Technical Data Package DuPont™ Tychem
Contents
1. Page 10 of 13 7 1 1 2 3 7 1 1 3 7 1 1 4 7 1 1 5 7 1 2 7 1 2 1 7 1 2 1 1 7 1 2 1 2 7 1 2 1 3 7 1 2 2 7 1 2 3 7 1 2 4 7 1 25 7 1 2 6 7 1 2 7 7 1 2 8 7 1 2 8 1 7 1 2 8 1 1 7 1 2 8 1 2 7 1 2 8 1 3 7 1 2 8 2 7 1 2 8 3 Technical Data Package DuPont Tychem BR611T amp LV611T through the combination of the hood visor and the respirator facepiece lens Where protective flaps cover the closure the protective flaps shall remain closed for the duration of the overall garment function test External fittings installed in Class 2 ensembles shall be tested for pull out strength and shall not have a failure force of less than 1000 N 225 Ibf Exhaust valves installed in Class 2 ensembles shall be tested for mounting strength and shall have a failure force greater than 135 N 30 Ibf Exhaust valves installed in Class 2 ensembles shall be tested for inward leakage and shall not exhibit a leakage rate exceeding 30 ml min 1 83 in min Class 2 Garment Element Requirements Class 2 garment materials and seams shall be tested for permeation resistance and shall meet the following performance criteria The average cumulative permeation in 1 hour shall not exceed 4 0 ug cm for chemical warfare agents Distilled Mustard HD The average cumulative permeation in 1 hour shall not exceed 1 25 ug cm for chemical warfare agent Soman GD For permeation testing of liquid2. 7 Sitin a chair and with the aid of your to the respirator manufacture s instructions assistant place your feet into the suit and down into socks Stretch out your legs to maximum extension while pulling garment up around hips 8 Pull your boot flaps up on each leg Page 3 of 13 Technical Data Package DuPont Tychem BR611T amp LV611T 11 Stand and place arms into sleeves making sure fingers fit into gloves Continue placing the seal around the face moving towards forehead Make sure the edge of outer flexible facepiece seal is flush with the facepiece makes a continuous seal around the facepiece and is as close to the lens frame as possible 14 Once outer facepiece seal is in place have your assistant go behind you and reach through the opening of the suit to make sure that the inner elastic opening is placed on the facepiece surround 12 Pull upper portion of coverall over head 15 Pull zipper from bottom to top to close Hold zipper together to zip close 13 Tilt your head up to assist in proper placement of outer and inner facepiece seals Have your assistant position the flexible face seal around the respirator facepiece starting with the chin 16 Place inner flap over zipper 17 Have your assistant complete the fastening of storm flaps while you bend Page 4 of 13 Technical Data Package DuPont Tychem BR611T amp LV611T forward at the waist with back an
3. 8 of 13 Technical Data Package DuPont Tychem BR611T amp LV611T In order to label or otherwise represent a glove that meets the requirements of this standard the manufacturer shall provide gloves Compliant in not less than five separate and distinct sizes All hardware and external fittings shall be free of rough spots burrs or sharp edges that could abrade or tear primary materials Footwear Element Requirements Footwear shall have at least the applicable design requirements 6 specified in this section where inspected by the certification Compliant organization Footwear shall provide protection of not less than 200 mm 8 in in height when measured from the plane of the sole bottom Compliant Footwear shall be designed for a single exposure wearing at incidents involving CBRN terrorism agents Compliant is footwear shall be offered in at least six unique and different Compliant Any metal parts of footwear shall not penetrate from the outside into the lining or insole at any point Compliant No metal parts of footwear including but not limited to nails or screws shall be present or utilized in the construction or attachment 6 of the sole with heel to the puncture resistant device insole or Compliant upper All hardware and external fittings shall be free of rough spots burrs or sharp edges that could tear primary materials Compliant Compliance with Performance Requirements Chapter 7 Performance R
