1 Flow volume per double stroke DS cm3 cc 40 40 Maxi operating pressure MPa 14 4 22 4 bar 144 224 psi 2089 3249 Maxi possible strokes in operation DS min 60 60 Min Maxi air inlet pressure MPa 0 25 0 8 0 25 0 8 bar 2 5 8 2 5 8 psi 36 116 36 116 air inlet connection female Zoll Inch Min compressed air hose mm Inch Air consumption at nl 5 3 8 3 0 6 MPa 6 bar 87 psi per DS scf 0 19 0 29 Sound pressure level at maxi permissible air pressure dB A 77 78 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure dB A 74 74 Sound pressure level at 0 4 MPa 4 bar 58 psi air pressure dB A 69 69 piston of air motor mmy Inch 80 3 2 100 4 Material inlet connection female Zoll Inch G 3 4 G 3 4 Material outlet connection female Zoll Inch G 3 8 G 3 8 Weight kg Ib 15 33 16 35 pH range of the material pH 35 9 Maxi material pressure at pump inlet MPa bar psi Range of material temperature C F Range of the ambient temperature C F Allowable sloping position at work 3 rated sound pressure level measured at 1m distance according to DIN EN 14462 2005 Reference measurements have been made by SUVA Swiss accident insurance institute NWARNING Outg
13. Professional Pumps 2302304 3 7 GERMAN REGULATIONS AND GUIDELINES BGR 500 Part 2 Chap 2 36 Working with liquid ejection devices b BGR 500 Part 2 Chap 2 29 Using coating materials 9 Regulations on flammable liquids d BGR 104 Explosion protection rules e TRBS2153 Avoiding ignition risks f 180 Setting up for cleaning with solvents for cleaning workpieces with solvents 9 ZH 1 406 Guidelines for liquid ejection devices h BGI 740 Painting rooms and equipment Note Alltitles can be ordered from Heymanns Publishing House in Cologne or they are to be found in the Internet 12 EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL 4 DESCRIPTION A WAGNER 4 1 FIELDS OF APPLICATION 4 1 1 CORRECT USE The pneumatic piston pump is suitable for process liquid materials according chapter 4 1 2 4 1 2 PROCESSING MATERIALS Application WILDCAT PUMA 18 40 28 40 Water based lacquers and paints 7 7 Solvent based lacquers and paints Z 7 Primers Epoxy and polyurethane paints and lacquers 7 Synthetic materials Wax based underseal Chemically aggressive media that attack HM seats Legend Recommended limited suitability gt CAUTION less suitable Abrasive materials and pigments Greater wear of the parts carrying the material 4 1 3 TYPICAL APPLICATIONS Use suitable combinations of devices packages valves etc
14. regulator defect Disconnect compressed air supply shortly or repair or change pressure regulator Spray nozzle clogged Clean nozzle as laid down in the instructions Insufficient supply of compressed air Check compressed air supply Filter insert in spray gun or high pressure filter is clogged Clean the parts and use an appropriate spraying material Material feed pump or high pressure hose are blocked e g two component material hardened Dismantle the paint pump and clean replace high pressure hose Grease in spool sleeve combination air motor stops at the stroke end Degrease spool sleeve combination check detent body use service manual Poor spray pattern See gun instructions Irregular operation of material feed pump spray jet collapses pulsation Viscosity to high Spraying pressure to low Dilute working material Increase incoming air pressure use smaller nozzle Valve stuck Clean material pump if necessary leave to soak in solvent Foreign body in suction valve Dismantle suction valve housing clean and check valve seat Diameter of the compressed air line too small Assemble a larger incoming line technical data paragraph 4 3 3 Valves packings or pistons worn Replace parts Filter for control air or filter for work air is clogged Check filter and clean it Pump
15. Silencer 9991761 Wearing part WAGNER 58 EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL Spare parts list for WILDCAT Wall lifting gear pneumatic PUMA Pos K Qty Description Part No 50 2 Cap head screw 9900334 51 1 Mounting sheet 369721 52 3 Cap head screw 9900365 53 1 Pressure regulator 9998676 54 1 Manometer 9998677 55 1 Double nipple 9985684 56 1 Screw connection 9999109 57 1 Reducing nipple 9985685 58 1 Double nipple 9985720 59 2 nut 9910107 60 2 head screw M8x45 9900123 61 1 Hexagon head screw M8x35 9907195 62 3 head screw 9907196 63 1 Reducing nipple 64 2 Mounting bracket 369712 Wearing part WAGNER 59 EDITION 03 2011 PART DOC2303659 EeOIZIIIIO 40 cm A OPERATING MANUAL I II I WAGNER 8 12 WALLLIFTING GEAR B_00295 Mounting materials Pos Qty Part No Description 71 1 9992528 Loctite 270 60 EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL Spare parts list for WIEDENT Wall lifting gear 400N Pos K Qty Description Part No 1 Walllifting gear assy 367035 2 1 Cross head block 9999007 3 1 Lifting gear welded 369265 5 1 Joint thrust piece 9999008 6 1 Clamping lever 9998
16. amounts to 12 months Systems driven by petrol or air are also guaranteed for a 12 month period The guarantee period begins with the day of delivery by the authorised specialist shop The date on the original purchase document is authoritative For all products bought in authorised specialist shops from 01 02 2009 the guarantee pe riod is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised spe cialist shop Registration can be completed on the Internet under www wagner group com profi guarantee The guarantee certificate is valid as confirmation as is the original purchase document that carries the date of the purchase Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed Once the guarantee period has expired claims made against the guarantee or from the guarantee can no longer be enforced 3 3 HANDLING If defects can be seen in the materials processing or performance of the device during the guarantee period guarantee claims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may also be made to the se
17. form electrostatic charges Flames or sparks can form if there is a discharge Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the unit em Wu o EDITION 03 2011 PART DOC2303659 DEBET OPERATING MANUAL 1 _____WAGNER 3 3 2 YEARS GUARANTEE FOR PROFESSIONAL FINISHING 3 1 SCOPE OF GUARANTEE All Wagner professional colour application devices hereafter referred to as products are carefully inspected tested and are subject to strict checks under Wagner quality assurance Wagner exclusively issues extended guarantees to commercial or professional users here after referred to as customer who have purchased the product in an authorised special ist shop and which relate to the products listed for that customer on the Internet under www wagner group com profi guarantee The buyer s claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee We provide a guarantee in that we decide whether to replace or repair the product or individual parts or take the device back and reimburse the purchase price The costs for materials and working hours are our responsibility Replaced products or parts become our property 3 2 GUARANTEE PERIOD AND REGISTRATION The guarantee period amounts to 36 months For industrial use or equal wear such as shift operations in particular or in the event of rentals it
