LUBRI-CuP`* EM & EM-x
Contents
1. a i i l l O Models The New Generation of Single Point Lubricators Rev 01 LUBRI GUP EM amp EM X USER MANUAL Lubri Cup EM 125 250cc Grease Lubricator Lubri Cup EM X 125 250cc Grease Lubricator Before Use Thank you for purchasing the Lubri Cup EM EM X the new and unique electro mechanical single point automatic grease dispenser from Chesterton To ensure the safe operation and proper installation of the Lubri Cup EM EM X we strongly recommend that you read the following instructions carefully before use If you require further information please contact your local supplier Chesterton Lep Display Fuction EE a Dispensing Period Set Day Till i Replacement Days After Dispensing Completion _ Check Lube Line Test Auto Locking Battery Backpressure Sensing Capability Replacement Service Pack Grease Volume Selection Singnal Lamp na MONTH 0 363 0s5Eg3 GcHa3 GEESE 8 Do M oO 125 250 Indicates period of time the unit has been set for Indicates the of days remaining until the units Service pack must be replaced days until lubricant expiry Days after dispensing cycle completion Expiry St XX indicates the number of days since the lube cycle has been completed or the grease pouch has become empty St denotes Stop of days on standby mode due to excessive backpressure Ch XX indicates the number of days2. Maximum Surface Temperature Classification of hazardous locations Class IDivision 2 Groups C D EEx nL IIB T5 IP54 Possible electrical malfunction of CPU or circuitry BATTERY PACK missing incorrectly installed or may faulty Old Battery pack was not replaced during service pack replacement Battery leakage occurred BATTERY PACK missing faulty or incorrectly installed Old BATTERY PACK not replaced during changeover BATTERY PACK expired Low Battery An unusual storage condition may be encountered Temperature or Humidity Damaged BATTERY PACK Extreme environment e g exceeds 15 C 60 C 5 140 F Over lubrication occurring Grease blockage Excessive back pressure Extreme operating temperature e g exceeds 15 C 60 C 5 140 F GREASE POUCH incorrectly fitted GREASE POUCH empty Loose spring or pressure plate _ Grease hardening due to cold temperature or high oil bleeding UL KTL D C1 Div 1 2 HA IIA D C1 I Div 1 2 IIB IB T6 85 C T5 100 T5 100 C IP54 IP54 Cl I Div2 Zone2 gas Cl Zone2 gas Zone22 dust 304815 LOCIE OF 2007 1167 Q1 ATEX 6100X i 860 Salem Street Global Solutions Local Service Groveland MA 01834 USA www chesterton com Utilize standard manufacturer s battery The BATTERY PACK must be replaced with each service pack relacement Store BATTERY PACK in a cool dry area to prevent damage
3. xplosion Proof Certification l spesnspeaannssensenssesnasesse
4. The BATTERY PACK must be replaced with each changeover Ensure BATTERY PACK is correctly installed Replace BATTERY PACK Store BATTERY PACK in a cool and dry place prevent impact damage Ensure operating environment meets requirements Confirm correct dispensing rate Check lube line and bearing history Determine cause and rectify ROE IMPORTANT To clear con for the Backpressure sensing capability press TEST button for 2 seconds If not clear l con then please contact local suppliers Fit GREASE POUCH correctly Replace GREASE POUCH and BATTERY PACK Refit spring or pressure plate Use appropriate quality grease for operating environment Ex nC IIB T5 IP54 Propane Typical Gas Ethylene The skin temperature shall not exceed the minimum ignition temperature of the substances to be found in the hazardous location The T code designations apply to motors and other types of electrical equipment subject to hazardous location classification Protection against dust IP5X Dust penetration is not prevented altogether but dust must not enter in sufficient quantities to prevent the equipment from operating satisfactorily or to impair safety Protection against water spray IPX4 Water splashes on to the enclosure from any direction must not have any harmful effects Ignitable concentrations not likely to exist under normal operations or may exist for a short time only i eee
