euroLINE 32 KPA - IEF Werner GmbH
Contents
1. Threads and drilled holes 0 1 Fits 0 Figure 11 euroLINE 32 KPA Page 25 of 27 User s Manual euroLINE 32 KPA June 2008 MAN_EN_1076718_euroLINE 32 KPA_R1a doc F WERNE n 12 Accessory Drawings Centering Sleeve 1008664 12 1 3 ae i I a N oD To N Q Q AS N Figure 12 Centering sleeve 12 2 Clamping Element 32 KPA 1076691 BS 8 B B M5 2x fT 57 F7 2x Orr O aka J 3 5 2x Figure 13 Clamping element June 2008 User s Manual euroLINE 32 KPA MAN_EN_1076718_euroLINE 32 KPA_R1a doc Page 26 of 27 F WERNER 12 3 Assembly Bracket 1071776 AN C A 0 O f 5 5 2x Positions of drilled holes 0 1 Position of fits 0 01 O ats ew B den 66 5 Adjustable inclination 0 05mm rotation B B B A a x 90 7 F 82 5 2x gt A ET Mal f i E i Lt p 265 2x VY LISS o 5 LLA B LA M4 O7 HL B Sg T g 88 oe 8 Figure 14 Assembly bracket June 2008 User s Manual euroLINE 32 KPA Page 27 of 27 MAN_EN_ 1076718 euroLINE 32 KPA_Rta doc2. WERNER User s Manual euroLINE 32 KPA 1076718 June 08 Edition IEF Werner GmbH Wendelhofstr 6 D 78120 Furtwangen Germany T 49 7723 925 0 F 49 7723 925 100 www lEF Werner de info IEF Werner de User s Manual Page 1 of 27 June 2008 MAN_EN_1076718_euroLINE 32 KPA_R1a doc euroLINE 32 KPA i S M d Mm 2 Change History Document Code Date Revision euroLINE 32 KPA Ria June 2008 Initial document release Trademarks and trade names are used without an assurance of their free usability Although the texts and examples were created with great thoroughness errors can not be fully excluded IEF WERNER GmbH does not assume legal responsibility nor any liability for missing or incorrect statements and their consequences IEF Werner GmbH reserves the right to modify or improve without previous notice the software or hardware or parts of it was well as the supplied documentation or parts of it IEF Werner GmbH expressly reserves all rights for duplication and photomechanical reproduction including extracts We are always grateful for suggestions for improvements and information about errors June 2008 IEF Werner GmbH User s Manual June 2008 Page 2 of 27 euroLINE 32 KPA MAN_EN_1076718_euroLINE 32 KPA_Rta doc F WERN M ma Manufacturer s Declaration according to the EC Machinery Directive IEF Werner GmbH Wendelhofstr 6 D 78120 Furtwangen Germany T 49 7723
3. NAS negated monitoring signal System ok gt NAS signal high System not ok gt NAS signal low 3 1 3 Arrangement of the Measuring Band and Head in the Optical Encoder System Type 20 06 mm Measuring band N Measuring head Figure 6 Spacing of the measuring band head 3 1 4 Shield Concept Optical Encoder System Type 20 On site electronics Outer shield Measuring head cable d 3 7mm Encoder Figure 7 Shield concept of the optical encoder system type 20 Page 13 of 27 User s Manual euroLINE 32 KPA June 2008 MAN_EN_1076718_euroLINE 32 KPA_R1a doc F WERNE n 3 1 5 Information Concerning the Maintenance of the Optical Measuring System CAUTION Modifications and repairs of this measuring system may be performed only by the manufacturer or by persons authorized by the manufacturer The manu facturer will not be liable for damage resulting from unauthorized manipula tions of the measuring system All warranty claims become void by unauthor ized manipulations NOTE The measuring system is maintenance free Open measuring systems are sensitive to soiling and therefore have to be protected by the user against the effects of dirt by design measures This applies in particular for the protection of the measuring band divisions measuring band surface and the side of the measuring head facing the measuring band sensor window C