4. HazMax 87012 boots that are worn over the socks and under the boot top covers These boots have steel toes and ladder shanks and provide physical protection There are no surface treatments applied to the boots These boots are available in sizes 6 to 15 The boots are not physically attached to the garment The boots are not provided with the ensemble and must be purchased separately The zipper is 38 inches long for garments size SM to 2X and 42 long for sizes 2XL and 3XL The zipper is vertically mounted and liquid resistance The slider components are nylon The closure is mounted on a polyester tape that is sewn to the chemical barrier garment The closures are covered by three flaps made of primary garment material The flaps are fastened with opposing hook and loop tapes There are no exhaust valves or external fittings provided with this garment The garments were certified with a construction type hardhat with front brim Page 7 of 13 Technical Data Package DuPont Tychem BR611T amp LV611T Compliance with Design Requirements Chapter 6 Design Requirement Protective Ensemble Requirements Ensembles shall have at least the applicable design requirements 6 1 1 specified in section 6 1 of this standard when inspected by the certification organization Ensembles shall be designed to protect the wearer s upper and lower 6 1 2 torso head hands and feet Compliant Ensembles elements shall incl
5. and gaseous industrial chemicals the average normalized breakthrough time shall be greater than 60 minutes Class 2 garment materials shall be tested for bursting strength and shall have a bursting strength of not less than 156 N 35 Ibf Class 2 garment materials shall be tested for puncture propagation tear resistance and shall have a puncture propagation tear resistance of not less than 31 N 7 Ibf Class 2 garment materials shall be tested for cold weather performance and shall have a bending moment of not greater than 0 057 N m Yo in lbf at an angular deflection of 60 degrees at 25 C 13 F Class 2 garment seams shall be tested for seam strength and shall have a breaking strength of not less than 1 31 kN m 15 Ibf 2 in Class 2 garment closure assemblies shall be tested for closure strength and shall have a breaking strength of not less than 1 31 kN m 15 Ibf 2 in Class 2 garment materials and seams shall be tested for resistance to liquid or bloodborne pathogens and shall allow no penetration of the Phi X 174 bacteriophage for at least 1 hour Class 2 Garment Visor Requirements Class 2 garment visor materials and seams shall be tested for permeation resistance and shall meet the following performance criteria For permeation testing of chemical warfare agent Distilled Mustard HD the average cumulative permeation in 1 hour shall not exceed 4 0 ug cm For permeation testing of chemical warfare agent Som
6. to bottom garment away from your shoulders and torso by turning the garment partially inside out 9 Have your assistant hold the wrists of you garments while you remove your hands from the gloves 5 Have your assistant pull the unzipped Opening around wearers shoulder toward wearer s sides 6 Tilt your head down and place at least one hand in the center of your facepiece to hold it in place while removing the hood of the garment Have your assistant stand in front of you in order to peel the hood over 10 After your assistant has lowered the your head from back to front turning it garment below your waist sit down partially inside out 7 Have your assistant use one hand to help 11 Have your assistant remove the outer you retain the seal of your respirator to your boots If these boots are contaminated they face while pulling the hood of the garment move them a safe distance away from you away from your facepiece Page 6 of 13 Technical Data Package DuPont Tychem BR611T amp LV611T 12 Have the assistant pull the suit off of your legs 13 Have your assistant move the suit and SCBA harness to a safe distance away from you immediately after you disconnect your regulator from your facepiece 14 Finally remove your respirator facepiece Accessories Accessories and pass through options are listed in an attached document DuPont Tychem Accessories List Sizes These NFPA 19
