- Contika
Contents
1. and dew point VPVision can also be fully integrated into a plant s existing SCADA system and linked to the Internet to allow access by designated company staff from anywhere Project approach Although VPVision is a very user friendly software solution preparation is key to a successful implementation No compressed air system is the same Therefore each VPVi sion system is customized to your needs and goals Your return on investment can be a matter of months With our VPVision project form we can calculate the required invest ment and ROI Ask your local distributor or go to our website for details With VPVision you can Maintain your efficiency Allocate costs Track and monitor leak level Generate automated reports in PDF Expand and adapt the system NV Follow your system via Smart PH tablet and web browser gt Centralize benchmark different plants on different locations gt Track Maintenance need points Product highlights gt Web based interface Built in report tools Early alert on leakage Direct insight in costs Based on standardized hardware CAT VP 1202 WO THE VPVISION VPINSTRUMENTS VPVision project examples Food production In a Kikkoman soy sauce factory a VPVision system has been installed to monitor the demand side of the compressed air system All individual cost centers are monitored by a flow meter VPVision logs all data and provides real time fe2. Monitor If vou monitor vou know when where and how much vou can save CAT VP 1202 WO AV VPFLOWTERMINAL VPINSTRUMENTS For VPFlowTerminal VPT 5110 000 VPT 5000 001 option 2012 VPINSTRUMENTS VPFlowTerminal The VPFlowTerminal is a plug amp play wall mount display with built in power supply and 2 million point data logger The VPFlowTerminal has five sensor inputs one input for a VPFlowMate or VPFlowScope mass flow meter and four generic analog inputs and can record up to 8 channels This makes the collection and analysis of your compressed air data easier and quicker Product highlights gt 2 Million data points gt VPFlowScope input gt 4 analog input channels Applications Efficiency monitoring the efficiency of your compressor system Measure with the VPFlowScope in the main pipe line of your system and measure with 4 power meters the power consumption of each compressor Air audits the VPFlowTerminal can be used for air audits since you collect all data within one data logger This makes the data collection read out and analysis very convenient Total package Measure flow together with dew point pressure and power consumption VPFlowTerminal for VPFlowScope Including display with built in data logger Pre mounted connector for VPFlowScope Built in power supply Includes Blac cap and 5 33 for cable 4 Analogue inputs for VPFlowTerminal Data will be logged
3. establish baseline air flows and energy use VPVision warehouses and analyzes flow data It becomes the cornerstone of an energy management system for any plant seeking to sustain the energy efficiencies they have achieved CAT VP 1202 WO 2012 VPINSTRUMENTS INTRODUCTION VPINSTRUMENTS 21 Monitor efficiency No more assumptions We offer total solutions for monitoring the efficiency of your compressors Measure energy loss Monitor your pressure loss over the entire air treatment and take timely action Get a grip on quality Monitor dew point to check the performance of your air dryer Make sure that the air quality meets your standards Monitor demand side Use VPVision to check where when and how much air is being used and allocate costs Drawing not to scale CAT VP 1202 WO 2012 VPINSTRUMENTS The VPFlowMate can be used for point of use measurement and leakage management It can also be used at the supply side in small compressed air houses We offer three types with different measurement ranges All come standard with a yellow 2 line display on which you can read the actual flow and totalizer simultaneously The VPFlowMate is one of the first products we developed and has been on the market for more than ten years It s the proven concept for compressed air and technical gas flow measurement Demand side measurement Point of use VP H OW M ate Cost allocation Leakage management gt Mas
4. intellectual property and brand names are protected by Dutch US and international patents trademark rights copyrights and exclusive licenses All artwork and 3D images in this catalog are copyright material and exclusively made for promotion of VPInstruments Violators will be prosecuted to the maximum extent possible by the respective owners Nothing from this catalog may be re printed or reused in any way without prior permission Our general terms and conditions of sale apply all sales transactions copy can be downloaded from our website VPinstruments only sell and distributes through authorized dealers Your local dealer www vpinstruments com
5. mass flow meters for s gt Supply side air pre treatment wet oily dirty air gt Demand side air clean dry air PO gt Piping systems from 0 5 up to 20 Measuring and recording mass flow Temperature and Pressure in single measuring instrument gt Air audits system checks Monitor Leave measuring equipment in place to gt Continually know what is happening to your system Proactively control leaks gt gt Plan your maintenance based real time actions gt Monitor Dew point power consumption and pressure loss to prevent downtime Manage With VPVision you can Track and manage vour leakage Allocate compressed air costs to individual departments Deliver cost evaluation and savings reports Benchmark different plants around the world on efficiency and costs V NV Produce necessary documentation for utility incentives Install We offer a line of tools and accessories for gt Hot tapping Installation of flow meters under pressurized conditions gt Leak detection gt Measuring pipe wall thickness 2012 VPINSTRUMENTS p11 p31 INTRODUCTION VPINSTRUMENTS Measure Discover and Save Compressed air consumption Production source In fact it is nearly 10 times more Leaks a Artificial demand expensive than electricity Inappropriate use Studies show that up to 50 of generated compressed air is still lost due to leakage incompet