5. Control panel Select Button Test Button ee Nozzle Protector Power Button 125cc 12566 Pouch Sticker GREASE TYPE Bate insiahed Bate Expiry Battery Pack 125cc Dust Cover 250cc 250cc Pouch Sticker GREASE TYPE Dale iawalied Dale Expiry Battery Pack 250cc Dust Cover Installation amp Service Pack Replacement Lubri Cup EM amp EM X A First Installation aa a o O O D GREASE TYPE Date Installed Date Expiry 7 Turn the Lubri Cup EM EM X unit ON by depressing the POWER button for 2 seconds To confirm that the LCD is working _ To deactivate the TEST MODE FUNCTION press the TEST button again The unit will stop testing within the next 20 seconds 1 Before installing the Lubri Cup EM EM X the lubrication point bearing and passage should be manually lubricated using a grease gun to ensure that the bearing has a clear passage It is recommended that this procedure be conducted using either the same or a compatible lubricant with what is contained in the grease pouch of the Lubri Cup EM EM X If any doubts exist in regards to a clear lubrication flow test the backpressure of the bearing with a grease gun connected to a pressure gauge Ensure that the break off pressure is below 500 psi approx 35 kg f cm or 34 5 bar It is always best to keep the constant delivery pressure as low as possibl
6. change without notice Components Safety instructions This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death 1 Please read and save all notices warnings and safety instructions included with equipment 2 Battery Safety Instructions Store battery at temperatures between 40 F and 80 F for best results Do not expose BATTERY PACK to direct sunlight or high heat for extended periods of time Keep battery within 20 F and 150 F when transporting or temporarily storing BATTERY PACK Keep BATTERY PACK away from flammable materials Exposing BATTERY PACK at temperatures greater than 170 F for extended periods of time more than 2 hours may cause damage to BATTERY PACK and cause possible fire 3 Waming Do not install lubricator in areas where the unit may be exposed to flames and or excessive heat These conditions may cause the BATTERY PACK to burst thereby putting people in danger due to the presence of noxious fumes 4 Product Warranty Product warranty is limited to original defects in material and workmanship Warranty does not cover collateral damage due to mishandling abuse incorrect charging and or any other inappropriate use of this product Service Pack Housing Battery pack LCD Display Main Body Reset Button
7. since the unit has stopped due to excessive lube line backpressure All functions will stop except TEST MODE to protect unit ndicates that the test mode is activated ndicates that the unit is in lock mode The unit cannot be reprogrammed in this mode ndicates low battery power Backpressure sensing capability function indicates to check bearing zerk and grease feed line To clear this icon just press the Test Button for 2 seconds Empty grease level ndicates that the lube cycle has been completed and that the grease pouch is empty ndicates grease pouch size volume 125 250cc The Red LED will blink periodically when low battery power excessive backpressure or low grease levels exist Buttons F wane basta For Setting Dispensing Period amp To deactivate lock Power ON OFF Test Reset RESET Function Select any of the six different dispensing rates available 1 2 1 2 3 6 12 Months Note The dispensing rate can be changed during operation The 125 250cc lubricator comes with a unique automatic Locking system to prevent any possible accidental re programming of the unit after it has been set The EM EM X unit automatically locks the keypad 30 seconds after it has been programmed and will display a lock icon gt 8 on the LCD You cannot reprogram the unit once the locking system has been activated To unlock simply press the Mode Lock button on the unit s keyp
8. TCH MAY IMPAIR SUITABILITY FOR DIVISION The enclosure does not comply with the requirements of resistance to light ISO 4892 DO NOT EXPOSE IN SUNLIGHT DIRECTLY This product does not submit the shock test EN 60068 2 27 AVOID MECHANICAL SHOCK OR DAMAGE TO PRODUCT DO NOT OPEN WHEN ENERGIZED DO NOT USE ANY OTHER TYPE OF BATTERY EXCEPT STANDARD BATTERY Lubri Cup EM amp EM X 125 250cc Automatic Lubricator specification op Lubri Cup EM Lubri Cup EM X Grease pouch 125 or 250cc replaceable lt Same as bona DC 4 5 VOBATIERY PACK DC 4 5 Volt BATTERY PACK ow Standards ANSI ree Standard Alkaline Battery Option Lithium Battery T ture Standard Battery 5 F 140 F 15 C 60 C Standard Battery Ampera Lithium Battery 40 F 140 F 40 C 60 C 14 F 122 F 10 C 50 C Working A a 280 20kgf cm Under 200 41 5kgf eni Pressure Under psi 20kgf cm Inder psi 15kgf car Size Height 9 5in 240mm x Diameter 4in 101mm Same as i 125cc 1 90 Ib 860g lt Same as ergh 250cc 12 32 Ib 1 050g Thread size NPT 3 8 lt Same as Dispensing 1 2 1 2 3 6 12 Months 6 different mode Same as Period Multi point Up to 8 points Single point l Main unit Service pack pon 2 es Package 4 units packed in 1 box _Individually packed Same as i 1 case 2 boxes 8 units 1 case 20 units Hanson onion ni NOTE Technical information is subject to