7. 94 Class 2 compliant DuPont Tychem BR611T amp Tychem LV611T Ensembles are available in the following sizes S M L XL 2XL and 3XL The non encapsulating garment sizing chart found in the Tychem User Manual applies to these garments Components The chemical barrier garment element of the NFPA 1994 Class 2 compliant Tychem BR611T amp Tychem LV611T ensembles are made from a proprietary multi layer chemical barrier fabric The chemical garment seams are sewn with a serge stitch with cotton polyester thread and sealed with hot air welded chemical barrier tape outside There is no visor The diaphragm around the facepiece opening consists of butyl rubber attached to a CPE gasket which in turn is sealed to the hood of the garment The glove configuration consists of Inner Glove Ansell Barrier Style 2 1 Outer Glove Guardian IN 35 Neoprene These gloves are unlined and have no surface treatments Gloves are available in five size combinations to fit hands from less than 9 inches to 11 inches in circumference The gloves are sewn together at the gauntlet A flexible cone is placed inside the inner glove at the wrist and jam fit into a cone sewn at the end of the garment sleeve Chemical barrier socks and boot top covers are attached to the garment The attached socks and boot top cover are made from suit material The socks provide the footwear barrier protection The ensembles are certified with Onguard
8. DuPont Personal Protection Technical Data Package DuPont Tychem BR amp Tychem LV BR611T amp LV611T Compliant with Class 2 of NFPA 1994 2007 Edition Consult the DuPont Tychem User Manual for Instructions on Use Revised March 2008 This information packet may not be removed except by the end user K 17399 Rev 3 08 The miracles of science Technical Data Package DuPont Tychem BR611T amp LV611T Technical Data Package DuPont Tychem BR611T amp LV611T Ensembles Compliant with Class 2 of NFPA 1994 2007 Edition Consult the Tychem User Manual for Instructions on Use NOTE Tychem BR611T e the flexible respirator seal on this garment and Tychem LV611T o the gloves garments are nota e the boots replacement for Level A eae Arment ane garments They do not If you are donning this garment outdoors provide the same high level use a ground cloth to avoid damaging your p garment Use a stable chair bench or stool of liquid splash and which is free of sharp edges chemical vapor protection obtained with Level A garments Donning 1 Remove all jewelry and personal items Donning and Doffing the pens key rings badges pagers radios knife cases etc that might damage the an garment Ensembles 2 Check function of your respirator and Have a second person assist you in place it within reach donning putting on or doffing taking l l 7 off the BR611T or LV611T ens
9. an GD the average cumulative permeation in 1 hour shall not exceed 1 25 ug cm For permeation testing of liquid and gaseous industrial chemicals the average normalized breakthrough time shall be greater than 60 minutes Class 2 garment visor materials shall be tested for bursting strength and shall have a bursting strength of not less than 156 N 35 Ibf Class 2 garment visor materials shall be tested for puncture propagation tear resistance and shall have a puncture propagation tear resistance of not less than 36 N 8 Ibf Page 11 of 13 Compliant Not Applicable Not Applicable Not Applicable Compliant Compliant Compliant Compliant Compliant Compliant Compliant Compliant Compliant Compliant Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Technical Data Package DuPont Tychem BR611T amp LV611T Class 2 garment visor materials shall be tested for cold 7 1 2 8 4 temperature bending at 25 C 13 F and shall not crack or Not Applicable show evidence of visible damage Class 2 garment visor material seams shall be tested for 7 1 2 8 5 seam strength and shall have a breaking strength of not less Not Applicable than 1 31 kN m 15 Ibf 2 in Class 2 garment visor materials shall be tested for resistance to liquid or bloodborne pathogens and shall allow no penetration of the Phi X 174 bacteriophage for at least 1 hour Class 2 g
