Leaflet - AC Motor Drives VF series
Contents
1. electric AC Motor Drives A VF series a R LT SILA E TF electric 100 electricity New Generation High Performance AC Motor Drives PI 2 To a A a a a a a a a a a a 24 05 a a a A O AA 2028 822 8 e Jeo 6 8 2 6 6 6 2 6 68 6 8 oe ee 2 0 e 6 ere o o o o LM O k n o gle ew es 0 0 8 6 0 ele 0 6 88 ose 0 0 2 e Y gt TO ae SS A host of available functions along with the constructive features allow to use the new VF motor drives in the most diversified applications cement paper chemical petrochemical plants waterworks and gas ducts and many others Careful design of the front control panel and menu configuration warrant flexible selections along with easy and clear installation and set up of the motor drive Built in EMC filter Built in DC reactor for 18 5 up to 630kW types Configurable type of motor control linear V F vector control energy saving special functions for pump and fan control using PID algorithm Programming and supervision software P54 versions available on request Versions available up to 600VAC on request HVAC versions compliant with IEC EN 61000 3 12 standards available on request Certifications obtained UL for USA and Canada CSA C Tick Compliant with standards EN 50178 and IEC EN 61800 3 AC motor drive type Single phase supply Three phase supply For three phase motor 0 2 2 2kW2. Effect of built in filter dBuV Example of generated noise data 100 Freguency MHz Lovato _ electric Conveyance machinery Product conveyor belts for warehouses trade businesses etc Pumps Fans dryers water purification systems waterworks etc am Effect of advanced energy saving mode 80 Output power 20 10 20 30 40 50 60 70 80 90 100 Output frequency Fig 3 Effect of built in reactor Input current and voltage Input current and voltage Conventional model VFPS1 400V 30kW 400V 30kW Input current 87 6A Input current 60 0A Output current 59 7A Output current 59 7A Medical and fitness Vehicle washing machines Commercial ironing equipment Packaging equipment Automatic car washing Automatic machines used in Automatic and semi automatic Equipment for fitness centres equipment numerous public stores and packaging machines in cartons and for healthcare service industries plastic bags or cases or with cellophane etc LESS INSTALLATION SPACE EASY KEY The EASY key on the control keypad of the VFNC3S and VFPS1 models permits to obtain a simplified access to different functions such as Local Remote to switch between the motor and remote controls connected to the digital analog inputs of the local commands available on board the motor drive Quick Mode to create a customisable menu with only specific parameters for one
3. WP 41 185 25 230 409 191 1 29 200 VFPS1 4220PL WP 48 29 30 240 420 212 1 23 700 VFPS1 4300PL WP 66 30 40 240 550 242 1 32 500 VFPS1 4370PL WP 79 37 50 240 550 242 1 32 800 VFPS1 4450PL WP 94 45 60 320 630 290 1 54 000 VFPS1 4550PL WP 116 55 75 320 630 290 1 54 000 VFPS1 4750PL WP 160 E 100 320 630 290 1 54 000 VFPS1 4900PC WP 179 90 125 310 680 375 1 100 000 VFPS1 4110KPC WP 215 110 150 310 680 375 1 100 000 THREE PHASE SUPPLY 380 440VAC 50HZ 380 480VAC 60HZ o VFPS1 4132KPC WP 259 132 200 350 782 375 1 108 000 VFPS1 4160KPC WP 314 160 250 330 950 377 1 118 000 VFPS1 4220KPC WP 497 220 350 430 950 377 1 161 000 VFPS1 4250KPC WP 481 250 400 585 950 377 1 194 000 VFPS1 4280KPC WP 550 280 450 585 950 377 1 204 000 VFPS1 4315KPC WP 616 315 500 585 950 377 1 204 000 VFPS1 4400KPC WP 759 400 600 880 1150 377 1 302 000 VFPS1 4500KPC WP 941 500 700 880 1150 377 1 320 000 VFPS1 4630KPC WP 1181 630 1000 1108 1150 377 1 462 000 Operation up to 50 C without derating 240VAC and 600VAC three phase available on request 240VAC VFPS1 4110KPC WP excluded and 600VAC three phase available on request O 600VAC three phase available on request Other starters for electri Direct on line starters Reversing and Star delta starters changeover contactors Order Description Qty Weight code per pkg n kg 3 phase inductances For motor drive rating IND2020 0 75 4kW 1 2 200 IND2030 5 5 11kW 1 2 600 IND3040 15 22kW 1 5
