Airmax User Manual - Double K Industries
Contents
1. 115v 403 230v GB Cord Set UK Ireland 15 N NINI Ju e PINI md jel N QO oX Nn N N D gt O oe NIN vI O NIN w o N N N N i NIN nyo ice hs NIN N N N N 1 230V shia O 4 A 2 SPD WIRING Blue FO Hi a 18 Silicone Rubber Molded Motor Mount 115v DIAGRAM Silicone Rubber Molded Motor Mount 230v aS 19 Internal Filter Housing Internal Filter Sound Control Foam Disk End Cap Assembly incl 5538 and 2009 Velcro for External Filter External Filter Motor 120v AirMax 5 1 Single Stage Motor 230v AirMax 5 1 Single Stage Speed Control Year 2010 Filter Assy Front Motor Assy Board ao Switch 2148 2069 Year 2010 Filter Pack Pack 3 Per Order i we Black amp Year 2009 Internal Snap in Filter VS Decal 115v Airmax Product Data Side Speed Control Board 115v Nut Rheostat Speed Control VS Knob Switch Black Decal VS Pot Side Variable Speed Units 3 8 External Tooth Lock Washer Triac 115v Assy w Heat Sink VARIABLE WIRING DIAGRAM2. REQUIRED MAINTENANCE FILTERS Procedures below must be performed regularly or as needed to protect dryer warranty status FILTER CLEANING Both the external and internal filters of the CHALLENGAIR AirMax should be kept clean If the filters become heavily coated with hair and or dirt it will reduce the air output of your dryer and can cause damage to the motors or cause the motors to overheat Never operate the dryer without all filters in place To clean external filter Vacuum or shake off dirt and hair daily Filter may be rinsed in water if necessary Let filter dry completely before reinstalling on dryer To clean the internal motor filter of the CHALLENGAIR AirMax 1 Unplug dryer 2 Slide off the back cover of the dryer This is a compression fit and will come off with a little effort Remove the filter from the internal filter housing Clean motor filter disk by vacuuming off hair and dirt or wash filter gently in cool water Shake off excess water and allow to air dry completely Replace filter if necessary Place the filter back in the filter housing Replace dryer back cover Any maintenance not explained in this manual should be performed by Double K Industries or an Authorized Service Center Call Double K Industries for the name of an Authorized Service Center nearest you All warranty service must be performed by an Authorized Service Center or Double K Industries to protect your warranty status Attachme
3. See Product Specifi cations for amperage rating of this product 18 Donot use product for anything other than its intended purpose 19 Do not attempt to perform any service or maintenance not outlined in instruction manual 20 Do not attempt any product modifications or alterations Do not use if any parts or switches are damaged Send to an Authorized Service Center or Double K Industries for service 21 When servicing use only Double K Industries parts WARNING DISCONNECT POWER SUPPLY BEFORE SERVICING AVERTISSMENT COUPER LALIMENTATION AVANT L ENTRETIEN ET LE D PANNAGE BRUSHES Your CHALLENGAIR AirMax has two brush type motors The brushes should be checked for wear after approximately 500 hours of use If the carbon brushes are worn shorter than 1 4 inch the brushes should be replaced Brushes may be ordered from Double K Industries or an Authorized Service Center you will need 2 sets 1 set for each motor Please be sure to specify that your dryer is an AirMax as the brushes are slightly different from one dryer model to another To check and or replace brushes l Unplug electrical cord from wall outlet Disassembly 2 Slide off the back cover from the dryer This is a compression fit and will come off with a little effort 3 Remove all screws on the outside of the dryer that hold the two halves of dryer housing in place Remove the o ring on the snout of the dryer It may be best to lay the dryer on
