Operating instructions MIXER
Contents
1. H wt Gr Gr u pe DT Co NC 11 White MAGNETIC SWITCHES Brown WITH CODED MAGNET NC 12 Bags VEC 13 Orange 14 VCC 15 Pink Be P Yellow Display Error code OV 16 EE2 Red NO 2 Green NO 3 Red Black NC 17 Contact 1 Blue Black NC 18 Contact 2 EMERGENCY SWITCH WITH 2 NC CONTACTS V 1 tact 1 ETTE SS Coia White Red 99 Contact 2 CLOSE IN TOP POSITION Brown Red NOY Grey Red NC 22 CE SWITCH WITH NC AND NO CONTACTS NO VCC 23 Ora nge Red Display Error code EET Grey Green NO 24 OPEN IN TOP POSITION sae NEC 1 VU 5 400V POWER SUPPLY ue a I es D EN L1 L2 PE Sege OUT 8 are OV 9 10 LIFT MOTOR 400V NORMALLY CLOSED Gray VEC 41 Black 3 IN 42 S S 4 U V W PE White Black a gt Bin a a U O 2 X Green Black Gu ov og a Yellow Black I 24 21 22 VIS Phase sequencing relay Moeller EMR4 F500 2 3 L1 L2 L3 SOLID STATE RELAY WITH DIRECTION CONTROL Company MOTRON A S _ on eres Project Wodschow Ergo 140 Date 091115 Item OVERVIEW ANALOGE Rev 19 Page 1 2 Author Sb Comments XX Cablenumber multicable 15 SAFETY CIRCUIT Description of the SDI safety input on the Leroy inverter Top switch Jog switch Bot switch u Controller PIC 18F6520 Safety Input on FC in accordance with safety standard EN 954 1 category 1 Secure inputs SDI1 and SDI2 will stop sa2. Speed indicator Displays the running speed of the mixer Start Stop Speed down Speed up Pause Used to change speed while Used to change speed while Must always be used when inspecting the product in the the mixer is running the mixer is running bowl Also used to reset the control system see Reset ting the control system page 9 REMIX FUNCTION The special Remix function is a shortcut to programming How to run a program of recipes While the mixer is operated all commands are Program number 12 in this example stored and when a recipe is finished and IS pushed e First a short push on rem and then on and 2 it is possible to store the entire recipe under a program Now D 17 appears in the text field and immediately number thereafter the total length of the program will be shown The program is run b shin e There are 20 program numbers 1 2 3 4 11 12 13 Fre PE 14 21 22 23 24 31 32 33 34 41 42 43 44 e f the speed or the time is changed when running a program the program will be left and the mixer must be run manually e The programs are not deleted in case of no power e If I is pressed while a program is running the mixer How to store a program stops and quits the program Program number 12 in this example e A program cannot be deleted but can be replaced e Ifthe safety guard is opened while a program is running e Start by pressing the mixer stops and EE will be dis
3. If for instance it is required to use the maximum capac ity of the mixer the calculated AR 60 is used for determining the amount of solids and liquid in the dough Beater If a 140 L mixer is used and a dough with AR 60 is to be kneaded the maximum capacity is 80 kgs Now the weight of solids in this dough is calculated ja _ Max capacity x100 _ 80 kg x 100 _ eos AR 100 60 100 9 Weight of liquid 80kg 50kg 30kg Local variations in the characteristics of the ingredients can influence water absorp tion volume and baking characteristics etc RECOMMENDED MAXIMUM SPEEDS CONTROL PANEL VL4 Text field display Time up REMIX Displays operation time Used to set operation time The time can be set before Used to store a recipe programme numbers and after starting the mixer and can be changed while the See the section REMIX error codes from the motor mixer is running function and frequency transformer Time down Bowl up To raise the bowl press the Eve 245 fields simultaneously and con stantly until the bowl reaches the top Used to set operation time The time can be set before after starting the mixer and can be changed while the mixer is running Fixed speeds Four pre defined speeds Bowl down Lowers the bowl once the en mixer has stopped If this field is activated while the mixer is running the bowl will be lowered auto matically when the mixer stops
4. ap prox midway It is very important that the bowl arms are lowered to a pressure relief point before dis assembling the lifting actuator Cut the power to the machine by removing the plug from the socket Remove the three plugs for the reed contacts on the actuator Remove the lifting actuator from the bowl arms by remov ing the pins and axle Remove the cotter pin that secures the actuator at the top Remove the cable to the actuator and lift the actuator out from the mixing machine Install the new actuator Connect the machine to the power supply 18 If replacing the lowest actuator fittings use Lochtite 270 to tighten the fittings Then follow the section Fine tuning the reed contacts and CE microswitch on page 19 The lifting actuator has 3 proximity detectors reed con tacts that check the position of the bowl REPLACING THE REED CONTACTS Remove the incorrectly charged contact and install the new contact according to Fig 3 Connect the cable as shown in the illustration on page 14 Follow the instructions below to secure the reed contact in the correct position FINE TUNING REED CONTACTS AND CE MICROSWITCH Check that the location of the reed contacts matches up with the marks in Fig 3 Connect the reed contacts with the matching cables see illustration on page 14 Adjust the three contacts and the CE microswitch accord ing to the following sequence 1 _ Adjusting the
