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Manual - Interfocos
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1. Item no Description Number 1 body 1 2 smoke connection 1 3 frame 1 4 cover combustion air supply slider 1 5 internal panels rear L R vermiculite plate 2 6 bottomplate rear vermiculite plate 1 7 internal panel rear centre vermiculite plate 1 8 bottomplate L R vermiculite plate 2 9 ashtrav 1 10 internal panels side L R vermiculite plate 2 11 bottomplate front vermiculite plate 1 12 wood rack vermiculite plate 1 13 wood rack protective strip stainless steel 1 14 cast iron grate 1 15 door 1 16 glass 1 17 operating pin of flue gas flap 1 18 flue gas flap 1 19 brake plate holder 1 20 brake plate vermiculite plate 1 When ordering please give the serial number 35 BARBAS UNIVERSAL 5 60 65 70 75 80 85 Sequence for replacing the interior of the appliance Remove the grate and ashtray 7 q AAA Remove the flue gas flap by lifting it slightly tipping it backwards and removing it Remove the bottomplates rear right 36 UNIVERSAL 5 60 65 70 75 80 85 BARBAS left l front Remove the wood rack 37 BARBAS UNIVERSAL 5 60 65 70 75 80 85 Remove the left hand side panel To do this lift the brake plate slightly Remove the brake plate by lifting it slightly and removing it sloping to one side 38 UNIVERSAL 5 60 65 70 75 80 85 BARBAS Slide the centre rear panel a little to the right Rem
2. 48 UNIVERSAL 5 60 65 70 75 80 85 BARBAS is geinstalleerd aangesloten of gerepareerd door een niet Barbas dealer it has been installed connected or repaired bv a non Bellfires dealer it has been changed neglected or roughiv treated it has been damaged as a result of external causes outside the hearth itself for example lightning strike water damage or fire 3 2 In addition the warrantv lapses if the original purchase receipt shows anv change deletion removal or if it is illegible pass Article 4 Warrantv area 4 1 The warranty is only valid in those countries where Barbas hearths are sold through an official dealer network Article 5 Warranty period 5 1 This warranty will only be granted during the warranty period 5 2 The body of the Barbas hearth is guaranteed for a period of 10 years against construction and or material faults starting from the moment of purchase 5 3 For other parts of the Barbas hearth a similar warrantv applies from the moment of purchase for a period of one vear 5 4 For user parts such as glass glass cord thermocouple and the interior of the combustion chamber a similar guarantee is given until after the first burning Article 6 Liabilitv 6 1 A claim granted by Interfocos B V under this warranty does not automatically implv that Interfocos B V also accepts liabilitv for anv possible damage The liability of Interfocos B V never extends further than that stated in th
3. Using the air supply slider you can now adjust the air supply for further combustion Make sure the fire burns quietly Note Once you have got the fire going leave the air supply slider in the centre position for optimal combustion Your fire will then be much cleaner and more efficient more heat less topping up __ Control range of primarv air grate Control range of secondarv and tertiarv air supplv Combustion air supply slider Centre position 23 BARBAS UNIVERSAL 5 60 65 70 75 80 85 We recommend that you maintain a substantial layer of ash 2 3 cm This not only forms a protective layer for the base of the appliance but also significantly reduces consumption of fuel and allows new wood to catch light easier When loading the fire with fuel two blocks measuring 30 cm long and 30 cm in diameter is sufficient Do not add more fuel until the previous fuel has burned down to the charcoal stage The flames are then almost no longer visible Do not leave the door open longer than necessary Weather conditions In order to reduce pollution and any other inconvenience we advise not firing up the fire when there is no wind or in foggy misty conditions Smoke development Your fire has been designed to be used with the load observation door closed Should you use it with the door open under certain circumstances presence of mechanical ventilation draught differences in barom
4. The connection of several appliances to a single flue chimney is not allowed 3 2 CHIMNEY If no chimney is immediately available have one fitted by a recognised specialist only The chimney must be compliant with local regulations and is particularly important because it has a significant bearing on the function of the appliance Basic rules Achimney for an open fire is not by definition suitable for a closable model i e an appliance with doors As a closed appliance draws in much less cold air the smoke is hotter Please have your chimney inspected to see whether it is suitable for a closable appliance The chimney opening must be at least 5 metres above the top of the door opening of your appliance The chimney must protrude at least 40 cm above the apex of a sloping roof and at least 1 metre above a flat roof In short the chimney must always end in an area with a negative air pressure Contact your local chimney sweep for the exact dimensions of the chimney opening The internal diameter must not be less than that of the appliance at any point even at the end of the pipe Avoid bends at all costs The maximum deviation from the perpendicular is 45 Both the dimensions and the construction must meet stringent construction standards Your recognised specialist will be pleased to assist Contact your fire insurer to make sure that your policy is in order 10 UNIVERSAL 5 60 65 70 75 80 85 BARBAS
