Home

Manual - Kongsberg Maritime

1. 8d woze Z1 Wogg 11 8 31909 ZEKSL 8d Ld woze 21 uoyge DI L 31909 ZEKSL Ld El M0 3Q Woy MBIA 9d woig z1 wogge 11 9 91909 Z X8L 9d Sd woes z1 woge 17 S 31909 zexail Sd vd wooe Z1 og 11 v 31909 ZEX8L vd O d wooe Z1 woge 11 91909 ZeXaIL d Zd wogz 21 woge DI Z 91909 ZEXUL zd 8 91483 ld wogz z1 woor 1 i 31909 Z X8L ld ld 41UN MNH uo pejunoy J3auige 3 o a 0 991983 EIERE O M N e JUOJy aige La pa O aige O sage y 8198 o ES O tene O O zage O age Lame o o u88j2S v 1430 an y d M0 3 Wis d eal L I Y Ver T 5 A i m H bg T c t T en za dd n O J i S Hs 4 d a och A 3j Wo L jii i H ez IC zekuL 9d 9d lin Tog b pec Ala
2. Iech S clools SZO 8 B SZO Y H viv A 8 AH JEJE um Lanoy zlc STA x 169860 vvC YO y EI es LQNOV L lp 240 431009 z gt lt A eos SET Wer 880505 Z986L0 922 aoe neh ge ENG I 110390 CL 8 Ya 8 i TWOSGLOZLO8VA JODA ff fT ZIA lol OL CIA16 6 CIA 8 8 y 169860 vvC 6 y LONOV Z 2 zn 240 Liv 9 9 m tos ioe lanov S G eS B IS dHO seen 41 gaan gt 298610927 c KS SL1S90 18Z i 9ddA TY HS 8 VOLM Jiu Z NOv Z Z IVOSLOZLO8BYA JOD A LTS GL u9 A PaYUnoL ION wa zanov 1 1 EE 3sni za E 440 NO 2909 41 Sou O 69860 vv2 O Ss G a T i QNO 690 0 4 240 y REZA ch Zeg NO SLS ER O 9S LA pisco vat c v lz z SCH val X 620 w8 Ov AOZZ NO TIS 13S Hd Z GOTT tlli czo 18 S70 i8 SLO 18 Ofa H Y ez IVOSLOLVZIBYA XOJA sis 690505 xx 880 0 sa SOLLOS 9 8 S0Z4L0 667 N8v YIMOd 18 0 3 2 1v8 8 er cor Lal SO9d3 Wild y 33114 co XYL M JAVIS 0G20 eo up So UD 4 1v8 9 cur Sore ya ya 6d ui PEN e o M zzi XXXXXX 880707 ole e Lu ONO 6 6 ha
3. to to to to LO tO o LO LO lo IO tO tO LO lo tO SISd QIGd fld viGd LIGA ZiGd 60Gd OlSd LOGd BOSA GOGd 90Sd OSd bOSA LOSA ZOSd e o0 O e o O 0080 a v 9 g RR V 8 9 9 x sajoy Bununou J0joeuuoo ej qeo JeonpsueJ 9 8 x sejou Bununou ereld g 9 x jeuiqeo eui episul sejou Bununouu opd uonoejoud ejqe y ada O d Z 10 2euuoo qns q 303490 H 184 Drawing file Adapter Kit for Transceiver x81 Unit This port was welded onto the wall for the originale installation Note The drawing is not in scale This bracket is a part of x81 Transceiver Cd31226 Page 1 359740 Rev A 303490 H 185 HiPAP Model 501 451 351 101 Junction box conversion kit for Transceiver unit Model x21 drawing page 1 A SUM F 1 L 7 5 E SPE E eve 5 M 5 AG oOo vu a Y 3m C oo lt cn Se GST 2 m we 5 SE E oc LO LE cC SEL pd en a QIL Cd
4. O vivo EC 440 NO 3 VXON SE A esnj s S 391135 i 8 ie O 3 i 8 91 OL vl aNd ya 6 gl 399905 LNO 9NAS 18 JoMod 9 D I AO C LNO ONAS E genee e ross N H TEXY Joen ZEXYL NA mF a Main iD1eq td NI ONAS A SH 6 A N A 49 0025 E 8 X D ya ya 9 A Y9 A OVAOcCGC 9MOG 78 78 v J9 I92SUDJ ya aa Mam ee 199413 Sere 189Z80 61Z SS bid Ni sine Spry ya RE n 39 A Lv190 joue StA 189 80 61L N z v 8X 31909 DIIM 18 18 ya 689015 EENG YOUMS la A 4 i z 1S 971 z9 Y ya ag 18 iS 2119 88901 BIER vcS8v M 19018 440 NO 49 0d Oy TA v8lG GC VXO puju YOYIMS a91ds 91914 VXOW osnj M o8 TE o DO G o A o o 30 o Ka ce he o jexoos Adjay JaMod NO Z saqoo uo e ee S pu3 esf 1910N 9y 190 GOZLL0 662 Y9 A i Ud HON Di e i 148 1y 0 34 2 11788 ev I SOZLL0 66Z 89 4 S ya 193 H9N a He Kolay 0 9 E 11188 181 303490 H HiPAP Model 501 451 351 101 Transceiver unit Model x21 1 iagram page d wiring EEN
5. ny co Y j LO 9 e B een a 6896 o e O INPUT RESPONDER SYNC 110 220 VAC UNIT 200 3 KONGSBERG RESPONDER DRIVER FIBER OPTIC OUTPUT FIBER OPTIC OUTPUT FIBER OPTIC OUTPUT FIBER OPTIC OUTPUT ELECTRICAL OUTPUT ELECTRICAL OUTPUT ELECTRICAL OUTPUT ELECTRICAL OUTPUT RESPONDER 8 RESPONDER 7 RESPONDER 6 RESPONDER 5 RESPONDER 4 RESPONDER 3 RESPONDER 2 RESPONDER 1 Y 08c Note All measurements are in mm Cd31148 Page 1 of 1 The drawing is not in scale 316067 Rev A 134 303490 H Responder option Responder Driver Unit Refer to Responder Driver Unit wiring diagram on page 137 Pinout responder sync input Responder Sync Sync y RDU Front wiew Male 9 pin f D sub connector b Electrical drive signal Responder 1 4 pinout Responder 1 Power 1 24V Drive signal 1 Ground Responder 2 Power 2 24V Drive signal 2 Ground RDU Front wiew Responder 3 Male 9 pin Power 3 24V oso MM connector Drive signal 1 Ground Respo
6. q 568 E oo P 9x 2 or gt CH EE KR Ser J N e ceo jo oO i S ZE I BEER 8 222020220200 iDuruJe Q O O000 E E U Ke 440 NO i9e os Ap ZL09 WvaV u9M S enge a ssl esnj AOZ E 9 91 ol e EICH i QNS ya 6 el 8 100 OMAS 78 9 zi INO ONAS y sajqgoo uo agoe puj esf 880 0 v ub ZEXAL 1 JSOW CCXML i NANA is Bi 910N Maja Vis td NI ONAS n 194908 BEER TANO WA 6 A 49 4 131009 zt 8 es 8 8 3 S 9v190 G0ZLL0 662 Y9 A 9 8 L aa 94 H9N A St i 61 y za JUBIJ OVAOZZ 49MOJ 78 KR e T JO l92SuDJ ya ag 0219211788 2 ev o a d KEN Cu G658 0 614 Aa iv o NS jeueu bera Iaa Spry aK n GOZLL0 667 E E Ern x cry 8 T n GEI Lv 190 49 4 usay Svr 189 807614 E dees z 58 D ug S va 94 R N 2 689015 uod 3 isO 07 zo En nu Je i ya z 38 k 38 We o zi Ern Ji OCL O 31909 v Sv 40 19018 440 NO Kolay c xog uod 04 v91G sag YXO ou wua YOYIMS E 3911ds 31014 VXON asn4 mn C 0 0 o c ZE 303490 H 144 Laser option Hoist indicator ADAM 617 wiring diagram Note HIPAP Hull Unit T
7. Bolted directly onto wall Bolted ont o 60 594 brackets that are welded onto wall N m 00 H AO p o o o N m e o Centre of Gravity min 500mm measured without Hennes wall mount and min ire 23 does Space wire shock dampers p 3 bo B A 687 12x 911 220 220 For M10 bolts s Vio e dio m S CH z e e min 500mm Maintenance access space see note 1 min 300mm Ventilation e circulation space 320 9 8 e e J St LI Y S x H abi NS E Recommended S access space to Note All measurements are in mm The drawing is not in scale Cd31093 Page 1 of 4 308630 Rev B 303490 H 163 HiPAP Model 501 451 351 101 Transceiver unit Model x81 with cooling unit mounted on the right side outline dimensions mounting page 2 Access door for plugging transducer cable connectors Transducer cable entry point Dimensions are nominal The shock mounts are flexible and dimensions may vary slightly Pre drilling of 12 mounting holes or wleding of
8. 303407 Rev E Cd31073 Page 2 of 2 183 303490 H HiPAP Model 501 451 351 101 iver uni Cable conversion kit for Transce Model x81 drawing Id O vati zeka 8d Id oz MO138 FIGVL JHL Ol ONIGNODOV 3Q0IS MOVE IHL NO SdlMIS INIASVIAN WWE HLIM Q3T138V1 SI 8d ld L3INI 318VO AHL 40 oo NOILO3XI0 AHL 3443580 8N 4L Willj c XM1 HLIM 031148W1 SI 8d SlGd 9lGd ze 9 Y31U34 ZEX8L HLIM 03TM38V1 SI Ld ElSd viSd Lg S 831 Ural HLIM 0311481 SI 9d iGd ZlSd av AU HIIM 03113481 SI Sd 606d OlSd S d a Ai Ural HIM 031148W1 SI vd LOGd 80Sd MAA OUILVIN3HOS 46 Hillj c X4l HLIM Q3T138V SI d S0Sd 90Sd al YALMA CEXaL HLIM Q3T138VI SI Zd 0Sd vOSd O HiLllj cexHL HLIM 0311381 SI ld 106d cOSd aS oz Sica 1Gd liGd 60Sd 40d S0Sd 0Sd losd gicd vid Zid lsd g0Sd 905d 0Sd z0Sd WASH OECSOE ZLLLEPO v g 9 e Ce g V O g e KR O O 00 6LO 61 O 6i O 6i O 6i O 6i O 6i O 6i O amp i O 6i O 6i O 6i 08089080680
9. Drawings Part No Rev Description Ref Outline dimensions mounting 365290 B Computer on page 161 N A N A Keyboard on page 159 N A N A Display on page 160 365290 B Computer desktop on page 161 371591 B Computer rack on page 162 308630 B Transceiver unit Model x81 with air to on pages 161 and 164 air heat exchanger unit mounted on the right side 308630 B Transceiver unit Model x81 with air to on pages 165 and 166 air heat exchanger unit mounted on the front door 304659 C Transceiver unit Model x21 on pages 167 and 168 Cables miscellaneous W301 A Standard AC power cable on page 169 W311 C EMC ground cable on page 170 W126 C External trigger cable on page 170 Computer cables W127 B RS 232 RS 422 Serial line on page 171 Transceiver unit Model x81 cables wiring diagrams 306009 A Transducer cable for HIPAP 501 451 Transceiver unit Model x81 end on pages 173 and 174 306577 C Transducer cable for HIPAP 351 101 Transceiver unit Model x81 end on pages 175 and 176 305393 B Model x81 Wiring diagram on page 181 305230 A Cable conversion kit drawing on page 184 359740 A Adapter Kit for Transceiver Unit x81 on page 185 Transceiver unit Model x21 cables wiring diagrams 306580 C Transducer cable on pages 177 and 178 303407 E Model x21 Wiring diagram on pages 182 and 183 304969 E Junction box conversion kit drawing on pages 185 and 187 Hull unit transducer cable for all HiPAP sy
10. a Responder sync Fibre B optional uondo z uondo Fibre A Ethernet interfaced with APOS APC Transceiver unit Model x21 gt Remote Control 2 Unit HiPAP 100 transducer Cd31053 HiPAP 350 transducer 6 303490 H System description HiPAP redundant system Example of a HiPAP redundant system Operator Station Operator Station Operator Station Motion sensor Heading sensor GPS Motion sensor Heading sensor GPS Motion sensor Heading sensor GPS lt gt Ethernet Switch Responder Converter me Responder Ethernet Ethernet Ethernet switch Converter Dual Ethernet Cd31085 Fibre B optional Fibre B optional Sync for Dual HiPAP only Hull Unit HiPAP 500 Hull Unit HiPAP 500 Eo Transceiver Unit 1 Transceiver Unit Model x81 Gegen Monel x81 id Power A Power A Power B Power B option option wb E Hoist Hoist Control Unit Control Unit Power Power s li Power rz Power Ethernet interfaced Ethernet interfaced e E Dpton with APOS APC BEN Option 2 E 2 TP Remote Gate valve Option 1 E E Remote Sato valve E Control Gate valve Control Gate valve Unit position indicator Unit position indicator HiPAP 500 350 im HiPAP 500 350 transducer transducer 303490
11. eene 64 Cable t dotes 64 HIPAPO 501 45 E 65 HiPAPG 2351 T01 X8 T EE 65 HIPAPO SLIT 21 3 sce Ss i n 65 Labre op c cable E Te 66 6 OPERA TION EE 69 HIPAPW Oper idos 69 T MAINTENANCE EE 70 EE NR 71 lumiere 72 Maintenance philosophy iniciada andara iwa EE Ene e RERO de 72 A AAA AAA enee 73 Maintenance Seed o e staat 74 Maintenance Harb EE 74 e KEE 74 303490 H V HiPAP Model 501 451 351 101 8 CABLE PLAN AND INTERCONNECTIONS cccscssscsssssscssscesssesesssseseneees 75 9 SYSTEM UNITS DETAILED DESCRIPTION ssssssesseesseeeeeeoeesoeeeeeese 76 ee 76 Computer it A ee ee hia RO At ee 77 Howto Open ee EE 78 KG DO ard siii a is 78 eelere 78 Mi A 78 Ethernet SW COn ie 78 EE 78 Configuration RH 79 Fibre Splice BOX tn ad 79 Transceiver unit Model x81 eiii orita AEN 79 Model x81 internal la voltios 80 Model e WT EE 81 Transceiver unit Model x81 PChRnock eene nnne 82 Replacement of Model x81 parts sscceceverivtoltsseivussnsasealoocatenecascchetcateeteesageastedacaeaneds 82 al EE 90 Transeerver unit Model e litis 91 Model x21 internal layout a neue deed 91 Modelx2 ipower socket oi id ai 93 Replacement of Model x21 parts siii ra peo Hue aee Deed U ded 93 Circuit boards and units ioi toii repere Ai 97 Computer circuit boards and power unt 97 AA ee PIE PR 99 Transmit synchronization with external equipment seen 105 Dt SPAREPARTS jesessisoutendsssscecndsncesasaasceckassvacen
12. Configuration The TRX32 board is fitted with LEDs to monitor its operational status as well as links and switches to set it up for various applications TRX32 front panel Ne ER 100 A LEDs to monitor Ethernet activity e P4 External synchronisation B LEDs to monitor input output e P5 Serial input output for activity and power supplies development and debugging purposes P9 Ethernet connector e P7 Serial input output for P3 JTAG connector development and debugging purposes 303490 H System units detailed description TRX32 top view 1 Cd31070 e C Switch SW1 Fuses e D Switch SW2 e F1 12 V fuse 4 A 250 V e E Links STI ST2 ST3 and STA e F2 6 V fuse 4 A 250 V e F Links ST5 ST6 ST7 and ST8 e F3 High voltage fuse 6 3 A 250 V e G Links ST9 and ST10 e F4 High voltage fuse 6 3 A 250 V e P1 Backplane connector power and signals e P2 Backplane connector to transducer element e P8 JTAG connector 303490 H 101 HiPAP Model 501 451 351 101 LEDs LEDs location see the figure on page 100 Ethernet LEDs pos A Four LED s display Ethernet operating mode and activity as follows LINK green The connection to the external device is OK SPEED yellow The detected bit rate is 100 Mbit s ACTIVITY green Flashing light indicates transmit and receive activity DUPLEX yellow The interface operates in full duplex mode Processor activity and error co
13. 3 c i 20 5 NC 98 gt lt 14 20a 3 NC 20c 3 32 21 5 NC 208 13 21a 5 NC 210 5 31 22 3 NC 218 2 12 22a 5 NC 22c 3 30 230 5 NC 22a 5 11 23a 3 NC 230 3 amp 79 24c 53 NC 23a gt 10 24a 5 NC 24c gt gt 28 25c 53 NC 24a 5 amp 9 25a gt lt NC 25c 3 27 26c gt lt NC 2585 8 26a 53 NC 26c 3 26 27c 3 NC 260 7 2704 NC 270 5 25 280 5 NC 27a gt 8 28a gt _ lt _ NC 28c gt lt 24 290 5 NC 28a gt 5 29a gt NC 29 gt lt A 23 30c 5 NC Jon 4 30a 5 NC 30 5 22 310 gt lt NC 300 A 51a 5 NC 310 5 21 320 5 NC 31a 35 c 2 42a 5 NC 320 gt lt 20 320 5 1 P1 TRX32 Cable 1 P2 Cable 1 P3 P2 TRX32 Cable 2 P8 Cd31171 Page 2 of 2 304969 Rev E 303490 H 187 HiPAP Model 501 451 351 101 1PPS converter component layout drawing N a C Ps o
14. Ble la aa 5 wv 5 pa Ni o Se zZ x o R3 RI J LA Q O m 0N Feel len oot m Y X Y 9 o gt be N O O eo A Note All measurements are in mm Cd5470x Page 1 of 1 The drawing is not in scale 213346 Rev B 188 303490 H Cable layout and interconnections 17 CABLE PLAN AND INTERCONNECTIONS Separate document Cable plan and interconnections doc No 325840 303490 H 189 HiPAP Model 501 451 351 101 18 INDEX The next pages present the index of this manual 110 Vac to 230 Vac transformer 15 1PPS converter 10 11 37 54 76 78 Abbreviations 2 Ambient humidity 148 Ambient temperature 148 APOS 2 3 9 APOS software upgrade 13 Backup 2 Batteries 149 BlueStorm PCI serial adapter board 98 BlueStorm PCI installation for Windows XP 98 Connectors 98 Links 98 Switches 98 BOP 2 C Cable glands 47 Cable plan 126 130 139 141 Cable routing and protection recommendations 67 Cable trays 49 Cable Y 57 61 64 Cables Connections 51 Identification 52 Terminations 51 Calibrations 72 Circuit boards 76 97 computer 76 Computer 77 BlueStorm PCI serial adapter board 98 Connections 52 Installation 35 Serial lines 171 Computer circuit boards 97 Computer connections for Dual Net 53 Computer installation 19 36 Cabling 36 Desktop installation 36 Computer power unit 97 Computer RS 232 RS 422 Serial line 171 Configuration 4 Connector type ST 30
15. If you only have 110 Vac power available an external transformer from 110 Vac to 230 Vac must be installed on the main power line to the transceiver unit Mounting 1 Open the unit Inside the unit there are four through holes for the mounting screws one in each corner Mounting screws w nuts are not included Mount the unit where suitable Fasten the four mounting screws Close the unit Cabling Ensure that enough excess cable is provided to allow the units to be moved around during maintenance 1 Open the door How to open close the door on page 83 2 Connect the cables See drawings in the Drawing file chapter from page 157 Cables see Cables starting on page 46 3 Once all the cables have been connected and the installation has been checked remove all foreign matter from the cabinet and close the door 4 Check the supply voltages and all cable connections before applying power to the system Note Several of the cables are delivered with the units Connectors and pin allocations for these cables are given in this document for reference only Adapter Kit for x81 Transceiver The adapter kit is used to install the x81 transceiver cabinet in the same place where the old HiPAP 500 transceiver cabinet was previously installed 303490 H 41 HiPAP Model 501 451 351 101 See drawing in the Drawing file chapter on page 185 Procedure 1 Remove the HiPAP 500 transceiver cabin
16. Shock and vibration 1 The crate must not be subjected to excessive shock and vibration ESD precautions Refer to the information on page 154 Batteries If the unit contains normal batteries these may have been disconnected isolated before the unit was packed These must only be reconnected before the installation starts Units containing batteries are marked Caution Units containing lithium or alkaline batteries must be handled separately and with care Such units are marked accordingly Do not attempt to recharge such batteries open them or dispose of them by incineration Refer to the applicable product data sheets Inspection An inspection must be carried out immediately after the unit s has arrived at their destination e Check all wooden or cardboard boxes plastic bags and pallets for physical damage Look for signs of dropping immersion in water or other mishandling e If damage is detected externally you will have to open the packaging to check the contents Request a representative of the carrier to be present while the carton is opened so any transportation damage can be identified e If any units are damaged prepare an inspection report stating the condition of the unit and actions taken Describe the damage and collect photographic evidence if possible Send the inspection report to Kongsberg Maritime as soon as possible 303490 H 149 HiPAP Model 501 451 351 101 Note Cautio
17. be used as a guide Topics Cable gland assembly procedure on page 47 Basic cable requirements on page 49 Cable planning on page 52 Computer on page 52 GPS input signals connections on page 54 IPPS converter option on page 54 Transceiver unit Model x81 on page 56 Transceiver unit Model x21 on page 61 Transducer to transceiver unit cables installation on page 64 Y 1 y yyy y Fibre optic cable installation on page 66 Related topics Cable plan and interconnections on page 189 Drawings in the Drawing file chapter from page 158 303490 H Installation Cable gland assembly procedure Note Note 303490 H Cable glands are used whenever a cable passes through a water tight bulkhead or into a cabinet to seal the opening through which the cable passes and to protect the cable from abrasion on the edges of the hole Follow the guidelines detailed here when installing cables through cable glands There are many different types of cable gland on the market This procedure describes the types used now and previously as standard in the units manufactured by Kongsberg Maritime The cable glands are not supplied with the system Even though the cabinets from Kongsberg Maritime may be prepared for specific types the installation yard will be responsible for selecting cable gland types and installing them General procedure 1 Ensure all the cables to be connected are completely isolated from any power so
18. halogen free Filter Strength Member Ripscord Elastometric C Tight Buffered Optical Fibre Aramid Yarn 2 Strength Member C db EN Elastomer E Subcable Jacket e Core Locked Flame Ratardant Cd31057 Zero Halogen Outer Jacket Figure 5 Fibre optic cable details Cable data Cable diameter 8 0 mm Total cable weight 65 kg km Operating temperature 40 C to 85 C Installation temperature 10 C to 460 C Storage temperature 55 C to 485 C Installation Minimum bend radius 180 mm Maximum tensile load 2000 N 28 303490 H Technical specifications 303490 H Operating Minimum bend radius 180 mm Maximum tensile load 800 N Cord data Cord diameter 2 5mm Minimum bend diameter 80 mm Fibre data Wavelength 850 nm 1310 nm Bandwidth 600 MHz 1000 MHz Wavelength in the cable depends on the Ethernet switch used KM normally uses 1300 nm with bandwidth 1000 MHz Patch cables Patch cable used in the transceiver units Fibre optic cable 310688 Type Multimode OM2 50 125 um Patch Cable EFNTO10 001M STLC Length Connection ST LC Bandwidth 10 Gb Patch cable used for optic isolated responder e Supplied by kit Patch cable dupl fiber optic cable FC 2 2 2 metre reg no 719 097260 part of kit see page 129 e Other lengths on request e Connector type ST 29 HiPAP Model 501 451 351 101 Connector type ST Figure 6 Connector ty
19. 190 Conversion kits for upgrading of an old HiPAP system 9 Conversion kits for upgrading of old HiPAP systems 3 Converter 76 78 Cymbal acoustic protocol 124 D Desktop system 8 Display 10 11 DP 2 Dual Net 4 DVI 2 E Electrostatic Discharge ESD 154 EMC ground 170 Equipment handling 146 Error detection 73 ESD precautions 146 154 Ethernet switch 76 78 99 Ethernet switch Converter 10 Ethernet switch Converter 11 37 F Fan unit 99 Fibre Splice Box 10 12 37 76 79 Fibre to responder drive converter 138 Fibre optic cable 28 Fibre optic cable installation 66 Functional tests 72 Fuses 89 90 GNSS 2 GPS 2 GPS input signals connections 54 Grounding 50 Guidelines for installation 38 HiPAP 100 21 HiPAP 101 4 HiPAP 350 21 HiPAP 351 4 HiPAP 451 4 HiPAP 500 21 HiPAP 501 4 303490 G Index HiPAP system 3 HiPAP system principles 3 HiPAP 2 Hoist indicator ADAM 6017 139 Hoist indicator ADAM 617 wiring diagram 145 How to connect the junction box 64 How to open the computer 78 HPR 2 Hull unit 3 9 Illustrations 1PPS converter 11 1PPS converter connections 54 A system using two fibre to responder drive converter kit 132 Computer internal layout 77 Computer rear panel 53 Connector type ST 30 Fibre optic cable details 28 Junction box for connecting an old hull unit to Model x21 63 Lase system partsr 140 Model x21 Cabin
20. The figure above shows the accuracy as a function of elevation angle The signal to noise ratio 10 dB is in the bandwidth HiPAP 351 Performanc Elevation 0 D r D r Dir D r 0 4 D r W 10 5 0 5 10 15 20 25 30 SNR water 4B Cd31186 The figure above shows the accuracy as a function of signal to noise ratio The elevation and the orthogonal angles are 0 at vertical 24 303490 H Technical specifications HiPAP 101 HiPAP 101 system S N dB rel 1uPa 20 Angular Accuracy lo 0 14 At 0 elevation Range Accuracy lo m 0 2 Cymbal Range Accuracy 0 02 lo m Receiver beam 15 Coverage 60 LBL accuracy The position accuracy for LBL operation depends on the transponder array geometry sound velocity errors and signal to noise ratio Range accuracy s down to a few centimetres can be obtained while ROV and vessel positions can be calculated to within a few decimetres Table 1 and Figure 4 show acoustic parameters and position accuracies that are achieved in deep waters when using an array with four transponders at water depth 3000m Source of random error 1 sigma FSK 1 sigma Cymbal Range reception with 20 dB S N 0 15 m 0 02 m Range reception in the transponder 0 15 m 0 02 m Range error due to transponder 0 01 m movements Range error due to rig movements 0 05 m HiPAP Angle accur
21. The following fuses are used e F1 F2 Kongsberg Maritime order no 251 086584 e F3 F4 Kongsberg Maritime order no 251 097722 Replacement The new fuse MUST be the same rating as the old DO NOT replace with a larger fuse 3 Push the fuse straight down into its socket 4 Replace the TRX32 circuit board Refer to page 83 303490 H System units detailed description TRX32 Transceiver board visual inspection The TRX32 Transceiver board is provided with several front mounted LED indicators Observe the following procedure to check these LED group A Link Check that this LED flashes green This means that the communication with the Ethernet switch is operational Ba Speed Check that this LED is lit yellow This ei means that the communication speed is j d 100 Mbit s 3 Activity Check that this LED flashes green This means that the communication is active 9 Duplex Check that this LED is lit yellow This means that the communication is running in full duplex mode LED group B Check that the lower five LEDs are lit green This means that the respective supply voltages are present so PPC ELE ss FREE E The TRX32 Transceiver board is provided with several front mounted LED indicators Observe the following procedure to check these 303490 H 107 HiPAP Model 501 451 351 101 108 e If a power indicator LED is switched off on only one single TRX32 board thi
22. with AD1884 codec Others 2x PS2 1 x Headphone line out 1 x Microphone in Fibre Splice Box Eight 8 ports MX WFR 00024 02 303490 H 17 HiPAP Model 501 451 351 101 For more information refer to the supplier Ethernet switch Converter The converter requires a power supply The DR 4524 DIN rail 24 Vdc Power Supply is used Transceiver units Common data This data is the same for x81 and x21 transceiver units Degree of protection IP 44 Power Voltage 230 Vac The power supply to a HiPAP transceiver unit must be kept within 10 of the unit s nominal voltage The maximum transient voltage variations on the main switch board s bus bars which could occur except under fault conditions are not to exceed 15 to 20 of the nominal voltage Using 110 Vac to 230 Vac transformer option see page 20 Inrush max 35 A Ac Maximum current drawn 25 A Nominal 1 6 A Ac Frequency 50 60 Hz Nominal power consumption 370 W Environment Operating temperature 0 C to 55 C Storage temperature 20 to 65 C Humidity 15 95 non condensing Vibration Range 5 100 Hz 18 303490 H Technical specifications Excitation level 5 13 2 Hz 1 5 mm 13 2 100 Hz 1 g The HiPAP transceiver accepts the following input formats Gyro e NMEA HDT e NMEA VHW e Yokogawa HRC e