5. la Directive Machines 2006 42 CE voldoet aan de bepalingen van de Machinerichtlijn Richtlijn 2006 42 EC corresponde a las exigencias b sicas de la Directiva sobre M quinas Directiva 2006 42 EC e erioverensstemmelse med f lgende andre CE direktiver is in conformity with the provisions of the following other EC Directives konform ist mit den Bestimmungen folgender weiterer EG Richtlinien Est conforme aux dispositions des Directives Europ ennes suivantes voldoet aan de bepalingen van de volgende andere EG richtlijnen est en conformidad con las exigencias de las siguientes directivas de la CE 2004 108 EC Endvidere erkl res det And furthermore we declare that Und dass Et d clare par ailleurs que En dat Adem s declaramos que e at de f lgende dele af harmoniserede standarder er blevet anvendt the following parts clauses of European harmonised standards have been used folgende harmonisierte Normen oder Teile Klauseln hieraus zur Anwendung gelangten Les parties articles des normes europ ennes harmonis es suivantes ont t utilis es de volgende onderdelen bepalingen van geharmoniseerde normen nationale normen zijn toegepast las siguientes normas armonizadas y normas nacionales 0 partes de ellas fueron aplicadas EN454 2000 EN60204 1 2006 EN12100 1 2005 EN12100 2 2005 EN61000 6 1 2007 EN61000 6 3 2007 DK DE FR NL ES 22 Inneh ll i EG f rs kran om maskinens verensst mmelse Maskindirektiv
6. last error code is displayed etc ERROR CODES DISPLAYED IN THE ERROR LOG Fault correction Frequency Error description transformer display Error in frequency transformer Call the engineer UU o DC bus undervoltage Error in frequency transformer Call the engineer Ou o DC bus overvoltage O Overloading of the frequency Reduce the quan OLAC Overcurrent at drive output transformer tity in the bowl Overloading of the frequency Reduce the quan Ol br Braking IGBT transistor overcurrent transformer tity in the bowl O 1 phase of supply voltage missing Call the engineer ph AC Loss of a motor phase with brake enabled 3 IL Jos Joverspeed gt Overloading of the frequency Reduce the quan it br Braking resistor overload x t transformer tity in the bowl Overloading of the motor Reduce the quan it AC Motor overload x t tity in the bowl Overloading of the frequency Reduce the quan Oht1 IGBT overheating detected by internal sensor transformer tity in the bowl Overloading of the frequency Reduce the quan Oht2 Internal braking resistor overheating detected by transformer tity in the bowl thermal sensor Overloading of the motor Reduce the quan t Motor thermal sensor has tripped tity in the bowl Error in frequency transformer Call the engineer O Ld1 Overload on the 24V power supply or digital UU U S h 27 Error in frequency transformer Call the engineer GLA Loss of the current reference on analog input ADI1 Error
7. top reed contact Contact A determines the top position of the bowl The contact must be positioned in accordance with the mark in Fig 3 Raise the bowl to the position corresponding to mark X Fig 5 Adjust the top reed contact upwards until the reed LED lights up it is important to stop adjusting once the LED lights up 2 Adjusting CE microswitch ERGO60 and ERGO100 se Fig 4 page 19 ERGO140 and AR200 se Fig 4a page 19 3 Adjusting the reed contact for the JOG function Contact B determines where the machine s JOG function starts see also Bowl lifting and JOG function on page 3 The contact must be positioned as shown in Fig 3 and does not require any further adjustment 4 _ Adjusting the bottom reed contact Contact C determines the bottom position of the bowl The contact must be positioned in accordance with the mark in Fig 3 Raise the bowl to the position that corresponds to mark Y in Fig 5 Adjust the bottom reed contact until the reed LED lights up it is important to stop adjusting once the LED lights up 19 ERGO60 35 mm Fig 4 Adjusting the CE microswitch on ERGO60 230 mm and ERGO100 B C 520 mm The measurement A must be 38 mm ERGO100 A 60 mm ERGO140 A 15 mm AR200 90 mm Fig 4a Adjusting the CE microswitch om ERGO140 and AR200 Loosen CE microswitch D Fig 3 Push the microswitch completely into the switch housing E Pull the microswitch back
8. 1 mm so that there is 1 mm of air between the contact and the housing see F Tighten the screws that hold the CE microswitch in place The distance X corresponds to the top position of the bowl and the distance Y corresponds to the bottom position of the bowl The distances are measured from the underside of the bayonet shaft to the surface of the bowl arms on which the bowl is resting ERGO60 X 178 mm Y 663 mm ERGO100 X 297 mm Y 860 mm ERGO140 X 303 25mm Y 919 mm AR200 X 378 mm Y 780 mm LUBRICATION OVERVIEW Bushings in the bowl arms Lifting guide Mixer head Lifting actuator AK00131 Organic oil or grease e g Texaco StartPlex EP Organic oil or grease e g Texaco StartPlex EP Gearwheel and sp rocket Molub Alloy O36SF Heavy or Ca strol Grippa 355 Needle bearings should not be lubricated with this type of lubri cant Always use spindle grease Mobilith SCH 460 from Mobil Fig 6 Lubrication overview 20 Remove the back cover Lubricate the bowl arm axle with grease Remove the back cover Lubricate the bearing and track with grease The mixer head may only be repaired by an authorised technician The gear of the actuator is lubricated for life and does not need to be serviced The spindle and the spindle nut in the actual actuator Fig 6a are not lubricated for life and therefore need relubricating The actuator