4. N g mm 1 83 1 M 10 10 10 16 590 M With measuring system June 2008 MAN_EN_1076718_euroLINE 32 KPA_R1a doc User s Manual euroLINE 32 KPA Page 9 of 27 F WERNE n 2 3 Installation of Actuators The actuators cylinders pick up modules etc that are to be installed on the euroLINE 32 KPA linear drive unit can be attached via the drilling pattern on the slide Appropriate drilling patterns are available for the four possible slide sizes The placement tolerance of centering drillings 7 is 0 01 mm NOTE The depth of the threaded holes 8 mm must be observed 68 5 83 14 5 1 y 20 Od ij 61 i A 66 i O L 2 1 De a 84 82 M4 8 deep 4x 7 4 6 deep 4x Figure 3 Slide length L 83 mm June 2008 MAN _EN 1076718 _euroLINE 32 KPA_R1a doc User s Manual Page 10 of 27 euroLINE 32 KPA F WERN M X 2 4 Transverse Mounting Standard mounting material clamping element centering sleeve mounting bracket is available for transverse mounting of the euroLINE 32 KPA linear drive units A variety of axis combinations is possible e XZ system e XY system e XYZ system e 2 XYZ system portal e etc Figure 4 XYZ system portal The dimensional drawings for the mounting accessories are to be found in NOTE Section 12 Acce
5. Sensor cable defective Replace sensor cable Measuring system defective Check distance measuring head measuring band nominal spacing 0 6 mm Measuring head replace complete slide if required Piezoceramic drive element defective Replace the piezoceramic drive element Guide carriage defective rough running blockage Exchange of guide carriages and the guide rail if required Piezoceramic drive element not pre tensioned on ceramic track Create pre tension by actuating the eccentric screws on the piezoceramic drive element Ceramic track soiled grease oil Clean ceramic track with acetone or denaturated alcohol Use cotton wool or a soft cloth Ceramic track worn Replace ceramic track Drive finger on piezoceramic drive element worn Replace piezoceramic drive element Loss of position Measuring system defective Check distance measuring head measuring band nominal spacing 0 6 mm Measuring head replace complete slide if required Measuring band soiled damaged Clean measuring band replace if required in the factory or by an IEF Werner service technician June 2008 MAN _EN 1076718 euroLINE 32 KPA_Rta doc User s Manual euroLINE 32 KPA Page 19 of 27 9 Parts List euroLINE 32 KPA 9 1 euroLINE 32 KPA TG 1001415 5 Wearing part V Draw
6. 1063894 1 Adaptor 100 1076066 1 Holder 110 1076068 1 Clamping rail 120 1028704 1 Funnel shaped lubrication nipple 130 726659 1 Crimp type cable lug 140 1004723 1 Fillister head screw M4 x 6 150 627477 1 Fillister head screw M4 x 18 160 626950 1 Fillister head screw M4 x 12 170 626973 1 Fillister head screw M5 x 25 180 1043200 1 Fillister head screw M3 x 6 190 1072646 1 Oval head screw M3 x 8 200 1060676 1 Oval head screw M4 x 10 210 1060673 1 Countersunk screw M4 x 8 220 1068973 1 Threaded pin M5 x 6 230 626323 1 Cylindrical pin 5m6 x 8 Page 22 of 27 euroLINE 32 KPA User s Manual June 2008 MAN_EN_1076718_euroLINE 32 KPA_R1a doc 10Figure Exploded view TG 1001419 10 Tightening Torques for Screw Connections Strength class M2 5 M3 M4 M5 M6 8 8 0 5 1 28 2 7 5 5 9 5 10 9 0 8 1 8 3 8 8 13 12 9 1 0 2 1 4 6 9 5 16 Information in Nm User s Manual June 2008 MAN_EN_1076718_euroLINE 32 KPA_R1a doc euroLINE 32 KPA Page 23 of 27 IFE WERNER 11 Dimensional Drawing for euroLINE 32 KPA see next page User s Manual June 2008 Page 24 of 27 euroLINE 32 KPA MAN_EN_1076718_euroLINE 32 KPA_R1a doc 4 2x 21 2 X 35 2 Stroke 2 Longer strokes n x 40 mm AA 3 Scale 1 2 A 127 Eff stroke 22 83 05 Dimensioning Singleflex measuring band
7. Element 16 6 Mounting Removing the Slide from the Basic Body 17 7 Maintenance Repairs 18 7 1 Lubrication 18 7 1 1 Guide Lubrication 18 8 Troubleshooting 19 9 Parts List euroLINE 32 KPA 20 9 1 euroLINE 32 KPA TG 1001415 20 9 2 Parts List Slide Complete euroLINE 32 KPA TG 1001419 22 10 Tightening Torques for Screw Connections 23 11 Dimensional Drawing for euroLINE 32 KPA 24 12 Accessory Drawings 26 12 1 Centering Sleeve 1008664 26 12 2 Clamping Element 32 KPA 1076691 26 12 3 Assembly Bracket 1071776 27 June 2008 User s Manual MAN_EN_1076718_euroLINE 32 KPA_R1a doc euroLINE 32 KPA Page 5 of 27 IFE WERNER 1 Safety 1 1 Areas of Application The euroLINE 32 KPA linear drive unit is a precise straight line adjustment unit with piezoceramic drive that is used as an attachment part in connection with other components in industrial applications In combination with a variety of standardized assembly elements as well as the other linear drive units from IEF Werner GmbH it is also possible to set up complex multi axis positioning systems Areas of Application e Component insertion systems e Handing of small parts e Loading and unloading stations e Measuring and test technology e etc The euroLINE 32 KPA adjustment unit is not to be used for deviating applications in particular for the transport of persons and animals The use as a pressing bending device for cold working of metal is not allowed The use of the line