5. or impregnated wood plastic and other flammable waste Stoking a fire with this is completely forbidden To re iterate the combustion gases released by these materials are aggressive and will attack your fireplace insert and the environment Paraffin containing open fire lighters are not suitable for a closed fire A closed fire generates more heat than an open fire thus the paraffin will melt out of the blocks prematurely Damp wood burns poorly is unsuitable and produces too much smoke including in the room when you are topping up the wood dirties the glass leaves deposits in the chimney and delivers about half the heat output of dried wood The Universal 5 is not suitable for coal firing 29 BARBAS UNIVERSAL 5 60 65 70 75 80 85 9 AMOUNT OF FUEL 9 1 AMOUNT OF FUEL Each appliance is constructed for a certain maximum amount of fuel Remember that the more fuel you put into your fire the hotter it will become and overheating may even occur If this happens there is a risk of fire It may also damage your appliance and chimney BARBAS will not assume liability for damage caused by overheating If you have chosen the right appliance for your room it will provide sufficient heat with a single layer of wood blocks a wood block is approx 30 cm long and 30 cm around the edges Burning one layer of wood can lead to varying outputs When used correctly one load will burn in around one hour Putting in too much wood at once c
6. 3 3 FITTING A fireplace insert can be fitted in the newly built or existing chimney breast of an open fire When fitting both fire safety and operational safety must be safeguarded The fitter is responsible for this General guidelines e lf there is a wooden beam above the fitting location heat must not radiate directly onto it An insulation plate must be hung below the beam leaving an air gap between it and the beam of at least 1 cm Always use white unbound ceramic insulation wool Bound material yellow such as glass and rock wool spreads an irritating smell on heating causes excess smoke and is unsuitable for high temperatures insulation requirements temperature gt 700 C density 80 kg m e If electrical connections are to be fitted for an extractor fan have this done by an expert Before fitting remove the door to protect the glass 3 3 1 Aeration ventilation A fireplace insert generates heating air combustion air Heating air convection air is devoted to the convection of heat from the appliance to the room No other provisions are necessary The source of heat is in the room and stays there Combustion air is needed to keep the combustion going by drawing in air from the room due to the natural draught of the chimney The intake opening for the air is under the door When using the appliance please ensure there is a sufficient supply of fresh air minimum 150 cm opening in the room where
7. the fire is placed Make sure that the ventilation supply is open this is particularly important with today s airtight dwellings If the dwelling has mechanical ventilation that creates under pressure in the room where the appliance is located it is necessary to fit a flue gas fan The type of flue gas fan is dependent on the capacity of the mechanical ventilation system Always consult your fitter about this 11 BARBAS UNIVERSAL 5 60 65 70 75 80 85 In dwellings with an operating extractor hood this should be turned to the lowest setting or turned off altogether If the extractor hood remains in use additional ventilation must be provided in compensation This will not only avoid poor combustion but will also prevent flue gases being sucked from the appliance into the room Should creating an extra ventilation opening prove insufficient it is then necessary to fit a flue gas fan 3 3 2 Fitting in an existing chimney breast 12 Remove the existing fire basket or stoking stones and remove the shut off flap The chimney must be intact and must not be damaged during fitting The chimney breast opening must be big enough for a gap of 1 3 cm to be left all round the appliance Clad the chimney breast opening from the inside with a ceramic wool fireblanket or similar see section 3 3 Extend the existing chimney so that it ends at the appliance s smoke outlet To do this use a flexible double walled stainless steel chimney fo
8. when the appliance is being stoked It allows the door to be opened and closed easily BARBAS UNIVERSAL 5 60 65 70 75 80 85 Handle 50 forwards The door releases from its lock and be opened forwards Check the operation and setting of the flue gas flap Flue gas flap pin Flue gas flap z tassal Dooropen Pin comes forwards gt Flue gas flap open Door closed gt Pin is pressed by the door gt Flue gas flap closed UNIVERSAL 5 60 65 70 75 80 85 BARBAS e Check the operation of the slider for controlling the combustion air Check whether the ashtray is completely empty Report any defects immediately to your dealer Remove enclosed documents and components from the fire Fitthe fan set optional Have the suitability of the area in which the fire is to be fitted and the chimney approved by a specialist The space into which the fire is to be fitted must in no way be damaged The fire must have its own chimney constructed in compliance with current legislation BARBAS UNIVERSAL 5 60 65 70 75 80 85 3 INSTALLATION INSTRUCTIONS 3 1 FITTING THE FIREPLACE When fitting one of these fireplace inserts local and or national regulations relating to fire safety must be followed In case of doubt consult the fire safety department of the local fire brigade particularly if the fire is to be fitted in a home with walls and or floors containing flammable material
9. 10 The wood burns up too quickly What should do Ensure that air cannot get in underneath the fuel Move the combustion air supply slider towards the position The primary air supply is now closed Under these conditions the layer of ash should no longer burn bright orange white but red If there is a draught due to strong wind air intended as secondary air for above the fuel may enter through the openings above the door and flow straight down beneath the wood Also slide the combustion air supply slider tighter shut There may be too much of a draught in your chimney particularly if it is very high in excess of 8 m Ask your supplier to fit a check valve or damper This may not be possible in all cases Can I leave my fire unattended Only do this when the appliance is burning quietly with just a little wood with a closed door and with the combustion air supply slider in the centre position between In this position the primary air supply beneath the grate is closed and the secondary tertiary air supply is open Secondary air is supplied through the small holes in the rear panel of the combustion chamber Tertiary air is supplied through the opening in the glass in the combustion chamber Do not leave children unattended while the fire is burning Do I have to take any extra measures if the room am heating has an extractor fan mechanical ventilation A flue gas fan is required for p