4. be purchased separately order code RJ45SH05000 For USB001Z module gt PC USB port connection use a normal USB cable USB1 1 2 0 compatible type A B connection maximum recommendable length 1m only Contact our Customer Service Tel 39 0354282422 email service LovatoElectric com to request the motor drive remote control software c motors Soft starters Lovato electric Main characteristics Built in surge suppressor Built in DC reactor Instantaneous overload Overload for 60 seconds Low speed torque Integrated dynamic braking circuit Capacitor pre charge circuit DC bus access Maximum output frequency Interface Digital inputs Digital outputs Static relay outputs Analog inputs 0 10VDC 4 20mA Analog outputs 0 10VDC 4 20mA I O logic PNP or NPN switchable Serial port Front keyboard Display Operation keys START STOP keys Speed adjustment keys Potentiometer Protections Over current Over voltage IN OUT phase failure Motor overload Drive overload Dynamic braking resistor overload Drive over heating Over torque Output short circuit and earth leakage protection Functions Constant motor torque control V f Variable motor torque control Automatic motor torque boost control Sensorless vector speed control Closed loop motor control Preset speed operation PID function Regenerative energy control DC injection braking Auto tuning Auto restart and speed adjustment Freque
5. s own application and to lock out the modification of all the others TAR TAR ME Side by Side installation All AC motor drives can be installed without side clearance for space saving Traditional installation with side clearance between AC motor drives For the VF motor drive and PC communications Microsoft Windows 98 2000 and XP a software is available and permits to e Modify parameters e Supervise the motor drive and the motor e Create trend graphs e Print parameter changes Lovato electric Single phase 0 2 to 2 2xw VFNC3 TYPE e 200 240VAC single phase supply e EMC suppressor built in for noise immunity IEC EN 61800 3 1 environment cat C1 class B JOG DIAL It simplifies the programming and control process of the VFNC3S through an intuitive and congenial use It also can be used as an on board potentiometer to change the motor frequency VFS11 TYPE e 380 500VAC three phase supply e EMC suppressor built in for noise immunity IEC EN 61800 3 1 environment cat C2 or 2 environment cat C3 class A e Integrated dynamic braking circuit Three phase 18 5 to 630kw VFPS1 TYPE e 380 480VAC three phase supply e EMC suppressor built in for noise immunity IEC EN 61800 3 1 environment cat C2 or 2 environment cat C3 class A e Integrated dynamic braking circuit up to 220kW e Integrated DC reactor MY FUNCTION It is a f
6. 0 4 15kW 18 5 630kW 230VAC 400VAC 400VAC Max output freguency 400Hz 500Hz 500Hz electrid a M swan O A a su JAN Love o electric Lovato electric EXAMPLES OF APPLICATION VF series motor drives can be used in a variety of applications in diversified industrial and civil fields Food processing industry Machinery for bread bakery and fresh pasta confectionary equipment mixers and blenders flour and liquid dispensing equipment etc ENERGY SAVING The new supervision of energy saving provides to optimise the output efficiency for the utility pumps fans even with low frequency value usage The effect of this function can be monitored by the built in panel or by communication via protocol See Fig 1 HIGH FREQUENCY NOISE AND HARMONIC DISTORTION The entire line up to 630kW has a built in EMC filter compliant with IEC EN 61800 3 standards first environment category 1 and makes it ideal for applications where there is a need to give very particular attention to irradiated disturbances towards peripheral equipment See Fig 2 DC REACTOR Built in the 18 5 to 75kW models and to be externally installed for the 90kW model and over It allows to drastically reduce harmonics producted by the motor drive and to improve the power factor The DC reactor also permits to limit the current drawn by the motor drive to a maximum value of 110 of its rated current See Fig 3 Fig 2