9. 70 dB A 4 Connection to power Before the mixer is connected to power it should be checked that the voltage and frequency printed on the machine label is correct in relation to the place of installation The machine The mixer is designed for manufacture of products label is placed at the top right side of the mixer which do not during processing cause reactions or emit Note to be installed by a qualified electrician substances which may be detrimental to the user WW Putting your fingers in the bowl while the mixer is AN Of nn safety rn GC running may cause injuries SE NESE ee SONE et NO SAN In all cases where the parts of the mixer are moving and the safety guard is not closed it takes two hands to operate the mixer CONSTRUCTION OF THE MIXER VL 4 control panel with Magnetic sensor which Remix function is activated by the guard when the guard is closed See page 5 for an explana tion of the panel Safety guard Emergency fe removable stop The guard must be closed before the tool can rotate The bowl can be raised with the guard open but it will stop where the tool normally starts to rotate The guard must be closed and two hands are required to lift the bowl the rest of the way Bowl clamping system with inductive sensor Bowl lift and JOG func ior At the back of the right hand bowl arm is an in ductive sensor which is activated when the bowl is correctly positioned in t
10. 90 kg Scraper recommended Low speed operation is recommended Doughnut 50 AR CORRECT USE OF TOOLS Recommended applications for tools See the section Maximum capacity of the machine Whips should not be struck against hard objects as e g the edge of the bowl This will make the life of the tool shorter due to increasing deformity For production of mashed potatoes the special wing whip or the reinforced whip should be used alternatively use the beater and the whip MAINTENANCE AND LUBRICATION See lubrication overview on page 14 CLEANING The mixer should be cleaned daily or after use Press the emergency stop before wiping the control panel The mixer should be cleaned with a soft cloth and clean water Sulphonated soaps should be used with caution as they destroy the mixer s lubricants N Never use high pressure cleaning for the mixer Parts made of aluminum should not be used to strongly acidic highly alkaline or highly salty food stuffs which may attack aluminum without coating Tools of aluminium must not be washed with strong alkaline detergents The PH value should be be tween 5 and 8 ERGO ERGO ERGO 9 L Bread dough 50 AR 34kg 58kg 70kg Bread dough 60 AR 44kg 70kg 80kg EN EG AR Absorption Ratio AR Liquid in of solids Example A basic recipe contains 1 kg of solids and 0 6 kg of liquid This gives AR Z2Okgs x100 _ 60 1 kg
11. ER TO STOP If the mixer stopped after the safety guard has been opened it can be re started by pressing twice the first press resets the mixer s safety switch N The mixer should only be stopped using the emer gency button if there is an emergency READING THE NUMBER OF OPERATING HOURS DAYS YEARS It is possible to read how long the mixer has been in opera tion operation tool revolving The total time is read as a combination of hours days and years see below e Press the emergency stop e Press iv and the number of hours the mixer has been operating will be displayed e g if it shows 157 this means 1 hour and 57 minutes e Press CH and the number of years and days the mixer has been operating will be displayed e g if it shows 1120 this means 1 year and 120 days RESETTING THE CONTROL SYSTEM e Press the emergency stop e Press H for 10 seconds MECHANICAL COMPONENT ERROR The bowl is too tight or too loose in the bowl arms Solution Adjustment of bowl clamping and centering page 12 The tool hits the sides of the bowl Solution Adjustment of bowl clamping and centering page 12 Abnormal noise from the lifting actuator Solution Lubrication of actuator see lubrication chart on page 14 ERROR CODES SHOWN IN DISPLAY The error codes shown on the display are from the motor or the frequency transformer Motor error codes Code The CE switch interrupted the safety
12. Se RFI filter EMR4 F500 2 Phase sequencing relay BK BK BK Q1 ET 3 3 ee 1 8 2 6A 36 Per 3 6 Frequency inverter 3 5 Main motor Al I gt coy L1 L2 3 BK 208V AC 380V AC 220V AC 400 V AC UT VI P 230V AC 415 VAC 250V AC 440V AC 3 x 400V AC PE Aw M2 3 4 ges TAN ZER Break resistor Lift Motor PTO in motor Customer supplied A S WODSCHOW amp CO Kirkebjerg S park 6 Page title Main power Solid state relay Direktion control Motor protection Direktion control PE 7 20 T1 al N m TBI FG ACI ACI N L L2 L1 400VAC 24VDC Power supply DC OUTPUT DC OUTPUT TB2 V AN 400VAC 24VDC a Sp 0 5A Wire code IEC EN 60757 Lt 20 SEH q L K3 3 6 Safety relay Stop time Project title Subject name Project rev Rev 8 Page 1 CE Ergo 60 VL 4 Ergo 100 VL 4 Ergo 140 VL 4 Drawing no Page rev Previous page DK 2605 Broenby www bearvarimixer dk File name Ergo 60 VL4 8 CE K1 27 10 2015 27 10 2015 Const project page Appr init date Last printed Last corrected Next page Number of pages 3 0 4 0 J1 J1 J1 J1 J1 R2 Ferrits Beads BNRD IGYRD OGRD IGYGN 2 OO Emergency switch CE switch A S WODSCHOW amp CO Kirkebjerg S park 6 DK 2605 Broenby www bearvarim
13. Y DETECTOR BOTTOM 24V SUPPLY PNP OUT 31 White Blue 6 BROWN 3 24V GND PNP OUT BLACK Out 32 Orange Green CS BLUE QV 33 E gt PROXIMITY DETECTOR BOWL 24V SUPPLY PNP OUT Blue Green A BROWN 34 ON i 3 24V GND PNP OUT S d BLACK Out 35 White Yellow e BLUE SKS White Purple Display Error code EE3 Connect 2t0 4 Connect 3 to 5 2 RS485 A B White Grey 48 Orange Grey 47 Gnd Shield Sample Picture Leroy PX Modbus Module Mounted in Frequency Inverter 2 ENABLE FOR FC 2 AUX TO PCB 2 24V SUPPLY 2 RESET TO MODULE lt MULTI CABLE 2 ENABLE FOR FC 2 AUX FOR PCB ce d d 2 ENABLE FOR FC 2 AUX FOR PCB 2 External PSU ER ER ER ER ER GED ER GE ER ER ER GE ER ER GE GE DH d TTT ffe 3 UP GND DOWN 4 LY Vise Yellow Grey d RS u 2 ENABLE FOR FC CG Grey Purple E SDI2 40 Cx GE I 0 Grey Brown x gt NC 44 White Orange 4 L1 L2 L3 PE PE FREQUENCY INVERTER MAIN MOTOR Display Error code 400V EE6 Display Error code EE4 3x400V PE MAIN SUPPLY ONES Pi NSS 2 2 LIFT MOTOR PROTECTOR FAIL Green Black Yellow Black rd RED WIRES ARE SERIES CONNECTION FROM SAFETY MODULE EMERGENCY SWITCH CE MICROSWITCH SEE PAGE 2 lt INS XOJON FERRITE CLAMP HERE Gul brun Hvid gr n