10. DIRECTIONS FOR USE INSTALLATION INSTRUCTIONS UNIVERSAL 5 60 65 70 75 80 85 FLAMME verte NAME OUTPUT DESCRIPTION Universal 5 60 6 0 kW Fireplace insert Universal 5 65 7 0 kW Fireplace insert Universal 5 70 8 0 kW Fireplace insert Universal 5 75 9 0 kW Fireplace insert Universal 5 80 10 0 kW Fireplace insert Universal 5 85 10 0 kW Fireplace insert Serial number Production date BARBAS EN 13229 UNIVERSAL 5 60 65 70 75 80 85 BARBAS TABLE OF CONTENTS Page 1 Introduction 1 17 ia ee ea 5 A Va g ra 5 2 i eim et editiert ae 7 3 Installation instructions 10 4 Operation of the fireplace 20 5 Stoking up for the first time 21 6 Use 61 Ventllation irte teen ee 22 6 2 Getting the fire going 22 6 3 While StOKIrIQ coim a HERD ERR 23 6 4 Heating 25 6 5 Cleaning the WIN OW nn ennnnnn nn nn nn nt 25 7 General hints Toda A ee 26 71 2 OQUIDUL iie note A ae ae 27 GREEK SU ET 29 93 AMOUNT OF fUel 3 ceive tele tent cette lt 30 10 Regular maintenance nanna 31 11 Replacement parts ss 32 12 Dimensions tee de ee eee ae 40 13 Technical datas s dbi dice iras 42 14 Fre
11. GETTING THE FIRE GOING Figure 2 When you start the fire the chimney is still cold and there is little draught This means that the chimney s capacity to draw in air is limited That is why the air supply has to be assisted by opening the locking slider and or the door and air supply slider Use dry fine wood and some scrunched up paper or firelighters to start the fire Locking slider for operating pin of flue gas flap inside of door Locking slider all the way to the right closed Flue gas flap operation works normally Door open Pin comes forwards Flue gas flap open Door closed gt Pin is pressed in by the door Flue gas flap closed Locking slider all the way to the left open Flue gas flap always remains fully open 22 UNIVERSAL 5 60 65 70 75 80 85 BARBAS When setting the fire move the locking slider all the wav to the left If necessarv leave the door ajar for 10 minutes Do not open the door wide as the window will remain cold If the door is shut during this time smoke will condense on the glass and form soot Move the air supply slider all the way to the right only when starting the fire Prevent white glow and over firing 6 3 INSTRUCTIONS WHILE STOKING After approx 10 minutes the fire will be burning fiercely You can now top it up with a few larger blocks of wood Move the locking slide all the way to the right when the blocks are burning well and close the door
12. able material an air gap of at least 20 mm should first be created Before it a false wall 100 mm thick must be built of masonry or aerated concrete Ifthe fire is not placed against a bearing wall or a wall containing flammable material no false wall is necessary Layers of insulation of at least 100 mm thickness will then be sufficient class A1 DIN 4102 compliant See also section 3 3 After four weeks your fire will be ready for use 3 3 4 Connecting the smoke outlet The appliance comes with a detachable smoke outlet connection Universal 5 60 65 0150 mm 2148 mm external Universal 5 70 75 80 85 0180 mm 2178 mm external This connection is intended for steel stovepipes double single skinned stainless steel insulated flues or double single skinned flexible stainless steel flues After the appliance has been installed it can be connected to the flue In order to be able to disassemble the smoke outlet connection remove the flue gas flap and the brake plate first See section 11 for the disassembly sequence Sequence for replacing the interior of the appliance 16 UNIVERSAL 5 60 65 70 75 80 85 BARBAS Disassembling the smoke outlet connection Pullthe stovepipe or the stainless steel flexible pipe downwards through the appliance and secure it to the smoke outlet connection Stainless steel flexible 17 BARBAS UNIVERSAL 5 60 65 70 75 80 85 Fix with hose clamp Minimum 2
13. an lead to the appliance being overloaded You can best vary the capacity of your appliance with the amount of fuel Example The fire has an output of 10 kW and an efficiency of 75 Wood 3 blocks each around 1 kg Briquettes 5 briquettes each around 0 5 kg Your fire has an output of 6 kW Wood 2 blocks each around 1 kg Briquettes 3 briquettes each around 0 5 kg 9 2 HEAT RADIATION The table below shows the temperatures which can theoretically be achieved by burning wood Heat radiation Sort of fuel kWh kg Dry wood average 4 3 The heating value of wood 18 7 MJ kg at 0 humidity is not affected by the sort of wood What does make a difference is the relative humidity of the wood 15 6 MJ kg at 15 humidity 30 UNIVERSAL 5 60 65 70 75 80 85 REGULAR MAINTENANCE Emptving the ashtrav Cleaning the glass Door and ashtrav seals Sweep and inspect chimnev Internal panels Grate Sliders flaps Convection channels Paint Parts Modifications BARBAS Weekiv 48 hours after last heating As required Check annuallv before heating is resumed Replace as necessarv Annually before heating is resumed Check annually Clean internal panels as necessary with hand brush Replace panels as necessary Check annually for cracks breakage Check function annually Clean annually Annually if necessary touch up with BARBAS heat resistant paint do not use w