6. 0 VPA 5030 011 SF T 6001 M01 SF 6001 02 SF T 6001 M06 SF T 6001 M05 VPVision M Main unit with VPVision software database webserver built in power supply pre configured to display up to 8 VPFlowScope sensors Can be read out on your own PDA Tablet PC or touch screen via the network Powder coated steel enclosure IP65 10 Panel mount touchscreen Power supply module built into IP65 plastic enclosure Junction box for Modbus networks Add one per VPFlowScope for a modbus RS485 multidrop network Ethernet converter and power supply module up to 8 VPFlowScopes built into IP65 plastic enclosure with space for optional ethernet module Additional measurement points implemented in the software The software is designed to display up to 8 flow meters in a convenient way Above 8 channels are grouped together Ask us for a project specific quotation in this case Additional hardware Analog input module 8 ports 4 20 mA Add SFT 6001 charge per channel Service Subscription for Monthly Report with energy savings tips for your system Subscription for 5 years Additional visualiation P amp ID overview of your compressed air system Contact your local dealer for Job Sizing Template 2012 VPINSTRUMENTS Install CAT VP 1202 WO 2012 VPINSTRUMENTS 36 CAT VP 1202 WO Ja TOOLS amp ACCESSOIRES VPINSTRUMENTS VPA 8001 1002 Max pressure Drill shaft diameter Drill shaft
7. 0 6 1 154 1 210 5 924 34 10 065 6 4 22 6 508 5 11057 8 200 8 0 202 7 34 10 259 58 17 429 oo Zo 37 11 173 63 18 982 10 250 10 2 259 1 56 16 756 95 28 468 10 4 264 7 58 17 487 99 29 709 12 300 11 9 303 2 77 225958 130 38 995 12 4 Sq 82 24 724 140 42 004 16 400 15 0 381 0 121 39297 205 61 565 156 396 8 131 39 315 205 66 94 20 500 18 8 477 8 190 56 996 323 96 832 19 6 496 9 205 61 643 3A9 104729 The ranges apply only to compressed air and nitrogen Contact us for other gases The field accuracy of an insertion probe is typically 5 due to installation conditions Insertion probes may not be used for official compressor testing CAT VP 1202 WO 2012 VPINSTRUMENTS Z4 VPFLOWSCOPE VPINSTRUMENTS The VPFlowScope Air Energy Management UK VPFlowScope dP The VPFlowScope is designed for wet air When properly applied it can be used in the discharge of the compressor The VPFlowScope dP is fully compatible with the standard VPFlowScope which means that it is easy to install and operate without additional training Typical applications gt Wet air untreated compressed air gt High temperature up to 150 C Pero 302 F High velocity applications undersized pipes Extreme resistance to pollution and water drops gt Mass Flow Pressure amp Temperature gt Display data logger module for easy recording of data 1 TheVPFlowScope dP can be used up to a high wate
8. 02 WO 2012 VPINSTRUMENTS VPFlowScope The VPFlowScope measures mass flow temperature and pressure simultaneously It s the ultimate compressed air audit tool used by leading auditors worldwide The bright blue display provides real time information and with the built in data logger recording is as easy as taking a picture VPStudio software can be used for real time measurements on your PC to process data and to print reports The VPFlowScope product family consists of a wet and a dry air flow meter which are fully interchangeable and compatible with the VPFlowScope display modules Applications gt Air audits gt Demand side monitoring sub metering of compressed air gt Ring networks bi directional gt Air Nitrogen Carbon Dioxide Argon Any dry and non corrosive gas We offer the VPFlowScope for both wet and dry compressed air You can combine both the wet and dry sensor module with the same display module That s why the VPFlowscope is so exceptional for air auditors With the VPFlowScope you can measure virtually any compressed air system with a single instrument Z4 VPFLOWSCOPE VPINSTRUMENTS Specifications Thermal VPFlowScope Flow sensor Measuring principle Flow range Accuracy Reference conditions Gases Gas temperature range Pressure sensor Pressure sensor range Accuracy Temperature sensor Temperature sensor range Accuracy Data outputs Digital Analog Di
9. 1 EN 50082 1 14 AZ Industrial Control Equipment 4 VPFLOWMATE VPINSTRUMENTS Technical drawings VPF RO1K M200 2 NPT w adapter 2 BSP straight VPF R200 M100 E 78 gx s 33 in 9 E 2 2 1 54 Order codes Flow meters Flow range Size VPF RO60 M050 D1 0 3260 019 4 35 SCFM 15mm 1 2 VPF R200 M100 D1 0 88 200 m3 hr 0 52 117 SCFM 25mm 1 VPF RO1K M200 D1 353 as 1000 2 108 590 SCFM 5mm 2 The complete solution ready to install VPFlowMate in line including display 5 meter 16 4 ft M12 cable and ISO calibration report and tubing kit Outputs RS232 4 20mA and pulse Accessories VPA 0000 100 Power supply with M12 connector Real time read out via display VPA 0000 102 JB1 inteface box for PC connection via USB includes 12V Power supply USB converter M12 connection cable 5 meter 16 4 ft VPA 0000 005 Cable 5 meter 16 4 ft with M12 connector 8 pole on one side open wires on other side For permanent installation connection with a compressor control panel PLC DCS system VPA 0006 001 USB PC connection cable for VPFlowMate 1 SCFM values are rounded off 2 All models supplied with BSP thread straight For US you can chase with die CAT VP 1202 WO 2012 VPINSTRUMENTS CAT VP 1202 WO 24 VPSENSORS VPINSTRUMENTS Dew point sensors Maintaining the dew point of your air or gas system will p
