CMIO}.ZIP IDE and Floppy Controller User`s Manual
Contents
1. RowA RowB SD7 SD4 L c qo DE od 8 6 ENDXFR 9 L n SA8 SAS SA2 Note Signals marked with are active low CM102 ZIP IDE and Floppy controller utilityModule 12 Real Time Devices USA Inc CM102 ZIP IDE and Floppy controller utilityModule 13 Inc Note PC 104 AT Bus Connector CN4 Row RowD 0v wv LAB OV 7 1 18 1 0 14 15 19 User s Manual Two locations on the bus have mechanical keying pins to help prevent misconnection of the PC 104 bus These keying pins are a part of the PC 104 standard and we strongly recommend you leave them in place If you have other modules without keying pins we suggest you modify them to include keying Signals marked with are active low Real Time Devices USA IDE Drive CN3 CN3 is a 40 pin DIL connector used for connecting the IDE drive The pinout of this connector is shown below IDE Drive Connector Note Signals marked with are active low CM102 ZIP IDE and Floppy controller utilityModule 14 CN3 Pin Function 2 GND 6 BD HDIO 0 9 4 1 Groundsignal 20 NC 1 mNotCometed2. 102 7 IDE and Floppy Controller utilityModule User s Manual Hardware Revision 1 0 77 77 USA Real Time Devices USA Inc Accessing the Analog World Publication No CM102 ZIP 11 7 2001 1509001 and AS9100 Certified CM102 ZIP IDE and Floppy utilityModule User s Manual REAL TIME DEVICES USA INC PO Box 906 State College PA 16804 0906 USA Phone 814 234 8087 FAX 814 234 5218 E Mail sales rtdusa com techsupport rtdusa com Website Wwww rtdusa com Notice We have attempted to verify all information in this manual 1s correct as of the publication date Information in this manual may change without prior notice from Real Time Devices USA Published by Real Time Devices USA Inc P O Box 906 State College PA 16804 0906 USA Copyright 1999 by Real Time Devices USA Inc All rights reserved Printed in U S A PC XT PC AT are registered trademarks of IBM Corporation PC 104 is a registered trademark of PC 104 Consortium The Real Time Devices Logo is a registered trademark of Real Time Devices utilityModule is a trademark of Real Time Devices All other trademarks appearing in this document are the property of their respective owners Table of Contents CHAPTER 1 INTRODUCTION eben Reels eerta ode etn duelli pa nte vb 1 EN 2 CONNECTORS hd
3. JP1 Settings 1 2 IDE enable default e 3 4 IDE disable e 5 6 IDE primary controller e 7 8 IDE secondary controller default 9 10 Floppy enable e 11 12 Floppy disable e 13 14 Floppy primary default e 15 16 Floppy secondary CM102 ZIP IDE and Floppy controller utilityModule OMIT3 MIIMA The utilityModule is configured by positioning jumpers Jumpers are labeled on the board as JP The figure below shows jumper locations ATI E viii S91M2 6 ss a DE Mode 1 4 Floppy Drive Enable 14 Floppy Mode JP1 IDE Enable Real Time Devices USA Inc User s Manual Installing the utilityModule Since the utilityModule uses a PC 104 stackthrough bus the only hardware installation you will do is placing the module to the PC 104 stack To do this you will connect the PC 104 bus connector with the matching connector of a RTD cpuModule Recommended Procedure We recommend you follow the procedure below to ensure that stacking of the modules does not damage connectors or electronics Turn off power to the PC 104 system or stack Select and install standoffs to properly position the utilityModule on the PC 104 stack Touch a grounded metal part of the stack to discharge any buildup of static electricity Remove the utilityModule from its anti static bag Check that keying pins in the PC 104 bus connector are properly positioned
4. em 3 GENERAL 5 ee ce eset et oh beoe eee Ge pio eae diee e eL ede 4 CHAPTER 2 CONFIGURING THE UTILITYMODULE ccsccssssssscsssssssssssscssssssccsssessssonsssssssessssensseses 5 6 JE SETTINGS ote tee a eere de ce tls E sateen E base 6 INSTALLING THE UTILITYMODULE cccccccsssecccssscccccecccccsccececcessecccaceesecaeeccccscecccsesecaccccavsvctensasecucececessecstracasesaces 7 RECOMMENDED PROCEDURE cle see te eere ove ere cede cU oa 7 CHAPTER 3 CONNECTING THE UTILITYMODULE occcsccssscssssssssscnscosccessssssccsscoscccssssussssssesscessnsesese 9 FINDING PIN 1 OF CONNECTORS 11 PC 104 BUS CONNECTORS CN1 AND 4 12 IDE DRE Be ec EE a lee ose 14 FROPPY DRIVE CN5 rae Devt cues ev edu eodd eec eu tee fet e vepe reco M 15 AUXIEIARY do LO AE ET HERI AS 16 CHAPTER 4 USING THE SCIEN ee po 2 18 IDE DRIVES 18 EEOPPY DRIVEB 5 oet exec eee terea dado 18 POWER PROTECTION CIRCUITR
