Parts Manual
Contents
1. CH15 PARTS LIST CH15121 CH15521 CH1532101 NO ITEM NO ITEM NO ITEM NO ITEM SPIROL PIN CE STICKER SEAL KIT 35979 SOUND PWR LEVEL STICKER COMPOSITE STICKER BODY O RING 2 015 R16 INSERT VALVE SPOOL O RING 176x 040 5 193 VALVE SLEEVE O RING 2 016 R16 CAPSCREW 5 16 18UNC x 3 HANDLE TRIGGER ROD NO ITEM TRIGGER DOWEL PIN 3 16 X 1 2 SS SPIROL PIN 5 32 x 1 2 CAPSCREW 5 16 18UNC x 1 TRIGGER PIN NAME TAG CH15521 MODEL NAME TAG CH15121 MODEL CIRCUIT C STICKER CH15521MODEL CIRCUIT D STICKER CH15121MODEL SCRAPER CUP SEAL CYLINDER CH15121 MODEL CYLINDER CH15521 MODEL O RING 2 135 R16 PISTON CH15121 MODEL PISTON CH15521 MODEL TUBE CH15121 MODEL TUBE CH15521 MODEL DOWEL PIN 5 32 X 1 500 SHUTTLE VALVE SPRING SHANK SHANK UNDERWATER MODEL ONLY STEEL BALL 3 8 DIA G HEX BLOCK FOAM GRIP CHUCK ADJUSTOR NO ITEM RETAINING RING CHUCK OUTER SLEEVE SPRING CAPSCREW 1 4X1 500 RETAINING RING U W MODEL ONLY PIGTAIL HOSE ASSY 12 FLUSH FACE COUPLER SET MODEL DESIGNATIONS CH15521 o gpm Model CH15121 8 gpm Model CH1532101 8 Model Underwater CONDO OR WN gt AR a 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 2 1 1 NO ba 17 m M N 1 C de W CH15 PARTS ILLUSTRATION SERIAL NO MODEL NO CH1553101 5 gpm Model CH1513101 8 gpm Mo2. 22 22 NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool FILTER 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 Ipm 114 Ipm 114 Ipm 114 Ipm For cold temp startup and max dirt holding capacity HYDRAULIC FLUID 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu Petroleum based 20 82 centistokes premium grade anti wear non conductive VISCOSITY at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt Seconds Universal NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements 10 OPERATION PREOPERATION PROCEDURES PREPARATION FOR INITIAL USE The tool as shipped has no special unpacking or assembly requirements prior to usage Inspection to assure the tool was not damaged in shipping and does not contain packing debris is all that is required CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source deve
3. LON lt ke 2 L He gt gt c E O 2 a shown smaller than actual size HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM EZA REQUIREMENTS TYPE 1 TYPEII TYPE RR FLOW RATE 4 6 gpm 11 13 gpm 9 10 5 15 23 Ipm 26 34 Ipm 42 49 Ipm 34 40 Ipm TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 138 bar 138 bar 138 bar 138 bar SYSTEM RELIEF VALVE SETTING 2100 2250 psi 2100 2250 psi 2100 2250 psi 2200 2300 psi at the power supply outlet 145 155 bar 145 155 bar 145 155 bar 152 159 bar MAXIMUM BACK PRESSURE 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes TEMPERATURE 140 F 140 F 140 F 140 F Sufficient heat rejection capacity 60 C 60 C 60 C 60 C to limit max fluid temperature to at max expected ambient temperature Min cooling capacity 3 hp 5 hp 7 hp 6 hp at a temperature difference of 2 24 kW 3 73 kW 4 47 kW 5 22 kW between ambient and fluid temps 40 40 F 40 F 40 F 22 22
4. We also declare that it meets the specification of Noise Directive 2000 14 EC measured in accordance to the Conformity Evaluation Method set out in Annex VI para 5 and evaluated during production as in Annex VI para 6 2 procedure 8 Noise related value 8 kg 9 Measured sound power on equipment representative of this type 98 LwA 10 Guaranteed sound power level for this equipment 105 LwA 11 Notified body for EC directive 2000 14 EC 0404 SMP Svensk Maskinprovning AB Fyrisborgsgatan 3 754 50 Uppsala SWEDEN 12 Special Provisions None Issued at Stanley Hydraulic Tools Milwaukie Oregon USA Date 8 21 02 Signature qa 1 Position Engineering Manager P N 52577 Rev 3 1 17 06 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equip ment NOTICE MPORTANT This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situa tion which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This
5. ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW Any failure or performance deficiency attributa