23. 50 260 gt 26c0 A 51 26a2 52 27c XK 270 gt 53 270 28c 0 2782 54 280 gt 28c gt gt 55 29c 3 280 gt lt 56 290 2 29c gt lt 57 29a gt lt 58 30c gt lt 30c gt lt 59 3000 316 23 C 300 gt 60 31a 2 lt 31c0 MA EI 310 62 320 gt lt 32c gt 63 320 gt 320 gt 64 Cable 1 P1 P1 TRX32 Cable 1 P2 P2 TRX32 Cable 2 P3 PS CD31098a Page 2 of 2 306580 Rev C 178 303490 H Drawing file t cable for all HiPAP Transducer hull uni systems page 1 Na D T tc DN Go A a 08 A mei oo amp Giu zm Y J8 P515 P516 Ge y J4 P507 P508 Ge E ps jo Y J7 P513 P514 a VJ3 P505 P506 E e N o Oo Xc c AA O AO 030 J6 P511 P512 J2 P503 P504 C p y J6 P511 P512 Dl Y 4503 0504 SO 3 318 A W ON Y J5 P509 P510 S y J1 P501 P502 ae oo 5 82d amp QA g5 9 as a Soe Arrangement in connector plate Each 64 wire flat ribbon cable is split in two and terminated to 2 connectors Colour coded wire no 1 goes t
24. 8 912 O101 LNO DNAS er 331113 ler 919 6 6 INO ONAS ZE XML Y Y hs 8 8 NI ONAS SS VA 1 T X4 E NONAS vd FLA SIA BZLOLE En 1v8 9 Hn Sere 29 zg 68901 6d B i 03 XL LSNYSHLS Zexul 3 Hh 19 19 Nga 8 c 889015 04 Xy 1 80cc c8ec E 2 90 uoiog 3NY1dxovg8 dJSc191 VOIS SQ3 7 VXON xog eojds 31914 Cd31073 Page1 of 2 303407 Rev E 303490 H 182 Drawing file Transceiver unit Model x21 wiring diagram page 2 SLAV JS MASTER JS a NNN ON NN ON ON ON NN NN NN B Row C ROW NNN NNN ON NSN ON ON AN NN ON NN NN NN 5 Pin Row A 20 21 22 23 24 29 26 27 28 29 30 5 52 E LN NNN a ON ON NN NN ee SA AA O So a ON NN NSN NN NSN B Row Row A LN JON ON ON ON NN NN ON NN RN SS Sp SA SS SS Sp SS 4 SA SS SA SA SA SA SA SA SA SS SA NA SA SA ZA ll LN o ON ON ON ON ON ON ON ON EN ON Pin Row
25. Converter The system fibre cables not shown are termineated on the inside of the fibre splice box Model x81 transducer cable connection This unit can connect to the transducer with two different types of cable e Transducer patch cable e Transducer cable with plug Related topics Fibre optic cables installation on page 66 Cable plan and interconnections on page 189 58 303490 H Cables Transducer patch cable The transceiver end of the cable has a gland plate approximately 60 cm from the connectors This plate is mounted onto the outside lower right rear corner of the transceiver cabinet with six 6 mounting screws See cable drawings in the Drawing file chapter from page 157 Once the gland plate has been fastened to the cabinet the 2 8 cables depending on configuration should be strapped to the double row of cable tie mounting plates at the lower left back wall of the cabinet as shown in the figure on page 60 This will provide strain relief and positioning for the cables It is important to fasten the cables in the correct order to avoid confusion when connecting the individual cables to the electronics filter boards Transducer cable with plug This is to be used if your installations have transducer cable with plug typically if you are replacing the transceiver cabinet in an existing installation In this case you need a TD plug conversion kit gt TD plug conversion kit on pa
26. E eo O G o Uc cot oco o i 34 ET CH EN C E c mn 72 e Typical Se 5 BI maintenance ES access space Nn c k C OTR CH oO Eoo 5 aoe CL EX a Note i All measurements are in mm Cd31071 Page 1 of 2 The drawing is not in scale 304659 Rev C 303490 H 167 HiPAP Model 501 451 351 101 Transceiver unit Model x21 outline dimensions mounting page 2 i a 197 0 5 197 0 5 Ss ro lt A Q 630 6 2 by eL p 6x for M8 bolts Mounting hole pattern L 4 Dimensions are nominal The shock mounts are flexible and dimensions may vary slightly Pre drilling of 99 mounting holes should be done according to this drawing Note All measurements are in mm Cd31071 Page 2 of 2 The drawing is not in scale 304659 Rev C 168 303490 H Drawing file Standard AC power cable This cable is a standard three wire power cable It is commercially available in standard lengths or may be produced locally to suit the specific installation needs The instrument end 1s terminated in a standard IEC female socket while the other end 1s terminated in a plug suitable for the local standard Use the applicable plug to suit local standard EU standard plug used as example only IEC plug Neutral normally Blue Ground always Yellow or oe Live
27. E Recommended amp access space D M E a Note All measurements are in mm Cd31093c Page 3 of 4 The drawing is not in scale 308630 Rev B 303490 H 165 HiPAP Model 501 451 351 101 Transceiver unit Model x81 with cooling unit mounted on the front door option outline dimensions mounting page2 Access door for plugging transducer cable connectors Dimensions are nominal The shock mounts are f and dimensions may var Pre d or wl shoul rilling of 12 mou eding of brackets d be done accordi ote 1 Access f Access can be done However om left hand in exeptio this is cumbe rom the front Transducer cable entry point lexible y slightly iting holes g to this drawing is recommended cases side al some and not recommended Weight 79K Note eight Approx 79Kg All measurements are in mm The drawing is not in scale Cd31093d Page 4 of 4 308630 Rev B 166 303490 H Drawing file Transceiver unit Model x21 outline dimensions mounting page 1 200 Ventilation Circulation space Recommended access space 300 300 188 should be done according to this drawing Re Kai o c e OC lt c Ae cC c x o0 oi E e A 3 Oo a CH a gt
28. Industrial Gigabit Managed Redundant Ethernet Switch with 16 10 100BaseT X ports 2 combo 10 100 1000BaseT X SFP mini GBIC port 310177 SFP 1GSXLC Small form factor pluggable 1 transceiver with 1000BaseSX LC 0 5 km 310181 DR 4524 45W 2A DIN Rail 24 VDC Power Supply 1 Universal 85 to 264 V AC input 303490 H 111 HiPAP Model 501 451 351 101 HiPAP 101 system Part no Item name Recommended spares Technical data MMC 306273 PCB TRX32 Filter KH 304605 PCB POWER SUPPLY PSU 48V DC 382 079671 PCB POWER SUPPLY PSU MAIN 1 EN EIN 318101 DS 518A Ethernet Switch Industrial Gigabit Managed Redundant Ethernet Switch with 16 10 100BaseT X ports 2 combo 10 100 1000BaseT X SFP mini GBIC port 310177 SFP 1GSXLC Small form factor pluggable 1 transceiver with 1000BaseS X LC 0 5 km 310181 DR 4524 45W 2A DIN Rail 24 VDC Power Supply with universal 85 to 1 264 VAC input Transducer cable with plug Using transducer cable with plug typically when replacing the transceiver 305230 TD plug conversion kit Drawing see cable conversion kit drawing on page 184 112 303490 H Spare parts Transceiver unit Model x21 HiPAP 351 system Part no Ttem name Recommended spares Le Technical data 303088 PCB TRX32 501 304337 PCB TRX32 Filter EUM 302504 Power module TRU HiPAP 351 1 with DC DC units 303331 Data switch assembly TRU HiPA
29. SKR e STL VRU Attitude e EM 3000 e SPSXN 10 e SPSXN 23 e IxSea Octans TAH PHOCT R P H UTC e xSea Octans PHTRO roll and pitch e Ixsea Octans PHLIN Heave only Data input can be either serial line RS 232 RS 422 or Ethernet UDP Serial line speeds can be from 1200 baud up to 115200 baud 1 or 2 stop bits 7 8 bit data and parity none even or odd Note For attitude data the data rate should be at least 25 Hz 100 Hz is recommended Model x81 Weight approximately 80 kg depending on number of PCBs fitted Outline dimensions see drawing in the Drawing file chapter from page 157 Main power supply Input 230 Vac 303490 H 19 HiPAP Model 501 451 351 101 Output 24 Vdc 12 Vdc 6 Vdc 5 Vdc 3 2 Vdc Input 230 Vac Output 48 Vdc Model x21 Weight approximately 35 kg depending on number of PCBs fitted Outline dimensions see drawing in the Drawing file chapter from page 157 Main power supply Input 230 Vac Output 48 Vdc 24 Vdc12 Vdc 5 4 Vdc 110 Vac to 230 Vac transformer option For installations where only 110 Vac power is available an external transformer from 110 Vac to 220 Vac must be installed on the main power line to the transceiver units Order no 319618 Weight 7 8 kg Outline dimensions 300 x 250 x 155 mm SSBL accuracy 20 The angular figures are er
30. and push the board straight in 303490 H System units detailed description 2 Lock the board in place by pulling the top locking handle down and the bottom locking handle up 3 Insert the front mounted Ethernet cable and other front mounted cables 4 Once all the boards are in position re apply power as required 5 Close the transceiver unit front door Replacement of a TRX32 filter board Before you start read the following e Before you start removing any board unit on page 71 e How to open close the Transceiver unit door on page 83 Removal 1 Switch off the transceiver unit using the Main switch 2 To access the filter boards a Open the access door to remove a filter board Access door on page 13 gt Same principle as removing a TRX32 board see procedure on page 83 or b Removing the PCB rack gt How to remove the PCB rack see procedure on page 86 Replacement In principle replacing a power unit is to perform the steps in paragraph Removal in reverse order Replacement of units Before you start read the following e Before you start removing any board unit on page 71 e How to open close the Transceiver unit door on page 83 Units location see the figure on page 80 303490 H 85 HiPAP Model 501 451 351 101 86 PCB rack Removal The unit is mounted with four 4 screws Remove the module as follows 1 Switch off the transceiver unit using the Main switch
31. and the location in the hull unit The cable used is a 64 conductor round flat cable with a common shield and insulated protection The cable diameter is 13 mm 64 303490 H Cables 303490 H Each cable is split in 2 at the transducer end Each half goes to a 37 pin D sub connector not all pins are used The other end of the cable goes into the junction box and is terminated in a 64 pin flat cable connector Page 2 on page 180 shows one of the cables inside the hull unit in more detail Example P501 and P502 is connected at the transducer end and to J1 in the junction box P503 and P504 goes to J2 HiPAP 501 451 Cable details see drawing on page 173 and 174 All 8 cables going into the junction box are connected to the transceiver with the same type of cable as inside the hull unit Page 1 on page 173 gives an overview of all 8 cables Page 2 on page 174 shows the internal connection for every individual cable HiPAP 351 101 x81 Cable details see drawing on pages 175 and 176 Just 2 cables are used from the junction box to the transceiver unit with the same type of cable as inside the hull unit Page 1 on page 175 gives an overview of the 2 cables Page 2 on page 176 shows the internal connection for every individual cable Note that one of the cables is split into 2 connectors in the junction box HiPAP 351 101 x21 Cable details see drawing on pages 177 and 1
32. been closed down it should be powered up again unless the fault has caused serious damage to the system and an attempt made to make the fault reappear 73 HiPAP Model 501 451 351 101 e Verify the fault during continued operation Maintenance schedule Maintenance routines must be performed regularly and effectively to ensure that the equipment is kept in top condition The chart below states the maximum recommended intervals at which the various routines should be performed the intervals should be decreased if the system is used excessively Maintenance chart Preventive maintenance The preventive maintenance consists of keeping the units clean Use e Soft lint free cloth e Bucket e Mild liquid detergent Wet the cloth then wring as much of the water out as possible Note Use only a damp cloth so there is no possibility of water dripping into the unit 74 303490 H Cable plan and interconnections 8 CABLE PLAN AND INTERCONNECTIONS Separate document Cable plan and interconnections doc No 325840 303490 H 75 HiPAP Model 501 451 351 101 9 SYSTEM UNITS DETAILED DESCRIPTION This chapter gives a detailed description of the HiPAP system units Topics Computer on page 76 Keyboard on page 78 Trackball on page 78 1PPS converter option on page 78 Ethernet switch Converter on page 78 Fibre Splice Box on page 79 Transceiver unit Model x61 on page 79 Transceiver unit Mo
33. brackets should be done according to this drawing ote 1 Access from left hand side is recommended Access can in exeptional cases e done from the front However this is cumbersome and not recommended Weight Approx 79Kg Note All measurements are in mm Cd31093a Page 2 of 4 The drawing is not in scale 308630 Rev B 164 303490 H Drawing file Transceiver unit Model x81 with cooling unit mounted on the front door option outline dimensions mounting page 1 Bolted directly onto wall 594 Bolted onto 60 P brackets that are welded onto wall ky M 8 ca 84 FAR o o o o E e e e e A S Centre of Gravity min 500mm measured without wall mount and 2 mg Maintenance wire shock dampers SEI access space E m Y 1 l c 687 12x di1 220 220 For M10 bolts H E Here SM A e e min 500mm Maintenance access space see note 1 min 300mm Ventilation e circulation space 320 9 e e CSR er E E El ES 3
34. detailed description Transceiver units This section provides a short description of the circuit boards and power supply units contained within the transceiver units The following circuit boards and units are described Common circuit boards Topics TRX32 transceiver board on page 100 gt TRX32 filter board on page 108 Model x81 gt Location of modules see figure on page 80 Topics gt Power supplies contact Kongsberg Maritime gt Ethernet switch contact Kongsberg Maritime gt Fan unit contact Kongsberg Maritime gt Cooling unit refer to separate manual supplied with the unit Model x21 Location of modules see figure on page 91 Topics Power module contact Kongsberg Maritime Ethernet switch contact Kongsberg Maritime Fans contact Kongsberg Maritime gt Cooling unit refer to separate manual supplied with the unit 303490 H 99 HiPAP Model 501 451 351 101 TRX32 Transceiver board The TRX32 board is a 32 channels multi frequency transmitter and receiver circuit board The board is normally covered by a protection screening and strengthening plate which covers most of the component side of the board The board is locked in position by two board ejectors Function The TRX32 board holds a total of 32 transmitters and 32 receivers and each transmitter receiver pair is connected via the cable to a specific element in the transducer The board also contains computing power
35. e E le LO E Nilo alo E Re E N e L5 Dll N ar Z D e Y R3 R2 RI V 5 NO O O e vlait Nn C ole 551555055 D Ki xt x Oo cir mM N O O e A Note All measurements are in mm Cd5470x Page 1 of 1 The drawing is not in scale 213346 Rev B 56 303490 H Cables Transceiver unit Model x81 gt Wiring diagram on page 181 Caution Ensure that 10 cm of slack cable is provided outside the cabinet to allow the cabinet to move on its shock absorbers without damaging the cable Model x81 internal cabling System cables From the computer patch cable see figure on page 58 Transducer The cables pass through the base of the unit cables See drawings in the Drawing file chapter on page 157 and description in section Transducer patch cable on page 59 Model x81 power cable Power cable The power cable connects to the power socket at the base of the unit Use the strain relief cup s supplied with the unit Note For redundant power input both power sockets must be used Use power from different power sources 303490 H 57 HiPAP Model 501 451 351 101 Model x81 fibre optic cables Ethernet Switch Converter Connectors for fibre optic cables power cable Patch cables from the computer Ethernet Switch Converter pom a AE ul Figure 11 Transceiver unit Model x81 internal The figure shows the fibre patch cables going from the fibre splice box to the Etherenet switch
36. from the support rail Replacement 1 Align the module on the support rail 2 Press the module and pull down the lock tab until it snaps into place Connect the cables Switch on the transceiver unit using the Main switch The new Ethernet switch Converter must be configured 5 Configure the unit see information on page 78 87 HiPAP Model 501 451 351 101 88 Power unit for Ethernet switch Converter Removal The Ethernet switch Converter power unit is located on the support rail at the bottom of the transceiver unit To remove replace the unit Same principle as for the Ethernet switch Converter Replacement Same principle as for the Ethernet switch Converter Fibre splice Box Removal The Fibre splice Box is located on the support rail at the top of the transceiver unit To remove replace the unit Same principle as for the Ethernet switch Converter Replacement Same principle as for the Ethernet switch Converter Terminal block Removal The terminal block modules are located on the support rail at the bottom of the transceiver unit Remove the module as follows 1 Switch off the transceiver unit using the Main switch 2 Remove the power cables in to the cabinet 3 Disconnect the terminal block module 4 The module is snapped on To remove it pull down the lock tab in the lower end and pull it directly out from the support rail Replacement To replac
37. hull unit to Model x21 303490 H 63 HiPAP Model 501 451 351 101 How to connect the junction box This is shown on drawing 304969 on pages 185 and 187 This junction box can receive the hull unit connector from either e aHiPAP 501 system sixteen 16 37 pin D sub connectors this option may be used if you want to change a HiPAP 501 system to a 351 system by replacing the 500 transducer with a 350 transducer and keeping the existing hull unit or e aHiPAP 351 system three 3 37 pin D sub connectors Two cables are going out of the junction box through nipples at the bottom to the bottom plate of the Transceiver unit and to the two 2 connectors connected to the filter boards inside the Transceiver unit Model x21 Transducer to transceiver unit cables installation Cable information Cabling from transducer to transceiver is separated in two parts e One part is protected inside the hull unit and goes from the transducer to the junction box e The other part goes from the junction box to the transceiver and is the moving part of the transducer cable Then it is possible to replace this part if damaged or when connecting to another transceiver type The cabling from the transducer to the junction box is standard for all transceiver types It is made bye eight 8 round flat cables placed and protected inside the hull unit See drawing on page 179 and 180 Page 1 on page 179 shows the 8 cables
38. in such a way that galvanic corrosion by contact with other metals is prevented e To allow for future expansion of the system all cables should be allocated spare conductor pairs Also space within the vessel should be set aside for the installation of extra cables Radio Frequency interference All cables that are to be permanently installed within 9 m 30 ft of any source of Radio Frequency RF interference such as a transmitter aerial system or radio transmitters must unless shielded by a metal deck or bulkhead be adequately screened by sheathing braiding or other suitable material In such a situation flexible cables should be screened wherever possible It is important that cables other than those supplying services to the equipment installed in a radio room are not installed through a radio room high power switch gear or other potential sources of interference Cables which must pass through a radio room must be screened by a continuous metal conduit or trunking which must be bonded to the screening of the radio room at its points of entry and exit Physical protection Cables exposed to the risk of physical damage must be enclosed in a steel conduit or protected by a metal casing unless the cable s covering e g armour or sheath is sufficient to protect it from the damage risk Cables exposed to an exceptional risk of mechanical damage for example in holds storage spaces and cargo spaces must be protected by a
39. mode cables should be used if a longer distance is required If this is the case then the receiver and the transmitter in the switches in both ends have to be changed to single mode type Maximum distance for point to point links with single mode cables depends on cable type used 66 303490 H Cables Note 303490 H Cable routing and protection recommendations The fibre optic cable can be laid together with all types of other cables e For mechanical protection in harsh environments the network cables should be laid in a protective conduit e g aluminium conduit galvanised steel conduit or flexible metallic conduit Pg 21 e Where cables are laid on the floor e g just before entry into a cabinet cable trays must be used in order to prevent the possibility of physical damage being caused by personnel accidentally stepping on the cables e The fibre optic cable should have a sufficient slack in both ends to allow installation and termination inside the network distribution unit Cable termination ST connectors are used for connecting fibre optic network cables to the fibre splice box in the transceiver unit Terminating fibre optic cables Fibre optic cables should ideally be delivered in required length ready with ST connectors in both ends The termination of fibre connector s work must be done by experienced personnel only A patch cable ST to LC is used from the fibre splice box to the switch conver
40. suitable casing or conduit even when armoured if the cable covering does not guarantee sufficient protection for the cables Metallic materials used for the physical protection of cables must be suitably protected against corrosion Grounding All metallic cable coverings armour metallic sheathing etc must be electrically connected to the vessel s hull at both ends except in the case of final sub circuits where they should be connected at the supply end only 303490 H Installation 303490 H Grounding connections should be made using a conductor which has a cross sectional area appropriate for the current rating of the cable or with a metal clamp which grips the metallic covering of the cable and is bonded to the hull of the vessel These cable coverings may also be grounded by means of glands specially intended for this purpose and designed to ensure a good ground connection The glands used must be firmly attached to and in good electrical contact with a metal structure grounded in accordance with these recommendations Electrical continuity must be ensured along the entire length of all cable coverings particularly at joints and splices In no case should the shielding of cables be used as the only means of grounding cables or units Metallic casings pipes and conduits must be grounded and when fitted with joints these must be mechanically and electrically grounded locally Cable connections All cable connect
41. the range e The transponder position is presented both numerical and graphically on the operator station Only one onboard SSBL type transducer is necessary to establish this position Using a pressure sensor in the subsea transponder can increase position and depth accuracy The pressure is measured and transmitted to the surface HiPAP system using acoustic telemetry The depth is then used in the algorithms for establishing the 3D position The system can also read the depth via a serial line input from a pressure sensor Simultaneous use of many transponders is made possible by using individual interrogation and reply frequencies 303490 H 117 HiPAP Model 501 451 351 101 TRANSDUCER A ATHWART SHIPS ALONGSHIPS X Rsinox Y 2Rsinoy Z R 1 sin cy sim ox R SLANT RANGE j Z CD3754 TRANSPONDER Figure 25 SSBL principle LBL positioning Calibration The LBL principle is based on one vessel mounted transducer and normally 4 6 transponders on the seabed This seabed transponder array must be calibrated before LBL positioning operations can begin The calibration shall determine the transponder s positions in a local geographical co ordinate frame 118 303490 H HiPAP Models and Positioning principles 303490 H The HiPAPQ system supports two calibration techniques 1 Baseline measurements This technique uses automatic calibration functions in the HiPAPQ system This al