5. follow this return procedure will a most always delay repair Please help us expedite your repair by following this procedure 1 Read the limited warranty which follows 2 Contact the factory and request a Returned Merchandise Authorization RMA number 3 On a sheet of paper write the name phone number and fax number of a technically competent person who can answer questions about the problem 4 On the paper write a detailed description of the problem with the product Answer the following questions Did the product ever work in your application What other devices were connected to the product How was power supplied to the product What features did and did not work What was being done when the product failed What were environmental conditions when the product failed 5 Indicate the method we should use to ship the product back to you e We will return warranty repairs by UPS Ground at our expense Warranty repairs may be returned by a faster service at your expense e Non warranty repairs will be returned by UPS Ground or the method you select and will be billed to you 6 Clearly specify the address to which we should return the product when repaired 7 Enclose the paper with the product being returned 8 Carefully package the product to be returned using anti static packaging We will not be responsible for products damaged in transit for repair 7 Write the RMA number on the outside
6. of the package CM102 ZIP IDE and Floppy controller utilityModule 21 Real Time Devices USA Inc Limited Warranty Real Time Devices USA Inc warrants the hardware and software products it manufactures and produces to be free from defects in materials and workmanship for one year following the date of shipment from REAL TIME DEVICES USA This warranty is limited to the original purchaser of product and is not transferable During the one year warranty period REAL TIME DEVICES USA will repair or replace at its option any defective products or parts at no additional charge provided that the product is returned shipping prepaid to REAL TIME DEVICES USA replaced parts and products become the property of REAL TIME DEVICES USA Before returning any product for repair customers are required to contact the factory for an RMA number THIS LIMITED WARRANTY DOES NOT EXTEND TO ANY PRODUCTS WHICH HAVE BEEN DAMAGED AS A RESULT OF ACCIDENT MISUSE ABUSE such as use of incorrect input voltages improper or insufficient ventilation failure to follow the operating instructions that are provided by REAL TIME DEVICES acts of God or other contingencies beyond the control of REAL TIME DEVICES OR AS A RESULT OF SERVICE OR MODIFICATION BY ANYONE OTHER THAN REAL TIME DEVICES EXCEPT AS EXPRESSLY SET FORTH ABOVE NO OTHER WARRANTIES ARE EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
7. 22 GND Gromdsinl 24 out 26 Growndsignal 27 IOCHRDY WVOChannelReady in 29 NC mpotCenced 30 GND Groundssignal 31 RQ in 34 GND Gromdsgnl out out GND Ground signal Real Time Devices USA Inc User s Manual Floppy Drive CN5 CNS is a 34 pin DIL connector that provides the standard signals to connect one or two floppy disk drives The pinout of this connector is shown below Floppy Drive Connector CN5 Pin Signal mot 4 Nc 6 NC INDEX indxpuse in i TRACKO WRPROT RDDATA HEADSEL DSKCHG ODD GND Ground signal PINS Note Signals marked with are active low CM102 ZIP IDE and Floppy controller utilityModule 15 Real Time Devices USA Inc Auxiliary Power TB1 WARNING If you improperly connect power the module will almost certainly be destroyed Please verify power connections to the module before applying power The power supply is conveyed to the utilityModule through the PC 104 bus CN1 and CN4 The utilityModule only uses 5 VDC and ground 12 VDC may be required for the Drive NOTE 5 VDC 12 VDC and 12 VDC voltages are not used by the module but are connected to the PC 104 bu