14. asure the distance between beater and bowl When the bowl has been centred fasten the bowl arm guide plate in the new position and screw on the rear covering ADJUSTMENT OF BOWL FIXING ERGO60 AND ERGO100 The bowl arms must be raised to normal working position The adjusting diameter Y shall be measured inside be tween the bowl arms AE60 450 4 mm Adjusting diameter Y AE100 554 mm The bearing A has two diameters As standard the In case the bowl fastening is too tight remove the lock ring mixer is delivered with the bearings mounted so that B and draw the bearing A from the shaft C The bearing the largest diameter points away from the bowl arms should be turned 180 and be mounted on the shaft again which means the tightest bowl clamping It might be necessary to turn both bearings At last check the bowl centering and if necessary adjust 13 ADJUSTING OF BOWL CLAMPING AND CENTERING ERGO140anp AR200 In the rear part of the bowl arms J a shaft with an eccentric stud K has been mounted on which the ball bearing is mounted By turning the eccentric stud the bowl arms can be opened and closed so that the clamping and the centering of the bowl can be adjusted It has to be observed that the shaft is mounted in the bowl arm with a thread so that when the eccentric stud is turned the whole shaft is turned out and in into the bowl arms When exchanging the who
15. circuit when the Check that the CE switch is closed with the bowl in the mixer started top position The safety guard is open If the guard is opened while the tool is not rotating the error code will be eliminated when the guard is closed If the guard is opened while the tool is rotating closing the guard and pushing will eliminate the error code EE3 The bowl is not correctly positioned so the inductive Check that the bowl is positioned correctly if the bowl sensor has not been activated ring has three ears the middle ear must point in towards the body of the mixer otherwise the bowl must be lowered again and turned to the correct position It is possible to lower the bowl even if the error code is displayed If when the bowl is positioned correctly push it right back into the bowl arms the inductive sensor will then be acti vated and you can lift the bowl If contact between the sensor and bowl is interrupted again the error code will appear in the display It is still possible to lift the bowl during the first 5 seconds when the error code is shown after this the lifting move ment will be deactivated Push the bowl right back into the bowl arms again so that contact is re established between the bowl and sensor The error code will disappear and you can lift the bowl again The thermal sensor in the motor has overheated Reduce the quantity of ingredients in the bowl The overcurrent switch to the lifting moto
16. ctivating the field 9 The mixer can be started by activating the field Varimixer uf In The mixer is running green diode in the field IS CON stantly alight when the chosen speed has been reached The operation time can be changed by activating the fields he and ane The mixer can be paused by pressing d The mixer can be stopped by activating the field By activating the field u the bowl is automatically lowered when the mixer stops Varimixer As figure 6 but automatic lowering of the bowl is selected by pressing 8 Varimixer The mixer runs and an operation time has been indicated Automatic lowering of bowl at ended operation time has been chosen see position 6 automatic lowering of e chosen again When activating the field bowl is deactivated and can not OPERATION OF THE MIXER Time up Text field Time down Fixed speeds Speed indicator Speed down Speed up oe Emergency stop Before starting the mixer Mount the required tool in the bayonet shaft Place the bowl in the bowl arms and close the safety guard To raise the bowl activate the fields 42 Te and AR H simultaneously the activation to be continued until the bowl has reached its top position When the bowl is ap prox 20 cm from its top position the tool will start to ro tate in low speed The rotation of the tool and the bowl will stop automatically when the bowl is in its top position The red diode in the
17. emergency stop Activation of the field AD keeps the chosen values for operation time and speed The operation time and the speed can be changed while the mixer is running The operation time can be set to 90 min as maximum The mixer cannot be started until after the bowl has been raised to its top position The bowl can be lowered by activating the field LI The bowl is in its top position and the mixer is ready for ope The mixer is ready for operation by activating the field ration by activation of the field tivating the fields sy or Ze Speed can be chosen Operation time can be chosen by ac the field 2 The bowl can be lowered by activating the field LG The bowl can be lowered by activating the field 9 One of the four fixed speeds is chosen by a short activation of _ six diodes on the speed indicator are flashing N LI fat The mixer is ready to run by activating the field Speed 2 is chosen An operation time has been chosen by activating the field The bowl can be lowered by pressing Varimixer BEAR The safety guard has been opened while the mixer was run ning The bowl can be lowered When the safety guard is closed and the operator presses twice the mixer starts at its lowest speed Varimixer HE ISS The field ID has been activated and the mixer is ready The time can be changed by activating the fields Big or A The bowl can be lowered by a