8. 925 0 F 49 7723 925 100 We herewith declare that the following products Description of Products Subassemblies euroLINE 32 KPA 1001415 are intended for installation in a machine and that putting into operation is not allowed before it is found that the machine in which these products are to be installed complies with the provisions of the EC Directive 98 37 EC of June 22 1998 Applicable harmonized standards are ISO 12100 1 04 2004 ISO 12100 2 04 2004 EN 294 Furtwangen June 16 2008 Manfred B r Managing Director June 2008 User s Manual MAN_EN_1076718_euroLINE 32 KPA_R1a doc euroLINE 32 KPA Page 3 of 27 m alll User s Manual euroLINE 32 KPA June 2008 MAN_EN_1076718_euroLINE 32 KPA_R1a doc Page 4 of 27 WERNER Contents 1 Safety 6 1 1 Areas of Application 6 1 2 Definition of the Alerts 6 1 3 General Safety Instructions 7 2 installation 8 2 1 Installation Position 8 2 2 Technical Data of the euroLINE 32 KPA 9 2 3 Installation of Actuators 10 2 4 Transverse Mounting 11 3 Wiring 12 3 1 Connection of Motor and Encoder 12 3 1 1 Motor 12 3 1 2 Encoder Signal 13 3 1 3 Arrangement of the Measuring Band and Head in the Optical Encoder System Type 20 13 3 1 4 Shield Concept Optical Encoder System Type 20 13 3 1 5 Information Concerning the Maintenance of the Optical Measuring System 14 4 Cable Routing 15 41 IEF Cable Set 15 5 Pre tensioning of the Piezoceramic Drive
9. ar module without additional measures is not possible in the chemical or food industry or in explosive atmospheres In case of doubt consult the manufacturer 1 2 Definition of the Alerts WARNING Indicates a potentially hazardous situation or task which if not avoided could result in serious injury or death Read the warnings before performing the task CAUTION Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury damage to equipment or material Read the cau tions before performing the task NOTE Gives additional information User s Manual June 2008 Page 6 of 27 euroLINE 32 KPA MAN_EN_1076718_euroLINE 32 KPA_Rta doc F WERN M mn General Safety Instructions The linear drive unit may be put into operation only by specialist personnel who have 1 3 received technical safety instructions In addition all chapters of the Operating Manual have to be read and understood completely WARNING The system has to be de energized for all installation disassembly or repair work High risk of injuries fl CAUTION Motor connectors or clamp connectors may not be inserted or disconnected under live conditions Risk of burning of the contacts User s Manual euroLINE 32 KPA Page 7 of 27 June 2008 MAN_EN_1076718_euroLINE 32 KPA_Rta doc IFE WERNER 2 Installation 2 1 Installation Position The eur
10. ing N Part 1 hi A Pos Article No Subassembly 0 Designation kende part 10 1001420 0 Basic body 32 KPA complete E V 20 1001138 0 Rail guide V 30 626710 1 Fillister head screw galvanized DIN 912 Type M4 x 8 40 1057416 1 Protection cap for guide rail 50 626483 1 Fillister head screw galvanized DIN 912 Type M4 x 10 60 1001144 0 Measuring band E 70 1068982 1 End plate 80 26481 1 Damper green PUR 80 Shore 90 626483 1 Fillister head screw galvanized DIN 912 Type M4 x 10 100 1001419 0 Slide 32 KPA E V User s Manual June 2008 Page 20 of 27 euroLINE 32 KPA MAN_EN_1076718_euroLINE 32 KPA_Rta doc we 1 YO jj Co 50 00 gt 0 a 000 oy 0 do Figure 9 Exploded view TG 1001415 User s Manual euroLINE 32 KPA June 2008 Page 21 of 27 MAN_EN_1076718_euroLINE 32 KPA R1a doc F WERNE n 9 2 Parts List Slide Complete euroLINE 32 KPA TG 1001419 Drawing i Part 1 i Wearing part V Pos Article No Subassembly 0 Designation Beide part 10 1076076 1 Slide 20 1073191 1 Runner block V 30 1068360 1 Cover 40 1068608 1 Cable covering 50 1068374 1 Measuring head 5 fold interpolation E standard 50 1068374 1 Measuring head 50 fold interpolation E option 60 1068685 1 Terminal box complete E 70 1076065 1 Assembly bracket 80 1038872 1 Motor HR 4 E V 90