18. part of a spraying system for Airless or AirCoat applications The individual com ponents are shown in the accessories or can be arranged with a spraypack configurator The nozzles must be selected according to the gun instructions Procedure 1 Install pump 1 on stand trolley 6 or wall mounting With spraypack orders are already pumps 1 on trolley 6 or on stands premounted by the factory 2 Install with a AirCoat system the filter pressure regulator 7 and lock the thread of the air entrance to the pump 1 with Loctite 270 Install a filter relief combination or a high pressure filter 3 Fit suction system 5 Install return tube 4 or return hose Attach high pressure hose and gun 2 in accordance with gun user manual pur 02769 02770 WARNING Inclined surface Risk of accidents if the unit rolls away falls Position the carriage with the piston pump horizontally Ifthe surface is inclined position the feet of the carriage towards the gradient Secure the carriage SIHI_0012_GB 22 EDITION 03 2011 PART DOC2303659 OPERATING MANUAL WAGNER 5 1 1 EARTHING NWARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks Clean the piston pump only with a damp cloth NWARNING Heavy paint mist if earthing is insufficient Risk of poisoning Insufficient
19. runs evenly however does not suck up material Union nut of the suction system is loose pump is taking in air Suction filter clogged Tighten union nut Clean filter Ball in suction or piston valve is sticking Clean with solvent if necessary vent device Pump runs when the gun is closed Packings valves pistons wor Replace parts 30 EDITION 03 2011 OPERATING MANUAL St rungssuche und Behebung A WAGNER Problem Cause Remedy Air motor iced up air supply A lot of condensation water inthe Install a water separator If the problem is not listed above consult your WAGNER Service Center 6 2 MAINTENANCE NWARNING Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts gt Only repair and replace parts that are listed in the chapter Spare parts catalog Before all work on the unit and in the event of work interruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 1 Check the level of separating fluid in the separating fluid cup every day top up if necessary 2 Check and clean the high pressure filter every day or
20. 0 0 4530 0 5280 0 6600 0 015 0 38 10 20 30 40 50 60 80 0 5770 0 6720 0 8130 0 017 0 43 20 30 40 50 60 70 0 7310 0 7860 1 0640 0 019 0 48 20 30 40 50 60 70 80 0 9260 1 0920 1 3700 0 021 0 53 20 40 50 60 80 1 1430 1 3600 1 6900 Wildcat 18 40 0 023 0 58 20 40 50 60 70 80 1 3700 1 5900 2 0100 Puma 28 40 0 025 0 64 20 40 50 60 80 1 6200 1 9100 0 027 0 69 20 40 50 60 80 1 8300 Flow volume refers to water Maximum ranges for continuous operation at 50 DS min 4 3 6 PERFORMANCE DIAGRAMS Example Stroke frequency DS min Material pressure bar MPa lt psi gt Air throughput nl min lt scfm gt B_00301 on Material flow volume Water l min lt gpm gt 17 EDITION 03 2011 OPERATING MANUAL Diagram for WILDCAT 18 40 Diagram for PUMA 28 40 PART NO DOC2303659 Stroke frequency DS min bar MPa nl min psi lt scfm gt 0 10 20 30 40 50 60 150 15 600 lt 2175 gt lt 21 gt 100 10 A 4 400 1450 L B lt 14 gt IT 5 5 a na B BE 505 C120 lt 725 gt 27 22 lt gt p g lt E gt lt Le 0 0 04 08 12 16 2 24 Imin 00315 lt 01 gt lt 02 gt lt 03 gt 04 lt 05 gt 06 lt gpm gt Material flow volume Water A 8 bar 0 8 MPa 116 psi Air pressure
21. 1 9992831 Loctite 542 73 2 9992610 Cable ties 74 3 9950615 Cable ties 57 EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL Spare parts list for WILDCAT Wall lifting gear pneumatic PUMA Pos K Qty Description Part No 1 1 Wall lifting gear pneumatic assy 367036 2 1 Cross head block 9999007 3 1 Wall lifting gear pneumatic welded 369241 4 3 Elbow hose connection 9999125 5 1 Joint thrust piece 9999008 6 1 Clamping lever 9998230 7 14 Sliding plug 369706 8 1 Cross head block 9998232 9 4 head screw 9900107 10 8 Washer 9920106 11 1 Hexagon nut 9911016 12 1 Mounting part 369732 13 1 Hose black 3 4 m 11 15 ft 9982079 14 1 Cylinder 9999388 15 1 Hexagon nut with clamp 9910208 16 8 Washer 9920102 17 1 Block 369702 18 1 Hexagon head screw 9900125 19 1 Gas pressure spring 9999010 20 1 Screwed elbow 9998250 22 2 Coding ring red 9998995 24 2 Coding ring green 9998994 25 2 Bolt 369724 26 1 Angle 369723 27 1 Screw in screw connection straight 9998255 28 1 Profile 1 wall pneumatic assy 369240 29 4 nut 9910105 32 1 Hexagon head screw 9900109 33 1 Joint eye on pipe 9999009 42 2 Coupling L 9998110 43 1 Way valve 9943120 44 3 nut 9910108 45 3 Washer 9920104 46 il Screw in screw connection straight 9998090 47 1 Angle 9998250 49 2
22. 230 7 14 Sliding plug 369706 8 1 Cross head block 9998232 9 4 head screw M10x25 9900107 10 8 Washer A10 5 9920106 15 1 Hexagon nut with clamp 9910208 16 8 Washer 9920102 17 1 Block 369702 18 1 Hexagon head screw 9900125 19 1 Gas pressure spring 9994303 28 1 Profile 1 wall assy 369268 29 4 nut M10 9910105 32 1 Hexagon head screw M8x25 9900109 33 1 Joint eye on pipe 9999009 59 2 nut M8 9910107 60 2 Hexagon head screw M8x45 9900123 60 1 head screw M8x45 61 1 Hexagon head screw M8x35 9907195 62 3 head screw M8x40 9907196 62 1 head screw M8x40 62 2 head screw M8x55 63 2 Mounting bracket 369712 Wearing part WAGNER 61 EDITION 03 2011 OPERATING MANUAL PART NO DOC2303659 A WAGNER Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 7544 5050 Telefax 49 7544 505200 E Mail service standard wagner group com Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altstatten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222 E Mail rep ch wagner group ch Belgium WAGNER Spraytech Benelux BV Veilinglaan 58 B 1861 Wolvertem Telephone 32 0 2 269 4675 Telefax 32 0 2 269 7845 E Mail info wsb wagner be Denmark WAGNER Industrial Solution Scandinavia Viborgvej 100 Skeergaer D