6. 4 6gpm 15 23 lpm 2000 psi 140 bar for 5 gpm model Couplers or hose blocked Provide cooler to maintain Fluid too hot proper fluid temperature above 140 F 60 C l tool pit Ensure tool bit meets specifica tions Low oil flow from power unit a power source for proper Tool operates slow Check hydraulic system for High backpressure excessive backpressure and cor rect as required Tool does not hit effectively SPECIFICATIONS Oil Flow Range CH15521 CH1553101 5 MOdE nil mpi ia 4 6 gpm 15 23 Ipm CH15121 CE 1513101 CH1533101 8 Model mt nes 7 9 gpm 26 34 lpm Pressure Range oseese dence teste A MR 1000 2000 psi 69 140 Bar LO secs ge 17 in 43 cm sce ete E ERU 16 Ib 7 25 kg Tool Bit Models CH15521 15121 580 in Hex Shank or 680 in Rnd Shank Rnd Collar Tool Bit Models CH1513101 CH1533101 CH1553101 580 in Hex Shank Oval Collar asm T 3 8 SAE O ring CODES mt HTMA EHTMA Flush Face Type Male amp Female Connect Size and Type MN ETE ais 3 8 in Male Pipe Adapter AOSE DS SBA np al an T E Yes Maximum Back Pressure ety ee tat e a 250 psi 17 bar Maximum Fluid Temperature ccccccecceecceeeceeceneceeeceeeenecaeeceeceuecseeteesgeceneceeseeesue
7. Bit TO INSTALL A ROUND SHANK TOOL BIT 1 Slide the chuck outer sleeve toward the handle end of the tool and then insert the tool bit Release the chuck outer sleeve 2 If the tool bit can be inserted fully no other adjust ments are necessary If the tool bit cannot be inserted fully slide the chuck adjustor toward the tool bit end of the tool and then turn it counter clockwise to open the hex blocks and allow room for the tool bit shank When the chuck adjustor is properly set it should click into place and the tool bit should be fully inserted Connect Hoses 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the hose couplers on the tool It is a good practice to connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the tool 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The female coupler is the inlet coupler OPERATION INSTALL TOOL BIT The CH1513101 CH1533101 and CH1553101 Chip ping Hammers accept standard 580 inch hex shank oval collar tool bits TO INSTALL AN OVAL COLLAR TOOL BIT Remove the solid retainer a Grasp the loop of the retainer spring and pull it from the retainer b Slip the solid retainer off the chuck end 2 Insert the tool bit into the solid retainer The hex shank must be toward the chuck
8. COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY DEPARTMENT INSTRUCTIONS NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG OVL SIHL LON shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY eee PROCEDURES REQUIRED FOR WORK ON OR AROUND 6 AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC SEE OTHER SIDE OVL SIHL
9. Never operate a chipper without a tool bit or without holding it against the work surface This puts excessive strain on the retainer Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure as listed in the table Use a flowmeter known to be accurate check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Check power unit for proper flowand pressure 7 9gpm 26 34 Ipm 2000 psi 140 bar for 8 gpm model Power unit not functioning Check power unit for proper flow and pressure 4 6gpm 15 23 Tool does not run lpm 2000 psi 140 bar for 5 gom model Couplers or hoses blocked Presssure and return line hoses Be sure hoses are connected to reversed at ports their proper ports Mechanical failure of piston or Have inspected and repaired by shuttle valve authorized dealer Check power unit for proper flow and pressure 7 9gpm 26 34 lom 2000 psi 140 bar for 8 model Power unit not functioning Check power unit for proper flow and pressure
10. Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only
11. end Align the oval collar with the oval slot in the chuck end of the solid retainer 3 Insert the tool hex shank into the chuck end to en gage the hex liner Index the shank in the hex liner to get the desired bit orientation to the chipper 4 Slide the solid retainer on the chuck end aligning the retainer spring slot with the groove 5 Install the retainer spring 6 Connect the hoses to the tool and the hydraulic power source NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together OPERATING PROCEDURES 1 Observe all safety precautions 2 Move the hydraulic circuit control valve to the ON position 3 Place the tool bit firmly on the surface to be broken 4 Squeeze the trigger to start the chipping hammer Adequate down pressure is very important NOTE Partially depressing the trigger allows the tool to operate at a slow speed making it easy to start the tool bit into the surface to be broken COLD WEATHER OPERATION If the tool is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centi stokes before use STORAGE 1 Disconnect the tool from the hydraulic power source 2 Remove the tool bit and spray the chuck area with WD 40