8. Check the stacking order make sure an XT bus card will not be placed between two AT bus cards or it will interrupt the AT bus signals Hold the utilityModule by its edges and orient it so the bus connector pins line up with the matching connector on the stack Gently and evenly press the utilityModule onto the PC 104 stack CAUTION Do not force the module onto the stack Wiggling the module or applying too much force may damage it If the module does not readily press into place remove it check for bent pins or out of place keying pins and try again CM102 ZIP IDE and Floppy controller utilityModule 7 Real Time Devices USA Inc CM102 ZIP IDE and Floppy controller utilityModule 8 Real Time Devices USA Inc User s Manual Chapter 3 CONNECTING THE UTILITYMODULE The IDAN or HiDAN version of the ZIP Drive or Floppy Drive Module is made to easily install the 3 drive of your choice Two sets of mounting holes are available to secure the drive to the frame The screw holes are accessible from the bottom side of the frame Clearance from the board allows the drive to be installed and removed without removing the CM102 ZIP utilityModule 40 pin ribbon cable for IDE interfaces or 34 pin ribbon cable Standard Drive Power Connector 8 Mounting holes are available to secure the drive into the frame CM102 ZIP IDE and Floppy controller utilityModule 9 Real Time Devices USA Inc Connectin
9. FOR A PARTICULAR PURPOSE AND REAL TIME DEVICES EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED HEREIN ALL IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES FOR MECHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY IN THE EVENT THE PRODUCT IS NOT FREE FROM DEFECTS AS WARRANTED ABOVE THE PURCHASER S SOLE REMEDY SHALL BE REPAIR OR REPLACEMENT AS PROVIDED ABOVE UNDER NO CIRCUMSTANCES WILL REAL TIME DEVICES BE LIABLE TO THE PURCHASER OR ANY USER FOR ANY DAMAGES INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES EXPENSES LOST PROFITS LOST SAVINGS OR OTHER DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE THE PRODUCT SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR CONSUMER PRODUCTS AND SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE CM102 ZIP IDE and Floppy controller utilityModule 22 Real Time Devices USA Inc
10. Y 22005 er dE 19 CHAPTER 5 RETURN POLICY AND 2 TC RENE 2l RETURN POLICY nice ter vo eibi ede bu dade dre EE EET Le 21 User s Manual Chapter 1 INTRODUCTION This manual gives information on the CM102 ZIP IDE Hard Drive and Floppy Controller utilityModule This module allows you to connect standard IDE hard drives ZIP Drives CD ROM s and floppy drives to your PC 104 system This manual was written primarily for use of the CM102 ZIP with the RTD family of IDAN or HiDAN systems A power connector is available to connect to the IDE drive or floppy drive CM102 ZIP IDE and Floppy Controller utilityModule The CM102 ZIP utilityModule was designed to provide an IDE drive and floppy drive controller in the PC 104 stack to support the Real Time Devices family of IDAN HiDAN systems CM102 ZIP IDE and Floppy controller utilityModule1 Real Time Devices USA Inc Features The following are major features of the CM102 ZIP utilityModule IDE Controller and Drive e Jumper Enable Disable mode Allows disabling the controller when not connected to IDE drives e Jumper selection of primary or secondary IDE interface in bus mode Primary IDE Interface at 1F0 1F7h 3F6 3F7h Interrupt 14 e Secondary IDE Interface at 170 177h 376 377h Interrupt 15 Floppy Controller e Suppo
11. g the utility cables The following sections describe connectors of the utilityModule CN3 IDE Drive Connector CNS Floppy Drive Connector TB1 Power Terminal Block CNI XT Bus CN4 AT Bus CN2 Reserved CM102 ZIP IDE and Floppy controller utilityModule 10 Real Time Devices USA Inc The figure below shows connector locations 30i Connector Descriptions Connectr Function PC 104 XT Bus in in 1 amp TB2 5 12 Vdc amp Gnd Size fFacoryueonly i N5 34 pi JP1 Jumper Settings User s Manual Finding Pin 1 of Connectors A white area silk screened on the PC board indicates the pin 1 end of connectors A square solder pad visible on the bottom of the PC board also indicates it Please make certain you have correctly identified pin 1 of a connector before you connect to it and attempt to use the utilityModule PIN ASSIGNMENT 2468 Doaa 1357 CM102 ZIP IDE and Floppy controller utilityModule 11 Real Time Devices USA Inc PC 104 Bus Connectors CN1 and CN4 Connectors CN1 and CN2 provide PC 104 bus connections CN1 carries XT bus signals and CN2 carries additional signals for the AT bus The signals on CN1 and CN2 conform to the IEEE P966 standard for the PC 104 bus The following tables list the connector pinouts PC 104 XT Bus Connector CN1