10. d arms hanging downward 18 Squat down and cross arms to remove excess air from the suit 19 Don your SCBA harness per manufacturing s instructions 20 Have your assistant recheck the flexible facepiece seal DOFFING Have a second person assist you in doffing taking off the BR611T or LV611T ensembles You and your assistant must read understand and follow these instructions If your garment has been contaminated or is suspected of being contaminated then you must first undergo field decontamination continue to use your respirator until the garment has been doffed and removed your assistant must wear protective clothing and respiratory equipment 1 Have your assistant help you remove the SCBA backpack without disconnecting the regulator from the facepiece The tank must be held by wearer or placed in a dry secure position Wearer must always hold facepiece in place during doffing 2 Have your assistant wipe any excess liquid from the surface of your garment before opening the suit 3 While you stand have your assistant open the hook and loop closure of your garment and pull third storm flap away from zipper Wipe away liquid from the flaps as they are opened Page 5 of 13 Technical Data Package DuPont Tychem BR611T amp LV611T 4 Once all the flaps are opened and excess liquid removed then unzip the zipper from 8 Have your assistant continue to peel the top
11. e and Emergency Services 6 1 7 Compliant Compliant 6 1 8 1 Compliant 6 1 8 2 Compliant 6 Garment Element Requirements Garments shall have at least the applicable design requirements 6 2 1 specified in this section when inspected by the certification organization Garments shall be designed and configured to protect at least the 6 2 2 wearer s upper and lower torso arms and legs and the head with the respirator Garments shall be designed for a single exposure wearing at 6 2 3 incidents involving CBRN terrorism agents Compliant Where garments incorporate booties the booties shall be designed as an extension of the garment leg and shall cover the entire foot and ankle Garments shall be offered in at least four unique and different sizes Compliant All garment hardware and external fittings shall be free of rough 6 2 6 spots burrs or sharp edges that could abrade or tear primary materials Compliant Compliant Compliant D D N N Ol A Compliant 6 3 Glove Element Requirements Gloves shall have at least the applicable design requirements 6 3 1 specified in this section where inspected by the certification organization Gloves shall provide protection from the fingertips to at least 25 mm 6 3 2 1 in beyond the wrist crease Compliant 6 3 3 Gloves shall be designed to be worn for a single exposure Compliant at incidents involving CBRN terrorism agents Compliant Page
12. e conditions DUPONT MAKE NO WARRANTIES AND ASSUME NO LIABILITY IN CONNECTION WITH ANY USE OF THIS INFORMATION Nothing in this publication is to be considered as a license to operate under or a recommendation to infringe any trademark or patent rights Copyright 2008 E I du Pont de Nemours and Company All rights reserved The DuPont Oval Logo DuPont The miracles of science and all products denoted with or are trademarks of E du Pont de Nemours and Company and its affiliates unless otherwise attributed HazMax is a registered trademark of Onguard Industries Barrier is a registered trademark of Ansell Healthcare Firehawk is a registered trademark of Mine Safety Appliances Inc MSA Air Pak is a registered trademark of Scott Health and Safety Inc AirBoss is trademark of Drager Safety Corporation USA Page 13 of 13
13. embles 3 Visually check size and condition of outer You and your assistant must read boots and place them nearby understand and follow these instructions 4 Conduct a visual inspection of the Before you attempt to use this garment you garment before you begin donning must be familiar with the operation of this ensemble Read and understand the following e these Donning and Doffing Instructions e this Technical Data Package e the DuPont Tychem User Manual which accompanies this garment e the garment label e the documentation that accompanies your respirator Be familiar with the operation and use of e garment must be free of discoloration or physical damage e garment must not smell e your respirator Page 2 of 13 Technical Data Package DuPont Tychem BR611T amp LV611T e Do not use a garment that has been damaged altered or contaminated e inner gloves must be fully inserted into outer gloves e flexible facepiece seal must be free of distortion or physical damage 5 Remove your shoes The garment has socks These socks are worn inside additional outer chemical boots These socks do not have adequate durability or slip resistance to be worn as the outer footwear covering 9 Put your outer boots on each foot and pull 6 Open garment closure completely Pull boot flaps down over outer boots the hook and loop tape apart unzip Zipper 10 Don your respirator facepiece according