11. is 51 mm We can offer this cable in different cable harness versions Ready made harnesses with 14 pin JST connectors in different lengths are available for the supply of the encoder system The following standard lengths are available e 5 meters Art No 1065887 e 10 meters Art No 1072664 June 2008 User s Manual MAN_EN_1076718_euroLINE 32 KPA_R1a doc euroLINE 32 KPA Page 15 of 27 F WERNE n 5 Pre tensioning of the Piezoceramic Drive Element The piezoceramic drive element generates a feed force which is transferred by the ceramic fingers of the drive element to the ceramic track by means of friction For this purpose the ceramic fingers must be pre tensioned on the ceramic track This pre tension is produced by two eccentric screws on the drive element Two drilled holes in the basic body serve for activation of the eccentric screws The eccentric screws can be actuated using a screw driver for slotted screws The ceramic fingers are pressed against the ceramic track by turning the screwdriver clockwise When the screwdriver is turned counterclockwise the ceramic fingers are loosened and lifted from the ceramic track Eccentric screws 21 8 t Figure 8 Drilled holes in basic body User s Manual June 2008 Page 16 of 27 euroLINE 32 KPA MAN_EN_1076718_euroLINE 32 KPA_R1a doc F WERN M ma 6 Mounting Removing the Slide from the Basic Body When the
12. oLINE 32 KPA is intended for horizontal use The attachment of the euroLINE 32 KPA to the basic body can be performed by means of clamping elements see Figure 1 or on the slide see Figure 3 via threaded holes Figure 1 Attachment on basic body by means of clamping elements NOTE The installation area has to be a flat surface Any deviations from an ideal flat plane directly affect the processing precision NOTE Attachment on slide see Figure 3 page 10 User s Manual June 2008 Page 8 of 27 euroLINE 32 KPA MAN_EN_1076718_euroLINE 32 KPA_Rta doc i WERNER 2 2 Technical Data of the euroLINE 32 KPA Designation Value Width of basic body mm 43 Max stroke mm in 40 mm raster 22 450 Continuous feed force N 16 Maximum speed mm s 200 Basic weight g carriage body L 111 mm 525 Weight g per 40 mm extra length 166 Maximum handling weight g 4000 Linearity um 5 Resolution um standard 1 Resolution um option 0 1 Repetition accuracy um 3 Temperature range C 15 to 50 Operating voltage 270 V RMS Input current 320mA RMS Rated frequency 40 kHz Max energy consumption 15 W Larger strokes on request Mz Figure 2 euroLINE 32 KPA allowed torques and carrying capacity Version Slide Carriage Equipment Mx My Mz Feed force Weight length Units Nm Nm Nm
13. oarse and uneven soiling and deposits e g oil grease or water are especially critical Depending on the installation position and the ambient conditions occasional cleaning of the measuring band surface or of the sensor window can be required When using the monitoring signal that is output by the measuring head the necessity for cleaning is indicated NOTE When the assemblies are cleaned it must be observed that deposited particles can scratch the sensor and the scale Coarse soiling must be cleaned with a soft brush Cotton wool or a soft cloth and acetone or denaturated alcohol are suitable for fine cleaning User s Manual June 2008 Page 14 of 27 euroLINE 32 KPA MAN_EN_1076718_euroLINE 32 KPA_R1a doc F M gt gt M gt W 4 Cable Routing For all moving cables suitable cable routing has to be used to effectively prevent cable breaks The minimum radius rn for cable routing chains is calculated for IEF cables according to the following formula fmin 2 10 x cable diameter When other cables are used EN 60204 must be observed In addition it must be ensured that a space reserve of 30 is kept free within the routing chains A strain relief for the cables has to be attached at the outlet of the cable routing chain 4 1 IEF Cable Set We recommend the use of original IEF cable sets A highly flexible shielded cable with art No 1076814 is available for the supply of the motor The minimum bending radius