12. ht be in your system or set one of the controllers to Secondary to prevent controller chip interface conflicts You may need to run the bios setup program for your cpuModule or computer to configure the correct Floppy drive type CM102 ZIP IDE and Floppy controller utilityModule 18 Real Time Devices USA Inc User s Manual Power Protection Circuitry To reduce the risk of damage due to power supply problems the A includes several protective components Module Power Supply Protection The utilityModule includes components to help prevent damage due to problems with the 5 VDC power supply from the PC 104 bus or power supply connector Protection is provided for Over current Reversed polarity Excessive voltage This protection is only for the utilityModule and will not protect other devices in a PC 104 stack The protective fuse is replaceable and is available from electronics suppliers Its description and part number are Littelfuse Nano SMF 1 0 amp R451 001 Caution Replace fuses only with parts of identical current and voltage rating CM102 ZIP IDE and Floppy controller utilityModule 19 Real Time Devices USA Inc CM102 ZIP IDE and Floppy controller utilityModule 20 Real Time Devices USA Inc User s Manual Chapter 5 RETURN POLICY AND WARRENTY Return Policy If the utilityModule requires repair you may return it to us by following the procedure listed below Caution Failure to
13. rts two 360 KB 1 2MB 720KB or 1 44MB drives Jumper Enable Disable mode Allows disabling the controller when not connected to floppy drives e Jumper selection to configure the Floppy interface as primary or secondary mode CM102 ZIP IDE and Floppy controller utilityModule 2 Real Time Devices USA Inc Connectors Connectors provided are PC 104 Bus XT e CN2 Reserved CN3 IDE cable connector e PC 104 Bus e CNS5 Floppy cable connector TBI 5 12 Vdc and ground I O terminal block CM102 ZIP IDE and Floppy controller utilityModule 3 User s Manual Real Time Devices USA Inc General Specifications Dimensions 3 575 x 3 775 x 0 6 90 2 x 95 9 x 15 mm Weight mass 3 0 ounces 85 grams 6 layer PCB Operating conditions not including drive temperature 40 85 degrees C relative humidity 0 95 non condensing Storage temperature 55 to 85 degrees e Power Requirements 125 mA 5 Vdc typical CM102 ZIP IDE and Floppy controller utilityModule 4 Real Time Devices USA Inc User s Manual Chapter 2 CONFIGURING THE UTILITYMODULE The following sections contain information on configuring the utilityModule CM102 ZIP IDE and Floppy controller utilityModule 5 Real Time Devices USA Inc Jumpers JP1 followed by a number 9600 aENEIOOOOO 2910000
14. s connectors CN1 and CN4 TB1 is a power connector and is used to connect power to the drive The terminals are marked clearly with the appropriate signal for easy power connections Use a flat blade screwdriver to tighten the screw against the inserted wire Terminal block Connector TB1 Pin Signal Function CM102 ZIP IDE and Floppy controller utilityModule 16 Real Time Devices USA Inc User s Manual CM102 ZIP IDE and Floppy controller utilityModule 17 Real Time Devices USA Inc Chapter 4 USING THE UTILITYMODULE IDE Drive The CM102 ZIP provides an IDE interface standard IDE Drive This drive can be set up as the primary or the secondary drive you must be sure that your CPU BIOS supports both primary and secondary drives Since the CM102 ZIP provides the IDE decoding on board you must be sure to disable any other IDE controllers that might be present in your system or set one of the controllers to Secondary to prevent controller chip interface conflicts You may need to run the bios setup program for your cpuModule or computer to configure the correct hard drive type Floppy Drive The CM102 ZIP provides a Floppy Drive interface This drive can be set up as the primary or the secondary you must be sure that your CPU BIOS supports both primary and secondary drives Since the CM102 ZIP provides the Floppy decoding on board you must be sure to disable any other Floppy controllers that mig
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