14. equirement Compliance Class 2 Ensembles Class 2 Ensemble General Requirements MIST Performance Data with MSA Ultra Elite Respirator Facepiece and Firehawk SCBA Harness Compliant Regulator and Tank 3 4 aC ys 4 4 1 4 6 4 1 Class 2 ensembles shall be tested for overall inward leakage using the Man In Simulant Test MIST and shall have an average local physiological protective dosage factor PPDFi value at each PAD Systemic PPDF location for the four ensembles tested of no less than 360 0 and a ave of 4 systemic physiological protective dosage factor PPDFsys value 536 for each tested ensemble of no less than 361 0 Locals PPDF Values average of 4 determinations Scalp Forehead Behind Left Ear Upper Behind Left Ear Neck Right Neck Left ain maie Left Armpit Left inner upper arm Left outer upper arm Left forearm Right forearm Middle back Middle back duplicate Abdomen Page 9 of 13 Technical Data Package DuPont Tychem BR611T amp LV611T MIST Performance Data with Drager Panorama Nova 7 1 1 1 Respirator Facepiece and AirBoss SCBA Harness Compliant Regulator and Tank Class 2 ensembles shall be tested for overall inward leakage using the Man In Simulant Test MIST and shall have an average local Systemic PPDF physiological protective dosage factor PPDFi value at each PAD f4 location for the four ensembles tested of no less than 360 0 and a ave 9 systemic physiological p
15. loves shall be tested for liquid tight integrity and l 7 1 3 1 shall show no leakage Compliant Class 2 glove materials and seams shall be tested for 7 1 3 2 permeation resistance and shall meet the following Compliant performance criteria The average cumulative permeation in 1 hour shall not 7 1 3 2 1 exceed 4 0 ug cm for chemical warfare agents Distilled Compliant Mustard HD The average cumulative permeation in 1 hour shall not 7 1 3 2 2 exceed 1 25 ug cm for chemical warfare agents Soman Compliant GD For permeation testing of liquid and gaseous industrial 7 1 3 2 3 chemicals the average normalized breakthrough time shall Compliant be greater than 60 minutes Class 2 glove materials shall be tested for cut resistance and 7 1 3 3 shall have the distance of blade travel be not less than 25 Compliant mm 1 in at 200 g load Class 2 glove materials shall be tested for puncture 7 1 3 4 resistance and shall have a puncture resistance of not less Compliant than 15 N 3 8 Ibf Class 2 garment materials shall be tested for cold weather 7135 performance and shall have a bending moment of not C liant aa greater than 0 057 N m in lbf at an angular deflection of OPAN 60 degrees at 25 C 13 F Class 2 gloves shall be tested for hand function and shall 7 1 3 6 have an average percent increase over barehanded control Compliant less than 300 percent Class 2 glove materials and seams shall be tested for resistance to liquid or bloodbo
16. rne pathogens and shall allow 11 3 7 no penetration of the Phi X 174 aaa for at least 1 Compliant hour 7 1 4 Class 2 Footwear Element Requirements Class 2 footwear shall be tested for liquid tight integrity and 1 1 4 1 shall show no leakage Compliant Class 2 footwear upper material and sole shall be tested for 7 1 4 2 permeation resistance and shall meet the following Compliant performance criteria The average cumulative permeation in 1 hour shall not 7 1 4 2 1 exceed 4 0 ug cm for chemical warfare agents Distilled Compliant Mustard HD The average cumulative permeation in 1 hour shall not 7 1 4 1 2 exceed 1 25 ug cm for chemical warfare agents Soman Compliant GD For permeation testing of liquid and gaseous industrial 7 1 4 1 3 chemicals the average normalized breakthrough time shall Compliant be greater than 60 minutes Class 2 footwear upper materials shall be tested for cut 7 1 4 3 resistance and shall have the distance of blade travel not be Compliant less than 25 mm 1 in at a load of 600 g Class 2 footwear upper materials shall be tested for puncture 7 1 4 4 resistance and shall have a puncture resistance of not less Compliant than 36 N 8 Ibf Class 2 footwear soles and heels shall be tested for abrasion 7 1 4 5 resistance and have an abrasion resistance rating of not less Compliant than 65 Page 12 of 13 Not Applicable Technical Data Package DuPont Tychem BR611T amp LV611T Class 2 foo