23. 23398 21 Ox 3 Sealing collar PE small 123427 103 Packing PE TG compl large 367991 Wearing part Included in service set Special accessories 45 EDITION 03 2011 OPERATING MANUAL 1 lt PART NO DOC2303659 51 16 a 21 52 gt 20 100 Si 2 20 102 E 2 21 17 60 lt 2 9 e 41 ug 52 108 KE e 23 H104 22 105 60 18 A WAGNER B_01275 10N 5 IbA i7Ibft Item 4 tighten to block manually Use a standard spanner only if it s necessary In this case use a spanner to counter on item 3 46 EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL A WAGNER i i 40 cm Spare parts list material pump Pos Qty Description 22 Ox 2 Sealing collar TG large 367522 23 Ox 3 Sealing collar PE large 367523 25 x 2 O ring 367525 27 Ox 1 O ring 367527 28 Ox 1 O ring 367528 31 1 Separating fluid cup 367531 32 2 Coupling cover 367532 39 ex 6 O ring 9974089 40 ox 1 Wave spring small 9998669 41 Ox 1 Wave spring large 9998670 42 1 Ball large 9941513 43 Ox 1 Ball small 9941518 44 x 1 O ring 9974094 45 x 1 O ring 9974093 46 1 O ring 9974106 50 3 screw 9907124 51 6 Washer 9920106 52 3 screw 9900225 53 3 Connecting tube 367306 60 Gr
24. 3 0 33 135 552313 Filler 413 40 0 013 0 33 200 552413 513 50 0 013 0 33 245 552513 613 60 0 013 0 33 275 552613 813 80 0 013 0 33 305 552813 Filler 115 10 0 015 0 38 90 552115 215 20 0 015 0 38 100 552215 Rustproofing paint ul 315 30 0 015 0 38 160 552315 gt 415 40 0 015 0 38 200 552415 6 515 50 0 015 0 38 245 552515 615 60 0 015 0 38 265 552615 715 70 0 015 0 38 290 552715 815 80 0 015 0 38 325 552815 E Sprayprimer 5 217 20 0 017 0 43 110 552217 Rustproofing paint o 317 30 0 017 0 43 150 552317 Minium gt 417 40 0 017 0 43 180 552417 Latex paint 517 50 0 017 0 43 225 552517 2 617 60 0 017 0 43 280 552617 717 70 0 017 0 43 325 552717 219 20 0 019 0 48 145 552219 319 30 0 019 0 48 160 552319 419 40 0 019 0 48 185 552419 519 50 0 019 0 48 260 552519 619 60 0 019 0 48 295 552619 719 70 0 019 0 48 320 552719 D 819 80 0 019 0 48 400 552819 Mica paint 221 20 0 021 0 53 145 552221 Zinc dust coating 421 40 0 021 0 53 90 552421 Dispersions 521 50 0 021 0 53 245 552521 621 60 0 021 0 53 290 552621 9 821 80 0 021 0 53 375 552821 Rustproofing paint t 223 20 0 023 0 58 155 552223 5 423 40 0 023 0 58 80 552423 o 523 50 0 023 0 58 245 552523 gt 623 60 0 023 0 58 275 552623 723 70 0 023 0 58 325 552723 amp 823 80 0 023 0 58 345 552823 Dispersions 225 20
25. 383 200 mesh red 43235 100 mesh yellow Standard 34377 50 mesh white 89323 30 mesh green 6 1 43303 Handle sealing washer 7 1 43590 Compression spring 8 3 9971525 Seal U Seal 9 1 367567 Swivel assy 10 1 123510 Double connection 16 1 9904312 Lock screw 17 9992609 Anti sieze paste 18 367562 Adapter I NPSM 3 8 A NPSM 1 4 19 1 115199 Release housing Wearing part 50 EDITION 03 2011 PART DOC2303659 A OPERATING MANUAL I I I WAGNER 8 7 TROLLEY B_07771 Pos K Qty Description i N Wildcat Puma 1 1 Trolley assy 367121 2 1 Stand 367021 3 1 Wheel set and handles 367022 4 4 Hexagonal screw DIN931 M 6x 9907140 6 6 Self retaining hexagonal nut M6 9910204 8 2 Wheel 2302671 9 4 Washer 340372 10 4 Spring connector 9995302 11 1 Wheel axle 367945 12 1 Handle left 367946 13 1 right 367947 13 2 Connection part 367943 15 2 Tube plug ribbed 9990812 16 2 Saddle feet for round tubes 9998685 17 2 Plug 9998687 18 1 Mounting for wall 367940 19 4 Hexagon screw DIN931 M 6x 9900218 20 2 screw DIN933 6 55 9907045 23 2 Handle 9998747 Wearing part 51 EDITION 03 2011 PART DOC2303659 DEBET OPERATING MANUAL 1 WAUNER 8 9 LIFTING TROLLEY PNEUMATIC 64 Heat up the handle to 60 C 140 F before assembly
26. 6 bar 0 6 MPa 87 psi Air pressure C 4 bar 0 4 MPa 58 psi Air pressure bar MPa Stroke frequency DS min in lt psi gt lt scfm gt 0 10 20 30 40 50 60 250 25 750 lt 3625 gt lt 26 gt LL A 200 20 A 1 600 lt 2900 gt lt 21 gt nl o 150 15 450 5 lt 2175 gt lt 16 gt 5 a ES 2 9 100 10 mc C 1300 E lt 1450 gt 5 gt lt 11 gt Ke 5009 LK 150 x lt 725 gt P tsi 35 lt Lx 0 0 0 04 08 12 16 2 24 l min B 00317 0 1 02 0 3 0 44 0 5 0 65 gpm Material flow volume Water A 8 bar 0 8 MPa 116 psi Air pressure 6 bar 0 6 MPa 87 psi Air pressure C 4 bar 0 4 MPa 58 psi Air pressure 18 EDITION 03 2011 PART DOC2303659 DEBET OPERATING MANUAL 1 WASNER 4 4 FUNCTION 4 4 1 PUMP 1 Control housing with integrated silencer Air pressure regulator Ball valve Air motor Compressed air inlet Mounting flange Separating fluid cup Material outlet Material pump O Material inlet 1 Earth connection O OO Oh Un NN B_00205 General The piston pump is driven with compressed air This compressed air moves up and down the air piston in the air motor 4 and thus also the pump piston in the material pump 9 At the end of each stroke the compressed air is redirected by a change over valve and the control piston Working materials are sucked in on the upward stroke and simultaneously conveyed to the
27. DITION 03 2011 PART NO DOC2303659 OPERATING MANUAL WACHEH List Accessories WILDCAT PUMA 18 40 28 40 Pos K Description No No 37 High pressure hose Airless 1 4 NPSM DN 4 mm ID 0 16 inch 9984573 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 38 High pressure hose Airless 1 4 NPSM DN 3 mm ID 0 12 inch 9984583 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 39 Tool set 368870 40 High pressure filter HPF 3 NPSM 3 8 with ball valve made of steel 367175 41 Air cap green small air requirement 394912 42 Sealing ring A17x21x1 5 AL 9974111 43 Double nipple 3 8 M20x2 367962 44 Return hose DN 13 mm ID 0 5 inch M20x2 incl pos 42 pos 43 367189 45 Return tube HPF incl pos 42 and 43 367188 46 Mounting for wall assy for high pressure filter for pos 40 or 63 367115 47 AC 4600 Pro green with nozzle 11 40 25 MPa 250 bar 3625 psi NPSM 1 4 394152 48 Adapter NPSM 3 8 NPSM1 4 A 367562 49 Adapter NPSM 3 8 M16x1 5 A 367563 50 Hose set AC Material DNA Air DN6 7 5 m 24 6 ft 2302378 51 Hose set AC Material DNA Air DN6 10 m 32 8 ft 2302379 53 Wagner Trade Tip nozzles selection table see chap 7 2 552HHH 55 Separating agent 10 2 6 gal 356940 63 High pressure filter HPF 3 NPSM 3 8 with ball valve made of stainless steel 367178 64 Sealing ring A18x22x2 5 AL 9974112 65 Suction hose assy Lack Niro DN 13 mm ID 0 5 inch 1 m 3 28 ft M36X2 97073 66 Quick coupling with hose nozzle 9998811 67 Liftin
28. GNER OPERATING MANUAL 8 3 2 REGULATOR FOR AIR MOTOR WILDCAT AND PUMA 0 38 00 5 B 02600 101 44 EDITION 03 2011 PART DOC2303659 DEBET OPERATING MANUAL 1 WAGNER 8 4 MATERIAL PUMPS 8 4 1 MATERIAL PUMP 40 CCM NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work Spare parts list material pump 40 cm PE TG Pos K Qty Description No 1 1 Material pump 367070 2 1 Rod 367502 3 1 Cylinder 367503 4 1 Inlet housing 367504 5 1 Piston 367505 6 1 Valve screw 367506 7 1 Ball guide inlet 367507 8 1 Connection flange 367501 9 1 Valve seat inlet 367509 10 1 Valve seat outlet 367510 11 1 Snap ring flange 367511 12 2 half 367512 13 1 Securing ring 367513 16 1 Support ring 367516 17 1 Compression ring 367517 18 1 Support ring 367518 19 1 Compression ring 367519 100 6 Packing PE TG compl small 115805 20 Ox 2 Sealing collar TG small 1