42. transducer The system may operate as an SSBL system and as an LBL system simultaneously As an example the vessel may be positioned relative to the seabed using LBL while an SSBL transponder responder on an ROV is positioned relative to the vessel The vessel is displayed relative to the array origin and the ROV relative to the vessel 122 303490 H HiPAP Models and Positioning principles HiPAP SSBL processing HiPAP LBL processing HiPAP MULBL processing HiPAP Telemetry processing 303490 H The combined system will also use the measured directions in 2D together with the measured ranges in the LBL positioning The combined measurement gives a robust system with increased accuracy An LBL solution is achievable when only two transponder replies are detected HiPAP processing The HiPAP system determines the position of a subsea target transponder or responder by controlling a narrow reception beam towards its location The system uses a digital beam former which takes its input from all the transducer elements The system uses a number of wide fixed beams to generate an approximate position for the target Once this is achieved it uses data from all the elements on the hemisphere facing the target to compute the narrow reception beam and optimise the directional measurement The range is measured by noting the time delay between interrogation and reception The system will control the beam d
43. with the converter so it can be mounted where the computer is mounted The converter needs an external power of 9 15VDC 100 mA 54 303490 H Installation If the distance between the GPS receiver and the computer is more than 10 m we advice you to mount the 1PPS converter close to the GPS receiver 1PPS converter internal The 1PPS converter contains 2 DIP switch blocks ST14 ST15 ST16 ST17 controls the edge triggering of the 1PPS pulse ST16 OFF ST15 ON ST14 OFF ST17 ON STI32 NEG RS 232 PULSE TERMINAL 9 STI22 POS RS 232 PULSE TERMINAL 9 STI0 NEG RS 2332 PULSE 9 Pin D SUB Pin 8 ST11 POS RS 232 PULSE 9 Pin D SUB Pin 8 ST3 Connect Data RX Normally connected to 9 Pin D SUB Pin 2 ST4 Connect Data TX Normally connected to 9 Pin D SUB Pin 3 ST7 Connect 422A Normally open to 9 Pin D SUB Pin 9 ST2 Connect 422A Normally open to 9 Pin D SUB Pin 6 ST6 Connect 422B Normally open to 9 Pin D SUB Pin 4 STI Connect 422B Normally open to 9 Pin D SUB Pin 1 ST8 Select Length A pulse Normally open to RS 422 Converter ST9 Select Length B pulse Normally open to RS 422 Converter ST5 Connect 1PPS Normally connected to 9 Pin D SUB Pin 8 303490 H 55 HiPAP Model 501 451 351 101 CN a Cy LA
44. 2 Remove the cables C at the front of the rack ix l T a A d31095a 91 om Figure 20 Model x81 PCB rack 3 Open the access door on the left side and disconnect the transducer cables from the filter boards Remove the four screws A Grab the two handles B and pull the rack gently out When the rack is almost pulled out support the rack and lift it out 7 Place the rack on a suitable workbench Replacement In principle replacing the rack is to perform the steps in paragraph Removal in reverse order 303490 H System units detailed description Note 303490 H Power modules Removal Replacement Same principle as removing replacing a TRX32 board see procedures starting on page 83 Fan unit Removal 1 Switch off the transceiver unit using the Main switch 2 Remove the two screws D in the front gt See figure on page 86 3 Pull the lower edge down and out Replacement In principle replacing the fan unit is to perform the steps in paragraph Removal in reverse order Ethernet switch Converter Removal The Ethernet switch Converter is located on the support rail at the top of the transceiver unit 1 Switch off the transceiver unit using the Main switch 2 Remove all cables 3 The module is snapped on To remove it pull down the lock tab at the lower end use a screwdriver to press it down and pull it directly out
45. 21 page 2 Wiring P1 TRX32 10 1 PI P2 TRX32 tc2 1a320 2 1a gt 20 3 2c gt lt 2a J 4 2a gt lt 3c 5 De it 3a gt lt 6 3a 4c j 7 4c gt 4a lt lt 8 4a gt lt 5c20 9 5c 4 amp 5a gt 10 5a 1 6c gt 11 6c 2 6a2 A 12 6a 7 13 7c gt 7a gt 14 7a gt 8c 2 A 15 8c gt 8a gt 16 8a gt 9c gt lt 17 9c c 9a 20 18 9a 20 10c 19 10c gt lt 10a 2 20 10a gt lt 110 gt 21 11c 11a 2 X 22 119 2 4 12c gt 23 12c gt 120 2 24 12a gt lt 13c gt lt 25 13c gt 130 2 26 130 gt 14c X 27 14c gt 140 2 28 14a gt lt 15c 29 15c gt lt 150 2 30 15a 16c gt 31 16c gt lt 16a 2 32 16a gt 176 gt 17a 2 1702 33 P2 AMERO 170 0 MX 34 18a 180 2 X 35 19c gt lt 180 2 36 19c gt lt 37 190 gt 190 2 38 Zei Dt 200 20 20c 39 y s 20a gt lt 40 Ci UE 21 2 X 41 21a 21a 3 42 CX NE 22c gt _ lt 43 SE 25c 2 2202 44 230 3 23c 45 24c amp 23a 46 24c gt 47 2400 K 24a2 48 25c gt 250 0 25c 49 26c gt 25a
46. 31171 Page 1 of 2 304969 Rev E 186 303490 H Drawing file Junction box conversion kit for Transceiver unit Model x21 drawing page 2 P1 TRX32 P2 P2 TRX32 PB 1c 5 39 Tc 5 5 1a 5 16 1a gt _ lt 16 2c gt 34 2c gt 34 20 LL 15 20 LL 15 SA 33 Aen 33 3a 5 14 3a 5 14 4c LL 32 4c LL 32 4a gt lt 13 40 gt lt 13 5c 3 c4 3c A 31 5a 5 12 50 LL 12 6c 3 30 6c 5 30 60 gt lt 11 6a 5 11 TE 3 29 To 3 29 7a gt 10 7a 3 amp 10 8c 5 28 8c 5 28 8a 5 9 8a 9 9 5 21 96 53 r 77 9a 5 8 98 LL 8 Oc 5 26 Oc 5 26 Don 7 0a gt __ 7 1c 5 25 Ie 3 20 1a5 6 1a gt _ lt 6 2 5 24 2 gt 24 ont 5 20 3r 5 3c EEE 3 23 a gt 4 3a 5 4 4c NL 22 4c LL 22 4a 5 3 4a 5 3 5 3 21 5c 3 21 99 3 2 5a 5 2 B6 3 20 B6 gt 20 6a 3 6 1 6a 5 amp 1 Te 3 NC P3 7a 3 NC f63 t 5 8c 5 NC 7a 5 16 8a gt lt NC 8c 5 34 9c 5 NC 8a 5 15 9a 35 NC 8
47. 32 Cable 2 P3 Zovoo oosom TU CA Cd31099a Page 2 of 2 306577 Rev C 176 303490 H Drawing file iver uni Transducer cable for Transce Model x21 page 1 ene NO 58 o DS O ad oo eulge Jo spisyno CH M 0 3Q WOJ MBIA e eo f amp amp o LLL M GA 0 431 U4 ZEX8gL O z age Kees ld jauige xoq uompuni jo t J8AI82SUE J 9 O 11923 10011 e E SZ OOS o O an M Ug bg i t i 14 i ES SE EI f E ji S 4 UU Geni zi i 1 Ba Z 2XYL Zd i a E B i r it YA E fc r ii y VT Zexal ld 0 Mm X oe bal IN O o wsze u 50zZ 1ybua7 uyy BEE y men E Uge g SHU LLL YIDYD 91909 OcI9 1H AVAIH uso 9 Li ug9 z SHUI 88 UlDU 21909 0 Gv 1H dVd H 3 o UC SHUT 4 UIDYO 91909 088 TH dVd H es WEG I SHUT OG UIDYO 31909 08L7 TH dVdlH gt jubue upu bal CH o Ke 0 oc Ze 177 303490 H HiPAP Model 501 451 351 101 Transducer cable for Transceiver unit Model x
48. 33 Responder Driver Unit outline dimension eee 134 Responder Driver DUBIE A ee ends 135 Responder sync cable Transceiver unit Model x21 sss 136 303490 H VII HiPAP Model 501 451 351 101 Responder sync cable Transceiver unit Model x81 sss 136 Responder Driver Unit wiring diagram eeeeesseeeeeeeeeeeeeen nee 137 Fibre to responder drive converter wiring diagram sees 138 13 CASER OPTION idisse vestes quA AY eRRRUERIN cae 139 Basic laseriMorna O reia 139 e EE 141 Cable layout and interconnections eene diaeta qe oret adopte ta teneis 141 ENN 142 Spare Paris il ad 143 Easerkit Tor TU Mods 143 Etat O 143 TU Model x81 wiring diagram wilaser ananena 144 Hoist indicator ADAM 617 wiring diagram seen 145 14 EQUIPMENT HANDLING eet seggt deeg eegen 146 TransportatliO MP 146 Storage prior to installation OF USC oco od 147 Inspectiom aoi eoe e e ds de e e O 149 Storage alter Unpaid 152 ATSC Storage eege 153 LU 154 ESD PECADO si 154 Temperature protections id a att AAA d qus iaa 155 15 HIPAP COMMISSIONING CHECK AND VERIFICATION 156 160 DRAWING BILE o eerte RR ARE RPRRR PME SUE torsos dsena ERE PER Eos oies SNR CS 157 DA WI ii 158 Keyboard outline dimensions dios 159 19 display outline dimensions E 160 Computer desktop mounting and
49. 46 Drawings in the Drawing file chapter from page 157 32 303490 H Installation Supply conditions 303490 H Equipment responsibility Upon receipt of the equipment the system owner or installation yard automatically becomes fully responsible for the equipment unless otherwise stated in the contract This responsibility covers the storage period before installation the actual installation commissioning and the period between the completion of the commissioning and the acceptance of the equipment by the end user normally the owner of the vessel or platform into which the equipment is to be installed e Reception unpacking and storage A separate chapter Equipment handling is provided for this information on page 139 Installation guidelines Unless otherwise stated the installation yard is responsible for the installation of the entire HiPAP system In addition the yard is responsible for providing and connecting all cables The actual installation and cable laying must comply with the vessel s classification rules and the recommendations given in this manual Assistance from Kongsberg Maritime Kongsberg Maritime AS may assist during the installation if specified in the contract or requested by the installation yard or customer Kongsberg Maritime AS may also assist with installation drawings All such assistance is charged to the customer at the current rates If required during a contractual test peri
50. 5 Cymbal Range Accuracy m 0 02 0 02 0 02 0 02 0 02 0 02 Receiver beam 10 10 Coverage 100 100 Accuracy curves HiPAP 501 HiPAP 501 03 82025 b 0 2 0 15 0 1 SNR water 7 10 dB Blue Elevation 10 20 30 S orthogonal L L 40 50 Elevation Red i 60 70 80 90 Cd31183 The figure above shows the accuracy as a function of elevation angle The signal to noise ratio of 10 dB is in the bandwidth 22 303490 H Technical specifications HiPAP 501 Performance Elevation 0 SNR water 9B Cd31184 The figure above shows the accuracy as a function of signal to noise ratio The elevation and the orthogonal angles are 0 at vertical HiPAP 451 The HiPAP 500 transducer is used HiPAP 451 has the same technical performance as HiPAP 351 HiPAP 351 HiPAP 351 451 S N dB rel 1uPa Single system 20 10 0 Angular Accuracy 1o 0 18 0 23 0 4 At 0 elevation Range Accuracy 1o m 0 1 0 15 0 2 Cymbal Range Accuracy lo m 0 02 0 02 0 02 Receiver beam 15 Coverage 80 The elevation and orthogonal angles are used in the accuracy curves 303490 H 23 HiPAP Model 501 451 351 101 Accuracy curves HiPAP 351 HiPAP 351 Performance 1 T T SNR water 10 dB 09r D r Elevation 1 L 0 10 20 30 40 50 60 70 80 90 Elevation cd31185
51. 78 Just 2 cables are used from the junction box to the transceiver with the same type of cable as inside the hull unit Page 1 on page 177 gives an overview of the 2 cables Page 2 on page 178 shows the internal connection for every individual cable Note that one of the cables is split into 2 connectors in the junction box 65 HiPAP Model 501 451 351 101 Fibre optic cable installation Warning This section describes how to install fibre optic cables and connectors for Kongsberg Maritime computer network onboard vessels and rigs During transport cable laying and pulling into the protective conduit the cables must not be sharply bent with a radius lower than the recommended values or twisted in any way The cable must only be pushed pulled by hand and not by machine See technical specifications for minimum allowed bending radius Related topics Fibre optic cable description on page 28 Cable plan and interconnections on page 189 Installation Each fibre cable contains 4 6 fibres A fibre link uses two fibres one for transmitting and one for receiving data The remaining fibres are spare The signals from a field cable source TX is connected to RX input of Fibre optic Converter and vice versa Maximum cable length The maximum Gigabyte Ethernet distance for point to point links is 1000 m 850 nm or 600 m 1310 nm cable length when using a standard multi mode cable Note Single
52. 90 H Installation 2 Perform the remaining cable interconnections 3 Check the supply voltages and all cable connections before applying power to the system Note Several of the cables are delivered with the units Connectors and pin allocations for these cables are given in this document for reference only 1PPS converter option The 1PPS converter is mounted on the cable between the GPS receiver and the COM port used on the computer The box may be mounted wherever suitable Mounting screws two on each side The 1PPS converter requires a power supply IPPS layout see illustration on page 11 Ethernet switch Converter The Ethernet switch Converter must be placed in the vicinity of the Operator Station Mounting The converter requires a power supply See Spare Parts chapter for information on page 110 Fibre Splice Box Fibre Splice Box must be placed in the vincinity of the Ethernet switch Converter 303490 H 37 HiPAP Model 501 451 351 101 Transceiver units Note Note 38 Basic installation instructions The transceiver unit cabinet must be mounted on to a bulkhead The mounting of the Model x81 and Model x21 are basically the same The guidelines for installation presented here must be regarded as a base for detailed plans to be prepared by the installation yard These plans must include drawings instructions and procedures specific to the ship in which the equipmen
53. Drawing file chapter from page 157 35 HiPAP Model 501 451 351 101 Note 36 Mechanical installation The computer is mounted with a kit See Mounting kit drawing in Drawing file on page 161 19 rack installation The computer is supplied with a kit for rack mounting Procedure 1 Place the computer on the bottom plate 2 Mount the housing onto the computer Use the bolts and washers provided 3 Follow the procedure provided by the rack manufacturer and mount the computer into the rack 4 Place the keyboard and trackball on a suitable desk or shelf close to the computer 5 Connect the cables Desktop installation The computer keyboard and trackball must be placed on a suitable desk or shelf and secured in position using the mounting brackets provided e Ensure that the desk shelf is strong enough to support the weight of the units e Check that you can operate the system comfortably before securing the units in position Refer to technical specifications starting on page 16 for the weights of the unit and check the strength of the desk shelf before placing the units Remember that vertical accelerations due to vessel pitch roll and slamming in heavy seas will increase the instantaneous weights of the units considerably Cabling Ensure that enough excess cable is provided to allow the units to be moved around during maintenance 1 Connect the standard cables between the various units 3034
54. H 7 HiPAP Model 501 451 351 101 Operator station The operator station may be configured in two ways 1 Stand alone Computer Display Keyboard Trackball The stand alone configuration can be fitted as e Contained in a standard 19 rack The display and the computer are fitted into a standard 19 rack unit The keyboard and the trackball may be placed on a desk or on a suitable shelf The transceiver unit is installed close to the hull unit The display the computer and the keyboard are fitted into drawers in a standard 19 rack unit e Desktop system The display the computer the keyboard and the trackball sit on a desk top or a purpose built shelf 2 Operator console If the HiPAP system is delivered together with a Kongsberg DP system the operator station may be installed in a standard Kongsberg DP console Transceiver unit system specific Two types of transceiver units are available e HiPAP Transceiver unit Model x81are used for the systems 501 451 and 351 HiPAP systems used with Transceiver unit Model x81 see figures on pages 5 and 7 e HiPAP Transceiver unit Model x21 are used for the systems 351 and 101 8 303490 H System description APOS Sensors HiPAP systems used with Transceiver unit Model x21 see figure on page 6 Hull unit system specific Hull units w transducer gate valves Hoist Control Unit with Ethernet interfac
55. Instruction Manual KONGSBERG HiPAP High Precision Acoustic Positioning Model 501 451 351 101 HiPAP High Precision Acoustic Positioning Model 501 451 351 101 Instruction Manual Document history Rev Date Written by Checked by Approved by 07 03 2013 AJ AD JEF H Replaced APC12 with MP8200 8 channel serial line model P N 364602 General updates Copyright O 2013 Kongsberg Maritime AS All rights reserved The information contained in this document remains the sole property of Kongsberg Maritime No part of this document may be copied or reproduced in any form or by any means and the information contained within it is not to be communicated to a third party without the prior written consent of Kongsberg Maritime Disclaimer Kongsberg Maritime endeavours to ensure that all information in this document is correct and fairly stated but does not accept liability for any errors or omission Warning The equipment to which this manual applies must only be used for the purpose for which it was designed Improper use or maintenance may cause damage to the equipment and or injury to personnel The user must be familiar with the contents of the appropriate manuals before attempting to operate or work on the equipment Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation use or maintenance of the equipment Support All Kongsberg Maritime produc
56. N firmware PROM ST10 INIT Manual reset of the firmware PROM internal address OPEN counter Connectors e P1 a 96 pin male right angled euro connector located on the rear edge of the board It carries power and digital control signals e P2 a96 pin male right angled euro connector located on the rear edge of the board Connector for the transducer elements cables two wires per element e P3 P4 P5 P7 P8 P9 male right angled connectors located on the front edge of the board 104 303490 H System units detailed description Transmit External External trigger Decimation clock Transmit pulse 303490 H Transmit synchronization with external equipment T no CLK20MHZ TLL TXENABLE Cd31175 Figure 24 Transmit synchronization with external triggering In some applications the transmit cycle is triggered by an external hardware signal 1 The host computer downloads a sequence of Ethernet commands broadcast or individually addressed into the transceiver boards containing a high level description of the transmit pulse The host broadcasts a Transmit External command to the transceiver boards All boards master and slaves toggle their TR switch Transmit Receive switch from receive to transmit position when receiving the Transmit External command The master board generates a TXENABLE pulse when a positive edge on the SYNC_IN signal front panel conne
57. P 351 HiPAP 101 system Part no Item name Recommended spares CS H Technical data 303088 PCB TRX32 501 302504 Power module TRU HiPAPO 350 with DC DC units 303331 Data switch assembly TRU HiPAP 351 306273 PCB TRX32 Filter EE 1 Transducer cable with plug Using transducer cable with plug typically when replacing the transceiver 304969 Junction box Drawing see junction box conversion kit drawing on pages 185 and 187 303490 H 113 HiPAP Model 501 451 351 101 11 HIPAPO MODELS AND POSITIONING PRINCIPLES The HiPAP systems are designed to provide accurate positions of subsea objects such as Remotely Operated Vehicles ROVs autonomous underwater vehicles AUVs towed bodies or fixed seabed transponders To achieve the accuracy the HiPAP system uses unique signal processing techniques This technique enables narrow transmitter and receiver beams to be generated in all directions within the lower half of the transducer using electronic beam control The HiPAP 501 451 351 101 systems are the second generation HiPAP systems These models have a new transceiver unit and a new signal processing algorithms for Cymbal processing Cymbal is KM s new acoustic protocol for positioning and communication All HiPAP systems HiPAP 501 HiPAP 451 HiPAP 351 and HiPAP 101 have common software and hardware platforms and thereby offer the same kind of additional functionalit
58. Power is same power as responder Trig GND OV Electrical Trigger pulse Cd31174 Page 1 of 1 330965 rev A 138 303490 H Laser option 13 LASER OPTION This chapter describes the laser option for HiPAP systems used with the Transceiver Unit Model x81 Topics Basic laser information on page 139 Installation on page 141 Cable layout and interconnections on page 141 Maintenance on page 142 Spare parts on page 142 WE WEE EE Drawings on page 143 Related topics gt Technical specifications See documentation delivered with the Laser This is not a Kongsberg Maritime document Cable plan and interconnections on page 189 Basic laser information The laser can be used to measure the transducer depth The readings are integrated in the APOS and can be presented on the Operator Station The laser is to be used with the Transceiver unit Model x81 only The laser is mounted on the hull unit The laser system includes e Laser to be mounted on the hull unit at the top e Hoist indicator ADAM 6017 to be mounted in the TU Model x81 e Laser switch power switch for laser circuit breaker to be mounted in the TU Model x81 e Reflector plate to be mounted on the transducer shaft e Cable between the TU Model x81 and the hull unit 303490 H 139 HiPAP Model 501 451 351 101 TU Model x81 Cd31095b Top of hull unit Mounting bracke
59. S65860 0LE 10438uu03 qns Q ud 6 aM Suid iud M IA UOJJ uD 3A 50 Kai uaajis 869t1 LLS660 61L s ug XH 3 E E SOLL 3N 919 4214 ja H 4M u9 xu B YXOW X Ser 4M 40 Xl Ld 7BIELE 3198 S 183 i nog INAS WOU INAS ld 886L0 662 HI IS8ELE sis Lc nl L 4noA mM S08 GND byt eo ME EJ Lok vene DU usa C noA c H sola anon ba e f 0 ug S04 Au Lt vit SC ld 494113 449N alo 6 6 a zoa d 5 a aa as B Z0 z E 8 08 AS mozos du ele 8 nn AG ziz 8 un 04 a azos ae Lt d oz oz 6r 61 NO J9 0d 4 81 BL ufu Malo 81 o ot ll no E lala M lala ug id ufu S lalu s1 D pen m n D E 5 e ele MA ss n alele UM a ziz n ya 6 L 70 A oz UM f OND 0 8 S TS SIS AMA 70 8 e Set 0A Wa f OND vu ug CONI 105 S Dud L0 U E 9d roa 9 s OND L044 S5 DIRK E E umd WOY ele T H moa E E OND 0 8 zd i s NO DIER 882660 0L Ed 43uJay 3 sora S65860 0L al pou 137 303490 H HiPAP Model 501 451 351 101 Fibre to responder drive converter wiring diagram From RDU Note The drawing is not in scale Fibre optic patch cable Avtivity LED e 24V
60. SA d L i Mi E Sd un H O zd bog CH 3 se HO l H H H 1 gt ri j ZEXYL vd za deg H D d i Eo 4 Abit eg or ur Y dl H x f f ZEXUL Ed H ll ea Eam j zexu zd Hh ll va LE d HO lA Ugg g SHUT LLL umub5 91909 0Z19 TH da exul Id Wg9 Z SUIT 88 UIDUD 31909 O Gv IH dVd H Weg ey Syu EL UUJ 31909 088 TH dYd H el L WEG Ll Saul OS nu 21909 08lZ TH dVd H LUC 4 wzo as yubua7 upu7 o o Z 173 306009 Rev A The drawing is not in scale 303490 H HiPAP Model 501 451 351 101 Transducer cable for HiPAP 501 451 system page 2 P1 TRX32 P2 IRX32 P3 TRX32 P4 TRX32 P5 TRX32 P6 TRX32 P7 TRX32 PB TRX32 O0 10 01 S GLIO EE OT S GLND Q 00 10 US GLO 2 O O O0 LO O1 HS LN JI NNNyN UNO 2D t 23 gt N 00 CA NO NO ND ND ND 000 JJOO Wi o EF E Cal CA CA CA CA CA CA CA Gau SOOONDUAWN NN Wh C A A Wu O O UU OO bs bb bb E ODBVUVAMAWNYNSOOMOVNOOSA Cc c N o O00 N 0 Cd31101a Page 2 of 2 306009 Rev A DO RW 64 gt lt 174 303490 H Drawing file PAPO 351 101 liver uni Transducer cable for H it Model x81 w Transce system page 1 z 9198 NM a a Y xoq uoljaunf jo apisjno O O ZA O O SZ 900 OO a gt lt 921885 8UIGe jo apis
61. TRX32 boards Transmitter Receiver board up to eight 8 boards depending on the system configuration This is a plug in unit TRX32 Filter boards Transmitter Receiver filter board up to eight 8 boards depending on the system configuration This is a plug in unit Ethernet switch Converter Ethernet to Fibre optic converter Dual Ethernet possibility Used LC fibre optic connectors Fibre Splice Box Fibre splice Box with up to eight 8 ports MX WFR 00024 02 This box is used to terminating the system Ethernet fibre optic cable A patch cable is used from 80 303490 H System units detailed description this box to the Ethernet switch Converter Power supply PSU Main Provides the voltages required by the TRX32 boards and carries a power on indicator This is a plug in unit Power supply PSU 48 V Dc Provides power to the transmitters and carries a power on indicator This is a plug in unit Fan unit For air circulation inside the transceiver unit Terminal blocks Used for connecting externally supplied signals Ethernet switch Converter The DR 4524 DIN rail 24 Vdc Power Supply is used power supply Cooling unit This unit is mounted on the outside on the transceiver unit right side It cools the air inside the transceiver unit Air to air principle gt Separate manual is supplied with the unit This is not a Kongsberg Maritime document Model x81 power sockets The transc