7. 500 IND4040 30 45kW 1 17 000 IND4075 55 75kW 1 24 000 IND4090 90 110kW 1 30 000 IND5060 132 160kW 1 45 000 IND5080 200 220kW 1 56 000 IND7070 280 315kW 1 91 000 Braking resistors Power capacity ROF20100 200W 100N for 1 5 2 2kW types 1 0 220 ROF20150 200W 150N for 0 4 0 75kW types 1 0 220 ROF35060 350W 60N for 4 5 5kW types 1 0 510 ROF50035 500W 35N for 7 5kW type 1 0 620 ROF80030 800W 30N for 11 15kW types 1 1 400 ROPPE11430 1300W 30N for 18 5kW type 1 4 000 ROPPE12515 2200W 15N for 22 30kW types 1 5 000 ROPPE14008 4000W 8N for 37 to 75kW types 1 7 000 ROPPE24003 8000W 3N for 90 to 220kW types 1 11 000 Accessories for VF types MITOSVT6 Remote control panel with functions 1 0 154 motor running inverse rotation speed adjustment and quantities control IP65 Cable excluded RKP002Z Remote control panel with functions 1 0 070 motor running speed adjustment quantities control and parameter setting IP20 Cable excluded 6 USB001Z Motor drive programming 1 0 260 module 06 RJ45SH05000 Connecting cable RJ45 for 1 0 142 MITOSVT6 RKP002Z or USB001Z to motor drive om long 51 PT25H101K 1kOhm potentiometer 1 0 100 10 turns complete with operating knob 51 PT35H11K 1kOhm potentiometer 0 052 1 turn complete with operating knob Accessories for VFS11 and VFPS1 types only MITOSVT6ECO Remote control panel for 1 0 134 quantities retention and control of a system PID pressure temperature etc IP65 Cable excluded RJ45 cable to
8. 8 454649 www LovatoElectric es Poland LOVATO ELECTRIC SP Z 0 0 Tel 48 71 7979010 www LovatoElectric pl Canada Mexico LOVATO ELECTRIC LOVATO ELECTRIC CORPORATION DE MEXICO S A DE C V Tel 1 450 681 9200 www Lovato ca Tel 52 555 3415662 www LovatoElectric com mx PD35 GB 12 09
9. Switch disconnectors o 16 to 1250A Limit micro and foot switches Rotary cam switches V oO 0 PE 7 S i gt Modular contactors O x n Time relays Contactors l Protection relays Level control relays Earth leakage relays k Metering instruments and current transformers lt x a Soft starters AC motor drives Automatic power factor Signal towers and beacons controllers Automatic battery chargers Automatic transfer switch u uu i controllers E NOE n t IE Programmable logic relays gro ine REE Switching power supplies mm E E A Sua gt y Expansion modules and y Y p C SON accessories y Y sa e NNN B LX KL Digital multimeters and e aor power analyzers DMG series L E m u m LOVATO ELECTRIC S P A CONTROL SOLUTIONS FOR INDUSTRY Present in over 80 countries VIA DON E MAZZA 12 24020 GORLE BERGAMO ITALY Tel 39 035 4282111 Fax 39 035 4282200 E mail info LovatoElectric com Sales Department Tel 39 035 4282354 Fax 39 035 4282400 Switching power supplies Lovato electric 100 electricity LOVATO Electric offices in the world United Kingdom LOVATO UK LTD Tel 44 08458 110023 www Lovato co uk Czech Republic LOVATO S R O Tel 420 382 265482 www Lovato cz Germany DELTEC LOVATO GmbH Tel 49 7237 1733 www DeltecLovato de USA LOVATO ELECTRIC INC Tel 1 757 545 4700 www LovatoUsa com Spain LOVATO ELECTRIC S L Tel 34 93
10. ncy potentiometer speed adjustment via 2 external pushbuttons Different motor controls with ind sets of parameter Automatic fast speed search and detection Communication protocol Override function Automatic stopping after continuous running at minimum frequency Sleep function PTC input Speed maintained operation during alarm conditions Fire control functions Input configurable as analog or digital Class B 200 0 55 150 150 1Hz Toshiba Modbus Class A 200 0 55 150 150 1HZ 500Hz 6 2 O Toshiba Modbus Optional board Class A 135 2s 120 130 1Hz 18 5 220kW 500Hz 6 1 0 1 2 2 1 0 2 RS485 n 2 Toshiba Modbus Integrated Lovato electric ClaroEmporioCreativo gmail com In addition products should be installed and used by qualified personnel and in compliance with the regulations in force for details such as technical and operational data drawings diagrams and instructions etc do not have any contractual value electrical systems in order to avoid damages and safety hazards The products described in this publication are subject to be revised or improved at any moment Catalogue descriptions and oF Motor protection circuit 2 0 0 9 breakers x l a Switch disconnectors Contactors Motor protection relays Electromechanical starters Control and signalling units