14. annels are connected leading to other rooms these rooms must be fitted with closable grids These are available from your dealer as well as the flexible hoses and clamps required Within a range of 30 cm either side and 50 cm above the escape opening exit grids there must be no flammable materials e g wooden ceiling fitted furniture Clad the appliance on the top sides and rear up to the front edge with an approx 10 cm thick ceramic isolation wool fireblanket Leave a few centimetres clearance between the front of the chimney breast and the appliance Level off the appliance Check that the slides do not catch on the base Make a good seal between the smoke outlet from the appliance to the chimney See also 3 3 4 Ensure that the entire flue is gas tight Ventilate the chimney by placing ventilation openings at the top and bottom of the chimney breast UNIVERSAL 5 60 65 70 75 80 85 BARBAS Figure 1 Use of convection set and ventilation of fireplace Close up the front the appliance has its own inlets for convection air Available BARBAS grids option for ventilating the fireplace COLOUR DIMENSION cm CLEAR OPENING cm Brass or white 13 5 x 13 5 75 incl fitting Brass or white 27 0 x 13 5 150 incl fitting Perma Air white 43 0 x 22 0 550 15 BARBAS UNIVERSAL 5 60 65 70 75 80 85 Ifthe fire is to be placed against a bearing wall or against a wall containing flamm
15. chimney flap if fitted Immediately shut the air supply to the fire e Call the fire brigade 112 Quickly quench the fire in the appliance with sand or soda in order to prevent smoke in your house Never use water to put out the fire Ventilate fthere has been a fire in the chimney have it swept and inspected for damage and leakage OUTPUT In practice combustion is all about loss Thi s entails Loss through excess heat leaving the chimnev rather than going into the room Loss through insufficient combustion such as CO carbon monoxide and soot particles Loss through excessive unburnt fuel in the ash The rate at which fuel can burn completelv is called the output A well stoked fire achieves output of 7590 and thus falls into the categorv of high output low emissions fires This means that you benefit directly by using less wood to achieve the same level of heat The environment benefits as well a well stoked hig h output appliance means less pollution and fewer odours Adverse effects on the output are e Burning the fire with the door open A warm chimney works in the same way as an extractor When the door is open the chimney draws in much more air than is necessary for combustion This relatively cool air cools down the fire 27 BARBAS UNIVERSAL 5 60 65 70 75 80 85 e 28 Excessive chimney draught The combustion air does not reach the fuel but leaves the ap
16. combustion Using dry and clean wood as described further in section 8 Always ensure even combustion Stoke with the primary air regulator closed To do this place the air supply slider in the centre position The bed of the fire should be composed of one material though the fire must have easy access to air Position the blocks of wood loosely and evenly horizontally on the bed of ash so that they are separate and several centimetres away from the walls 6 5 CLEANING THE WINDOW After several burning hours a light deposit may form on the inner side of the window Once the fire has cooled down this deposit can be removed using glass cleaner or ceramic hob cleaner 25 BARBAS UNIVERSAL 5 60 65 70 75 80 85 7 7 1 26 GENERAL HINTS TIPS Burn dry wood only Damp wood nat only burns pooriv it causes more pollution in the appliance window the chimney your room when opening the door of the appliance for instance and the environment Wood can only be classified as dry if it has been stored under a Dutch barn for at least two years not covered with plastic Never use painted or impregnated wood The gases emitted when burning painted or impregnated wood are aggressive and will affect the appliance the environment and your health Ensure that your fire burns well The smoke generated should be translucent or white and the windows of the fire will remain clean We recommend that you do nat pinch off your f
17. ed The convection fans activate automatically when the appliance reaches a temperature of about 40 C When the fire in the appliance has been extinguished the fans will continue to run for a while until the temperature in the appliance falls below 35 C How do know if I m heating correctly Follow the instructions in this manual The flames should play softly across the wood and the wood should burn evenly Once the fire has been burning for a short time the smoke from the chimney should be almost translucent What is wrong with a smoking chimney A seriously smoking chimney means that combustion is less than optimum There may be a number of reasons for this If the fire has only just caught on or has recently been topped up some smoke is normal By opening the door for a short period the wood will catch fire quicker and the smoky period will be shorter If you leave the fire door open and especially if you burn damp wood the result will be a lot of smoke In both cases the combustion temperature is too low This leaves numerous dangerous compounds intact which means more deposits in your chimney and more waste into the environment 45 BARBAS UNIVERSAL 5 60 65 70 75 80 85 What should do if the wood does not catch fire This probably means that the wood is damp Remove the wood and replace it with dry wood If necessary make a fire with wood briquettes They are always dry they have a moisture content of lt
18. ed by Interfocos B V This warranty is supplementary to the existing legal national warranty of Barbas dealers and Interfocos B V in the country of purchase and is not intended to restrict your rights and claims based on the applicable legal provisions Article 2 Warranty conditions 2 1 Should vou wish to claim under the warrantv please contact vour Barbas dealer 2 2 Complaints should be reported as quickly as possible after they have manifested themselves 2 3 Complaints will only be accepted if they are reported to the Barbas dealer together with the serial number of the Barbas hearth which is stated on the front of the instructions for use 2 4 In addition the original receipt invoice receipt cash receipt showing the date of purchase must also be submitted 2 5 Repairs and replacements during the warranty period do not give any entitlement to an extension of the warranty period After a repair or replacement of warranty parts the warranty period shall be deemed to have started on the date of purchasing the Barbas hearth If a certain part is eligible for the warranty and the original part is no longer available Interfocos B V shall ensure that an alternative part of at least the same quality shall be provided Article 3 Warranty exclusions 3 1 The warranty on the Barbas hearth ceases to be in effect if a it is not installed according to the supplied installation instructions and to national and or local regulations