62. You must always use lifting apparatus that is certified for the load Heavy units may be equipped with lifting lugs for transportation by crane within the workshop or installation area Before a crane is used check e You must check the applicable weight certificate for the crane e You must check the security of the lifting lugs Ensure that all available lifting lugs are used Ensure the unit remains under control during the operation to avoid damage to the unit equipment or personnel Heavy units may be transported using a fork lift truck Special attention must then be paid to the position of the unit s centre of gravity The units must be properly secured to the truck Storage prior to installation or use When a system a unit or a spare part has been delivered to the customer it may be subject to long time storage prior to installation and use During this storage period certain specifications must be met The equipment must be preserved and stored in such a way that it does not constitute any danger to health environment or personal injury 1 The equipment must be stored in its original transportation crate 2 Ensure that the units are clearly separated in the shelves and that each unit is easily identifiable 147 HiPAP Model 501 451 351 101 Note 148 7 The crate must not be used for any purpose for which it was not intended e g work platform etc The crates must not be placed on top of each o
63. acy 0 15 Table 1 Sources of random errors on the acoustic measurements 303490 H 25 HiPAP Model 501 451 351 101 Horizontal position error HiPAP LBL horizontal accuracy Waterdepth 3000m Sound velocity e E 200 0 200 400 East co ordinate relative to centre of LBL array Figure 4 LBL position error in the horizontal plane as a function of the East co ordinate The North co ordinate is zero The blue lines show random error due to acoustics Black line is systematic error due to 1 m s wrong sound velocity settings 26 The blue lines in Figure 4 show the random error in the horizontal position when the rig moves within a transponder array with 4 transponders placed on a circle with 500 m radius at water depth 3000 m The lower line shows the expected error when the Cymbal acoustics is used and the upper line when the old CW acoustics is used The black line shows the systematic error when the sound velocity is set 1 m s incorrectly in APOS This error is zero in the centre of the array due to the symmetry The LBL run time calibration should be done when the rig is in the centre of the array Then the effect of a wrong sound velocity setting in APOS is strongly reduced as shown with the dotted black line 303490 H Technical specifications Range capabilities The range capabilities of an acoustic system are dependent of the vessels noise level and attenuation of the transponder signal level du
64. aight accessible and placed so as to avoid possible contamination by condensation and dripping liquids oil etc They must be installed away from sources of heat and must be protected against physical damage Suitable shields must be provided where cables are installed in the vicinity of heat sources e Unless it is absolutely unavoidable cables should not be installed across the vessel s expansion joints If the situation is unavoidable a loop of cable having a length proportional to the possible expansion of the joint must be provided The minimum internal radius of the loop must be at least twelve times the external diameter of the cable e Where a service requires duplicate supply lines the cables must follow separate paths through the vessel whenever possible e Signal cables must not be installed in the same cable tray or conduit as high power cables e Cables containing insulation materials with different maximum rated conductor temperatures should not be bunched together that is in a common clip gland conduit or duct When this is impractical the cables must be carefully arranged such that the maximum temperature expected in any cable in the group is within the specifications of the lowest rated cable e Cables with protective coverings which may damage other cables should not be grouped with other cables 49 HiPAP Model 501 451 351 101 50 e Cables having a copper sheath or braiding must be installed
65. and provides the Factory Acceptance Tests and the HiPAPQ test and alignment procedures The system is described down to circuit board level named as the Line Replaceable Units LRUs Block diagrams and drawings are used to simplify the descriptions Conversion kits for upgrading of old HiPAP systems are also included gt 319957 APOS for HiPAP 501 451 351 101 Instruction Manual gt 311046 HiPAP hull units Model 501 451 351 101 Instruction Manual 331070 HiPAP Commissioning check and verification gt 859 216300 Backup files document HiPAP Model 501 451 351 101 Abbreviations Abbreviations used in this manual APOS Acoustic Positioning Operator Station BOP Blow Out Preventer CG Centre of Gravity DP Dynamic Positioning DVI Digital Visual Interface GNSS Global Navigation Satellite System GPS Global Positioning System HiPAP High Precision Acoustic Positioning HPR Hydroacoustic Position Reference LBL Long Base Line LRU Line Replaceable Unit MULBL Multi User Long Base Line PCB Printed Circuit Board ROV Remotely Operated Vehicle RTB Responder Terminal Block SSBL Super Short Base Line SSLBL Super Short and Long Base Line Backup You are advised to take a backup of all operator stations at regular intervals 1 3 months and every time major changes have been performed in configuration and or user settings Software upgrade Caution A system backup must be performed when the so
66. asks at Kongsberg Maritime e IO 6 This LED flashes every time TXENABLE goes active e 107 The MicroBlaze embedded program is up and running The MicroBlaze embedded program is included in the FPGA firmware as initialized block RAM Switches The TRX32 board holds two switches SW1 and SW2 Switches location see figure on page 101 Sw1 Board ID upper bits switch SW1 1 ON require TRX32 rev H and system backplane support for 8 ID bits The Version Acknowledge reports which method is selected SWI 1 Rack ID select ON OFF P1 Al A3 IDS ID7 SWI Rack ID bit 0 2 SWI1 2 Rack ID bit 0 SWI1 3 Rack ID bit 1 SW1 4 Rack ID bit 2 303490 H 103 HiPAP Model 501 451 351 101 Sw2 The PROM revision select is for future expansion current PROM only holds one configuration Sw2 1 Firmware configuration PROM revision select mode OPEN software hardware OPEN CLOSED SW2 2 Firmware configuration PROM revision bit 0 OPEN SW2 3 Firmware configuration PROM revision bit 1 OPEN sw Notcomeced Y Links The TRX32 board holds the following links Links location see figure on page 101 ST1 ST4 Used for Ethernet field upgrade of FPGA configuration CLOSED firmware ST6 HALT Alternative use of LED s and test points for debugging OPEN purpose ST8 Legacy PPC software control of start FPGA CLOSED configuration from firmware PROM ST9 PROG Manual control of start FPGA configuration from OPE
67. ation A HiPAP system may be configured as e Standard HiPAP systems HiPAP systems used with Transceiver unit Model x81 see figures on page 5 HiPAP systems used with Transceiver unit Model x21 see figure on pages 6 e HiPAP Dual Net system HiPAP systems used with Transceiver unit Model x81 see figure on page 7 4 303490 H System description HiPAP system with Transceiver unit Model x81 Operator Station Motion sensor Heading sensor Ethernet Etherne Hull switch z Converter Unit 3 E p Fibre Splice 4 Responder Box del in river Unit option JI ontrol Unit Responder J a E 8 ea o o Hj E i CIS 4 zA md Ethernet interfaced Transceiver nn with APOS APC Model x81 Remote P E Control ele Unit Se Gecke Sot ee 1 y HiPAP 100 transducer 3 S l l om I I 5E om 5 HE A ec HiPAP 350 HIPAP 500 transducer mE L I l y transducer l I l l l 303490 H 5 HiPAP Model 501 451 351 101 HiPAP system with Transceiver unit Model x21 Operator Station Motion sensor oo gt Heading sensor Data output E E i Ethernet switch Hull Converter Unit E lt m 3 oj o pi E S 2 E uy Ww LU 4 S Responder AL Fibre Splice Hoist Driver Unit option Box Ji Junction Control Unit Responder 2
68. cation see figure on page 80 Power unit for transmitters PSV Main Caution N A To access the fuse open the access door The fuse is placed behind a cover on top of the power connector The fuse is contained in a fuse holder To replace the fuse Use a screwdriver press down and turn the holder half a turn Take the holder out and remove the fuse Replace the fuse in reverse order The fuse is contained in a fuse holder To replace the fuse Use a screwdriver press down and turn the holder half a turn Take the holder out and remove the fuse Replace the fuse in reverse order The fuse is a circuit breaker and it trips at 10 A Fuse 250 V 6 3 A slow blow Fl and F2 F1 250 V 6 3 A slow blow F2 250 V 6 3 A slow blow Fl and F2 F1 250 V 8A slow blow F2 250 V 8A slow blow Always use the correct size and type of fuse Irreparable damage may be caused to the transceiver unit if the wrong fuse or anything else is used 90 303490 H System units detailed description Transceiver unit Model x21 This section describes the internal layout connections and replacement of the Transceiver unit Model x21 parts Topics Transceiver unit model x21 internal layout on page 91 Replacement of parts on page 93 Before you start Note Before you start please read the general maintenance information on page 72 Model x21 internal layout E
69. ce Box 17 18 Transceiver unit Model x21 15 Transceiver unit Model x81 15 Transceiver units 18 Specification Responder Driver Unit 128 SSBL 2 SSLBL 2 Standard 19 8 Standard tools 34 Storage 146 Supply 31 33 Supply conditions 31 33 Synchronization 105 System units 3 10 System upgrade 13 Technical specifications 16 128 Temperature protection 146 155 Trackball I 10 11 76 78 Traditional troubleshooting 72 Transceiver unit 192 Replacing Laser switch 142 Transceiver Unit 8 89 Power supply 99 Replacement of circuit boards 94 Replacing ADAM converter 142 Replacing fuses 89 Transceiver unit Model x21 4 6 9 12 14 76 177 178 Fuse 97 Fuses 93 Transceiver unit Model x21 wiring diagram 182 183 Transceiver unit Model x21 installation 42 Transceiver unit Model x21 internal layout 91 Cooling unit 92 DC DC converters 92 DC DC voltage filters 92 Ethernet switch Converter 92 Power module 92 TRX32 board 92 TRX32 filter board 92 transceiver unit model x81 79 Transceiver unit Model x81 4 5 12 13 76 Transceiver unit Model x81 wiring diagram 57 181 Transceiver unit Model x81 installation 39 Transceiver unit Model x81 internal layout 80 Cooling unit 81 Ethernet switch Converter 80 Fan unit 81 Fibre Splice Box 80 POWEC power supply 81 Terminal blocks 81 TRX32 boards 80 TRX32 Filter boards 80 Transceiver units 3 10 Transducer Reference point 20 Transd
70. ctor P4 is detected The TXENABLE transitions are aligned with the negative edge of CLK20MHZ All boards master and slaves start transmitting on the first receiver decimation tick positive edge of decimation clock after TXENABLE has gone high The positive edge of the decimation clock is aligned with the positive edge of CLK20MHZ The decimation clock is not available as an external signal 105 HiPAP Model 501 451 351 101 Note 106 On the board The P4 connector can be used for accurate transmit synchronization with external equipment The differential output signal goes high SYNC_OUT 3 3V SYNC_OUT OV when the transceiver board starts transmitting and goes low S YNC_OUT OV SYNC OUT 3 3V when the transmit pulse finishes The two outputs are short circuit protected Their output impedance is approximately 30 k The differential input signal is used for controlling start of transmission of the transceiver board Transmission is delayed until a pulse arrives at this input when the board operates in external trigger mode positive edge of the differential voltage S YNC_IN SYNC IN The maximum voltage range of both inputs is 7 V to 12 V The differential input impedance is gt 12 k Fuses Fuses location see figure on page 101 Removal 1 Remove the TRX32 circuit board Refer to page 83 2 Use a pair of flat nosed pliers and grab the fuse carefully on each side Pull it straight up
71. damage to the contents e Ifa wooden crate has been closed using screws always remove them using a screw driver Do not attempt to prise the lid off with a crow bar or similar 303490 H Equipment handling Caution Note Note 303490 H e Once the carton is open carefully remove all loose packing and insulation material Check for manuals and other documents that may have been added to the carton during packing and put these to one side Check also for special tools door keys etc Electronic and electro mechanical units Beware of the dangers of Electro Static Discharge ESD both to yourself and to the equipment when handling electronic units and components Refer to the ESD precautions starting on page 154 Electronic and electro mechanical units will normally be wrapped in a clear plastic bag Lift the unit in its bag out of the carton and place it in a stable position on the floor work bench Inspect the unit for damage before opening the plastic bag Cables must never be used as carrying handles or lifting points Do not break the seal to open a circuit board package before the board is to be used If the board package is returned to the manufacturers with the seal broken the contents will be assumed to have been used and the customer will be billed accordingly Assuming all is well open the bag and remove the unit Open the unit and check inside Remove any packing and desiccant material that may be ins
72. del x21 on page 91 y y y yyy y Circuit boards and units on page 97 Computer This section describes the internal layout and connections of the computer parts Topics Internal layout on page 77 Opening closing the unit on page 78 gt See the MP8200 Maintenance Manual doc no 366813 Before you start Note Before you start please read the general maintenance information on page 72 76 303490 H System units detailed description Computer internal The following units and circuit boards in the computer are defined as Line Replaceable Units LRUs e Computer e Bluestorm serial interface card e Power supply unit e Hard disk e DVD Recorder The computer is based on a commercially available motherboard and the additional boards are standard plug in circuit boards The placement of boards and units are shown in the figure below The boards not the motherboard and units can be replaced separately Power supply tilted up Communication port on Main Board Main Board Interface PCle x1 sockets Interface PCle x16 sockets Flash disk Interface PCI sockets system disk Graphics Processor CPU Memory RAM DVD RW tilted up Inlet fan wi ST e Ca080530a Figure 15 Computer internal layout 303490 H 77 HiPAP Model 501 451 351 101 How to open the computer 1 Switch off the power Remove the power connector from the back of the unit Switch off power
73. e a terminal block module proceed as follows 1 Align the module on the support rail 2 Press the module and pull down the lock tab until it snaps into place 303490 H System units detailed description Caution Caution 303490 H Fuses The transceiver unit is powered via a Main switch mounted on the support rail at the bottom of the transceiver unit Fuse replacement 1 Switch off all external units and systems connected to the HiPAP system Open the transceiver unit front door Switch off power to the unit using the Main switch Replace the blown fuse s with a fuse with correct size and type See above for more information 5 If the Main switch has tripped remake the switch Release the switch immediately It is made so it can trip again if necessary 6 First return power to the HiPAP system then to the other external units If when a fuse is replaced it blows or trips again when power is switched on to the system a more serious fault exists Do not replace the fuse s a second time until the fault has been found and corrected 7 Close the transceiver unit front door 89 HiPAP Model 501 451 351 101 Fuses Fuse replacement Fuse description Main switch Location see figure on Located at the rear side of the PCB rack see figure on page 82 TRX32 Filter board power connector with ON OFF switch Power PSU Main 48 Vdc Location see figure on page 80 Lo
74. e are described in the HiPAP hull units Model 501 451 351 101 Instruction Manual The HiPAP system is operated from APOS a Windows based software system The system can be operated from one single APOS station or from a wide number of APOS operator stations connected on a network The HiPAP system has a wide range of interfaces to sensors from different manufacturers The HiPAPQ system needs high accuracy heading roll and pitch sensors to be interfaced The accuracy of the sensors has direct impact on the position Conversion kits for upgrading of an old HiPAP system 303490 H e Transceiver unit Model x81 to be used with a transducer cable with plug See information on page 59 e Transceiver unit Model x21 to be used with a transducer cable with plug See information on page 63 For more information contact Kongsberg Maritime HiPAP Model 501 451 351 101 System units short description 10 Topics Operator Station on page 10 Keyboard on page 11 Trackball on page 11 Display on page 11 IPPS converter on page 11 Ethernet switch Converter on page 11 Fibre Splice Box on page 12 y y y y yd y Transceiver units on page 12 Operator Station The HiPAP System is operated through either one or several Operator Stations The Operator Station consists of the following main units e A Windows based personal computer e A display for presentation of information e Keyboard and m
75. e cables to the responders This can be close to Remote Operating Vehicle ROV operation room There is normally one cable connected to the Responder Driver Unit for each responder to be operated The unit must be installed so it is easy accessible for operators to check the working condition of the responder trig status diodes Logistics Safety Refer to the general safety procedures Special tools None Drawings Outline dimensions see drawing on page 134 Mounting 1 Open the unit Remove the four 4 screws which secure the lid one in each corner 2 Lift off the lid There are four 4 through holes for the mounting screws inside the unit one in each corner 3 The mounting screws w nuts are a part of the RDU kit delivered with the unit RDU kit on page 128 4 Mount the RDU where suitable 303490 H 129 HiPAP Model 501 451 351 101 5 Fasten the four 4 mounting screws 6 Close the unit Fibre to responder drive converter The unit has a DIN rail mounting Cable layout and interconnections Maintenance Note 130 Cable plan and interconnections on page 189 Before you start read the general maintenance information on page 72 Responder Driver Unit Under normal conditions maintenance is not required apart from keeping the unit clean If the unit is not functioning properly the unit must be replaced The unit is interfaced to the HiPAP system via an Ethernet c
76. e system flexible for different applications e The SSBL principle is based on range and direction measurement to one transponder while the LBL principle is based on range measurements to minimum three transponders on the seabed 116 303490 H HiPAP Models and Positioning principles e The SSBL principle due to its simple operation is the obvious choice if the accuracy is good enough for the application performed The LBL principle is the obvious choice if the SSBL accuracy is not good enough for the application performed though it requires a more complex operation e Cymbal is a signal processing technique used for all positioning modes Cymbal utilizes Direct Sequence Spread Spectrum DSSS signals for positioning and data communication DSSS is a wide band signal The Cymbal protocol provides new characteristics for both positioning and data communication SSBL positioning In SSBL the system calculates a three dimensional subsea position of a transponder relative to a vessel mounted transducer The position calculation is based on range and direction measurements to one transponder The onboard transducer transmits an interrogation pulse to a subsea transponder which then answers with a reply pulse When using a responder the interrogation is replaced by a hard wire trigger connection e The onboard system will measure the time from the interrogation to the reply pulse is detected and use the sound velocity to compute
77. e to ray bending The transponder source level and the signal to noise ratio are crucial factors for calculating maximum range capability The below figures are recommended guideline for maximum operating range Please also be aware of The figures are valid for HiPAP 501 351 451 Figures for CNODE are when used in Cymbal mode Wideband The HiPAP system will in many cases have longer range capabilities that specified below due to its narrow receiving beam The figures are approximate values for guidance Ray bending can limit the maximum range Ray bending normally not a problem for vertical positioning operation Transponder Transponder source level Max Range dB rel 1uPa ref 1 m Typical m cNODE 180 190 2000 transducer cNODE 40 transducer 203 3000 cNODEG 30 transducer 206 4000 Standard MPT SPT 319 188 1500 High power SPT 324 195 2000 High power SPT 331 206 3000 The specification is based on Free line of sight from transducer to transponder No influence from ray bending Signal to Noise ratio 12 dB rel 1uPa 303490 H 27 HiPAP Model 501 451 351 101 Fibre optic cable The following table shows recommended cable for use in Kongsberg Maritime networks Supplier part no KM Cable type Configuration part no 507 UB04 080U 324994 Multimode OM 3 4 fibres free length without ALT 900 Fibre 50 125 um connectors flame retardant
78. ect detection Power management lifetime 303490 H HiPAP Models and Positioning principles 303490 H The Cymbal protocol has a power management function that can command the transponder to adjust transmit power to save batteries Data Link with variable data rate adaptable The Cymbal protocol supports variable data rate and high reliability level The obtainable data rate is defined by the signal to noise level and multi path conditions By default the system uses data rates that will secure long range and high reliable communication Integrated navigation and data link Data that needs to be sent to and from a transponder will be interleaved between the positioning signals The CNODE transponder can any time send status and data to the HiPAP and visa versa cNODE Modeless transponder The Cymbal protocol is able to use transponders in SSBL and LBL mode without changing the mode of the transponder A transponder in an LBL array can by the operator be deselected from the LBL positioning and directly be used in SSBL mode No data telemetry is required 125 HiPAP Model 501 451 351 101 12 RESPONDER OPTION This chapter describes the Responder option for HiPAP systems Topics y LI UN RE Basic responder option information on page 126 Responder Driver Unit on page 127 Technical specification on page 128 Installation on page 129 Cable layout and interconnections on page 130 Maintenance o
79. ed Cable planning Note Caution Caution Note Computer 52 All cables must be available at the units properly installed in cable ducting Special system requirements adaptations or components may introduce special drawings and cables All power must be switched off prior to the cable installation Do not to exceed the physical limitations of the cables In order to meet the EMC requirements dedicated grounding cables have been used to connect the various system units to the vessel e ground These cables are identified as X on the cable plan drawings The braided grounding cable required is supplied with the system These cables must not be longer than 1 metre Computer connections All connections to and from the computer are made on the rear of the unit e A VHDC1 68 connector PORT 1 to 8 for serial line cable split cable W U010a W UO10h 303490 H Installation gt The split cable on page 171 e Ethernet connectors for NET A and Net B Ethernet connector connection to the transceiver unit e USB ports B HDMI connector to display D VGA connector for display Trackball mouse Keyboard PS 2 style connector e C Power input The computer rear panel may look like the following figure Figure 9 Computer rear panel Computer Dual Net connection The computer connections for Dual Net are done via two connectors as follows e NETA The RJ45 connector from NET A is co