11. r drive 200V 18 5kW or more 400V 22kW or more be sure to contact our Customer service Tel 39 035 4282422 email service OL ovatoElectric com because a current limiting circuit is required in such a case O The functions assigned to terminals OUT1 VI II and RR S4 can be switched by changing parameter settings O For PWR connection conforming to safety standards refer to the user s manual Voltage signal 0 10V Voltage signal 0 10V or current signal 4 0 20mA Ammeter or voltmeter External potentiometer 1 10kOhm or voltage signal between RR S4 and CCA 0 10V Order code B Order Current 6 3 phase motor Dimensions A Q ty per Weight code power A B C pkg A kW HP mm n kg SINGLE PHASE SUPPLY 200 240VAC 50 60HZ VFNC3S 2002PL W 14 0 20 0 25 72 143 102 1 0 900 VFNC3S 2004PL W 2 4 040 0 54 72 143 121 1 1 000 VFNC3S 2007PL W 42 075 1 72 143 131 1 1 300 VFNC3S 2015PL W 75 150 2 117 142 156 1 2 000 VFNC3S 2022PL W 10 0 220 3 117 142 156 1 2 000 THREE PHASE SUPPLY 380 500VAC 50 60HZ e VFS11 4004PL WP 15 0 4 0 54 105 130 150 1 2 100 VFS11 4007PL WP 23 075 1 2 100 VFS11 4015PL WP 41 15 2 105 130 150 1 2 200 VFS11 4022PL WP AG 22 3 3 100 VFS11 4037PL WP 9 5 4 0 5 140 170 180 1 3 200 VFS11 4055PL WP 143 55 T 5 900 VFS11 4075PL WP 17 75 10 180 220 170 1 6 700 VFS11 4110PL WP 27 7 11 15 11 000 VFS11 4150PL WP 33 15 20 245 310 190 1 11 500 THREE PHASE SUPPLY 380 480VAC 50 60HZ e VFPS1 4185PL
12. unction with which small programs can be made with logic operations using the motor drive parameters electric My Function features e Number of lines 7 e Number of instructions per line 4 e Number of total instructions 28 e Internal relays 8 e Internal counters 2 e Logic functions ST STN AND ANDN OR ORN SET RSET HOLD ON OFF delay timer e Comparators EQ equal to NE not equal to GT greater than GE greater than or equal to LT less than LE less than or equal to and ASUB absolute value The motor drive is shipped with the terminals PO and PA shorted with a bar 200V 45kW or smaller 400V 75kW or smaller Remove the shorting bar when installing a DC reactor DCL The DC reactor is built in for models 200V 11kW 45kW and 400V 18 5kW 75kW The noise filter is built in for models 200V 45kW or smaller and all of 400V O External braking resistor option Dynamic braking drive circuit built in GTR7 as standard for models 220kW or smaller To supply a DC power connect the cables to the PA and PC terminals MCCB Single phase power supply X 220 240VAC 50 60Hz x Protective function activation output Forward Reverse The motor drive is supplied with the PO Preset speed 1 and the PA terminals shorted by means of a shorting bar Before installing the DC reactor DCL remove the bar When using the NO output terminal in so
13. urce logic mode short the P24 and OUT terminals 1ph 240V models have noise filter inside Preset speed 2 Low speed signal output Meter Voltage signal 0 5V 0 10V Current signal 4 20mA Frequency meter ammeter External potentiometer 1 10kQ 7 5V 1mA or 0 10V 4 20mA DC reactor DCL NE O option 2 5 Braking resistor option MCCB X Three phase power supply 380 500VAC 50 60Hz X X Forward Protective R function everse activation Reset output Preset speed 1 Preset speed 2 Low speed signal output Preset speed 3 24VDC input Speed reach signal The motor drive is supplied with the PO output and the PA terminals shorted by means of a shorting bar Before installing the DC reactor DCL remove the bar When using the NO output terminal in source logic mode short the P24 and OUT terminals 600V models have no noise filter inside Meter Voltage signal 0 10V Current signal 4 20mA Frequency meter ammeter External potentiometer 1 10kW 7 5V 1mA or input voltage signal across VIB CC terminals 0 10V or 4 20mA MCCB Motor X Three phase power source x 380 480VAC 50 60Hz Forward run signal Reverse run signal Reset Preset speed 1 Preset speed 2 Preset speed 3 Suns ynejag Protective function activation output O If a DC power supply is used to operate the moto
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