29. K 8600 Silkeborg Telephone 45 70 200 245 Telefax 45 86 856 027 E Mail info wagner industri com United Kingdom WAGNER Spraytech UK Ltd Haslemere Way Tramway Industrial Estate GB Banbury OXON OX16 8TY Telephone 44 0 1295 265 353 Telefax 44 0 1295 269861 E Mail enquiries wagnerspraytech co uk France J WAGNER France S A R L Parc de Gutenberg B timent F8 8 voie la Cardon F 91127 Palaiseau Cedex Telephone 33 1 825 011 111 Telefax 33 1 698 172 57 E Mail division batiment wagner france fr Netherlands WAGNER SPRAYTECH Benelux BV Zonnebaan 10 NL 3542 EC Utrecht Telephone 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wsb wagner nl Italy WAGNER COLORA S r l Via Fermi 3 I 20040 Burago di Molgora MI Telephone 39 039 625021 Telefax 39 039 6851800 E Mail info wagnercolora com Australia WAGNER Spraytech Australia PTY Ltd 14 16 Kevlar Close Braeside Vic 3195 Telephone 03 9587 2000 Austria J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax Telefax 49 0 7544 505200 E Mail E Mail service standard wagner group com Sweden Spain WAGNER Industrial Solutions Scandinavia WAGNER Spraytech Iberica S A Skolgatan 61 Ctra N 340 Km 1245 4 SE 568 31 Skillingaryd Telephone 46 0 370 798 30 Telefax 46 0 370 798 48 E Mail info wagner industri com E 08750 Molin
30. affected German law applies to this guarantee The contractual language is German In the event that the meaning of the German and a foreign text of this guarantee deviate from one another the meaning of the German text has priority J Wagner GmbH Division Professional Finishing Otto Lilienthal Strasse 18 88677 Markdorf Federal Republic of Germany Wagner professional guarantee 11 EDITION 03 2011 PART DOC2303659 OIUIII IIIF I I GCISYUS UHEI OPERATING MANUAL WAGNER 3 6 CE CONFORMITY Herewith we declare that the supplied version of Pneumatic pumps and their spray packs Wildcat Puma 1840 2840 Complies with the following guidelines 2006 42 EEC 94 9 EEC Atex directives Applied standards in particular DIN EN ISO 12100 1 2004 DIN EN 809 2011 DIN EN 12621 A1 2010 DIN EN ISO 12100 1 A1 2009 DIN EN 14462 2005 DIN EN 13463 1 2009 DIN EN ISO 12100 2 2004 DIN EN ISO 14121 1 2007 DIN EN 13463 5 2004 DIN EN ISO 12100 2 A1 2009 DIN EN 1127 1 2008 DIN EN ISO 13732 1 2008 DIN EN 12621 2006 Applied national technical standards and speciflcations in particular BGR 500 Part 2 chap 2 29 and chap 2 36 BGR 104 TRBS 2153 Marking C amp II 2G IIB c T3 X CE Certificate of Conformity The certificate is enclosed with this product The certificate of conformity can be reordered from your WAGNER representative quoting the product and serial number Part number
31. arts list for air motor da ER an Pos K Description Qty No Qty No 1 Air motor 366080 367080 2 Flange 1 367316 1 367316 3 Piston rod 1 367302 1 367302 4 Cylinder rod 1 366303 1 367303 5 Compressed air pipe 1 367304 1 367304 6 Control air pipe 1 367305 1 367305 8 Stopper 2 367307 2 367307 9 x Seal outlet 2 L414 06C 2 L414 06C 10 Connection part 1 367309 1 367309 11 Silencer 1 367310 1 367310 12 Hood 1 367311 1 367311 13 x Filter air pressure 1 367313 1 367313 14 x Filter control air 1 367314 1 367314 15 Casing 1 367312 1 367312 16 Shoulder screw 2 367318 2 367318 17 e Sound absorbing mat 1 367319 1 367319 18 Spring pin 2 367320 2 367320 19 Distributor 1 367321 1 367321 20 Pressure regulator 1 9998676 1 9998676 Wearing part x Included in service set 40 EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL 69 1 10 15 Nm 49 7 11 Ibft 16 weg ru 17 WAGNER 39 36 41 51 40 Nm 30 Ibft WE 33 53 25 Nm 19 Ibft Pressure regulator pos 100 Detail see chap 8 3 2 B 00258 Do not dismount the piston Pos 81 41 EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL WILDCAT PUMA 80mm 100mm Spare parts list for air motor de aia di es Pos K Descrip
32. as required 3 Every shut down should be carried out as laid down in paragraph 5 3 3 4 Check and replace if necessary hoses tubes couplings every days WAGNER recommends to check the whole spray system every year from a technical expert e g WAGNER service technician The service instructions manual is available in various languages Part Number see chapter 1 1 31 EDITION 03 2011 OPERATING MANUAL 7 ACCESSORIES PART NO DOC2303659 A WAGNER 7 1 ACCESSORIES FOR WILDCAT AND PUMA PUMPS B_02762 32 EDITION 03 2011 PART DOC2303659 WOW UIIIIKCIIIIIG U OII OPERATING MANUAL I I I WAGNER MWO 8 m 18 MWO 8 ub T M M NEM 17 15 16 19 MW1 0 MWo 8 MW1 25 MW0 3 17 15 16 19 MW1 0 MWo 8 MW1 25 0 3 MWO 8 B_02789 33 EDITION 03 2011 PART DOC2303659 OPERATING MANUAL A WAGNER List Accessories WILDCAT PUMA 18 40 28 40 Pos Description No No A Piston pump PE TG 366110 367103 1 Separating agent 250 ml 250 cc 9992504 2 Earthing cable 3 m 9 8 ft 236219 3 Filter pressure regulator with plastic bow 367062 4 Metal bow for 367062 115985 5 Filter relief combination 367135 7 4 leg stand 367023 8 Stand 4 with wheels assy 367121 9 Mounting for wall 4 assy 367020 10 Rigid suction system 352 367986 11 Sealing ri
33. d protective measures in particular wear safety goggles protective clothing and gloves as well as hand protection cream if necessary Use a mask or breathing apparatus if necessary For sufficient health and environmental safety Operate the unit in a spray booth or on a spraying wall with the ventilation extraction switched on Wear suitable protective clothing when working with hot materials 4 2 2 6 TOUCHING SURFACES Touch hot surfaces only if you are wearing protective gloves When operating the unit with a coating material with a temperature of gt 43 C 109 4 F Identify the unit with a warning label that says Warning hot surface Order No 9998910 Information label 9998911 Safety label 2 3 CORRECT USE WAGNER accepts no liability for any damage arising from incorrect use Use the unit only to work with the materials recommended by WAGNER Operate the unit only as an entire unit Do not deactivate safety equipment Use only WAGNER original spare parts and accessories CC p v EDITION 03 2011 PART DOC2303659 eWUI IIM IIIIITCCUN OPERATING MANUAL WAGNER 2 4 USE IN AN EXPLOSION HAZARD AREA 2 4 1 CORRECT USE The unit is suitable for working liquid materials in accordance with the classification into explosion classes 2 4 2 EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 94 9 EC ATEX 95 the unit is suitable for use in areas wher