4. adapter over the snout of the dryer with the Double K logo facing up then turn hose counter clockwise until the adapter locks in place the Double K logo should then be sitting horizontally To remove hose from adapter Turn the hose clockwise ATTACHMENTS Your dryer is equipped with one hose and 4 twist on nozzles To attach nozzles to hose twist the nozzles counter clockwise Twist clockwise to remove OPERATION Switches and Controls 1 2 Speed a Low Speed Standard Heat Turn on the top motor switch b High Speed High Heat Turn on both motor switches 2 Variable Speed optional a Maximum Output Turn the dial speed control clockwise to its maximum b Variable Output Turn the dial speed control clockwise to desired air output c Off Position Turn the dial speed control counter clockwise until it clicks off move AAAMAX EXPLODED DIAGRAM K KS YOU RLE iS INDUSTRIES WIN N ANNY BY Item Part DESCRIPTION _ Qty Housing Plug models w o stand 4 2148 Switch Rocker 20A 125VAC 2 Pos_ 2 Barrel Bolt 1 4 Barrel 24 Thread Long Black Housing Right Side Long Blue Housing Right Side Motor Brushes 115v Motor Brushes 230v Wire Grommet 4 Hole Housing O Ring for Hose Adapter Long Black Housing Left Side Long Blue Housing Left Side Screw 1 4 Shoulder 10 24 Thread Shim 24 OD x 190 ID x 015 Decal 115v AirMax Decal 230v AirMax 2187 Cork Disk Filler 881 3 Assy Cord Set
5. apidly and may cause injury Do not leave dryer OR the animal unattended while product is in use Unplug unit when not in use Do not use extension cords with dryer Do not unplug unit by pulling on cord Do not expose dryer to rain or water Nom RWN gt Do not use or store dryer where it can fall or be pulled into tub or sink or standing water If dryer falls into water UNPLUGIT Do not reach into the water Unplug unit before attempting any maintenance or service CO N Do not put any object into dryer openings Keep loose clothing jewelry and hair away from dryer openings 10 Do not direct dryer air towards eyes or ears of people or pets 11 Never use dryer if it has a damaged cord or plug has been dropped damaged or exposed to rain or water Return to Double K Industries or an Authorized Service Center for service 12 This dryer should not be used as a cage dryer for cage drying please consider our model 560 Cage dryer 13 This product is for use on animals only 14 Recommended operation by adults only Use caution when working around children 15 Donotuse attachments not recommended by Double K Industries 16 Do not operate without filters in place Keep filters clean as dirty filters limit air intake and may damage the motor or cause overheating 17 Plug only into a properly grounded receptacle Always make sure the amperage of the electrical outlet is sufficient for the amperage rating of the product
6. its side while removing these screws Lift off the top half 4 Each motor will be sitting in place inside the rubber silicone motor mounts Removing the rubber silicone motor mounts from the motor is not necessary to replace brushes 5 Disconnect the motor power wires Note where wires connect 6 Front motor A Loosen the two brush assembly retainer screws Fig 3 Ref 3 to loosen the brush assembly retainer Fig 3 Ref 2 Remove the brush assembly Fig 3 Ref 1 and replace it with a new one Note IMPORTANT the brush has a small tab on the bottom that MUST be fitted into the slot on the motor frame for proper positioning Fig 3 Ref 4 B After the new brush assembly is seated tighten the brush assembly retainer Screws C Repeat steps A B for the brush on other side of motor Rear motor A Follow steps A C above as outlined for the front motor Reassembly 7 Inspect the motor mounts for cracks or damage replace if necessary Set the motors back into their original positions in the dryer housing Each motor mount has slots that fit over corresponding alignment tabs on the inside of the dryer housing These slots and tabs must match up for proper fit and function Note In the event that the motor mount is removed from the motor simply replace it by being mindful to align the contours of the motor mount with corresponding contours on the motor housing 8 Reattach the screws around the outside of the dryer