10. 7 Balance your system Is your compressor oversized In some applications the compressor is bigger than necessary for instance after changes in the production process The payback time of the investment in a smaller compressor is often short 8 Reduce the pressure Every bar pressure reduction gives an instant win of 7 on your energy consumption Invest in pressure regulators per production area use buffer vessels and reduce pressure swings in your network 9 Think of alternative uses Compressed air is 8 times more expensive than electric power However compressed air is often used simply because it is present The VPFlowScope offers insight in the usage and helps you to select the right solution Oe 10 Choose the right pipe size and material A proper pipe system is crucial to limit vour pressure drop Iron pipes tend to rust Too small piping creates pressure loss Use angular feed ins on the main header to reduce pressure loss 2012 VPINSTRUMENTS Corporate Headquarters Van Putten Instruments BV Buitenwatersloot 335 2614 GS Delft The Netherlands T 43115 2131580 F 3115 2130669 Email info vpinstruments com US Marketing amp Sales office T 1 740 862 0084 Email sales vpinstruments us INSTRUMENTS 2012 2013 Van Putten Instruments Subject to change without prior notice All dimensions stated in drawings are indicative For actual specifications always consult factory Our core
11. C power supply VPA 5001 900 Connector cap with M12 socket for VPFlowScope sensor module VPS R200 P4DP flow range table SCHEDULE 40 STANDARD SEAMLESS CARBON STEEL PIPE SCHEDULE 10 STANDARD SEAMLESS CARBON STEEL PIPE rte ON goi QD Melee Matos Minnow aie Din Dim eder Motos Mets Marte 2 50 21 525 92 917 156 1 559 22 54 8 100 999 170 1 697 8 30 3 1 779 202 2 021 353 3 434 gt 32 8 228 2 282 388 DO 4 100 4 0 102 3 348 Sal 591 5 913 bs 1082 390 3 897 662 6 621 6 150 6 1 154 1 790 7899 1 342 13 420 6 4 161 5 368 3 678 TAA 144458 3 200 3 0 202 7 1 368 1567 2 324 23 239 oo 2116 1 490 14 897 2 531 2539 10 250 10 2 259 1 21234 22 341 3 796 37 957 10 4 2647 2 332 23 316 3 961 39512 12 300 11 9 303 2 3 060 30 604 5199 51 994 2 3L 7 3 296 32 965 5601 56 006 16 400 15 0 381 0 4 832 48 316 8 209 82 087 156 396 8 5 242 52 420 3 906 39 058 20 500 18 8 477 8 7 599 75 994 12 911 129 110 19 6 496 9 8 219 82191 13 964 139 638 The ranges apply only to compressed air and nitrogen Contact us for other gases The field accuracy of an insertion probe is typically 5 due to installation conditions Insertion probes may not be used for official compressor testing CAT VP 1202 WO 2012 VPINSTRUMENTS 14 VPFLOWSCOPE VP INSTRUMENTS 2012 VPINSTRUMENTS E 20 INTRODUCTION VPINSTRUMENTS Get the complete picture Measure monitor and manage your compressed air system to reduce your energy consumption Our flow meters are used to
12. Energy Management solutions VPINSTRUMENTS COM INSTRUMENTS VPVision lt Kikkoman Europe CAT VP 1202 WO 2012 VPINSTRUMENTS CAT VP 1202 WO INTRODUCTION VPINSTRUMENTS Our mission VPInstruments develops produces and supplies energy management solutions for compressed air and industrial gases We show you where when and how much you can save Our solutions cover both supply side and demand side We offer a unique product range consisting of gt Flow meters and other sensors for compressed air gt Monitoring systems for total compressed air management gt Easy to use tools for installation VPInstruments is one of the most innovative companies in its industry Our products and solutions are often unique in the market easy to use sustainably produced and designed with two eyes for detail which is reflected in our logo Our products are sold through skilled distributors worldwide Thanks to their skills and expertise they can help you to get most out of our products We take quality and traceability very serious Our calibration systems are traceable to the National Standards at NMi Dutch Institute of Standards and Metrology Our quality management system is certified to ISO 9001 2008 Proudly serving leading companies worldwide Through our distributors and dealers we serve clients worldwide to save on com pressed air energy costs small selection of end users Astrum UK Steel cas
13. Loop powered VPLog i can be used as a simple power meter Usage Application examples Easy does it Just open the sensor and wrap around the power cable you want to measure The LED on the device blinks when the VPLog i is powered The rate at which it blinks is proportional to the output current You can use one of the two outputs to get accurate measurement results gt Power consumption of compressors gt General purpose power measurement gt Electricity sub metering The current sensor measures the input power of your compressors electric motor When combined with a flow meter it can be used to determine the actual efficiency of the compressor Accuracy 1 full scale Power supply 6 30 Vdc Power consumption 4 20mA Current input 100 3200 A rms 50Hz current Max Voltage Insulated cables only On open bus bars max 300 Volt Pulse rate 0 266 HZ Coil length 170 mm 6 7 250 mm 9 8 350 mm 13 8 Coil diameter 7 mm 0 28 Coil bend radius 35 mm 1 38 Housing Wx Hx D Operation temperature range 26 7 x 41 4 x 13 6 mm 1 1 x 1 6 x 0 6 inch 20 70 C 4 158 F Operational relative humidity Max 95 non condensing ORDER CODES MAX CURRENT RMS FREQUENCY PULSES AH COIL LENGTH MM INCH 10 170 57 VPA 8000 2100 100 A VPA 8000 2200 200 A 10 170 6 7 50 60 Hz VPA 8000 2400 400 A 10 170 57 VPA 8000 21K5 1500 A 1 250 9 84 CAT VP 1202 WO 2012 VPINSTRUMENTS TE
