Model 500 User Manual - Bicycle Center of Seattle
Contents
1. Powerful acceleration or uphill riding causes the battery voltage to drop and may bring the level gauge to amber or even red in the cases of very steep hills As you continue to cycle and the battery power drops the level gauge will correspond to the state of charge remaining When it remains in amber and dips into red you have approximately a 1 3 of the charge left Best to recharge the battery soon To prevent the battery from deep discharge the controller has a low voltage protection cut off set at 30 0 V You may reboot the battery 1f it cuts off however continued use of the battery by switching off and on will cause deep discharge and permanently damage the battery How the Hebb E Bike Works Lighting system Hebb bikes features wide angle high performance reflectors at the front sides and rear Front and rear LED lights are powered by the main battery electrical consumption 1s negligible be safe use them often Lock When parking your bicycle turning the key to the OFF position and removing it will shut the system off and lock the battery in place Use a chain lock to further secure your bicycle when necessary We also recommend you insure your bike against theft Central support stand This spring loaded stand supports your bike straight up Use your feet to depress the stand downwards and pull the bike backwards Ensure the stand is firmly rested on the ground before leaving the bike Do not s2. E Bike throttle with safety ON OFF switch 30 amps Model 500 Parts Identifcation 26 27 28 29 30 31 21 20 19 18 17 1 Brake cables 2 Front LED light 3 Fenders 4 Disc Brakes 5 Rims 6 Spokes 13g 7 Hub motor 8 Reflectors 9 Tires 26 x 1 95 10 Suspension front fork 11 Motor wire casing 12 Bearing race 13 Frame 14 Pedals 15 Chain wheel 48T and crank 17 Central support stand 18 Chain 1 2 x 3 32 19 Chain stay 20 Chain guard 32 33 34 35 36 37 15 14 13 12 1110 21 Shimano roller brakes 22 Shimano Nexus Internal gears 23 Tensioning bolt and plate 24 Rear LED Light 25 Luggage rack 26 Controller Ignition 27 Battery 28 Saddle flip catch 29 Saddle 30 Seat post 31 Seat post clamp quick fix 32 Head stem 33 Handle grip Throttle 34 Brake levers 35 Gear shifter 36 Battery level gauge 37 Handlebars Model 500 Unpacking If you have received your bike via UPS or a freight carrier instead of picking it up from your local bike specialist please read this section before starting to assemble your bike Unpacking Carefully remove the bicycle by lifting it straight out of the box Be careful not to scratch yourself on the carton staples Remove the packing material around the bike and stand the bike on a clean flat surface Be sure to keep any small part packages that come along with the bike Discard box and packaging material only Dispose responsibly recycle when po
3. www hebbebikes com Model 500 USER MANUAL Hebb E Bikes P O Box 133096 Tyler TX 75713 Bill Hebb HebbEbikes com www HebbEbikes com Contents Welcome 2 WII can 3 Regulations and Technical data 4 Parts Identification 5 Unpacking 6 Battery charging and 7 ASSEMDIV 10 18 13 How the Hebb E Bike works 14 Maintenance 16 Troubleshooting 18 Contact US ccc ccecccecccccccccccscscscecececececececesesesesescesecececeuecesesesesesees 20 Hebb Electric Welcome Congratulations on the purchase of your Hebb Electric bike You re one step closer in realizing a whole new way of commuting that 15 fast fun and friendly to the environment The hub motor is brushless and uses a technology called Pulse Wave Modulation control so that it s not subject to wear like aregular DC motor Planetary reduction gears incorporated into its hub gives it a very strong torque working in unison with your leg power to flatten out those hills and to overcome headwinds Under normal cruising conditions 16 mph the motor draws about 5 amps at 140 watts with 3 foot pounds torque and has an efficiency of about 80 Its electric consumption is about 1 0 kwH for 62 miles even less
4. or water entering the controller haphazard signals might appear We ve designed the Hebb E Bike to repel water as much as possible encapsulating circuit boards with silicone resins and connections with silicone grease Since this manual simply cannot cover every detail that might occur during the lifetime of your product Check our websites and dealers website routinely for updates or contact us directly for more detailed questions you might have Serial Numbers Record the serial numbers found on your motor frame controller charger and battery here for reference Motor s no Charger s no Controller s no Battery serial no Frame no Proof of purchase Keep your proof of purchase with the date of purchase clearly marked 19 Contact Us As people all around the world have begun to realize how easy and beneficial it is to ride our electric bike At Hebb our mission 1s simple to continue to make the best electric We re on the constant lookout for ways to evolve our bikes to find methods and adapt solutions for our bikes to enrich lives everywhere We also like to get to know and thank each of our customers If you have any comments or suggestions or perhaps an idea a project to discuss or simply would like share your stories and photos with us Contact us directly we want to hear from you Hebb E Bikes P O Box 133096 Tyler TX 75713 Bill Hebb HebbEbikes com www HebbEbikes com 20