12. 553101 CH1513101 CH1533101 PARTS ILLUSTRATION ae esse ee 18 CH1553101 GH1513101 CH1533101 PARTS ee ne 19 AP ee 20 SERVICING THE STANLEY CHIPPING HAMMER This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the fol lowing warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at one of the numbers listed on the back of this manual and ask for a Customer Service Representative CERTIFICATE OF CONFORMITY Hydraulic Tools Winterling David kiundani Surname and First names Hereby certify that the construction plant or equipment specified hereunder 1 Manufacturer Stanley Hydraulic Tools 3810 Naef Road Milwaukie Oregon USA 2 Representative in the Union Stanley Svenska AB Box 9054 400 92 Goteborg SWEDEN 3 Category Hydraulic Hand Held Chipping Hammer 4 Make Stanley Hydraulic Tools 5 Type CH1512101 CH1532101 CH1513101 CH1533101 6 Type serial number of equipment ALL 7 Year of manufacture Beginning 2002 Has been manufactured in conformity with the provisions of the
13. C CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART MENT INSTRUCTIONS AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY The safety tag p n ocu c pee eun 15875 at right is attached E dps to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use B DO NOT EXCEED RATED WORKING PRESSURE OF HY DRAU LIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE ALEAK OR BURST C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR CONTACT WITH A LEAK MAY HANDS RESULT IN SEVERE PERSONAL INJURY READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 105 IMPORTANT 66654 Sound Power Level Sticker To avoid serious injury or death mme Fu a i p E D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST A
14. CH15 HYDRAULIC CHIPPING HAMMER SERIOUS INJURY OR DEATH COULD RESULT FROM IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER To avoid serious injury or death SAFETY OPERATION AND MAINTENANCE USER S MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 Copyright 2006 The Stanley Works 903 659 5660 OPS MAINT USA FAX 503 652 1780 36098 1 2006 Ver 6 www stanley hydraulic tools com TABLE OF CONTENTS 289 6929 ie ee epa 4 SAFEIY nef 6 SAFET PREGAU TON Susa een te 7 TOOLESTIEKERS 1 1 5 5 etica HYDRAULIC HOSE REQUIREMENT S m 9 HATMA REQUIREMENTS eee ondas 10 OPERATION Lun E E E eee E 11 PREOPERATION PROCEDURES eisen esse ee ee ee ene eee er eee wawa 11 OPERATING PROCEDURES c 12 COLD WEATHER OPERATION i n 12 EQUIFMENT PROTECTIONS CARE mmama 5 45 apra 13 TROUBLESEIODTING Kaa ee ee ee 14 use gesel 15 AGCE SSOR rio RAP RR RR RR RR Cm 15 CH15121 CH15521 CH1532101 PARTS ILLUSTRATION ae A eee dee 16 CH15121 CH15521 CH1532101 PARIS LIST ee 17 1
15. LWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNEC TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CEN TER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PROTEC TION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 shown smaller then actual size 8 HYDRAULIC HOSE REQUIREMENTS HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Q Certified non conductive Wire braided conductive Fabric braided not certified or labeled non conductive Hose O listed above is the only hose authorized for use near electrical conductors Hoses and listed above are conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to a