14. Note Hot tapping is a skilled task Famil iarize yourself with this task VPInstru ments also offers you training to become skilled Once trained you will be able to make process connections quickly safe and economically The average time to install is only 30 minutes Features gt For application up to 10 bar gt 1 Hot tap drill size gt All accessories included gt Explorer transport case included Benefits gt an installation point without taking the pressure of your system gt Hand operated no power tool needed on site V Safe and easy operaion gt Versatile For stainless and carbon steel 1 High grade Ductile Iron GGG 50 epoxy coated Stainless steel grade AISI 304 NBR suitable for water and gas 30 OO LA 222 212 Fitting 1 Material stainless steel grade AISI 304 NBR suitable for water and gas SION ZDI 99r Jy TOOLS amp ACCESSOIRES VPINSTRUMENTS 97 Thickness gauge The ultrasonic thickness gauge is used to measure wall thickness which is key information to calculate the exact inner pipe diameter It is important to know the exact wall thick ness especially in smaller pipes In the table below we show the influence of 1 mm 0 04 inch error on your flow meter reading for various pipe diameters Features gt Capable of performing measurements on a wide range of materials including metals plastic ceramics and glass High accuracy gt Integrated
15. The Wheatstone bridge is used for temperature control and direction measurement Direction sensitivity Invented by VPInstruments The VPFlowScope combines an extremely large measurement range with integrated direction sensitivity This patented feature enables you to measure in loop networks and in systems with air receivers These situations used to be very difficult to assess With the VPFlowScope flow direction is no longer a mystery Modbus the industry standard The VPFlowScope provides a Modbus RTU interface which opens the door to many energy management software packages and building management systems No secret protocols or expensive configuration tools needed Sensing the future Since 1974 the founders of VPInstruments have invested over 35 years in research and development We will continue to do so to enhance our products and our technology in our effort to provide the best possible solutions for mass flow measurement of compressed air and technical gases The unique Thermabrigde sensors combine a heating element with a Wheatstone bridge a fr AA ven Flow from left No flow Flow from right The left part is cooled down the right Everything in balance Vice versa Now the left part is heated part of the bridge is heated Up up and the right part is cooled down CAT VP 1202 WO 2012 VPINSTRUMENTS CAT VP 1202 WO INTRODUCTION VPINSTRUMENTS you can measure it you can Improve It Measure i Use
16. ain office in Delft and our Authorized Marketing and Service Center in the United States As the market leader in compressed air flow measurement equipment VPInstruments has developed unique calibration facilities Our pressurized calibration systems are state of the art strictly maintained under the ISO 9001 certified Quality Management System For continual optimal service we suggest the VPInstruments Full Service Subscrip tion Program No downtime We send you a calibrated meter and you return the used meter upon receipt VPA 0001 920 Standard Service Subscription SSP 5 year subscription Includes annual recalibration firmware update and cleaning of your flow meter Includes warranty extension up to 5 years VPA 0001 940 Full Service Subscription FSP Exchange Program Receive annually a calibrated instrument and exchange it for the instrument in your prossession No service waiting time Lifetime warranty extension Includes shipment costs from VPInstruments to client terms CIF Incoterms 2010 Minimum for 3 years Special exchange programs available check with your Distriburtor 2012 VPINSTRUMENTS Remote display Measure Lord Kelvin CAT VP 1202 WO 2012 VPINSTRUMENTS Enter VP Mass Flow Pressure amp Temperature gt Display data logger module for easy recording of data i VPFlowScope www Asini menla eem Measures mass flow and direction CAT VP 12
17. data logger gt One universal probe for a wide measuring range gt Includes transport case Disclaimer The VP Thickness Gauge is only to be used to give an idea of wall thickness and not integrity or composition of the material DIAMETER MM INCH ERROR 50 2 4 100 4 2 150 6 11 816 200 8 1 250 10 0 80 300 12 0 70 Specifications VPA 8001 1001 Measuring range steel 0 6 400 mm 0 02 16 inch depending on probe type Accuracy mm 4 1000 Working temperature 104 5076 15 122 T Display perd Back lit display 128 x 64 pixel Connections USB probe Power supply 2 XLR6 AA primary cell Operating time 40 hours backlight off Data logger Max 10 000 readings Protection class Device IP65 NEMA 4 Probe IP67 NEMAGP Software Software included Windows CAT VP 1202 WO 2012 VPINSTRUMENTS 38 CAT VP 1202 WO Jy TOOLS amp ACCESSOIRES VPINSTRUMENTS VPA 8000 1010 VPA 8000 1011 Construction Peak frequency response Indicator Power Low Battery Voltage Indicator Response time Operating Temperature Range Relative Humidity Dimensions Weight Carrying Case 2012 VPINSTRUMENTS eak Detector The VP Leak Detecto
18. edback on actual use Cookie factory Bolletje a Dutch manufacturer of cookies and bakery products invested in a VPVision system to allocate costs to various production lines The system is linked to 3rd party energy monitoring and reporting software VPVision was part of a compressed air optimization project which resulted in a cost reduction of 25 Steel factory In a large steel plant VPVision is used to monitor 10 compressor stations It guards a savings program which exceeds 250 000 Euro 300 000 USD per annum and helps to make the right decision on where to save next Metal parts production Astrum a leading manufacturer of casted steel parts in the UK invested in a VPVision system to monitor the overall compressed air supply and demand The VPVision system is part of a complete compressed air system re design with an ROI of less than 3 years prepare Z Flow data Goal Continuous O Pressure data improvement Temperature data of energy d efficiency Analyze 2012 VPINSTRUMENTS ES 34 CAT VP 1202 WO TH VPVISION VPINSTRUMENTS Part numbers overview The following table provides an overview of the available hardware and software Please use the project preparation form which can be supplied by your local distributor This form is used to determine the complete list of required hardware and software for your project VPV 6001 M00 VPV HMI2 010 VPA 0030 100 VPA 5030 02