5. a thorough inspection of your bicycle by a dealer This includes opening up the hub motor to inspect and lubricate the gears 17 18 Troubleshooting Electronic self diagnostic system When the bicycle 15 functioning normally the red LED that is situated by the con troller is lit continually In the case of an electronic malfunction the controller comes programmed with diagnostic capabilities to determine where the fault lies The red LED will emit a series of blinks count them and refer to the table below for its explanation and solutions Brake lever cut off in check brake lever spring brake levers should contact return to position applicable with electric cut off levers Brake lever cut off in check wiring connection inspect for damage to contact the battery level gauge Throttle not in position check if throttle spring is faulty Throttle failure check throttle connections or replace low voltage recharge battery or loose battery cable connection 7 excessively high voltage measure battery voltage contact your Hebb dealer contact your Hebb dealer motor incompatibility contact your Hebb dealer overheat thermostat allow to cool reboot system activated thermostat failure replace controller amps control controller replace controller failure No light check battery power cables or replace controller Troubleshooting The faults listed may not cover every possible failure In the event of moisture
6. d by loss of the bicycle s usage How the warranty works Original defective parts that are sent or returned to the dealer for assessment will be replaced by the same or equal value part Labor and transportation charges are not included Regulations and Technical Data USA regulations allow a power assisted maximum speed of 20 mph Hebb E Bikes made for the USA have a motor speed of 250 rpm for a 20 mph top speed and a maximum rated power of 700 watts The power assist utilizing a throttle can function without the aid of pedaling however there s nothing to stop you from doing so Pedaling will greatly increase the mileage you get from your battery Typically this means you do not require a license or moped certificate there is no age limit and you can take cycling paths It conforms to regulations of normal bicycles Legal requirements concerning insurance and other regulations of your bicycle may differ in certain municipalities and states so be sure to check the regulations where you live Weight Motor Battery Pack Controller Charger Interface Fuse 60 pounds 350W electric brushless motor with planetary reduction gears Lithium ion with battery management circuit 37V 10Ah 7 pounds Low voltage protection 28V Discharge temperature limit SF to 130F PWM LED self diagnostic system Overload protection 20 amps 2 Amps Smart Charger Maximum charge time 6 hours Charging temperature 41F to 95F
7. energy than the food you would consume riding by leg power alone Making it by far the most efficient vehicle ever made While the Hebb pledge to quality means our components are high value and reliable 105 your part to understand safety implications and the possible risks of cycling So please take some time and read this manual It explains the bike in detail and how to take care of it so that you can enjoy using the bike for many years to come Warranty How the warranty applies As the makers we warranty against possible material or construction defects provided the following conditions are satisfied Proof of purchase The warranty starts on the date of purchase Only the first owner 1s entitled to the warranty 2 years for the frame fork all mechanical and electrical parts except normal wear and tear items 1 year for the battery up to 70 depth of discharge from its original rated capacity This can be verified by the dealer where the bike was purchased How the warranty does not apply When the bicycle 1s used negligently or has damage resulting from a traffic accident Normal wear and tear Poor maintenance or modifications that no longer comply with regulations or original specifications Damage due to external causes The bicycle is used for rental The battery pack is used incorrectly or damaged This also applies to improper charging Compensatory costs arising from damages or accidents or cost incurre
8. f overcharging It is advised that you disconnect the battery and switch the charger off as soon as the charging process 1s completed Do not charge the battery in wet conditions Never allow children to play with the battery or charger Do not leave your battery in a fully discharged state for long periods of time The battery will continue to self discharge resulting in damage Even if not using the bike the battery should be charged at least one time per month for one hour 10 Model 500 Assembly Tools required e Allen Hex key metric set e Open end flat wrenches 6mm 17mm Seat post Insert into the seat tube of the bicycle frame and align Tighten clamps and ensure seat is firmly fastened Tightening torque 12 ft lbs Note Do not adjust the seat post beyond its maximum extension mark Cda Pedals are marked L and for left and right respectively Screw Ss j in clockwise for R pedal counter clockwise for Tighten both with a wrench firmly but not excessively as the crank threads are made of aluminum alloy Handlebar Stem Headset Handlebar and stem comes pre assembled Loosen bolts on the stem and insert f and turn the handle bar assembly until it is in right angles with the frame Then tighten Tightening torque 13 ft lbs Model 500 Assembly Front Fender The supports are attached to the sides and top of the front fork The fende