18. et 2006 42 EG bilaga 2 A SE Contenuto della dichiarazione CE di conformit per macchine Direttiva 2006 42 CE Allegato II parte A IT Sisukord EU masina vastavusdeklaratsioon Masinadirektiiv 2006 42 EU lisa II punkt A EE Tres Deklaracja zgodnosci WE dla maszyn Dyrektywa maszynowa 2006 42 WE Zatacznik II pkt A PL Sis lt EY vaatimustenmukaisuusvakuutus koneesta Konedirektiivi 2006 42 EY Liite II A FI Tillverkare Fabbricante Tootja Producent Valmistaja A S Wodschow amp Co Adress Indirizzo Aadress Adres Osoite Kirkebjerg S park 6 DK 2605 Br ndby Denmark Namn och adress till den person som r beh rig att st lla samman den tekniska dokumentationen Nome e indirizzo della persona autorizzata a costituire il fascicolo tecnico Tehnilise kausta volitatud koostaja nimi ja aadress Imie i nazwisko oraz adres osoby upowaznionej do przygotowania dokumentacji technicznej Henkil n nimi ja osoite joka on valtuutettu kokoamaan teknisen tiedoston Namn Nome e cognome Nimi Imie i nazwisko Nimi Kim Jensen Adress Indirizzo Aadress Adres Osoite Kirkebjerg S park 6 DK 2605 Br ndby Denmark Ort och datum Luogo e data Koht kuup ev Miejscowo data Paikka aika Br ndby 15 12 2009 F rs krar h rmed att denna blandningsmaskin Con la presente si dichiara che questo mixer planetaria Deklareerime k esolevaga et Planetaarmikseri Niniejszym oswiadczamy ze mikser planetarny vakuuttaa etta tama mikseri tyypp
19. fely gt gt AA N In normal operation Emergency switch Safety relay and CE switch will be closed to enable the Leroy Frequency inverter A Opening of Emergency switch Safety relay or CE switch will safely shut down the inverter by disabling the saftey inputs Speciality is with the CE switch as it will be overruled by the controller When operation the bowl to the top position a JOG switch tells the controller that it will be OK to start the Inverter A relay will be engaged to bypass the CE switch in this situation Aux relay When the bowl is in top position the relay will be physically disconnected by the second contact in the CE switch and also stopped by the controller as it has reached the top s y Emergency switch Safety relay CE switch Emergency switch Safety relay contact and CE switch are fed directly through the PCB without any electronics involved Torsoevej 4 8240 Risskov Company MOTRON A S Denmark 45 87368602 Project Wodschow Ergo 140 Date 091115 Item SAFETY FUNCTIONS Rev 19 Page 2 2 Author Sb Comments ELECTRICAL DIAGRAMS P Solid state relay 400VAC 24VDC RFI filter Olld Direktion control Power supply m lt 3 EMR4 F500 2 ea 3 3 3 DC OUTPUT DC OUTPUT V m un NT RFI filter oi m x Phase sequencing relay TB2 V 400VAC 24VDC 0 5A 1 8 2 6A F1 Man motor EGG Direktion c
20. fety guard and press and the mixer will start at the lowest speed The operation time continues from before Lowering of bowl When the ingredients in the bowl have been mixed the mixer is stopped by activating the field The bowl is lowered by activating the field QJ When the bowl has reached its bottom position the safety guard can be opened OVERLOAD Do not overload the mixer Sticky and heavy doughs can overload the mixer Overloading is further exac erbated if the speed of the mixing tool is increased beyond the recommended values or if a wrong mixing tool is used Large lumps of fat or cooled ingredients must be cut into small parts before they are placed in the bowl If the mixer is overloaded for an extended period it will cut out An error code will show on the display Follow the instructions for Procedure in case of overloading PROCEDURE IN CASE OF OVERLOADING e Push emergency stop e Open the safety guard e Reduce the bowl contents e Close the safety guard and release the emergency stop e Ifthe error code is still shown on the display see the Error codes section on page 10 If the emergency stop has been activated while the mixer is running with a full bowl it may be necessary to lower the bowl in order to empty it e Release the emergency stop to connect the power to the mixer e Lower the bowl and empty it e Now the mixer can be used as normal again How TO BRING A MIX
21. field is now alight to show that the mixer is ready Start the mixer Activate the field to start the mixer Activate the field gt to increase the speed Activate the field to reduce the speed The speed indicator below the fields to 4 shows the mixing speed of the tool Four fixed speeds For quick choice of speed use the fields 1 to 4 Field 1 corresponds lowest speed Field 2 corresponds approx 30 of maximum speed Field 3 corresponds approx 60 of maximum speed Field 4 corresponds maximum speed Bowl up Bowl down Start Stop Pause Indication of operation time Before starting the mixer an operation time for the mixer can be chosen by adjusting the time on i and CES If the field is activated for longer time the speed is in creased reduced quicker Minutes and seconds are shown in the text field between Sv and Zb Automatic lowering of bowl Once the mixer has been started the operator can make the mixer lower the bowl automatically when it stops by pressing ER The diode in the field is flashing after the activation Inspection of the ingredients during operation If itis wished to stop the mixer without affecting the operation time the field H can be activated The mixer will reduce speed and then stop the operation time will also stop If the guard is opened the display shows FF d but the op eration time is displayed again when the guard is closed Close the sa