34. e pressure from them and replace NWARNING Toxic and or flammable vapor mixtures Risk of poisoning and burns Operate the unit in a spraying booth approved for the working materials or Operate the unit on an appropriate spraying wall with the ventilation extraction switched on Observe national and local regulations for the outgoing air speed NWARNING Gas mixtures can explode if there is an incompletely filled pump Danger to life from flying parts Ensure that the pump and suction system are always completely filled with cleaning agent or working medium Do not spray the unit empty after cleaning SIHI 0025 GB 25 EDITION 03 2011 PART DOC2303659 OPERATING MANUAL I II I WAGNER Before every start up the following points should be observed as laid down in the operat ing manual Secure gun with safety catch Check the permissible pressures Check all connections for leaks Check hose for damage It should be ensured that the unit is in the following state before carrying out any work on it The pressure should be released from the pump and high pressure hose with gun The gun should be secured with safety catch The air supply should be interrupted Emergency Stop In the case of unforeseen occurrences the ball valve 2 should be closed immediately and the return valve 3 opened 5 2 2 FILLING UP WITH PARTING SOLVENTS CAUTION
35. e there is an explosion hazard II 2G IIB c T3 X CE Communaut s Europ ennes Ex Symbol for explosion protection ll Unit class 11 2 Category 2 Zone 1 G Ex atmosphere gas IIB Explosion group Constructional security T3 Temperature class maximum surface temperature lt 200 C 392 F X Special Notes see chapter 2 4 3 2 4 3 IDENTIFICATION X Maximum surface temperature The maximum surface temperature of the piston pump can be reached if it runs dry Ensure that the piston pump is filled with sufficient working or cleaning medium Ensure that the separating fluid container is filled with sufficient separating fluid Ignition temperature of the coating material Ensure that the ignition temperature of the coating material is above the maximum surface temperature Ambient temperature The permissible ambient temperature is 5 C to 60 41 C to 140 F Medium supporting atomizing atomize the material use only weakly oxidizing gases e g air Mechanical sparks can form if the unit comes into contact with metal In an explosive atmosphere Do not knock or push the unit against steel or rusty iron Do drop the unit Use only tools that are made of a permitted material Surface spraying electrostatic Do not spray unit parts with electrostatic e g electrostatic spray gun Cleaning If there are deposits on the surfaces the unit may
36. ease Mobilux EP 2 9998808 61 Anti sieze paste 9992609 62 Molykote DX grease 9992616 1 Service set PE TG 367990 Wearing part x Included in service set Special accessories 47 EDITION 03 2011 PART DOC2303659 OPERATING MANUAL I 8 5 HIGH PRESSURE FILTER 90 Nm 66 Ibft ien US Tighten by hand pos 3 Identification of the filter 3 11 2 e 5 9 10 po _ _ 1 lt 100 Nm 74 Ibft 9 x 30 Su 4 33 6 _ 23 JL Y o Nm 66 Ibft O f 30 SC 4 100 Nm 74 166 02810 valve versionin Steel Stainless steel Pos K Qty Description Part No Part No 1 High pressure filter HPF 3 3 8 367175 367178 2 1 Filter housing 367911 3 1 Union nut 367912 4 1 Reducing double nipple with 2x 60 367556 5 1 O Ring 367914 6 1 Screwed connector 367916 7 1 Distribution housing 367910 10 1 Filter support 9894245 Wearing part Not part of standard equipment for spray gun Available however as additional extra 48 EDITION 03 2011 OPERATING MANUAL ren Ball valve version in Steel Stainless steel Pos K Qty Description Part No Part No 11 1 Filter cartridges Filter cartridge 200 295721 Filter cartridge 100 3514068 Filter cartridge 50 3514069 Filter cartridge 20 291564 12
37. es May only be maintained by skilled electricians or under their supervision Must be operated in accordance with the safety regulations and electrotechnical regulations Must be repaired immediately in the event of problems Must be put out of operation if they pose a hazard Must be de energized before work is commenced on active parts Inform staff about planned work observe electrical safety regulations 2 1 2 PERSONNEL QUALIFICATIONS Ensure that the unit is operated and repaired only by trained persons 2 1 3 ASAFEWORK ENVIRONMENT Ensure that the floor of the working area is anti static in accordance with EN 50053 Part 1 57 2 measurement in accordance with DIN 51953 Ensure that all persons within the working area wear anti static shoes Ensure that during spraying persons wear anti static gloves so that they are earthed via the handle ofthe spray gun Customer to provide paint mist extraction systems conforming to local regulations Ensure that the following components of a safe working environment are available Material air hoses adapted to the working pressure Personal safety equipment breathing and skin protection Ensure that there are no ignition sources such as naked flame glowing wires or hot surfaces in the vicinity Do not smoke Lg 2 2 SAFETY INSTRUCTIONS FOR STAFF instructions and the warning instructions gt Always follow local regulations concernin
38. es of failing to observe the warning instructions The signal word points out the hazard level The measures for preventing the hazard and its consequences SIHI 0103 GB Caution a possibly hazardous situation Non observance can result in minor injury B N CAUTION This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level SIHI 0101 GB The measures for preventing the hazard and its consequences Caution a possibly hazardous situation Non observance can cause material damage SIHI_0102_GB CAUTION This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level The measures for preventing the hazard and its consequences Note provide information on particular characteristics and how to proceed EDITION 03 2011 PART DOC2303659 eO III 9TI EIIHIHGEGHEGTGCTGTTIOZ OPERATING MANUAL WAGNER 2 GENERAL SAFETY INSTRUCTIONS 2 1 SAFETY INSTRUCTIONS FOR THE OPERATOR Keep these operating instructions to hand near the unit at all times H Always follow local regulations concerning occupational safety and accident prevention 2 1 1 ELECTRICAL EQUIPMENT Electrical plant and unit To be provided in accordance with the local safety requirements with regard to the operating mode and ambient influenc
39. g occupational safety and accident prevention Always follow the information in these instructions particularly the general safety H EDITION 03 2011 PART DOC2303659 4m A OPERATINGMANUAL 1 WAGNER 2 2 1 SAFEHANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries Avoid injection of paint or cleaning agents Never point the spray gun at people Never reach into the spray jet Before all work on the unit in the event of work interruptions and functional faults Switch off the energy compressed air supply Secure the spray gun against actuation Relieve the pressure from the spray gun and unit By functional faults Identify and correct the problem proceed as described in chapter Trouble shooting In the event of skin injuries caused by paint or cleaning agents Note down the paint or cleaning agent that you have been using Consult a doctor immediately Avoid danger of injury through recoil forces Ensure that you have a firm footing when operating the spray gun Only hold the spray gun briefly in any one position 2 2 2 EARTH THE UNIT Depending on the high voltage of the spray electrode and the flow rate at spray pressures can produce an electrostatic charge in the equipment These can cause sparks and flames upon discharge Ensure that the unit is always earthed Earth the work pieces to be coated Ensure that all persons