9. g at any time As Li Ion batteries do not suffer from memory effect it is not required for the battery to be empty to recharge Charging everytime you ve completed your bike ride is recommended Kept in good con dition the Li Ion battery will perform 500 charge cycles with a retention of 70 from its original capacity Please use only the Li ion charger as provided A new battery might take 2 3 charges before it performs at it s stated capacity Dispose of your battery responsibly e f g h Cooling fan Fuse 10 Amps Charger ON LED Charging status LED a Male charging plug b Charging cord c Charger specifications d Charger serial no Se rho If there 15 an A C outlet near to where your bicycle 15 parked it may not be necessary to remove the battery from the bicycle to charge Model 500 Battery Charging Sometimes after temporary disconnection the charging status light may give a false green reading To verify that your battery is fully charged switch the charger off wait for the charger lights to go out and switch it back on again The charging status light should quickly return from amber to green when the battery 1s fully charged The battery may be also charged on the bicycle Please make sure that the bicycle key 1s switched off If the battery refuses to accept a charge contact your dealer for more information Battery charging is automatically regulated and there is no danger o
10. he battery which could result in damaging the connection sockets or pins Model 500 Checklist Usage The Hebb 500 is best described as an urban bike and is best suited for usage in an urban environment and paved roads While cycling it is your responsibility to be attentive of your environment and traffic rules a Wear shoes that stay on your feet and grip firmly to the pedals Do not wear sandals or ride barefoot b Dress to be visible on the road and avoid loose clothes that will tangle with moving parts of the bicycle c Keep your speed at levels appropriate to road conditions d Be aware of wet weather conditions as these affect braking distance Brake earlier than you normally would on dry roads e Familiarize yourself with the traffic rules in the state you are riding in f Avoid cycling in poor weather and visibility conditions such as fog night heavy rain and snow Keep your lights on in such conditions g Familiarize yourself with the usage of the bike and how to maintain it Inspect Before every ride make a quick inspection of your bike s mechanical and electronic features Be safe not sorry Frame and fork Visually check for damage do not ride 1f bent or fractured Wheels and tires Check for missing or damaged spokes Feel spokes to ensure tightness wheels should be true straight and tires inflated to its correct pressure Handlebar and stem Tightened firmly in the face forward positions Brakes Squeeze bra
11. it on the bike with the stand parked The central support stand 15 made of aluminum alloy and meant to only take the weight of the bicycle and not with the rider on it Luggage rack The luggage rack provided comes equipped with a spring loaded catch and elastic strap If you plan to carry luggage on the rear make sure everything 15 securely fastened and clear from the rear wheel There are many useful accessories that can be fitted on the rear rack from panniers to child seats Do however take note that the load limit is 50 lbs 15 16 Maintaining your bicycle ensures get the most out of every ride and out of the entire life of your Hebb bike How much of your bike s maintenance you can do yourself will depend on your knowledge skill experience and whether you have the necessary tools for the job Learning from available cycling literature and joining cycling communities can be an enjoyable way of improving your skill and knowledge about maintaining bicycles Beyond this manual it is good to consult your Hebb dealer for advice regularly Before every ride Perform mechanical safety checks and use a fully charged Battery Every 10 hours of riding Clean the bike including chain rings and sprocket Clean and lightly oil the chain Every 20 30 hours of riding Squeeze the brakes and rock the bike to check for any looseness with each forward or backward movement If the headset is loose tighten it o