7. making sure the two halves are matching up 9 After the two halves of the dryer housing have been put together replace motor filter on back motor and push the back cover onto the rear of the dryer Replace exterior filter onto back cover Always make sure all filters are in place before operating dryer Replace o ring on snout Fig 1 Side Fig 2 Top Brush Assembly Retainer Ref 2 Ca Motor Part A 2069 Brush Assembly with Brush Assembly Fig 3 Metal Body Ref 1 Retainer Screw Ref 3 Top Down Brush Assembly with Brush Assembly Metal Body Ref 1 Retainer Ref 2 Part 2065 Brush Assembly Retainer Screw Ref 3 Brush Retainer Arm must slide into the Male Terminal Se Oro Male Terminal Brush Assembly Tab Ref 4 Congratulations You ve just purchased the Double K CHALLENGAIR AirMax Forced Air Dryer which produces warm high velocity air under pressure to make your animal grooming tasks easier Your new dryer is designed to provide long reliable service Please read this manual carefully and completely before beginning operation of your dryer and keep ina convenient and safe place for future reference A warranty card is included with your dryer and should be filled out completely and mailed to Double K Industries within 30 days of the purchase date of your dryer to validate your warranty Online registration is available at www DoubleKIndustries com Your CHALLENGAIR AirMa
8. nt List sete g iuel o UAA Aa agi 825 6 8 10 120r 15 E IER Hose 112 Black on Blue 112 Air Sweep Nozzle o 1 Regular Nozzle EEES 2036 Hose to Dryer 12 Locking Adaptor D O 2068 12 34 Hi Velocity Nozzle at 2070 Nozzle Super Hi Velocity D TURCE CHALLENGAIR AIRMAN ANIMAL DRYER SD A ii DOW INSTRUCTION MANUAL PLEASE READ ALL INSTRUCTIONS AND SAFETY PRECAUTIONS BEFORE OPERATING PRODUCT SAVE FOR FUTURE REFERENCE WARRANTY PERTINENT CONTENT TM tin A AANAND ONY MIPIM Product Specifications Model AIRMAX Voltage 230v Amperage 5 8 Voltage 115v Amperage 16 4 Hertz 60 Hertz 50 60 Wattage 1886 Wattage 1334 Horse Power 3 each motor Horse Power 3 each motor Motor Air Volume 123 CFM each Motor Air Volume 123 CFM each 9711 Mason Avenue Chatsworth CA 91311 818 772 2887 800 821 9449 fax 818 886 0218 www DoublekIndustries com info DoublekIndustries com aaa IMPORTANT SAFEGUARDS WARNING IMPORTANT SAFETY PRECAUTIONS PLEASE READ COMPLETELY BEFORE USING PRODUCT When using electrical appliances especially in the presence of children and animals basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including but not limited to the following DO NOT TURN ON DRYER WITHOUT FIRST HOLDING THE DRYER HOSE as the air volume from the dryer can cause the hose to whip or move r
9. x has a two year warranty covering the unit against defects in materials and workmanship Regular maintenance items such as brushes and filters are not included see warranty card for complete warranty information It is also important to retain your sales receipt as proof of purchase should service ever be needed Your CHALLENGAIR AirMax has two brush type motors It is important that the brushes be changed when they become worn down to prevent damage to your dryer motor brushes are maintenance components and are not covered under the warranty We suggest checking the motors brushes after every 500 hours of dryer use Please see section on BRUSHES in this manual for instructions A NOTE ABOUT HEAT Your CHALLENGAIR AirMax has no heating element The CHALLENGAIR AirMax produces heat by a flow thru motor system meaning the air is pushed through the motors and is warmed by the natural heat of the motors that occurs during operation This means greater electrical savings and efficiency for you The dryer will reach its maximum air temperature after about 2 4 minutes of operation Note The higher the room temperature the warmer the air from the dryer will be ASSEMBLY To attach hose to dryer Your dryer hose has a black hose adapter that will screw onto the hose in a counter clockwise motion The adapter with hose attached then fits onto the dryer with a half twist motion that locks the adapter onto the dryer First place the
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