19. ermanent extraction of the area in which the fireplace is placed The type of flue gas fan depends on the capacity of the extractor system Always consult your installation engineer about this 46 UNIVERSAL 5 60 65 70 75 80 85 BARBAS What is creosote Creosote is a tar like deposit which is left in the chimney It is formed in poor combustion conditions when burning wood damp wood pinching off the air supply to the fire or burning impregnated or painted wood for example Creosote ignites at approx 500 C This temperature can easily be reached if the fire is raging This means that deposits of creosote in your chimney could cause a chimney fire What happens when wood is burnt The combustion process The combustion of wood involves the following steps Drying The first step is that the fuel wood dries out Even at low temperatures 100 C any moisture still in the wood will evaporate This drying procedure implies a significant loss of energy if wood which is too damp is burnt The right degree of moisture is achieved after 1 5 2 years of drying The moisture content is then 15 17 Decomposition At moderate high temperatures 150 C 350 C the decomposition process can be discerned This is when the chemical structure of the fuel breaks down This process involves the creation of volatile compounds such as carbon monoxide CO water vapour H O and methane CH In addition substances which are vo
20. ese warrantv conditions Anv liabilitv of Interfocos B V for consequential damage is expressly excluded 6 2 That stated in this provision is not valid if and to the extent that is derives from a mandatory provision 6 3 All agreements entered into by Interfocos B V are unless specifically stated otherwise in writing and to the extent that they are permitted based on applicable law subject to the Conditions of the Dutch Metal and Engineering Association METAALUNIEVOORWAARDEN as filed with the registrar of the Court of Rotterdam on 1 January 2008 Interfocos B V Hallenstraat 17 5531 AB Bladel The Netherlands Tel 31 497339200 Email info Barbas com Carefully retain the instructions for use they show the serial number of the hearth You will need this if you wish to claim under the warranty 49 BARBAS UNIVERSAL 5 60 65 70 75 80 85 50 BARBAS Vour Barbas dealer 03 011212 326581
21. etric pressure smoke may enter the room in which the fire is situated Use of the fire Your fire is suitable for periodic use The fire may only be positioned in a place where the location construction and activity in the room can accommodate it without danger Ventilation When using the fire ensure a good supply of fresh air particularly if the combustion air is drawn from the room itself Turn on the flue gas fan if the flue is fitted with one Spare parts Any replacement parts must be new original parts Use of non original reconditioned parts will invalidate your warranty Modification Do not make modifications to vour fire Anv alteration to vour fire of whatever nature will also invalidate vour warrantv 24 UNIVERSAL 5 60 65 70 75 80 85 BARBAS Continuous stoking with the primarv air supplv open combustion air supply slider is right over to the position air through the grate causes a fiercelv white hot fire that can damage the grate and other parts of the fireplace 6 4 HEATING ECONOMICALLY The most environmentally friendly and economic way of heating with wood is to have your fire hot but calm The ash should appear to glow a soft red orange and should not glow like a blacksmith s fire Fires like that burn quickly and intensely leaving little time for complete combustion Your fire is at its most economical when Burning with the door closed This makes the fire hotter and improves
22. good working order Any air seeping out around the glass part of the door will cool the air resulting in the fire not burning cleanly How much wood will use That depends entirely on how you heat your room what sort of appliance you have and the size of the room you are heating As a general rule a fire used in accordance with our guidelines no air under the fuel topped up once an hour each kg wood produces an output of about 3 kW In an averagely insulated house the general rule is that in a room of 80 m you need a fire with an output of around 7 kW For each subsequent 10 m add on 0 6 kW In a relativelv well insulated house the general rule is that in a room of 80 m an appliance of 5 5 kW is adequate and for each subsequent 10 m you need to add a further 0 4 kW 44 UNIVERSAL 5 60 65 70 75 80 85 BARBAS Can a wood burning stove fireplace insert be connected to a central heating installation The Barbas range does not have anv stoves fires that can be connected to central heating installations We do not advise attempting it At what temperature does do the convection fans cut in If the appliance is fitted with convection fans the fan speed can be regulated with the 4 position sliding knob on the transformer plug Always leave the transformer plug in the mains socket If the transformer plug is not plugged into the main socket the convection fans may overheat when using the appliance and be damag