80. ed description Model x21 power socket The transceiver model x21 is equipped with one power socket with strain relief cup Cd31134 MH VH Power socket w strain relief cup Figure 22 Transceiver Unit Model x21 power socket w strain relief cup Replacement of Model x21 parts Topics How to open close the door on page 94 Replacement of the circuit boards on page 94 Replacement of units on page 96 Replacement of the fuses on page 97 If more information is required contact Kongsberg Maritime for service Before you start Note Before you start please read the general maintenance information on page 72 303490 H 93 HiPAP Model 501 451 351 101 How to open close the door Before performing any replacements you must open the transceiver unit front door 1 Use the door key to turn the two door screws clockwise to open position 2 Open the door To close the door proceed in reverse order Replacement of circuit boards To replace a circuit board the rack has to be removed from the bottom plate The circuit boards in the transceiver unit are all plug in modules The boards are locked into position by two ejectors All boards are replaced using the same procedure Figure 23 Model x21 internal screws 94 303490 H System units detailed description Removing a circuit board 1 Switch off the transceiver unit usin
81. efore welding to make sure it is safe to weld the brackets to the bulkhead The anchor bolts for the shock absorbers are screwed on to the brackets 1 Select a suitable bulkhead 2 Measure and mark the locations where the shock absorber brackets with bolts are to be mounted 3 Remove the brackets from the shock absorbers by removing the nuts and bolts four for each shock absorber There is no need to remove the shock absorbers from the cabinet Weld the brackets to the bulkhead Clean the welds and brackets and paint them with the appropriate preservation mediums 6 Once the paint is dry lift the cabinet into position and align the shock absorbers onto the bracket bolts 7 Start with the upper shock absorber and bolt the shock absorbers to the brackets 43 HiPAP Model 501 451 351 101 Use shake proof washers and tighten the nuts to an appropriate torque Ensure the correct nuts and washers are used Warning Ensure that all the power supplies are switched off and the fuses removed before attempting to connect the cables Power c If you only have 110 Vac power available an external b transformer from 110 Vac to 230 Vac must be installed on the main power line to the transceiver unit Mounting 1 Open the unit nside the unit there are four through holes for the mounting screws one in each corner Mounting screws w nuts are not included 2 Mount the unit where suitable 3 Fasten the
82. eiver model x81 is equipped with two power sockets for redundant power input These should be connected to different power sources If redundant power is not used only one of the sockets needs to be connected Two strain relief cup s are supplied with the unit with mounting screws Figure 17 Transceiver Unit Model x81 power sockets 303490 H 81 HiPAP Model 501 451 351 101 Transceiver unit Model x81 PCB rack PCB rack rear side y A Vy TL A e Fan unit Ku 2 31100 Figure 18 Transceiver unit Model x81 PCB rack Replacement of Model x81 parts Topics How to open close the door on page 83 Replacement of the TRX32 boards on page 83 Replacement of the TRX32 filter boards on page 85 Replacement of the power modules on page 87 Replacement of the Ethernet switch Converter on page 87 DE dy x Replacement of the power unit for Ethernet switch Converter on page 88 Replacement of the Fibre Splice Box on page 86 Replacement of the terminal blocks on page 86 Replacement of the fans on page 87 4 4 X Replacement of the fuses on page 89 If more information is required contact Kongsberg Maritime for service 82 303490 H System units detailed description Note 303490 H Before you start Before you start please read the general maintenance information on page 72 How to open close the door Before performing any replacements you must open the transcei
83. el 501 451 351 101 e Responder Driver Unit e Hoist Control Unit with Ethernet e Gate Valve Main Control Unit with Ethernet Fibre Splice Box The Fibre Splice Box has eight 8 ports This box is used to splice the system fibre optic cables Transceiver units The HiPAP transceiver units are steel cabinets containing a rack holding the system electronics modules The units are fitted with an air to air heat exchange unit The transceiver units are designed to be mounted on a suitable bulkhead and are fitted with vibration shock absorbers to reduce the effects of transceiver unit vibrations Topics gt Transceiver unit Model x81 on page 13 gt Transceiver unit Model x21 on page 14 12 303490 H System description Transceiver unit Model x81 e Transceiver unit x81 may be delivered with With the air to air heat exchange unit mounted on the right side as standard or With the air to air heat exchange unit mounted on the unit door optional An access door for plugging connectors and service is located on the left side of the unit Figure 2 Standard Transceiver unit Model x81 w air to air heat exchange unit mounted on the right side e Used for the HiPAP 501 with eight 8 TRX32 boards e Used for the HiPAP 451 with two 2 TRX32 boards e Used for the HiPAP 351 with two 2 TRX32 boards e Used for the HiPAP 101 with one 1 TRX32 board System upgrade The HiPAP 451 can be upgraded to fu
84. et from the brackets The parts where the adapter kit is installed onto are welded into the wall 2 Fasten the top bracket with three 3 mounting screws to the bracket where the shock absorbers are 3 The place the plates brackets onto the welded parts and fasten six 6 mounting screws on the top bracket and six 6 mounting screws on the bottom bracket Make sure all the screws are fastened properly and the transceiver unit is safely mounted Transceiver unit Model x21 installation Unit location The transceiver unit cabinet must be located close to the hull unit either in the same compartment or in a compartment in the close vicinity ME Es Cd31072a H Figure 8 Cabinet mounting side view 42 303490 H Installation Note Caution 303490 H Logistics Safety Refer to the general safety procedures in the front of this manual Personnel Minimum 3 trained mechanical electrical fitters Special tools None Drawings Transceiver unit Model x21 mounting drawing in the Drawing file chapter from page 157 Procedure You do not need to remove the circuit boards and modules from the cabinet during the installation process Keep the cabinet door firmly shut Ensure that the cabinet is not exposed to dust moisture vibration or physical damage during the installation process Check the other side of the bulkhead and decks b
85. et mounting side viewr 42 Model x21 internal screws 94 Model x81 Cabinet mounting side view 39 Model x81 PCB rack 86 Responder Driver Unit 127 Serial lines cable 171 Standard Transceiver unit Model x81 13 Transceiver unit Model x21 14 Transceiver unit Model x21 internal layout 91 Transceiver Unit Model x21 power socket w strain relief cup 93 Transceiver unit Model x21 fibre optical cables 62 Transceiver unit Model x81 internal 58 Transceiver unit Model x81 internal layout 80 Transceiver Unit Model x81 power sockets 81 Transceiver unit Model x81 PCB rack 82 Transmit synchronization with external triggering 105 TRX32 Transceiver board 84 Ttransducer cable inside the cabinet 60 Installation 31 Computer 35 Installation requirements 46 Junction box kit on page 63 Keyboard 10 11 76 78 Laser 139 143 303490 H Laser inspection 142 Laser kit for TU Model x81 143 Laser switch 139 LBL 2 LBL accuracy 25 Line Replaceable Units 70 80 LRU 2 70 80 Maintenance 38 70 130 Safety 71 Maintenance chart 74 Maritime classification society 38 Model x81 power sockets 81 MULBL 2 NET A 53 Operator station 8 10 Optic isolated responder 131 132 Original packing crate 147 P Patch cable used for optic isolated responder 29 Patch cable used in the transceiver units 29 PCB 2 PCB rack 82 Physical protection 50 Precautions 34 Preventive maintenance 74 Protect
86. four mounting screws 4 Close the unit Cabling Ensure that enough excess cable is provided to allow the units to be moved around during maintenance 1 Connect the cables See drawings in the Drawing file chapter from page 157 Cables see Cables starting on page 46 2 Once all the cables have been connected and the installation has been checked remove all foreign matter from the cabinet and close the door 3 Connect the standard cables between the various internal units 4 Perform the remaining cable interconnections Check the supply voltages and all cable connections before applying power to the system 44 303490 H Installation Note Cables are delivered with the units Connectors and pin allocations for these cables are given in this document for reference only 303490 H 45 HiPAP Model 501 451 351 101 5 CABLES Note 46 This chapter provides basic information and general installation requirements for cables It also includes information about transceiver units internal cabling For more information about all cables see separate document Cable plan and interconnections KM Doc No 325840 All cable connections must be made in accordance with the guidelines laid down by the vessel s classification society If no such guidelines exist Kongsberg Maritime recommends that the Det Norske Veritas DNV Report No SO POOS Guidelines for Installation and Proposal for Test of Equipment
87. ftware has been upgraded The backup procedures are included in a separate document the Backup files document doc no 859 2 16300 This document is supplied with every system delivered 2 303490 H System description 2 SYSTEM DESCRIPTION This chapter provides a brief description of the HiPAP systems and configurations It also gives a short description of each unit Topics HiPAP systems short overview on page 4 HiPAP system configuration on page 4 Operator station on page 8 Transceiver units on page 8 Hull units on page 9 APOS on page 9 Sensors on page 9 Conversion kits for upgrading of old HiPAPO systems on page 9 Y y 44 E l4 Y d System units short description on page 10 Related topics gt HiPAPO models information on page 114 Responder option on page 126 Laser option on page 139 303490 H 3 HiPAP Model 501 451 351 101 HiPAP systems short overview The HiPAP systems are designed for optimal positioning of subsea objects in both shallow and deep water All HiPAP systems HiPAP 501 HiPAP 451 HiPAP 351 and HiPAP 101 have common software and hardware platforms and thereby offer the same kind of additional functionality and options e The HiPAP 501 HiPAP 451 HiPAP 351 systems are medium frequency systems operating from 21 kHz to 31 kHz e The HiPAP 101 system is a low frequency systems operating from 10 kHz to 15 5 kHz HiPAP system configur
88. g the Main breaker gt Circuit boards placement refer to figure on page 91 2 3 Locate the faulty board Remove the rack from the cabinet by removing the four 4 screws in the corners of the rack A gt Refer to figure on page 94 4 Grab the board ejectors with both hands and press down the red knob on the board ejectors and then remove the board Put the board into an anti static plastic bag and place it on a clean stable work bench where it cannot come to any harm Replacing a circuit board In principle replacing a board is to perform the steps in Removing a circuit board in reverse order When you replace a board ensure that the board is correctly located in the rails before any pressure is applied to the board 1 303490 H Locate the board in the slots and carefully slide the board into position Ensure that the board does not interfere with any components as it is pushed in When the connectors on the back of the board begin to mate with the connectors on the back plane approximately 5 mm before the board is fully home check that the board is correctly located then apply even pressure over the front of the board and push it firmly home Once all the boards are in position reassemble the unit and re apply power Close the transceiver unit front door 95 HiPAP Model 501 451 351 101 Note 96 Replacement of units Refer to figure on page 94 Power module Remova
89. ge 112 The transducer cable attaches to the x81 cabinet in exactly the same way as it was attached to the old style but at the bottom of the cabinet Cables connection to filter boards Connect the cables to the Filter boards in the correct order The cables are labelled as shown in the following figure on page 60 Cable 0 to Filter board 0 Cable 1 to Filter board 1 Cable 7 to Filter board 7 The correct order is indicated in the figure on page 82 303490 H 59 HiPAP Model 501 451 351 101 PCB rack rear side Each transducer cable is labeled as shown TRX32 Filter 7 Back wall of the cabinet Figure 12 Transducer cable with plug inside the cabinet Inside the cabinet fasten the cables as described on page 58 60 303490 H Cables Transceiver unit Model x21 Wiring diagram on pages 182 and 183 Caution Ensure that 10 cm of slack cable is provided outside the cabinet to allow the cabinet to move on its shock absorbers without damaging the cable Model x21 internal cabling System cables From the computer patch cable see figure on page 62 Transducer See cable drawings in the Drawing file chapter from page 157 cables Model x21 power cable Power cable The power cable connects to the power socket w strain relief cup at the base of the unit see figure on page 93 303490 H 61 HiPAP Model 501 451 351 101 Model x21 fibre optic cables Connectors fo
90. ght cables one for each of the com port connectors The com port connectors are labelled Cd31088 Figure 32 Serial lines cable e PORT 1 PORT 2 PORT 3 and PORT 4 are RS 232 e PORT 5 PORT 6 PORT 7 and PORT 8 are RS 422 The other end eight connectors connects to the peripheral DCE as described in the peripheral unit s documentation 303490 H 171 HiPAP Model 501 451 351 101 9 pin D connector k To be connected as described in applicable documentation Sereen 5 1 To plug housing Female 9 pin D pin connector ojlo NID 01 amp a9 Po Male 9 pin D pin connector ES Standard RS 232 or RS 422 485 serial line The pins are allocated as follows Pin no Signal RS 232 Signal RS 422 Pin no Signal RS 232 Signal RS 422 Transmit data Data terminal ready Reception data e Conductors 6 x 2 x 0 5 mm e Screen Screened twisted pairs and overall braided e Voltage 60V e Max diameter Set by plugs 172 303490 H Drawing file PAPO 501 451 Transducer cable for Hi system page 1 Cd31101 Page 1 of 2
91. hernet Sync signal Outputs of the unit Four electrical responder drive signals Four fibre optic responder drive signals POWER The RDU unit is powered from a 85 264 Vac supply The power switch is located back at the right side of the unit 127 HiPAP Model 501 451 351 101 Technical specifications Responder Driver Unit kit Part no 317925 Includes RDU unit Power cable Ethernet cable D sub connectors Mounting screws w nuts 4 Responder Driver Unit Weight 2 8 kg Degree of protection IP 44 Outline dimensions see drawing on page 134 Power Power 230 Vac 150 mA Frequency 40 440 Hz Inrush max 5 A Ac Maximum current drawn 0 4 A Normal current drawn 0 06 A Nominal power consumption 15 W Environmental conditions Operating temperature 0 to 55 C Storage temperature 30 to 70 C Humidity 15 95 non condensing Vibration Range 5 100 Hz Excitation level 5 13 2 Hz 1 5 mm 13 2 100 Hz 1 g 128 303490 H Responder option Fibre to responder drive converter kit Part no 330965 gt Drawing on page 138 Installation Responder Driver Unit The Responder Driver Unit is a stand alone unit and can be mounted with 4 off screws horizontally or vertically Unit location The unit should be located where it is most suitable for connecting th
92. iPAP 501 The HiPAP 451 can be upgraded to full HiPAP 501 performance This is done by e Insert 6 additional Transmitter Receiver Boards in the transceiver unit which is fully prepared for this e APOS software upgrade 303490 H 115 HiPAP Model 501 451 351 101 HiPAP 351 The HiPAP 351 has a spherical transducer with a cylindrical body including 46 transducer elements This model has good accuracy in the 60 sector and is suited for operations where the major positioning objects are within this sector The use of narrow beams provides High accuracy Long range capabilities Good noise reduction capabilities Good multipath suppression The HiPAP 350 transducer has a diameter of 320 mm and it will be installed with a 350 mm gate valve Installing the system with a 500 mm gate valve will enable an easy upgrade to a HiPAP 501 system HiPAP 101 The HiPAP 101 has a planar transducer array with a cylindrical body including 31 transducer elements This model has good accuracy in the 60 coverage sector and is suited for operations where the major positioning targets are within this sector The HiPAP 100 transducer has a diameter of 452 mm and will be installed with the 500 mm gate valve Positioning principles and processing The HiPAP system uses two different principles for positioning the SSBL and the LBL These two principles have different properties that make th
93. ide Mechanical units Mechanical units may be heavy Using a suitably certified lifting apparatus lift the unit out of the crate and place it in a stable position on the floor work bench Inspect the unit for damage and remove any packing material that may be inside the unit 151 HiPAP Model 501 451 351 101 Re packing If the unit is not to be installed immediately re pack it in its original packing material to prevent damage in the intervening period Refer to the information on page 154 Storage after unpacking Note Caution 152 The unit must whenever possible be stored in its original transportation crate until ready for installation The crate must not be used for any purpose for which it was not intended e g work platform etc Once unpacked the equipment must be kept in a dry non condensing atmosphere free from corrosive agents and isolated from sources of vibration Do not break the seal to open a circuit board package before the board is to be used If the board package is returned to the manufacturers with the seal broken the contents will be assumed to have been used and the customer will be billed accordingly The unit must be installed in its intended operating position as soon as possible after unpacking If the unit contains normal batteries these may have been disconnected isolated before the unit was packed These must then be reconnected during the installation procedure Uni
94. ific eenegen rra tasca ies 8 H ll unit System SPECHIC ui ies pola 9 APOS nr A eels 9 EE A nel Me nee ke WAPA dd MAA UU AAA hel ND sol dcc e 9 Conversion kits for upgrading of an old HiPAP system eee 9 System units short descriptio eo peste do ica 10 Biss eie CET UP eege 10 Keyboard A EE 11 WACK EE 11 IP C ria 11 PP S converter ODBDED ee eege id 11 Ethernet Eh DREES 11 Fibre Splice E 12 Transceiver AAA A 12 110 Vac to 230 Vac transformer option for both transceiver units 15 3 TECHNICAL SPECIFICATIONS rica ci 16 Operator SEAL ODL hens hak so A ML T a 17 Fibre Splice E 17 e switebh ConyVerter EE 18 303490 H III HiPAP Model 501 451 351 101 Transceiver Uno aaa dica EE Ee 18 A A desu UP EDU 18 MOUGUXST ue e 19 Md e 20 110 Vac to 230 Vac transformer OpEUORn uarios ee eant eene etna rio te eo nde deo ENEE 20 SL ACCU ACY coach asada iS 20 Transducer reference PO diia 20 HPAP SOT ai dis 22 EE APRA dias 23 ENEE eege 23 FPA POT Ol i RD Ote D at RUN Oe ER RD ROV Opi ees sis 25 TBS ACCU PAC Y ss MP EUREN 25 Range Capablanca asas 27 O e e a e ene e 28 Patch cables iii ais 29 Connectortype ee 30 d INSTALLATION BEE 31 SUPPLY Conditions vii aiii osados 33 Equipment respolsibI IG wal 33 Installation So OS 33 Assistance from Kongsberg Martine eiu os ae but asap ed E SAU 33 Before VOU SEE EE 34 Precautions and
95. in the Drawing file chapter from page 157 39 HiPAP Model 501 451 351 101 Note Caution Warning 40 Procedure gt See the procedure for installing the x81 transceiver unit with an adapter kit on page 41 You do not need to remove the circuit boards and modules from the cabinet during the installation process Keep the cabinet door closed Ensure that the cabinet is not exposed to dust moisture vibration or physical damage during the installation process Check the other side of the bulkhead and decks before welding to make sure it is safe to weld the brackets to the bulkhead The anchor bolts for the shock absorbers are screwed on to the brackets 1 Select a suitable bulkhead 2 Measure and mark the locations where the shock absorber brackets with bolts are to be mounted 3 Remove the brackets from the shock absorbers by removing the 16 nuts four for each shock absorber There is no need to remove the shock absorbers from the cabinet 4 Weld the brackets to the bulkhead 5 Clean the welds and brackets and paint them with the appropriate preservation mediums 6 Once the paint is dry lift the cabinet into position and align the shock absorbers onto the bracket bolts 7 Start with the upper shock absorber and bolt the shock absorbers to the brackets Ensure that all the power supplies are switched off and the fuses removed before you connect the cables 303490 H Installation Power
96. ion 154 Radio Frequency interference 50 Range capabilities 27 Redundant system 7 Reflector plate 139 Replacement of Model x21 parts Circuit boards 93 Power module units 93 Replacement of fan units 96 Replacing a circuit board 95 Replacement of Model x81 parts 82 Ethernet switch converter 82 Ethernet switch Converter 87 Fan unit 87 Fibre splice box 82 Fibre splice Box 88 Fuses 82 How to open close the door 82 83 PCB rack 86 Power modules 82 87 Power unit for Ethernet switch Converter 82 88 191 HiPAP Model 501 451 351 101 Terminal block 82 88 TRX32 boards 82 TRX32 filter boards 82 Replacement of transceiver unit model x21 91 Replacements 72 Requirements 34 Responder Driver Unit 129 130 135 Responder Driver Unit outline dimension 134 Responder Driver Unit wiring diagram 137 Responder option 3 126 Responder sync cable 136 ROV 2 RTB 2 Securing and terminating the cables 48 Sensors 3 9 Shock and vibration 149 Simulations 72 Software upgrade 2 Spare parts 110 133 Data switch assembly TRU HiPAP 351 113 Fibre to responder drive converter kit 133 Power module TRU HiPAP 351 with DC DC units 113 Responder Driver Unit kit 133 Stationary operator station 110 TD plug conversion kit 112 Transceiver Model x21 113 Transceiver Model x81 111 Special tools 35 Specification Responder Driver Unit kit 128 Transceiver units 19 20 Specification Fibre Spli
97. ion on page 72 Laser inspection 1 Inspect the laser and connections 2 Clean the laser and reflector plate every 2 months How to replace the Laser Removal Replacement Switch off power to the system Disconnect the unit cable Unscrew the two 2 mounting screws holding the Laser Lift the laser out an bh Y N m Fit the new laser into place and secure it with the two screws e Reconnect the cable Adjust the new laser as required ADAM converter Removal Replacement Same principle as for the RTB module on page 90 Laser switch Removal Replacement gt Same principle as for the RTB module on page 36 142 303490 H Laser option Spare parts e Laser LT3PIQ 298 099692 e Hoist indicator ADAM 6017 719 097234 e Reflector plate for laser 317459 e Laser cable 719 078595 e Laser switch 251 096603 Laser kit for TU Model x81 e Partno 331158 Drawings Part Rev Description Ref No 331149 A TU Model x81 wiring diagram w laser on page 144 329779 A Hoist indicator hull unit wiring on page 145 diagram 303490 H 143 HiPAP Model 501 451 351 101 laser iagram w d iring TU Model x81 w
98. ions are shown on the applicable cable plan and interconnection diagrams Where the cable plan shows cable connections outside an equipment box outline the connections are to be made to a plug or socket which matches the plug or socket on that particular item of equipment Where two cables are connected in series via a junction box or terminal block the screens of both cables must be connected together but not grounded Cable terminations Care must be taken to ensure that the correct terminations are used for all cable conductors especially those that are to be connected to terminal blocks In this case crimped sleeve terminations must be fitted to prevent the conductor core from fraying and making a bad connection with the terminal block It is also of the utmost importance that where crimped terminations are used the correct size of crimp and crimping tool are used In addition each cable conductor must have a minimum of 15 cm slack service loop left before its termination is fitted 51 HiPAP Model 501 451 351 101 Cable identification Cable identification codes corresponding to the cable number shown in the cable plan must be attached to each of the external cables These identification codes should be positioned on the cable in such a way that they are readily visible after all panels have been fitted In addition each cable conductor should be marked with the terminal board number or socket to which it is connect