16. Machinery Directive 98 37 EC Harmonized standard applied EN 792 4 We also declare that it meets the specification of Noise Directive 2000 14 EC measured in accordance to the Conformity Evaluation Method set out in Annex VI para 5 and evaluated during production as in Annex VI para 6 2 procedure 8 Noise related value 8 kg 9 Measured sound power on equipment representative of this type 100 LWA 10 Guaranteed sound power level for this equipment 105 LwA 11 Notified body for EC directive 2000 14 EC 0404 SMP Svensk Maskinprovning AB Fyrisborgsgatan 3 754 50 Uppsala SWEDEN 12 Special Provisions None Issued at Stanley Hydraulic Tools Milwaukie Oregon USA Date 8 21 02 Signature o 1 Position Engineering Manager P N 52576 Rev 3 1 17 06 CERTIFICATE OF CONFORMITY Hydraulic Tools Winterling David Tuum Surname and First names Hereby certify that the construction plant or equipment specified hereunder 1 Manufacturer Stanley Hydraulic Tools 3810 Naef Road Milwaukie Oregon USA 2 Representative in the Union Stanley Svenska AB Box 9054 400 92 Goteborg SWEDEN 3 Category Hydraulic Hand Held Chipping Hammer 4 Make Stanley Hydraulic Tools 5 Type CH1552101 CH1553101 6 Type serial number of equipment ALL 7 Year of manufacture Beginning 2002 Has been manufactured in conformity with the provisions of the Machinery Directive 98 37 EC Harmonized standard applied EN 792 4
17. ble to excess hydraulic pressure excess hydraulic back pressure or excess hydraulic flow REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtain ing the written consent of Stanley WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REG ISTRATION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer AWARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no o
18. ceeeteeeeeeees 140 F 60 C Sound POWER Level ene ee ors PP E E EE 105 LWA Sound Pressure Level 1 meter macaco 92 dBA Vibration Level 5 GPM Models cccccccceesceccesseeesecseseeseseeeeccceeeesenaueesecuueesesausesseneseesensneesecsneesesnteeeseneets 11 4 m s 8 GPM ele eR EP TR 31 9 m s Description Part No ALL MODELS Parker Bruning Flush Face Coupler Set 3 8 nenn nenne nennenennenn 03971 Parker Bruning Flush Face Coupler Set 1 2 03974 Hose 50 ft x 1 2 in ID wire braid dual With couplers occoocccocccocncconncocnconnononnnocnnonnonnnnnncncnnncnnoos 31848 Hose 25 ft x 1 2 in ID wire braid dual with couplers ooocccoccccoccccocnnoccnnocannnnonnonannonannnnanononcnnnas 31972 SCAN C 35979 MODELS CH15521 CH15121 ONLY Flat Chisel Bit hl X 18 ina 980 HEX Rm 02278 io Bit Tin X 290 D HEX nee ee 02279 Chisel Bit tin 080 AP 03690 Ghisel BIE Zin X oO Frc ae ee 03963 MODELS 1513101 CH1533101 1553101 Point Oval 580 rec de crane e ann 66256 Narrow Chisel 933 Oval 5860 HEX Wa 66257 CH15 PARTS ILLUSTRATION CH15 CHIPPING HAMMER CH15121 8 gpm Model CH15521 5 gpm Model CH1532101 8 gom UW Model
19. del CH1533101 8 gom U W Model s VER ee faai E 2 E 18 CH15 PARTS LIST CH1553101 CH1513101 CH1533101 NO ITEM NO ITEM NO ITEM NO ITEM SPIROL PIN CE STICKER SEAL KIT 35979 SOUND PWR LEVEL STICKER COMPOSITE STICKER BODY O RING 2 015 R16 INSERT VALVE SPOOL O RING 176x 040 5 193 VALVE SLEEVE O RING 2 016 R16 CAPSCREW 5 16 18UNC x 3 HANDLE TRIGGER ROD NO ITEM TRIGGER DOWEL PIN 3 16 X 1 2 SS SPIROL PIN 5 32 x 1 2 CAPSCREW 5 16 18UNC x 1 TRIGGER PIN NAME TAG CH1553101 NAME TAG CH1513101 CH1533101 CIRCUIT C DECAL CH1553101 CIRCUIT D DECAL CH1513101 CH1533101 SCRAPER CUP SEAL CYLINDER CH1513101 CH1533101 CYLINDER CH153101 O RING 2 135 R16 PISTON CH1513101 CH1533101 PISTON CH1553101 TUBE CH1519101 CH1533101 TUBE CH1553101 DOWEL PIN 5 32 X 1 500 SHUTTLE VALVE NO ITEM CHUCK END CH1513101 CH1553101 CHUCK END CH1533101 U W ONLY NO ITEM RETAINING NOSE LINER FOAM GRIP SOLID RETAINER RETAINER SPRING NO ITEM NO ITEM NO ITEM CAPSCREW 1 4X1 500 RETAINING RING U W MODEL ONLY PIGTAIL HOSE ASSY 12 FLUSH FACE COUPLER SET MODEL DESIGNATIONS CH1553101 5 gpm Model CH1513101 8 Model CH1533101 8 gom Model Underwater COND OB WN LR gt gt 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 19 WARRANTY