23. ire by closing all air openings Doing so will hinder combustion which apart from polluting the atmosphere will lead to deposits of soot and tar in your chimney which unchecked will increase the risk of chimney fire Keep the door shut when the fire is burning Doing so improves the performance of your fire 8 10 times benefiting the environment and the heat in your home less topping up see section 7 2 You will also prevent fire damage from any particles the fire spits out this is a particular problem with softwood from conifers If your floor contains flammable material an extra floor plate is required Avoid lighting a fire in misty or still conditions If the wind is still there is hardly any draught in the cold chimnev As smoke is heavier than air there is a chance that smoke will enter the room If there is mist in the air smoke coming out of your chimney will cool quickly and fall causing problems in your area Do not extinguish your fire with water let it burn out The part of the inner lining that is in direct contact with the fire is clad with cast iron sections or fire resistant material Sudden changes in temperature may lead to it deforming or cracks appearing UNIVERSAL 5 60 65 70 75 80 85 BARBAS 7 2 Chimney fire If despite all the precautions a fire should occur in the chimney you generally notice that because of a roaring sound in the chimney do the following Immediately shut the
24. ith open fires Individual parts for replacement accessories are available from your BARBAS dealer Use only original parts Introduced modifications to the appliance are not permitted 31 y BARBAS UNIVERSAL 5 60 65 70 75 80 85 11 REPLACEMENT PARTS QJ QU Q9 5 B C UNIVERSAL 5 60 65 70 75 80 85 BARBAS UNIVERSAL 5 without frame Replacement parts Item no Description Number 1 body 1 2 smoke connection 1 3 integrated frame side strip 2 4 integrated frame top strip 1 5 cover combustion air supply slider 1 6 internal panels rear L R vermiculite plate 2 7 bottomplate rear vermiculite plate 1 8 internal panel rear centre vermiculite plate 1 9 bottomplate L R vermiculite plate 2 10 ashtray 1 11 internal panels side L R vermiculite plate 2 12 bottomplate front vermiculite plate 1 13 wood rack vermiculite plate 1 14 wood rack protective strip stainless steel 1 15 cast iron grate 1 16 door 1 17 glass 1 18 operating pin of flue gas flap 1 19 flue gas flap 1 20 brake plate holder 1 21 brake plate vermiculite plate 1 When ordering please give the serial number 33 UNIVERSAL 5 60 65 70 75 80 85 BARBAS UNIVERSAL 5 60 65 70 75 80 85 BARBAS UNIVERSAL 5 with frame Replacement parts
25. latile at decomposition temperature but condense at lower temperatures are often released These are the tar like components this by product is also Known as creosote which is deposited in the chimney and cold parts of the fire in poor burning conditions Combustion of the products of decomposition The volatile compounds burn in the gas phase if O air is added The ignition temperature of these volatile compounds is approx 550 C Combustion of solid hydrocarbons The solid component that remains consists of pure hydrocarbons which will burn at approx 800 C if O air is added 47 BARBAS UNIVERSAL 5 60 65 70 75 80 85 15 WARRANTY TERMS Interfocos Warranty terms Interfocos B V guarantees the quality of the supplied Barbas hearth and the quality of the materials used All Barbas hearths are developed and manufactured according to the highest possible quality standards If despite all this something should prove amiss with the Barbas hearth you have purchased Interfocos B V offers the following manufacturer s warranty Article 1 Warranty 1 1 If Interfocos B V determines that the Barbas hearth you have purchased is defective as a result of a flaw in the construction or material Interfocos B V guarantees to repair or replace the hearth free of charge without charging any costs for labour or spare parts Repair or replacement of the Barbas hearth will be undertaken by Interfocos B V or by a Barbas dealer as designat
26. le for opening the door Combustion air supply slider Single combined slide for controlling the primary secondary and tertiary air supply Ashtray with grate Minimum 150 cm opening in the room where the fire is placed 42 VAC 10 W fans 2x for transport of heating air Speed regulation by means of the 4 position sliding knob on the transformer plug 230 VAC Convection set 43 BARBAS UNIVERSAL 5 60 65 70 75 80 85 14 FREQUENTLY ASKED QUESTIONS How often should have my chimney swept At least once a year If you use your fire more than three times a week on average have your chimney swept more often Have the chimney swept by a recognised company Your fire insurance policy may make this a condition and ask for proof Does a fireplace insert have better output than an open fire Yes a fireplace insert has between 7 and 8 times the efficiency of an open fire See also sections 7 2 and 7 3 What is the difference between net capacity gross capacity and efficiency Net capacity nominal output represents the net amount of heat that the appliance generates The total heat content of the fuel is the so called gross capacity Efficiency is the percentage of fuel converted into useful heat It is the ratio of net capacity and gross capacity How can I keep the glass clean By making a point of using dry clean wood in the stove Wood that is too damp immediately gives off lots of ash Make sure the seals are in
27. n Measured in compliance with Fuel Nominal output Efficiency PM10 Dust emissions Flue gas mass flow Flue temperature Chimney draught Smoke connection Weight Inside Dimensions surface area w x d Clear fire opening h x w Internal panels Bottom Inner lining Retardant plate brake plate Flue gas flap operated by door Grate Outside Construction Doors Operation Ash collection Combustion air supply Options 42 UNIVERSAL 5 60 65 70 75 80 85 UNIVERSAL 5 60 UNIVERSAL 5 65 UNIVERSAL 5 70 EN 13229 2001 and EN 13229 2 2004 Wood Wood Wood 6 kW 7 kW 8 kW 7890 7890 78 12 mg m 17 5 mg m 23 mg m 6 0 g s 7 35 g s 8 7 g s 238 C 231 C 224 C 0 12 mbar 0 12 mbar 0 12 mbar 150 mm 150 mm 0180 mm 0148 mm ext 0148 mm ext 0178 mm ext 86 kg 97 kg 100 kg 0 425x0 26 0 11 m 222 x 472 mm 0 443x0 26 0 12 m 322 x 490 mm 0 525x0 26 0 14 m 272 x 572 mm Vermiculite insulation plates 700 kg m 1100 C Vermiculite insulation plates 700 kg m 1100 C Steel heat resistant and rust proof Vermiculite insulation plates 700 kg m 1100 C Stainless steel Cast iron Sheet steel casing Flat door opening to left Shutter with fixed handle Handle for opening the door Combustion air supply slider Single combined slide for controlling the primary secondary and tertiary air supply Ashtray with grate Minimum 150 cm opening in the room whe