40. g screw 9907133 68 O ring PTFE spare part for pos 21 367527 69 O ring FEP spare part for pos 21 9974127 70 Washer PTFE spare part for pos 21 367959 71 Lifting trolley 367031 72 Lifting trolley pneumatic 367032 73 Wall lifting gear 367035 74 Wall lifting gear pneumatic 367036 Wearing part 35 EDITION 03 2011 OPERATING MANUAL PART NO DOC2303659 7 2 SELECTION TABLE TRADE TIP NOZZLES AIRLESS Airless nozzle list Wagner without nozzle without nozzle Trade Tip 2 F thread 11 16 16 UN G thread 7 8 14 UNF to 270 bar forWagner spray gun for Graco Titan spray gun 27 MPa Part No 556042 Part No 556041 B_02818 Application Nozzle Spray Holes Spray width Part No mark angle inch mm mm Natural paint 407 40 0 007 0 18 160 552407 Transparent lacquer 507 50 0 007 0 18 190 Oils 209 20 0 009 0 23 145 552209 309 30 0 009 0 23 160 552309 a 409 40 0 009 0 23 190 552409 ul 509 50 0 009 0 23 205 552509 609 60 0 009 0 23 220 552609 synthetic resin paints 5 111 10 0 011 0 28 85 552111 PVC paint 211 20 0 011 0 28 95 552211 311 30 0 011 0 28 125 552311 c 411 40 0 011 0 28 195 552411 5 511 50 0 011 0 28 215 552511 611 60 0 011 0 28 265 552611 gt Paint undercoat s 113 10 0 013 0 33 100 552113 Zinc chromate primer 213 20 0 013 0 33 110 552213 Priming paint 313 30 0 01
41. gun Dispose of the contents of the container 5 according to the local regulations B_00261 5 2 4 FILLING WITH WORKING MATERIAL 1 2 NEO UT e w 10 11 12 13 14 Place empty container 5 under return tube 4 see fig B_00261 Place suction hose 7 in the container with working material 6 Note If the pump is equipped with a rigid suction system it should only be diped in into the working material in maximum to the middle of the inlet housing Set pressure regulator 1 to approx 0 05 MPa 0 5 bar 7 25 psi Open return valve 3 Slowly open ball valve 2 Adjust the air pressure on the pressure regulator 1 so that the pump runs regularly Close ball valve 2 as soon as pure working material starts coming from the return hose Close return valve 3 Point the gun without nozzle into container 5 and open it Slowly open ball valve 2 Close ball valve 2 as soon as pure working material starts coming from the gun When there is no pressure remaining in the system close gun Secure gun Dispose of the contents of the container 5 according to the local regulations 27 EDITION 03 2011 PART DOC2303659 A OPERATING MANUAL I 5 3 WORKS 5 3 1 SPRAYING 1 Secure gun and place nozzle in the gun 2 Slowly open ball valve 2 3 Setrequired working pressure on the pressure regulator 1 4 Optimize the spraying results as laid down in the gun in
42. gunin both strokes Air motor 4 The air motor with its pneumatic reverse 1 does not require pneumatic oil The compressed air is fed to the motor over the air regulator 2 and the ball valve 3 The air motor is fitted with a safety valve The safety valve has been set and sealed at the factory With pressures over and above the permissible operating pressure the valve which is held with a spring automatically opens and releases the excess pressure NWARNING Overpressure Risk of injury from bursting components Never change the safety valve setting Material pump 9 The material pump has been designed as a piston pump with exchangeable ball valves The hard chrome plated pump piston runs in two fixed packings which are self adjusting by means of a pressure spring thus resulting in a long life span Between the air motor and material pump there is a separating fluid cup 7 for holding the separating fluid 19 EDITION 03 2011 PART DOC2303659 DEBET OPERATING MANUAL WAWUNER 4 4 2 PRESSURE REGULATOR UNIT Pressure regulator 2 Ball valve Manometer Compressed air inlet Filter pressure regulator for AirCoat Option Qn Q N B_00206 Figure Pneumatic pump Puma 28 40 Airless Settings ball valve 1 Closed Operating pressure in the air motor will be vented Control pressure is available 2 Closed The air motor can still be under pressure 3 Open Working position
43. inside the working area are earthed e g that they are wearing antistatic shoes When spraying wear antistatic gloves to earth yourself via the spray gun handle 2 2 3 PAINT HOSES Ensure that the hose material is chemically resistant to the sprayed materials Ensure that the material hose is suitable for the pressure generated in the unit Ensure that the following information is visible on the high pressure hose Manufacturer Permissible operating overpressure Date of manufacture electrical resistance of the complete high pressure hose must be less than 1 MOhm EDITION 03 2011 PART DOC2303659 TECH A OPERATING MANUAL 1 ____WAUGNER 2 2 4 CLEANING De energize the unit electrically Disconnect the pneumatic supply line Relieve the pressure from the unit Ensure that the flash point of the cleaning agent is at least 5 K above the ambient temperature To clean use only solvent free cloths and brushes Never use hard objects or spray on cleaning agents with a gun An explosive gas air mixture forms in closed containers When cleaning units with solvents never spray into a closed container Earth the container 2 2 5 HANDLING HAZARDOUS LIQUIDS VARNISHES AND PAINTS When preparing or working with paint and when cleaning the unit follow the working instructions of the manufacturer of the paints solvents and cleaning agents being used Take the specifie
44. mal ambient conditions unsuitable coating materials unsuitable operating conditions operation with the incorrect mains voltage supply frequency over operation or defective servicing or care and or cleaning for errors in the device that have been caused by using accessory parts additional components or spare parts that are not original Wagner parts for products to which modifications or additions have been carried out for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out by unauthorised persons for products with slight deviations from the target properties which are negligible with regard to the value and usability of the device for products that have been partially or fully taken apart 3 5 ADDITIONAL REGULATIONS The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU CIS Australia and are used within the reference country If the check shows that the case is not a guarantee case repairs are carried out at the ex pense of the buyer The above regulations manage the legal relationship to us concludingly Additional claims in particular for damages and losses of any type which occur as a result of the product or its use are excluded from the product liability act except with regard to the area of applica tion Claims for liability for defects to the specialist trader remain un