12. ke levers Brake cables should remain unobstructed by other cables or accessories Chain Turn crank arms to ensure chain runs smoothly Keep the chain lubricated and clean Chain tension 15 adjusted by the tensioning bolt located at the end of the frame Electronics Red light from the controller unit should be illuminated when the electric bike is ON All wires should be fastened securely in place 13 14 How the Hebb E Bike Works Your first ride Before you wheel your bike out into the world we recommend you practice handling the bike in a safe area away from obstructions and traffic The motor may look small but it s powerful You ll be riding faster than you think Turn the key to the ON position A red LED will illuminate below the key socket If the light flashes read the Troubleshooting section of this manual If it shines steadily you re ready for the next step E Bike or Throttle Mode The motor runs as soon as you turn the throttle Ensure that you are seated and ready to ride before you use the throttle You may toggle the throttle on and off with the switch located on it In E bike mode the range of your bike will be approximately 25 miles Weight of the user the terrain and how much you use the throttle are all factors in how far you can go You can always choose to ride your bicycle as an ordinary bicycle Battery level gauge When riding a fully charged bicycle the battery level gauge shows green
13. r have your dealer check it Lift the front wheel and rotate handlebars to check for tightness of steering 1t may be necessary to lubricate ball bearings Check and recalibrate the brakes replace if worn out Squeeze spokes in adjoining pairs between your thumb and index finger They all should have the same tension Have your dealer re spoke or true the wheel if necessary Check cables for rust kinks and fraying have your dealer replace them if necessary Repairing a punctured tire If you have a punctured tire we recommend that you get a bike dealer to repair the tire You can always of course carry out the repairs on your own As there are no electronic components on the rear wheel follow standard procedures as with normal bicycles with internal gears Read the Shimano gear manual provided for more instructions As the front wheel contains the hub motor there are additional steps in the case you require the entire wheel to be removed from the bike A philips head screwdriver will be required to open the cable housing to first unplug the wires than run from the motor to controller There should be 1 x 6 pin connection and 3 color coded wire connections Blue Yellow Green Unplug these before proceeding to remove the front wheel Be mindful of the tightening assembly sequence of washers nuts and spacers Hub motor and general inspection After 5 000 kms 3 000 miles of cycling we recommend you arrange to have
14. rs are made of poly carbonate and should not rattle when they re securely fastened Brakes One of the most important safety features on the bicycle is the brakes To minimize the risk of injury it s vital to ensure they are correctly adjusted For more information about the rear Shimano Roller brake please read the Shimano manual that comes along with your purchase If you have little experience with bicycle maintenance we recommend you consult your local bike shop Tires Ensure that the tires are inflated to the correct pressure of 50 60 psi Well inflated tires enhances the comfort safety and efficiency of your ride 12 Model 500 Assembly Battery Note Make sure the battery is fully charged before the first use Insert key into keyhole located by the controller box and turn key counter clockwise while pressing it in so that it arrives in the open unlocked position Release the catch located at the underside of the seat saddle to flip it over Locate the battery flanges in their slots in the battery holder then push the battery firmly into the holder until the connecting pins are firmly in the battery sockets The fit can be tight when new so it may be required to apply gentle pressure Once the battery is in position lock into place by turning the key one click clockwise to the OFF position Ensure that the key is in OFF position until you are ready to ride Do not use excessive force to fit t
15. ssible This box should contain the Hebb Model 500 bicycle e An accessory box included and contains a 3 Ignition keys 1 Pair of pedals 1 Battery charger 1 Power cord 2 Fuses 30 amps Nylon ties Heat shrink tubes assorted pre cut sizes 1 Hex Key 5 1 Hex Key 3 1 Hebb 500 owner s manual Shimano Gear and Brakes Manual PS o e Battery Lithium Ion 37 10Ah Model 500 Battery Charging and Care Before use the battery needs to be fully charged The battery charger works much like a laptop computer charger and should be charged via a standard 110v 115v outlet 1 Insert charging plug into socket on the battery 2 Plug power cord to charger and to A C outlet 3 Turn the I O switch on the charger to I abcd a warning label 5 It s Important that to follow this b on off switch sequence of actions everytime you c a c voltage switch set at 110v charge the battery d power cord socket gt Do not remove the plug by pulling the cord always grip the charging port by its metal body Model 500 Battery Charging and Care Check the indicator lights on the front of the charger RED light indicates that the charger is connected and running from an A C outlet YELLOW light indicates that the battery is charging GREEN light indicates that the battery is fully charged It will take a maximum of 6 hours to fully charge your battery You may interrupt the chargin
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