9. ad for two seconds or until the Lock icon disappears You may re program the unit once the locking system has been deactivated Press this button for 2 seconds to turn unit on or off The test function is provided to make sure that the unit is working properly prior to installation or after changing the service pack IMPORTANT To activate the test mode depress the test button for 2 seconds The word test will start blinking on the LCD and the unit will begin to dispense grease during a 2minute cycle To deactivate test mode depress the test button again The unit will stop the testing cycle within 20 seconds otherwise it will continue testing for the remainder of the 2 minutes If the unit does not operate in Test Mode it should be returned to your supplier for inspection Use to reset the unit back to its original default setting if There exists an abnormal display on LCD screen The unit malfunctions or if the Power Button is not responding CAUTION Pressing the reset button will eliminate all previous settings and preprogrammed data in memory i e counter A Warning Explosion Hazard Do not removes or replaces batteries unless power has been disconnected or the area is known to be free of ignitable concentrations of flammable gases or vapors This equipment is suitable for use in Class Division 2 Groups C and D Hazardous Locations OR non hazardous locations only SUBSTITUTION OF MOTOR AND REED SWI
10. e 2 Remove the grease nipple Check for hardened grease in bearing zerk If hardened grease exists clean zerk before mounting the unit on bearing 3 Insert the BATTERY PACK into the battery compartment of the main unit Make sure that the battery is locked in place after insertion by turning the metal clip on top i ssoseesanasast 4 Place the pointed open end of the grease pouch l 5 And turn top housi lockwi til hear th over the lubricators top check valve p NOUSIN CICEKWISE UNA YOU Near me top housing click sessions 6 Install an appropriate 3 8 NPT or BSP adaptor and make sure that the adaptor is well tightened to the unit The 3 8 brass _ tip of the unit is vibration proof In other words it ensures that the fitting will not snap off at the nose even under severe vibration or shock load For installations that involve extreme vibration excessive heat or service location that is considered dangerous use wg remote mounting bracket clamping device and 1 4 hose no tonger than 10ft l make sure that the Red LED blinks once as soon as you press the power button The unit is working as long as the LED i displays information Next press the TEST button for 2 seconds The unit will start to dispense grease The unit will operate continuously in Purged mode and go through an entire cycle of approximately 2 min Depress the MODE button to set the dispensing rate Each time the MODE button is depressed the dis
11. pensing rate changes in ascending order ie 1 gt 2 gt 36 gt 12 H Note H Half month If you are unable to program a setting and a lock icon is displayed press the mode button for 2 seconds until the lock icon disappears Program your lubricator The unit will automatically lock 30 seconds after you stop pressing any of the 3 programming buttons NOTE 8 Use attached label to note grease type installation and date of expiration of lube cycle 9 Use Dust cover to keep the clean i i l B Change of Service Pack Repeat above steps 3 9 Display Display eC a 2 l _ GREASE TYPE 8 1 Remove the pouch then remove the BATTERY PACK from the battery compartment of the main unit 1 It is highly recommended that you use a factory filled grease pouch NOTE Warranty will be void if unit malfunctions due to a problem caused by a customer filled pouch 2 BATTERY PACK Must Always be replaced along with pouch i 2 Use attached label to record grease type 9 Use Dust cover to keep the clean Date Installed installation and date of expiration of lube cycle Date Expiry Lubri Cup EM amp EM X 125 250cc Automatic Lubricator TROUBLESHOOTING GUIDELINE LCD SCREEN DISPLAYS FAULT OR RED LIGHT BLINKING OR BLANK SCREEN _UNIT WON T OPERATE LOW BATTERY INDICATION UNIT WON T DISPENSE GREASE
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