22. he bowl clamping system at the very back of the bowl arms This sensor must be activated in order for the mixer to operate If there is no contact be tween the bowl and the inductive sensor the bowl cannot be lifted EL 3 will appear in the display see Error codes shown in display on page 10 The mixer is provided with a JOG function Before the bowl reaches its top position the tool starts rotating to dig its way into the ingredients The bowl lift requires two hands operation for safety reasons The bowl arms can move a little in case of maximum loading POSITIONING THE BOWL IN THE MIXER The bowl arms must be lowered to their lowest position and the bowl pressed all the way to the back of the bowl arms If there is no contact between the bowl and the inductive sensor the bowl cannot be lifted EF J will appear in the display see Error codes shown in display on page 10 If you have a bowl with ears it is important to place it correct in the mixer A Left ear Third aar Note It is very important to orientate the bowl correctly so that the third ear is turned in towards the mixer Right ear MAXIMUM CAPACITY OF THE MIXER Capacities per mix Pou ost EIS om Whipped cream Mayonnaise Layer cake base Herb butter Muffins Meatball mix Mashed potatoes Ciabatta dough 70 AR 40 kg 75kg 105 kg 36 kg 60kg
23. i e overensstammer med till mpliga best mmelser i maskindirektivet 2006 42 EG is amp conforme alle disposizioni della Direttiva Macchine Direttiva 2006 42 CE vastab kehtivatele masinadirektiivi 2006 42 EU n uetele spetnia wymagania odpowiednich przepis w dyrektywy maszynowej 2006 42 WE on konedirektiivin 2006 42 EY asiaankuuluvien s nn sten mukainen e verensst mmer med best mmelser i f ljande andra EG direktiv conforme alle disposizioni delle seguenti altre direttive CE vastab j rgmiste E direktiivide n uetele spe nia wymagania przepis w innych dyrektyw WE on seuraavien muiden EY direktiivien s nn sten mukainen 2004 108 EC Vi f rs krar dessutom att e che Lisaks laltoodule deklareerime et Ponadto o wiadczamy e ja lis ksi vakuuttaa ett e f ljande delar paragrafer av europeiska harmoniserade standarder har anv nts sono state applicate le seguenti parti clausole di norme armonizzate kasutatud on j rgmisi Euroopa harmoniseeritud standardeid v i nende osi n udeid zastosowano nast puj ce czesci klauzule zharmonizowanych norm europejskich seuraavia eurooppalaisia yhdenmukaistettuja standardeja tai niiden osia kohtia on sovellettu EN454 2000 EN60204 1 2006 EN12100 1 2005 23 ul kitchen intelligence
24. in frequency transformer Call the engineer CL2 Loss of the current reference on analog input ADI2 Error in frequency transformer Call the engineer CL3 Loss of the current reference on analog input ADIO3 Connection broken between panel Call the engineer SCL Loss of serial link communication and frequency transformer Error in frequency transformer Call the engineer EFF EEPROM trip or transfer problem with XPress Key drive and key version different Call the engineer Trip during measurement of the stator resistance Error in frequency transformer Call the engineer Fbus Disconnection of the fieldbus during operation or error detected by the bus option Connection broken from saftey cir Call the engineer Secd Secure disable input trip cuit to frequency transformer Error in voltage supply to the mixer Call the engineer Loss of channel U 37 Error in voltage supply to the mixer Call the engineer Loss of channel V Error in voltage supply to the mixer Call the engineer Loss of channel W 12 ADJUSTMENT OF BOWL CENTERING ERGO60 AND ERGO100 First find the present bowl centering mount the beater and the bowl then raise the bowl arms up to normal working posi tion With your hand turn the beater and then measure the distance between beater and bowl edge By removing the rear covering the bowl arm guide plate is now accessible E Loosen the screws D and move the bowl arm guide plate in the required direction Again turn the beater and me
25. is thoroughly lubricated on delivery Relubricating Fig 6a e Run the actuator away from bottom dead centre bottom dead centre is when the actuator s piston is not run out e Fill max 2 ml lubricant via the grease nipple shown in the diagram below e Run the actuator in the bottom position before it is used again Per 5 000 batches or min once yearly or in case of unusual noise During repairs Min every 6 month or in case of unusual noises or vibrations The spindle nut screams if there is insufficient lubrication It is important to keep the spindle well lubri cated because this is important for the lifespan of the nut However there should not be too much grease because this can be squeezed out of the actuator and potentially get into the gears 21 Indhold af CE Overensstemmelseserkl ring Maskindirektivet 2006 42 EC Bilag II del A _ Contents of the EC Declaration of conformity for machinery Machinery Directive 2006 42 EC Annex Il sub A Inhalt der EG Konformit tserkl rung f r Maschinen Richtlinie 2006 42 EG Anhang II sub A Contenu de la D claration CE de conformit d une machine Directive Machine 2006 42 CE Annexe II A Inhoud van de EG verklaring van overeenstemming voor machines Richtlijn 2006 42 EC Bijlage Il onder A Contenido de la declaraci n CE de conformidad sobre m quinas Directiva 2006 42 EC Anexo II sub A Fabrikant Manufacturer He
26. ixer dk Front Panel Print 2 J2 J2 J2 2 Reset Reset Safety relay S Deep switche must be in OFF position as they are not in use Magnetic switches FE juble hhi Magnetic switches Project title Subject name Project rev Rev 8 Page 2 CE Ergo 60 VL 4 Ergo 100 VL 4 Ergo 140 VL 4 Page tile Colrol Volze Previous page File name Ergo 60 VL4 8 CE 27 10 2015 27 10 2015 Const project page l Appr init date l Last printed Last corrected Next page 3 Number of pages 5 TO REPLACE A BELT The old belt can be removed by loosening the belt tight ener Installing a new belt 1 Place the belt in the wheel groove Tighten the belt using the belt tightener 3 Tighten the belt until the belt can be bent approxi mately 9 mm dL at a pressure of approx 9 kg F see Fig 2 4 Run the machine with a regular production load for approximately 10 min Di Check the belt tension by measuring its elasticity If the elasticity has changed retighten as described in point 3 The belt tension should be checked every 6 months If there is not enough belt tension the belt will wear out quickly and if there is too much tension there is a risk that the life span of the bearings will be considerably short ened Fig 2 Belt tension TO REPLACE A LIFTING ACTUATOR Lift the bowl arms to the top position Lower the bowl arms to a pressure relief point set at