14. se gun IEF Art No 1072729 see Figure 9 Grease nipple Figure 9 Lubrication of the guide carriage The recommended maintenance intervals are approx 500 operating hours in normal ambient conditions The maintenance intervals should be reduced for unfavorable ambient conditions large amounts of dust high humidity high temperature high operating performance June 2008 MAN_EN_1076718_euroLINE 32 KPA_R1a doc User s Manual Page 18 of 27 euroLINE 32 KPA F W M gt M n 8 Troubleshooting Malfunction Cause Correction Increased running noise Nominal service life of guide carriage exceeded Complete exchange of guide carriages Torque load on guide carriage too high therefore play in the guide carriage Complete exchange of guide carriages Piezoceramic drive element does not run free and scrapes Exchange the complete carriage unit Error in power electronics or control unit Check if necessary exchange of power electronics control unit Linear unit does not move Blockage of piezoceramic drive element by mechanic foreign parts Remove foreign parts ensure the freedom of movement of piezoceramic drive element Clamp connection of motor cable in terminal box loose Reconnect clamp U V W Caution Only in de energized condition 14 pin connector in terminal box loose Reconnect Caution Only in de energized condition
15. slide is mounted on or removed from the basic body take care that that the ceramic fingers of the piezoceramic drive are in a tension free condition The relieving of the tension of the ceramic fingers is described in Chapter 5 If the ceramic fingers are tensioned the ceramic fingers or the ceramic track could be damaged so that the function is no longer ensured In addition when the guide carriage is inserted onto the rail we must be careful that the guide carriage is pushed on with little effort The canting of the guide carriage can damage the circulating ball system This could affect the operating characteristics or the service life User s Manual Page 17 of 27 June 2008 MAN_EN_1076718_euroLINE 32 KPA_R1a doc euroLINE 32 KPA 7 Maintenance Repairs CAUTION Repairs have to be generally performed by specialist personnel who have read and understood the User s Manual Only when original parts are used can warranty claims be accepted by IEF Werner GmbH f CAUTION Always de energize the system before beginning the repair 7 1 Lubrication 7 1 1 Guide Lubrication The guide carriages have received a longtime lubrication in the factory for an operating performance of 10 000 km To achieve a higher operating performance we recommend to regularly relubricate the guide Relubrication is performed with AFF lubricant with clean room capability via a grease nipple that is mounted on the slide with a hand held grea
16. ssory Drawings page 26 June 2008 User s Manual MAN_EN_1076718_euroLINE 32 KPA_R1a doc euroLINE 32 KPA Page 11 of 27 WERNER 3 Wiring 3 1 Connection of Motor and Encoder 3 1 1 Motor On the euroLINE 32 KPA the motor is connected via 3 terminals that are located ona board in the terminal box The motor wires are connected to the terminals U V and W The ground wire is directly connected with the base plate of the terminal box by means of a cable lug During final assembly it must be observed that the load on the motor cable is correctly relieved by the strain relief Motor terminals U V W Strain relief for the cable with shield contact 14 pin connector Grounding connection Figure 5 Terminal box for motor encoder connection Page 12 of 27 User s Manual June 2008 euroLINE 32 KPA MAN_EN_1076718_euroLINE 32 KPA R1a doc a M gt gt M W 3 1 2 A 14 pin connector is available on the board in the terminal box The data of the optical Encoder Signal encoder system are transferred via this 14 pin connector The optical encoder system is an RS 422 TTL interface Assignment of 14 pin connector Optical encoder system type 20 Pint Pin2 Pin3 Pin4 Pin5 Pin6 Pin7 Pin8 Pin 12 OV 5V Z1 Z1 Z2 Z2 Z0 ZO NAS The NAS signal provides information on the signal quality of the optical measuring system
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