99. jority of the maintenance described in this manual A standard electrical tool set may be required to perform repairs to cables etc In addition the normal heavy tools designed for installation work is required 303490 H Installation Special tools Computer 303490 H The following expendables are recommended e Isolating plastic tape e Solders e Wire straps in different sizes If special tools are required for a particular procedure they will be listed at the beginning of that procedure The computer can be mounted either in a standard 19 rack or on a desk The type of installation must be stated when you order the unit to ensure that rails or mounting brackets are supplied as appropriate e The computer supplied for desktop installation must be mounted as best fit for the user e If the computer is to be mounted in a 19 rack an appropriate rack must be provided by the customer Handling Care should be taken when unpacking and handling the equipment A visual inspection should be made to check that the equipment has not been damaged during shipment and that all components and parts are present according to the packing list Unit location The computer must be easily accessible during operation of the system Logistics Safety Refer to the safety warning in the front of this manual Personnel 1 trained mechanical fitter Special tools None Drawings Computer mounting drawing in the
100. l 1 Switch off the transceiver unit using the Main breaker 2 Unscrew the top plate on which the power module is mounted on Nine 9 screws on the top plate B 3 Disconnect all cables 4 Remove the power unit Replacement In principle replacing the power unit is to perform the steps in procedure Removal in reverse order 1 Replace the power supply 2 Reconnect all cables DC DC voltage filters Refer to Removing the power module procedure above 1 Remove replace the faulty filter Mounted with four 4 screws Replacement of DC DC converters Refer to Removing the power module procedure above 1 Remove replace the faulty converter Mounted with four 4 screws Fan units Removal The fans must be checked every 6 month and replaced when required 1 Open the transceiver unit door 2 Identify the defective fan unit 3 Slacken the screws four 4 securing the fan unit C gt Refer to figure on page 94 303490 H System units detailed description 4 Disconnect the cable from the terminal block 5 Remove the defect fan Replacement In principle replacing the fan unit is to perform the steps in procedure Removing a fan in reverse order 1 Replace the fan unit 2 Reconnect all cables in the terminal block Fuse The transceiver unit is powered via the Main switch in the bottom of the transceiver unit Main switch See figure in section on page The fuse i
101. l personnel shall with the help of the documentation and the system s built in test functions be able to identify malfunctions locate the fault and replace major parts modules and components on the Line Replaceable Unit LRU level He she will however not attempt to repair the LRUs 303490 H I HiPAP Model 501 451 351 101 Caution II High voltage safety warning The following safety precautions must be followed at all times during installation and maintenance work e Switch off all high voltage power supplies e Check the operation of any door interlocks and any other safety devices e Completely discharge all high voltage capacitors It should be noted that interlocks and safety devices are normally located only at regular access points and high voltages may be exposed during dismantling Never work alone on high voltage equipment Refer to general safety procedures 303490 H Instruction Manual Table of contents I ABOUT FHIS MANUAL siii 1 LEE 1 e EE 2 E E Wa aki 2 Software UPE a 2 2 SYSTEM DESCRIPTION ccssisasscndssdesnasesissonteneaticcedsncoveadensoccesadosmcengaseceguaseusedssnesceee 3 HiPAP systems sliort OVerVIe Wi 4 HiP APO SySternr COn DUT ALTON o A A oe AAA dd Re 4 HiPAP system with Transceiver unit Model 8 gt HiPAP system with Transceiver unit Model vil 6 HiPAP redundant Systems o4 esl i ae nies cael 7 RST ALOT LATI neo Wa rh ee 8 Transceiver unit system spec
102. ll HiPAP 501 performance This is done by e Installation of 6 additional transmitter receiver boards TRX32 in the transceiver unit e APOS software upgrade 303490 H 13 HiPAPO Model 501 451 351 101 14 Connections All cables to and from the transceiver unit enter the unit through the base of the unit Power The transceiver unit is powered from a 230 Vac supply The power switch Main switch is located inside the transceiver unit Refer to figure on page 80 If you only have 110 Vac power available you must use a 110 Vac to 230 Vac transformer see page 15 Transceiver unit Model x21 Transceiver unit x21 are delivered with the air to air heat exchange unit mounted on the left side Cd31072 Figure 3 Transceiver unit Model x21 e Used for the HiPAP 351 with two 2 TRX32 boards e Used for the HiPAP 101 with one 1 TRX32 board Connections All cables to and from the transceiver unit enter the unit through the base of the unit 303490 H System description 303490 H Power The transceiver unit is powered from a 230 Vac supply The power switch Main switch is located inside the transceiver unit gt Refer to figure on page 91 If you only have 110 Vac power available you must use a 110 Vac to 230 Vac transformer see page 15 110 Vac to 230 Vac transformer option for both transceiver units If your only have 110 Vac power available an external transfor
103. lows all the ranges to be measured and made available by acoustic telemetry communication between the transponders and the vessel s system Based on the baseline measurements and initial positions of the transponders the calibrated transponder positions are computed 2 Runtime calibration To use this technique the system is run in LBL positioning mode using the SSBL positions of the seabed transponders for the vessel LBL position calculation The runtime calibration function logs the measurements Based on this new optimised seabed transponder positions will be computed This technique makes the baseline measurements redundant If the baselines measurements are done they are also used in the calculations The calibration is performed only once prior to positioning operation since the transponders will remain in the same location during the operation Positioning When the transponder positions are known positioning of the surface vessel can begin AII the seabed transponders will be interrogated simultaneously and each will respond with its specific reply signal The LBL system will then calculate the ranges from the individual transponders By using the calibration data together with the calculated ranges in software algorithms the vessel or an ROV can be positioned ROV positioning requires an subsea transceiver to be mounted on the ROV e The system can take the depth from an ROV mounted pressure sensor via a serial line By
104. mer from 110 Vac to 220 Vac must be installed on the main power line to both the Transceiver unit Model x81 and the Transceiver unit Model x21 gt Order no see page 20 15 HiPAP Model 501 451 351 101 3 TECHNICAL SPECIFICATIONS This chapter gives the technical specifications of the HiPAP system units Topics Operator station on page 17 Fibre Splice Box on page 17 Ethernet switch Converter on page 18 Transceiver unit Model x81 on page 18 Transceiver unit Model x21 on page 20 110 Vac to 230 vac transformer option on page 20 SSBL accuracy on page 20 LBL accuracy on page 25 Range capabilities on page 27 y y ly y y y y y Fibre optic cable on page 28 Related topics Transmit on external trigger on page 105 16 303490 H Technical specifications Operator Station Weight 7 6 kg Dimensions WxDxH 338 x 379 x 100 mm Outline dimensions see drawing in the Drawing file chapter from page 157 Power specifications Voltage 110 220 VAC 50 60 Hz autosensing 240 W 85 autosensing power Connections Parallel port 1 x HP Parallel Port Adapter Serial port COMI 8 port Bluestorm card USB 8 x USB 2 0 VGA 1 x VGA implemented on motherboard Display port 1 x Display port implemented on motherboard Display port adapter HP Display port to DVI D Adapter Audio x Audio in 1 x Audio out Integrated High Definition audio
105. n 150 e If the units are not damaged check the humidity absorbing material If required dry or replace the bags then repack the unit s according to the packing instructions Unpacking Normal precautions for the handling transportation and storage of fragile electronic equipment must be undertaken If the unit is not to be prepared for immediate use you may consider storing it unopened in its original packing material However it may be useful to open the case to check its contents for damage and retrieve any accompanying documentation e Check the carton before opening it to ensure it shows no signs of dropping immersion in water or other mishandling If the carton shows signs of such damage refer to the paragraph covering Inspection on receipt e Place the carton on a stable work bench or on the floor with the top of the carton uppermost e Inthe absence of other instructions always open the top of the carton first The contents will normally have been lowered into the carton from above so this will usually be the easiest route to follow Care must be used when opening the carton to ensure the contents are not damaged Do not use a knife to open cardboard cartons the contents may lie close to the surface and may be damaged by the blade e If the carton has been closed using staples remove the staples from the carton as you open it This will reduce the possibilities of scratch injury to yourself and
106. n page 130 Spare parts on page 133 Drawings on page 133 Related topics gt Cable plan and interconnections on page 189 Basic responder information The responder option provides drive signals to responders from the HiPAP system For this function a Responder Driver Unit RDU is used The software is included in the APOS gt 126 The Responder Driver Unit is controlled from the operator station through the Ethernet connection selecting the output to be activated A sync signal from the transceiver controls the timing of the output drive signal The Responder Driver Unit has 4 individual electrical outputs the electrical outputs can be connected directly to a Responder and 4 individual fibre optic outputs the fibre optic outputs have to be converted to an electrical pulse before connected to a Responder We have a special kit for this purpose Kit part no 330965 drawing on page 138 303490 H Responder option The outputs can be used when you transmit the Responder drive signals as fibre optic signals in an umbilical and convert the signal to an electrical signal in front of the Responder This gives a good insulation of the driver signal from other voltages in an umbilical Responder Driver Unit 303490 H The Responder Driver Unit is a stand alone unit The unit is protected against dust and water Figure 28 Responder Driver Unit Inputs to the unit Power Et
107. nating the cables 1 Ensure that there is 5 to 10 cm slack cable inside the cabinet see wiring diagram Prepare and connect the cable cores to the appropriate terminals within the cabinet Secure the cable within the cabinet using cable clips Check the terminal connections against the wiring diagram to ensure they are correct Follow the same procedure for all the cables and cable glands Once all the cables have been fitted and checked 6 10 Check the cabinet to ensure all tools and rubbish are removed Close the cabinet door Once all the system cables are connected and checked Take the appropriate safety measures then replace the fuses and apply power to the system Perform a system test to ensure the installation has been conducted successfully 303490 H Installation Basic cable requirements 303490 H Cable trays All permanently installed cables associated with the system must be supported and protected along their entire lengths using conduits and or cable trays Fibre optic cables are described in a separate section Fibre optic cable installation information on page 66 The only exception to this rule is over the final short distance max 0 5 m as the cables run into the cabinets units to which they are connected These short service loops are to allow the cabinets to move on their shock mounts and to allow maintenance and repair e Wherever possible cable trays must be str
108. nder 4 Power 4 24V Drive signal 2 Ground Pinout Responder drive signal 1 to 4 for Responder Drive Unit Optical drive signal responder 5 8 Connector Industry standard ST fibre connector 850 nm optical drive signal pulse 5 ms Connector on page 29 303490 H 135 HiPAP Model 501 451 351 101 Responder sync cable Transceiver unit Model x21 Responder Sync out Sync out Ground Female 9 pin D pin connector Responder sync cable for HiPAP Transceiver unit Model x21 Responder sync cable Transceiver unit Model x81 Responder Terminal block 9p Dsub Sync out 12 1 Sync out 13 2 Ground 14 Female 9 pin D pin connector Responder sync cable for HiPAP Transceiver unit Model x81 303490 H Responder option diagram wiring Responder Driver Uni SSBELE o 0338 apis Japjos S65860 0L 8 YJ0NO4SI8 04 L d830N0dS3H 04 9 d30N0dS38 04 S H30N0dS33 04 7 d3 NOdS3u YIONOdS34 7 4J0NOASIH 4J0NOdS38 CSTEDE 3194 Z69 Ll SGLLEPO
109. nditions LEDs pos B The front panel includes 8 yellow LEDs 100 107 displaying processor activity and various error conditions and 5 LEDs indication power supply status 100 103 yellow Show the PowerPC boot sequence 107 yellow Indicates that the MicroBlaze program has successfully started 5 green The 5 green LEDs indicate that the internal supply voltages are OK e IO 0 The PowerPC embedded program broadcasts a BOOTP DHCP Boot Strap Protocol Dynamic Host e IO 1 A BOOTP DHCP reply message has been received from an external boot server containing IP address of the server providing the PowerPC application program name of the file containing the PowerPC application program IP address assigned to the transceiver board subnet mask to be used for receiving limited broadcast messages 102 303490 H System units detailed description IO 2 The PowerPC sends a TFTP Trivial File Transfer Protocol request to the boot server asking for its application program The application program has been successfully down loaded and is up and running e IO 3 The PowerPC embedded program is up and running The PowerPC embedded program is included in the FPGA firmware as initialized block RAM e IO4 This LED flashes when the receivers are running and generating sample data The flash speed is proportional to the receiver decimation clock e IO 5 This LED is reserved for product maintenance t
110. ng and it can also puncture insulating layers within the structure of the device This may deposit a conductive residue of the vaporised metal on the device and thus create a short circuit This may result in a catastrophic failure or degraded performance of the device ESD Protection during transport and storage Sensitive electronic equipment must be transported and stored in protective packing bags boxes and cabinets The circuit boards must not be transported or stored close to strong electrostatic electro magnetic or radioactive fields If it is necessary to open and touch the circuit board inside the protective bag then the following precautions must be taken 303490 H Equipment handling Caution e The working area must be covered by an approved conductive service mat that has a resistance of between 50 kW and 2 MW and is connected directly to a reliable earth point via its earthling cord e The service personnel involved must wear a wrist band in direct contact with the skin connected to the service mat e Printed circuit boards and other components should be placed on the conductive service mat during installation maintenance etc If for any reason it is necessary to move the circuit board or components from the conductive service mat they must be placed in an approved anti static transportation container e g static shielding bag before transportation e During installation and servicing all elec
111. ning on page II in this manual After any maintenance work the system must be checked to ensure it works correctly Refer to the procedure in the Test and alignment procedures 71 HiPAP Model 501 451 351 101 Before you start Before you start performing any maintenance the power must be switched off and it must be kept off while the maintenance is being carried out Warning The maintenance engineer MUST wear a grounding bracelet which is securely connected to the vessel s ground at all times when performing maintenance on the units 1 Switch off all power to the HiPAP system and to other systems connected to the HiPAP Motion sensor Heading sensor etc 2 Remove the fuses if possible for the other systems and label the fuse panels with tags stating that maintenance is being carried out on the system Maintenance philosophy The maintenance philosophy recommended by Kongsberg Maritime is e On board maintenance should be carried out by a maintenance engineer with the assistance of the operator The maintenance should include the following Calibrations Simulations Functional tests Traditional troubleshooting based on a good knowledge of the system e Replacement of faulty parts should be limited to the line replaceable units LRUs recommended in the spare parts list 72 303490 H Maintenance Note 303490 H To reduce the number of spare boards required standard circuit b
112. nnected to the Main Net A e NETB If dual net is used the RJ45 connector from NET B is connected to the Main Net B Cable details see Drawing file chapter on page 157 Depending on the Main Net implementation the RJ45 connector could be connected directly to a HUB or a Patch panel 303490 H 53 HiPAP Model 501 451 351 101 GPS input signals connections The signal from the GPS is normally a RS 232 serial line transmitting NMEA serial data and a TTL pulse once pr second to synchronise the computer internal timing clock to the GPS clock This connection is normally done as follows RS 232 Data Pin 2 PORT computer I PPS Pulse Pin 8 PORT computer Ground ref Pin 5 PORT computer any PORT for RS 232 may be used Note The IPPS pulse can have different pulse length and polarity from different suppliers of GPS receivers so the connection described above will not always work A 1PPS converter can be used to handle the problem 1PPS converter option This converter passes the RS 232 Data through but shapes the 1PPS pulse to a fixed pulse length and converts it from TTL level to RS 232 level POWER GNO POWER 9 TO 15 VOC 9 PIN D CONNECTOR DATA RX DATA INPUT DATA OUTPUT DATA TX FROM GPS 1 PPS INPUT SIGNAL GND TO COM 1 2 SIGNAL DND APC10 1 PPS OUT CABLE 9 PIN TO 9 PIN D CONNECTOR Cd5464 Figure 10 IPPS converter connections A 9 pin D connector extension cable is delivered
113. no M0 q WOJ MalA O O gt Lajgey 29188 E fauige JIMBISUR S gt 4u044 B IS SCH Cd31099 Page 1 of 2 306577 Rev C Ed ld ld SH LS DNDINVH WWE HLM 0311381 SI Zd 1d It VE F H 1 IL E d 1 ba oze Diet 1ubue upu7 Wye SHUT LLL UUJ 1909 0ZL9 TH dVd H urai Sul gg uiu e qp2 0 Gy TH dVdlH Wee SHUT G ulDYD 21900 088 TH dVdiH WG Saul OS UUJ 21900 08lZ 1H dYd H yybua7 uiou Note The drawing is not in scale 175 303490 H HiPAP Model 501 451 351 101 Transducer cable for HiPAP 351 101 system w Transceiver unit Model x81 page 2 Wiring P1 TRX32 P1 EN O GIN 2S OIQO XOU E LA 120 gt 120 3 amp 136 3 a 2 cC 4c gt 4a gt Sc gt _ lt 5a gt _ lt 6c gt _ lt ba gt lt 760 33 P2 7a 3 18c gt lt 180 gt 9c gt lt 9a gt lt 20c gt lt 200 gt lt 210 gt lt 21a gt 22 2 C P2 TRX32 1c 1a Cable 1 P1 P1 TRX32 Cable 1 P2 P2 TRX
114. normally Brown W301eu Rev A Standard power cable for 115 230 Vac 2 phase Note Different cable colours may be used for the live and ne 303490 H utral wires Ground is however always on green yellow Conductors 2 x 1 5 mm GND Screen None Voltage 750V Max diameter Limited by the plugs 169 HiPAP Model 501 451 351 101 170 EMC ground cable This cable is used to connect the system unit to the ship s ground Note that this cable must be as short as possible To ship s ground Unit s ground tag W311 Minimum specifications Conductors 1 x 6 mm Screen None Voltage 60V Max diameter N A External trigger cable Remote Master 9 pin D connector Ground RTS CTS 5 Local 9 pin D connector Ground RTS CTS 1 Female 9 pin A Pin e 60006 D pin connector 9009 Male 9 pin D pin connector Conductors 6 x 0 5 mm Screen Overall braided Voltage 60V Max diameter Limited by the plugs 303490 H Drawing file Computer RS 232 RS 422 serial line cable This cable comprises a multi purpose serial line It provides interface with any peripheral unit One end of the serial line cable connects to the computer with a 9 pin D connector The serial line cable is a split cable with ei
115. o pin 1 8 in connectors 501 503 505 507 509 511 515 ond 515 A NB 60 ce El E B D o bei H Seal using loctite 577 to Seal using loctite 577 to 9 AC threads in bracket and threads c counter nut om Seal using silicone 2 sealant under the head o B D D o jo 0 O c Ze 179 303490 H Transducer hull unit cable for all HiPAP systems page 2 HiPAP Model 501 451 351 101 HiPAP HL 2180 L1 HiPAP HL 3770 L1 Ji x HiPAP HL 4570 LI 32cm 5 6m 3cm 0cm E HiPAP HL 6120 L1 7 1m cm O0cm i l d MO 11 Screen 22cm IB EDS p 11 Pte H Sc 3 17m 3cm 0cm 4 75m 3cm Ocm P501 1e e 1 P503 M3 2 P505 21 4 P507 322 2 35 7 8 D P509 22 2 P511 23e e P513 232 2 J8 P515 6 11 A P502 1 e 33 P504 207 3 P506 21 36 P508 32 37 P510 Cae P512 23 40 P5l4 e M P516 6 43 305992 Rev C 303490 H Cd31118 Page 2 of 2 Note The drawing is not in scale 180 Drawing file t Model x81 Iver uni Transce iagram d wiring 2082808088000 49014 jouju49 e
116. oards without software may be provided In the event of a replacement becoming necessary the software on the faulty circuit board must then be transferred to the new board Any links and switches on the new circuit board must also be set as on the old board Whenever a faulty unit has been replaced the unserviceable unit should be sent to Kongsberg Maritime or an appointed dealer for repair Error detection If a fault is detected the operator should call the maintenance engineer at the earliest opportunity The operator should be issued with a standard procedure detailing how he she is to respond to system errors or faults This procedure should contain the following as a minimum Whenever an error message appears e Write down any Alarm message e Write down the parameters currently set in the system e Write down a brief description of the actions currently being carried out e Write down the commands being executed if any when the error appeared e Write down the controls carried out if any when the error message appeared e Write down any other information that might be valuable to the maintenance engineer during troubleshooting This also includes events not directly connected to the system for example bad weather excessive temperature in operations room etc Verification The first action to be performed by the maintenance engineer on receipt of a fault message must be fault verification If the system has