28. n be very dangerous Make sure you know what state your chimney is in Cracks in the chimney may not only lead to damp staining of walls and leaking of smoke they can also impair the carrying off of smoke Make sure you get proper advice from your Barbas dealer or other specialist company Avoid chimney fires Have your chimney swept at least once per year more often if you use your fire a lot Prevent excessive deposits of soot inside the chimney by not burning freshly cut wood Instead burn clean dry chopped wood BARBAS UNIVERSAL 5 60 65 70 75 80 85 e Do not use your stove as a barbecue This can cause flammable fat deposits to be left in the chimney and hastens the chimney becoming clogged Prevent your chimney being soiled from above birds nests etc by fitting a suitable cap to the chimney pot Follow the instructions issued by your local fire brigade The stove can be taken in operation if national and local regulations are satisfied The required constructive adaptations should be satisfied as well Installation instructions Wood and wood briquettes may be stoked in the stove Coals can t be burned in the fire Never use the heater to burn rubbish Please read all instructions stickers on and around the appliance Please also study the directions for use before using the appliance for the first time When you first fire up your appliance there are a number of extra points you should take into acc
29. opening the door Even scorched dust can easily be retained by damp walls Think also of dust on the outside of the appliance or on hot radiators etc Check that all packaging stickers etc and or all dust and waste has been cleaned up after the installation work to avoid it getting scorched causing a bad smell Check again that all moving parts are in order and that loose parts such as the brake plate flue gas flap internal panels grate etc are in the correct position They may have moved during installation The fireplace insert has a heat proof finish It only hardens at high temperatures When unpacked it is therefore not fully hardened It can easily be damaged at this time Begin stoking up the fireplace insert with a low flame see section 6 Increase the heat gradually for approx 2 hours until you reach the correct output Keep it at this level for another 2 3 hours The finish will now be properly hardened and can be touched without damaging The hardening process creates a nasty though harmless smell vapour Adequate ventilation is of the utmost importance 21 BARBAS UNIVERSAL 5 60 65 70 75 80 85 6 USE 6 1 VENTILATION Air is a vital component of the combustion process Ensure that there is a sufficient supply of fresh air For each kilo of wood that you put on the fire door closed 10 15 m of extra air is needed That means 50 m per hour As you can see a plentiful supply of air is essential 6 2
30. ount See section 5 In transit some parts of the appliance may have moved from their original place Check that the door opens and closes the brake plate is fitted correctly to the brackets at the top of the fire the internal panels are fixed to the walls and the plates on the bottom have not moved Check whether the grate is lying correctly and there are no foreign objects in the ashtray Avoid over loading white burning glow caused for example by lengthy burning with primary air combustion air supply slider all the way to or by burning too much wood in one go The fire can then become over heated This may damage the cast iron grate and the metal flue gas flap The appliance may only be set up if the appliance and location meets the national and local installation regulations local fire brigade regulations and required architectural provisions UNIVERSAL 5 60 65 70 75 80 85 BARBAS 2 LOCATION 2 1 INCLUDED Documentation Warranty Manual Attributes Glove Operating hook Poker N B If any part is missing please contact your dealer 2 2 PREPARATION FOR POSITIONING Check all functions of the fireplace before fitting Check the opening and closing operation of the door Turn the handle all the way down Door is locked This handle position should be set when the appliance is not in use Handle 30 forwards Door is still fully locked This handle position should be used
31. ove the centre rear panel The entire interior is now disassembled The interior is reassembled in the reverse order 39 BARBAS 12 DIMENSIONS 12 1 UNIVERSAL 5 without frame UNIVERSAL 5 60 65 70 75 80 85 Appliance B C A D E F G H Universal 5 60 447 D150 594 325 174 462 269 427 495 Universal 5 65 465 0150 612 325 174 480 369 427 595 Universal 5 70 547 0180 694 325 174 562 319 427 545 Universal 5 75 565 180 712 356 195 580 439 457 665 Universal 5 80 607 180 754 356 192 622 369 457 595 Universal 5 85 665 180 812 356 193 680 469 457 695 40 UNIVERSAL 5 60 65 70 75 80 85 BARBAS 12 2 UNIVERSAL 5 with frame Appliance A B C D EJIF G H K Universal 5 60 594 447 150 325 174 462 269 427 495 684 541 Universal 5 65 612 465 150 325 174 480 369 427 595 702 641 Universal 5 70 694 547 180 325 174 562 319 427 545 784 591 Universal 5 75 712 565 0180 356 195 580 439 457 665 802 711 Universal 5 80 754 607 0180 356 192 622 369 457 595 844 641 Universal 5 85 812 665 0180 356 193 680 469 457 695 902 741 41 BARBAS 13 TECHNICAL DATA Combustio
32. pieces per connection Stovepipe of steel 18 UNIVERSAL 5 60 65 70 75 80 85 BARBAS Push the smoke outlet connection back upwards and secure it in place Replace the brake plate and flue gas flap 3 4 HEAT TRANSFER WITH BUILT IN FANS The heat transfer can be amplified by transporting the heat with fans With this system hot air is blown into the room The fans only cut in at the point that the fire is up to temperature gt 40 C The 42 V fans are protected against overheating 19 BARBAS UNIVERSAL 5 60 65 70 75 80 85 4 OPERATION OF THE FIREPLACE INSERT Figure 2 Operation Handle Ceramic heat proof glass Locking slider for operating pin of flue gas flap Operating pin of flue gas flap Smoke outlet can be dismounted Convection air escape opening Internal panels vermiculite plate Inner lining Grate cast iron Ashtray Wood rack Combustion air supply slider Combined operation for the primary and secondary combustion air supply 12 Temperature switch holder 13 Convection air supply installation of 42 VAC convection fans option ZOO anun 20 UNIVERSAL 5 60 65 70 75 80 85 BARBAS 5 STOKING UP FOR THE FIRST TIME If you have had your chimney breast modified or newly built first allow your home to dry properly Walls which have not been allowed to dry properly are a magnet for dust such as any smoke particles created when stoking up the fireplace insert or suddenly