45. nformation to ensure delivery of the right spare part Part Number description and quantity The quantity need not be the same as the number given in the Quantity column This number merely indicates how many of the respective parts are used in each sub assembly The following information is also required to ensure smooth processing of your order Address for the invoice Address for delivery Name of the person to be contacted in the event of any queries Type of delivery required air freight or mail sea route or overland route etc Marks in spare parts lists Note to column K in the following spare parts lists Wearing parts Note No liability is assumed for wearing parts Not part of standard equipment available however as additional extra NWARNING Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person carry out repairs and replace parts Only repair and replace parts that are listed in the chapter Spare parts catalog Before all work on the unit and in the event of work interruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 38 EDITION 03 2011 OPERATING MANUAL 8 2 OVER VIEWS MODULES PART NO DOC2303659
46. ng A18x22x2 5 Cu 9925024 12 Reducing double nipple with 2 x 60 G 3 8 NPSM3 8 367556 13 Upper hopper set 5 1 3 gal 367045 14 Suction elbow for pos 13 366950 15 Filter DN 25 mm ID 1 inch MW 0 8 mm M28x1 5 250245 16 Filter DN 25 mm ID 1 inch MW 1 25 mm M28x1 5 250243 17 Filter DN 25 mm ID 1 inch MW 1 0 mm M28x1 5 344341 18 Filter DN 13 mm ID 0 5 inch MW 0 8 mm M15x1 250244 19 Suction filter bag MW 0 3 mm 97531 20 Barrel suction pipe DN 25 mm ID 1 inch 115175 21 Suction hose flexibly DN 25 mm ID 1 inch 367140 22 Extension hose DN 25 mm ID 1 inch 115285 23 Extension hose DN 13 mm ID 0 5 inch 115284 24 Suction elbow M36x2 97075 25 Air cap LV red suitable for low viscosity paints 394910 26 Air cap HV blue suitable for high viscosity paints 394911 27 AC 4600 Pro blue with nozzle 11 40 25 MPa 250 bar 3625 psi NPSM 1 4 394150 28 AC 4600 Pro red with nozzle 11 40 25 MPa 250 bar 3625 psi NPSM 1 4 394151 29 Nozzle ACF3000 gt see nozzle list in gun manual 379HHH 30 Airless gun AG 14 NPSM 1 4 27 MPa 270 bar 3920 psi 502119 without Trade Tip nozzle 32 Adapter M16 M20 118231 33 Return tube 366290 34 Return tube for pos 5 115858 35 Hose set AC Material DN3 Air DN6 7 5 m 24 6 ft 9984595 36 Hose set AC Material DN3 Air DN6 10 m 32 8 ft 9984596 Wearing part 34 E
47. ns 16 4 3 5 Volume flow 17 4 3 6 Performance diagrams 17 4 4 Function 19 4 4 1 Pump 19 4 4 2 Pressure regulator unit 20 4 4 3 High pressure filter Option 21 4 4 3 1 Standard High pressure filter Option 21 4 4 3 2 Filter relief combination Option 21 EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL Contents 5 STARTING UP AND OPERATING 5 1 Installation and connection 5 1 1 Earthing 5 2 Starting up 5 2 1 Safety instructions 5 22 filling up with parting solvents 5 23 Basic cleaning 5 24 Filling with working material 5 3 Works 5 3 1 Spraying 5 3 2 Breaks in work 5 33 Shutting down and cleaning 5 4 Long term storage 6 TROUBLE SHOOTING MAINTENANCE AND REPAIRS 6 1 Trouble shooting and solution 6 2 Maintenance 7 ACCESSORIES 7 1 Accessories for Wildcat and Puma Pumps 7 2 Selection table Trade Tip nozzles Airless 8 SPARE PARTS 8 1 How to order spare parts 8 2 Over views modules 8 3 Air motors 8 3 1 Air motors Wildcat and Puma 8 3 2 Regulator for air motor Wildcat and Puma 8 4 Material pumps 8 4 1 Material pump 40 ccm 8 5 High pressure filter 8 6 Filter relief combination 8 7 Trolley 8 9 Lifting trolley pneumatic 8 10 Lifting trolley 8 11 lifting gear pneumatic 8 12 lifting gear 22 22 23 25 25 26 27 27 28 28 28 29 29 30 30 31 32 32 36 38 38 39 40 40 44 45 45 48 50 51 52 55 57 60 A WAGNER EDITION 03 2011 PART DOC2303659 II lt
48. oing air containing oil Risk of poisoning if inhaled Function problem airmotor Provide water free and oil free compressed air quality standard 5 5 4 as per ISO 8573 1 5 5 4 40 um 7 5 mg m EDITION 03 2011 OPERATING MANUAL 4 3 4 MEASUREMENTS AND CONNECTIONS PART NO DOC2303659 WILDCAT PUMA 18 40 28 40 mm inch mm inch A 708 27 9 708 27 9 B 169 6 7 169 6 7 C 313 12 3 313 12 3 D 260 10 2 260 10 2 E 434 17 1 434 17 1 F 134 5 3 134 5 3 G 182 7 2 182 7 2 H 80 80 0 25 01 025 01 J M6 M6 Theadaptersarecomponents of the basic equipment B_00302 A WAGNER WILDCAT PUMA 18 40 28 40 mm inch mm inch K G 3 4 G 3 4 L G 3 8 G 3 8 M G 1 2 G 1 2 N G 1 4 G 1 4 107 4 2 107 4 2 P 175 6 9 175 6 9 Q 09 0 0 35 9 0 35 R 07 0 0 28 07 0 0 28 5 149 5 9 149 5 9 T 55 2 2 55 2 2 Wall mount 16 EDITION 03 2011 PART NO DOC2303659 OPERATING MANUAL WACHEH 4 3 5 VOLUMEFLOW Wagner AL nozzles Volume flow in l min cc min at at at 7 MPa 10 MPa 15 MPa 70 bar 100 bar 150 bar Spray angle 1015 psi 1450 psi 2175 psi 0 007 0 18 40 0 1650 0 2000 0 2400 0 009 0 23 20 30 40 50 60 0 2060 0 2500 0 3090 0 011 0 28 10 20 30 40 50 60 0 2950 0 3450 0 4260 0 013 0 33 10 20 30 40 50 60 8
49. oint eye on pipe 9999009 34 2 Countersunk screw 9907183 35 1 Foot set 369713 36 2 Washer 9920106 37 2 Hexagon nut 9910105 Wearing part 53 EDITION 03 2011 PART NO DOC2303659 DEBET OPERATING MANUAL WACHER Spare parts list for WILDCAT Lifting trolley pneumatic PUMA Pos K Qty Description Part No 42 2 Screw in angle 9998110 43 1 Way valve 9943120 44 3 Hexagon nut 9910108 45 3 Washer 9920104 46 1 Screw in screw connection straight 9998090 47 1 Screw in angle 9998250 49 2 Silencer 9991761 50 2 Cap head screw 9900334 51 1 Mounting sheet 369721 52 3 Cap head screw 9900365 53 1 Pressure regulator 9998676 54 1 Manometer 9998677 55 1 Double nipple 9985684 56 1 Fitting T 9999109 57 1 Reducing nipple 9985685 58 1 Double nipple 9985720 59 2 Hexagon nut 9910107 60 2 Hexagon head screw 9900123 61 1 Hexagon head screw 9907195 62 3 Hexagon head screw 9907196 63 1 Reducing nipple 64 2 Handle with hand protection black 9998893 Wearing part 54 EDITION 03 2011 PART DOC2303659 DEBET OPERATING MANUAL WAGNER 8 10 LiFTING TROLLEY 3 _ 0 Heat up the handle to 60 140 before assembly B_00213 Mounting materials Pos Qty PartNo Description 70 1 9998808 Grease Beacon EP2 71 1 9992528 Loctite 270 55