117. od the yard must provide assistance necessary for the rapid and efficient completion of the work even when the work is to be performed outside normal working hours This requirement includes assistance from subcontractors when applicable Excessive waiting time resulting from delays caused by the yard will be charged to the yard 33 HiPAP Model 501 451 351 101 Before you start Caution Precautions and requirements Before you start the installation you must take the following actions e Inform the supervisor coordinator that the work is about to be carried out e Collect the required documentation and read the applicable procedures before commencing work e Collect the required tools Normally only a standard tool set will be required If special tools are necessary to perform a task the procedure will list those required e Ensure that all power is switched off to the system and remove the fuses If power is required to perform a task the procedure will state so e Label the on off switches circuit breakers and fuses with notes clearly stating that work is being carried out on the system Do not attempt to run the system before the checks listed in the HiPAP check and verification procedure have been completed Standard tools 34 A standard mechanical tool set will be required for e Perform the installation removal and replacement of modules and parts described in this manual e Perform the ma
118. oning systems e The maintenance personnel are expected to replace faulty Line Replaceable Units LRUs circuit boards or modules but not to perform circuit board repairs In order to find the faulty component it is also expected that the maintenance personnel have access to standard electronic instruments such as oscilloscopes and MultiMate s If your organization or vessel rig does not have the appropriate personnel available you are strongly advised to contact either Kongsberg Maritime or your dealer for assistance Kongsberg Maritime accepts no responsibility for any damage or injury to the system ship or personnel caused by drawings instructions and procedures not prepared by Kongsberg Maritime This manual does not describe the maintenance of the peripheral devices printers plotters and sensors For information about these items refer to the applicable manufacturer s documentation 303490 H Maintenance Safety Note 303490 H Topics gt LJ 4 Safety on page 71 Before you start on page 72 Maintenance philosophy on page 72 Maintenance schedule on page 74 Preventive maintenance on page 74 Related topics y y 4 4 X Backup on page 2 Software upgrade on page 2 Tools on page 34 Spare parts on page 110 Drawings in the Drawing file chapter from page 157 Refer to standard company vessel safety procedures before commencing maintenance work See also High voltage safety war
119. onnection and hard wired to the HiPAP transceiver unit to get the sync pulse for correct timing The APOS controls which drive is being active while the sync is received from the HiPAP Transceiver Figure 29 Responder Driver Unit 303490 H Responder option Connections Caution When not mounted used keep the protecting caps on the fibre optic connectors Four electrical outputs C and four fibre optical outputs B are available Totally 8 outputs can be used There is a green LED indicator for every responder drive output A showing the activity on the output There is also a power on LED indicating power is on D e The 4 electrical outputs can separately be connected directly to separately responders Output drive signal to responders is a 24V electrical pulse of 4 5 ms or a fibre optic pulse e The 4 optical outputs are normally connected with a fibre optic cable to 4 separately converters with their own separate power One converter for every responder The fibre optic output pulse is 4 5 ms as the electrical pulse Fibre to responder drive converter on page 129 e The converter power is normally the same power as the responder is powered from e The converter converts the optical signal back to an electrical signal before supplied to a responder Converter to be used 326494 is a part of kit 330965 Fibre optic patch cable that can be used 719 097260 FC 2 2 2M Responder Driver Unit
120. ouse The same computer is used for all types of installation desktop or rack with additional mounting brackets or rails as required Power The computer can be powered from either a 115 VAC or 230 VAC supply USB disk An USB disk containing programs for backup and restore is delivered at the system setup These programs can only be used when the system boots from the USB disk 303490 H System description 303490 H Keyboard The keyboard is a PS 2 keyboard It is a QWERTY keyboard with US layout and includes back lighting Trackball The trackball is a standard trackball with a scroll wheel and three buttons Display Refer to the separate manual supplied with the display 1PPS converter option The 1PPS converter is an option to a standard HiPAP system 1PPS One Pulse per Second The signal is normally taken from a GPS receiver or a time synchronize unit This pulse is used to synchronize the clock on the APOS HiPAP system with a reference clock In addition to the pulse a message with correct time must be transmitted on the same serial line as used for the 1PPS input A 1PPS converter passes the RS 232 GPS Position Data through but shapes the 1PPS pulse to a fixed pulse length and converts it from TTL level to RS 232 level Figure 1 1PPS converter Ethernet switch Converter The Ethernet switch Converter is used for e Interface Optical fibre cable to transceiver 11 HiPAP Mod
121. out from J3 303490 H System units detailed description The capacitor battery is connected to J1 and is made of 11 capacitors in parallel giving totally 11 X 3900 uF 42 900 uF Connectors The TRX32 filter board carries three connectors as follows e JI connector for capacitor battery e J2 connector for filtered signals to the TRX32 board e J3 connector for the transducer elements 303490 H 109 HiPAP Model 501 451 351 101 10 SPARE PARTS This chapter lists the parts and modules defined by Kongsberg Maritime as Line Replaceable Units LRUs The unit name and order number are given Mounting components such as nuts bolts washers etc have not been allocated order numbers as we regard these items as standard commercial parts available from retail outlets around the world Topics gt Operator station on page 110 gt Transceiver Model x61 on page 111 Transceiver unit Model x21 on page 113 Operator station Part No Item name Recommended spares 337533 Bluestorm serial interface card 1 368464 Power supply unit 1 367360 Hard disk 368465 DVD Recorder ER 110 303490 H Spare parts Transceiver Model x81 HiPAP 501 451 351 system Part no Item name Recommended spares Technical data IN 304337 PCB TRX32 Filter A 304605 PCB POWER SUPPLY PSU 48V DC 382 079671 PCB POWER SUPPLY PSU MAIN 1 MEE EIN 318101 DS 518A Ethernet Switch
122. outline drmenstons 161 Computer rack mounting and outline dimensions eee 162 Transceiver unit Model x81 with cooling unit mounted on the right side outline dimensions mounting page li in anios 163 Vill 303490 H Instruction Manual 17 18 Transceiver unit Model x81 with cooling unit mounted on the right side outline dimensions mounting EE 164 Transceiver unit Model x81 with cooling unit mounted on the front door option outline dimensions mounting page 1 165 Transceiver unit Model x81 with cooling unit mounted on the front door option outline dimensions mounting page2 sese ener nnne 166 Transceiver unit Model x21 outline dimensions mounting page 1 167 Transceiver unit Model x21 outline dimensions mounting page 2 168 Standard AC power Cable is o RUE qM 169 EMC ground cable oni obice io 170 External trigger cab Sullana 170 Computer RS 232 RS 422 serial line cable eee 171 Transducer cable for HiPAP 501 451 system page 1 sees 173 Transducer cable for HiPAP 501 451 system page 2 174 Transducer cable for HiPAP 351 101 system w Transceiver unit Model x81 page ance esent ocaeca oss ux eoram vive ito e sse ticae ud terea M TTE 175 Transducer cable for HiPAP 351 101 system w Transceiver unit Model x81 pases EE ene ee ee 176 Transducer cable for Transceiver unit Model x21
123. page 177 Transducer cable for Transceiver unit Model x21 page 7 178 Transducer hull unit cable for all HiPAP systems page 1 179 Transducer hull unit cable for all HiPAP systems page 1 180 Transceiver unit Model x81 wiring diagram esee 181 Transceiver unit Model x21 wiring diagram page 1 182 Transceiver unit Model x21 wiring diagram page 2 sse 183 Cable conversion kit for Transceiver unit Model x81 drawing 184 Adapter Kit for Transceiver x81 Unit 1 eee diia 185 Junction box conversion kit for Transceiver unit Model x21 drawing page 1 186 Junction box conversion kit for Transceiver unit Model x21 drawing page 2 187 1PPS converter component layout drawing eere 188 CABLE PLAN AND INTERCONNECTIONS s ssssesesoseesesessesosoeoesosee 189 INDEX quer M 190 303490 H IX About this manual 1 ABOUT THIS MANUAL References 303490 H This document is the Instruction manual for the High Precision Acoustic Positioning HiPAP Model 501 451 351 101 systems named HiPAPQ systems in rest of the manual The manual contains descriptions specifications procedures and illustrations required to install and maintain the HiPAP system units The manual also defines the equipment responsibility and provides general information about preservation packing and storage of the units
124. pe ST 30 303490 H Installation 4 INSTALLATION Note Warning Warning 303490 H This chapter provides the descriptions and drawing references required to install the HiPAP systems The guidelines for installation presented in this manual must be regarded as a base for detailed plans prepared by the installation yard These plans must include drawings instructions and procedures specific to the ship in which the equipment is to be installed These drawings must be approved by the local maritime classification society The display and computer should always be secured down to the surface on which they sit to avoid damage in the event of rough weather The installation instructions given in this manual must be followed Failure to do so may render the guarantee void Kongsberg Maritime AS accepts no responsibility for any damage or injury to the system ship or personnel caused by drawings instructions and procedures not prepared by Kongsberg Maritime Topics Supply conditions on page 33 Before you start on page 34 Tools on page 34 Computer installation on page 35 IPPS converter on page 37 Ethernet switch Converter on page 37 Fibre Splice Box on page 37 Transceiver units basic installation on page 38 NEE 4 y 4 4x Transceiver unit Model x81 installation on page 39 3l HiPAP Model 501 451 351 101 Transceiver unit Model x21 installation on page 41 Related topics Cables on page
125. r fibre optic cables Patch cables from the computer Ethernet Switch Converter Cd31136 Figure 13 Transceiver unit Model x21 fibre optical cables The figure shows the fibre patch cables going from the fibre splice box to the Etherenet switch Converter The system fibre cables not shown are termineated on the inside of the fibre splice box Related topics Fibre optic cables installation on page 66 Cable plan and interconnections on page 189 62 303490 H Cables Model x21 transducer cable connection This unit can connect to the transducer with two different types of cable e Transducer patch cable e Transducer cable with plug Transducer patch cable The transceiver end of the cable has a gland plate approximately 60 cm from the connectors This plate is mounted onto the lower right rear corner on the outside of the transceiver cabinet with six 6 mounting screws gt See cable drawings in the Drawing file chapter from page 157 Transducer cable with plug This cable is used if your installation has a transducer cable with plug typically if you are replacing the transceiver cabinet in an existing installation A junction box is available for connecting old hull units to HiPAP 351 101 Transceiver unit Model x21 gt Junction box kit on page 113 Hull unit connector Tranducer cables from transceiver unit Cd31137 i EM Figure 14 Junction box for connecting an old
126. ransceiver MOXA POWER DR 4524 V V Switch 251 096603 328369 ADAM 6017 Vin 4 Iso GND LT3PIQ Vin 4 Vin3 Lager Vin 5 vin3 Vin 5 Vin2 2 Vin 6 vin2 Ba vin 6 vni 2 Dr S Vin 7 Vint 2 Bk 16 e Gil vin 7 vno Q 8 e poo vin0 A 9 Wh 00 i le Iso GND 7 Ye Gil R VS RJ 45 2 B GND Ethernet nc EDS 518A Select current mode internally Jumper settings o ral Jumper Input ge A o B Setting ius ol P3 JP8 E 2 re o o o 9 up4 ye7 B 3 O o o A 9 ues Je E 7 ES The drawing is not in scale Cd31177a Page 1 of 1 329779 Rev A 303490 H 145 HiPAP Model 501 451 351 101 14 EQUIPMENT HANDLING This chapter describes how to transport pack and unpack clean preserve and store electronic electro mechanical and mechanical units supplied by Kongsberg Maritime The units may be supplied as spare parts or as parts of a delivery Topics gt Transportation on page 146 gt Storage on page 152 Re packing on page 154 ESD precautions on page 154 gt Temperature protection on page 155 Transportation Note 146 Unless otherwise stated in the accompanying documentation electronic electro mechanical and mechanical units supplied by Kongsberg Maritime can be transported using all methods approved for delicate equipment by road rail air or sea The units are to be transpo
127. replacement see installation on page 129 303490 H 131 HiPAPO Model 501 451 351 101 Fibre to responder drive converter Figure 30 Illustrating a system using two optic responder converter kit electrical connection to the responder is not shown A Fibre optic connector C Electrical connector B Power supply cable D Fibre optic patch cables Local power cable is shown here Kit see page 129 132 303490 H Responder option Spare parts Technical data 319173 Responder Driver Unit 336494 Power 24 Vdc 25 mA 317925 Responder Driver Unit kit 330965 Fibre to responder drive converter kit Drawings Part No Rev Description Ref 316067 A Responder Driver Unit option on page 134 outline dimensions SE E Responder Driver Unit wiring diagram EE Wie NA Responder Driver Unit On pase dus Pinout responder sync K S Responder Driver Unit Electrical drive signal on pase 133 Responder 1 4 pinout wee NA Pinout Responder sync Responder Driver Unit op page 4o for Model x21 ae WA Pinout Responder sync Responder Driver Unit pn pags 196 for Model x81 290985 ds Fibre to responder drive converter EE wiring diagram 303490 H 133 HiPAP Model 501 451 351 101 Responder Driver Unit outline dimension moo H i 1L qn EO
128. requirements irss ie Ces nre Y YS RR STA ENNEN EES 34 Standard oie sern dts ibt E 34 Special S plc das 35 CCOmDUISE Aita 35 IPPS Converter Option wi EENS EENS 37 AAA ww 37 Fibre Splice BOX ainia BW ka birlos 37 Transceiver E 38 Basic installation instructions ged e erecti cotorra daras riada dedeaaaa ae Ras Seed 38 A EN 38 Important information about ventilation and maintenance sess 38 Transceiver unit Model x81 mstallanon 39 IV 303490 H Instruction Manual Adapter Kit for x81 Transceiver micosis Re SI tes DIS TE praia 41 Transceiver unit Model x21 mstallanon eese 42 5 CABLES soni o 46 Cables land assembly POC E 47 Securing and terminating the Cables aii ici 48 Basic cable requirements ged eee a deier eoesaasvaugeaevasgasadea lassacdasavedenanssaavasuaead cres 49 Cable pl alim ti dolo EN 52 COMPU sara 52 Computer connections iii 52 Computer Dual Net connection s ecco veo ee C Adel iesch 53 GPS input signals CONEA o ee 54 TIPPS COHVerter CODHOB ee 54 Transceiver unit Model ROW ois eb A PN Neil qo n eet asado mde 57 Model x81 transducer cable connection 00 eee ceeseeceseeceeneeceeeeeceeeeeceteeeeseeeesaes 58 Transducer cable with plug ii es e D IIR TREO SAIS dida Ed 59 Transceiver unit Model Aa 61 Model x21 transducer cable connection seen 63 Transducer cable witht plug EE 63 Transducer to transceiver unit cables installation
129. rors in both axis elevation and orthogonal The specification is based on e Free line of sight from transducer to transponder e Noinfluence from ray bending e Signal to Noise ratio in water in the 250 Hz receiver band e Noerror from heading and roll pitch sensors Transducer reference point 303490 H Technical specifications The reference points shown below are the origin for the position measurements The elevation and orthogonal angles are used in the accuracy curves HiPAP 500 transducer Center of transducer cz reference point A radius 196 mm B radius 196 mm 90 elevation Cd31154 d se dj e Orthogonal MEE 0 elevation Elevation Cd31154a HiPAP 350 transducer Center of transducer reference point A radius 160 mm B 196 mm 90 elevation d KIA lt Orthogonal bos 0 elevation Elevation HiPAP 100 transducer Center of transducer reference point A radius 225 mm B radius 225 mm 90 elevation Cd31154b v a 0 elevation 303490 H 21 HiPAP Model 501 451 351 101 HiPAP 501 HiPAP 501 Single HiPAP 501 Dual system system S N dB rel 1uPa S N dB rel 1uPa 20 10 0 20 10 0 Angular Accuracy 0 12 0 18 0 3 0 085 0 13 0 21 At 0 elevation Range Accuracy m 0 1 0 1 0 15 0 1 0 15 0 1
130. rted in accordance with general or specific instructions for the appropriate unit s using pallets transport cases or carton boxes as appropriate Special local restrictions concerning air transportation may be applied to units containing certain types of batteries The units should be checked and the regulations investigated by the packer shipper before the unit is dispatched Local transportation All local transportation must be carried out according to the same specifications as for the initial delivery In general all units must be handled with care The carton case containing the equipment must be kept dry at all times and must be sheltered from the weather It must not be subjected to shocks excessive vibration or other rough handling 303490 H Equipment handling 303490 H The carton case will normally be marked with text or symbols indicating which way it is to be placed You must follow the instructions given and ensure that the carton case is always placed with its top uppermost The carton case must not be used for any purpose for which it was not intended step table etc and in the absence of other information no other cartons cases must be stacked on top of it Lifting A heavy crate will normally be marked with its weight and the weights of other cartons or crates will normally be entered on the packing list e You must always check the weight of a crate before attempting to lift it e
131. s a circuit 80 breaker It trips at 10 A Circuit boards and units 303490 H This section provides information on the circuit boards and power units Switch settings and links are described where necessary Topics Computer on page 97 gt Transceiver units on page 99 Computer circuit boards and power unit Topics gt See the MP8200 Maintenance Manual doc no 366813 This section only describes the Bluestorm circuit board for the rest of the boards see the MP8200 maintenance manual 97 HiPAP Model 501 451 351 101 BlueStorm PCI serial adapter board Manufacturer http www connecttech com This serial adapter board is a commercially available board It is equipped with e four RS 232 e four RS 422 Several cards can be used in the computer to increase the number of outputs available BlueStorm PCI installation for Windows XP The BlueStorm PCI board uses a specific driver on Windows XP This device driver provides an interface between the Windows XP operating environment and a BlueStorm PCI adapter Under Windows XP you can install a maximum of 256 serial ports e Install the driver e Test the board Refer to the BlueStorm PCI User Manual Switches The BlueStorm PCI board holds no switches Links The BlueStorm PCI board holds no links Connectors e One PCI connector e One VHDC1 68 female connector for the serial lines gt Cable details on page 171 98 303490 H System units
132. s may be caused by a blown fuse on the board e If a power indicator LED is switched off on all the TRX32 boards in the rack you have a common power problem and need to check the Power Supply Unit for the relevant rack e If one of the communication LEDs Group A are suspicious Check the Ethernet cable between the TRX32 board and the Ethernet switch Then check the Ethernet switch Related topics TRX32 Transceiver board on page 100 Replacement of the TRX32 Transceiver board on page 83 TRX32 filter board The TRX32 filter board is a special made board containing 32 band pass filters and a capacitor battery The board is normally used as a front end module for a TRX32 board The board is locked in position by two board ejectors Function Signals coming from the transducer are filtered before they are supplied into the TRX32 board The capacitor battery supplies preloaded energy to the transmitters on a TRX32 board In a HiPAP transceiver unit the TRX32 Filter boards are mounted on the rear side of the TRX32 boards and the backplane One TRX32 Filter board is connected directly through the backplane to a TRX32 board The 32 band pass filters filters the input signals coming from 32 transducer elements into J3 before the 32 input signals are supplied out to J2 When the TRX32 board transmits into J2 the filters will pass the transmitted pulse directly to the transducer without any filtering
133. stems 305992 B Transducer hull unit cable for all HiPAP systems on pages 179 and 180 Option cables Responder all cables from page 133 Laser all cables from page 143 Miscellaneous 213346 B 1PPS converter assembly drawing on page 188 158 303490 H Drawing file Keyboard outline dimensions Cable length 1 5 m 142 mm R 298 mm Note All measurements are in mm The drawing is not in scale Cd31406 303490 H 159 HiPAP Model 501 451 351 101 19 display outline dimensions 232 444 Note All measurements are in mm Cd31022x Page 1 of 1 The drawing is not in scale 160 303490 H Drawing file Computer desktop mounting and outline dimensions Note al Cd31249 Page 1 The drawing is not in scale 365290 Rev B 303490 H 161 HiPAP Model 501 451 351 101 Computer rack mounting and outline dimensions Cutilng length approx 530m Cutting length approx 33m isaretric View Front Isometric EE Note Cd31250 Page 1 The drawing is not in scale 371591 Rev B 162 303490 H Drawing file Transceiver unit Model x81 with cooling unit mounted on the right side outline dimensions mounting page 1
134. subsea baseline measurements One transponder is used as the Master in the positioning phase The other transponders are called the Slaves The Master transponder acts as a beacon It starts a positioning sequence by doing the steps described below This is done regularly with an interval set by telemetry from one of the vessels e The Master interrogates the Slaves e The Master transmits its individual transponder channel to be received by the vessels ROVs positioning in the array e Each Slave transponder receives the interrogation from the Master and transmits its individual reply channels after a turnaround delay A MULBL system positioning in the array listens for the individual channels transmitted by the master beacon and by the Slave transponders When they are received the system uses its knowledge about their positions in the TP array to calculate the differences in range to the transponders in the TP array The time difference between the Master interrogation and the start of the reception of the pulses at the system is unknown It has to be calculated together with the position of the vessel or ROV 303490 H 121 HiPAPO Model 501 451 351 101 All vessels to use the MULBL array need the coordinates of the transponders and the channel numbers which will be distributed on a file Figure 27 Multi User LBL positioning Combined SSBL and LBL positioning The combined SSBL LBL system uses an onboard multi element
135. t Mounting screws J L o 9 Mounting screws Reflector Figure 31 Laser system parts location Hull unit E H Ed d d ES o fo al e m 3 al 3 ey 140 303490 H Laser option Installation Logistics Safety Refer to the general safety procedures Vessel location N A Special tools None Drawings Laser location and mounting screws see figure on page 140 Hoist indicator Hull unit wiring diagram on page 145 Laser The laser is mounted on the hull unit See figure above Connect the laser cable to the ICP CON and TB4 in the transceiver unit The laser may be switched ON OFF when required but the unit requires about 30 minutes warm up time before use The laser power switch is located in the base of the transceiver unit Refer to the figure on page 144 Hoist indicator ADAM 6017 Drawings Hoist indicator ADAM 617 wiring diagram on page 145 gt Same principle as for the RTB module on page 87 Laser switch Same principle as for the RTB module on page 87 Cable layout and interconnections Cable plan and interconnections on page 189 303490 H 141 HiPAP Model 501 451 351 101 Maintenance Note Before you start read the general maintenance informat