19. ent use and overdue maintenance Our products enable you to chart these losses easily In many cases compressed air demand can be reduced by optimizing the compressed air system with proper air management pressure control piping configurations and air leak control Fact Only 50 of the generated compressed air is used usefully The other 50 is being spilled A management system will help you to reduce this waste of energy and money And helps you to maintain your consumption as low as possible Maximize your ROI Your return on investment can be a matter of months Take a look at customer savings success stories on our website and read how our products have helped companies save energy year after year ANNUAL ELECTRICITY BILL SAVINGS POTENTIAL 109500 16 425 19 710 4 928 b 5913 365 37 162 060 24 309 29171 7293 b 8 751 247 55 240 900 36195 b 43 362 10 841 b 13 009 166 125 547500 82 125 98550 24 638 b 29 565 75 250 1095000 164250 197100 58278 b 59150 gt Equipment investment 5 000 Leakage savings potential 30 Did you know that a 2 inch in line meter guards cash flow of more than Production hours per day 12 aM 10 000 Euro 13 000 per year The ROI is in general a matter of months kW price 015 See our website for more savings examples and calculators CAT VP 1202 WO 2012 VPINSTRUMENTS CAT VP 1202 WO INTRODUCTION VPINSTRUMENTS Compressed air applicatio
20. g we provide a complete solution It consists of the VPFlowTerminal wall mount display the VPFlowScope and an AC current sensor With an optional dew point sensor you can also monitor the dew point to make sure it is within the specified range VPT 5110 000 VPFlowTerminal display with 2 million point Data logger VPT 5110 001 4 analog inputs 4 20 mA option Flow meters VES RZOO PADE Flow pressure temperature measurement for wet air VPS R150 P400 Flow pressure temperature measurement for dry air Current sensors VPA 8000 2100 VPLog i AC current sensor 100A rms VPA 8000 2200 VPLog i AC current sensor 200A rms VPA 8000 2400 VPLog i AC current sensor 400A rms VPA 8000 21K5 VPLog i AC current sensor 1500A rms Dew point sensors APPLICATION DEW POINT CONNECTION ORDER CODES Adsorption dryer DO AOS MOS 4 20 mA 2 wire VPA 8000 1003 Refrigerant dryer 40 60 40 140 F 20 wire VPA 8000 1013 Example VPFlowTerminal for local data logging gt 1 VPFlowScope gt parameters on local display gt Upto 7 parameters to be logged gt Example 4 analog inputs 4 20 mA gt 2 Current clamps Amps gt 7 Pressure sensor Air treatment DP gt 1 dew point meter Air treatment Quality gt VPFlowScope and all 4 20 mA signals can be patched to DCS 2012 VPINSTRUMENTS 10 CAT VP 1202 WO INTRODUCTION VPINSTRUMENTS Service amp support Service is provided from our m
21. indicate flow pressure or temperature Liquid Crystal LCD Blue with auto power save 500 000 points 400 mm 15 inch other lengths on request Compression fitting 0 5 inch PN20 higherpressureonrequest IP52 NEMA 12 when mated to display module IP63 NEMA 4 when mated to connector cap do not mount upside down 10 50 14 122 F Avoid direct sunlight or radiant heat Higher ambient temperatures consult factory Anodized Aluminum Stainless steel 316 Epoxy Highly corrosive or acid environments should be avoided M12 5 pin connector female 12 24 VDC 10 Class 2 UL 1 Watt 10 50 mA 10 24VDC constant over the entire flow range T AZ Industrial Control Equipment EN 61326 1 EN 50082 1 18 24 VPFLOWSCOPE DP VP INSTRUMENTS 1 Technical drawings 15 386 MEN LA N lt 21 527 Order codes Flow meters VPS R200 P4DP KIT VPFlowScope dP start kit for air audits complete with software VPS R200 P4DP D1 VPFlowScope dP with data logger display module for auditors and permanent installation stand alone VPS R200 PADP D2 VPFlowScope dP with connector cap For Modbus networks Other probe lengths The standard P400 probe is acceptable for most air audits and installations We offer P300 and P600 probes on request Accessories VPA 5000 005 Cable M12 5 pole for permanent connection VPA 5001 105 Interface box JB5 with 5 m 16 4 ft cable 12 VD
22. length Drill diameter Hot tap saddles 10 145 psi higher pressure ratings on request 16 mm 0 6 inch 345 mm 14 inch 17 mm x M10 0 7 inch x M10 Hot tap saddles are available from DN44 to DN600 in the temperature range up to 70 For each installation point you need the right saddle The exact outer diameter is important to select the right saddle For suitable hot tap sad dles ask the VPInstruments sales team VPInstruments does not sell hot tap saddles into all countries VPInstruments does not sell hot tap saddels into all countries For specific countries including USA we can recommend local sup pliers Depending on local legislation we will refer you to a local supplier Order codes are available separately 2012 VPINSTRUMENTS Carbon steel Fitting Saddle material Strap material Gasket Temperature range Stainless steel Fitting Saddle material Gasket Temperature range Hot tap drill The hot tap drill is the universal tool to install your insertion flow meter in any compressed air system In only 30 minutes you can drill a hole and install your flow meter Using a hot tap saddle and a hot tap drill you can create a new installation point without depressurizing your installation Compared to low cost electrical hot tap drills which are prone to jamming and breaking of the drill head our hot tap drill is safe and easy to operate See our instruction video for details