33. pliance via the chimney The fire cools and the combustion quality decreases Using too much wood This is a problem if your fireplace insert is too small In that case it becomes overloaded and burns more wood than heat emitted In this case too the fuel cannot burn completely More to the point there is not enough air to mix with the flames This has an extra impact on the environment Admitting too much air under the fuel Combustion air supply slider is fully over to the position Combustion is raised to high intensity like a blacksmith s fire Combustion really needs time If combustion is too intense there is insufficient time for the fire to radiate all the heat The chimney will become excessively hot and the same will be true of the escaping smoke This heat is thus lost 8 8 1 UNIVERSAL 5 60 65 70 75 80 85 BARBAS FUELS WOOD Suitable fuels are All sorts of clean wood forested The wood must have been dried for at least two vears Well dried wood has a humiditv percentage between 10 and 20 Recommended dimensions length 30 cm outline 30 cm Compressed wood blocks without binder see wood dimensions Hard woods burn slowly and easily form charcoal for example hornbeam oak ash beech elm and birch Softwood burns with more flame but forms less charcoal and radiates less heat Examples are spruce pine poplar and linden Unsuitable fuels are Painted bonded chipboard MDF etc
34. quently asked questions 44 15 Warranty terms eee sine ke a suid 48 BARBAS UNIVERSAL 5 60 65 70 75 80 85 UNIVERSAL 5 60 65 70 75 80 85 BARBAS 1 INTRODUCTION 1 1 PREFACE We would like to congratulate vou on vour purchase of this modern BARBAS fireplace insert This qualitv product will give vou vears of heating pleasure as you enjoy the play of the flames and the cosy glow of the fire This manual contains directions for both positioning the appliance and for its environmentally friendly use It also contains technical data for the appliance parts information and directions in the event of problems Study this manual carefully before using the fireplace insert We recommend you keep this manual in a safe place for reference purposes 1 2 SAFETY AND INSTALLATION INSTRUCTIONS Safety Do not place flammable objects within 100 cm of the appliance Pay special attention to furnishings and ornaments around the fire When you use your fireplace insert the exterior will become hot Always wear the glove or use the accessories supplied when filling etc Protect yourself and others especially children from burns Do not leave children unattended when the fire is burning Watch your clothing Synthetic clothing in particular can easily catch fire and burn intensely Donotapproach the appliance with flammable materials or liquids Any work with solvents adhesives etc in the space heated by the fireplace insert ca
35. r example Slide the appliance into the chimney breast opening Seal the smoke outlet where it joins the chimney so that no soot can accumulate above the appliance under any circumstances Level off the appliance so that the cover does not catch on the base Fill any gaps around the appliance with a ceramic insulation wool fireblanket and position the frame where supplied Close the existing convection openings at the top side of the appliance UNIVERSAL 5 60 65 70 75 80 85 BARBAS 3 3 3 Fitting in a newly built chimney breast If required a convection set can be added when installing the appliance Use convection set The function of the convection set option is to improve the convection through the appliance resulting in efficiency improvement and preventing high temperatures in the chimney breast The set consists of m aluflex e 2 exit grids white 2 collar adaptors 0125 mm 4locking bands Assembly convection set Secure the 2 collar adaptors to the appliance 13 BARBAS UNIVERSAL 5 60 65 70 75 80 85 14 o Now connect the flexible hoses to the 2 collar adaptors 18125 mm on the top of the fire and to the metal fitting box on the air exit grids that are being used do not forget to fit hose clamps Ensure that the flexible hose connections are gastight The air exit grids cannot be fitted until a few days later once the masonry has been pointed and allowed to dry If one or more ch
36. re the fire is placed 42 VAC 10 W fans 2x for transport of heating air Speed regulation by means of the 4 position sliding knob on the transformer plug 230 VAC Convection set UNIVERSAL 5 60 65 70 75 80 85 Combustion Measured in compliance with Fuel Nominal output Efficiencv PM10 Dust emissions Flue gas mass flow Flue temperature Chimney draught Smoke connection Weight Inside Dimensions surface area w x d clear fire opening h x w Internal panels Bottom Inner lining Retardant plate brake plate Flue gas flap operated by door Grate Outside Construction Doors Operation Ash collection Combustion air supply Options BARBAS UNIVERSAL 5 75 UNIVERSAL 5 80 UNIVERSAL 5 85 EN 13229 2001 and EN 13229 A2 2004 Wood Wood Wood 9 kW 10 kW 10 kW 7690 74 7496 31 mg m 39 mg m 39 mg m 9 4 g s 10 1 g s 10 1 g s 279 5 C 335 C 335 C 0 12 mbar 0 12 mbar 0 12 mbar 180 mm 180 mm 180 mm 1178 mm ext 0178 mm ext 0178 mm ext 116 kg 114 kg 132 kg 0 543x0 29 0 16 m 392 x 590 mm 0 585x0 29 0 17 m 322 x 632 mm 0 643x0 29 0 19 m 422 x 690 mm Vermiculite insulation plates 700 kg m 1100 C Vermiculite insulation plates 700 kg m 1100 C Steel heat resistant and rust proof Vermiculite insulation plates 700 kg m 1100 C Stainless steel Cast iron Sheet steel casing Flat door opening to left Shutter with fixed handle Hand
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