27. le shaft the right starting point for the adjustment must be found first The ball bearing L must be in the middle of the guide plate M so that the width of the entire ball bearing is fitting tightly against the guide plate and at the same time it has to be observed that the eccentric stud cannot hit the back plate when the adjustment has been finished In order to counteract that the eccentric shaft turns loose by itself when the mixer is working the eccentric shaft must be self tightening In order to obtain this effect the below drawings must be followed on which the adjusting area for the left and the right bowl arm resp is shown First find the bowl centering e g by mounting bowl and beater in the mixer and turn the beater round with your hand and measure the distance from the beater to the edge of the bowl Movement of the bowl arm Tight bowl clamping Adjusting area for left arm seen from behind When adjusting the clamping and centering of the bowl the bowl arms must be raised into working position When exchanging the shaft with eccentric stud K the bowl arms must be lowered First open the lock plate N Loosen the shaft counter nut P use span 46 Screw an M8 bolt with counter nut R into both the eccentric studs K and tighten the counter nuts If the shaft with the eccentric stud has stuck in the bowl arm it can be loosened with a key with the span 36 By turning the ecce
28. metos MIXER ERGO60 ERGO100 ERGO140 AR200 Operating instructions 06 05 2014 MG4220292 MG4220294 MG4220296 062015 ORDER NO 00453 GB Translation of the original user manual 16 11 2015 CONTENTS EI GE 2 SAFETY cee eee eimai cate te ce tecnica i ence ete ta EE 2 INSTALLATION OF ROSI HE 2 CONSTRUCTION OF THE MIXER eee 3 POSITIONING THE BOWL IN THE MIXER ee da ans onde Eege ege dE dee ENEE EEGEN 3 MAXIMUM CAPACITY OF THE TEE 4 el Todler TECH 4 MAINTENANCE AND LUBRICATION EEN 4 CLEANING NN 4 RECOMMENDED MAXIMUM SPEEDS Lue ed 4 GONTROL PANEL E EEN 5 REMO FUNCTION ME 5 VL4 CONTROL PANEL SURVEY OF VARIOUS OPERATING SITUATIONS ansunnvnnnnnnnnnnunnnnnnunnnnnnunnnnnnunnnnununnnnnnunnnnnnunnnnnnunnnnnnunnnnunnnnnnunnnnnnunnennnuen 6 OPERATION OF MENE ee 8 OE EE 9 PROCEDURE IN CASE OF OVERLOADING 22 204 100 nu una ees Ed Eegen 9 HOW TO BRING A MIXER TO STOP EE 9 READING THE NUMBER OF OPERATING HOURS DAYSI YEARS annannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnunnnnnnnunnnnnennnn 9 RESETTING THE CONTROL SYSTEM aunnnnnnunnnnnnunnnnnnunnnnnnunnnnnnunnnnnnvnnnnnnvnnnnnnvnnnnnnvnnnnnnvnnnnnnnnnennnnnnrnnnnnnnnnnnrnnnnnnrnnnunnrnnnnnnrnnnnnunnrnnnnnnnnnnunuen 9 MECHANICAL COMPONENT ERROR se 10 ERROR CODES SHOWN IN DISPLAY eee 10 CALL UP AN ERROR LOG OF THE LAST 10 DISCONNECTIONS annnnnnnnnnnnnnnnnnunnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnunnnnunnunnnnunnnnnnnunnnnunnnnunnunnn
29. nnennnn 11 ERROR CODES DISPLAYED IN THE ERROR LOG avannunnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnunnnnnnunnnnnnunnnnnnvnnnnnnunnnnnnunnnnnnunnnnnnunnnnnnunnnnnnnnunnnnnnunnnnnnunnnnunuene 11 ADJUSTING OF BOWL CLAMPING AND CENTERING aunnnnnnunnnnnnunnnnnnunnnnnnunnnnnnunnnnnnunnnnnnunnnnnnvnnnnnnunnnnnnunnnnnnunnnnnnunnnnnnunnnnnnnnnnnnnnnnnnnnnnnvnnnnnuene 12 ELEGTRICAL COMPONENTS eege 14 SEN ee EE 15 ELECTRICAL DIAGRAMS cececcececeecuceccecucuceecucueeucueuseucueueaueueuseususasusueuseueueusausueasaseueueaseueuenaeaeeueusaeeueususasueueuseueueuseueueuseueueuseusueueeeeueas 16 TO REPIACE A BELT EE EE 18 To RFE A LIFTING STN 18 REPLACING THE FEELEN SEENEN Ee Se EE 18 FINE TUNING REED CONTACTS AND CE MICROSWITCH cccecesceccececcuceuceceuseccuseueuseuseceuseueuseuseceusueuseuseeeuseueuseuseseueususcuseseueeuseuseseuseseueensees 18 LUBRICATION e ET 20 GENERAL In case of complaints please contact your supplier The guarantee does not cover faults resulting from faulty operation overloading and lacking observance of directions of maintenance It should be checked that all loose parts are delivered with the mixer such as bowl tools and rubber feet INSTALLATION OF NEW MIXER Installation and securing SAFETY The mixer must be fitted with rubber feet which neutralize shaking Spacers can be inserted under the mixer s feet if The constant noise level of the workplace of the operator is the floor is not completely even lower then
30. ntric studs the clamping and the centering of the bowl can be adjusted Remember to use the right adjusting area for right and left bowl arm The drawings show the adjusting area for When the adjustment is correct tighten the shaft counter nuts P Hold the bolt R while the shaft counter nut is tightened Knock the lock plate N in position Remove bolt and counter nut Movement of Adjusting area for right bowl the bowl arm arm seen from behind Loose bowl Clamping Tight bowl clamping Adjusting diameter Y 607 mm bowl 14 ELECTRICAL COMPONENTS Bla R d CONTROL PANEL WITH PIEZZO KEYS Gr n Lilla Gul sort Hvid sort Gr n sort KREE Lyser d Gul R d sort Bl sort Gr sort Hvid r d Brun r d Gr r d Orange r d Gr gr n Brun gr n Gul bl R d bl Orange bl Brun bl Gr bl Hvid bl Orange gr n R d gr n Bl gr n Hvid gul Hvid lilla Gul gr Gra brun Gra Sort Gr llilla Hvid orange Orange gra Hvid gra E d NY NV Z NE WW eg PROXIMITY DETECTOR TOP LOI 24V SUPPLY PNP OUT SEG Brown green BROWN 25 TEN 3 24V GND PNP OUT gt NZ BLACK Out 26 Yellow Blue XI BLUE OV 27 Sc Red Blue PROXIMITY DETECTOR JOG 24V SUPPLY PNP OUT SHIELDED CABLE ONLY FOR FC AB Red Green Orange Blue BROWN 28 BI 3 24V GND PNP OUT BLACK Out 29 _ BLUE OV 30 SS Grey Blue PROXIMIT