23. manual or motorized valve can save you thousands of euros dollars Make sure that air is not lost through leaks or machines standing in idle mode Flow meters help to determine to which sections air is flowing 2 Breathe cool fresh and clean air A compressor converts 90 of its power into heat The compressor room heats up while a compressor uses less energy to compress cold air 3 cooler air already results in 1 energy savings 3 Invest in an efficient control system Have insight in your compressed air usage profile so you can optimize your compressor control system Ask an air audit specialist to perform an air audit and make an improvement plan based upon the results 4 Think about the required air quality Clean compressed air is important for the life span of your compressed air installation Choose the right quality carefully for specific processes whenever possible as higher air quality results in higher energy costs 5 Reduce offload hours Electricity consumption of a compressor in offload stage costs 10 35 of the consumption during load hours At gt 80 use of the capacity the offload load control is considered efficient Choose the right control system 6 Manage your leakage In general there is 20 40 of leakage in a compressed air installation VPVision can be used as a global leakage management system and helps you to rank the leaks on savings potential Invest in an ultrasound leak detector to find the leaks
24. ns Virtually any production plant utilizes compressed air Applications are packaging machines offset presses transport of granulate and food ingredients cooling of products and tank aeration gt Ceramic factories gt Life sciences gt Glass production gt Automotive gt Cement and construction products gt Steel production gt Paper gt Food production beverage and breweries Other markets and applications Our products are used successfully in various industrial applications for example Aeration monitoring in water treatment plants Airflow monitoring in large ducts General test and measurement applications like universities OEM applications Combustion air mixing Technical gas mixing Welding gas packaging gas CO2 consumption metering N NV V CO2 exhaust metering 2012 VPINSTRUMENTS CAT VP 1202 WO INTRODUCTION VPINSTRUMENTS Application examples and start kits We offer start kits which can be directly applied to your application Each start kit contains all the items you need for the job Portable audit tools The VPFlowScope measures mass flow pressure temperature and features a built in 500 000 point data logger The device has a built in display with keypad for configuration no need to bring a computer on site The start kit is delivered in an heavy duty weather proof transport case Complete with a portable power supply adapter cables and VPStudio
25. r content saturated air However as it s based on the Pitot principle some limitations apply The rangeability is smaller no vertical lines no overflooding with water See user manual for details CAT VP 1202 WO 2012 VPINSTRUMENTS Z4 VPFLOWSCOPE DP VP INSTRUMENTS Specifications VPFlowScope dP Flow sensor Measuring principle Flow range Accuracy Reference conditions Gases Pressure sensor Pressure sensor range Accuracy Temperature sensor Temperature sensor range Accuracy Data outputs Digital Analog Display data logger Technology Back light Data logger Mechanical amp environmental Probe lengths Process connection Pressure rating Protection grade Ambient temperature range Wetted materials Corrosion resistance Electrical Connection type Power supply Power consumption UL CUL CE 2012 VPINSTRUMENTS Differential pressure 20 200 m sec 65 650 sfps Bi directional measurement 2 of reading over 1 10 range under calibration conditions Please refer to the user s manual for details Recommended pipe diameter 50 mm 2 inch and up 0 C 1013 25 mbar 32 F 14 65 psi Wet compressed air Dry compressed air Nitrogen and Inert gases 16 bar 0 232 psi gage 1 5 255 Temperature compensated 40 150 C 40 302 F Icing should be avoided 1 1 8 RS485 MODBUS RTU protocol 4 20 mA output selectable via software to
26. r is a practical tool for any leak detection program Simple to use find compressed air leaks and prevent machinery failure with this unique instrument Leak detectors are a beneficial addition to mass flow meters for your leakage man agement program The two instruments together make your leakage management system efficient Measure and manage your ROI when repairing leaks Use your flow me ters to establish a leakage level before you repair the leaks and report the savings after The VP Leak Detector features a sensitivity dial with decibel indications In addition it features an LED bar graph display in which each LED equals approximately 3 dB ideal for calculating decibel levels Application examples gt Compressed Air Leak Detection Pressure and Vacuum Leak Detection Exhaust system leaks Tanks pipes Leak testing V Electrical Inspection Ultrasound leak detector basic Ultrasound leak detector start kit for air audits with data logger Hand held ABS pistol type ultrasonic processor stainless steel sensor enclosures 36 44 kHz 10 segment LED Bar Graph red _ 9 Volt Alkaline Battery LED Response time 300 msec 0507632 Ps 120 F BEN 10 951 non condensing at up to 30 86 F 13 3 X5X 203 0m15 25 X2 XB 0 3 kg 11 oz Nylon soft carrying case CAT VP 1202 WO Jy TOOLS amp ACCESSOIRES VPINSTRUMENTS 39 Savings tips 1 Shut off sections and machines that you do not use A simple