17. rotective dosage factor PPDFsys value 2410 for each tested ensemble of no less than 361 0 Locals PPDF Values average of 4 determinations C Middle back duplicate MIST Performance Data with Scott AV 3000 7 1 1 1 Respirator Facepiece and Corresponding Air Pak Harness Regulator and Tank Compliant Class 2 ensembles shall be tested for overall inward leakage using the Man In Simulant Test MIST and shall have an average local Systemic PPDF physiological protective dosage factor PPDFi value at each PAD ave of 4 location for the four ensembles tested of no less than 360 0 and a systemic physiological protective dosage factor PPDFsys value for 1505 each tested ensemble of no less than 361 0 Locals PPDF Values average of 4 determinations e Where hoods are provided garment shall accommodate head protection devices meeting the dimensional Class 2 ensembles shall be tested for overall function and shall allow the test subject to complete all tasks within 20 TAA minutes and shall allow no liquid penetration in subsequent Compliant liquid tight integrity testing and the garment closure shall remain engaged during the entire garment function testing Compliant requirements of Type I Class G helmets of ANSI 289 1 Standard on Industrial Head Protection Where hoods with visors are provided garments shall permit 1 1 1 2 2 the test subject to see with a visual acuity of 20 35 or better Compliant
18. twear soles shall be tested for slip resistance and 1 1 4 6 shall have a static coefficient of 0 75 or greater Compliant Class 2 footwear upper materials shall be tested for resistance to liquid or bloodborne pathogens and shall allow 1 1 4 1 no penetration of the Phi X 174 bacteriophage for at least 1 Compliant hour Where the manufacturer specifies the use of a footwear cover to be worn over standard footwear Class 2 footwear 7 1 4 8 covers shall meet the requirements specified in 7 1 4 1 Compliant 7 1 4 2 7 1 4 3 7 1 4 4 7 1 4 6 and 7 1 4 7 excluding 7 1 4 5 Where the manufacturer specifies the use of a footwear cover to be worn over standard footwear Class 2 footwear l 1 1 4 9 covers shall be tested for abrasion resistance and shall show Compliant no wear through 3000 cycles Product safety information available upon request This information corresponds to our current knowledge on this subject Itis offered solely to provide possible suggestions for your determination It is not intended however to substitute for any testing you may need to conduct to determine for yourself the suitability of our products for your particular purposes It is the user s responsibility to determine the level of risk and the proper protective equipment needed for the user s particular purpose This information may be subject to revision as new knowledge and experience becomes available Since we cannot anticipate all variations in actual end us
19. ude protective garments protective 6 1 3 gloves and protective footwear Compliant Ensembles shall be designed to be worn for a single Compliant 6 1 4 exposure at incidents involving CBRN terrorism agents Compliant Ensembles shall be permitted to be designed as either encapsulating 6 1 5 or non encapsulating and shall be so designated on the product Non encapsulating label Any ensemble certified as Class 2 Class 3 or Class 4 shall be 6 1 6 permitted to also be certified to any other or both other class Not Applicable ensembles covered in NFPA 1994 Ensembles shall accommodate the respirators specified by the manufacturer for the specific ensemble All respirators specified by the ensemble manufacturer for inclusion in Class 2 Class 3 or Class 4 ensembles shall be certified by the National Institute for Occupational Safety and Health NIOSH as 6 1 8 compliant with the Statement of Standard for NIOSH CBRN SCBA canis Testing or with the Statement of Standard for NIOSH CBRN APR Testing or with the Statement of Standard for NIOSH CBRN PAPR Testing All respirators shall cover the eyes nose and mouth ata minimum All respirators specified in 6 1 8 for inclusion in Class 2 ensembles shall be CBRN self contained breathing apparatus SCBA Where the respirator specified in 6 1 8 is an open circuit SCBA the SCBA shall also be certified as compliant with NFPA 1981 Standard on Open Circuit Self Contained Breathing Apparatus for Fir
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