50. paint application quality Earth all unit components Earth the workpieces being painted Earthing schema example Conveyor n Work piece Spraying stand B 00304 Floor conductive 23 EDITION 03 2011 PART DOC2303659 A OPERATING MANUAL I WASNER Cable cross section Pump 4 mm AWG11 Paint container 6 mm AWG10 Conveyor 16 mm AWG5 Spray booth 16 mm AWG5 Spray stand 16 mm AWG5 Procedure 1 Screw on earthing cable with eye 2 Clamp the earthing cable clip to a earth connection on site 3 Earth the material paint container to a local earth connection 4 Earth the other parts of the system to a local earth connection 24 EDITION 03 2011 PART DOC2303659 TECH A OPERATING MANUAL I WASNER 5 2 STARTING UP 5 2 1 SAFETY INSTRUCTIONS Every time before starting up the following points should be observed as laid down in the operating instructions That it is possible to observe the safety regulations in Chap 2 The starting up procedure has been carried out properly NWARNING High pressure spray jet Danger to life from injecting paint or solvent Never reach into the spray jet Never point the spray gun at people Consulta doctor immediately in the event of skin injuries caused by paint or solvent Inform the doctor about the paint or solvent used Never seal defective high pressure parts instead relieve th
51. rvice centres named in our operating instructions The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product In order to claim for an extension to the guarantee the guarantee certificate must be included The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product are the responsibility of the customer 10 EDITION 03 2011 PART DOC2303659 eW UI SGKISIGZIGMMHUI III IIAIWG IQ OPERATING MANUAL WAGNER 3 4 EXCLUSION OF GUARANTEE Guarantee claims cannot be considered for parts that are subject to wear and tear due to use or other natural wear and tear as well as defects in the product that are a result of natural wear and tear or wear and tear due to use This includes in particular cables valves packaging jets cylinders pistons means carrying housing components filters pipes seals rotors stators etc Damage due to wear and tear that is caused in particular by sanded coating materials such as dispersions plaster putty adhesives glazes quartz foundation in the event of errors in devices that are due to non compliance with the operating instructions unsuitable or unprofessional use incorrect assembly and or commissioning by the buyer or by a third party or utilisation other than is intended abnor
52. s de Rei Barcelona Telephone 34 0 93 680 0028 Telefax 34 0 93 668 0156 E Mail info wagnerspain com Ireland Mark John Ltd 50 C Robinhood Industrial Estate Clondalkin Co Dublin Telephone 51 61 22 E Mail New Zealand WAGNER Spraytech NZ Ltd Auckland Office 308 Church Street Te Papapa Auckland Telephone 9 641 169 E Mail 62 A WAGNER Order number 2302505 Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altst tten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222 E Mail rep ch wagner group ch www wagner group com
53. structions 5 Start work process 5 3 2 BREAKS IN WORK 1 Close gun 2 Close ball valve 2 3 Release the system by opening the gun 4 Close and secure gun B 00261 If the system has been used with two component material NWARNING Hardened material in the spraying system when 2 component material is worked Destruction of the pump and injection system Follow the manufacturer s working instructions particularly regarding the pot life Rinse thoroughly before the end of the pot life The potlife time decreases at raising temperature SIHI 0069 GB 28 EDITION 03 2011 PART DOC2303659 DEBET OPERATING MANUAL WAGNER 5 3 3 SHUTTING DOWN AND CLEANING Note The device should be cleaned for maintenance purposes etc Ensure that no remaining material dries and sticks Procedure Breaks in work Create Chap 5 3 2 Basic cleaning Execute Chap 5 2 3 Maintain the gun as laid down in the operating instructions Clean and check the suction system and in particular the suction filter When using a high pressure filter Clean and check the filter insert and filter body Clean the outside of the system Qx pigs pr pa cs NWARNUNG Verspr deter Filterdruckregler Beh lter am Filterdruckregler verspr det bei Kontakt mit L sungsmitteln mitteln und kann platzen Verletzungsgefahr durch umherfliegende Teile Beh lter am Filterdruckregler nicht mit L sungsmi
54. tion Qty No Qty No 20 Pressure regulator XR 15 as additional extra 21 Angle ball valve 1 367061 1 367061 22 Connection piece 2 367322 2 367322 23 Filter seat 1 367324 1 367324 24 Stop washer SW9 180 1 9943114 1 9943114 25 Throttle 26 Handle SW9 1 9943115 1 9943115 27 Hexagonal screw 1 9943116 1 9943116 28 e O ring 6 9971123 6 9971123 29 Rod seal 2 9974217 2 9974217 30 Pilot valve 2 369290 2 369290 31 Spool sleeve combination assy 1 9943080 1 9943080 32 Permaglide bushing 1 9962018 1 9962018 33 Complete piston 1 9998663 1 9998661 34 x Sealing wiper ring 1 9974090 1 9974090 35 Safety valve 1 368288 1 368288 36 O ring 2 9974115 2 9974084 37 O ring 2 9974085 2 9974085 39 O ring 2 9974089 2 9974089 40 O ring 2 9974095 2 9974095 41 O ring 2 9971448 2 9971448 42 x O ring 1 9974097 1 9974097 43 O ring 1 9974098 1 9974098 44 Threaded plug 2 9998674 2 9998674 45 Threaded plug 2 9998274 2 9998274 46 Sticker WAGNER 1 366804 1 367804 47 Threaded plug 2 9998675 2 9998675 48 Control housing 1 367315 1 367315 49 Washer 2 9925033 2 9925033 50 Hexagonal screw 3 9900225 3 9900225 51 Hexagon nut 1 9910101 1 9910101 52 Washer 3 9920106 3 9920106 53 Washer 1 9920107 1 9920107 Wearing part Included in service set A WAGNER 42 EDITION 03 2011 PART DOC2303659 DEBET
55. ttel reinigen 7 Putthe whole system back together 8 Check the level of the separating fluid gt Chap 5 2 2 9 Fill the system with solvent as laid down in Paragraph 5 2 4 Filling with working material NWARNING Gas mixtures can explode if there is an incompletely filled pump Danger to life from flying parts Ensure that the pump and suction system are always completely filled with cleaning agent or working medium Do not spray the unit empty after cleaning SIHI 0025 GB 5 4 LONG TERM STORAGE If storing the system for a prolonged period of time thorough cleaning and corrosion pro tection are necessary Replace the water or solvent in the material pump with a suitable preserving oil Fill separating fluid cup with separating fluid Procedure 1 Carry out Paragraph 5 3 3 Shutting down and cleaning points 1 through 9 2 Cleaning with preserving agent acc Chap 5 2 3 3 Protect the air motor with pneumatic oil connect an oiler to the compressed air inlet and run for a few double strokes 29 EDITION 03 2011 OPERATING MANUAL PART NO DOC2303659 A WAGNER 6 TROUBLE SHOOTING MAINTENANCE AND REPAIRS 6 1 TROUBLE SHOOTING AND SOLUTION Problem Cause Remedy The pump does not work Air motor does not work or stops Open and close ball valve on the pressure regulator unit or disconnect compressed air supply shortly No pressure indication pressure
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