27. res consult factory Anodized Aluminum Stainless steel 316 Glass Epoxy Highly corrosive or acid environments should be avoided M12 5 pin connector female 12 24VDC 10 Class 2 UL 2 4 Watt no flow 4 8 Watt full flow 10 100 mA no flow 200 mA full flow 10 Q24VDC 14 AZ Industrial Control Equipment EN 61326 1 EN 50082 1 14 VPFLOWSCOPE VPINSTRUMENTS P300 290 11 5 P400 390 15 4 P600 590 23 3 Flow meters VPS R150 P400 KIT VPFlowScope start kit for air audits complete with software VPS R150 P400 D1 VPFlowScope with data logger display module for auditors and permanent installation stand alone VPS R150 P400 D2 VPFlowScope with connector cap For modbus networks Other probe lengths The standard P400 probe is acceptable for most air audits and installations We offer P300 and P600 probes on request Accessories VPA 5000 005 Cable M12 5 pole for permanent connection VPA 5001 105 Interface box JB5 with 5m 16 4 ft cable 12 VDC power supply VPA 5001 900 Connector cap with M12 socket for VPFlowScope sensor module VPS R150 P400 flow range table SCHEDULE 40 STANDARD SEAMLESS CARBON STEEL PIPE SCHEDULE 10 STANDARD SEAMLESS CARBON STEEL PIPE ES e e e 2 50 21 525 2 688 4 1 169 22 54 8 2 749 4 1275 3 30 3 1 779 5 1 516 9 2576 gt 32 8 6 1 712 10 2 908 4 100 4 0 102 3 9 2 610 15 4 435 4 3 1082 10 2923 17 4 966 6 15
28. rolong the lifetime of your equipment Permanent monitoring enables you to detect and prevent problems on time VPInstruments dew point transmitters are designed for ease of use incorporating all the features needed to make installation and operation as simple as possible The calibrated transmitters can be instantly incorporated into VPVision or they can be connected to your air or gas management and control system APPLICATION DEW POINT CONNECTION ORDER CODES VPA 8000 1003 VPA 8000 1013 extreme dry air moderate dry air Performance Measurement range Accuracy dew point Response time Electrical output input Output signal Supply voltage Current consumption Supply voltage influence Operating conditions Operating humidity Operating temperature Operating pressure Temperature coefficient Mechanical specifications Ingress protection Housing material Dimensions Filter Process connection Connection 2012 VPINSTRUMENTS 0020 ANI SO AOE A0 TAL TIE 20 mA 2 wire 4 20 wire VPA 8000 1003 100 20 C 148 68 F dew point 40 60 40 2 C 3 6 F dew point 5 mins to 95 dry to wet 4 20 2 wire current source configurable over the entire range 12 28VDC 20mA max 0 005 RH V 100 RH 40 60 40 140 F 450 barg max Temperature compensated across operating temperature range IP65 NEMA 4 Stainless s
29. s flow total flow Built in 2 line display Large measurement range CAT VP 1202 WO 2012 VPINSTRUMENTS CAT VP 1202 WO Z4 VPFLOWMATE VPINSTRUMENTS Specifications VPFlowMate Flow sensor Measuring principle Flow ranges Accuracy Reference conditions Gases Gas Temperature range Pressure range Humidity range Display Technology Back light Mechanical amp environmental Protection grade Housing material Wetted materials Ambient temperature range Corrosion resistance Electrical Outputs Power supply Power consumption Connection type Approvals conformity CE UL CUL 2012 VPINSTRUMENTS 25 Thermabridge Thermal Mass Flow See range table lt 0 5 of full scale when with 150 calibration and tubing kit 0 C 1013 25 mbar 32 F 14 55 psi Compressed air Nitrogen and inert non condensing gases 52 122 0 16 barg I O 232 psig Up to 95 Relative Humidity non condensing Liquid Crystal LCD Yellow IP65 4 avoid direct sunlight and rain Aluminum 2 component paint Epoxv glass stainless steel 316 anodized aluminum 10 450 C 14 122 F Higher ambient temperatures consult factory Highly corrosive or acidic environments should be avoided RS232 4 20mA isolated pulse isolated 12 24 VDC 10 Class 2 UL lt 100 mA Peak power at start up may be 500mA depending on actual flow and ambient temperature M12 8 pole EN 61326
30. simultaneously Configuration and read out with VPStudio CAT VP 1202 WO M VPFLOWTERMINAL VPINSTRUMENTS Technical drawings 5110 00 Specifications VPFlowTerminal Input voltage Housing type Display Back light Data logger Signal inputs Sensor power supply Maximum sensor current Data outputs Ethernet interface Basic configuration Flow meter connection Additional connections Dimensions Weight 2012 VPINSTRUMENTS 100 240 Vac mains pre wired Painted Aluminum IP65 4 Liquid Crystal LCD 3 lines Blue with auto power save 2 000 000 points VPFlowScope 4 optional 4 20 mA sensors non isolated loop powered 24 VDC 4 x 25 mA for analog sensors 1 x 150 mA for VPFlowScope USB for configuration and data retrieval Modbus TCP port Via key pad M12 8 pin Cable glands for analog inputs Ethernet connection Ix bx hies230x 130 x 7b mim 93 x51 x2 95 1 6 3 53 Lbs 29 30 CAT VP 1202 WO AV VPSTUDIO VPINSTRUMENTS Configure Measure Analyze ADVANCED ADVANCED FULL FUNCTIONS FREE EDITION VPFLOWMATE VPFLOWSCOPE EVALUATION SF 5003200 Order codes Flowmeter configuration V all types Download data log sessions lt Data Export Real Time measurement VPFlowScope VPFlowTerminal Real time measurement VPFlowMate Scheduler for display VPFlowTerminal CSV Studio 1 Free edition basic configuration only 2 E
31. software VPFlowScope VPS R150 P400 KIT VPFlowScope start kit for dry air VPS R200 P4DP KIT VPFlowScope start kit for wet air high temperature Demand side measurement For small compressors demand side and point of use measurement we offer plug and play packages consisting of an easy to install in line flow meter and cable Thanks to their unsurpassed measurement range we offer three models that fit virtually all demand side applications wall mount power supply IP54 NEMA 3 is optional DN Thread Models ee VAT ca ad 19 1724 VPF R060 M050 D1 0 32 60 0 2 55 25 1 VPF R200 M100 D1 0 88 200 0 52 11240 50 Pus VPF RO1K M200 D1 555 1000 2 08 590 1 All models supplied with BSP thread straight For US NPT you can chase with die 2 SCFM values are rounded off Power supply and interface options All power supplies are rated for 90 to 230 v input with 12 to 24 v output and supplied with correct plug for initial country shipped to ORDER CODE DESCRIPTION APPLICATION VPA 0030 100 Power supply in IP54 box Fixed heavy industrial VPA 0000 100 Power supply with M12 connector Light industrial portable use VPA 0000 102 Interface box JB1 with 5m Air audits portable use 16 4 ft cable 12 VDC power supply VPA 0000 005 M12 cable 5 meter Fixed installations control panels 2012 VPINSTRUMENTS CAT VP 1202 WO INTRODUCTION VPINSTRUMENTS Compressed air supply monitoring For overall efficiency and cost monitorin