20. inside and out 3 Wipe clean and store in a clean dry place EQUIPMENT PROTECTION amp CARE NOTICE In addition to the Safety Precautions in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before connection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools Failure to do so may result in damage to the guick couplers and cause overheating of the hydraulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse circuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications page 15 in the manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Do not force a small tool to do the job of a large tool Keep tool bit sharp for maximum breaker performance Make sure that tool bits are not chipped or rounded on the striking end
21. ll hose purchased from Stanley Hydrau lic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately Anew tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP OR SERIOUS INJURY HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE 2 BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WEA EAN DRY ABSORBENT SEINS REMOVE DIR TAND MOSISTUREAND TEST 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITR SAFE TY
22. lops a flow of 7 9 26 34 lpm at 1500 2000 psi 105 140 bar for the CH15100 8 gom model 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar minimum 3 Check that the hydraulic circuit matches the tool for open center OC operation CHECK TOOL 1 Make sure all tool accessories are correctly installed Failure to install tool accessories properly can result in damage to the tool or personal injury 2 There should be no signs of leaks 3 The tool should be clean with all fittings and fasten ers tight CHECK TRIGGER MECHANISM 1 Check that the trigger operates smoothly and is free to travel between the ON and OFF positions INSTALL TOOL BIT The CH15521 and CH15121 Chipping Hammers ac cept standard 580 inch hex shank or 680 round shank tool bits TO INSTALL A HEX SHANK TOOL BIT 1 Slide the chuck outer sleeve toward the handle end of the tool and then insert the tool bit Release the chuck outer sleeve 11 2 Try turning the tool bit If the tool bit does not turn no further adjustment is necessary If the tool bit turns slide the chuck adjustor toward the tool bit end of the tool and then turn it clockwise to close the hex blocks against the tool bit shank When the chuck adjustor is properly set it should click into place and the tool bit should not turn Chuck Adjustor Chuck Outer Sleeve Installing The Tool
23. rch or hardface the tool bit To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as lables and warning stickers legible Always replace parts with replacement parts recommended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily TOOL STICKERS amp TAGS 28323 Sticker Serial Number Stamping lj E ff 20Lom at 138bar ff 30Lpmat 138bar ff CATEGORY fF BHTMA CATEGORY 11206 Circuit 11207 Circuit C Sticker D Sticker 11206 CIRCUIT C STICKER 5gpm 11207 CIRCUIT D STICKER 8gpm Stanley Hydraulic Tools 3810 SE Naef Rd Milwaukie Oregon 97267 U S A Model No CH15 26 34 Ipm 7 9 gpm 140 bar 2000 psi 33513 Name Tag Sticker CH15521 CH1553101 36112 Name Tag Sticker CH15121 CH1532101 CH1513101 CH1533101 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRI
24. safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose To avoid serious injury or death These safety precautions are given for your safety Review them carefully be fore operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the spe cific work area and local safety regulations If so place the added precautions in the space provided on page 6 The CH15 Hydraulic Chipping Hammer will provide safe and dependable ser vice if operated in accordance with the instructions given in this manual Read and
25. ther warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law 20 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com
26. understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equip ment damage Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operation Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear head protection and safety shoes at all times when oper ating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Use only lint free cloths Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may damage the tool Do not operate a damaged improperly adjusted or incompletely assembled tool Do not weld cut with an acetylene to
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