31. ontrol cal Of ca 9 208V AC 380V AC 220V AC 400 V AC 230V AC 415 VAC 250V AC 440V AC M2 Break resistor Lift Motor Safety relay Main Motor i PTO in motor Stop time 3 x 400V AC PE Power supply Max 16A M1 3 4 Customer supplied Project title Subject name Project rev Page A S WODSCHOW amp CO CE Ergo 60 VL 4 Ergo 100 VL 4 Ergo 140 VL 4 Drawing no Page rev Previous page Kirkebjerg S park 6 Page title Main power DK 2605 Broenby File name Const project page l Last printed 27 10 2015 Next page 2 ini l Last corrected 27 10 2015 Number of pages 5 www bearvarimixer dk Ergo 60 VL4 8 CE Appr init date K1 3 0 4 0 J1 V reke i Beads S Reset Reset Safety relay 19 4 L 1 9 zz if e e Se H ai z sl 5 B1 B2 I off I l 1 I gg nn gl De nu rn EE P Emergency switch CE switch Magnetic Magnetic switches switches Project title Subject name Project rev Rev 8 Page 2 A S WODSCHOW amp CO CE Ergo 60 VL 4 Ergo 100 VL 4 Ergo 140 VL 4 Kao Spar Page ie Cel ole Free age DK 2605 Broanby File name Const project page Last printed 27 10 2015 Next page 3 www bearvarimixer dk Ergo 60 VL4 8 CE Appr init date I Last corrected 27 10 2015 Number of pages 5 17 R1 BKI z A on 3 3 1 an Ld RFI filter oor x
32. played When the safety guard is closed again press twice the first press eliminates the error code and the second press starts the mixer the program quits e Run the whole recipe including pauses changes of speed and automatic lowering of the bowl Press to stop the mixer If the program is containing a pause the mixer will stop Keep kim depressed the display shows D and at the same time an acoustic signal is heard It is now possible to lower the bowl and open the safety i Continue Pressing piik and press 1 and 2 as well guard When the operator wants to restart the mixer H 17 is shown on the display push and the program will be resumed e Release rmx and the program will be stored as number 12 6 VL4 CONTROL PANEL SURVEY OF VARIOUS OPERATING SITUATIONS The following pictures show various operating situations and corresponding explanation REMIX Time up Text field Time down Bowl up Fixed speeds Bowl down Speed indicator Speed down Start Stop Speed up Pause There is no power connection to the mixer or the emergency stop has been activated there is no light in the control panel and amp position The bowl can be raised by activating the fields y simultaneously diodes in the fields are flashil If the field is activated while the mixer is running the chosen operation time is reset and the speed is set to mini mum The same when push ing
33. r has tripped Once the cause of the problem is found and the prob lem has been fixed reset the overcurrent switch by Maes pressing the blue button on the switch see ill The d ger overcurrent switch is in the electrical box d Schneider Reason The bowl arms have reached the physical Check that the reed contacts located on the outer tube end stop but the lifting motor has not cut out of the lifting motor spindle have been activated the yellow diode on the contact illuminates when the bowl arms are at the top or bottom If the reed contacts do not activate they must be replaced Reason The bowl has too great a quantity of ingredi Reduce the quantity of ingredients in the bowl ents The panel is not connecting with the frequency trans Check the connection former EE7 There is a fault with the frequency transformer Check the error log to ascertain the error code see page 11 11 CALL UP AN ERROR LOG OF THE LAST 10 DISCONNECTIONS The last 10 disconnections due to errors resulting in code EE 1 can be read on the mixer display e Press the emergency stop e Press and to browse the log e The diodes on the speed indicator light up The age of the error is indicated by the diode that illuminates The first diode lights up the last most recent error code is displayed The second diode lights up the second last error code is displayed The third diode lights up the third
34. rsteller Fabricant Fabrikant Fabricante A S Wodschow amp Co Adresse Address Adresse Adresse Adres Direcci n Kirkebjerg S park 6 DK 2605 Br ndby Denmark Navn og adresse p den person som er bemyndiget til at udarbejde teknisk dossier Name and address of the person authorised to compile the technical file Name und Anschrift der Person die bevollm chtigt ist die technischen Unterlagen zusammenzustellen Nom et adresse de la personne autoris e constituer le dossier technique naam en adres van degene die gemachtigd is het technisch dossier samen te stellen nombre y direcci n de la persona facultada para elaborar el expediente t cnico Navn Name Name Nom Naam Nombre Kim Jensen Adresse Address Adresse Adresse Adres Direcci n Kirkebjerg S park 6 DK 2605 Br ndby Denmark Sted dato Place date Ort Datum Lieu date Plaats datum Place Fecha Br ndby 15 12 2009 Erkl rer hermed at denne r remaskine Herewith we declare that this planetary mixer Erkl rt hiermit dass diese R hrmaschine D clare que le batteur melangeur ci dessous Verklaart hiermede dat Menger Declaramos que el producto batidora e erioverensstemmelse med relevante bestemmelser i Maskindirektivet Direktiv 2006 42 EC is in conformity with the relevant provisions of the Machinery Directive 2006 42 EC konform ist mit den Bestimmungen der EG Maschinenrichtlinie Direktiv 2006 42 EG Satisfait a ensemble des dispositions pertinentes de
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