32. splay data logger Technology Back light Data logger Mechanical amp environmental Probe lengths Process connection Pressure rating Protection grade Ambient temperature range Wetted materials Corrosion resistance Electrical Connection type Power supply Power consumption UL CUL CE 2012 VPINSTRUMENTS Thermabridge Thermal Mass Flow sensor 0 5 150 sec 0 500 sfps Bi directional option calibrated in positive direction only 2 of reading under calibration conditions Please refer to the user s manual for details Recommended pipe diameter 25 mm 1 inch and up 1013 25 mbar 32 F 14 65 psi Compressed air Nitrogen and inert non condensing gases 60 C 0 140 F 16 bar 0 232 psi gage 1 5 255 Temperature compensated 60 C 0 4 140 F gt 10 m sec 1 1 8 F lt 10 m sec 5 C 1 8 F RS485 MODBUS RTU protocol 20 mA output selectable via software to indicate flow pressure or temperature Liquid Crystal LCD Blue with auto power save 500 000 points _ 400 mm 15 inch other lengths on request Compression fitting 0 5 inch PN20 higher pressure on request IP52 NEMA 12 when mated to display module avoid upside down installation IP63 NEMA 4 when mated to connector cap avoid upside down installation 10 50 14 122 F Avoid direct sunlight or radiant heat Higher ambient temperatu
33. teel L 132mm x 927mm 5 2 x 1 1 HDPE Guard lt 10 um 5 8 18 UNF DIN connector Product highlights gt 2 wire loop powered connection gt gt gt gt IP66 NEMA 4X Excellent sensor protection Fast response time VPA 8000 1013 2 C 3 6 F dew point 10 sec typical 90 of the step change 20mA 3 wire 8 30VDC 9mA load current 0 005 RH V 95 RH non condensing 30 70 22 158 F 20 barg maximum 0 05 47 IP65 NEMA 4 Nickel coated brass L 85mm 424mm max 3 3 x 0 9 HDPE front filter G1 2 1 2 BSP 2m 6 5 Feet Dew point or ppm moisture content 140 F dew point 25 26 3 VPSENSORS VPINSTRUMENTS Current sensors The VPLog i measures AC currents up to 3200A true RMS on a single phase power cable The VPLog i is very easy to use just wrap around one of the three phases and close the snap fitting It offers the best solution for your mobile power measurements The VPLog i is the only sensor on the market that offers both 4 20mA and pulse outputs Product highlights gt Very easy and quick installation Outputs 4 20mA The analogue output is proportional to the measured Plugand play input and ranges from 4 to 20mA gt For fixed and mobile measurements Pulse The pulse output generates a pulse frequency propor gt Both 4 20mA and pulse output tional to the current measured This allows that the gt
34. tings Bolletje Food GSK Medicines Kikkoman Foods Libbey Glass Mars Food Nedstaal Steel production Nestl Food O amp I Glass Philips Consumer goods Rexam Glass In 1974 Anton van Putten develops world s first solid Toyota Automotive state flow sensor In 1999 VPInstruments is founded by Pascal van Putten and wins the McKinsey New Venture 98 competition In 2007 The VPFlowScope product line is launched For the first time mass flow pressure and temperature can be measured with a single probe In 2009 VPVision is introduced The complete solution for compressed air energy management In 2011 The VPFlowScope Differential Pressure flow meter is introduced Now you can perform air audits in wet condensing air conditions In 2012 VPInstruments sets the new standard for web based compressed air energy management Open US Service center 2012 VPINSTRUMENTS L INTRODUCTION VPINSTRUMENTS Technology Thermabridge leading sensor technology since 1974 Our co founder Anton Van Putten invented world s first solid state thermal mass flow sensor back in 1974 We are proud to continue the heritage of making cutting edge products based upon this unique and patented sensor technology Working principle The unique Thermabridge sensors are integrated circuits just like computer chips They combine a heater with a Wheatstone bridge The heater keeps the sensor on a constant temperature
35. valuation version is valid for one month from date of activation 2012 VPINSTRUMENTS VPStudio Software With VPStudio you can configure all VPInstruments products view real time measurements and retrieve data log sessions VPStudio enables you to view data in any unit both SI and Imperial You can schedule your data log session set logging intervals and adjust flow meter parameters VPStudio communicates via your PC s USB port Applications gt As configuration tool for all VPInstru ments products gt To read saved data log sessions gt To extract recorded data to CSV files gt Optional real time data logging on PC which can be saved as CSV SFT 5003 300 SFT 5003 400 Ben Franklin CAT VP 1202 WO 2012 VPINSTRUMENTS 22 TH vevisioN VPINSTRUMENTS VPVision VPVision M Software Remote 10 modules 3G for wireless connectivity VPFlowScope sensors Report module CAT VP 1202 WO 2012 VPINSTRUMENTS VPVision VPVision offers you the complete monitoring solution for compressed air and technical gases It makes energy savings easy quick and rewarding Using the latest web technology VPVision enables you to view data anywhere anytime VPVision analyzes flow data and makes your savings potential transparent VPVision can be expanded to receive and consolidate data such as electric demand compressor kW
Download Pdf Manuals
Related Search