136. t from keeping the unit clean Transceiver unit Model x81 This section describes the internal layout connections and replacement of the Transceiver unit Model x81 parts Topics Transceiver unit Model x81 internal layout on page 80 gt Replacement of parts on page 82 If more information is required contact Kongsberg Maritime for service Before you start Note Before you start please read the general maintenance information on page 72 303490 H 79 HiPAP Model 501 451 351 101 Model x81 internal layout Fibre optic Ethernet connector to the computer Ethernet switch Converter MEA SA e Fibre Splice Box Patch cables from Ba tainty TRX32 boards to Path Patch cable for Ethernet switch y Converter H P remote power control Power supply PSU Main Connector for Sync Responder trig Power indicators LEDs Power supply PSU 48V Dc Patch cables for Sync Responder trig Switch for Service ON Power OFF TRX32 boards Remote for sub rack Fuses Fan unit Power supply for Switching relay Ethernet switch Converter Dual power Service connector CD31095 Main switch ON OFF Power Sync Responder trig with Fuse Power for Cooling unit Power for Ethernet switch Power for rack Figure 16 Transceiver unit Model x81 internal layout The following parts contained within this transceiver unit are defined as Line Replaceable Units LRUS
137. t is to be installed These drawings must be approved by the local maritime classification society before use The maximum distance between the transceiver unit and the hull unit is restricted by the length of the transducer cable Vibrations The HiPAPO transceiver unit is fitted with shock and vibration damping devices If the vibration velocity amplitude at the base of the installed equipment is expected to exceed 10 mm s in the range 5 50 Hz constantly during operational life special precautions may have to be taken Important information about ventilation and maintenance There must be a clear space between the transceiver unit and the next unit or bulkhead horizontally Below the unit there must be a space for cable routing e For Model x81 Refer to drawing on page 161 e For Model x21 Refer to drawing on page 167 303490 H Installation 303490 H Transceiver unit Model x81 installation Unit location The transceiver unit cabinet must be located close to the hull unit either in the same compartment or in a compartment in the close vicinity Cd31092 Figure 7 Cabinet mounting side view Logistics Safety Refer to the general safety procedures in the front of this manual Personnel Minimum 3 trained mechanical electrical fitters Special tools None Drawings Transceiver unit Model x81 mounting drawing
138. tebonseeasecocasseoocsetbocseces cabacegsaseoncaaness 110 REMAN EI Eegeregie eege Eege dese 110 Transesciver Model SL lo 111 HiPAP SOLAS US ii 111 HiPAP 101 SYM ET 112 Transducer cable With TE 112 Transcerver unit Model de rn eaae 113 VI 303490 H Instruction Manual HIPAPO Bili lia dia 113 IS KE ET 113 Transducer cable with EN 113 11 HIPAP MODELS AND POSITIONING PRINCIPLES 114 PUP ARG SO Drop 115 PATE POA O io dean 115 TP ACPO A A Eee 116 FIP APO ION aiii 116 Positioning principles and processing sess 116 KEE Te EE 117 I B E posto HE codec tecto aetatis ctae dendi estaba qeu etapa odes en eiae 118 Combined SSBL and LBL positioning ococcoccconononcnonnnonnonnncnoncnnnncnnn crono no enn 122 HIP APO EE 123 Cymbal acoustic protocol lil 124 12 RESPONDER OPTION siii ee 126 Basic TESPONASE INTO ias 126 Responder Driver Unicas aaa 127 Technical specthCaulOms ia didas 128 Responder Driver Unit Kit ies ironia sica 128 Responder Driver UN At eege 128 Fibre to responder drive converter Kbs ii 129 INSTALO O A A A datu BAe ee 129 Responder D ver Wi pU i uq iai d e Ee 129 Fibre to responder drive converter iiie pe eis 130 Cable layout and antercOnme chions sos esie aei eoi topi reta Ee egen 130 Maintenances anes 130 Responder Driver Writ zuo a ee A A ad 130 Fibre to responder drive converter b e mana 132 Sp re Datis cob ene A Eeer 133 O 1
139. ter Each fibre has to be tested for reflections and damping loss The test results must be documented Cable screen If the fibre cable is screened armoured the screen armour must be terminated in EMC cable glands If the cable has no screen armour standard cable glands can be used 67 HiPAP Model 501 451 351 101 The outer cable screen if applicable is to be grounded in both ends Grounding is done by means of shielded cable glands or EMC Mats at the point of entry into the console cabinet Inner cable screen s if applicable is to be terminated together with the outer screen 68 303490 H Operation 6 OPERATION HiPAP operation Operation of the HiPAP system See the APOS for HiPAP 501 451 351 101 Instruction Manual and the APOS online help 303490 H 69 HiPAP Model 501 451 351 101 7 MAINTENANCE Note Warning 70 gt See the MP8200 Maintenance Manual doc no 366813 This chapter contains information on how to perform all normal preventive and corrective maintenance on the standard HiPAP system units e The procedures are identical for all HiPAP systems e The technical descriptions included in this manual are intended to be used by maintenance technician and or engineer with experience of computer based electronic circuitry It is also strongly recommended that the personnel are familiar with the basic principles of hydro acoustic technology and in particular positi
140. ther unless specific markings permit this The crates must not be placed directly on a dirt floor Do not open the crate for inspection unless special circumstances permit so Special circumstances may be suspected damage to the crate and its content or inspections by civil authorities Tf any units are damaged prepare an inspection report stating the condition of the unit and actions taken Describe the damage and collect photographic evidence if possible Re preserve the equipment If the units are not damaged check the humidity absorbing material If required dry or replace the bags then repack the unit s according to the packing instructions If the crate has been opened make sure that is it closed and sealed after the inspection Use the original packing material as far as possible Refer to information on page 154 Ambient temperature and humidity 1 The storage room area must be dry with a non condensing atmosphere It must be free from corrosive agents The storage area s mean temperature must not be lower than 30 C and not warmer than 70 C If other limitations apply the crates will be marked accordingly Transducers must not be stored in temperatures below 30 C or higher than 55 C The crate must not be exposed to moisture from fluid leakages The crate must not be exposed to direct sunlight or excessive warmth from heaters 303490 H Equipment handling
141. thernet switch U1 3 DC DC Im Juz Tu NA DC DC 2 converters Power module Fibre Splice Box cons Backplane Main switch Terminal block ON OFF with Fuse TRX32 filter Power filter unit board cas1074a Figure 21 Transceiver unit Model x21 internal layout 303490 H 91 HiPAP Model 501 451 351 101 The following parts contained within this transceiver unit are defined as Line Replaceable Units TRX32 board The boards are located in the PCB rack behind the Power module and are to be inserted from the top of the rack TRX32 filter board The board is located in the PCB rack behind the Power module and is to be inserted from the base of the rack Power module This unit provides voltage for the transmitter and the DC DC converters and carries a power on indicator on the input and output side Ethernet switch Ethernet to Fibre optic converter Dual Ethernet Converter possibility Used LC fibre optic connectors DC DC converters The DC DC converters provide the voltage required by the TRX32 boards and the Ethernet switch DC DC voltage filters Filters the DC DC power before the power enters the TRX32 boards Cooling unit The unit is mounted on the outside on the transducer unit left side It cools the air inside the transceiver unit Separate manual is supplied with the unit This is not a Kongsberg Maritime document 92 303490 H System units detail
142. to all other units connected to the computer display transceiver motion sensor etc Unscrew the computer from the bracket Lift the top cover by using the lever on the top Keyboard Under normal conditions maintenance is not required apart from keeping the unit clean If the keyboard is not functioning properly the unit must be replaced Trackball Under normal conditions maintenance is not required apart from keeping the unit clean If the trackball is not functioning properly the unit must be replaced 1PPS converter option Maintenance is not required under normal conditions apart from keeping the unit clean If the 1PPS converter is not functioning properly the unit must be replaced IPPS converter information see page 11 Ethernet switch Converter Maintenance is not required under normal conditions apart from keeping the unit clean If the Ethernet switch Converter is not functioning properly the unit must be replaced Ethernet switch Converter information see page 11 Replacement 1 Remove all cables 2 Replace the unit Replacement see page 87 78 303490 H System units detailed description 3 Reconnect all cables Configuration The new Ethernet switch Converter must be configured You will find the configuration information on the Operator Station Ref C Install moxa moxaconfig rtf Fibre Splice Box Maintenance is not required under normal conditions apar
143. trical equipment soldering irons test equipment etc must be grounded Temperature protection Caution 303490 H If the unit must be protected against extremes of temperature the carton crate must be lined on all walls base and lid with 5 cm thick polyurethane or polystyrene foam These units will be identified as delicate in the applicable documentation The package must then be clearly marked Must not be transported or stored in temperatures below 5 degrees Celsius Other units can normally be stored in temperatures between 30 C and 70 C refer to the system s technical specifications for details Transducers must not be stored in temperatures below 20 C and above 60 C 155 HiPAP Model 501 451 351 101 15 HIPAP COMMISSIONING CHECK AND VERIFICATION Separate document HiPAP Commisioning check and verification doc No 331070 This procedure shall be used to check and verify the HiPAP system during or after commissioning installation 156 303490 H Drawing file 16 DRAWING FILE 303490 H This chapter holds illustrations referred to in this manual The illustrations are based on the original system drawings and wiring diagrams e Unless otherwise noted all measurements are in millimetres e The illustrations are not in scale e The original drawings are available in electronic format upon request 157 HiPAP Model 501 451 351 101
144. ts Phone 24 hour 47 33 03 24 07 E mail km supportOkongsberg com Kongsberg Maritime AS Strandpromenaden 50 Telephone 47 33 03 41 00 P O Box 111 Telefax 47 33 04 47 53 N 3191 Horten www kongsberg com Norway subsea kongsberg com KONGSBERG Instruction Manual Additional documents Display manual Separate manual supplied with the display Not a Kongsberg Maritime document Keyboard manual Separate manual supplied with the keyboard Not a Kongsberg Maritime document Trackball Separate document supplied with the trackball Not a Kongsberg Maritime document Atr to air heat exchange unit for Transceiver Unit x81 Not a Kongsberg Maritime document Air to air heat exchange unit for Transceiver Unit x21 Not a Kongsberg Maritime document Remarks The reader The installation information in this manual is intended for the design and installation engineers at the yard performing the installation The information is supplied as the basis for the yard s own installation drawings applicable to the vessel On completion of the installation this section may be used for reference purposes during system maintenance The maintenance information in this manual is intended to be used by a trained maintenance technician or engineer with experience of electronic and digital circuitry computers and electromechanical design The level of information is based on Kongsberg Maritime s maintenance philosophy The onboard technica
145. ts containing batteries are marked Units containing lithium or alkaline batteries must be handled separately and with care Such units are marked accordingly Do not attempt to recharge such batteries open them or dispose of them by incineration Refer to the applicable product data sheets 303490 H Equipment handling After use storage If a unit is removed from its operating location and placed into storage 1t must be properly cleaned and prepared before packing Cleaning cabinets If a cabinet has been exposed to salt atmosphere while it was in use it must be thoroughly cleaned both internally and externally to prevent corrosion e Wipe the cabinet externally using a damp cloth and a little detergent Do not use excessive amounts of water as the unit may not be water tight On completion dry the unit thoroughly e All surfaces must be inspected for signs of corrosion e g flaking bubbling paint stains etc Damaged or suspect areas must be cleaned prepared and preserved using the correct preservation mediums for the unit The mediums to be used will usually be defined in the units maintenance manual e Open the unit and using a vacuum cleaner remove all dust etc from the unit Great care must be taken to ensure the circuit boards and modules are not damaged in the process Cables Wipe clean all exposed cables and check for damage If a cable shows signs of wear or ageing contact Kongsberg Maritime for ad
146. ucer cable for HiPAP 501 451 system 173 174 Transducer patch cable 63 Transmit 105 Transmit cycle 105 Transmit External command 105 Transmit synchronization with external equipment 105 Transmitter Receiver boards 80 Transmitter Receiver filter board 80 Transportation 146 TRX32 80 85 99 TRX32 board 84 100 107 Connectors 104 Fuses 106 LEDs 102 Links 104 Switches 103 TRX32 boards 13 80 TRX32 filter board 99 108 TRX32 Filter boards 80 TRX32 front panel 100 TRX32 top view 101 TRX32 Transceiver board 100 303490 G Index TRX32 Transceiver board visual inspection 107 TU Model x81 wiring diagram w laser 144 Upgrading of old HiPAP systems 3 303490 H U USB disk 10 Ventilation 38 Vibrations 38 193 HiPAP Model 501 451 351 101 Instruction Manual HiPAP Model 501 451 351 101 Instruction Manual HiPAP Model 501 451 351 101 Instruction Manual HiPAP Model 501 451 351 101 Instruction Manual HiPAP Model 501 451 351 101 Instruction Manual HiPAP Model 501 451 351 101 Instruction Manual
147. um DSSS signals for positioning and data communication The data communication speed is variable and can be adapted to the acoustic communication conditions noise and multi path DSSS is a wide band signal The Cymbal protocol provides new characteristics for both positioning and data communication Range capability and reduced impact from noise Cymbal protocol can transmit more energy in each positioning pulse Compared to the current HiPAP 500 this extra energy will provide higher position accuracy at low signal to noise ratio It will also provide longer range capabilities This improvement in energy is 5dB Range accuracy The Cymbal signal gives range accuracy in the order of 0 01m error contribution from sound velocity and ray bending not included Directional measurements In SSBL operation the accuracy of directional measurement is the main contributor to the position accuracy The HiPAP 501 has new and improved algorithms for directional computation when using Cymbal At low signal to noise ratio the system will be more robust Number of channels The Cymbal protocol has increased number of unique codes for transponder channels compared to the current system At present there are 50 unique transponder channels Multi path capability The Cymbal protocol is designed to have good multi path properties The processing technique allows signals to and from the transponder to overlap and still be able to have a corr
148. urces This is done by Switch off and remove the supply fuses from any units or systems into which the cables are already connected 2 Select the cable to be connected into the cabinet and select the cable gland through which the cable is to pass A minimum of 5 cm recommended 5 10 cm of slack cable must be allowed both inside and outside the cabinet when installing cables This is to allow for vibration damping maintenance and measurement errors Always double check your measurements before taking any irreversible actions 3 Depending on whether the cable has already been installed in conduits either a installed measure the maximum length of cable required to reach from the final cable clip outside the cabinet to the terminal blocks inside the cabinet add 20 cm then remove the excess cable 47 HiPAP Model 501 451 351 101 Note 48 Or The cable s outer insulation will extend into the cable gland to a b loose cable measure the maximum length of wire required to reach from the cable gland to the terminal blocks inside the cabinet add 20 cm and mark the cable point approximately 5 mm outside the outer surface of the cabinet wall into which the cable gland is secured Taking care not to damage the screening carefully remove the outer insulation from the required cable length Leaving an appropriate length of the screen exposed from the insulation cut off the remainder Securing and termi
149. using this depth in the computation it will increase the position accuracy of the ROV e The range capabilities of a medium frequency LBL system will be approximately the same as those of an SSBL system e LBL positioning will give better position accuracy at greater water depths but is more complex to operate and it needs more transponders than the SSBL 119 HiPAP Model 501 451 351 101 e LBL TP positioning method uses one transponder to measure the ranges to the transponders in the array and telemetry the data to the surface vessel which computes the position of the transponder 00000000000 Transponder Ze lt p CD3750 Figure 26 LBL principle 120 303490 H HiPAP Models and Positioning principles Multi User LBL positioning Several individual vessels and ROV units can now position themselves using the same seabed transponder array The system and principle has the following main advantages e Provides high position accuracy comparable to standard LBL e A small number of transponders serve all vessels and ROVs e Secures high position update rate down to approx 2 seconds which is essential in DP operations e Avoids transponder frequency collisions when vessels are working in the same area all vessels are listening only A transponder array is deployed and calibrated by use of
150. ver unit front door To do this 1 Loosen the four captive screws in the corners of the door 2 Lift the door off To close the door proceed in reverse order Circuit boards basics TRX32 boards location see the figure on page 80 gt TRX32 filter boards location see the figure on page 82 The circuit boards in the transceiver unit rack are all plug in modules The boards are locked into position by two ejectors TRX32 Transceiver board visual inspection Refer to page 107 Replacement of a TRX32 Transceiver board Before you start read the following e Before you start removing any board unit on page 71 e How to open close the Transceiver unit door on page 83 Removal 1 Switch off the transceiver unit using the Main switch 2 Locate the faulty board 83 HiPAPO Model 501 451 351 101 84 cd31130 Figure 19 TRX32 Transceiver board 3 Note the locations of and remove any cable connected to the front of the board 4 Press down the red knob A on the board ejectors The ejectors are now free 5 To loosen the board push the top ejectors B up and the bottom ejector B down Then pull the board straight out C Place the board into an anti static plastic bag and place it on a clean stable work bench where it cannot be damaged Replacement In principle replacing a board is to perform the steps in Removal a TRX32 board in reverse order 1 Grab the board ejectors with both hands
151. vice Dehumidifier Place a suitably sized bag of desiccant material silica gel or similar into the unit to keep the electronic components as dry as possible Coatings Spray the unit externally with a corrosion inhibitor e g light oil before packing 303490 H 153 HiPAP Model 501 451 351 101 Re packing The unit should be stored and transported in its original packing material and or crate In the event that this material is not available proceed as follows e Small units must be protected from damp by being placed within a plastic bag at least 0 15 mm thick An appropriate quantity of desiccant material should be placed inside this bag and the bag sealed The sealed unit must then be placed in an appropriate carton or crate and supported in the container by appropriate shock absorbing insulation polystyrene foam chips etc e Large units must be placed in a suitable cardboard box or wooden crate The unit must be protected against physical damage by means of shock absorbing insulation mats The box must be clearly marked with its contents and must be stored in a dry and dust free area ESD precautions 154 What is ESD Electro Static Discharge ESD is the transfer of an electrostatic charge between two bodies at different electrostatic potentials caused either by direct contact or induction by an electrostatic field The passing of a charge through an electronic device can cause localised overheati
152. y and options e The HiPAP 501 HiPAP 451 HiPAP 351 systems are medium frequency systems operating from 21 kHz to 31 kHz e The HiPAP 101 system is a low frequency system operating from 10 kHz to 15 5 kHz Topics gt HiPAP 501 on page 115 HiPAP 451 on page 115 HiPAP 351 on page 116 HiPAP 101 on page 116 y y y Positioning principles and processing on page 116 114 303490 H HiPAP Models and Positioning principles HiPAP 501 The HiPAP 501 has a full spherical transducer body including 241 transducer elements This model has close to full accuracy in the half sphere sector and is the preferred system where the best possible performance is required The HiPAP 501 can also track targets above the half sphere sector The use of very narrow beams provides High accuracy Long range capabilities Good noise reduction capabilities Good multipath suppression The HiPAP 500 transducer has a diameter of 392 mm and will be installed with the 500 mm gate valve HiPAP 451 The HiPAP 450 transducer is the same unit as the HiPAP 500 transducer The system has Transmitter Receiver boards for only 46 elements similar to the HiPAP 351 system The HiPAP 451 system has the same operational and technical performance as the HiPAP 351 system gt Refer to HiPAP 351 system description on page 116 The HiPAPO 451 uses the same hull units as the HiPAP 501 Upgrade to H
153. ynamically so it is always pointing towards the target The target may be moving and the vessel itself is affected by pitch roll and yaw Data from a roll pitch sensor is used to stabilise the beam for roll and pitch while directional data from a compass is input to the tracking algorithm to direct the beam in the correct horizontal direction The HiPAP transceiver can operate with up to 56 transponders simultaneously The data is sent to the computer This mode is similar to the HiPAP SSBL processing but the transceiver positions up to 8 LBL transponders for each single LBL interrogation Both ranges and directions to the transponders are measured This mode is similar to the HiPAP LBL processing but the transceiver does not interrogate the MULBL transponder array it only listen for the replies from the array The transceiver can listen for up to 8 LBL transponders The direction to the transponders and the time difference between the received replies is transmitted to the computer The unit transmits acoustic telemetry messages and receives and decodes the acoustic telemetry message from the transponder The data is sent to the computer 123 HiPAP Model 501 451 351 101 124 Cymbal acoustic protocol Cymbal is the new acoustic protocol used for both positioning of subsea transponder in SSBL LBL mode and data communication to and from transponders The technology Cymbal utilizes Direct Sequence Spread Spectr

Manual - Kongsberg Maritime

Contents

Download Pdf Manuals

Related Search

Related Contents